Job Mix For mu la for HM A

"
1

Dr. Abdulhaq Hadi Al-Haddad

"
( 1
"
-:
Crushed Coarse Gravel
Crushed Medium Gravel
Crushed Fine Gravel
Crushed Sand
Filler Material
Asphalt
( 2
-:
)a
"

(Sieve Analysis of Fine and Coarse Aggregate(- ASTM C136-81
)b" ( )1
( )trial and error
.
)c ) .)1
)d ( )2
(( Optimum Binder Content
"
)a -:
.1984
)b -:


-:

( 25 -12.5)

( 12.5 - 5)
Dr. Abdulhaq Hadi Al-Haddad

(5 - 2

(2.36 -

( )

)
)

() Grade B 40-50( ) 50 -40

)c - :

. . 2
)d - :


.
-:
.1 ( 200Sieve No. 200 ( 0.075 mm
( )2 200 % 85.2
200 ( )% 10-5
-:
(% 7.5 = 2 / )5+10
200
-:
% 6.39 = 0.075* 85.2
( )%6.39 ()%10-5
%8" %7.5 200 (*85.2
)% 6.816 = 0.08 "
%5.5" ( )% 4.686 = 0.055 *85.2
(. )% 10-5
( 2-) . 200
.2 (( Sieve No.30 ( 30
( ) 2" ( ) 30 % 40.52
( )%27-13 ( )30 :
(% 20 = 2/ )13+27
3

Dr. Abdulhaq Hadi Al-Haddad

 ( )30 :
% 8.104 = 0.2 *40.52
( )30 (
) :
% 16.104 = 8 +8.104
( )30 (%)27-13
" 21,22,23.

( ) Job-Mix Formula (.)2
.
( )1
-6

.
-:
( )2 ( )4 % 46.56
( )3 ( )4 . 6
:
% 40.56=6- 46.56

52.65% = 6 + 46.56 .
( ) sieve No.4 )4.75 mm)4:
% 52.56 40.56 (%) 46 37
"
" ( )2 ()30
.%16.91
( )3 ( )30 .% 4
:
% 12.91 = 4 16.91
4

Dr. Abdulhaq Hadi Al-Haddad

 % 20.91 = 4 + 16.91
( )30 ( %) 27- 13 (.%)20.91 13
-7 :
)a
"
-1 "
-2
-3 "
"
-1

( %) 5.8 3.8
( %) 6 , 5.5 ,5 , 4.5 ,4
-2 . % 4
( )%96 = 4 100
( )2
( .)%100
%96 :
Fraction

Size

7.68

Filler

21.12

mm 2 0

15.36

mm 5 2

25.92

mm 10 5

25.92

mm 25 12

Asphalt content

100

Total

Dr. Abdulhaq Hadi Al-Haddad

-3

( ) ( )1200 .
.
(a -:

= 0.768 * 1200

= 92.16

( )2

= 0.2112 * 1200

= 253.44

() 5 2

= 0.1536 * 1200

= 184.32

( ) 10 5

= 0.2592 *1200

= 11.04

( ) 25 12.5

= 0.2592 * 1200

= 11.04

= 0.04 * 1200

= 48
= 1200

.1 140 o
o
135
.2 " "
.
.3
.
.4
( )4 ()5
.5
( )2 .
)b

() Bitumen Content Optimization

. -:
( )2 -:
6

Dr. Abdulhaq Hadi Al-Haddad

 = % 5.7
= % 4.7
% 4.55 = % 5
( ) 3 = % 4.9
% 4.7 = % 70

-:
(% 4.91 = 5 / ) 4.7 + 4.9 + 4.55 + 4.7 + 5.7

" " .
"
.
"
-1
.
-2
.
-3

"
-4
.

Dr. Abdulhaq Hadi Al-Haddad

1( (
Hot Mix Asphaltic Concrete Pavement;
SORB\ Table R9/2B )2001(;
Grade of asphalt
Specificati
on
B 40-50 B 50-60
B 60-70
1-Pentration )0.1mm @100gm,5 sec( AASHTO
40- 50
50-60
60-70

T49-74
2-Softing Point Temp. oC
AASHTO
51-62
50-60
48-58
T53-74
Test

3-Ductility Test )at 25 oC , 5 cm/min(

4-Flash Point Temp. oC

5-Solubility in Organic solvents

AASHTO
T51-74
AASHTO
T73-74
AASHTO
T44-70
6-Residue from thin film oven test
AASHTO
Retained penetration , % of T179
original
Ductility at 25 co, 5 cm/min
Dr. Abdulhaq Hadi Al-Haddad

>100

>100

>100

>240

>230

>230

>99

>99

>99

> 50
> 50

> 50
> 50

> 50
> 50
8

)cm(

2( (
Calculation of Grading Curves for Bituminous Mixture
)% by Weight Passing Sieve(
Sieve
Size
in 1

Fraction
12.5-25 mm

27

Fraction
5-12.5 mm

Fraction
2 - 5 mm

Fraction
0 -2 mm

Filler

Job Mix
Formula

Job Mix
Limits

ST
.D.SP

27

100

16

100

22

100

100

100

100

100

100

in 3/4

21.705

80.39

27

100

16

100

22

100

100

94.705

88.7-100

88-100

1/2

3.6855

13.65

26.47

96.36

16

100

22

100

100

75.702

69.7-81.7

65-87

Dr. Abdulhaq Hadi Al-Haddad

3/8

0.167

0.62

14.65

54.28

16

100

22

100

100

60.817

55-66.8

65-80

No. 4

1.33

4.94

15.23

95.22

22

100

100

46.56

40.6-52.6

37-64

No. 10

0.259

0.96

3.09

19.32

21.3

96.86

100

32.649

28.6-36.6

23-45

1.168

7.3

14.88

67.65

100

24.048

20-28

17-34

No. 18

No. 30

8.91

40.52

100

16.91

13-20.9

13-27

No. 60

2.79

12.7

7.74

96.78

10.53

8-14.5

8-20

No. 120

1.119

5.09

7.47

93.38

8.58

6-12.6

6-15

No. 200

0.64

2.94

6.82

85.2

7.45

6-9

5-10

pan

27

27

16

22

(3(
Job Mix Formula Tolerances.
SORB, Table R9\ 4
items

Tolerances

Aggregate Passing Sieve 4.75mm )No. 4( or Larger

Aggregate Passing Sieve 2.36 mm )No. 8( to 0.3 mm) No.50(

Filler Passing Sieve 0.075 mm )No. 200(

1.5

%#

Asphalt cement

0.3 %

Mix Temperature

15

2001 #
Asphalt Mixture Grading; Table R9\ 3
Sieve size

Type I

Dr. Abdulhaq Hadi Al-Haddad

Type II

Type IIIA

Type IIIB

10

in

mm

Base
course

Binder or
Leveling
course

Surface or Wearing Course

passing by weight of total aggregate + filler %

1

37.5

100

25.0

100- 90

100

19.0

90 - 76

100 - 90

100

12.5

80 - 56

90 - 70

100 90

100

3/8

9.5

74 48

80 - 56

90 76

100- 90

No. 4

4.75

59 29

65 35

74 44

85 55

No. 8

2.36

45 19

49 23

58 28

67 32

No. 50

0.3

17- 5

19 5

21 5

23 7

No. 200

0.075

8-2

9-3

10 4

10- 4

5.5 3

6-4

6-4

6-4

Asphalt content
(% weight of total
mix

(4(
-:
a : Passing content by volume
a= ) Asphalt % )by Wt.( * Actual Sp. Gr.( / Sp. Gr. of Asphalt
b :% voids in total mix.
b=100 )Actual Sp. Gr. / Theoretical Sp. Gr.( * 100
e: % Voids filled with asphalt
e= [a / )a + b(] * 100

Dr. Abdulhaq Hadi Al-Haddad

11

Actual Sp.
Gr.

Asphalt

Theoretical
Sp. Gr.

Voids

Filled Voids

2.4981

2.3048

7.74

53.99

4.5

2.4809

2.3352

5.87

63.82

2.4623

2.3600

4.15

73.69

5.5

2.4398

2.3785

2.51

83.7

2.4261

2.3738

2.15

86.71

No.

VFA=)VMA-Va( / VMA

5( (
Marshall Test Results
Specimen
No.
A)

Weight
in Air gm

Weight in
Water
gm

Bulk
Volume
cm3

Bulk
Specific
Gr.

Measured
Thickness cm

Load
KN

Correlation
Ratio

Stability
KN

Flow
mm

4 % Asphalt
1

1205.76

687.42

518.34

2.3044

6.72

15.6

0.917

14.36

2.45

1211.61

691.13

520.48

2.3061

6.6.74

15.3

0.912

13.95

2.67

1207.66

688.30

519.36

2.3040

6.68

15.5

0.927

14.37

2.53

14.21

2.55

Average
B)

2.3048

4.5 % Asphalt
1

1205.56

690.22

515.34

2.3250

6.59

16.86

0.945

15.93

2.71

1200.39

688.5

511.89

2.3346

6.58

16.95

0.947

16.05

2.65

1201.00

691.21

509.78

2.3459

6.4

17.46

0.967

16.88

2.81

16.28

2.72

Average
C)

2.3352

5 % Asphalt
1

1197.05

689.97

507.08

2.3515

6.82

17.2

0.892

15.34

3.2

1192.66

689.37

503.28

2.3694

6.39

16.8

0.990

16.63

3.1

Dr. Abdulhaq Hadi Al-Haddad

12

1203.33

695.96

507.37

2.3635

Average
D)

6.44

16.8

0.977

2.3600

16.41

2.85

16.13

3.5

5.5 % Asphalt
1

1196.27

694.84

501.43

2.3826

6.32

14.6

1.007

14.7

3.69

1198.69

695.49

503.02

2.3789

6.37

14.2

0.995

14.13

3.8

1188.09

688.09

499.73

2.3740

6.33

14.6

1.005

14.67

3.77

14.5

3.75

Average
E)

2.3785

6 % Asphalt
1

1188.13

688.7

499.43

2.3764

6.3

11.8

1.012

11.94

4.32

1192.4

698.61

502.79

2.3693

6.32

12.5

1.007

12.59

4.27

1188.42

688.76

499.66

2.3757

6.36

12.5

0.997

12.46

4.15

12.33

4.25

Average

2.3738

1( (
2 .4

8 .0

2 .3 7
7 .0

2 .4

% A ir V o id s

D e n s it y (K g / c m 3 (

6 .0
2 .3 5

2 .3

5 .0

2 .3 3

4 .0

2 .3
3 .0

2 .3 1

2 .0

2 .3
4 .0 0

4 .2 5

4 .5 0

4 .7 5

5 .0 0

5 .2 5

5 .5 0

5 .7 5

4 .0

6 .0 0

% A s p h a lt

4 .2 5

4 .5

4 .7 5

5 .0

5 .2 5

% A s p h a lt

5 .5

5 .7 5

6 .0

5 .5 0

5 .7 5

6 .0 0

4 .4
9 0 .0
4 .2
8 5 .0

4 .0

1 7 .0

8 0 .0

% o f v o id s fille d w ith A s p h a lt

3 .8
1 6 .5

F lo w (m m (

3 .6

1 6 .0
3 .4
1 5 .5

3 .2

S ta b ility (K g (

1 5 .0
3 .0
1 4 .5

7 5 .0

7 0 .0

6 5 .0

6 0 .0

2 .8

1 4 .0
2 .6

5 5 .0

1 3 .5

2 .4
4 .0

4 .3

4 .5

4 .8

5 .0

5 .3

5 .5

5 .8

6 .0

% A s p h a lt

1 3 .0

1 2 .5

1 2 .0
4 .3

4 .5

4 .8

5 .0

% A s p h a lt

5 .3

5 .5

5 .8

4 .0 0

4 .2 5

4 .5 0

4 .7 5

5 .0 0

% A s p h a lt

Dr. Abdulhaq Hadi Al-Haddad

4 .0

5 0 .0

6 .0

5 .2 5

13

100
90

A STM D 3515

80

N o m in a l M a x . S iz e o f A g g . 1 "

70

% P a s s in g

60
50
40
30
20
10
0

4 5 6 7 89

Dr. Abdulhaq Hadi 0Al-Haddad

4 5 6 7 89

S ie v e s iz e

10

4 5 6 7 89

100

14