FLOUR MILLING TECHNOLOGY DEVELOPMENTS GGI INTERNATIONAL LTD

IAOM MANILA 2012

Professor Li Dongsen Mark W. Lyons

WHEAT OUTPUT AND QUALITY

China population1.3-1.4 Billion
50% population consumes flour based foods

China wheat output : (Million Tons)

2006 95.00 2008 112.50 2010 113.00 2012 114.30 2007 109.30 2009 : 112.46 2011 : 117.92

Top World Wheat Production (Million Tons)

1. 2. 3. 4. China India U.S.A Russia 100-115 65 - 80 50 - 70 50 60

CHINA WHEAT QUALITY

China Wheat Quality: 70% semi-hard wheat, suitable for Chinese flour food
- Protein 11-12% db - Water Absorption 55-62% - Stability 3-5 minutes - Extensibility 100-130 mm - Resistance 300-500Bu

15% hard
- Protein 12-13% db

15% soft
- Protein 10-11% db

Imported Wheat:
- USA, Australia, Canada, UK, French

CHINA WHEAT
Wheat Planting Region

CHINA FLOUR MILL QUANTITY & CAPACITY 1. Quantity: (total 4, 245 registered)
2,000 ~ 3,000 flour mills @ 50-200 MT/day 500 ~1,000 flour mills @ 200-400 MT/day 350 flour mills @ 400-1,000 MT/day Largest flour mill groups: WUDELI Flour Mill Group 21, 000 MT/day COFCO Flour Mill Group 13, 000 MT/day Yihai Flour Mill Group 10, 000 MT/day

2. Capacity:
Total processing capacity approx. 250 million tons per year. Actual grind 70-80 million tons per year. Over capacity, intense competition.

INTERNATIONAL FOOD COMPANIES

Retail:
KFC McDonalds Pizza Hut Subway Bread Talk Jolibee

Manufactures:
Kraft Master Kong Uni President Nestle Garden Maxims

CHINA FLOUR MARKET BREAKDOWN

Flour Market Breakdown:

Biscuit 7% Cake 3% Nang bread 10% Steam bread 30%

Bread 3%

Others 4% Noodle 35%

Dumpling

8%

Flour Milling for China 99

Page No. 7

CHINA FLOUR MARKET BREAKDOWN

Consumption:
30% : Steamed bread

CHINA FLOUR MARKET BREAKDOWN

Consumption:
30% : Steamed bread

CHINA FLOUR MARKET BREAKDOWN

Stuffed Steam bread

CHINA FLOUR MARKET BREAKDOWN

35%: Noodle

CHINA FLOUR MARKET BREAKDOWN

Consumption:
8% : Dumpling or Jiaozi, very popular

12

CHINA FLOUR MARKET BREAKDOWN

Consumption:
5-10% Western Bread flour production

13

CHINA FLOUR MARKET BREAKDOWN

Consumption:
7% Biscuit & cakes

14

CHINA FLOUR MARKET BREAKDOWN

Semi-Hard Wheat Flour Products
Flapjack

Thin pizza

Mexico roll

Page No. 15

CHINA FLOUR MARKET BREAKDOWN

Semi-Hard Wheat Flour - Moon cakes

EDUCATION
Three (3) Universities (Bachelor). 4 years grain science
Ten (10) grain technical colleges (2 years milling school) - diploma Three (3) grain processing research institutes Large number of milling engineers and millers Official Flour Miller operative certification program

ASIAN MARKET TRENDS

Improved living standards, greater purchasing power, increased quality demands. Food safety and hygiene awareness i.e. ISO, HACCP, TQM. Special emphasis on flour brightness, white color and lower ash flour as traditional Asian flour food (steam bread, noodle, dumpling etc.) is white color. Asian flour food consumers are influenced by rice i.e. white, sweet, chewy, soft, hence similar attributes are desired for flour based food. Increased flour miller extraction demand for low ash flours. Increased demand for finer granulation, higher starch damage. Desire for greater flexibility for flour stream selection, single stand roller mills. Flour Blending. Lower power consumption.

GGI MILLING TECHNOLOGY

1. Wheat Cleaning Flow sheet :
The cleaning system has become more complex Especially in the second cleaning system, enough to face high impurity content of the raw material

Separating light/fine wheat to B4 roller mill

GGI MILLING TECHNOLOGY

2. Flour Mill Flow sheet :
Roller length increase: From: 11.0 to 14.0mm/100kg/24h
B1 reduced release i.e. from 30/35 to 20-25% B2 length increased for more whole semolina separation, reduced flour. Purifying width increase: From 1.6 to 2.5mm/100kg/24h 300t/d mill with 6-7 unit purifiers, 500t/d mill with 10-12 unit) Sifting surface increase: From 0.07 to 0.10M2/100kg/24h For a more detailed segregation and finer flour <118 micron Flour Extraction increase 0.36% Ash (as is): From 30% to 42 46% for flour food (steam bread / noodle / dumplings stuffed buns) which require bright and white flour types.

GGI MILLING TECHNOLOGY

B5C & B5F five break system B1 & B2 coarse & medium semolinas sent to the purification system B2 increased roller length for hard wheat mills. B3 increased semolina separations. R reduction and 1M (C1A) passages re-purification. 1M (C1A) coarse / middle / fine increased divisions 1Mc/1Mm/1Mf.

1S (C1B), R, 2S (C2B), 1T (C4), 2T (C5) sizing granulation emphasis.

4M1 (C4-1) / 4M2 (C4-2) i.e. coarse (dirty) and fine (clean) separation's.

CHINA FLOUR MILL INDUSTRY

1. Modern processing equipment
Since the China market place opened over the last 30 years, flour mill equipment manufacturing quality has developed rapidly.

2. Fast development allow manufacturing innovations

China flour mill equipment quality is now suitable for the export market.
China builds 100 flour milling line every year, its unique speed and market demand keep promoting equipment manufacturers development. Within China, GGI has designed > 500 flour mill lines over last 15 years

GGI EQUIPMENT
GGI Auto Feeding MME Rollermill

Feed roll variable speed control by frequency convertor

GGI EQUIPMENT
GGI Auto Feeding MME Rollermill

Feed roll variable speed control by frequency convertor

GGI EQUIPMENT

Feed roll variable speed control by frequency convertor

GGI EQUIPMENT
GGI Auto Feeding MME Rollermill

GGI EQUIPMENT
GGI Auto Feeding MME Rollermill

GGI EQUIPMENT
GGI Auto Feeding MME Rollermill

GFPS PLANSIFTER

GFPS PLANSIFTER
GFPS Plansifter

Stainless Steel sections

GFPS PLANSIFTER
GFPS Plansifter

GFPS PLANSIFTER
GGI New Aluminum Frame

GFPS PLANSIFTER
Two Type Frame comparison

GGI EQUIPMENT
GGI Control sifter

GGI EQUIPMENT
DXFS Monocase Sifter

DXFS 630*630,830*830, 1000*1000, 1200*1200

MILL EQUIPMENT EXPORT

In the past 20 years, China has exported >200 flour mills
from 20-100 t/24hr to Africa and other developing countries. GGI in the past 10 years have exported 20 turn key flour mill projects 200-500t/24hr with East-Asian market place. We have been helping our customer to raise their competition ability via adopt the technology of China GGI

GGI processing technology/our flow sheet especially for southeast Asia countries and East-Asian market requirement.

GGI MILL EQUIPMENT EXPORT

Cerestar Flour Mill 500t/d Indonesia

GGI MILL EQUIPMENT EXPORT

Lumbung Flour Mill 500t/d Indonesia

LUMBUNG 500MT INDONESIA

GGI MILL EQUIPMENT EXPORT

CERESTAR 1,500MT INDONESIA

CERESTAR 1,500MT INDONESIA

CERESTAR 1,500MT INDONESIA

CERESTAR 1,500MT INDONESIA

CERESTAR 1,500MT INDONESIA

CERESTAR 1,500MT INDONESIA

CERESTAR 1,500MT INDONESIA

CERESTAR 1,500MT INDONESIA

GGI International (GGI) Ltd

www.g-grain.intl.com

THANK YOU

GGI WHEAT SILO PROJECT Wheat Silo Project 1

WHEAT SILO TRANSFER TOWER

GGI WHEAT SILO PROJECT

GGI WHEAT SILO PROJECT