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Integra Automasi

FUNCTION DESIGN SPECIFICATIONS

SSE SCADA UPGRADING TERAS STATION

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SEP 28, 2012 NOV 13, 2012

FOR REVIEW FOR REVIEW

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SSE SCADA UPGRADING

TITLE Functional Design Specification DOCUMENT NUMBER MEP-SCUP-ENG-02.4 REV 3 DATE 13-11-12 PAGE 2 of 12

REVISION CONTROL SHEET

Latest Rev DATE ISSUED PRED BY REVD BY APPD BY CLIENT APPD COMMENTS

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FEB 19, 2012 SEP 4, 2012 SEP 28, 2012 NOV 13, 2012

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Teras Station Function Design Specification

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SSE SCADA UPGRADING

TITLE Functional Design Specification DOCUMENT NUMBER MEP-SCUP-ENG-02.4 REV 3 DATE 13-11-12 PAGE 3 of 12

TABLE OF CONTENT

1 1.1

HARDWARE AND SOFTWARE FOR TERAS STATION Hardware SCADA Workstation Workstation LED Monitor Manageable Switch Workstation Desk Software SCADA Software

4 4 4 4 5 5 6 6 7 7 7 8 8 10 10 10 11 12

1.1.1 1.1.2 1.1.3 1.1.4 1.2 1.2.1 2 2.1 2.2 2.3 2.4 3 3.1 3.2 3.3 4

SYSTEM ARCHITECTURE SCADA System Architecture Teras Station Existing System Architecture Teras Station Proposed System Architecture Bandwidth Requirement SCADA/HMI DESIGN Overview Teras Station Alarms Trending BILL OF MATERIALS

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TITLE Functional Design Specification DOCUMENT NUMBER MEP-SCUP-ENG-02.4 REV 3 DATE 13-11-12 PAGE 4 of 12

1 HARDWARE AND SOFTWARE FOR TERAS STATION

1.1 1.1.1 Hardware SCADA Workstation

Model Brand Processor Memory Hardisk

: Z400 : HP : Xeon W3520 : 2GB DDR3-1333 ECC : 320GB HDD SATA

Optical drive : DVDRW Video graphic : VGA NVIDIA Quadro FX580 512M Network USB Serial : one (1) Gigabit Lan Integrated Broadcom 5764 LAN, Infineon TPM 1.2 controller : Front 2 USB 2.0, Rear 6 USB 2.0 : None

1.1.2

Workstation LED Monitor

Model

: ZR2440w
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Teras Station Function Design Specification

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Brand Size Resolution

: HP : 24" : 1920 x 1080

Response Time : 6ms, Contrast Brightness Type Input USB : 5000000:1 : 250cd/m : LED Monitor Wide Screen : one (1) VGA Port, one (1) DVI-D Port, one (1) HDMI Port : Integrated, self-powered 4 port USB 2.0

1.1.3

Manageable Switch

Model Brand Ports Speed Type 1.1.4

: Cisco Catalyst 2960-8TC-L : Cisco : 8 Ports : 10/100 MBps : Industrial Ethernet switch Workstation Desk

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Model Brand Materials

: Console Desk : Alba : Steel

1.2 1.2.1

Software SCADA Software

Product Name : Vijeo Citect Brand : Schneider

Tag Number : 15K Tags Server Type : Server

License Type : Full Development

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TITLE Functional Design Specification DOCUMENT NUMBER MEP-SCUP-ENG-02.4 REV 3 DATE 13-11-12 PAGE 7 of 12

2 SYSTEM ARCHITECTURE
The Operator Station shall be based on standard off-the-shelf workstation hardware running on a Windows based operating system. Vijeo Citect is using full 32 bit (65 million) colors. For integration with existing Historian we use Matrikon OPC Server client for ODBC. This OPC server is using for logging data to SQL Server. 2.1 SCADA System Architecture

SCADA System centralizes in Soka Office. All parameter in all stations can be monitor in Central Monitoring room SCADA at Soka Office.

2.2

Teras Station Existing System Architecture

An existing system at Teras is Infilink HMI and AllenBradley SLC-500 PLC. PLC System is not redundant. And communication to PLC is RS485 using protocol DH+.

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2.3

Teras Station Proposed System Architecture

2.4

Bandwidth Requirement

Bandwidth requirement for SCADA is less than 32 Kbps. Please find this example below. This example is for bandwidth calculation. Status Register The 128 Status Register will be retrieve every 250 ms and using Modbus Function code 2
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TITLE Functional Design Specification DOCUMENT NUMBER MEP-SCUP-ENG-02.4 REV 3 DATE 13-11-12 PAGE 9 of 12

Request 8 bytes

Response 15 bytes

This results is 23 bytes every 250 ms = 92 bytes per second or 736 bits per second = 0.7 kbps

Input Register The 64 Input Register will be retrieve every 250 ms and using Modbus Function code 4 Request 8 bytes Response 133 bytes

This results is 141 bytes every 250 ms = 564 bytes per second or 4512 bits per second = 4.5 kbps

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3 SCADA/HMI DESIGN
3.1 Overview Teras Station

3.2

Alarms

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3.3

Trending

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4 BILL OF MATERIALS
ITEM NO. DESCRIPTION Hardware & Software Teras Station SCADA Hardware Operator and Engineering Workstation - Xeon W3520, 2GB, DDR3-1333 ECC, 320GB HDD SATA, DVDRW, VGA NVIDIA Quadro FX580 512MB, Win 7 23", 1920 x 1080, 2ms, 5000000:1, 250cd/m, LED WideScreen Industrial Ethernet switch with 8 Ethernet 10/100 ports Computer Desk Cable and Accessories Software Full Server, 15000 points Box with USB key 2 Engineering and Services Teras Station Adaptation Work / Installation Engineering Documents Training Mob Demob Manufacture Model Qty Unit

1 1.1

HP or Equal Samsung or Equal

Z 400 series PX2370 or equal

1 1

Ea Ea

Cisco Alba

Catalyst 2960-8TC-L CD-407

1 1 1 1 1 1

Ea Ea Lot Ea Ea Lot

1.2

Schneider Schneider

Vijeo Citect VJCNS101115 Vijeo Citect Dongle VJC109922

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