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Assembly

Assembly of threaded connections Threaded connections are releasable connections. In order to ensure that they fulfil their function and do not work loose or fail, connections must be selected and analysed prior to assembly for each individual application. Provided that the correct assembly technique is used, the optimal threaded connection will be obtained. The magnitude of the preload force introduced into the threaded connection cannot be measured during assembly, so the appropriate assembly technique must be selected to ensure that an optimal joint is formed. during assembly by the compressed-air wrench. Investigations have shown that the desired tightening torque cannot be achieved with sufficiently accurate reproducibility using this technique. Impact wrenches are suitable for pre-assembly. The preload force must be applied after preassembly using an appropriate technique. More modern pulsed driving tools with pulse monitoring allow yield-point controlled tightening to be carried out.

Tightening using a torque wrench Tightening by hand using a slugging wrench or box wrench With this assembly method, the preload force is controlled according to the subjective experience of the person carrying out the assembly. Experience, physical constitution and the length of the tool used play a decisive role with this method. Because the variables mentioned cannot be controlled with this technique, for safety reasons it must be considered unsuitable under standard production conditions for high-strength threaded connections. This frequently used method generates the preload force indirectly through the application of torque. It is important to understand the effects of friction when using this method. The actual preload force produced is determined by the actual coefficients of friction present. The scatter of the coefficients of friction has a direct influence on the preload force. The relationship between the tightening torque applied during assembly and the actual coefficients of friction gives the preload force.

Tightening using an impact wrench The method of operation of an impact wrench is based on the tangential rotary motion of the motor. Impact wrenches are often powered using compressed air. The creation of the required preload force is influenced by a number of different factors. These include, for example, the consistency of the operating pressure used

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