SL NO

PROCESS NAME

1-Jan-14

MACHNE / OPERATION

2-Jan-14

3-Jan-14

4-Jan-14

5-Jan-14

6-Jan-14

7-Jan-14

8-Jan-14

9-Jan-14

10-Jan-14

11-Jan-14

12-Jan-14

13-Jan-14

14-Jan-14

15-Jan-14

16-Jan-14

17-Jan-14

18-Jan-14

19-Jan-14

20-Jan-14

21-Jan-14

22-Jan-14

23-Jan-14

24-Jan-14

25-Jan-14

26-Jan-14

27-Jan-14

28-Jan-14

29-Jan-14

30-Jan-14

31-Jan-14

CUTTING

CUTTING

ACTUAL
BACKLOG

ACTUAL

BACKLOG

0
0

ACTUAL
BACKLOG

VALUE + 3

0
0

ACTUAL
BACKLOG

DOUBLO 3

ACTUAL
BACKLOG

PLAN

CNC 1

SUMMERY

ACTUAL
BACKLOG

3587.5

3587.5

3587.5

3587.5

3587.5

-9764

-13352

3332

1041

213

-255.5

-2802

-6176.5

3587.5

3587.5

3587.5

3587.5

3587.5

35875

-16939

-20527

-24114

-27702

-31289

-166271

4586
-13352

PLAN
VALUE + 1

ACTUAL
BACKLOG

ACTUAL
BACKLOG

DOUBLO 1

ACTUAL
BACKLOG

ACTUAL
BACKLOG

ACTUAL
BACKLOG

PLAN

CNC 2

SUMMERY

ACTUAL
BACKLOG

3344.3

3344.3

3344.3

3344.3

3344.3

2290

1886

376
-8825

-12169

-1054.3 -2512.5 -5480.8

3344.3

3344.3

3344.3

3344.3

3344.3

33442.5

-15514

-18858

-22202

-25546

-28891

-153221

4552
-12169

PLAN
ACE

ACTUAL
BACKLOG

ACTUAL
BACKLOG

PROCAP 7 - 1

0
0

ACTUAL
BACKLOG

PROCAP 7 - 2

ACTUAL
BACKLOG

PLAN

CNC 3

SUMMERY

ACTUAL
BACKLOG

ROUGH GRINDING

K 130 II

HOBBING

KOFFER

HOBBING

H1 PREMIER

PERFECT

DE - BURR

MTE 20

SPLINE ROLL

CCGH

HARDENING

MTE 15 / PRAGA

THREAD ROLL

BHAGAWAN

GRINDING

3001

2317

1571

1380

-684.25 -2114.5 -3735.8

-593

-921

PLAN

1600

ACTUAL

810

-9738.3 -9738.3

-1331

-3431

-5531

1600

1600

1600

1600

1120

1065

-790

-1270

-1805

-3405

-5005

PLAN

400

400

400

400

400

ACTUAL

380

400

-20

-420

-420

-820

-1220

2600

2600

2600

2600

2600

3001

3001

3001

3001

3001

30012.5

-12740

-15741

-18742

-21743

-24745

-126458

2100

2100

2100

2100

2100

20916

-7631

-9731

-11831

-13931

-16031

-76493

1600

1600

1600

1600

1600

16000

-6605

-8205

-9805

-11405

-13005

-66305

400

400

400

400

400

4000

-1620

-2020

-2420

-2820

-3220

-16220

2600

2600

2600

2600

2600

26000

-10447

-13047

-15647

-18247

-20847

-104817

3087

3087

3087

3087

3087

30870

-10762

-13849

-16936

-20023

-23110

-107210

2040

2040

2040

2040

2040

20400

-6850

-8890

-10930

-12970

-15010

-69090

3000

3000

3000

3000

3000

30000

-14100

-17100

-20100

-23100

-26100

-141000

2000

2000

2000

2000

2000

20000

-7400

-9400

-11400

-13400

-15400

-75700

5268
-6737

2100

4885
-5531

2995
-5005

780
-1220

ACTUAL

1653

1500

2000

-947

-2047

-2647

-5247

-7847

PLAN

3087

3087

3087

3087

3087

ACTUAL

2460

3250

2050

-627

-464

-1501

-4588

-7675

PLAN

2040

2040

2040

2040

2040

ACTUAL

1530

1740

2120

-510

-810

-730

-2770

-4810

PLAN

3000

3000

3000

3000

3000

ACTUAL

3900

-3000

-2100

-5100

-8100

-11100

PLAN

2000

2000

2000

2000

2000

ACTUAL

600

1700

2300

-1400

-1700

-1400

-3400

-5400

ACTUAL

BACKLOG

12

3001

2100

BACKLOG

11

3001

1690

BACKLOG

10

3001

2100

BACKLOG

3001

1730

PLAN
DE - BURR

2058

BACKLOG

1465

PLAN
HOBBING

2058

BACKLOG

PLAN

BACKLOG

ACTUAL
BACKLOG

BACKLOG

5153
-7847

7760
-7675

5390
-4810

3900
-11100

4600
-5400

PLAN
13

INSPECTION

INSPECTION

ACTUAL
BACKLOG

WASHING

WASHING

ACTUAL
BACKLOG

PLAN
15

PACKING

PACKING

ACTUAL
BACKLOG

0
0

PLAN
14

0
0

PLAN

CNC 3

PLAN

0
0

PLAN
POLYTURN

0
0

PLAN
DOUBLO 3

0
0

PLAN
DOUBLO 2

0
0

PLAN
CNC 2

0
0

PLAN
VALUE +2

0
0

PLAN

CNC 1

PLAN

0
0

PLAN
VALUE + 2

0
0

PLAN
VALUE + 4

TOTAL

PLAN

2000

2000

2000

2000

2000

-3544

-5544

432

1764

2260

-1568

-1804

-1544

2000

2000

2000

2000

2000

20000

-7544

-9544

-11544

-13544

-15544

-77268

4456
-5544

STOCK STATUS OF INPUT BRAZIL LINE (DECEMBER)

PROCESS NAME
MACHINES

CUTTING - INPUT

Material
END BIT (Kgs)
received (kgs)

CUTTING

CNC 1

VALUE + 4

VALUE + 2

VALUE + 3

CNC 2

Doublo 3

VALUE + 1

VALUE + 2

Doublo 1

CNC 3

Doublo 2

Doublo 3

ACE

POLYTURN

PROCAP 7.1 PROCAP 7.2

Rough
Grinding

HOBBING Process - outward

Hobbing

Deburing

Spline rolling

Induction
Hrd

Thread
Rolling

Final Grind

Inspection

Packed

Segregation
/ Rework

K130 II

Hobbing

K140

LATHE

MTE 20

Induction Hrd

MTE 15

BHAHAWAN SONS

Inspection

Packed

Segregation /
Rework

Date

H1 Balance

PV Balance
0

2-Jan-14

3-Jan-14

4-Jan-14

5-Jan-14

6-Jan-14

7-Jan-14

8-Jan-14

9-Jan-14

10-Jan-14

11-Jan-14

12-Jan-14

13-Jan-14

14-Jan-14

15-Jan-14

16-Jan-14

17-Jan-14

18-Jan-14

19-Jan-14

20-Jan-14

21-Jan-14

22-Jan-14

109

105

423

422

39

23-Jan-14

109

105

423

422

39

24-Jan-14

100

45

13

892

39

25-Jan-14

100

45

13

892

39

26-Jan-14

100

45

13

892

39

100

45

13

892

39

28-Jan-14

6329

100

45

13

892

39

29-Jan-14

6329

100

45

13

892

39

30-Jan-14

6329

100

45

13

892

39

31-Jan-14

6329

100

45

13

892

39

K140

LATHE

1-Jan-14

27-Jan-14

2310

DAILY PRODUCTION UPDATES

Material
Received
(Nos)

END BIT
(Nos)

CUTTING

VALUE + 4

VALUE + 2

VALUE + 3

Doublo 3

VALUE + 1

VALUE + 2

Doublo 1

Doublo 2

Doublo 3

ACE

POLYTURN

PROCAP 7.1 PROCAP 7.2

Sending & Receiving

K130 II

H1 Send
1-Jan-14

2-Jan-14

3-Jan-14

4-Jan-14

5-Jan-14

6-Jan-14

7-Jan-14

8-Jan-14

9-Jan-14

10-Jan-14

11-Jan-14

12-Jan-14

13-Jan-14

14-Jan-14

15-Jan-14

16-Jan-14

17-Jan-14

18-Jan-14

19-Jan-14

20-Jan-14

21-Jan-14

22-Jan-14

23-Jan-14

24-Jan-14

25-Jan-14

26-Jan-14

27-Jan-14

6329

28-Jan-14

29-Jan-14

30-Jan-14

31-Jan-14

H1 Recev

PV Send

PV Recev

100

MTE 20Induction HrdMTE BHAHAWAN

15
SONS
Inspection Packed
Segregation / Rework

60

470

11790

1600

PLANT ENGINEERING SERVICES UNIT-III G-2 SRIPERUMPUDHUR

PLAN Vs ACTUAL - AGITATER SHAFT - JANUARY '2014
SL NO

PROCESS NAME

MACHNE / OPERATION

12500

CUTTING

MEGA

ACTUAL

1-Jan-14

2-Jan-14

3-Jan-14

4-Jan-14

5-Jan-14

6-Jan-14

7-Jan-14

8-Jan-14

9-Jan-14

10-Jan-14

11-Jan-14

12-Jan-14

13-Jan-14

14-Jan-14

15-Jan-14

16-Jan-14

17-Jan-14

18-Jan-14

19-Jan-14

20-Jan-14

21-Jan-14

22-Jan-14

23-Jan-14

24-Jan-14

25-Jan-14

26-Jan-14

27-Jan-14

28-Jan-14

29-Jan-14

30-Jan-14

31-Jan-14

PLAN

BACKLOG

PLAN
2

ROUGH GRINDING

ROUGH GRINDING

ACTUAL
BACKLOG
PLAN

VALUE + 3

ACTUAL
BACKLOG

CNC 1
PLAN
VALUE + 4

ACTUAL
BACKLOG
PLAN

VALUE + 1

ACTUAL
BACKLOG

CNC 2
PLAN
VALUE + 2

ACTUAL
BACKLOG
PLAN

CNC 3

PROCAP 7 - 1

ACTUAL
BACKLOG
PLAN

SHORT SPLINE

MTE 20

ACTUAL
BACKLOG
PLAN

LONG SPLINE

MTE 40

ACTUAL
BACKLOG
PLAN

10

DRILL & REAMING

PROCAP 7 - 2 /
ACE

ACTUAL
BACKLOG
PLAN

11

TAPPING

PREWO

ACTUAL
BACKLOG
PLAN

12

DE - BURR

ACE / OZAKI

ACTUAL
BACKLOG
PLAN

13

ROUGH GRINDING 2

SOLITAIRE

ACTUAL
BACKLOG
PLAN

14

FINAL GRINDING

WMW

ACTUAL
BACKLOG
PLAN

15

INSPECTION

MANUAL

ACTUAL
BACKLOG
PLAN

16

WASHING

WASHING

ACTUAL
BACKLOG
PLAN

17

PACKING

PACKING

ACTUAL
BACKLOG

TOTAL

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

STOCK STATUS OF INPUT BRAZIL LINE (DECEMBER)

PROCESS NAME
MACHINES

CUTTING - AG 214

Material
END BIT (Kgs)
received (kgs)

CUTTING

ROUGH GRINDING 1

SOLITARE

WMW

BHAGAWAN
SONS

CNC 1

VALUE + 1

VALUE + 2

CNC 2

VALUE + 3

VALUE + 4

VALUE + 1

CNC 3

VALUE + 2

PROCAP 7 - 1 PROCAP 7 - 2

LONG SPLINE LONG SPLINE

MTE 20

MTE 40

DE BURR

VALUE + 1

OZAKI

SHORT SPLINE

MTE 20

MTE 40

DRILLING & REAMING

TAPPING

ROUGH 2

PROCAP 7 - 1 PROCAP 7 - 2

PREWO

WMW

FINAL

WMW

BHAGAVAN

Segregation
/ Rework
Segregation /
Rework

Date
1-Jan-14

2-Jan-14

3-Jan-14

4-Jan-14

5-Jan-14

6-Jan-14

7-Jan-14

8-Jan-14

9-Jan-14

10-Jan-14

11-Jan-14

12-Jan-14

13-Jan-14

14-Jan-14

15-Jan-14

16-Jan-14

17-Jan-14

18-Jan-14

19-Jan-14

20-Jan-14

21-Jan-14

22-Jan-14

23-Jan-14

24-Jan-14

25-Jan-14

26-Jan-14

27-Jan-14

322

100

229

521

340

83

80

28-Jan-14

110

164

896

630

-225

533

-56

171

80

29-Jan-14

110

164

896

630

-225

533

-56

171

80

30-Jan-14

110

164

896

630

-225

533

-56

171

80

31-Jan-14

110

164

896

630

-225

533

-56

171

80

PROCAP 7 - 1 PROCAP 7 - 2

PREWO

WMW

WMW & BHAGAWAN

DRILLING &
REAMING

TAPPING

ROUGH 2

FINAL

79

DAILY PRODUCTION UPDATES

Material
Received
(Nos)

END BIT
(Nos)

CUTTING

SOLITARE

WMW

BHAGAWA
VALUE + 1
N SONS

ROUGH GRINDING 1
1-Jan-14

2-Jan-14

3-Jan-14

4-Jan-14

5-Jan-14

6-Jan-14

7-Jan-14

8-Jan-14

9-Jan-14

10-Jan-14

11-Jan-14

12-Jan-14

13-Jan-14

14-Jan-14

15-Jan-14

16-Jan-14

17-Jan-14

18-Jan-14

19-Jan-14

20-Jan-14

21-Jan-14

22-Jan-14

23-Jan-14

24-Jan-14

25-Jan-14

26-Jan-14

27-Jan-14

28-Jan-14

29-Jan-14

30-Jan-14

31-Jan-14

VALUE + 2

VALUE + 3

CNC 1

VALUE + 4

VALUE + 1

VALUE + 2

CNC 2

320

PROCAP 7 - 1 PROCAP 7 - 2

CNC 3

310

375

MTE 40

MTE 20

LONG SPLINE

630

VALUE + 1

OZAKI

DE BURR

MTE 20

MTE 40

SHORT SPLINE

565

115

171

Segregation
/ Rework

STOCK STATUS OF INPUT BRAZIL LINE (DECEMBER)

PROCESS NAME
MACHINES

CUTTING - AG 237

Material
END BIT (Kgs)
received (kgs)

CUTTING

ROUGH GRINDING 1

SOLITARE

WMW

CNC 1

BHAGAWAN
SONS

VALUE + 1

VALUE + 2

VALUE + 3

CNC 2

VALUE + 4

VALUE + 1

VALUE + 2

CNC 3

PROCAP 7 - 1 PROCAP 7 - 2

LONG SPLINE LONG SPLINE

MTE 20

MTE 40

DE BURR

VALUE + 1

OZAKI

SHORT SPLINE

MTE 20

MTE 40

ROUGH 2

WMW

FINAL

WMW

BHAGAVAN

Segregation
/ Rework
Segregation /
Rework

Date
1-Jan-14
2-Jan-14

3-Jan-14

4-Jan-14

5-Jan-14

6-Jan-14

7-Jan-14

8-Jan-14

9-Jan-14

10-Jan-14

11-Jan-14

12-Jan-14

13-Jan-14

14-Jan-14

15-Jan-14

16-Jan-14

17-Jan-14

18-Jan-14

19-Jan-14

20-Jan-14

21-Jan-14

22-Jan-14

23-Jan-14

24-Jan-14

25-Jan-14

26-Jan-14

27-Jan-14

1475

88

24

28-Jan-14

1475

88

24

29-Jan-14

1475

88

24

30-Jan-14

1475

88

24

31-Jan-14

1475

88

24

WMW

WMW & BHAGAWAN

ROUGH 2

FINAL

DAILY PRODUCTION UPDATES

Material
Received
(Nos)

END BIT
(Nos)

CUTTING

SOLITARE

WMW

BHAGAWA
VALUE + 1
N SONS

ROUGH GRINDING 1
1-Jan-14

2-Jan-14

3-Jan-14

4-Jan-14

5-Jan-14

6-Jan-14

7-Jan-14

8-Jan-14

9-Jan-14

10-Jan-14

11-Jan-14

12-Jan-14

13-Jan-14

14-Jan-14

15-Jan-14

16-Jan-14

17-Jan-14

18-Jan-14

19-Jan-14

20-Jan-14

21-Jan-14

22-Jan-14

23-Jan-14

24-Jan-14

25-Jan-14

26-Jan-14

27-Jan-14

28-Jan-14

29-Jan-14

30-Jan-14

31-Jan-14

VALUE + 2

VALUE + 3

CNC 1

VALUE + 4

VALUE + 1

VALUE + 2

CNC 2

PROCAP 7 - 1 PROCAP 7 - 2

CNC 3

MTE 20

MTE 40

LONG SPLINE

VALUE + 1

OZAKI

DE BURR

MTE 20

MTE 40

SHORT SPLINE

Segregation
/ Rework

mv
sw
va
iv

6500
3000
800
1600

2150
1800
600
1150

11900

5700

Ag 214
cnc 1
de burr
drill
long short
Tapp
end bit cut

208
194
101
180
106
529
1318

237
long
final
cut end bit

1561
24
231
1816