The analysis is based on the conjecture of 10 tons/day capacity unit operating for 300 days a year; Raw material

waste Tyre: 6 ton per day*300 days = 1800 ton/ year. Total output: Carbon black (35%) - 630 Ton - (Rs 10000 per Ton in India) Furnace oil (40%) - 720 Ton - (Rs 24000 per Ton in India) Steel (12%) - 216 Ton - (Rs 12000 per Ton in India) Sr No Product Output(%) Output(ton) Price per ton Total Income 1. Carbonblack 35% 630 10,000 63,00,000 2. Furnace 40% 720 (865000Ltr) 24,000 2,07,60,000 3. Steel 12% 216 12,000 25,92,000 4. Gas 13% 234 0 0 Total(A) 2,96,52,000 Gas (13%) - 234 Ton - (we are not considering price of it right now) -Total Expense (yearly) Sr no. Particular Quantity Price Total Cost 1. Waste tires 1800 8000 1,44,00,000 2. Salary & Wages 7*12 months 10000 8,40,000 3. Fuel (for initial Use) 1800 800 14,40,000 4. Electricity + water ---- ---- 9,00,000 5. Mics. Expense (bag packing, repairing etc.) ---- ---- 15,00,00 Total (B) 1,90,80,000 Profit (A-B) 1,05,72,000 Project Planning & Implementation (For the 10 ton/day capacity) Land Requirement: 1500 sq. meters Construction Shade: 600 sq. meters Water Required: 3000 liter per day Power Requirement: 10 hp Man Power Planning: Manager-2 Technical-1 Worker-4 Sample Availability Supplier Product Code Competitive Advantages of the product Equipment Technical Parameter Project dimension: D2200mm*L6600mm(D = diameter L= length) 1 Material Plastic rubber (tires), life garbage 2 Structure Horizontal type revolves 3 Oil yield (tire as raw materials) 40%-45% 4 Carbon black .30 to 35% 5 Steel wire 10 to 15% 6 Gas 12 to 15% 7 Work pressure Normal Pressure Delivery Lead Times Min Quantity : Yes : jz001

: 30 days from your order confirmation : 1 plant

TECHNICAL PARAMETER

S.N

Items

Model

Equipment type

FI - RC-10

Raw material

Nylon / Radial Tyre

24-hour Capacity

10 ton

Oil yield [ 40 to 45 % oil ]

4.5 ton

steel scrap [15 to 20 % ]

2 ton

Carbon [30 to 35 %]

3 ton

Structural form

Horizontal rotation

Operating pressure

Normal ( 0.3 To 0.5 Kg)

Material of Reactor

B.Q.Plate SA 516 Gr.70

10

Thickness of Reactor

14 mm

11

Rotate speed of Reactor

0.4turn/minute

12

Total power

25KW

13

Mode of Water cooling

Circular cooling

14

Cooling area of condenser

47 Sq.Meter

15

Kind of transmission

VFD drive

16

Noise dB(A)

85

17

Size of Reactor(DL)

26006600

18

Working form

Intermittent operation

19

Delivery time

Within 2 weeks

Pyrolysis process
o
Pyrolysis can be used to reprocess the tyres into fuel gas, fuel oil, solid residue (steel wire) and carbon black. A pyrolysis method which produces activated carbon and high-grade carbon black. The waste tyres are mainly composed of long chain of C-H molecules. The major source is from process of pyrolysis, separation and compounding of Oil. The technology of pyrolysis, cracking, and monomerisation of used tyres is always a hot topic. Tyre pyrolysis The pyrolysis method for recycling used tyres is a technique which heats whole or shredded tyres in a reactor vessel containing an oxygen free atmosphere and a heat source. In the reactor the rubber is softened after which the rubber polymers continuously breakdown into smaller molecules. These smaller molecules eventually vaporize and exit from the reactor. These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel. Some molecules are too small to condense. They remain as a gas which can be burned as fuel. The minerals that were part of the tyre, about 40 to 45 % by weight, are removed as a solid. When performed well a tyre pyrolysis process is a very clean operation and has nearly no emissions or waste. The properties of the gas, liquid and solid output are determined by the type of feed stock used and the process conditions. For instance whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed. Batch wise Process is done by tyre pyrolysis. The steel can be removed from the solid stream with magnets for recycling. The remaining solid material often referred to as "charcoal". Variety of polymer waste material is suitable as a raw material. Given below is the list of suitable raw materials for pyrolysis: Waste tyres Rubber or rubber parts from vehicles Electronic scrap

Mixed waste from waste paper mill Mixed (HDPE, LDPE, PE, PP, Nylon, Teflon, PS,ABS,FRP etc) Multi layered The choice of feedstock and process can impact the value of the finished products Input-output ratio of waste tyre

Input Material

Input Quantity

Output quantity -400 to 450 lit of Pyrolysis oil

Nylon scrap tyres

1000kgs

-50 to 80 kg of Hydrocarbon Gas -300 to 350 kg of Carbon Black -400 to 450 lit of Pyrolysis oil

Redial scrap tyres

1000kgs

-50 to 80 kg of Hydrocarbon Gas -300 to 350 kg of Carbon Black

Yield(End product) of pyrolysis process: Pyrolysis oil (Fuel oil) The essential product of tyre pyrolysis process is pyrolysis oil referred as fuel oil (40 to 45 % of total quantity feed) which is used as a fuel component for heating oils and as a component in vessel fuels.

Purest quality of pyrolysis oil comparable to industrial diesel: selling price comparable to industrial diesel LDO( light diesel oil)

Carbon Black The vital product of pyrolysis plant is carbon black referred as "charcoal"( 30 to 35% of total quantity feed).carbon black has Industrial and commercial use. Steel wire For instance whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed. The steel wire(15 to 20%) can be removed from the carbon black with magnets for recycling after pyrolysis process & sold to the steel dealer Hrocarbon Gas The smaller molecules eventually vaporize and exit from the reactor. These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel. Some molecules are too small to condense. They remain as a gas (5 to 8% of total quantity feed) which can be burned as fuel.

Pyrolysis plant Pyrolysis plant is renewable energy generation system. Pyrolysis plants are designed to generate quality fuel from polymer waste. Pyrolysis system or pyrolysis plant is an industry for conversion of waste and tyre into usable products like:

Pyrolysis oil(Fuel oil)

Carbon black Steel wire Hydrocarbon gas Advantages of pyrolysis plants Purest quality of pyrolysis oil as finished product. Use of green technology to achieve environment friendly processes. Automatic safely valve use to improve safely, profitability & ease of operation. Industry is energy self sufficient. No external fuel required for heating.

Benefits of pyrolysis plant Recover energy and value from waste in form of fuel and charcoal. Reduce tyre land pollution. Eco-friendly recycling of tyre. Commercially viable process. End product is used as substitute to LDO/furnace oil. Perfect solution for polymer waste management. Raw material available. Basic function of pyrolysis plant is to achieve following process conditions: Operating temperature of Reactor is between 300 to 350 degree c. Duration period of pyrolysis batch is between 7 to 9 hours. Pyrolysis of tyre is done in the absence of oxygen. Scrubbing of pyrolysis oil, hydrocarbon gases and fuel gases to prevent pollution.

Pyrolysis plant needs following machinery & equipment: Raw material handing section. Pyrolysis reactor. Hydraulic cutter. Hydraulic auto feeder. Condensation system. Scrubbing system. Hydrocarbon gas cleaning & storage system. Pyrolysis oil storage system. Cooling tower. Control panel and alarm systems. Equipment line in commercial pyrolysis plants is further modified to suite customers requirements.