VAN'S AIRCRAFT, INC.

Step 6: Clamp the PS UHMW .125X2X2 1/4 to the W-1205B/F-1270C Guide UHMW Drill Template, match-drill #40 all holes, clecoes may be added to keep part from turning. Final-Drill to create the W-1205B Terminal Block as shown in Figure 3. Repeat for second terminal block. Save the UHMW drill template for use in creating the F-1270C Terminal Blocks as shown in Section 31 of the builder's manual. W-1205B/F-1270C GUIDE REMOVE THIS PORTION OF UHMW BLOCK

Step 1: Final-Drill #30 the holes in the VA-195A Mount Plate and VA-195B Keeper Plate that are used to mount the ES E22-50K Micro Switch. Machine countersink both holes of the mount plates inboard side for the flush head of a #4 screw. See Figure 1. Step 2: Final-Drill #19 the hole in the VA-195A Mount Plate and VA-195B Keeper Plate that holds the #8 screw on which the VA-196 Stall Warning Vane pivots. Machine countersink this hole in the mount plate on the inboard side for the flush head of a #8 screw. See Figure 1. Step 3: Deburr all holes and edges. Step 4: Assemble the Stall Warning Subassembly as shown in Figure 1. Do not over-torque the nut on the screw about which the VA-196 Stall Warning Vane pivots. Insure that the stall warning vane can rotate freely. OUTBOARD FACE NAS1149FN432P, 14 PLACES COMMON ES E22-50K NAS1149FN416P, 4 PLACES MS24694C14 VA-195B VA-195A MS21044N04, 2 PLACES NAS1149FN832P, 4 PLACES NORMALLY OPEN AN365-832 VA-196 NORMALLY CLOSED MS24693S10, 2 PLACES

F-1270C SIDE OF TEMPLATE UHMW TRIM LINE

W-1205B SIDE OF TEMPLATE

FINAL-DRILL #19 4 PLACES

FINAL-DRILL #30, 2 PLACES

FIGURE 3: DRILLING THE TERMINAL BLOCK

Step 7: Place the W-1205B Terminal Block on the outboard side of the W-1205-L Terminal Bracket and rivet as shown in Figure 4. Repeat process for W-1205-R Terminal bracket.

FIGURE 1: STALL WARNING SUBASSEMBLY

Step 5: Take the W-1205-L and W-1205-R Terminal Brackets and remove the bending tabs as shown in figure 2. Deburr all holes and edges.

W-1205B REMOVE HATCHED AREAS REMOVE HATCHED AREAS NAS1149FN416P 2 PLACES

LP4-3, 2 PLACES

W-1205-L

FIGURE 2: MODIFYING THE TERMINAL BRACKET

PAGE

FIGURE 4: TERMINAL BRACKET ASSEMBLY

16-02

RV-12

REVISION:

DATE:

02/23/09