iR5000/iR6000: Service Handbook

iR5000/iR6000
SERVICE HANDBOOK
REVISION 0
JULY 2000
COPYRIGHT 2000 CANON INC.
FY8-23BB-000
CANON iR5000/iR6000 REV.0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2000 CANON INC. Printed in Japan Imprim au Japon
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
COPYRIGHT 2000 CANON INC.
CANON iR5000/iR6000 REV.0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CONTENTS
Contents
CHAPTER 1 MAINTENANCE AND INSPECTION
1. Periodical Servicing Chart .............. 1-1 1.1 Reader Unit ................................ 1-1 1.2 Printer Unit ................................ 1-1 1.3 Cleaning the photosensitive drum ........................................... 1-4 2. Periodically Replaced Parts .............. 1-5 2.1 Guide to Timing of Replacement ............................... 1-5 2.2 Reader Unit ................................ 1-5 2.3 Printer Unit ................................ 1-6 3. Consumables and Durables .............. 1-7 3.1 Guide to Timing of Replacement ............................... 1-7 3.2 Reader Unit ................................ 1-7 3.3 Printer Unit ................................ 1-8 3.4 Side Paper Deck ......................... 1-9 4. Points to Note for Periodical Servicing ........................................ 1-10 5. Image Adjustment Basic Procedure ....................................... 1-11 5.1 Making Pre-Checks ................. 1-11 5.2 Making Checks on the Printer Unit (1/2) ................................. 1-12 5.3 Making Checks on the Printer Unit (2/2) ................................. 1-13 5.4 Making Checks on the Reader Unit .............................. 1-14
CHAPTER 2 STANDARDS AND ADJUSTMENTS

1. Image Adjustments ........................... 2-1 1.1 Standards of Image Position ...... 2-1 1.2 Checking the Image Position ..... 2-2 1.3 Adjusting the Left/Right Image Margin ............................. 2-2 1.3.1 Cassette 3/4 .......................... 2-2 1.3.2 Left/Right Front Deck .......... 2-3 1.3.3 Manual Feed Tray ................ 2-3 1.3.4 Duplex Feeding Unit ............ 2-4 1.3.5 Side Paper Deck ................... 2-4 1.4 Adjusting the Image Leading Edge Margin ............................... 2-5 1.5 Adjusting the Left/Right Non-Image Width ...................... 2-5 1.6 Adjusting the Leading Edge Non-Image Width ....................... 2-6 2. Scanning System .............................. 2-7 2.1 Replacing the Scanner Drive Cable .......................................... 2-7 2.1.1 Removing the Scanner System Drive Cable .......................... 2-7 Routing the Scanner Drive Cable .......................... 2-9 2.2 Adjusting the Position of the Scanner Mirror Base ................ 2-10 2.3 After Replacing the Scanning Lamp ........................................ 2-12 3. Image Formation System ................ 2-13 3.1 Routing the Grid Wire of the Primary Charging Assembly .... 2-13 3.2 Routing the Charging Wire of Charging Assemblies ............... 2-15 3.2.1 Routing the Charging Wire ................................... 2-15 3.2.2 Adjusting the Heiqht of the Charging Wire .................... 2-18 3.3 Mounting the Drum Cleaning Blade ........................................ 2-19 3.3.1 Removing the Cleaning Blade .................................. 2-19 3.3.2 Mounting the Cleaning Blade .................................. 2-20 2.1.2
CONTENTS
3.4 Mounting the Developing Blade ........................................ 2-22 3.4.1 Removing the Blade Unit ... 2-22 3.4.2 Mounting the Blade ............ 2-22 3.5 Replacing the Potential Sensor/ Potential Control PCB .............. 2-23 3.5.1 Removing the Potential Sensor/ Potential Control PCB ....... 2-23 3.5.2 Adjusting the Potential Sensor ................................ 2-25 4. Pickup/Feeding System .................. 2-27 4.1 Orientation of the Deck/Cassette Pickup Roller ........................... 2-27 4.2 Orientation of the Deck/Cassette Separation Roller ..................... 2-28 4.3 Orientation of the Feeding Roller of the Deck/Cassette Pickup Assembly ...................... 2-28 4.4 Orientation of the Pickup Roller of the Side Paper Deck ............. 2-29 4.5 Orientation of the Feeding Roller of the Side Paper Deck ............. 2-30 4.6 Adjusting the Pressure of the Separation Roller of the Deck/ Cassette .................................... 2-31 4.7 Adjusting the Pressure of the Separation Roller of the Manual Feed Tray ................................. 2-32 4.8 Adjusting the Fixing Inlet Guide Solenoid (SL1) .............. 2-33 4.9 Adjusting the Position of the Pickup Solenoid (SL3, SL4) of the Cassette 3/4 .................... 2-34 4.10 Adjusting the Position of the Delivery Flapper Solenoid (SL5) ..... 2-35 4.11 Adjusting the Position of the Right Deck Pickup Solenoid (SL6) ... 2-35 4.12 Adjusting the Position of the Left Deck Pickup Solenoid (SL7) ... 2-36 4.13 Adjusting the Position of the Reversing Flapper Solenoid (SL8) ........................................ 2-36 4.14 Adjusting the Position of the Fixing Web Solenoid (SL9) ...... 2-37
4.14.1 New Fixing Web .................. 2-37 4.14.2 Existing Fixing Web ............ 2-37 4.15 Position of the Side Paper Deck Pickup Roller Releasing Solenoid ................................... 2-38 4.16 Attaching the Timing Belt of the Manual Feed Tray Assembly ... 2-38 4.17 Attaching the Drive Belt .......... 2-39 5. Fixing System ................................ 2-40 5.1 Points to Note When Mounting the Fixing Heater ...................... 2-40 5.2 Position of the Fixing Inlet Guide ........................................ 2-40 5.3 Adjusting the Lower Roller Pressure (nip) ........................... 2-41 5.3.1 Taking Measurements ........ 2-41 5.3.2 Standards ........................... 2-41 5.3.3 Making Adjustments .......... 2-41 6. Laser Exposure System .................. 2-42 6.1 When Replacing the Scanner Unit .......................................... 2-42 7. Electrical Parts ................................ 2-43 7.1 When Replacing the CCD Unit .......................................... 2-43 7.2 When Replacing the Reader controller PCB .......................... 2-43 7.3 When Replacing the Main Controller PCB ......................... 2-44 7.4 When Replacing the HDD Unit .......................................... 2-44 7.5 When Replacing the DC Controller PCB ......................... 2-45 7.6 When Replacing the High-Voltage PCB .................... 2-46 8. Checking the Surface Potential Control System ............................... 2-47 8.1 Outline ...................................... 2-47 8.2 Disabling the Auto Control Mechanism ............................... 2-47 8.3 Zero Level Check ..................... 2-48 8.3.1 Method 1 ............................ 2-48 8.3.2 Method 2 ............................ 2-50 8.4 Checking the Potential System ...................................... 2-53
CONTENTS
8.5 Conversion Table for the Potential Control System .......... 2-55 8.6 Emergency Measures for a Fault in the Potential Sensor ..... 2-59 9. Checking the Environment Sensor ... 2-60 9.1 Procedure ................................. 2-60
9.2 Emergency Measure for a Fault in the Environment Sensor ....... 2-60 10. Checking the Photointerrupters ....... 2-61 10.1 Using a Meter ........................... 2-61 10.2 Using Service Mode ................. 2-61 10.3 Check List ................................ 2-61
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS

1.1 Clutches ..................................... 3-1 1.1.1 Reader Unit .......................... 3-1 1.1.2 Printer Unit .......................... 3-1 1.2 Solenoids and Switches ............. 3-2 1.2.1 Reader Unit .......................... 3-3 1.2.2 Printer Unit .......................... 3-3 1.3 Motors ........................................ 3-4 1.3.1 Reader Unit .......................... 3-5 1.3.2 Printer Unit .......................... 3-5 1.4 Fans ............................................ 3-6 1.4.1 Reader Unit .......................... 3-7 1.4.2 Printer unit ........................... 3-7 1.5 Sensors ....................................... 3-8 1.5.1 Reader Unit ........................ 3-10 1.5.2 Printer Unit ........................ 3-10 1.6 Lamps, Heaters, and Others ..... 3-12 1.6.1 Reader Unit ........................ 3-13 1.6.2 Printer Unit ........................ 3-13 1.7 PCBs ........................................ 3-14 1.7.1 Reader Unit ........................ 3-15 1.7.2 Printer unit ......................... 3-15 1.8 Variable Resistors (VR), LightEmitting Diodes (LED), and Check Pins by PCB .................. 3-16 1.8.1 Main Controller PCB ......... 3-16 1.8.2 DC Controller PCB ............ 3-17 1.8.3 Reader Controller PCB ...... 3-18 1.8.4 Power Supply PCB ............ 3-18 1.8.5 HVT PCB .......................... 3-19 1.8.6 Drum Heater Control PCB ................................... 3-19
CHAPTER 4 SERVICE MODE

1. Organization of Service Mode ......... 4-1 1.1 Outline ....................................... 4-1 1.2 Starting Service Mode and Making Selections ...................... 4-2 1.3 Ending Service Mode ................. 4-3 1.4 Backing Up Service Mode ......... 4-3 1.5 Basic Operations ........................ 4-4 1.5.1 Initial Screen ........................ 4-4 1.5.2 Level 1/Level 2 Screen ......... 4-4 1.5.3 Level 3 Screen ...................... 4-5 2. DISPLAY (control/display mode) .... 4-6 2.1 COPIER ..................................... 4-6 2.2 FEEDER .................................. 4-19 3. I/O (I/O display mode) ................... 4-20 3.1 DC-CON .................................. 4-21 3.2 R-CON ..................................... 4-29 3.3 MN-CON ................................. 4-31 3.4 FEEDER .................................. 4-33 3.5 SORTER .................................. 4-36 3.5.1 Finisher Block .................... 4-36 3.5.2 Saddle Stitcher Unit ........... 4-41 4. ADJUST (adjustment mode) .......... 4-44 4.1 COPIER ................................... 4-44 4.2 FEEDER .................................. 4-57
CONTENTS
4.3 SORTER .................................. 4-58 5. FUNCTION (operation/inspection mode) .............................................. 4-59 5.1 COPIER ................................... 4-59 5.2 FEEDER .................................. 4-75 6. OPTION (settings mode) ............... 4-76
6.1 COPIER ................................... 4-76 6.2 FEEDER .................................. 4-92 6.3 SORTER .................................. 4-92 6.4 BOARD .................................... 4-93 7. TEST (test print mode) .................. 4-94 8. COUNTER (counter mode) ........... 4-98
CHAPTER 5 SELF DIAGNOSIS

1. Error Codes ...................................... 5-1 1.1 List of Error Codes .................... 5-1 1.2 Self Diagnosis of the ADF ....... 5-13 1.3 Self Diagnosis of the Finisher ... 5-14 1.4 Self Diagnosis of the Saddle Stitcher ..................................... 5-18
APPENDIX
A. GENERAL TIMING CHART ........ A-1 B. LIST OF SIGNALS/ABBREVIATIONS ............................................. A-3 C. General Circuit Diagram .................. A-9 D. PAPER DECK -G1 GENERAL CIRCUIT DIAGRAM .................. A-11 E. SHIFT TRAY GENERAL CIRCUIT DIAGRAM .................. A-12 F. SPECIFICATIONS ...................... A-13 1.1 Copier ...................................... A-13 1.1.1 Type .................................. A-13 1.1.2 Method .............................. A-13 1.1.3 Functions .......................... A-14 1.1.4 Others ............................... A-19 1.2 Paper Deck-G1 ....................... A-22 1.3 Shift Tray-B1 .......................... A-23 G. List of Special Tools ...................... A-24 H. List of Solvents/Oils ..................... A-26
CHAPTER 1 MAINTENANCE AND INSPECTION 1. Periodical Servicing Chart

Do not use solvents or oils other than those indicated.
1.1 Reader Unit

: Clean Unit : Replace Part
: Lubricate : Adjust
: Inspect Intervals Upon every every every every installation 250,000 500,000 750,000 1,000,000
Remarks Only at fist 250,000 (inpection/ adjustment). Silicone oil (FY9-6011)
Scanner Scanner cable
Optical Scanner rail path Copyboard glass No. 1 through No. 3 mirrors Scanner reflecting plate
1.2 Printer Unit

: Clean Unit : Replace Part
: Lubricate : Adjust
: Inspect Intervals Upon every every every every installation 250,000 500,000 750,000 1,000,000
Remarks
Externals/ Ozone filter controls (FM3) Dust-proofing filter (FM2) Laser Dust-proof optical path glass Charging Charging wire assembly (primary, pretransfer, transfer/separation)
Remove dust from surface.
After replacement, execute wire cleaning 5 times.
1-1
Unit Charging assembly
Part
Intervals Upon every every every every installation 250,000 500,000 750,000 1,000,000
Remarks Replace with charging wire simultaneously.
Charging wire cleaner (primary, pretransfer, transfer/separation) Grid wire (primary) Charging assembly shielding plate (each charging assembly) Roller electrode Primary antistray toner sheet Photosensi- Photosensitive tive drum drum
Electrode (for slip ring of drum heater)
Use alcohol and drum cleaning powder (CK0429); for instructions, see 6. Cleaning the Photosensitive Drum. Clean with alcohol; 1) electrode, 2) protruding wall of electrode (where FY9-6008 is applied). Charge collecting brush
Developing Developing assembly cylinder Developing assembly roll
1-2
Unit
Part
Intervals Upon every every every every installation 250,000 500,000 750,000 1,000,000
Remarks
Developing Anti strayassembly toner sheet Cleaner Side scraper Toner dish (rear, front) Fixing Inlet guide assembly Web Oil dish Thermistor Sub thermistor Thermal switch Delivery Separation assembly claw (upper, lower) Waste toner Waste toner collection box area Pickup/ Transfer guide feeding Registration assembly roller (upper, lower) Feeding belt Feeding rollers
Inspect case, and remove toner.
1-3
1.3 Cleaning the photosensitive drum

Do not rotate the magnet roll during work. Otherwise, waste toner may fall through the cleaner assembly. 1) Slide out the process unit. (Be sure to place the drum protective sheet over the fixing/feeding unit.) 2) Take out the photosensitive drum. 3) Moisten lint-free paper [1] with 5 to 10 cc of alcohol [2]; then, pour 0.2 to 0.3 g of drum cleaning powder (CK-0429) [3] on the lint-free paper. 4) While butting the lint-free paper relatively strongly against the photosensitive drum, wipe the surface of the drum from the front to the rear and from the rear to the front. Keep the widths of cleaning to 5 to 10 cm in the peripheral direction of the drum. Move the lint-free paper back and forth 15 to 20 times over a single area. Forcing the lint-free paper will not affect the life of the drum. 5) When the alcohol has evaporated, dry wipe the surface with lint-free paper. If the area is uneven, go back to step 4), and increase the back-and-forth movements. 6) Rotate the drum for the width (5 to 10 cm), and repeat steps 3) through 5) until the entire area of the surface has been cleaned.
[3] CK-0429
[2]
[1]
F01-103-01
5 to 10cm
F01-103-02
1-4
2. Periodically Replaced Parts

Some parts of the machine must be replaced on a periodical basis to ensure a specific level of machine performance. (Once they fail, the consequences are likely to be considerable.) Whenever possible, schedule the replacement to coincide with a scheduled visit to the users.
2.1 Guide to Timing of Replacement

You can check the timing of replacement for periodically replaced parts in service mode: COPIER>COUNTER>PRDC-1.
2.2 Reader Unit

The reader unit does not have parts that require periodical replacement.
1-5
2.3 Printer Unit

No. Part name 1 Primary, pre-transfer, transfer, separation charging wire 2 Primary grid wire 3 Primary charging wire cleaner 1 4 Primary charging wire cleaner 2 5 Transfer charging wire cleaner 1 6 Transfer charging wire cleaner 2 7 Separation charging wire cleaner 8 Pre-transfer charging wire cleaner 9 Main thermistor 10 Sub thermistor 11 Ozone filter 12 Thermal switch Part No. FB4-3687 FY1-0883 FF5-6883 FF2-6884 FF5-6883 FF5-6884 FF5-3090 FF5-3090 FH7-7529 FG5-8812 FB5-5570 FH7-7154 Qty AR AR 2 2 1 1 1 1 1 1 1 1 Life 500,000* 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 1,000,000 As of June 2000 Remarks
Strengthened type (blue) Strengthened type (blue) Strengthened type (blue) Strengthened type (blue)
polish polish polish polish
*Do not use the old type (gold plated). After replacement of the charge wire, be sure to execute wire cleaning in service mode. (COPIER>FUNCTION>CLEANING>WIRECLN) T01-203-01
Memo
The indicated life of each part is for reference only, and is subject to the site environment and the conditions of use.
1-6
3. Consumables and Durables

Some parts of the machine are likely to require replacement because of wear or damage once or more over the period of machine warranty. Replace them when they fail.
3.1 Guide to Timing of Replacement

You can check the timing of replacement for durables in service mode: COPIER>COUNTER>DRBL-1.
3.2 Reader Unit

The reader unit does not have parts that are classified as consumables or durables.
1-7
3.3 Printer Unit

No. Part name 1 Pickup/feeding roller (manual feed roller) 2 Separation roller (manual feed tray) 3 Pickup roller 4 Pickup/feeding roller (deck, cassette) 5 Separation roller (deck, cassette) 6 Cleaner separation claw 7 Pre-separation charging assembly scraper 8 Fixing upper roller 9 Fixing lower roller 10 Fixing web 11 Insulating bush (front/rear) 12 13 14 15 16 Delivery upper separation claw Delivery lower separation claw Developing cylinder Developing assembly roll Cleaning blade Part No. Qty Life FB1-8581 1 120,000 FB5-0873 FF5-1220 FF5-9779 FB2-7777 FB2-6899 FA4-1867 FB4-3690 FB5-3619 FY1-1157 FB5-3613 FB5-3625 FA2-9037 FG5-8235 FB2-6933 FA4-1827 1 8 8 4 3 1 1 1 1 2 6 2 1 2 1 120,000 250,000 250,000 250,000 500,000 500,000 500,000 500,000 500,000 500,000 Each holder uses 2 pc. Each holder uses 2 pc. As of June 2000 Remarks
Replace simultaneously with fixing upper roller.
17 Primary corona assembly 18 Transfer/separation corona assembly 19 Pre-transfer corona assembly
FG6-5927 FG6-5911 FG6-5045
1 1 1
500,000 1,000,000 1,000,000 1,000,000 1,000,000 Both edges are used; each for 500,000; apply toner upon replacement. 1,000,000 1,000,000 1,000,000
T01-303-01
1-8
3.4 Side Paper Deck

No. Part name 1 Pickup roller (front) 2 Pickup roller (rear) 3 Feeding roller 4 Separation roller Part No. FF5-1220 FF5-1221 FF5-9779 FB2-7777-020 Qty 1 1 1 1 Life 250,000 250,000 250,000 250,000 As of June 2000 Remarks
T01-304-01
1-9
4. Points to Note for Periodical Servicing

Unless otherwise instructed, clean with lint-free paper and alcohol. Make a thorough check of the block (front, rear) for melting by leakage, deformation by heat, cracking, discoloration (yellowing). If a fault is found, replace the part with a new one immediately. Check the block (front, rear) including its inside. Do not use a cloth on which metal powder is found. If you have used solvent, make sure that the part has dried completely before mounting it back to the machine. Do not use a moist cloth unless specifically indicated. Be sure to provide scheduled servicing/replacement at the specified intervals.
Scanning lamp Dry wipe with lint-free paper. Reflecting plate Clean with a blower brush. No. 1 through No. 3 mirrors Clean it with a blower brush; if dirt is excessive, dry wipe with lint-free paper. Reading glass Copyboard glass
Primary/Transfer/Separation/ Pre-transfer charging assembly Dry wipe with lint-free paper; then, clean with alcohol. Dust-proofing glass Dry wipe with lint-free paper. Dust-collecting roller Disposing of toner. Developing assembly base Clean with a moist cloth; see Note 1. Pickup/feeding roller
Pre-exposure glass
Separation claw, fixing assembly inlet guide Clean with solvent and lint-free paper.
Fixing roller (upper/lower) Use cleaning oil and lint-free paper.
Registration roller
Transfer guide Reversing roller Vertical path roller Duplex Feeding Roller (right/left) Feeding assembly Clean with a moist cloth; see Note 1. Note 1: Do to leave traces of water.
F01-401-01 1-10
CHAPTER 1 IMAGE ADJUSTMENT BASIC PROCEDURE
5. Image Adjustment Basic Procedure

5.1 Making Pre-Checks
<Pre-Checks> Clean the following: 1. Primary charging assembly grid wire 2. Primary charging wire 3. Pre-transfer charging wire 4. Transfer charging wire
Points to Note When Making Checks on the Printer Side The machine's potential control mechanism is designed for both copier image output and printer (PDL) image output, and its parameters for potential control in service mode may be adjusted independently of each other. As such, when an image fault occurs, try to find out which side is causing it, and generate the appropriate images (data) for adjustment of related parameters.
Check the following: 1. Height of charging wire
If a fault is found on copy images,
If a fault is found on printer images,
Using the NA3 Chart, make two copies each in the following modes: 1. AE mode 2. Text mode 3. Text/photo mode Generate several of the following test sheets: 1. 04 (blank) 2. 05 (halftone) 3. 06 (solid black)
Generate several each of the following printer (PDL) images 1. Image with large background (to check for fogging) 2. Image including solid black (to check solid black density) 3. Image including halftone (to check halftone density)
Output Conditions F value=5 potential control: ON
Are the test prints normal? YES
NO
Perform 5.2 Making Checks on the Printer Unit.
Perform 5.4 Making Checks on the Reader Unit.
1-11
5.2 Making Checks on the Printer Unit (1/2)

<Checking Images> Checking Halftone Images
Are there vertical lines in the image?
<Checking the Density Slope>
<Checking fro Fogging>

REF.
NO
Generate a halftone image.
Generate a blank print.
YES Is there a NO difference in density between front and rear? YES Is it foggy? YES Check the following readings in service mode: COPIER>DISPLAY>DPOT>VDM (for copier image) COPIER>DISPLAY>DPOT>VDM-P (for printer image) NO NO
Clean the following; also check for foreign matter: 1. Dust-proofing glass 2. Charging assemblies
*1:VD target value COPIER >DISPLAY >DPOT >VDT (for copier image) COPIER >DISPLAY >DPOT >VDT-P (for printer image) *2:VL1 target value COPIER >DISPLAY >DPOT >VD1T (for copier image) COPIER >DISPLAY >DPOT >VD1T-P (for printer image)
Is the rear lighter?

Are there vertical lines in the image?
NO YES
Are the readings 6 V of the target value? (*1) Turn the adjusting screw found at the rear of the primary charging assembly clockwise. (2 full turns max.)
NO
YES
Turn the adjusting screw found at the front of the primary charging assembly clockwise. (2 full turns max.)
Check the primary charging system and the potential control system; if normal, replace the photosensitive drum.
YES Check the following readings in service mode: COPIER>DISPLAY>DPOT>VL1M (for copier image) COPIER>DISPLAY>DPOT>VL1M-P (for printer image) Check the following, and replace them if necessary: 1. Laser (for output) 2. Potential control system 3. Photosensitive drum
Make the selections in service mode, and turn off and then on the main power switch: COPIER>FUNCTION>DPC>DPC.
Execute forced potential control.
Are the readings 6 V of the target value? (*2)
NO
YES Check the following readings in service mode: COPIER>DISPLAY>DPOT>VL2M (for copier image) COPIER>DISPLAY>DPOT>VL2M-P (for printer image) Check the following, and replace them if necessary. 1. Laser (for output) 2. Potential control system 3. Photosensitive drum
Generate one print of a halftone image.
NO 1. If there still is a difference in density after giving the adjusting screw 2 turns (each turn causing a change of about 0.7 mm), check the scanning lamp and the scanner for soiling. 2. When making a clockwise turn, be sure that the intervals between wire grid runs are not larger than 9 mm. When making a counterclockwise turn, be sure that the intervals between wire grid runs are not smaller than 7.5 mm. 3. The machine will not execute potential control even when the main power switch is turned off and then on if the temperature of the fixing assembly is 150C or higher. Are the readings 70 15 V? YES Adjust the offset value of the VL target potential.
Adjusting the Offset of the VL Target Potential (DE-OFFSET/DE-OFFSET-P) Vary the value using the following as a guide: COPIER>ADJUST>V-CONT>DE-OFST (for copier image) COPIER>ADJUST>V-CONT>DE-OFST-P (for printer image)
Lighter image
Memo
Moving the wire from the photosensitive drum causes the image to be lighter, while moving it closer causes the images to be darker.
Default
Darker image
-50
-40
-30 -20
-10
+10 +20 +30 +40 +50
1-12
5.3 Making Checks on the Printer Unit (2/2)

<Checking the Solid Black Density>
Generate a solid black print. <Checking the Halftone Density>

Is the density too low or too high (too light or too dark)?
NO
Generate a halftone image.
YES Check the following readings in service mode: COPIER>DISPLAY>DPOT>VDM (for copier image) COPIER>DISPLAY>DPOT>VDM-P (for printer image)
Is the halftone density optimum? NO
YES End.
Are the readings 6 V of the target value? (*1) YES
NO
Check the primary charging system; if normal, replace the photosensitive drum.
To check a copier image, See if No. 6 and No. 7 (halftone) of the Test Chart is reproduced to the more or less the same density. To check a printer (PDL) image, See if the density of the halftone area represents the original data properly.
Check the following readings in service mode: COPIER>DISPLAY>DPOT>VL1M (for copier image) COPIER>DISPLAY>DPOT>VL1M-P (for printer image) Check the following, and replace them if necessary: 1. Laser (for output) 2. Potential control system 3. Photosensitive drum
Are the readings 6 V of the target value? (*2) YES
NO
REF.
Check the following readings in service mode: COPIER>DISPLAY>DPOT>VL2M (for copier image) COPIER>DISPLAY>DPOT>VL2M-P (for printer image)
*1:VD target value COPIER >DISPLAY >DPOT >VDT (for copier image) COPIER >DISPLAY >DPOT >VDT-P (for printer image) *2:VL1 target value COPIER >DISPLAY >DPOT >VD1T (for copier image) COPIER >DISPLAY >DPOT >VD1T-P (for printer image)
Are the readings 70 15 V? YES
NO
Check the following, and replace them if necessary: 1. Laser (for output) 2. Potential control system 3. Photosensitive drum
Adjusting the Offset Value of the VD Target Potential (VD-OFFSET/VD-OFFSET-P) COPIER>ADJUST>V-CONT>VD-OFST (for copier image) COPIER>ADJUST>V-CONT>VD-VD-OFST-P (for printer image)
Lighter image
Default
Darker image
Adjust the offset of the VD target potential.
-5
-4
-3
-2
-1
+1
+2
+3
+4
+5
1-13
5.4 Making Checks on the Reader Unit

<Making Image Initial Checks> <Checking the Density Slope> <Checking the Solid Black Density> Make a copy of the NA3 Chart in text mode. Is gray scale No. 1 (solid black) too light? YES Clean the following: 1. Mirrors 2. Lens 3. Standard white plate (mounted to back of copyboard glass) 4. Copyboard glass Clean the mirrors. Check the life of the scanning lamp; if it has reached the end of its life, replace it. Perform the instructions NO under nChecking for Foggingg on the printer side. Is the white background foggy? YES Is there a difference in density between front and rear? YES Perform the instructions under Checking the Density Slope for the printer unit. Clean the following: 1. Mirrors 2. Lens 3. Standard white plate 4. Scanning lamp 5. Reflecting plate <Checking for Fogging> Make a copy of the NA3 Chart in text mode. Is the white background foggy? NO Execute shading adjustment in service mode: COPIER>FUNCTION>CCD>CCD-ADJ.
Are there vertical lines in the images?
NO
Is there a difference in density between front and rear? YES
NO
NO
YES
YES
Execute shading in service mode: COPIER>FUNCTION>CCD>CCD-ADJ
Execute shading in service mode: COPIER>FUNCTION>CCD>CCD-ADJ
NO
Increase the white level target value for shading correction in service mode: COPIER>ADJUST>CCD>SH-TRGT (40 max.).
<Checking Halftone Density>
Executing Potential Control Turn off and then on the power switch; then, make a copy.
B
When the A3 Chart is copied in text/photo mode, is the density of No.8 optimum when compared with Nos.7 through 9? NO If it is too light, Increase the setting of the following in service mode: COPIER > ADJUST > DENS >DENS-ADJ Decrease the setting of the following in service mode: COPIER > ADJUST > DENS >DENS-ADJ YES End.
Make a copy of the NA3 Chart in AE mode. Is the output foggy? NO
YES
Execute shading adjustment in service mode: COPIER>FUNCTION>CCD>CCD-ADJ.
Execute shading adjustment in service mode: COPIER>FUNCTION>CCD>CCD-ADJ.
NO
Is the white background foggy? YES
If it is too dark,
B
Is the density of gray scale No. 1 (solid black) too low (light)?
NO
Decrease the value of AE density adjustment in service mode: COPIER>ADJUST>AE>AE-TBL.
YES Perform the instructions under Checking the Solid Black Density for the printer unit.
Make one copy of the A3 Chart in text/photo mode.
YES
Is the density of gray scale No.8 (halftone) different? NO
Go to Checking the Halftone Density for the printer side.
1-14
CHAPTER 2 STANDARDS AND ADJUSTMENTS 1. Image Adjustments

1.1 Standards of Image Position
The image margin/non-image width of a print made in Direct must be as follows:
2
2.51.5mm
0 2
4.0
+1.5mm - 1.0mm
4 6 8 10
F02-101-01 Image Leading Edge Margin
F02-101-02 Left/Right Image Margin
2.5mm1.5
0 2 4 6
+1.5mm 4.0 - 1.0mm
8 10
F02-101-03 Leading Edge Non-Image Width
F02-101-04 Left/Right Non-Image Width
2-1
1.2 Checking the Image Position

Make prints using the following as the source of paper (10 prints each), and check to see that the image margin and the non-image width are as indicated: Each cassette Front deck (left, right) Manual feed tray Duplex feeding unit Side paper deck If not as indicated, adjust the image position in the following order: 1. Adjusting the left/right image margin (registration) 2. Adjusting the image leading edge margin (registration) 3. Adjusting the left/right non-image width (CCD read start position) 4. Leading edge non-image width (scanner image leading edge position)
1.3 Adjusting the Left/Right Image Margin

1.3.1 Cassette 3/4
1) Loosen the two fixing screws [1] found on the left and the right of the cassette.
[1]
F02-103-01 2) Remove the paper size plate [2], and turn the adjusting screw [3] found in the opening of the paper size plate [2] to adjust the position; then, tighten the two fixing screws [1]. After making the adjustment, be sure to execute the following service mode: COPIER>FUNCTION>CST>C3STMTR/A4R or C4-STMTR/A4R
[2]
[3]
F02-103-02
2-2
1.3.2 Left/Right Front Deck

1) Loosen the four screws [2] and the two fixing screws [3] of the cassette front cover [1].
[2] [3]
[3]
[2] [2] [1]
F02-103-03 2) Move the cassette guide assembly (front) [4] to the front or the rear to make adjustments.
[4]
F02-103-04
1.3.3 Manual Feed Tray

1) Loosen the two mounting screws [1] of the manual feed tray, and adjust the position of the manual feed tray.
[1]
F02-103-05
2-3
1.3.4 Duplex Feeding Unit

1) Adjust the image margin as indicated using service mode: COPIER>ADJUST>FeedADJ>ADJ-REFE.
Decreasing the ADF-REFE setting (A decrease by 23 will ecrease the margin by 1 mm.)
Edge of paper Increasing the ADJ-REFE setting (An increase by 23 will increase the margin by 1 mm.) 2.5mm2.0
0 2 4 6 8 10
F02-103-06
1.3.5 Side Paper Deck

1) Slide out the compartment, and turn the two screws to adjust the position of the latch plate of the deck open solenoid. (At this time, use the index on the latch plate as a guide.)
Latch plate Index Screws
F02-103-07
2-4
1.4 Adjusting the Image Leading Edge Margin

1) Adjust the image margin in service mode so that it is as indicated: COPIER>ADJUST>Feed-ADJ>REGIST.
Decreasing the REGIST setting (A decrease by 10 will increase the margin by 1 mm.) Edge of paper Increasing the REGIST setting (An increase by 10 will decrease the margin by 1 mm.)
F02-104-01
1.5 Adjusting the Left/Right Non-Image Width

1) Adjust the non-image width in service mode so that it is as indicated: COPIER>ADJUST>ADJ-XY>ADJ-Y.
Edge of image Decreasing the ADJ-Y setting (A decrease by 12 will decrease the margin by 1 mm.) Increasing the ADJ-Y setting (An increase by 12 will increase the non-image width by 1 mm.) 2.5mm2.0
0 2 4 6 8 10
F02-105-01
2-5
1.6 Adjusting the Leading Edge Non-Image Width

1) Adjust the non-image width in service mode so that it is as indicated: COPIER>ADJUST>ADJ-XY>ADJ-X.
Decreasing the ADJ-X setting (A decrease by '12' will decrease the width by 1 mm.) Image leading edge Increasing the ADJ-X setting (An increase by '12' will increase the width by 1 mm.)
F02-106-01
2-6
2. Scanning System
2.1 Replacing the Scanner Drive Cable
2.1.1 Removing the Scanner System Drive Cable
Obtain the following before starting to replace the scanner drive cable: 1) 2) 3) mirror positioning tool (FY9-3040-000) Remove the ADF. Remove the copyboard glass. Remove the reader left cover and the reader front cover. 4) Remove the motor cover. (See steps 1) through 4) used to the motor.) 5) Remove the five screws [1], and detach the PCB base [2].
[2]
[1]
F02-201-01
[3] [4]
6) Remove the screw [3], and detach the ADF base (left) [4]; then, remove the three screws [5], and detach the copyboard sensor base [7].
[5]
[6]
F02-201-02
7) Remove the 15 screws [7], and remove the two screws [8]; then, detach the reader upper frame [9].
[7]
[8]
[7]
[9]
[7]
F02-201-03 2-7
8) Remove the two cable fixing screws [11] of the No. 1 mirror base [10]. 9) Remove the two springs [12] used to secure the cable in place. 10) Remove the cable fixing plate [13] and each pulley cable.
[11] [10]
[11]
[13] [12]
F02-201-04
2-8
2.1.2 Routing the Scanner Drive Cable

Route the scanner cable to each pulley and hook mirror base in the order indicated: 1) Loosen the screw on the cable fixing plate. 2) Fit the ball of the cable into the hole of the drive pulley, and wind the cable (4 times inward, 5 times outward); then, tape it in place. When winding, be sure that the cable metal fixing is inside. 3) Hook the cable on each pulley, and temporarily fix one end to the cable fixing plate and the other end to the hook of the reader frame. 4) Temporarily fix the cable metal fixing to the No. 1 mirror base. (Do not fully secure it.) 5) Mount the reader paper frame.
F02-201-05
2-9
When mounting the reader upper frame, be sure to go through the following steps: 1) Fit the eight claws [1] of the reader frame correctly into the cut-offs in the reader upper frame. 2) Secure the positions [2] of the four left/ right claws using screws. 3) Fit the two screws [3] at the end.
[1]
[2]
[1]
[3]
[1] [1]
F02-201-06
2.2 Adjusting the Position of the Scanner Mirror Base

1) Set the pins of the mirror position tool as indicated.
[C] [A] [B] [A] [C] [B]
Initial FY9-3009-040 configuration (for rear) [C] [B] [A]
Configuration used for the machine (for rear) [A] [C] [B]
Initial FY9-3009-040 configuration (for front)
Configuration used for the machine (for front)
F02-202-01 2-10
2) Insert the pins of the mirror positioning tool (front [2]/rear [3]) into each of the holes [1]: No. 1 mirror base, No. 2 mirror base, and rail. The position of the No. 2 mirror base is adjusted by sliding the cable fixing plate to the front and the rear.
[2]
[1]
F02-202-02
[3]
[1]
F02-202-03
3) Secure the end of the cable so far temporarily fixed to the hook of the reader frame using a spring. 4) Fully tighten the screw on the cable fixing plate. 5) Fully tighten the cable metal fixing on the No. 1 mirror base. 6) Detach the mirror positioning tool. 7) Reverse steps 1) through 6) for mounting.
2-11
2.3 After Replacing the Scanning Lamp

Execute CCD auto adjustment in service mode, and record the updated CCD adjustment data on the service label. 1. CCD Auto Adjustment COPIER>FUNCTION>CCD> CCD-ADJ 2. CCD Adjustment Data all items under COPIER>ADJUST>CCD
2-12
3. Image Formation System

3.1 Routing the Grid Wire of the Primary Charging Assembly
1) Loosen the two mounting screws used to secure the left and right shielding plates in place. 2) Loosen the three mounting screws used to secure the motor unit in place at the front.
Screws
F02-203-01 3) Loosen the mounting screw, and move it in the direction indicated; then, fix it in place temporarily. 4) Free a length of about 5 cm of charging wire from the charging wire reel (0.1 mm in diameter), and form a loop at its end with a diameter of about 2 mm.
Screw
F02-203-02 To form a loop, wind the charging wire around a hex key once, and turn the hex key three to four times; then, twist the charging wire.
REF.
2-13
5) Cut the twisted charging wire (excess) with nippers. 6) Hook the loop on stud A. 7) After routing the wire for 31 runs, lead it through section B, and give it a half turn; then, put it between the washer and the motor unit, and wind it once around the mounting screw (clockwise), and secure it in place with a mounting screw.
Stud A
Screw
F02-203-03 8) Cut the excess of the charging wire with nippers. 9) Tighten the mounting screw loosened in step 3). Keep tightening until the tension of the grid wire is even. Be sure to pay attention to avoid deformation (slack) of the charging assembly (as by tightening the mounting screw found on the front of the left/right shielding plate early). 10) Tighten the mounting screws loosened in steps 1) and 2). 11) Wipe the grid wire with lint-free paper moistened with alcohol. 1. Check to make sure that the grid wire is free of bending and twisting. 2. Be sure that the runs are laid at equal intervals (i.e., the wire is in the groove of the block).
2-14
3.2 Routing the Charging Wire of Charging Assemblies

3.2.1 Routing the Charging Wire
All charging wires (except the grid wire) are routed more or less in the same way; the following cites the primary charging assembly: 1) Remove the shielding plate (left, right) of the charging assembly. To prevent deformation (slack) in the primary charging assembly, be sure to work separately for the left shielding plate and the right shielding plate (i.e., do not loosen the mounting screws [1] of both shielding plates at the same time). [1] 2) Remove the wire cleaner. F02-203-04 For other charging assemblies, remove the two lids.
2-15
3) Free a length of about 5 cm of charging wire from the charging wire reel (0.06 mm in diameter), and form a loop at its end with a diameter of about 2 mm. To form a loop, wind the charging wire around a hex key once, and turn the hex key three to four times; then, twist the charging wire.
REF.
4) Cut the end (excess) of the twisted charging wire. 5) Hook the loop on the stud.
Stud
Reel
Charging electrode
(front) Charging wire (rear)
F02-203-05 6) At the rear, hook the charging wire on the charging wire positioner; then, hook the charging wire tension spring on the charging wire where indicated to F02203-06. F02-203-06
2-16
7) Cut off the excess of the charging wire with nippers. 8) Pick the end of the charging wire tension spring with tweezers, and hook it on the charging power supply electrode. In the case of the pre-transfer charging assembly, hook the spring on the pin at the front. F02-203-07 Make sure of the following: The charging wire must not be bent or twisted. The charging wire must be fitted in the V-groove of the charging wire positioner.
Correct
Wrong
Grid side
Correct
Wrong
F02-203-08 9) Attach a cushoin in front of the charging wire. (This does not apply to the primary charging assembly.) 10) Mount the shielding plate (left, right). For other charging assemblies, mount the two lids.
11) Mount the wire cleaner. At this time, pay attention to make sure that the wire cleaner is oriented correctly. 12) Wipe the charging wire with lint-free paper moistened with alcohol.
2-17
3.2.2 Adjusting the Height of the Charging Wire

Charging assembly Primary Height of charging wire Tolerance
1mm
7.5 +1.5 - 0 mm 7.5 +1.5 - 0 mm
A No height adjusting mechanism
Pre-transfer
10.060.3 mm
Transfer
9.50.5mm
2mm
C Separation
16.00.5mm 14.90.5mm
2mm D
T02-203-01 The height (position) of the primary charging wire and the transfer charging wire may be adjusted by turning the screw found at the back of the charging assembly; a single turn changes the position of the charging wire by about 0.7 mm.
REF.
2-18
3.3 Mounting the Drum Cleaning Blade

3.3.1 Removing the Cleaning Blade
1) Slide out the process unit from the machine. (See the Printer Manual : Chap.4 > 7.3 "Process Unit".) 2) Remove the primary charging assembly. 3) Disconnect the connector [1] of the AC line of the drum heater. 4) Remove the four mounting screws [2], and detach the cleaning blade assembly [3].
[3] [2] [1]
F02-203-09
[5] [4]
5) Remove the E-ring [4] from under the cleaning blade assembly, and detach the pressure spring [5].
F02-203-10
2-19
6) Disconnect the connector [6], and remove the two screws [7]; then, detach the pre-exposure LED assembly [8].
[8]
[7]
[6]
F02-203-11
7) Loosen the five mounting screws [9], and detach the blade support plate from the cleaning blade.
[9]
F02-203-12
3.3.2 Mounting the Cleaning Blade

When mounting the cleaning blade, be sure that the side with the marking [1] will be the face. 1) Push in the cleaning blade [2] until it No gap Blade retaining butts slightly again the rear.
[2] [1] plate
F02-203-13
2-20
2) Tighten the five mounting screws [2] lightly, stopping to turn them when resistance is felt. 3) Turn the screws tightened lightly in step 2) about 20 to 30 in the order indicated, tightening them fully.
[2]
Order of tightening
F02-203-14
After mounting the cleaning blade, check to make sure that the edge of the blade is not appreciably bent. Further, be sure to clean the groove in the blade support plate before mounting the blade, as toner or the like in the groove can start to bend the blade.
2-21
3.4 Mounting the Developing Blade

3.4.1 Removing the Blade Unit
1) Take the developing assembly out of the machine. 2) Remove the two mounting screws [1], and detach the developing assembly cover [2].
[1] [2] [1]
F02-203-15 3) Place a newspaper on the floor or a desk, and pour out the toner onto the newspaper from the developing assembly. 4) Remove the two mounting screws [3], and detach the blade unit [4] together with its mounting base.
[3] [4] [3]
F02-203-16 The blade must be mounted with a high accuracy. Do not remove it on its own in the field (i.e., be sure to remove it intact with its mounting base).
3.4.2 Mounting the Blade

Mount the blade by reversing the steps used to remove it. 1) Push the blade mounting base against the developing assembly, and tighten the two mounting screws. When mounting the blade, place copy paper on the developing cylinder first to protect the developing cylinder.
2-22
3.5 Replacing the Potential Sensor/Potential Control PCB

3.5.1 Removing the Potential Sensor/Potential Control PCB
Be sure to replace the potential sensor and the potential control PCB at the same time. 1) Open the front cover, and slide out the hopper unit. 2) Remove the developing assembly and the primary cooling fan. 3) Disconnect the connector [1], and remove the screw [2]; then, detach the potential sensor assembly [3].
[3] [1] [2]
F02-203-17 4) Remove the three screws [4], and detach the front door switch cover [5].
[5]
[4]
F02-203-18 5) Free the cable [6] from the cable guide. 6) Remove the six screws [7], and detach the door switch assembly [8].
[7] [7] [8] [6]
F02-203-19
2-23
7) Remove the two screws [9], and detach the potential control PCB together with the mounting base [10].
[10] [9]
F02-203-20
8) Remove the four screws [11] and three connectors [12], and detach the potential control PCB [13].
[11]
[12] [13]
F02-203-21
2-24
3.5.2 Adjusting the Potential Sensor

The potential sensor and the potential control PCB are adjusted in a pair, requiring simultaneous replacement. 1) Start service mode, and set 0 to the following to disable potential control: COPIER>OPTION>BODY>PO-CNT. 2) Replace the potential control PCB. 3) Connect the connector of the potential sensor to the connector of the machine. 4) Fit the potential checking electrode (FY9-3012) [2] to the potential sensor [1].
[2]
[1]
F02-203-22 When fitting the checking electrode to the potential sensor [2], be sure that the magnet of the checking electrode does not come into contact with the potential sensor cover. 5) Connect the clip [3] of the checking electrode to the frame of the machine (GND). Be sure to keep the clip [3] fully away from the sensor and not to bring it in contact with the cover of the sensor. F02-203-23
[3]
2-25
6) Insert the door switch actuator into the door switch assembly. 7) Connect the power plug to the power outlet, and turn on the main power switch. 8) Execute the following in service mode: COPIER>FUNCTION>DPC>OFST. 9) Record the setting of <OFST> on the service label. 10) Start service mode, and set 1 to the following to enable potential control: COPIER>OPTION>BODY>PO-CNT. 11) Check to make sure that the data lamp in the control panel is off; then, turn off the main power switch. 12) Disconnect the power plug from the power outlet. 13) Remove the checking electrode from the potential sensor. 14) Mount the potential sensor.
2-26
4. Pickup/Feeding System
4.1 Orientation of the Deck/Cassette Pickup Roller
The pickup roller may be mounted by reversing the steps used to remove it; however, be sure to keep the following in mind: The pickup rollers used at the front and the rear of the machine are not interchangeable. The collar of the pickup roller used at the front of the machine is gold-colored. When mounting the pickup roller [1] to the pickup assembly, make sure that the round marking [2] found on the side of the roller and the round marking [3] found on the collar (gold-colored) are toward the front of the machine.
[2] (direction of rotation) [3]
[1]
Collar (gold-colored)
(front of machine)
F02-401-01 The collar of the pickup roller used at the rear of the machine is silver-colored. When mounting the pickup roller [4] to the pickup assembly, make sure that the round marking [5] found on the side o the roller is toward the front of the machine while the round marking on the collar (silver-colored) is toward the rear of the machine.
(direction of rotation) [5]
[6]
[4]
Collar (silver-colored)
(rear of machine)
F02-401-02
2-27
4.2 Orientation of the Deck/Cassette Separation Roller

When replacing the separation roller, be sure it is oriented as follows: Cassette 3/4, Right Pickup Assembly Left Deck Pickup Assembly
Narrower groove Wider groove Narrower groove (rear of machine)
(front of machine) Wider groove
F02-402-01
4.3 Orientation of the Feeding Roller of the Deck/Cassette Pickup Assembly

When mounting the feeding roller assembly of the deck/cassette pickup assembly, be sure the belt pulley [2] is toward the front of the machine.
(front) [2] [1] (rear)
F02-403-01
2-28
4.4 Orientation of the Pickup Roller of the Side Paper Deck

The pickup roller may be mounted by reversing the steps used to remove it; however, be sure to keep the following in mind: The pickup rollers used at the front and the rear of the machine are not interchangeable. The collar of the pickup roller used at the front of the machine is silver-colored. When mounting the pickup roller [1] to the pickup assembly, be sure that the round marking [2] found on the collar (silver-colored) is toward the front of the machine.
(direction of rotation)
[2]
[1] Pickup roller [2] Marking (on collar)
[1]
Collar (silver-colored)
(front of machine)
F02-404-01
The collar on the pickup roller found at the rear of the machine is gold-colored. When mounting the pickup roller [4] to the pickup assembly, be sure that the round marking [5] found on the side of the roller and the round marking [6] found on the collar (goldcolored) are toward the rear of the machine.
[5] (direction of rotation) [6]
[4] Pickup roller [5] Marking (roller) [6] Marking (collar)
[4]
Collar (gold-colored)
(rear of machine)
F02-404-02
2-29
4.5 Orientation of the Feeding Roller of the Side Paper Deck

When mounting the feeding roller assembly [1] to the side paper deck, be sure that the belt pulley [2] is toward the front of the machine. When mounting the feeding roller [3] to the feeding roller shaft [4], be sure that the round marking [5] is toward the rear of the machine.
[5] [3]
[4]
[2]
[1]
(front)
F02-405-01
2-30
4.6 Adjusting the Pressure of the Separation Roller of the Deck/Cassette

If double feeding or pickup failure occurs during pickup, change the position of the pressure spring of the separation roller: If double feeding occurs, move the hook of the spring in the direction of B. If pickup failure occurs, move the hook of the spring in the direction of A.
[1]
[2]
[3]
[4]
[1] Feeding roller [3] Pressure lever
[2] Separation roller [4] Pressure spring
F02-406-01
2-31
4.7 Adjusting the Pressure of the Separation Roller of the Manual Feed Tray
If double feeding or pickup failure occurs during pickup, adjust the position of the pressure spring of the separation roller. 1) Remove the right upper cover. 2) Remove the upper guide [1].
[1]
F02-407-01 If double feeding occurs, remove the mounting screw [2], and lower the mounting base [3]; then, tighten the mounting screw [2] in hole A. If pickup failure occurs, remove the mounting screw [2], and raise the mounting base [3]; then, tighten the mounting screw [3] in hole B.
hole A [2]
hole B
[3]
F02-407-02
2-32
4.8 Adjusting the Fixing Inlet Guide Solenoid (SL1)

Adjust the position of the solenoid using the two screws [1] so that the guide will be positioned as indicated when the solenoid turns on.
Upper roller 9.5mm 12.7mm
[1] 3.2mm Lower roller Inlet guide Solenoid
F02-408-01
2-33
4.9 Adjusting the Position of the Pickup Solenoid (SL3, SL4) of the Cassette 3/4
Adjust the position of the solenoid using the two screws [3] so that the distance from the bottom of the pickup assembly to A of the roller arm is 360.5 mm when [1] and [2] are operated.
[2] [1]
[1] [2]
A [3]
View from A
F02-409-01
2-34
360.5mm
4.10 Adjusting the Position of the Delivery Flapper Solenoid (SL5)

Adjust the position of the mounting screw [2] using the screw [2] so that the drive lever [1] is pushed fully when the solenoid turns on (i.e., when the plunger is drawn).
[1]
[2]
F02-410-01
4.11 Adjusting the Position of the Right Deck Pickup Solenoid (SL6)
Adjust the position of the solenoid so that the left edge of the arm 2 is 57.2 0.5 mm from the center of hole A of the solenoid mounting base.
[A] 57.2 0.5mm
F02-411-01
2-35
4.12 Adjusting the Position of the Left Deck Pickup Solenoid (SL7)
Before removing the left deck pickup solenoid from the support plate [1], take note of its position with reference to the fixing screw [2] of the solenoid. Or, mark the position for the solenoid by drawing a line on the support plate with a scriber. When mounting the solenoid on its own, be sure to secure it in its original position.
[1]
[2]
F02-412-01
4.13 Adjusting the Position of the Reversing Flapper Solenoid (SL8)

1) Adjust the potion of the solenoid so that the drive lever [1] is pushed fully when the solenoid turns on (i.e., when the plunger is drawn).
[1]
[2]
F02-413-01
2-36
4.14
Adjusting the Position of the Fixing Web Solenoid (SL9)
4.14.1 New Fixing Web

Adjust the position for the solenoid using the screw [2] so that the distance of travel of the drive lever [1] is 8.6 mm.
[1]
[2]
8.6mm
F02-414-01
4.14.2 Existing Fixing Web

Before removing the solenoid, take note of the position [A] of the drive lever when the solenoid turns on. After replacing the solenoid, adjust its position using the screw [2] so that the drive lever [1] will be positioned as it was before replacement when the solenoid turns on.
[1]
[2] A
F02-414-02
2-37
4.15 Position of the Side Paper Deck Pickup Roller Releasing Solenoid
Before removing the deck pickup roller releasing solenoid [1] from the support plate, take note of the position of the two fixing screws [2] of the solenoid with reference to the index on the support plate. Or, draw a line on the support plate so that it will serve as a reference when positioning the solenoid. When mounting the solenoid on its own, be sure to secure it in its original position.
[2] [1]
F02-415-01
4.16 Attaching the Timing Belt of the Manual Feed Tray Assembly
1) Butt the rack plate [1] of the manual feed tray against A (open state) 2) Move the slide volume in the direction of B, and attach the timing belt [2] to the pulley [3].
[2] [1]
[3]
F02-416-01
2-38
4.17
Attaching the Drive Belt
Attach the drive belt on the pulley and the rollers as indicated.
Main drive belt
Paper feed drive belt
F02-417-01
2-39
5. Fixing System
5.1 Points to Note When Mounting the Fixing Heater
1) Do not touch the surface of the heater. 2) For both heaters, be sure that the side with the longer harness is toward the front. 3) Mount the main heater [1] to the right side and the sub heater [2] to the left side (viewing from the front of the fixing assembly). 4) Be user that the protrusions of the heaters will not interfere, i.e., stagger them. 5) When mounting the faston to the fixing heater at the rear, do not bend the faston terminals (A, B) as if to direct it toward the outside. Be sure it is parallel to the holder.
5.2 Position of the Fixing Inlet Guide

Points to Note When Making Adjustments in the Field 1) For the position of the inlet guide, see the instructions under 2.4.1, i.e., adjusting the position of the fixing inlet guide solenoid (SL1). 2) The inlet guide will move down when the solenoid (SL1) turns on. 3) The difference in the height of the inlet guide between front and rear must be within 0.5 mm. 4) The height of the inlet guide may be adjusted by loosening the fixing screw on the height adjusting support plate.
Removing the inlet guide base will require adjustment of the position of the inlet guide. To avoid the adjustment, try not to loosen the mounting screw on the inlet guide base. If you loosened it for some unavoidable reason, be sure to position it correctly with reference to the index on the fixing assembly base.
2-40
5.3 Adjusting the Lower Roller Pressure (nip)

5.3.1 Taking Measurements
Wait for 15 min after the machine ends its warm-up; then, make 20 A4 copies before starting the work: 1) Place A4 or LTR paper, and select A4 or LTR in the control panel. 2) Make the following selections in service mode to discharge the paper: COPIER>FUNCTION>FIXING>NIPCHK
Feeding direction
b : 7.8mm 0.5mm a-c : 0.5mm or less
F02-503-01
5.3.2 Standards
1) Measure the width of a, b and c. a and c are points 10 mm from both edges of paper.
2) Check to see if the measurements are as indicated. Otherwise, make the adjustment under c. Be sure that both upper and lower rollers are fully heated when taking measurements.
,
c b Center of paper a
[1]
5.3.3 Making Adjustments

1) Slide the fixing assembly out of the machine. 2) Open the delivery assembly. 3) Adjust the nip using the adjusting screw [1] found at the front and the rear. F02-503-02
2-41
6. Laser Exposure System

6.1 When Replacing the Scanner Unit
If the temperature of the fixing assembly is 150C or higher when the scanner unit is replaced, force potential control in service mode: 1) Make the following selections in service mode: COPIER>FUNCTION>DPC>DPC. 2) Turn off and then on the main power switch.
2-42
7. Electrical Parts
7.1 When Replacing the CCD Unit
1) Replace the CCD unit. 2) After assembling the machine, connect the power plug to the power outlet, and turn on the main power switch. 3) Execute the following modes: CCD auto adjustment: COPIER>FUNCTION>CCD>CCD-ADJ CCD edge gain correction position auto adjustment: COPIER>FUNCTION>CCD>EGGN-POS 6) When the following data is updated (automatically), record them on the service label: COPIER>ADJUST>CCD>all items
7.2 When Replacing the Reader controller PCB

1) 2) 3) 4) Print out the data of user mode/service mode. Replace the reader controller PCB. Remove the EEPROM (1 pc.) from the existing PCB, and mount it to the new PCB. After assembling the machine, connect the power plug to the power outlet, and turn on the main power switch. 5) Check to make sure that the following service mode settings are the same as the data before replacement: COPIER>ADJUST>AE>all items COPIER>ADJUST>ADJ-XY>all items COPIER>ADJUST>CCD>all items If any service mode setting is faulty, enter the respective setting recorded on the service label in service mode.
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7.3 When Replacing the Main Controller PCB

1) Replace the main controller PCB. 2) Remove the counter memory PCB from the existing PCB, and mount it to the new PCB. 3) After assembling the machine, connect the power plug to the power outlet, and turn on the main power switch.
7.4 When Replacing the HDD Unit

When replacing the HDD unit, be sure to keep the following in mind: 1. Take appropriate measures against static charges. 2. Keep the HDD unit protected from impact. 1) 2) 3) 4) Replace the HDD unit. After assembling the machine, connect the power plug to the power outlet. Connect a PC to which the Service Support Tool has been installed. Turn on the PC, and turn on the main power switch while holding down both 2 and 8 on the keypad. 5) Using the Service Support Tool, format the HDD unit and install the system software.
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7.5 When Replacing the DC Controller PCB

1) 2) 3) 4) Print out the data of user mode/service mode. Replace the DC controller PCB. Remove the EEPROMs (6 pc.) from the existing PCB, and mount them to the new PCB. After assembling the machine, connect the power plug to the power outlet, and turn on the main power switch. 5) Enter the values recorded on the label attached to the new DC controller PCB in service mode: COPIER>ADJUST>DEVELOP>D-HV-DE COPIER>ADJUST>HV-TR>D-PRE-TR COPIER>ADJUST>HV-TR>D-HV-TR COPIER>ADJUST>HV-SP>D-HV-SP 6) Check to make sure that the following service mode settings are the same as the data obtained before replacing the PCB: COPIER>ADJUST>LASER>(all items) COPIER>ADJUST>DEVELOP>(all items except D-HV-DE) COPIER>ADJUST>DENS>(all items) COPIER>ADJUST>BLANK>(all items) COPIER>ADJUST>V-CONT>(all items) COPIER>ADJUST>HV-PRI>(all items) COPIER>ADJUST>HV-TR>(all items except D-PRE-TR and D-HV-TR) COPIER>ADJUST>HV-SP>(all items except D-HV-SP) COPIER>ADJUST>FEED-ADJ>(all items) COPIER>ADJUST>CST-ADJ>(all items) COPIER>ADJUST>MISC>(all items) If a fault is found in the service mode settings, enter the respective setting recorded on the service label in service mode; however, enter the settings recorded on the label attached to the high-voltage unit for the following service mode items: COPIER>ADJUST>DEVELOP>HVT-DE COPIER>ADJUST>HV-TR>HVT-TR COPIER>ADJUST>HV-TR>H-PRE-TR COPIER>ADJUST>HV-SP>HVT-SP
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7.6 When Replacing the High-Voltage PCB

1) Replace the high-voltage PCB. 2) After assembling the machine, connect the power plug, and turn on the main power switch. 3) Enter the values recorded on the label attached to the new high-voltage PCB in the following service mode items: COPIER>ADJUST>DEVELOP>HVT-DE COPIER>ADJUST>HV-TR>HVT-TR COPIER>ADJUST>HV-TR>H-PRE-TR COPIER>ADJUST>HV-SP>HVT-SP
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8. Checking the Surface Potential Control System

8.1 Outline
In the event of an image fault, it is important to find out if the cause is within the static latent image formation block (including the photosensitive drum and the potential control system) or is with the developing/transfer mechanism; and to isolate the cause, the surface potential must first be checked in service mode.
8.2 Disabling the Auto Control Mechanism

The potential control system may be checked by disabling the auto control mechanism (referred to hereafter as non-auto control mode). If improvements are noted in the images made in non-auto control mode, the potential measurement unit and the DC controller PCB may be suspected. Further, non-auto control mode may also be made use of as an emergency measure against an error in the auto control mechanism. In non-auto control mode, all control settings (corona current, intensity, developing bias) will automatically be set to the standard settings stored in the ROM. Starting Non-Auto Control Mode 1) Make the following selections in service mode, and enter 0: COPIER>OPTION>BODY>PO-CNT; then, press the OK key. 2) Press the Reset key twice.
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8.3 Zero Level Check

A "zero level check" is a check made to find out whether the control system of the DC controller PCB identifies 0 V when the drum surface potential is 0 V. A zero level check may be made in either of two ways, so as to find out whether a circuit on the the DC controller PCB or the potential measurement circuit is normal: 1) Method 1: for checking the level shift circuit of the DC controller PCB 2) Method 2: for checking the potential measurement circuit
8.3.1 Method 1
1) Turn off the main power switch. 2) Remove the rear upper cover. 3) Short CP106 [1] and CP105 [2] on the DC controller PCB using a cable whose both ends are equipped with an alligator clip or a probe. When shorting CP106 and CP105, be sure to keep the shorting tool away from other elements or the pattern on the PCB.
J121
J117
J116
J120
J302
J123 J114
CP104 CP101 CP103
CP106
J203
J124
J108
[2]
CP105
J303
J103
[1]
J118
J110
CP109 CP110
CP111
J113
J100
CP107 CP108
J111
J125
J109
J107
J112
J104
J105
J115
J102
F02-803-01
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J101
J119
J201
J126
J106
4) Open the front cover, and slide out the pickup feeding unit to the front. 5) Remove the three screws [3], and detach the front switch cover [4].
[4]
[3]
F02-803-02 6) Free the cable of the potential control PCB from the cable clamp, and disconnect the connector (4-pin) [5] connected to the DC controller PCB.
[5]
F02-803-03 7) Put the pickup feeding unit back into its initial position, and fit the door switch tool in the door switch assembly; then, turn on the main power switch. 8) Make the following selections in service mode, and check to find out that the reading during initial rotation is between 0 and 30: COPIER>DISPLAY>DPOT>DPOT-K. If the reading is not between 0 and 30, suspect a fault on the DC controller PCB. 9) Turn off the main power switch, and remove the door switch tool. 10) Remove the jumper wire from the DC controller PCB.
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11) Connect the connector of the cable (of the potential control PCB). 12) Mount the front switch cover, and close the front cover. 13) Mount the rear upper cover. 14) Turn on the main power switch.
8.3.2 Method 2
1) 2) 3) 4) 5) Disable potential control so that the machine will be in non-auto control mode. Turn off the main power switch. Remove the potential sensor from the machine. Connect the connector of the potential controller to the connector on the machine side. Fit the electrode (FY9-3012) [2] designed for checking potential sensors to the potential sensor [1].
[2]
[1]
F02-803-04 When fitting the electrode to the potential sensor, be sure to keep the magnet of the electrode away from the potential sensor cover.
6) Connect the clip [3] designed for making checks to the frame of the machine frame (GND).
[3]
F02-803-05 2-50
Be sure to fit the clip [3] fully away from the sensor window, not letting it coming into contact with the cover of the sensor.
7) Insert the door switch tool into the door switch assembly. 8) Turn on the main power switch. Be sure not to touch the potential senor assembly after turning on the power switch.
9) Make the following selections in service mode, and check to make user that the reading during initial rotation is between 0 and 30: COPIER>DISPLAY>DPOT>DPOT-K. 1. If the reading is as indicated for method 1 but is not so for method 2, suspect dirt on the or and a fault in the potential measurement unit. 2. If the reading is as indicated for both method 1 and method 2, the signal paths and the operations from the potential sensor unit to the microprocessor on the DC controller PCB may be assumed to be normal.
REF.
10) Turn off the main power switch. 11) Detach the electrode designed for checking potential sensors. 12) Mount the potential sensor support plate. 13) Turn on the main power switch. 14) Enable potential control.
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8.4 Checking the Potential System

START
Disable potential control: COPIER> OPTION>BODY>PD-CNT=0
NO Is the image better?
Checking the Primary Output
Checking the Laser Output
A
Disable potential control: COPIER> OPTION>BODY>PO-CNT=0 Enable potential control: COPIER> OPTION>BODY>PO-CNT=1. Make the following selections in service mode, and enter '1': COPIER>FUNCTION>DPC>DPC.
YES Turn off the main power switch.
1) Short CP106 and CP105 on the DC controller PCB. 2) Disconnect the connector (J9010) used to connect between the DC controller PCB and the potential control PCB.
Measure the voltage PR-CNT during copying of J102A-11 on the DC controller PCB.
Forced execution of potential control
Turn on the main power switch.
Make the following selections in service mode: COPIER>DISPLAY>DPOT>DPOT-K.
Make the following selections in service mode (level of current of the primary charging assembly): COPIER>DISPLAY>HV-STS>PRIMARY. Convert the reading ( A) indicated during printing into a control voltage with reference to 8.5 "Potential Control Conversion Table."
Check the following indications: for copier images: COPIER>DISPLAY>DPOT>VL2M for printer images: COPIER>DISPLAY>DPOT>VL2M-P
Is the reading between 0 and 30? YES Turn off the main power switch.
NO
Replace the DC controller PCB.
Is the difference between the actual measurement of PR-CNT and 'PRIMARY' in service mode 10%? YES
NO
Is the indication 70 15 V? NO Check the laser output.
YES
Replace the high-voltage transformer. Is the problem corrected? NO
YES
END Is the laser output a limit value? NO
1) Disconnect the cable used to short CP106 and CP105 on the DC controller PCB. 2) Connect the connector (J9010) used to connect between the DC controller PCB and the potential control PCB.
Turn on the main power switch. Check to make sure that the potential control PCB is supplied with power; then, check the potential sensor using the electrode designed for making checks.
Replace the photosensitive drum. If the problem is not corrected, go to the checking the laser output.
YES Replace the laser unit.
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Checking the Developing Bias Output
Checking the Transfer Output
Enable potential control: COPIER> OPTION>BODY>PO-CNT=1
Is the toner image on the photosensitive drum before transfer normal? YES
NO
Replace the photosensitive drum.
Measure the voltage DEV-DC-CNT during printing of J102A-8 on the DC controller PCB.
Disable potential control: COPIER> OPTION>BODY>PO-CNT=0.
Make the following selections (DC value of the developing bias): COPIER>DISPLAY>HV-STS>BIAS. Covert the indication during printing (V) into a control voltage with reference to 8.5 "Potential Control Conversion Table."
Measure the voltage TR-CNT during printing of J102A-12 on the DC controller PCB.
Make the following selections in service mode (level of current of transfer charging). Convert the reading ( A) during printing into a control voltage based on 8.5 "Potential Control Conversion Table."
Is the deferense between the actual measurement of DEV-DC-CNT and 'BIAS' in service mode 10%? YES
NO
Is the difference between the actual measurement of TR-CNT and 'TR' in service mode 10%? YES
NO
Check the developing assembly for leakage; if normal, go to a check on the transfer output.
Replace the high-voltage transformer. Is the problem corrected? NO
YES
END
1) Check the transfer charging assembly for leakage. 2) Make the following selections in service mode, and try changing the setting: COPIER>OPTION>BODY>FUZZY. 3) Try replacing paper.
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8.5 Conversion Table for the Potential Control System

Control[V] 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.55 3.60 3.65 3.70 3.75 3.80 3.85 3.90 3.95 4.00 4.05 4.10 4.15 4.20 4.25 4.30 4.35 4.40 4.45 4.50 4.55 4.60 4.65 4.70 4.75 4.80 4.85 4.90 4.95 Primary[A] 1,400 1,391 1,382 1,373 1,365 1,356 1,347 1,338 1,330 1,321 1,312 1,303 1,295 1,286 1,277 1,268 1,260 1,251 1,242 1,233 1,225 1,216 1,207 1,198 1,190 1,181 1,172 1,163 1,155 1,146 1,137 1,128 1,120 1,111 1,102 1,093 1,085 1,076 1,067 1,058 Developing bias[V] Pre-transfer[A] 0 3 7 11 15 18 22 26 30 33 37 41 45 48 52 56 60 63 67 71 75 78 82 86 90 93 97 101 105 108 112 116 120 123 127 131 135 138 142 146 0 -2 -4 -6 -8 -10 -12 -14 -16 -18 -20 -22 -24 -26 -28 -30 -33 -35 -37 -39 -41 -43 -45 -47 -49 -51 -53 -55 -57 -59 -61 -63 -66 -68 -70 -72 -74 -76 -78 -80 Transfer[A] 440 437 434 431 429 426 426 420 418 415 412 409 407 404 401 398 396 393 390 387 385 382 379 376 374 371 368 365 363 360 357 354 352 349 346 343 341 338 335 332 Separation[A] 100 96 92 88 85 81 77 73 70 66 62 58 55 51 47 43 40 36 32 28 25 21 17 13 10 6 2 -1 -5 -8 -12 -16 -20 -23 -27 -31 -35 -38 -42 -46
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Control[V] 5.00 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50 5.55 5.60 5.65 5.70 5.75 5.80 5.85 5.90 5.95 6.00 6.05 6.10 6.15 6.20 6.25 6.30 6.35 6.40 6.45 6.50 6.55 6.60 6.65 6.70 6.75 6.80 6.85 6.90 6.95
Primary[A] 1,050 1,041 1,032 1,023 1,015 1,006 997 938 980 971 962 953 945 936 927 918 910 901 892 883 875 866 857 848 840 831 822 813 805 796 787 778 770 761 752 743 735 726 717 708
Developing bias[V] Pre-transfer[A] 150 153 157 161 165 168 172 176 180 183 187 191 195 198 202 206 210 213 217 221 225 228 232 236 240 243 247 251 255 258 262 266 270 273 277 281 285 288 292 296 -82 -84 -86 -88 -90 -92 -94 -96 -99 -101 -103 -105 -107 -109 -111 -113 -115 -117 -119 -121 -123 -125 -127 -129 -132 -134 -136 -138 -140 -142 -144 -146 -148 -150 -152 -154 -156 -158 -160 -162
Transfer[A] 330 327 324 321 319 316 313 310 308 305 302 299 297 294 291 288 286 283 280 277 275 272 269 266 264 261 258 255 253 250 247 244 242 239 236 233 231 228 225 222
Separation[A] -50 -53 -57 -61 -65 -68 -72 -76 -80 -83 -87 -91 -95 -98 -102 -106 -110 -113 -117 -121 -125 -128 -132 -136 -140 -143 -147 -151 -155 -158 -162 -166 -170 -173 -177 -181 -185 -188 -192 -196
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Control[V] 7.00 7.05 7.10 7.15 7.20 7.25 7.30 7.35 7.40 7.45 7.50 7.55 7.60 7.65 7.70 7.75 7.80 7.85 7.90 7.95 8.00 8.05 8.10 8.15 8.20 8.25 8.30 8.35 8.40 8.45 8.50 8.55 8.60 8.65 8.70 8.75 8.80 8.85 8.90 8.95
Primary[A] 700 691 682 673 665 656 647 638 630 621 612 603 595 586 577 568 560 551 542 533 525 516 507 498 490 481 472 463 455 446 437 428 420 411 402 393 385 376 367 358
Developing bias[V] Pre-transfer[A] 300 303 307 311 315 318 322 326 330 333 337 341 345 348 352 356 360 363 367 371 375 378 382 386 390 393 397 401 405 408 412 416 420 423 427 431 435 438 442 446 -165 -167 -169 -171 -173 -175 -177 -179 -181 -183 -185 -187 -189 -191 -193 -195 -198 -200 -202 -204 -206 -208 -210 -212 -214 -216 -218 -220 -222 -224 -226 -228 -231 -233 -235 -237 -239 -241 -243 -245
Transfer[A] 220 217 214 211 209 204 203 200 198 195 192 189 187 184 181 178 176 173 170 167 165 162 159 156 154 151 148 145 143 140 137 134 132 129 126 123 121 118 115 112
Separation[A] -200 -203 -207 -211 -215 -218 -222 -226 -230 -233 -237 -241 -245 -248 -252 -256 -260 -263 -267 -271 -275 -278 -282 -286 -290 -293 -297 -301 -305 -308 -312 -316 -320 -323 -327 -331 -335 -338 -342 -346
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Control[V] 9.00 9.05 9.10 9.15 9.20 9.25 9.30 9.35 9.40 9.45 9.50 9.55 9.60 9.65 9.70 9.75 9.80 9.85 9.90 9.95 10.00 10.05 10.10 10.15 10.20 10.25 10.30 10.35 10.40 10.45 10.50 10.55 10.60 10.65 10.70 10.75 10.80 10.85 10.90 10.95 11.00
Primary[A] 350 341 332 323 315 306 297 288 280 271 262 253 245 236 227 218 210 201 192 183 175 166 157 148 140 131 122 113 105 96 87 78 70 61 52 43 35 26 17 8 0
Developing bias[V] Pre-transfer[A] 450 453 457 461 465 468 472 476 480 483 487 491 495 498 502 506 510 513 517 521 525 528 532 536 540 543 547 551 555 558 562 566 570 573 577 581 585 588 592 596 600 -247 -249 -251 -253 -255 -257 -259 -261 -264 -266 -268 -270 -272 -274 -276 -278 -280 -282 -284 -286 -288 -290 -292 -294 -297 -299 -301 -303 -305 -307 -309 -311 -313 -315 -317 -319 -321 -323 -325 -327 -330
Transfer[A] 110 107 104 101 99 96 93 90 88 85 82 79 77 74 71 68 66 63 60 57 55 52 49 46 44 41 38 35 33 30 27 24 22 19 16 13 11 8 5 2 0
Separation[A] -350 -353 -357 -361 -365 -368 -372 -376 -380 -383 -387 -391 -395 -398 -402 -406 -410 -413 -417 -421 -425 -428 -432 -436 -440 -443 -447 -451 -455 -458 -462 -466 -470 -473 -477 -481 -485 -488 -492 -496 -500
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8.6 Emergency Measures for a Fault in the Potential Sensor

If transfer separation fails because of a fault in the potential sensor, try using the following service mode items to get around the problem; keep in mind, however, that this is no more than a temporary measure used until the replacement of the potential sensor: 1. COPIER>OPTION>TEMPO>F-POT-SW If the potential sensor has gone out of order and transfer separation faults occur as a result, enter '1'. 2. COPIER>OPTION>TEMPO>F-POT-D The above service mode item must be set to '1': 0: if the user mainly uses originals with a low image ratio (text-oriented; default) 1: if the user mainly uses originals with a high image ratio (photo-oriented) 2: if retransfer (white spots around 50 mm along the leading edge)
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9. Checking the Environment Sensor

9.1 Procedure
Check the environment sensor using the environment sensor tool to see that it operates normally. 1) Make the following selections in service mode, and obtain the following data: COPIER>DISPLAY>ANALOG. Data A TEMP: machine inside temperature (C) data A1 HUM: machine inside humidity (%) data A2 2) Press the Reset key twice, and turn off the main power switch. 3) Remove the environment sensor, and attach the environment sensor tool (FY9-3014). 4) Turn on the main power switch, and level the machine alone for 5 min. 5) Make the following selections in service mode, and obtain the following data: COPIER>DISPLAY>ANALOG. Data B TEMP: machine inside temperature (C) data B1 HUM: machine inside humidity (%) data B2 6) Compare data A and data B; if the difference is not as indicated, replace the environment sensor. difference between data A1 and data B1: 05 difference between data A2 and data B2: 020 7) Press the Reset key twice, and turn off the main power switch. 8) Detach the environment sensor tool, and attach the environment sensor. The environment sensor tool (FY9-3014) is adjusted at the factory to high precision. Be sure to store it in an air-tight container with a drying agent.
9.2 Emergency Measure for a Fault in the Environment Sensor

If the environment sensor has gone out of order, the machine may be used by entering humidity data in the following service mode item; keep in mind, however that this is no more than a temporary measure used until replacement of the environment sensor: 1. COPIER>OPTION>TEMPO>F-HUM-SW Enter 1 if the environment senor has gone out of order. 2. COPIER>OPTION>TEMPO>F-HUM-D The above service mode item must be set to 1. Enter the humidity of the site of installation (between 30% and 99%; default, 35%)
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10. Checking the Photointerrupters

The machines photointerrupters may be checked by means of a meter or service mode.
10.1 Using a Meter

1) 2) 3) 4) Set the meter range to 300 VDC. Connect the - probe of the meter to the GND terminal of the PCB to check. Connect the + probe of the meter to the terminals indicated. Make checks as instructed.
10.2 Using Service Mode

1) 2) Enter service mode, and select I/O. Bring up the I/O address to check, and make checks as indicated. Turning on and off the sensor can turn on the machines motors. Take full care.
10.3 Check List

Guide to Connector No. D: DC controller PCB R: reader controller PCB Reader Unit (service mode: COPIER>I/O>R-CON)
Sensor Connector No. I/O address PS39 Scanner HP sensor PS40 Copyboard cover sensor PS43 Original sensor R>J5012-2 IO-P6-4 R>J5012-5 IO-P6-7 R>J5006-2 IO-P4-6 Move the No. 1 mirror base by hand. Move the sensor lever by hand. Light-blocking Present plate Absent Checks I/O Voltage display display 1 0 1 0 0 1 5V 0V 5V 0V 0V 5V
Copyboard Closed (ADF) Open Present Absent
Place an original on the copyboard. Paper
T02-1003-01
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Printer Unit (service mode: COPIER>I/O>DC-CON)

Sensor Connector No. I/O address PS2 D>J113-A14 Open and close the right lower cover. Cover Open Closed Open and close the manual feed tray. Tray Open Closed Put paper over the point of detection. Paper Present Absent Open and close the right deck. Right deck Open Closed Put paper in the right deck. Paper Present Absent Put paper in the right deck. Paper Present Absent Put paper in the right deck. Paper Present Absent Open and close the left deck. Left deck Open Closed Put paper in the left deck. Paper Present Absent Put paper in the left deck. Paper Present Absent Put paper in the left deck. Paper Present Absent Put paper in the cassette 3. Paper Present Absent Put paper in the cassette 4. Paper Present Absent Open and close the cassette 3. Cassette Open Closed Open and close the cassette 4. Cassette Open Closed Put paper in the cassette 3. Paper Present Absent Put paper in the cassette 4. Paper Present Absent Put paper over the point of detection. Paper Present Absent Checks I/O Voltage display display 0 1 0 1 0 1 1 0 1 0 1 0 0 1 1 0 1 0 1 0 1 0 1 0 0 1 0 1 1 0 0 1 1 0 0V 5V 0V 5V 0V 5V 0V 5V 5V 0V 5V 0V 5V 0V 0V 5V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 0V 5V 0V 5V 5V 0V 0V 5V 5V 0V
Right lower cover open/closed sensor --PS3 D>J103-B14
Manual feed tray open/closed sensor IO-P03-13 PS4 Claw jam sensor PS5 D>J106-B19 IO-P01-14 D>J112-B2
Right deck open/closed sensor IO-P03-11 PS6 Right deck lifter sensor PS7 Right deck paper sensor PS8 Right deck limit sensor PS9 Left deck open/closes sensor PS10 Left deck lifter sensor PS11 Left deck paper sensor PS12 Left deck limit sensor PS13 Cassette 3 paper sensor PS14 Cassette 4 paper sensor PS15 D>J112-A2 IO-P03-1 D>J112-A5 IO-P01-7 D>J112-B8 IO-P02-4 D>J115-A14 IO-P03-12 D>J115-A5 IO-P03-3 D>J115-A8 IO-P01-9 D>J115-A2 IO-P03-4 D>J110-A5 IO-P01-3 D>J110-B5 IO-P01-5 D>J110-A11
Cassette 3 open/closed sensor IO-P04-3 PS16 D>J110-B11
Cassette 4 open/closed sensor IO-P04-4 PS17 Cassette 3 lifter sensor PS18 Cassette 4 lifter sensor PS19 Right deck re-tray sensor D>J110-A2 IO-P03-5 D>J110-B2 IO-P03-6 D>J112-A8 IO-P01-2
T02-1003-02 2-62
Sensor
Connector No. I/O address
Checks
I/O
Voltage
display display Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Put paper on the manual feed tray. Paper Paper Paper Paper Present Absent Present Absent Present Absent Present Absent Open the right cover, and move the Light-blocking Present sensor lever. plate Absent 1 0 1 0 1 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 1 0 1 0 1 0 0 1 1 0 1 0 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V 5V 0V
PS20 Left deck re-try sensor PS21 Cassette 3 re-try sensor PS22 Cassette 4 re-try sensor PS23 Manual paper sensor PS24 Vertical path 1 paper sensor PS25 Vertical path 2 paper sensor PS26 Vertical path 3 paper sensor PS27 Vertical path 4 paper sensor PS28 Laser write start sensor PS29 Registration paper sensor PS30
D>J115-A11 IO-P02-2 D>J110-A8 IO-P02-0 D>J110-B8 IO-P02-1 D>J108-B9 IO-P01-0 D>J113-A5 IO-P01-8 D>J113-A2 IO-P01-10 D>J110-A14 IO-P01-4 D>J110-B14 IO-P01-6 D>J113-B2 IO-P02-8 D>J106-A9 IO-P01-1 D>J107-B13
Open the right cover, and move the Light-blocking Present sensor lever. plate Absent
Open the right cover, and move the Light-blocking Present sensor lever. plate Absent
Open the right cover, and move the Light-blocking Present sensor lever. Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Put paper over the point of detection. Paper Paper Paper Paper Paper Paper Paper Paper Paper plate Paper Absent Present Absent Present Absent Present Absent Present Absent Present Absent Present Absent Present Absent Present Absent Present Absent Present Absent
Duplex pre-registration sensor IO-P02-5 PS31 D>J107-B12
Duplex horizontal registration sensor IO-P02-6 PS32 Right deck feed paper sensor PS33 Left deck feed paper sensor PS34 Duplex sensor PS35 Inside delivery sensor PS36 Outside delivery sensor PS37 Reversal sensor 1 D>J112-B5 IO-P03-2 D>J107-A16 IO-P01-15 D>J107-B14 IO-P02-11 D>J106-B1 IO-P01-12 D>J106-B20 IO-P01-11 D>J107-B15 IO-P02-3
T02-1003-03
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Sensor
Connector No. I/O address
Checks
I/O
Voltage
display display Put paper over the point of detection. Put paper over the sensor. Put paper over the point of detection. Paper Web Paper Present Absent Present Short Present Absent 1 0 0 1 1 0 1 0 1 0 1 0 0 1 5V 0V 0V 5V 5V 0V 5V 0V 5V 0V 5V 0V 0V 5V
PS38 Reversal sensor 2 PS45 Fixing web length sensor PS46
D>J107-B16 IO-P02-7 D>J106-B5 IO-P02-12 D>J106-B2
Delivery assembly jam sensor IO-P06-2 PS47 D>J115-B2
Remove the deck from the machine, Light-blocking Present and move the sensor lever. plate Absent
Right deck level (upper) sensor IO-P05-8 PS48 D>J115-B5
Right deck level (lower) sensor IO-P05-12 PS49 D>J115-B8
Left deck level (upper) sensor IO-P05-9 PS50 D>J115-B11
Left deck level (lower) sensor IO-P05-13
T02-1003-04
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1.1 Clutches
CL1
CL3 CL2
CL4
F03-101-01
1.1.1 Reader Unit

The reader unit does not have a clutch.
1.1.2 Printer Unit

Symbol Name Clutch Notation CL1 CL2 CL3 CL4 Function Drives the developing cylinder. Drives the registration roller. Drives the manual feed pickup roller. Drives the left deck pull-off roller.
CL
3-1
1.2 Solenoids and Switches
SL2
SL5 SL8 SW2
SL9
SL1 MSW3
MSW2
SL3 SL4
MSW1 SW1 SL6 SL7
SW4 SW3
F03-102-01
3-2
1.2.1 Reader Unit

The reader unit does not have a solenoid or a switch.
1.2.2 Printer Unit

Symbol Name Notation Function Solenoid SL1 Drives the fixing assembly inlet guide. SL2 Drives the manual feed pickup mechanism. SL3 Drives the cassette 3 pickup mechanism. SL4 Drives the cassette 4 pickup mechanism. SL5 Drives the delivery flapper. SL6 Drives the right deck pickup mechanism. SL7 Drives the left deck pickup mechanism. SL8 Drives the reversing flapper. SL9 Drives the fixing web. Switch SW1 SW2 SW3 SW4 MSW1 MSW2 MSW3 Main power switch Front cover switch Environment switch Cassette heater switch Detects the state (locked) of the waste toner screw. Detects the state (open/closed) of the manual feed tray cover detection Detects the attachment/detachment of the fixing/feeding unit.
SL
3-3
1.3 Motors
M3
M15
M10 M13 M6 M16 M4 M19 M5 M29 M14 M8 M18 M7
M9
M20
M21
M17 M25 M26 M11 M2
M1
M24
M27
M12
F03-103-01
3-4
1.3.1 Reader Unit

Symbol Name Motor Notation M3 Function Scanner motor
1.3.2 Printer Unit

Symbol Name Motor Notation M1 M2 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 M21 M24 M25 M26 M27 M29 Function Drum motor Main motor Left deck lifter motor Right deck lifter motor Primary charging wire cleaning motor Pre-transfer charging wire cleaning motor Transfer/separation charging wire cleaning motor Hopper stirring motor Hopper supply motor Right deck pickup motor Cassette 3/4 pickup motor Delivery motor Reversal motor Laser scanner motor Duplex horizontal registration motor Pre-registration motor Duplex feeding right motor Fixing motor Cassette 3 lifter motor Cassette 4 lifter motor Left deck pickup motor Vertical path duplex feeding motor Vertical path upper motor Vertical path lower motor Duplex feeding left motor
3-5
1.4 Fans
FM7
FM2
FM5
FM8
FM6
FM4
FM1
FM3
F03-104-01
3-6
1.4.1 Reader Unit

The reader unit does not have a fan.
1.4.2 Printer unit

Symbol Name Fan Notation FM1 FM2 FM3 FM4 FM5 FM6 FM7 FM8 Function Feeding fan Primary charging cooling fan Heat discharging fan Controller cooling fan De-curling fan DC power supply fan HDD fan Duplex feeding fan
3-7
1.5 Sensors
PS23
PS25 PS48 PS47 PS50 PS49 SV1 SVR4 SV2 SVR5 PS22 PS18 PS16 PS21 PS17 PS26 PS13 PS15 PS27 PS14 SVR2 SVR3
PS43
PS40
PS39 PS24 PS28 PS7 PS8 PS19 PS6 PS11 PS5 PS32
PS12 PS20 PS10 PS9
F03-105-01
3-8
SVR1 PS3 PS34 PS30
PS31 PS38
PS33 PS37
PS2
PS29 PS4 PS35 PS36 PS46 PS45
F03-105-02
3-9
1.5.1 Reader Unit

Symbol Name Notation Photointerrupter PS39 PS40 Function Scanner HP sensor Copyboard cover sensor
SIZE
Photosensor
PS43
Original sensor
1.5.2 Printer Unit

Symbol Name Notation Photointerrupter PS2 PS3 PS4 PS5 PS6 PS7 PS8 PS9 PS10 PS11 PS12 PS13 PS14 PS15 PS16 PS17 PS18 PS19 PS20 PS21 PS22 PS23 PS24 PS25 PS26 PS27 PS28 PS29 PS30 Function Right lower cover open/closed sensor Manual feed tray open/closed sensor Claw jam sensor Right deck open/closed sensor Right deck lifter sensor Right deck paper sensor Right deck limit sensor Left deck open/closed sensor Left deck lifter sensor Left deck paper sensor Left deck limit sensor Cassette 3 paper sensor Cassette 4 paper sensor Cassette 3 open/closed sensor Cassette 4 open/closed sensor Cassette 3 lifter sensor Cassette 4 lifter sensor Right deck re-try sensor Left deck re-try sensor Cassette 3 re-try sensor Cassette 4 re-try sensor Manual feed paper sensor Vertical path 1 paper sensor Vertical path 2 paper sensor Vertical path 3 paper sensor Vertical path 4 paper sensor Laser write start sensor Registration paper sensor Duplex pre-registration sensor
3-10
Symbol
Name Notation Photointerrupter PS31 PS32 PS33 PS34 PS35 PS36 PS37 PS38 PS45 PS46 PS47 PS48 PS49 PS50 Photointerrupter SV1 SV2 Slide resistor SVR1 SVR2 SVR3 SVR4 SVR5
Function Duplex horizontal registration sensor Right deck feed paper sensor Left deck feed paper sensor Duplexing paper sensor Internal delivery sensor External delivery sensor Reversal sensor 1 Reversal sensor 2 Fixing web length sensor Delivery jam sensor Right deck level sensor (upper) Right deck level sensor (lower) Left deck level sensor (upper) Left deck level sensor (lower) Detects the length of paper in the cassette 4. (100-V model only) Detects the length of paper in the cassette 3. Detects the width of paper on the manual feed tray. Detects the level of paper in the cassette 3. Detects the level of paper in the cassette 4. Detects the width of paper in the cassette 3. Detects the width of paper in the cassette 4. (100-V model only)
SV
3-11
1.6 Lamps, Heaters, and Others
LA2 H6 THM2 THM1 TP1 LA1 H3
H5 TS1 TS2
H1 H2 HU1
ELCB
H4
F03-106-01
3-12
1.6.1 Reader Unit

Name Lamp Heater Notation LA2 Scanning lamp H5 H6 Function
Lens heater (standard in 100-V model) Mirror heater (standard in 100-V model)
1.6.2 Printer Unit

Name Lamp Heater Notation Function LA1 Pre-exposure lamp (LED) H1 H2 H3 H4 Fixing main heater Fixing sub heater Drum heater Cassette heater (standard in 100-V model)
Thermistor
TH1 Fixing heater main thermistor TH2 Fixing heater sub thermistor (ends) TP1 Fixing heater thermal switch
Thermal switch Leakage breaker Toner sensor
ELCB Leakage breaker TS1 TS2 Developing assembly toner sensor Hopper toner sensor
Environment sensor HUM1 Temperature/humidity sensor (machine internal temperature sensor)
3-13
1.7 PCBs
11
10 14
17 18 23 7 9
15 13
12 25
24 21 1
20
5 4 3
22
F03-107-01
3-14
1.7.1 Reader Unit

Ref. 12 13 15 25 Name Reader controller PCB CCD/AP PCB Inverter PCB Fuse PCB Function Controls the reader unit/ADF. Drives the CCD/processes analog images. Controls the scanning lamp. Controls the mirror/lens heater. (standard in 100-V model)
1.7.2 Printer unit

Ref. Name 1 DC controller PCB 2 3 4 5 6 7 8 9 10 11 14 17 18 20 21 22 23 24 Function Controls the power supply of the printer unit/finisher. DC power supply PCB Supplies DC power. AC driver PCB Controls the AC circuit. Motor driver PCB Controls the motor. HVT PCB Generates high-voltage. Potential control PCB Controls the surface potential of the photosensitive drum. Drum heater control PCB Controls the drum heater. Accessories power supply PCB Supplies power to the finisher. Duplex driver PCB Controls the sensor, motor, and solenoid of the duplex unit. Control panel PCB Controls the keys and LEDs. Laser driver PCB Controls the laser drive. BD PCB Detects the laser beam. Control panel CPU PCB Controls the control panel. LCD contrast adjustment PCB Adjusts the contrast of the control panel. Serial number PCB Controls the serial number. Anti-rush current PCB Prevents rush current in the fixing/feeding assembly and the duplex unit. Capacitor PCB Removes noise. Fixing/feeding relay PCB Relays signals of sensors and motors of the fixing/ feeding unit. Main controller PCB Processes digital images/controls the system.
3-15
1.8 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
Of the VRs, LEDs, and switches found on the machine, those used in the field are discussed: 1. Some LEDs have leakage current and emit dim light when off; this is a normal condition and must be kept in mind: 2. VRs that may be used in the field: VRs that must not be used in the field: Any VR and check pin not found in the lists is for use at the factory, requiring special tools and high accuracy. Do not touch them in the field.
1.8.1 Main Controller PCB

B1 A1 10 11 B40 A40
J1015 J1023
1 2
B40 A40
B40
B1
J1005
A40 A1
J1038
J1037
1 72
J1006
15
1 4
J1014
72 72 72
J1009 J1008 J1007
1 1
1 2 3 4
J1007
1 85
OFF
J1002
B1 A1
SW1002
J1061
132
10 1
J1024
J1022
40
J1060
66
Factory setting
J1003
J1017
A22
A1
J1013
LED1001 LED1002
J1011
B22 B1
6 1
J1031
A18
B1
J1044
J1030
J1028
J1018
67
B1 1
J1012
A15
J1004
84 167
B18
A1
B15
A1
J1057
J1029
F03-108-01
The DIP switch (SW1002) is for the factory. Do not use it in the field. (It is used when making settings before shipment of the machine.)
3-16
84 167
1 85
12
J1010
J1020
1
J1056
1.8.2 DC Controller PCB

20 1 4 1 4 1 1 4 1
J121
J117
J116
J120
J302 4
J123 J114
5
10 B12 A1 1 A12 1 8
J108 J124 J103

1 2 A20
J203
A20
12
VR103
A17
B1
J110
J303
B17
A1
J113
A13
J126
J106
B1 1
A15
B1
B1 B15
J100
A14 A1
J119 J104
B9 B1 B20 13 1
J201 1
J111
B13
A9 B14
A1
A1
J125
A1
J109
J107
B1 A18 B1 1
J112
J105
B1
J115
B15 B1
J102
B16
F03-108-02
The shorting connectors of J303 are set as follows; be sure to transfer the shorting connectors to the new PCB upon replacement:
J3031 2 3 4 5 6 7 12
100V
120V
230V
...
:shorted by a jumper wire.
F03-108-03
A18
A1 A9
A1 A20
A1
A15
A1
A16
A1
J101
8 1
B1
B20
A1
J118
B1
B20
A1
B1
3-17
1.8.3 Reader Controller PCB

J5011
J5005 J5006
A40 A1
J5021 GND J5015

1
1 2
J5009
J5010
J5013 J5014 SW5001
J5012
4 1 6
J5007 1
1
3 1
J5008
3 1
J5002
1 1
5 J5001 2
J5004
B40 B1
F03-108-04
ON: OFF:
SW5001-1 Inch series. AB series
SW5001-2 Not used. Not used.
1.8.4 Power Supply PCB

1 10 1 10 1 10
PN4004
PN4003
PN4002
PN4006
2 12 1 3 1
15
1 2 4 5
5 1 1 4 1 4
1 8 1
J4015
J4009 J4003
J4004 J4007
11
J4008
1
J4006
1 1 2 3
J4014 J4017
1
J4016
10
J4005
1 15
PN4005
PN4001
J4010 J4013 J4011 J4002
F03-108-05
3-18
J4001
1.8.5 HVT PCB
J4504
J4506
J4507
J4508
VR4501
1 13 1 2
J4502 J4501
J4503
F03-108-06
1.8.6 Drum Heater Control PCB

SW2001
ON 1 2
J2001
F03-108-07
ON: OFF:
SW2001-1 controlled to 47C controlled to 43C (default)
SW2001-2 Not used. Not used.
For details of drum heater control, see 6. Controlling the Drum Heater in Chapter 4.
J4505
3-19
CHAPTER 4 SERVICE MODE 1. Organization of Service Mode

1.1 Outline
The screens in service mode are grouped into three: Initial screen, Level 1/Level 2 screen, and Level 3 screen.
User screen
( )(2,8)( )
Reset key
Initial screen Reset key
Select an item. Level 1/Level 2 From Level 1/ screen Level 2 screen Select a Level 1 item at the top of the screen. Select a Level 2 item from the list.
Level 3 screen
Level 3 screen
Level 3 screen
Level 3 screen
Preceding/ Following page
F04-101-01
4-1
The machines service mode is divided into the following seven types:
COPIER FEEDER DISPLAY SORTER BOARD I/O ADJUST FUNCTION OPTION TEST COUNTER I/O display mode Adjustment mode Operation/inspection mode Settings mode Test print mode Counter mode Control display mode
F04-101-02
1.2 Starting Service Mode and Making Selections

1) Press the user mode key ( ) on the control panel. 2) Press the 2 and 8 keys at the same time. 3) Press the user mode key ( ). In response, the Initial screen will appear.
Service mode of the copying machine

COPIER
Service mode of the ADF Only if installed. Service mode of the finisher Only if installed.
FEEDER
SORTER
Service mode of the accessory boards. Only if installed.
BOARD
F04-102-01
4-2
1.3 Ending Service Mode

Press the Reset key once to return to the service mode Initial screen (F05-102-01). Press the Reset key twice to end service mode and to return to the User (standard) screen. If you used ADJUST, FUNCTION, or OPTION in service mode, be sure to turn off and then on the power switch after ending service mode.
1.4 Backing Up Service Mode

Each machine is adjusted before shipment from the factory, and adjustment settings are indicated on the service label (attached to the service book case found behind the front cover). If you have replaced the reader controller PCB or the DC controller PCB, be sure to remove the EEPROM from the old PCB and mount it to the new PCB. If you have initialized the RAM, the ADJUST and OPTION settings are replaced with the default settings. If you have made adjustments and changed service mode settings in the field, be sure to record the new settings on the service label. (If the label does not show an appropriate item, make use of its blank space.) If you want, you can print out all service mode settings at once using service mode (COPIER>FUNCTION>MIS-P>P-PRINT).
Service Label
F04-104-01 Service Label
4-3
1.5 Basic Operations

1.5.1 Initial Screen
COPIER
Initial item Touch to select an item
FEEDER
SORTER
BOARD
F04-105-01
1.5.2 Level 1/Level 2 Screen
Level 1 item Touch to select an item

VERSION USER ACC-STS ANALOG DPOT
Level 2 items Touch to select an item
CST-STS JAM ERR HV-STS
SENSOR MISC ALARM-1
F04-105-02
4-4
1.5.3 Level 3 Screen

Page number
<VERSION>
< 1/2 >
< READY >
Level 2 item
DC-CON R-CON PANEL FEEDER SORTER
Level 3 item
NIB PS/PCL LIPS
ready to accept a servicing/ copying operation. JAM: paper jam exists. SERVICE: service operation under way. WAITING: initial rotation or the like under way. DOOR: door open. COPYING: copying under way. ERROR: error exists. NO-TONER: toner absent WTNR-FUL: full of waste toner.
READY:
To go back to previous page To go to next page
F04-105-03
<ADJ-XY> ADJ-X xxxxx
< 1/1 >
< READY >
(yyyyy) {aaaaa~bbbbb}
Highlighted when selected

ADJ-X
Before
Range of input values
Input value
+/-
OK
Accepts input value Switches between + and Stop Clear Start key: stops the ongoing operation. key: clears a value. key: makes copies without ending service mode.
F04-105-04 4-5
2. DISPLAY (control/display mode)

2.1 COPIER
The following screen appears in response to COPIER>DISPLAY; for the items, see the pages that follow:
VERSION USER ACC-STS ANALOG CST-STS JAM ERR HV-STS SENSOR MISC ALARM-1 DPOT
F04-201-01
4-6
COPIER>DISPLAY
<VERSION>
Indicates the PCB ROM versions of the machine and accessories. Indication<xx, yy> xx: version number yy:R & D control number.
DC-CON
Indicates the ROM version of the DC controller PCB.
R-CON
Indicates the ROM version of the reader controller PCB.
PANEL
Indicates the ROM version of the control panel CPU PCB.
FEEDER
Indicates the ROM version of the feeder controller PCB.
SORTER
Indicates the ROM version of the finisher controller PCB.
NIB
Indicates the version of the network software.
PS/PCL
Indicates the version of the printer board (PS/PCL).
LIPS
Indicates the version of the printer board (LIPS).
SDL-STCH
Indicates the ROM version of the saddle stitcher controller PCB.
MN-CONT
Indicates the version of the software of the main controller PCB.
RIP1
Indicates the version of the RIP1 board.
BOOT-ROM
Indicates the ROM version of the boot ROM of the main controller block.
DIAG-DVC
Indicates the version of the self diagnosis device.
4-7
COPIER>DISPLAY
<USER>
Indicates the User screen and items related to the user.
LANGUAGE
Indicates the language/paper size configuration used. Display <LANGUAGE xxyy. zz. aa> xx (2 higher-order digits): country code yy (2 lower-order digits) : language code zz : destination code (00: CANON, 01: OEM) aa : paper size configuration code (00: AB, 01: Inch, 02: A, 03: all sizes)
COUNTER
Indicates the type of control of the software counter. (00: 100 V, 01: USA, Europe)
MODEL
Indicates the identification of the model. (0: iR5000, 1: iR6000)
<ACC-STS>
Indicates the connection of accessories.
FEEDER
Indicates the connection of the ADF. (0: not connected, 1: connected)
SORTER
Indicates the state (connection) of the finisher and the puncher unit. Display: xy x= 0: finisher, 1: saddle finisher, 3: shift tray y= 0: none, 1: 2-hole, 2: 2/3-hole, 3: 4-hole (FRN), 4: 4-hole (SWDN)
DECK
Indicates the connection of the paper deck (accessory). (0: not connected, 1: connected)
CARD
Indicates the connection of the control card. (0: not connected, 1: connected)
DATA-CON
Indicates the connection of a self diagnosis device. (0: none, 1: copy data controller, 2: remote diagnostic device)
4-8
COPIER>DISPLAY
RAM
Indicates the size of the memory mounted to the main controller. (64 MB, 128 MB)
NIB
Indicates the connection of a network board. (0: none, 1: Etherboard, 2: Token-Ring, 3: both)
LIPS-RAM
Indicates the size of the memory mounted on the LIPS board. (xx MB)
LIPS
Indicates the connection of the LIPS board. (0: not connected, 1: connected)
PS/PCL
Indicates the connection of a PS/PCL board. (0: none, 1: PS/PCL, 2: PS Kanji)
RIP1
Indicates the connection of the RIP1 board. (0: not connected, 1: connected)
<ANALOG>
Indicates the measurement taken by the analog sensor.
TEMP
Indicates the machines internal temperature. (by environment sensor) Unit: C
HUM
Indicates the machines internal humidity. (by environment sensor) Unit: %RH
FIX-U
Indicates the temperature of the upper fixing roller. Unit: C
4-9
COPIER>DISPLAY
<CST-STS>
Indicates the paper size of the cassette and the manual feeder.
WIDTH-C3
Indicates the paper width of the cassette 3 in terms of paper size.
WIDTH-C4
Indicates the paper width of the cassette 4 in terms of paper size. (100-V model only)
WIDTH-MF
Indicates the paper width of the manual feeder in terms of paper size.
4-10
COPIER>DISPLAY
<JAM>
Indicates jam data.
< JAM >
< 1/7 >
< READY >
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
F04-201-02 Item AAA BBBB CCCC DDDD E Description Indicates the numbers of jams (larger the number, the more past the jam). Indicates the date of occurrence. Indicates the hour of occurrence. Indicates the return time. Indicates the location of occurrence. Remarks 1 to 50 (50 max.) month, day (2 digits each) 24-hour notation 24-hour notation 0: copying machine 1: feeder 2: finisher FF: jam type (T04-201-01) ff: jam sensor (T04-201-02) (For the feeder, T04-20104.) (T04-201-03)
FFff
Jam code
G HHHHHH IIIII
Indicates the source of paper. Indicates the paper size.
4-11
COPIER>DISPLAY
FF: Types of Jams

Code 00xx 01xx 02xx 0Axx 0Bxx Type none delay jam stationary jam stationary jam at power-on front cover open jam T04-201-01
G: Source of Paper
Code 1 2 3 4 5 6 7 8 9 Description right front deck left front deck cassette 3 cassette 4 not used not used paper deck (accessory) manual feed tray duplexing block T04-201-03
ff: Jam Sensor

Code xx01 xx02 xx03 xx04 xx05 xx06 xx07 xx08 xx0B xx0C xx0D xx0E xx0F xx10 xx11 xx12 xx13 xx14 xx15 xx16 xx1E xx1F xx32 xx33 xx34 xx35 xx36 xx37 Sensor registration paper sensor (PS29) laser write start sensor (PS28) vertical path 1 paper sensor (PS24) vertical path 2 paper sensor (PS25) vertical path 3 paper sensor (PS26) vertical path 4 paper sensor (PS27) right deck feed paper sensor (PS32) left deck feed paper sensor (PS33) right deck re-try sensor (PS19) left deck re-try sensor (PS20) cassette 3 re-try sensor (PS21) cassette 4 re-try sensor (PS22) claw jam sensor (PS4) internal delivery sensory (PS35) external delivery sensor (PS36) delivery assembly jam sensor (PS46) reversal sensor 2 (PS38) reversal sensor 1 (PS37) duplexing paper sensor (PS34) duplexing pre-registration sensor (PS30) deck pickup sensor (PS101) deck feed sensor (PS106) buffer path sensor (PI14) inlet sensor (PI1) delivery sensor (PI3) staple tray sensor (PI4) vertical path paper sensor (PI17S) delivery sensor (PI11S) T04-201-02
FFff: Sensors for and Types of Jams in the Feeder

x=1: 1st original picked up. x=0: 2nd or subsequent original picked up. Code Description 00x1 Post-separation sensor (S3) delay 00x2 Post-separation sensor (S3) stationary 00x3 Registration senor (PI1) delay 00x4 Registration sensor (PI1) stationary 00x5 Read sensor (S2) delay 00x6 Read sensor (S2) stationary 00x7 Delivery reversal sensor (S1) delay 00x8 Delivery reversal sensor (S1) stationary 00x9 User ADF open 00xA ADF open 00xB User cover open 00xC Cover open 00xD Residual 00xE Pickup fault 00xF Timing error T04-201-04 Sensor S3 S2, S3 S3, PI1 PI1 S2 S2 S1, S2 S1, S2 PI2 PI2 SW2 SW2 PI1, S1, S2, S3 PI5 S2
4-12
COPIER>DISPLAY
<ERR>
Indicates error data.
< ERR >
< 1/7 >
< READY >
AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G
F04-201-03 Item AAA BBBB CCCC DDDD EEEE FFff G Description Indicates the numbers of errors (the higher the number, the more recent the error). Indicates the date of occurrence. Indicates the time of occurrence. Indicates the return time. Indicates the error code in question. Indicates the detailed code in question. Indicates the location of occurrence. Remarks 1 to 50 (50 max.) month, day (2 digits each) 24-hour notation 24-hour notation See Self Diagnosis in Chapter 5. if none, 0000. 0: copying machine/ main controller 1: feeder 2: finisher 3: C.F.F. 4: reader 5: printer 6: PDL 7: fax
4-13
COPIER>DISPLAY
<HV-STS>
Indicates the measurements taken of the voltage/current system.
PRIMARY
Indicates the level of primary charging current.
PRE-TR
Indicates the level of current for pre-transfer (post) charging.
TR
Indicates the level of transfer charging current.
SP
Indicates the level of separation charging current.
BIAS
Indicates the level of developing bias DC.
SP-N2
Indicates the level of separation charging current for the 2nd side of a double-sided print.
TR-N2
Indicates the level of transfer charging current for the 2nd side of a doublesided print.
4-14
COPIER>DISPLAY
<DPOT>
Indicates the photosensitive drum surface potential control data.
DPOT-K
Indicates the surface potential of the photosensitive drum. (unit: V)
VL1T
Indicates the target value of the light-area potential (VL1) for copying.
VL1M
Indicates the measurement taken of the light-area potential (VL1) for copying. (optimum value: VL1T 6 V; reference only)
VL2M
Indicates the measurement taken of the light-area potential (VL2) for copying. (optimum value: 70 15 V; reference only)
VDT
Indicates the target dark-area potential (VD) for copying.
VDM
Indicates the measurement of the dark-area potential (VD) for copying. (optimum value: VDT 6 V; reference only)
VL2M-P
Indicates the measurement of the light-area potential (VL2) for printer (PDL) images. (optimum value: 70 15 V; reference only)
VL1M-P
Indicates the measurement of the light-area potential (VL1) for printer (PDL) images. (optimum value: VL1T-P 6 V)
VL1T-P
Indicates the measurement of the light-area potential (VL1) for printer (PDL) images.
VDM-P
Indicates the measurement of the dark-area potential (V) for printer (PDL) images.
VDT-P
Indicates the target level of dark-area potential (VD) for printer (PDL) images.
LLMT-P
Indicates the laser power voltage control mechanism for printer (PDL) images. (0: normal, 1: error)
4-15
PLMT-P
Indicates the primary charging current control mechanism for printer (PDL) images. (0: normal, 1: error)
LLMT
Indicates the laser power voltage control mechanism for copying. (0: normal, 1: error)
PLMT
Indicates the primary charging current control mechanism for copying. (0: normal, 1: error)
BIAS-P
Indicates the result of potential control for the developing bias for copying.
BIAS-C
Indicates the result of potential control for the developing bias for copying.
LPOWER-P
Indicates the result of potential control for the laser intensity during output of printer (PDL) images. (range of indication: 0 to 255, 0: error)
LPOWER-C
Indicates the result of potential control for the laser intensity during output of copy images. (range of indication: 0 to 255, 0: error)
PRIM-P
Indicates the result of potential control for the primary charging current for printer (PDL) images. (range of indication: 0 to 1400 A, optimum value: 500 to 1000 A)
PRIM-C
Indicates the result of potential control for the primary charging current for copying. (range of indication: 0 to 1400 , optimum value: 500 to 1000 A)
<SENSOR>
Indicates the state of sensors.
DOC-SZ
Indicates the size of the original detected by the original size sensor.
LPOWER
Indicates the laser intensity on a real-time basis.
4-16
<ALARM-1>
Indicates alarm data.
< ALRM-1 > BODY DF SORTER 00 00
< 1/1 >
< READY >
ww xx yy zz
F04-201-04
4-17
Item BODY
Description Indicates alarms associated with the copying machine.
DF SORTER
Indicates alarms associated with the ADF. Indicates the alarms associated with the finisher.
Remarks 01: right front deck lifter fault 02: left front deck lifter fault 03: cassette 3 lifter fault 04: cassette 4 lifter fault 05: paper deck lifter fault 10: primary charging assembly leakage 11: transfer charging assembly leakage 12: separation charging assembly leakage 20: de-curling fan (FM5) locked 21: duplex unit feed fan (FM8) locked 30: duplex unit horizontal registration HP detection fault 31: shift tray alarm For details, see the Service Manual of the ADF. For details, see the Service Manual of the finisher. ww: staple alarm of finisher xx: staple alarm of saddle stitcher yy: stack alarm zz: tray alarm
4-18
FEEDER>DISPLAY
2.2 FEEDER
FEEDSIZE
Indicates the size of an original detected by the ADF.
4-19
3. I/O (I/O display mode)

The following screen appears in response to COPIER>I/O; for the items, see the pages that follow:
DC-CON R-CON
Input/output port of DC controller PCB Input/output port of reader controller PCB
FEEDER SORTER
Input/output port of ADF controller PCB Input/output port of finisher controller PCB
MN-CON
Input/output port of main controller PCB
F04-300-01 <Guide to the Screen> P001 xxxxxxxxxxxxxxxx bit 0 bit 15 address
4-20
COPIER>I/O
3.1 DC-CON
Indicates the input/output ports of the DC controller PCB. <DC-CON (1/8)> Address IO-P01 Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 Notation PS23 PS29 PS19 PS13 PS26 PS14 PS27 PS7 PS24 PS11 PS25 PS36 PS35 Description manual feed paper sensor signal registration paper sensor signal right deck re-try sensor signal cassette 3 paper sensor signal vertical path 3 paper sensor signal cassette 4 paper sensor signal vertical path 4 paper sensor signal right deck paper sensor signal vertical path 1 paper sensor signal left deck paper sensor signal vertical path 2 paper sensor signal external delivery sensor signal internal delivery sensor signal not used claw jam sensor signal PS4 PS33 left deck feed paper sensor PS21 cassette 3 re-try sensor signal PS22 cassette 4 re-try sensor signal PS20 left deck re-try sensor signal PS37 reversal sensor 1 signal PS8 right pre-registering limit sensor signal PS30 duplexing pre-registration senor signal PS31 duplexing horizontal pre-registration sensor signal PS38 reversal sensor 2 signal PS28 laser write start sensor signal TS1 developing assembly toner sensor signal TS2 hopper toner sensor signal PS34 duplexing paper senor signal PS45 fixing web length detection signal not used hopper connector detection signal MSW1 waste toner screw lock detection signal MSW2 manual feed cover open/closed detection signal PS6 right deck lifter sensor signal PS32 right deck feed paper sensor signal Remarks 0: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: paper present 0: paper present 0: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: paper present 1: limit 1: paper present 0: paper present 1: paper present 1: paper present 0: toner absent 0: toner absent 1: paper present 1: absent 1: disconnected 0: clogged 1: closed 1: paper present 1: paper present
IO-P02
IO-P03
4-21
COPIER>I/O <DC-CON (2/8)> Address Bit 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 Notation PS10 PS12 PS17 PS18 SV1 SV1 CL2 PS5 PS9 PS3 SW2 Description left deck lifter sensor signal left deck limit sensor signal cassette 3 lifter sensor signal cassette 4 lifter sensor signal cassette 4 universal detection cassette 4 length detection signal 0 cassette 4 length detection signal 1 registration roller clutch drive signal right deck open/closed detection sensor signal left deck open/closed sensor signal right cover open/closed detection signal not used front cover open/closed detection signal duplexing unit detection signal fixing/feeding unit detection signal hard disk unit detection signal cassette 3 open/closed sensor signal cassette 4 open/closed sensor signal cassette 3 size detection signal 0 cassette 3 size detection signal 1 not used fixing sub thermistor error detection signal 1 fixing main thermistor error detection signal E001 error hard detection signal fixing sub thermistor error detection signal 2 main relay OFF detection signal main SSR error signal sub SSR error signal DC controller switch signal separation feeder fan stop detection signal primary charging cooling fan stop detection signal DC power supply fan stop detection signal heat discharge fan stop detection signal hard disk fan stop detection signal controller cooling fan stop detection signal duplexing feed fan stop detection signal de-curling fan stop detection signal right deck paper level sensor (upper) signal Remarks 1: paper present 1: limit 1: paper present 1: paper present 0: universal
1: ON 1: closed 1: closed 1: closed 0: closed 0: connected 0: connected 1: absent 1: closed 1: closed
IO-P04
PS15 PS16 SV2 SV2 TH2 TH1
1: error 1: error 1: error 1: error 1: error 1: error 1: new 1: stop 1: stop 1: stop 1: stop 1: stop 1: stop 1: stop 1: stop 1: paper present
RL1
IO-P05
FM1 FM2 FM6 FM3 FM7 FM4 FM8 FM5 PS47
4-22
COPIER>I/O <DC-CON (3/8)> Address Bit 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 Notation Description left deck paper level sensor (upper) signal PS49 SSR error signal not used right deck paper level sensor (lower) signal PS48 left deck paper level sensor (lower ) signal PS50 not used PS104/ shift tray full sensor signal 105 fixing motor clock detection M19 laser scanner motor lock detection signal M15 delivery jam sensor signal PS46 for factory adjustment for factory adjustment for factory adjustment for factory adjustment not used LZC-ERROR LZD-ERROR LZ-HEAT RDY LZ-HEAT ERROR PS103 shift tray paper sensor signal PS104 shift tray HP detection (front) PS105 shift tray HP detection (rear) shift tray connection detection signal flicker control signal power supply spec 1 Remarks 1: paper present 1: error 1: paper present 1: paper present 0: full 1: locked 1: locked 1: paper present
IO-P06
IO-P07
0: paper present 1: HP 1: HP 0: connected 0: flicker 1 0 0 100V 120V 230V
2 3 4 5 6 7 8 9 10 11 12
power supply spec 2 SW3 SW4 SW5 duplexing feed fan detection signal SW7 not used not used not used not used high-voltage separation error signal
4-23
COPIER>I/O <DC-CON (4/8)> Address Bit 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 Description high-voltage transfer error signal high-voltage primary error signal not used CL1 developing clutch drive signal CL2 registration roller clutch drive signal CL3 manual feed pickup clutch drive signal not used not used not used left deck pull-off clutch drive signal CL4 not used roller bias ON signal developing bias AC drive signal high-voltage high humidity switch signal high-voltage AC driver signal high-voltage remote signal EEPROM select signal 1 EEPROM select signal 2 EEPROM select signal 3 shift tray detection signal SM101 shift tray motor (CW) signal SM101 shift tray motor (CCW) signal right deck pickup solenoid drive signal SL6 left deck pickup solenoid drive signal SL7 cassette 3 pickup solenoid drive signal SL3 cassette 4 pickup solenoid drive signal SL4 manual feed releasing solenoid drive signal SL2 not used delivery flapper solenoid drive signal SL5 reversing flapper solenoid drive signal SL8 SL1 fixing assembly inlet guide drive solenoid (return) drive signal SL1 fixing assembly inlet guide drive solenoid (suction) drive signal SL9 fixing assembly web solenoid drive signal not used not used right deck lifter motor drive signal M5 left deck lifter motor drive signal M4 primary charging wire cleaning motor (CCW) M6 signal Notation Remarks
IO-P08
1: ON 0: ON 1: ON
1: ON 0: ON 0: ON 0: ON 0: ON 0: ON 1: ON 1: ON 1: ON 0: ON 1: ON 1: ON 0: ON 1: ON 1: ON 1: ON 1: ON 1: ON 0: ON 1: ON 1: ON 1: ON
IO-P09
IO-P10
0: ON 0: ON 1: ON
4-24
COPIER>I/O <DC-CON (5/8)> Address Bit 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 Notation Description M6 primary charging wire cleaning motor (CW) signal pre-transfer charging wire cleaning motor (CW) M7 signal pre-transfer charging wire cleaning motor M7 (CCW) signal transfer/separation charging wire cleaning motor (CW) signal M8 M8 transfer/separation charging wire cleaning motor (CCW) signal M1 drum motor drive signal M2 main motor drive signal not used fixing motor drive signal M19 laser scanner moter drive signal M15 hopper stirring motor drive signal M9 hopper supply motor drive signal M10 M15 laser scanner motor speed switch signal M21 cassette 4 lifter motor drive signal M20 cassette 3 lifter motor drive signal not used not used H1 fixing main heater ON signal H2 fixing sub heater ON signal H3 drum heater ON signal not used separation feed fan (half-speed) signal FM1 separation feed fan (full-speed) signal FM1 FM2 primary charging cooling fan (half-speed) signal FM2 primary charging cooling fan (full speed) signal not used not used FM3 heat discharge fan (half-speed) signal FM3 heat-discharge fan (full-speed) signal FM7 hard disk fan (half-speed) signal FM7 hard disk fan (full-speed) signal FM4 controller cooling fan (half-speed) signal FM4 controller cooling fan (full-speed) signal not used not used FM5 de-curling fan (half-speed) signal FM5 de-curling fan (full-speed) signal RL1 main relay OFF signal Remarks 1: ON 1: ON 1: ON 1: ON 1: ON 0: ON 0: ON 0: ON 0: ON 1: ON 1: ON 0: half-speed 0: ON 0: ON
IO-P11
IO-P12
0: ON 0: ON 0: ON 1: ON 1: ON 1: ON 1: ON
IO-P13
IO-P14
1: ON 1: ON 1: ON 1: ON 1: ON 1: ON
IO-P15
1: ON 1: ON 1: ON
4-25
COPIER>I/O <DC-CON (6/8)> Address Bit 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 Notation Description not used not used not used not used pre-exposure LED ON signal potential sensor ON signal fixing 12 V supply signal DDI-PPRDY DDI-CTS not used not used not used not used not used not used DDI-CPRDY DDI-PRSST DDI-RST not used not used not used not used not used not used not used not used not used not used not used not used duplexing feed fan not used reversal motor clock signal not used not used not used duplexing feed left motor clock signal not used Remarks
LA1 VS1
1: ON 1: ON 0: supplied
IO-P16
IO-P17
IO-P18
FM8 M14
IO-P19
M29
4-26
COPIER>I/O <DC-CON (7/8)> Address IO-P20 Bit 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 Notation Description M13 delivery motor clock signal CL2 registration roller clutch ON signal not used not used not used not used pre-registration motor clock signal M17 not used M18 duplexing feed right motor clock signal serial 0-TXD serial 1-TXD serial 0-RXD serial 1-RXD not used not used not used not used cassette paper width input port switch signal not used DC power supply fan drive signal duplexing horizontal registration motor clock signal not used not used not used not used not used not used laser enable signal not used not used drum tor INT main motor INT error INT not used not used not used not used not used Remarks -
IO-P21
IO-P22
1: cassette 4, 0: cassette 3 0: ON -
FM6 M16
IO-P23
0: enabled
M1 M2
IO-P24
4-27
COPIER>I/O <DC-CON (8/8)> Address Bit 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Notation Description pulse count INT DMA-END-INT DMA-REQ-INT deck open detection switch signal deck paper absent sensor signal deck lifter upper limit sensor signal deck pickup sensor signal deck feed sensor signal deck pickup clutch ON signal not used deck paper supply position sensor signal deck paper level sensor signal deck lifter lower limit detection signal deck set sensor signal deck open sensor signal deck ID1 deck ID2 not used not used deck open LED ON signal deck pickup roller releasing solenoid drive signal not used deck pickup clutch drive signal not used not used deck main motor drive signal deck lifter motor drive signal deck lifter lower limit detection signal deck open solenoid deck main motor fixing current setting not used not used not used not used not used Remarks
IO-P25
SW101 PS102 PS103 PS101 PS106 CL102 PS107 PS108 SW102 PS105 PS109
0: closed 1: paper present 1: upper limit 1: paper present 1: paper present 1: ON 1: ON 1: paper present 1: lower limit 1: connected 1: closed 1: connected 0: connected
IO-P26
IO-P27
LED100 SL101 CL102
1: ON 1: ON 1: ON
IO-P28
M101 M102 SW102 SL102 M101
1: ON 1: ON 1: ON 1: ON 1: ON
4-28
COPIER>I/O
3.2 R-CON
Indicates the input/output ports of the reader controller PCB. <R-CON (1/2)> Address IO-P1 Bit 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 0 1 2 3 4 5 6 7 0 1 2 3 IO-P6 0 Notation Description scanner motor clock signal M3 scanner motor CCW/CW switch signal M3 scanner motor HOLD/OFF switch signal M3 M3 M3 PS43 LA2 Remarks when 10, ON 0: CCW, 1: CW 0: current hold, 1: current OFF scanner motor driver reset signal 1: reset scanner motor stream reading current switch signal 0: stream reading current original sensor ON switch signal 0: sensor ON fan error signal not used scanning lamp ON switch signal 0: lamp ON SK signal to EEPROM normal clock DDI-SPI(1) not used DDI-SPI(2) not used DI signal to EEPROM DATA area DDI-SCTS 0: DDI reception ready DDI-SPRDY 0: DDI power ready DDI-SCPRDY 0: DDI power ready scanning lamp inverter error signal 1: error DDI-S transmission DATA area RS232C transmission (factory terminal transmission) DATA area DATA area DDI-S reception RS232C reception (factory terminal reception) DATA area ITOP transmission (image leading edge signal) not used DDI-SRTS 0: DDI transmission ready DDI-SPO(0) not used DDI-SPO(1) not used DDI-SPO(2) not used not used not used not used original sensor 3 signal (AB input) 0: original present original sensor 4 signal (Inch input) 0: original present 0: DDI-SPRTST signal ON DDI-SPRTST serial data to CCD DATA area clock to CCD when 010, data transmitted output to RING2 when 010, data transmitted not used
IO-P2
IO-P3
IO-P4
PS43 PS43
IO-P5
4-29
COPIER>I/O <R-CON (2/2)> Address Bit 1 2 3 4 5 6 7 0 1 2 0-7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Notation LA2 PS39 Description PCB check mode (for factory) scanning lamp (LOW/HI) switch signal CS output to EEPROM scanner HP sensor signal ADF-ITOP (image leading edge) signal copyboard cover sensor (used as interrupt) copyboard cover sensor WATCH-DOG pulse output output to analog processor DO signal from EEPROM not used not used not used not used not used scanner motor drive control 2 scanner motor drive control 3 scanner motor drive control 4 scanner motor drive control (RETURN) scanner motor drive control 0, 1 scanner motor drive control 0, 1 scanner motor drive current control scanner motor drive current control scanner motor drive current control scanner motor drive current control scanner motor drive current control not used Remarks 0: check mode not used 1: CP 1: HP 0: ADF original image leading edge interrupt 1: ADF (copyboard) closed 1: ADF (copyboard) closed normal clock when 010, data transmitted Data area
PS40 PS40
IO-P7
IO-P8 IO-P9
IO-P10
M3 M3 M3 M3 M3 M3 M3 M3 M3 M3 M3
default setting default setting default setting default setting default setting default setting default setting default setting default setting default setting default setting
4-30
COPIER>I/O
3.3 MN-CON
Indicates the input/output ports of the main controller PCB. <MN-CON (1/2)> Address P001 Bit 3 2 1 0 3 2 1 0 3 2 1 0 3 2 1 0 3 2 1 0 7 6 5 4 3 2 1 0 15 14 13 12 11 10 Notation Description GPDATA not used (1 fixed) not used (1 fixed) not used (1 fixed) not used (1 fixed) SPRTST signal, printer start-up signal SPI DDI-S general input DDI-S general input DDI-S general input DDI-S general input DDI-P general input DDI-P general input DDI-P general input SPO SSCNST signal 3.3-V non-all night power OFF signal DDI-S general output DDI-S general output PPRTST signal DDI-P general output DDI-P general output DDI-P general output not used serial EEPROM D0 operation enable (coin robot) operation enable (CC-IV) serial ROM connection detection flash ROM R/B# parallel EEPROM R/B# battery alarm FAX SSB forced reset parallel EEPROM write protect color UI I/F enable LCD back-light control coin robot delivery count coin robot pickup count Remarks
P002
P003
P004
P005
PPO
0: reader image start not used not used not used not used not used not used not used not used 0: normal (ON), 1=5W (OFF) sleep mode not used not used 0: printer image start not used not used not used access port to EEPROM 1: enabled 1: enabled 1: connected 0: writing/deleting 0: writing not used not used 0: write enabled not used 1: ON 1: count 1: count
P006
GPI
P007
GPO
4-31
COPIER>I/O <MN-CON (2/2)> Address Bit 9 8 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Notation Description delivery count pickup count serial EEPROM DIN serial EEPROM SCK serial EEPROM CS PCI (PDL) soft reset not used SPO[2] flash ROM write protect battery charge control board version board version board version BWUI detect Color UI detect FAX SSB identification FAX SSB identification FAX SSB identification Remarks 1: counter 1: counter access port to EEPROM access port to EEPROM access port to EEPROM 0: LIPS board forced reset not used not used not used for factory for factory for factory 0: B/W UI present 0: color UI present not used not used not used
P008
IPCPA
4-32
COPIER>I/O
3.4 FEEDER
Indicates the input/output ports of the ADF controller PCB. <FEEDER (1/3)> Address IO-P01 Bit 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 Notation Description feed motor drive clock M2 not used feed motor clock LB M2 pickup motor clock LB M1 not used delivery reversal motor clock LB M3 large/small identification sensor signal PI3 PI4 A4R/LTRR identification sensor signal M1 pickup motor drive clock signal M1 pickup motor mode signal M1 pickup motor CW/CCW signal M1 pickup motor enable output not used M2 feed motor enable output CL1 pickup clutch drive signal SL1 locking solenoid signal serial communication image leading edge signal serial communication EEPROM data output EEPROM clock EEPROM chip select not used not used VR1 original width VR signal S3 post-separation sensor analog signal S2 read sensor analog signal S1 delivery reversal sensor analog signal not used not used not used not used external WDT clock output D/A data output D/A clock output Remarks
1: paper present (large) 1: A4R
IO-P02
IO-P03
1: enable 1: ON 1: attracted transmission (TxD0) reception (RxD0) transmission (TxD1) (SCK0)
IO-P04
(AN0) (AN1) (AN2) (AN3)
IO-P05
4-33
COPIER>I/O <FEEDER (2/3)> Address Bit 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 Notation Description D/A load signal not used not used not used not used EEPROM data input cooling fan lock signal cooling fan not used post-separation sensor signal registration 1 sensor signal read sensor signal delivery reversal sensor signal not used not used not used not used not used not used not used cover open switch ADF open/closed sensor signal delivery reversing motor excitation phase (A) output delivery reversing motor excitation phase (*A) output delivery reversing motor excitation phase key (B) output delivery reversing motor excitation phase (*B) output feed motor mode output feed motor mode output feed motor (CW/CCW) switch signal DIP switch (DIPSW8) signal DIP switch (DIPSW7) signal DIP switch (DIPSW6) signal DIP switch (DIPSW5) signal DIP switch (DIPSW4) signal DIP switch (DIPSW3) signal DIP switch (DIPSW2) signal DIP switch (DIPSW1) signal not used Remarks
IO-P06
FM1 FM1 S3 PI1 S2 S1
1: locked
(IRQ0) (IRQ1) (IRQ2) (IRQ3)
IO-P07
IO-P08
SW1 PI2 M3 M3 M3 M3 M2 M2 M2
1: opened 1: opened during output, alternately 0 and 1 during output, alternately 0 and 1 during output, alternately 0 and 1 during output, alternately 0 and 1
IO-P09
1: CCW 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON
IO-P10 4-34
COPIER>I/O <FEEDER (3/3)> Address Bit 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Notation Description not used not used not used not used not used not used not used LED ON signal LED ON signal LED ON signal LED ON signal not used not used not used not used tray volume post-separation sensor analog input read sensor analog input delivery paper reversal sensor analog input not used not used not used not used pickup motor feed motor delivery reversal motor post-separation sensor_DA post-separation sensor_TH read sensor DA read sensor TH delivery reversal sensor_DA delivery reversal sensor_TH not used not used not used Remarks
IO-P11
LED4 LED3 LED2 LED1
0: ON 0: ON 0: ON 0: ON
AD-P01 AD-P02 AD-P03 AD-P04 AD-P05 AD-P06 AD-P07 AD-P08 DA-P01 DA-P02 DA-P03 DA-P04 DA-P05 DA-P06 DA-P07 DA-P08 DA-P09 DA-P10 DA-P11 DA-P12
VR1 S3 S2 S1
(hereafter, analog ports)
M1 M2 M3 S3 S3 S2 S2 S1 S1
(hereafter, analog ports)
4-35
3.5 SORTER
Indicates the input/output ports of the finisher controller PCB. <Sorter (1/3)>
3.5.1 Finisher Block

Address IO-P01 (output) Bit 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 Notation Description not used not used No. 2 feed motor phase A output No. 2 feed motor phase B output stapler shift motor phase B output stapler shift motor phase A output alignment motor phase B output alignment motor phase A output not used tray lift motor PWM delivery motor PWM swing motor PWM punch motor PWM horizontal registration motor phase B output horizontal registration motor phase A output tray lift motor DOWN drive output tray lift motor UP drive output not used not used LED2 ON solenoid output not used height sensor (input) LED1 ON signal output height sensor external clock (input) not used not used not used dust full detection signal 24-V output off detection signal horizontal registration detection signal 1 horizontal registration detection signal 2 horizontal registration detection signal 3 horizontal registration detection signal 4 trailing edge detection signal punch LED ON signal (output) not used Remarks
M8 M8 M4 M4 M3 M3 M5 M2 M7 M1P M2P M2P M5 M5
IO-P02 (output)
1: down 1: up
IO-P03 (output)
LED2 PS1 LED1
0: ON
1: ON
IO-P04 (input)
4-36
Address IO-P05 (output)
IO-P06 (input)
IO-P07 (input)
IO-P08 (output)
IO-P09 (input)
Bit 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5
Notation Description inlet feed motor phase A output M9 inlet feed motor phase B output M9 not used not used not used not used not used not used not used stapler tray paper detection signal PI4 punch motor clock detection signal No. 1 feed motor phase A (output) M1 No. 1 feed motor phase B (output) M1 No. 2 feed motor clock input inlet feed motor clock input No. 1 feed motor clock input delivery motor clock detection signal not used not used not used not used not used not used tray lift motor clock signal 1 tray lift motor clock signal 2 swing motor clock detection signal not used stacker EEPROM CLK signal stacker EEPROM data out signal stitcher EEPROM CS signal *LWR (input/output) *HWR (output/output) *RD (input/output) *AS (input/output) stacker unit EEPROM data (input) not used PI17 buffer path inlet paper detection signal PI3 delivery paper detection signal PI14 buffer path paper detection signal PI1 inlet paper detection signal PI22 stapler drive home position detection signal not used
Remarks
0: paper present
0: paper present 1: paper present 0: paper present 0: paper present 1: HP
4-37
Address
IO-P10 IO-P11 IO-P12 (input)
IO-P13 IO-P14 (input)
IO-P15 (input)
IO-P16 (input)
Bit 6 7 8-15 0-15 0-15 0 1 2 3 4 5 6 7 8-15 0-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15
Notation
Description not used not used not used not used not used stapler connection detection signal stapler cartridge detection staple ready signal staple absent detection signal not used tray 1 paper detection signal tray 2 paper detection signal not used not used not used punch unit connection detection signal punch home position detection signal horizontal registration home position detection signal front cover open detecting switch signal upper cover open detecting switch signal not used not used not used not used PUSH SW3 PUSH SW2 punch unit EEPROM data in stapler shift home position detection signal alignment home position detection signal tray open position detection signal shutter open detection signal swing guide open detection signal not used DIP SW3 bit 1 DIP SW3 bit 2 DIP SW3 bit 3 DIP SW3 bit 4 DIP SW3 bit 5 DIP SW3 bit 6 DIP SW3 bit 7 DIP SW3 bit 8 not used
Remarks
MS7 MS8 PI11 PI12
0: connected 0: cartridge present 0: staple present 0: paper present 0: paper present
PI3P PI1P MS2P MS1P
1: HP 0: HP 0: closed 0: closed
0: HP 0: HP 1: HP 1: open 0: open 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON
4-38
Address IO-P17 (input)
IO-P18 (output)
IO-P19 (output)
IO-P20 (output)
Bit 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15
Notation Description joint detection signal PI15 cover open/closed detection signal PI16 saddle unit connection detection signal tray upper limit detecting switch signal MS5 tray safety switch signal MS. cover open/closed detecting switch signal MS1 shutter closed detecting switch signal MS4 swing guide closed detecting switch signal MS6 not used swing motor CW drive output M7 swing motor CCW drive output M7 punch motor CCW drive output M1P punch motor CW drive output M1P delivery motor CCW drive output M2 delivery motor CW drive output M2 stapler motor CCW drive output M6 stapler motor CW drive output M6 not used stepping motor OFF M2P punch horizontal registration motor current switch M9 inlet feed motor current switch 2 M9 inlet feed motor current swing 1 M8 No. 2 feed motor current switch 2 M8 No. 2 feed motor current switch 1 M1 No. 1 feed motor current switch 2 M1 No. 1 feed motor current switch 1 not used punch unit EEPROM data out punch unit EEPROM CS punch unit EEPROM CLK not used not used height sensor ON/OFF stapler shift motor current switch M4 alignment motor current switch M3 not used
Remarks 1: connected 1: closed 1: upper limit 0: safe 0: closed 1: closed 0: closed 1: CW 1: CCW 0: CCW 0: CW 1: CCW 1: CW 0: CCW 0: CW 1: OFF 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON
0: ON 0: ON
4-39
Address IO-P21 (output)
IO-P22 AD-P01 AD-P02 AD-P03 AD-P04 AD-P05 AD-P06 AD-P07 DA-P01
Bit 0 1 2 3 4 5 6 7 8-15 0-15 -
Notation Description belt escape solenoid drive signal SL7 buffer outlet solenoid drive signal SL3 not used buffer inlet solenoid drive signal SL2 flapper solenoid drive signal SL1 paddle solenoid drive signal SL5 solenoid timer output escape solenoid drive signal SL6 not used not used dust full detection signal 24-V output OFF detection signal horizontal registration detection signal 1 horizontal registration detection signal 2 horizontal registration detection signal 3 horizontal registration detection signal 4 trailing edge detection signal punch LED ON signal (output)
Remarks 1: ON 1: ON 1: ON 1: ON 1: ON 1: ON
4-40
3.5.2 Saddle Stitcher Unit

Address IO-P23 (output) Bit 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 Notation M6S M6S M7S M7S M2S M2S SL1S SL2S Description stitcher motor (rear) CW drive output stitcher motor (rear) CCW drive output stitcher motor (front) CW drive output stitcher motor (front) CCW drive output paper fold motor CW drive output paper fold motor CCW drive output No. 1 deflecting plate solenoid drive signal No. 2 deflecting plate solenoid drive signal not used not used not used not used not used not used feed roller plate solenoid drive signal solenoid timer output paper positioning plate motor current switch not used 24-V output OFF detection signal paper push-on plate leading edge position signal delivery detection signal not used not used not used not used not used not used paper fold motor clock detection signal paper push-on plate motor clock detection signal paper push-on HP detection signal alignment plate HP detection signal not used not used not used not used not used Remarks 0: CW 0: CCW 0: CW 0: CCW 0: CW 0: CCW 1: ON 1: ON
IO-P24 (output)
SL4S M4S
1: ON 0: when ON 1: down 0: leading edge 0: paper present
IO-P25 (input)
PI15S PI11S
IO-P26 (input)
PI14S PI5S
1: HP 0: HP
4-41
Address IO-P27 (input)
IO-P28 (output)
IO-P29 (output)
IO-P30 (input)
IO-P31 (input)
Bit 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5
Notation PI7S PI16S SW2 PI17S PI12S PI13S
M4S M4S M8S M1S M1S M8S M5S M5S M2S M8S M3S M3S M3S M5S PI19S PI20S MS5S MS7S PI8S PI6S PI18S
PI5S PI14S PI3S PI2S PI21S PI21S
Description paper positioning HP detection signal stitcher IN detection signal PUSH SW2 ON/OFF vertical path paper detection signal crescent roller phase detection signal guide home position detection signal not used not used not used paper positioning plate motor phase A output paper positioning plate motor phase B output paper push-on plate motor PWM feed motor current switch feed motor phase A output feed motor phase B output not used paper push-on plate motor CCW drive output not used alignment motor phase A output alignment motor phase B output paper fold motor PWM paper push-on motor CW drive output guide motor phase A output guide motor phase B output guide motor current switch alignment motor current switch not used No. 2 paper sensor paper detection signal No. 3 paper sensor paper detection signal stitching HP detection signal 2 stitching HP detection signal 1 paper positioning plate paper detection signal tray paper detection signal No. 1 paper sensor paper detection signal not used not used alignment plate HP sensor connection detection paper push-on plate HP sensor connection detection delivery door sensor connection detection front cover open/closed sensor connection detection paper folding HP sensor connection detection paper folding HP detection signal
Remarks 0: HP 0: in 1: paper present 0: HP 0: HP
0: ON
0: CCW
0: CW
0: ON 0: ON 0: paper present 0: paper present 1: HP 1: HP 0: paper present 0: paper present 0: paper present
1: connected 1: connected 1: connected 1: connected 1: connected 0: HP
4-42
Address
IO-P32 IO-P33 (input)
IO-P34 (input)
AD-P09 AD-P10 AD-P11 AD-P12 AD-P13 AD-P14 AD-P15 AD-P16
Bit 6 7 8-15 0-15 0 1 2 3 4 5 6 7 8-15 0 1 2 3 4 5 6 7 8-15 -
Notation
Description not used not used not used not used staple absent detection signal 2 staple absent detection signal 1 inlet cover open detecting switch signal front cover open detecting switch signal delivery cover open detecting signal front cover open detection signal inlet cover open detection signal delivery cover open detecting switch signal not used TIP SW1 bit 8 TIP SW1 bit 7 TIP SW1 bit 6 TIP SW1 bit 5 TIP SW1 bit 4 TIP SW1 bit 3 TIP SW1 bit 2 TIP SW1 bit 1 not used stitcher (rear) punching detection stitcher (front) punching detection not used inlet cover sensor connection detection not used guide HP sensor connection detection stitcher compartment sensor connection detection paper push-on plate leading edge position sensor connection detection
Remarks
MS4S MS6S MS1S MS2S PI3S PI2S PI9S MS3S
1: staple absent 1: staple absent 0: closed 0: closed 0: closed 1: closed 1: closed 1: closed 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON (hereafter, analog ports)
PI9 PI13 PI16 PI15
connected at 7F or lower* connected at 7F or lower* connected at 7F or lower* connected at 7F or lower*
*Hexadecimal.
4-43
4. ADJUST (adjustment mode)

4.1 COPIER
The following screen appears in response to COPIER>ADJUST; for the items, see the pages that follow:
BLANK AE ADJ-XY CCD LASER HV-PRI HV-TR DEVELOP DENS HV-SP MISC FEED-ADJ CST-ADJ V-CONT
F04-401-01
4-44
COPIER>ADJUST
<AE>
Executing AE Adjustment If you have cleared the RAM on the reader controller PCB, enter the settings indicated on the service label.
AE-TBL
Range of adjustment Use it to adjust the density of characters for image density adjustment. 1 to 9 Default: 5
Copy density
White
White Original density A higher setting increases text density. A lower setting decreases text density.
F04-401-02
4-45
COPIER>ADJUST
<ADJ-XY>
Executing Image Read Start Position Adjustment If you have cleared the RAM on the reader controller PCB, enter the settings indicated on the service label.
ADJ-X
Range of adjustment Caution Use it to adjust the scanner image leading edge position. 250 to 290 (A change of 1 causes a shift of 0.1 mm.) Be sure to execute this mode before adjusting the margin. Do not use this mode to create a margin.
Vertical size plate Copyboard glass
Standard white plate Lower setting Higher setting
F04-401-03
ADJ-Y
Range of adjustment Use it to adjust the CCD read start position. 100 to 400 (A change of 1 causes a shift of 0.1 mm.)
Lower setting
Higher setting Original
Read start position
Vertical size plate
F04-401-04
4-46
COPIER>ADJUST
ADJ-S
Range of adjustment Caution Use it to adjust the scanner home position. 55 to 70 (A change of 1 causes a shift of 0.1 mm.) Execute this mode if the copyboard glass is soiled so that the standard white plate will be read avoiding the soiled area. If you changed the adjustment value, be sure to open and then close the ADF (for HP search).
Vertical size plate HP sensor Copyboard glass
Standard white plate Lower setting Higher setting
F04-401-05
ADJ-Y-DF
Range of adjustment Use it to adjust the ADF read start position (ADF horizontal registration) in scanning direction. 100 to 400 (unit: 0.1 mm)
Print image Lower setting Higher setting
Feed direction
F04-401-06
STRD-POS
Range of adjustment Use it to adjust the CCD read position for stream reading. 30 to 60 (A change of 1 causes a shift of 0.1 mm.)
4-47
COPIER>ADJUST
<CCD>
Making CCD- and Shading-Related Adjustments If faulty images are noted after executing COPIER>FUNCTION>CCD>CCD-ADJ, enter the settings indicated on the service label.
SH-TRGT
Use it to enter the white level target value for shading correction.
SH-RATIO
Use it to enter the data on the white label ratio (standard white paper and standard white plate) for shading correction.
EGGN-ST
Use it to enter an adjustment value for the edge gain correction start position for the CCD.
EGGN-END
Use it to enter an adjustment value for the edge gain correction end position for the CCD.
<LASER>
Adjusting the Laser Output If you have cleared the RAM on the DC controller PCB, be sure to enter the settings indicated on the service label.
PVE-OFST
Range of adjustment Use it to adjust the position of laser projection. -300 to +300
POWER
Range of adjustment Use it to adjust the laser power for non-potential control. 0 to 255
4-48
COPIER>ADJUST
<DEVELOP>
Adjusting the Developing Bias Output
BIAS
Range of adjustment Caution Use it to enter the adjustment value for the development bias. 0 to 600 (A higher setting makes images lighter.) If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. This mode is valid only when the potential control mechanism is disabled.
HVT-DE
Caution Use it to enter the offset value for the development high-voltage output for the high-voltage unit. If you have replaced the high-voltage unit or cleared the RAM on the DC controller PCB, enter the settings indicated on the new high-voltage unit. Use it to enter the offset value for the development high-voltage output of the DC controller PCB. If you have replaced the DC controller PCB or cleared the RAM on the DC controller PCB, enter the settings indicated on the label on the new DC controller PCB.
D-HV-DE
Caution
4-49
COPIER>ADJUST
<DENS>
Making Fine Adjustments for Copy Density Auto Correction If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label.
DENS-ADJ
Range of adjustment Use it to correct the density of images (copier/printer). If images are foggy or high-density areas are faint, correct the F-value table. 1 to 9 (default: 5)
White F9 F1 Copy density Black
Original density
White
A lower setting decreases fogging
A higher setting decreases faintness
F04-401-07
<BLANK>
Adjusting the Non-Image Width If you have cleared the RAM on the DC controller PCB, enter the value indicated on the service label.
BLANK-T
Range of adjustment Use it to enter the image leading edge non-image width adjustment value. 1 to 500
BLANK-B
Use it to enter the image trailing edge non-image width adjustment value.
4-50
COPIER>ADJUST
<V-CONT>
Adjusting the Potential Control System Normally, the machines potential control is not executed if the temperature of the fixing assembly is 150C or higher. If you have adjusted any of the following potential control-related modes, be sure to execute potential control by making the following selections: COPIER>OPTION>BODY>PO-CNT-S. If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label.
EPOTOFST
Range of adjustment Use it to enter the offset value for the potential sensor. 0 to 255 (default: 0)
VD-OFST
Range of adjustment Use it to enter the offset value for the VD target potential for the copier. -5 to +5 (unit: 10 V; default: 0)
DE-OFS-P
Range of adjustment Use it to enter the offset value for the VL target potential for the printer (PDL; Vdc fine-adjustment). -50 to +50 (unit: V; default: 0)
VD-OFS-P
Range of adjustment Use it to enter the offset value for the VD target potential (VDC fine-adjustment) for the printer (PDL). -5 to +5 (unit: 10V; default: 0)
DE-OFST
Range of adjustment Use it to enter the offset value for the VL target value for the copier (Vdc fine-adjustment). -50 to +50 (default: 0)
4-51
COPIER>ADJUST
<HV-PR1>
Adjusting the Output of the Primary Charging Assembly If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label.
PRIMARY
Range of adjustment Use it to enter the adjustment value of the primary current for non-potential control. 0 to 1400
<HV-TR>
Adjusting the Output of the Transfer Charging Assembly/Pre-Transfer Charging Assembly
TR-N1
Use it to enter the output adjustment value for the transfer charging current (for printing on the face of plain paper and printing on the 1st side of a double-sided sheet). If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. Use it to enter the output adjustment value for the transfer charging current (printing on the 2nd side of a double-sided plain paper sheet). If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. Use it to enter the output adjustment value for the pre-transfer charging current. If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. Enter the offset value for the transfer high-voltage output of the high-voltage unit. If you have replaced the high-voltage unit or cleared the RAM on the DC controller PCB, enter the settings indicated on the label attached to the new high-voltage unit.
Caution
TR-N2
Caution
PRE-TR
Caution
HVT-TR
Caution
4-52
COPIER>ADJUST
H-PRE-TR
Caution Use it to enter the offset value for the pre-transfer high-voltage output of the DC controller PCB. If you have replaced the DC controller PCB or cleared the RAM on the DC controller PCB, enter the settings indicated on the label attached to the new DC controller PCB. Use it to enter the offset value for the pre-transfer high-voltage output of the DC controller PCB. If you have replaced the DC controller PCB or cleared the RAM on the DC controller PCB, enter the settings indicated on the label attached to the new DC controller PCB. Use it to enter the offset value for the transfer high-voltage output of the DC controller PCB. If you have replaced the DC controller PCB or cleared the RAM on the DC controller PCB, enter the settings indicated on the label attached to the new DC controller PCB.
D-PRE-TR
Caution
D-HV-TR
Caution
<HV-SP>
Adjusting the Output of the Separation Charging Assembly
SP-N1
Use it to enter the output adjustment value of the separation charging current (printing on the face of a sheet of plain paper and printing on the 1st side of a double-sided sheet). If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. Use it to enter the output adjustment value of the separation charging current (printing on the 2nd side of a double-sided sheet of plain paper). If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. Use it to enter the offset value for the separation high-voltage output of the high-voltage unit. If you have replaced the high-voltage unit or cleared the RAM on the DC controller PCB, enter the settings indicated on the label attached to the new high-voltage unit.
Caution
SP-N2
Caution
HVT-SP
Caution
4-53
COPIER>ADJUST
D-HV-SP
Caution Use it to enter the offset value for the separation high-voltage output of the DC controller PCB. If you have replaced the DC controller PCB or cleared the RAM on the DC controller PCB, enter the settings indicated on the label attached to the new DC controller PCB.
<FEED-ADJ>
Adjusting the Feeder System
REGIST
Use it to adjust the timing at which the registration roller clutch turns on. A higher setting delays the timing at which the registration roller clutch turns on, thereby decreasing the leading edge margin. -50 to +50 (unit: 0.1 mm) If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. Use it to adjust the horizontal registration for re-pickup. If the image is displaced on the front, increase the setting. -101 to +100 (unit: 0.1 mm) If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. Use it to adjust the timing at which the registration roller clutch turns on at time of pickup in manual feed mode. A higher setting delays the timing at which the registration roller clutch turns on, thereby decreasing the leading edge margin. -50 to +50 (unit: 0.1 mm) If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label.
Range of adjustment Caution
ADJ-REFE
RG-MF
4-54
COPIER>ADJUST
<CST-ADJ>
Making Cassette-/Manual Feed-Related Adjustments If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label.
C3-STMTR
Caution Enter the paper width basic value (STMTR) for the cassette 3. If you have replaced the paper width detecting VR, execute FUNCTION>CST in service mode. Use it to enter the paper width basic value (A4R) for the cassette 3. If you have replaced the paper width detecting VR, execute FUNCTION>CST in service mode. Use it to enter the paper width basic value (STMTR; 100-V model only) for the cassette 4. If you have replaced the paper width detecting VR, execute FUNCTION>CST in service mode. Use it to enter the paper width basic value (A4R; 100-V model only) for the cassette 4. If you have replaced the paper width detecting VR, execute FUNCTION>CST in service mode. Use it to enter the paper width basic value (A4R) for the manual feed tray. If you have replaced the paper width detecting VR, execute FUNCTION>CST in service mode. Use it to enter the paper width basic value (A6R) for the manual feed tray. If you have replaced the paper width detecting VR, execute FUNCTION>CST in service mode. Use it to enter the paper width basic value (A4) for the manual feed tray. If you have replaced the paper width detecting VR, execute FUNCTION>CST in service mode. Use it to enter the stacking capacity of the cassette 3 (50 sheets).
C3-A4R
Caution
C4-STMTR
Caution
C4-A4R
Caution
MF-A4R
Caution
MF-A6R
Caution
MF-A4
Caution
C3-LVOL C3-HVOL
Use it to enter the stacking capacity of the cassette 3 (275 sheets). 4-55
COPIER>ADJUST
C4-LVOL
Use it to enter the stacking capacity of the cassette 4 (50 sheets).
C4-HVOL
Use it to enter the stacking capacity of the cassette 4 (275 sheets).
<MISC>
Making Other Adjustments If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label.
ATM
Use it to select an operating environment in relation to atmospheric pressure. A low atmospheric pressure tends to cause leakage; lower the target potential control. 0 to 2 0: 1 to 0.75 atm (up to altitude of 2500m) 1: 0.75 to 0.70 atm (up to altitude of 2500 to 3000m) 2: 0.70 to 0.65 atm (up to altitude of from 3000 to 3500m)
Range of adjustment
4-56
COPIER>ADJUST
4.2 FEEDER
DOCST
Use it to adjust the original leading edge registration when the ADF is selected as the source of paper. A higher setting decreases the leading edge margin. The data will be stored on the ADF controller PCB. -10 to +10 (unit: 0.5 mm) Using the Mode 1) Make a print of the test chart, and check the position of the image. 2) Select the mode item, and change the setting to make adjustments. 3) Press the OK key. 4) Make a print of the test chart once again, and check to see the position of the image is as indicated.
Print image
Range of adjustment
Feed direction
Higher setting
Lower setting
F04-402-01
LA-SPEED
Use it to adjust the original feed speed for ADF stream reading speed. A higher setting increases the speed. The data will be stored on the ADF controller PCB. -30 to +30 (unit: 0.1%)
Range of adjustment
4-57
SORTER>ADJUST
4.3 SORTER
PNCH-HLE
Use it to adjust the position of the punch holes (paper feeding direction) when the puncher unit is used. A higher setting moves the punch holes toward the leading edge (middle) of the sheet. -4 to +2 (unit; mm) Using the Mode 1) Make a print of the Test Chart, and check the position of the holes. 2) Select this item, and change the setting as needed. 3) Press the OK key. 4) Make a print of the Test Chart once again, and see that the position for the holes is as indicated.
Paper
Range of adjustment
Feeding direction
Higher setting Lower setting
F04-403-01
4-58
5. FUNCTION (operation/inspection mode)

5.1 COPIER
The following screen appears in response to COPIER>FUNCTION; for the items, see the pages that follow:
INSTALL CCD LASER
FIXING PANEL PART-CHK CLEAR MISC-R
SYSTEM
DPC CST CLEANING
MISC-P HRD-DISK SENS-ADJ
F04-501-01
4-59
COPIER>FUNCTION
<INSTALL>
Modes for Installation
TONER-S
Caution Use it to supply toner from the hopper to the developing assembly and to stir the toner inside the developing assembly. Make sure that the developing assembly is properly mounted before pressing the OK key. Do NOT turn off the power while the machine is in operation. Using the Mode 1) Select the mode item, and press the OK key. 2) The machine executes toner supply. (about 8 to 10 min) While toner is being supplied, the duration (sec) is counted down starting at 600 sec. 3) The machine stops automatically at the end of the operation. Use it to execute auto adjustment of the position of the CCD read position for stream reading mode. Execute this mode at time of installing an ADF or if you have removed and then installed the existing ADF. Using the Mode 1) Select this item, and press the OK key. Auto adjustment is executed. 2) See that the adjustment ends automatically. 3) Record the updated setting indicated in service mode on the service label: COPIER>ADJUST>ADJ-XY>STRD-POS.
STRD-POS
Caution
4-60
COPIER>FUNCTION
<CCD>
Executing Auto Adjustment for CCD-/Shading-Related Items
CCD-ADJ
Caution Use it to execute CCD auto adjustment. Execute this mode if you have replaced the CCD unit, scanning lamp, inverter PCB, or copyboard glass (standard white plate). Use the whitest of all papers used by the user as the standard white paper. Using the Mode 1) Place sheets of standard white paper (10 sheets min.) on the copyboard glass. 2) Select the mode item, and press the OK key. The machine executes auto adjustment. (about 1 min) The machine stops operation at the end of auto adjustment. 3) Record the updated settings on the service label (all under COPIER>ADJUST>CCD).
(rear)
Standard white paper
F04-501-02
4-61
COPIER>FUNCTION
SHDG-POS
Caution Use it to enter the data for optimum position auto adjustment in reference to the standard white plate for shading correction. Do not use this mode item. It is for use at the factory only. Use it to execute optimum position auto adjustment in reference to the standard white plate for shading correction. The following must be executed before initiating auto adjustment in this mode: COPIER>FUNCTION>CCD>CCD-DJ. Using the Mode 1) Clean the back of the copyboard glass. 2) Select the mode item, and press the OK key. The machine executes auto adjustment. (several tens of seconds) The machine stops automatically at the end of the operation. Use it to execute auto adjustment for the edge gain correction position for the CCD. (The CCD edge gain correction mechanism is effective only when an ADF is in use.) If the CCD unit has been replaced, be sure to execute the following in advance: COPIER>FUNCTION>CCD>CCD-ADJ. If the CCD unit, No. 1 mirror mount, or No. 2 mirror mount has been replaced, execute this mode. Using the Mode 1) Open the ADF (copyboard cover; be sure to do so). 2) Select the item, and press the OK key. 3) Wait until auto adjustment ends (about 1 sec). 4) See that auto adjustment ends automatically and the results (OK/NG) are displayed. If NG is indicated, check the following, and execute adjustment once a. Is the ADF (copyboard cover) open? b. Is the reading glass mounted correctly? c. Is the edge gain correcting plate attached to the reading glass normal? d. Is the scanning lamp on?
SH-PS-ST
Caution
EGGN-POS
Caution
4-62
COPIER>FUNCTION 5) When the following has been updated, enter the new settings: COPIER>ADJUST>CCD-EGGN-ST and -EGGN-END.
Edge gain correction plate
Copyboard glass Reading glass (front)
F04-501-03
4-63
COPIER>FUNCTION
<LASER>
Using Laser-Related Operations
POWER
Turning On the Laser Using the Mode 1) Select the mode item, and press the OK key. The laser turns on. The laser turns off automatically in 30 sec. (To turn it off earlier, press the Stop key.)
<DPC>
Using Potential Sensor-Related Operations
DPC
Caution Use it to force potential control. The machine will not execute potential control when the power switch is turned off and then on if the temperature of the fixing assembly is 150C or higher. If you have replaced the photosensitive drum or the laser unit, or changed the drum potential setting, execute potential control using this mode item. Using the Mode 1) Select the mode item, and enter 1, then, press the OK key. 2) Turn off and then on the power switch. The machine will execute potential control. Use it to execute offset adjustment for the potential sensor. Do not execute this mode on its own; it is designed as part of a series of work to perform after replacing the potential sensor unit. (See the Printer Manual: Chap. 4, 7. Disassembly and Assembly.) Using the Mode 1) Select the mode item, and press the OK key. The machine stops the operation automatically at the end of offset adjustment.
OFST
Caution
4-64
COPIER>FUNCTION
<CST>
Executing Size Auto Adjustment for the Cassette/Manual Feed Tray
C3-STMTR C3-A4R C4-STMTR C4-A4R

Caution Use it to store the paper width basic value for the cassette 3/4. STMTR width: 139.5 mm, A4R width: 210 mm For fine adjustment after storing the basic value, make the following selections: ADJUST>CST-ADJ>C3-STMTR, C3-A4R, C4-STMTR, C4-A4R. Using the Mode 1) Place STMTR paper in the cassette, and adjust the side guide plate to suit the STMTR width. 2) Select C3-STMTR (C4-STMTR), and press the OK key. The machine executes adjustment automatically, at the end of which the value is stored. 3) Likewise, repeat steps 1) and 2) for A4R.
MF-A4R MF-A6R MF-A4

Caution Use it to store the paper width basic value for the manual feed tray. For fine adjustment after storing the basic value, make the following selections: ADJUST>CST-ADJ>MF-A4R, MF-A6R, MF-A4. Using the Mode 1) Place A4R paper on the manual feed tray, and adjust the side guide to the A4R width. 2) Select MF-A4R, and press the OK key. The machine executes adjustment automatically, at the end of which the value is stored. 3) Likewise, repeat steps 1) and 2) for A6R and A4.
4-65
<CLEANING>
Executing Cleaning Operations
WIRE0-CLN
Caution
<FIXING>
Executing Auto Adjustment for Fixing Assembly-Related Items
NIP-CHK
Caution
4-66

c Feed direction b Standard: |a-c|=0.5mm or less a
COPIER>FUNCTION
Use it to execute automatic cleaning of the charging wire five times (5 round trips) consecutively. If you have replaced the primary charging wire or the transfer charging wire, execute this mode item. Using the Mode 1) Select the mode item, and press the OK key. The machine executes auto cleaning of the charging wire five times consecutively. The machine stops automatically at the end of the cleaning operation.
Use it to obtain an output for measuring the fixing nip width. Using the Mode 1) Make about 20 A4 copies of the test sheet. 2) Place an A4 sheet of paper on the manual feed tray. 3) Select the mode item (to highlight), and press the OK key. The sheet will be picked up and stopped between the fixing rollers; it is then discharged in about 20 secs. 4) Measure the width of the area indicated.
Standard: 7.8mm 0.5mm
Middle of paper
F04-501-04
a and b are points 10 mm from the edges of paper.
COPIER>FUNCTION
<PANEL>
Checking the Control Panel
LCD-CHK
Use it to check for missing dots on the touch panel. Using the Mode 1) Select the mode item, and press the OK key. The entire face of the touch panel turns on in white and blue repeatedly. 2) Press the Stop key to stop the operation.
LED-CHK
Use it to check the LEDs on the control panel. Using the Mode 1) Select the mode item, and press the OK key. The LEDs will turn on in sequence. 2) Select LED-OFF to end the operation.
LED-OFF
Use it to end a LED check of the control panel. Using the Mode 1) Select the mode item to end the check.
KEY-CHK
Use it to check key inputs. Using the Mode 1) Select the mode item. 2) Press any key so that its corresponding character will appear on the touch panel, indicating that the input is normal. (T05-501-01)
TOUCHKEY
Caution Use it to adjust the coordinates of the touch panel. Use it to mach the points of presses on the touch panel and the LCD coordinates. Execute this mode if you have replaced the LCD unit. Using the Mode 1) Select the mode item, and press the OK key. 2) Press + indicated on the touch panel at nine locations in sequence. 3) Select TOUCHKEY once again to end the operation.
4-67
COPIER>FUNCTION
<INPUT KEY/DISPLAY>
Key counter check copy scan 0 to 9 stop ID additional functions Screen display BILL COPY OTHER 0-9 STOP ID USER Key start mail box reset energy saver clear interrupt guide T04-501-01 Screen display START PB RESET STAND BY CLEAR INTERRUPT ?
<PART-CHK>
Checking the operation of various loads.
CL
Use it to select the clutch to check. Using the Mode 1) Select the mode item. 2) Using the keypad, enter the code of the clutch in question (T05-501-02). 3) Press the OK key.
CL-ON
Use it to check the operation of a clutch. Using the Mode 1) Select the mode item, and press the OK key. ON 10 secs OFF ON 10 secs OFF ON OFF
4-68
COPIER>FUNCTION
MTR
Use it to select the motor to check. Using the Mode 1) Select the mode item. 2) Using the keypad, enter the code of the motor to check (T04-501-03). 3) Press the OK key.
MTR-ON
Use it to check the operation of the motor. Using the Mode 1) Select the mode item, and press the OK key. ON for 20 secs OFF The hopper motor and the duplex horizontal registration motor remains on for 10 sec and then turns off. The shift tray motor stops at the front/rear home position.
SL
Use it to select the solenoid to check for operation. Using the Mode 1) Select the mode item. 2) Using the keypad, enter the code of the solenoid (T04-501-04). 3) Press the OK key.
SL-ON
Use it to check the operation of the solenoid. Using the Mode 1) Select the mode item, and press the OK key. ON OFF for 10 secs ON OFF for 10 secs ON OFF
<Code/Clutch Name>
Code 1 2 3 4 5 Name manual feed clutch (CL3) left deck pull-out clutch (CL4) paper deck pickup clutch (CL102) developing clutch (CL1) registration roller clutch (CL2) T04-501-02
4-69
COPIER>FUNCTION
<Code/Motor Name>
Code 1 2 3 4 5 6 7 8 9 10 11 12 Name drum motor (M1) main motor (M2) fixing motor (M19) laser scanner motor (M15) hopper stirring motor (M9) hopper supply motor (M10) duplexing horizontal registration motor (M16) right deck lifter motor (M5) left deck lifter motor (M4) cassette 3 lifter motor (M20) cassette 4 lifter motor (M21) right deck pickup motor (M11) Code 13 14 15 16 17 18 19 20 21 22 23 24 Name left deck pickup motor (M24) cassette 3/4 pickup motor (M12) vertical path duplexing feed motor (M25) vertical path lower motor (M27) vertical path upper motor (M26) paper deck main motor (M101) reversal motor (M14) duplexing feed left motor (M29) delivery motor (M13) pre-registration motor (M17) duplexing feed right motor (M18) shift tray motor (SM 101)
T04-501-03
<Code/Solenoid Name>
Code 1 2 3 4 5 6 Name Code Name right deck pickup solenoid (SL6) 7 delivery flapper solenoid (SL5) left deck pickup solenoid (SL7) 8 reversing flapper solenoid (SL8) cassette 3 pickup solenoid (SL3) 9 fixing inlet guide drive solenoid cassette 4 pickup solenoid (SL4) (SL1); return manual feed releasing solenoid (SL2) 10 fixing inlet guide drive solenoid paper deck pickup roller (SL1); draw releasing solenoid (SL101) 11 fixing web solenoid (SL9)
T04-501-04
4-70
COPIER>FUNCTION
<CLEAR>
Cleaning the RAM, Jam History, and Error Code History The data is cleared only when the main power switch has been turned off and then on; be sure to turn it off and then on at the end.
ERR
Use it to clear error codes. Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
DC-CON
Use it to clear the RAM on the DC controller PCB. Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
R-CON
Use it to clear the RAM on the reader controller PCB. Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
SERVICE
Use it to clear the backup data of service mode (COPIER>OPTION). Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
JAM-HIST
Use it to clear the jam history. Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
ERR-HIST
Clearing the Error History Using the Mode 1) Select the item, and press the OK key. 2) Turn off and then on the main power switch.
E354-CLR
---
E355-CLR
--4-71
COPIER>FUNCTION
PWD-CLR
Use it to clear the password set for system administrator in user mode. Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
CNT-MCON
Use it to clear the counter for servicing located on the main controller PCB. Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
CNT-DCON
Use it to clear the counter for servicing found on the DC controller PCB. Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
MMI
Use it to clear the backup data on user mode settings (spec, ID, group ID, mode memory, etc.). Using the Mode 1) Select the mode item, and press the OK key. 2) Turn off and then on the main power switch.
<MSIC-R>
Checking Reader Unit-Related Operations
SCANLAMP
Use it to check the activation of the scanning lamp. Using the Mode 1) Select the mode item, and press the OK key. The scanning lamp will turn on. 2) Press the Stop key to turn off the lamp.
<MISC-P>
Checking Printer-Related Operations
P-PRINT
Use it to print out a list of service mode items. Using the Mode 1) Select the mode item, and press the OK key. The machine will print out a list of service mode items.
4-72
COPIER>FUNCTION
KEY-HIST
Use it to print out the history of key inputs made on the control panel. Using the Mode 1) Select the mode item, and press the OK key. The machine will print out the history of key inputs.
HIST-PRT
Use it to print out the history of jams and errors in service mode. Using the Mode 1) Select the item mode, and press the OK key. The machine will print out the history of jams and errors.
USER-PRT
Use it to print out a list of user modes in service mode. Using the Mode 1) Select the mode item, and press the OK key. The machine will print out a list of user modes.
PRE-EXP
Use it to check the activation of the pre-exposure LED. Using the Mode 1) Select the mode item, and press the OK key. The pre-exposure LED will remain on for about 3 secs and will turn off.
<HRD-DISK>
Use it to check the operation of the hard disk.
SCANDISK
Caution Use it to detect an error on the hard disk. Use it on a hard disk found to have a problem. Using the Mode 1) Select the mode item, and press the OK key. Once operation starts, counting is executed starting with 0%; the opera tion ends at 100% (in about 25 mins). Use it to initialize the image area of the hard disk. Use it on a normal hard disk. Use it at time of shipment from the factory or upon replacement of the hard disk. Using the Mode 1) Select the mode item, and press the OK key. The operation will end in about 1 sec, and the power will turn off.
FORMAT
Caution
4-73
COPIER>FUNCTION
<SENS-AJD>
Use it to check the operation of sensors.
STCK-LMT
Use it to adjust the position of the full sensor (PS104, PS105) of the shift tray. If either of the full sensors (or both) detects paper, the machine will indicate ON. If neither of the sensors detects paper, the machine will indicate OFF. Use this mode when the full sensor has been replaced. Be sure to move the sensors starting at the point farthest from the paper, moving them closer to the paper (in keeping with the characteristics of the sensors). Using the Mode 1) Keep both sensors at the point farthest from the paper. 2) Place a stack of sheets (about 60 mm high) at the point of detection of either sensor on the shift tray. 3) Select the mode item, and press the OK key. 4) By referring to the indication, move the sensor closer to the paper, and fix it in position where the indication changes to ON. 5) Move the paper to the position of detection of the other sensor. 6) Repeat step 4) for the other sensor. 7) Press the Stop key to end the adjustment.
Caution
<SYSTEM>
Checking System-Related Operations
DOWNLOAD
Use it to switch to download mode of the system program. Caution Using the Mode 1) Turn off the machine and the PC. 2) Disconnect the network-related cable connected to the machine. 3) Connect the machine with the PC with a bi-Centronics cable. 4) Turn on the PC. 5) Turn on the machine. 6) Select the mode item, and press the OK key. 7) Start downloading using the service support tool. 8) At the end of the operation, turn off and then on the main power switch.
4-74
COPIER>FUNCTION
5.2 FEEDER
SENS-INT
Caution Use it to adjust the sensitivity of each sensor of the ADF. Be sure to clean the sensor before executing this mode. Using the Mode 1) Select the mode item, and press the OK key. The machine stops operation at the end of the adjustment.
4-75
6. OPTION (settings mode)

6.1 COPIER
The following screen appears in response to COPIER>OPTION; for the items, see the pages that follow:
BODY USER CST ACC
TEMPO
F04-601-01
4-76
COPIER>OPTION
BODY
Use it to make machine settings.
PO-CNT
Settings Use it to turn on/off potential control. 0: off, 1: on (default) Use it to select a potential control mode. 0: one at time of power-up (default) 1: 10 mins and 60 mins after power-up (reduced mode) 2: 10 mins and 60 mins after power-up (normal mode) Use it to set the intervals at which auto cleaning of the primary charging wire is executed in terms of the number of prints. 100 to 2000 (default: 2000) Use it to switch default ratios display and ADF original size detection by site. 0: AB (6R5E), 1: INCH (5R4E), 2: A (3R3E), 3: AB/INCH (6R5E) Use it to select down sequence mode. 0: OFF, 1: priority on fixing while controlling down sequence temperature to +10C for all, 2: priority on productivity while controlling down sequence temperature to -5C for all Use it to select idle rotation mode for the developing assembly. 0: OFF (no idle rotation; default) 1: auto control by environment sensor 2: idle rotation started when fixing temperature reaches 100C 3: idle rotation started when main power switch is turned on Use it to switch fixing control for special paper. The selection of this mode disables the function of OHP-TEMP and WARM-UP. The special paper mode (2 below) is valid for the 120/230-V model only, and is executed when a source of paper assigned to thick paper is selected. 0: normal mode (plain paper; default), 1: special paper 1 mode (in high humidity environment, reduces fixing temperature), 2: special paper mode (thick paper) 4-77
PO-CNTMD
Settings
W-CLN-P
Settings
MODEL-SZ
Settings
FIX-TEMP
Settings
IDL-MODE
Settings
FSPD-S1
Settings
COPIER>OPTION
FUZZY
Use it to turn on/off fuzzy control and to make environment settings. The selection will affect pre-transfer, transfer, and separation charging currents. Selecting 1 through 3 will make the operation independent of the environment sensor. 0: fuzzy control ON (default), 1: low humidity environment mode (current level lower than standard), 2: normal humidity environment mode, 3: high humidity environment mode (current level higher than standard) Use it to switch the toner supply sequence executed in conjunction with the humidity sensor. 0: changes control of toner supply motor by humidity data automatically (default) medium/low humidity: ON for 2 sec, OFF for 1 sec high humidity: ON for 4 sec, OFF for 2 sec 1: uses fixed pattern (ON for 2 sec, OFF for 1 sec) Use it to turn on/off the ADF original size detection mechanism. When ON, the scan size is determined according to the detected original size. 0: OFF (default), 1: ON Use it to switch the temperature setting for transparency mode. The control mechanism will use a lower fixing temperature to improve separation of transparencies from the fixing roller. This mode is disabled if WARM-UP, FSPD-S1 is set. 0: OFF (default) 1: normal temperature control -5C 2: normal temperature control -10C 3: normal temperature control -15C 4: normal temperature control -20C Use it to select the descent mode for the fixing inlet guide. Move down the inlet guide if uneven density or light images occur as a result of uneven fixing. 0: normal control (default) 1: moves down inlet guide for 1st side only (A4R/297 mm or larger)
Settings
TSPLY-SW
Settings
SCANSLCT
Settings
OHP-TEMP
Caution Settings
F-GD-CNT
Settings
4-78
COPIER>OPTION
CONFIG
Settings Use it to select multiple pieces of firmware retained on the hard disk so as to make appropriate settings: country, language, model, paper size series. XXYYZZAA XX: country (JP), YY: language (ja), ZZ (00); model, AA (00): paper size series; display will be in the following sequence and the parentheses indicate default settings: COPIER>DISPLAY>USER>LANGUAGE. Using the Mode 1) Select CONFIG. 2) Select an item (to highlight), and press the +/- key to scan through the items. 3) When the appropriate setting has appeared for each item, press the OK key. 4) Turn off and then on the main power switch. Use it to reduce the warm-up time if the room temperature is likely to be about 18C or higher when the machine is first turned on. In the case of the iR5000 Series, the multiple rotation initial, standby, and print start temperatures are reduced by 15C. In the case of the iR6000 Series (100-V model), the period of initial multiple rotation is reduced by 1 min. For the 120/230-V model, the same control mechanism is used for both iR6000 Series and iR5000 Series. This mode is disabled if FSPD-S1 is set. 0: standard (default), 1: reduced mode (as above) Use it to change the sharpness level of the image. A higher setting makes the images sharper. 1 to 5 (default: 3) Use it to switch laser APC correction. 0: ON (initial rotation APC executed if left alone for 10 min), 1: ON (initial rotation ON APC executed if left alone for 60 min; default), 2: (initial rotation APC executed if left alone for 120 min) 3: initial rotation APC only off; 4: OFF Use it to switch face-up delivery to ensure stacking performance when making multiple prints. 0: normal (all in face-up delivery, if single original; default) 1: face-up delivery for single print of single original, face-down delivery for multiple prints)
WARM-UP
Caution
Settings
SHARP
Settings
LAPC-SW
Settings
FDW-DLV
Settings
4-79
COPIER>OPTION
COTDPC-D
Settings For factory use. 0 to 3 (default: 0) Use it to switch the drum target potential (VDT) and the developing bias (Vdc) to reduce traces of black fixing separation claws caused by an excess deposit of toner in a low-humidity environment. 0: no change 1: for copy image, VDT -35 V; for printer image, VDT -25 V/Vdc +25 V (default) 2: for copy image, VDT -50 V; for printer image, VDT -50 V/Vdc +25 V 3: for copy image, VDT -35 V; for printer image, no change 4: for copy image, VDT -50 V; for printer image, no change 5: for copy image, no change; for printer image, VDT -25 V/Vdc +25 V 6: for copy image, no change; for printer image, VDT -50 V/Vdc +25 V Use it to switch the language for remote UI driven over the WEB. Use it to select a language code (ja, en, etc.) to identify the site; expressed as in service mode (COPIER>DISPLAY>USER>LANGUAGE). Using the Mode 1) Select RMT-LANG. 2) Each press on the +/- key brings up a different language code. 3) When the desired language code has appeared, press the OK key. Use it to switch the developing bias frequency if separation faults occur in a high-humidity environment. If separation faults occur in the above environment, set it to 1. 0: 2700 Hz (default), 1: 2000 Hz Use it to switch the transfer/separation output level when the right deck is used as the source of paper to prevent various problems. 0: normal (default), 1: to prevent re-transfer 2: to prevent separation fault, 3: to prevent transfer fault Use it to switch the transfer/separation output level when the left deck is used as the source of paper to prevent various problems. 0: normal (default), 1: to prevent re-transfer 2: to prevent separation fault, 3: to prevent transfer fault
EVL-VDT
Settings
RMT-LANG
Settings
HI-HUME
Caution Settings
TR-SP-C1
Settings
TR-SP-C2
Settings
4-80
COPIER>OPTION
TR-SP-C3
Settings Use it to switch the transfer/separation output level when the cassette 3 is used as the source of paper to prevent various problems. 0: normal (default), 1: to prevent re-transfer 2; to prevent separation fault, 3: to prevent transfer fault Use it to switch the transfer/separation output level when the cassette 4 is used as the source of paper to prevent various problems. 0: normal (default), 1: to prevent re-transfer 2: to prevent separation fault, 3: to prevent transfer fault Use it to prevent the transfer/separation output level when the manual feed tray is used to prevent various problems. 0: normal (default), 1: to prevent re-transfer 2: to prevent separation fault, 3: to prevent transfer fault Use it to switch the transfer/separation output level when the paper deck is used as the source of paper to prevent various problems. 0: normal (default), 1: to prevent re-transfer 2: to prevent separation fault, 3: to prevent transfer fault Use it to switch the delivery path to improve stacking performance in reverse delivering thick paper. 0: normal (default), 1: move paper over reversing roller, and reverse/ delivery after removing curl Use it to turn on/off reduce mode (turning off edge emphasis) for black lines in stream reading mode. Turning on the mode will make black lines less noticeable, but the edges of images will accordingly be less sharp 0: OFF (default), 1: ON
TR-SP-C4
Settings
TR-SP-MF
Settings
TR-SP-DK
Settings
TPR-DECL
Settings
DF_BLINE
Caution Settings
USER
Making User-Related Settings
COPY-LIM
Settings Use it to change the upper limit for setting a copy count. 1 to 999 (default: 999)
4-81
COPIER>OPTION
SLEEP
Settings Use it to turn on/off sleep mode. 0: OFF, 1: ON (default) Use it to turn on/off the fixing web length warning. If OFF (no warning), the message will appear only when service mode is started. 0: OFF (warning not issued; default ), 1: ON (warning issued) Use it to turn on/off the original size detection mechanism. 0: OFF, 1: ON (default) After making the setting, be sure to turn off and then on the main power switch. Use it to turn on/off the waste toner case full message. When OFF (no warning) is selected, the message will appear only when service mode is started. 0: OFF (no warning issued; default), 1: ON (warning issued) Use it to indicate the type of soft counter of the control panel. The type of soft counter 1 cannot be changed. 101: total 1 (default: fixed to 101; see T05-601-01) Use it to change the type of soft counter 2 of the control panel to suit the needs of the user or the dealer. 000 to 804 (T05-601-01); default: 000 for 100-V model, 103 for 120/230V model Use it to change the type of soft counter 3 of the control panel to suit the needs of the user or the dealer. 000 to 804 (T05-601-01); default: 000 for 100-V model, 203 for 120/230V model Use it to change the type of soft counter 4 of the control panel to suit the needs of the user or the dealer. 000 to 804 (T05-601-091); default: 000 for 100-V model, 203 for 120/ 230-V model
WEB-DISP
Settings
SIZE-DET
Settings Caution
W-TONER
Settings
COUNTER1
Caution Settings
COUNTER2
Settings
COUNTER3
Settings
COUNTER4
Settings
4-82
COPIER>OPTION
COUNTER5
Settings Use it to change the type of soft counter 5 of the control panel to suit the needs of the user or the dealer. 000 to 804 (T05-601-01; default, 000) Use it to change the type of soft counter 6 of the control panel to suit the needs of the user or the dealer. 000 to 804 (T05-601-01; default: 000) Use it to switch how the date is displayed. For the 120V model, the default is 1. 0: YYYY MM/DD (default), 1: DD/MM YYYY, 2: MM/DD/YYYY Use it to impose limits on the Box function by the Control Card IV (CCIV). 0: enables control and printing regardless of presence/absence of card in remote; in remote, makes no change 1: enables control and printing regardless of presence/absence of card in remote; accepts print job, but stops printing in absence of card (with card, enables printing but imposes charge; default) 2: disables control in remote; does not accept print job in remote Use it to specify whether B4 sheets are counted as large size or small size for soft counters 1 through 6. 0: small size (default), 1: large size Use it to prohibit suspension of printing by imposing limits to the number of sheets to staple or mixing of sizes of the finisher. 0: normal mode (suspend printing by count/size; default) 1: suspend printing if height sensor is ON (full of paper) Use it to turn on the Extra Length key for sheets up to 630 mm (free in manual feed); the 630 mm limit also applies to the ADF. 0: normal mode (default), 1: extra length mode (key indicated) Use it to enable/disable indication of a warning for dust detection in stream reading. 0: disable indication (default), 1: enable indication
COUNTER6
Settings
DATE-DSP
Caution Settings
MB-CCV
Settings
B4-L-CNT
Settings
TRAY-STP
Settings
MF-LG-ST
Settings
SPECK-DP
Settings
4-83
COPIER>OPTION
CNT-DISP
Settings Use it to enable/disable the indication of a serial number in response to the Counter Check key. 0: enable indication (default), 1: disable indication Use it to select the number of lines for photo mode printing. 0: 141 lines (default), 1: 134 lines Use it to prevent auto copy start when a coin robot and a card reader. 0: copy job auto start selected (default) 1: copy job auto start not selected Use it to turn on and off the original size detection mechanism in book mode. 0: OFF (accepts input of original size from control panel; default) 1: ON (detects original size automatically)
PH-D-EL
Settings
COPY-JOB
Settings
OP-SZ-DT
Settings
4-84
<Soft Counter Specifications>

The soft counters are classified as follows according to input numbers: 100s: total 500s: scan 200s: copies 600s: box 300s: prints 700: reception prints 400s: copies + prints 800: report prints Legend : counter effective for the machine 4C: full color mono: mono color (Y, M, C/R, G, B/sepia mono) Bk: black mono L: large size (larger than B4) S: small size (B4 or smaller) number in counter: count indicating large-size sheets In service mode, the settings may be changed so that B4 or larger may be counted as large size (COPIER>OPTION>USER>B4-L-CNT). Effective No. 000 101 102 103 104 105 106 107 108 109 110 111 112 113 114 Counter type not indicated total 1 total 2 total (L) total (S) total (4C1) total (4C2) total (Mono) total (Bk 1) total (Bk 2) total (Mono/L) total (Mono/S) total (Bk/L) total (Bk/S) total (4C+Mono+Bk/ double-sided) total 1 (double-sided) total 2 (double-sided) L (double-sided) S (double-sided) Effective No. 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 Counter type copy (total 1) copy (total 2) copy (L) copy (S) copy A (total 1) copy A (total 2) copy A (L) copy A (S) local copy (total 1) local copy (total 2) local copy (L) local copy (S) remote copy (total 1) remote copy (total 2) remote copy (L) remote copy (S) copy (4C1) copy (4C2)
115 116 117
T04-601-01a
4-85
Effective No. 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318
Counter type copy (Mono 1) copy (Mono 2) copy (Bk 1) copy (Bk 2) copy (4C/L) copy (4C/S) copy (Mono/L) copy (Mono/S) copy (Bk/L) copy (Bk/S) copy (4C+Mono/L) copy (4C+Mono/S) copy (4C+Mono/2) copy (4C+Mono/1) copy (4C/L/doublesided) copy (4C/S/doublesided) copy (Mono/L/doublesided) copy (Mono/S/doublesided) copy (Bk/L/double-sided) copy (Bk/S/double-sided) print (total 1) print (total 2) print (L) print (S) print A (total 1) print A (total 2) print A (L) print A (S) print (4C1) print (4C1) print (Mono 1) print (Mono 2) print (Bk 1) print (Bk 2) print (4C/L) print (4C/S) print (Mono/L) print (Mono/S)
Effective No. 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 401 402 403 404 405 406 407 408 409 410 411 412 413 414 501 502 503 504
COPIER>OPTION Counter type print (Bk/L) print (Bk/S) print (4C+Mono/L) print (4C+Mono/S) print (4C+Mono/2) print (4C+Mono/1) print (4C/L/double-sided) print (4C/S/double-sided) print (Mono/L/doublesided) print (Mono/S/doublesided) print (Bk/L/double-sided) print (Bk/S/double-sided) PDL print (total 1) PDL print (total 2) PDL print (L) PDL print (S) copy + print (4C/L) copy + print (4C/S) copy + print (Bk/L) copy + print (Bk/S) copy + print (Bk 2) copy + print (Bk 1) copy + print (4C+Mono/L) copy + print (4C+Mono/S) copy + print (4C+Mono/2) copy + print (4C+Mono/1) copy + print (L) copy + print (S) copy + print (2) copy + print (1) scan (total 1) copy scan (total/4) scan (total 2) scan (L) copy scan (L/4) scan (S) copy scan (S/4)
T04-601-01b 4-86
Effective No. 505 506 507 508 509 510 511 512 513 514 515
Counter type Bk scan (total 1) copy scan (Bk) Bk scan (total 2) Bk scan (L) copy scan (Bk/L) Bk scan (S) copy scan (Bk/S) color scan (total 1) copy scan (4C) color scan (total 2) color scan (L) copy scan (4C/L) color scan (S) copy scan (4C/S) copy scan (L) copy scan (S) copy scan (total)
Effective No. 601 602 603 604 701 702 703 704 801 802 803 804
COPIER>OPTION Counter type box print (total 1) box print (total 2) box print (L) box print (S) reception print (total 1) reception print (total 2) reception print (L) reception print (S) report print (total 1) report print (total 2) report print (L) report print (S)
T04-601-01c
4-87
COPIER>OPTION
CST
Making Cassette-Related Settings
U1-NAME U2-NAME U3-NAME U4-NAME

Settings Use it to turn on/off the paper name indication when a paper size group (U1 to U4) is detected. 0: OFF (touch panel indicates U1 through U4; default) 1: ON (indicates paper name specified in CST-U1 through -U4) Use it to specify paper names used for paper size group U1. 31: G-LTR (default), 22: K-LGL Use it to specify paper names used for paper size group U2. 24: FOOLSCAP (default), 26: OFFICIO, 27: E-OFFI, 36: A-OFI, 37: M-OFI Use it to specify paper names used for paper size group U3. 34: G-LGL (default), 29: A-LTR, 25: A-FLS Use it to specify paper names used for paper size group U4. 18: LTR (default), 29: A-LTR
CST-U1
Settings
CST-U2
Settings
CST-U3
Settings
CST-U4
Settings
P-SZ-C1 P-SZ-C2
Caution Settings Use it to specify paper size used in the front deck (C1: right deck, C2: left deck). After electing the appropriate paper size, be sure to turn off and then on the main power switch. 6: A4 (default), 15: B5, 18: LTR Use it to select a paper size for the cassette 4. This mode is effective only for the 120/230-V model. After electing the appropriate paper size, be sure to turn off and then on the main power switch. 4: A3 (230-V model: default); 16: 1117 (120-V model: default); for other size code, see T05-601-02)
P-SZ-C4
Caution
Settings
4-88
COPIER>OPTION
C1-DWSW C2-DWSW DK-DWSW C3-DWSW C4-DWSW

Setting Use it to turn on/off the thick paper control sequence. (C1: right deck, C2: left deck, C3/C4: cassette 3/4, DK: paper deck) 0: OFF (default), 1: ON
<Code/Paper Names>
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 Notation A1 A2 A3R A3 A4R A4 A5 A5R B1 B2 B3 B4R B4 B5R B5 1117 LTRR LTR STMT STMTR Name A1 A2 A3R A3 A4R A4 A5 A5R B1 B2 B3 B4R B4 B5R B5 1117 LETTERR LETTER STATEMENT STATEMENTR Code 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 T04-601-02 Notation LGL K-LGL K-LGLR FLSC A-FLS OFI E-OFI B-OFI A-LTR A-LTRR G-LTR G-LTRR A-LGL G-LGL FOLI A-OFI M-OFI Name LEGAL Korean government Korean government R FOOLSCAP Australian FOOLSCAP OFFICIO Ecuadorian OFFICIO Bolivian OFFICIO Argentine LETTER Argentine LETTERR Government LETTER Government LETTERR Argentine LEGAL Government LEGAL FOLIO Argentine OFFICIO Mexico OFFICIO
ALL
4-89
COPIER>OPTION
ACC
Use it to make accessories-related settings.
COIN
Use it to turn on/off the coin vendor indication. The control card indicator used on the control panel may be used for the coin vendor. 0: OFF (default), 1: ON (for count vendor) Use it to set a paper of the paper deck. After electing the appropriate paper size, be sure to turn off and then on the main power switch. 0: A4 (default), 1: B5, 2: LTR
Settings
DK-P
Caution Settings
TEMPO
Use it as an emergency remedy when the potential sensor or the environment sensor is faulty (out of order).
F-POT-SW
Use it to turn on and off the setting if a transfer fault occurs because of a fault (error) in the potential sensor. Use it as an emergency remedy until the potential sensor is replaced. 0: OFF (default), 1: enables F-POT-D setting Use it if a transfer fault occurs because of a fault (error) in he potential sensor. It is valid only when F-POT-SW is set to '1'. The level of separation current is in the order of 0>1>2. 0: for text-oriented users (originals with low image ratio) 1: for photo-oriented users (originals with high image ratio) 2: not used usually; however, if re-transfer (white spot at 50 mm along leading edge) occurs Use it to turn on and off F-HUM-D if the environment senor has a fault (error). Use it as an emergency remedy until the environment sensor is replaced. 0: OFF (default), 1: enables F-HUM-D
Settings
F-POT-D
Settings
F-HUM-SW
Settings
4-90
COPIER>OPTION
F-HUM-D
Use it to enter an approximate humidity level of the site of installation. Uses the input humidity as the output of the humidity sensor. Valid only if F-HUM-SW is set to '1'. 30% to 99% (default: 35%)
Settings
4-91
FEEDER>OPTION
6.2 FEEDER
SIZE-SW
Settings Use it to turn on/off the mixed size detection mechanism for AB and Inch series originals. 0: disable (default), 1: enable
6.3 SORTER
BLNK-SW
Settings Use it to set the margin width (W) on both sides of the fold when the saddle stitcher is used. 0: normal width (5 mm), 1: larger width (10 mm; default)
W
F04-603-01
4-92
BOARD>OPTION
6.4 BOARD
MENU-1
Settings Use it to enable level 1 indication for the printer settings menu. 0: disable indication (default), 1: enable indication Use it to enable level 2 indication for the printer settings menu. 0: disable indication (default), 1: enable indication Use it to enable level 3 indication of the printer settings menu. 0: disable indication (default), 1: enable indication Use it to enable level 4 indication for the printer settings menu. 0: disable indication (default), 1: enable indication Use it to check the operation of the RIP1 board. Check the generated test print. If lines of 32 dots wide are found, the board is normal; otherwise, the board is faulty. Using the Mode 1) Select the mode item, and press the OK key. 2) The machine will generate a test print. 3) Check to find out if the generated test print has lines of 32 dots wide.
MENU-2
Settings
MENU-3
Settings
MENU-4
Settings
RIP1-CHK
PCI1-OFF
Settings Use it to turn off the slot 1 function when the board inserted into the PCI slot 1 is out of order. 0: normal (default), 1: OFF (board function not used) Use it to turn off the slot 2 function when the board inserted into the PCI slot 2 is out of order. 0: normal (default), 1: OFF (board function not used) Use it to turn off the slot 3 functions when the board inserted into the PCI slot 3 is out of order. 0: normal (default), 1: OFF (board function not used)
PCI2-OFF
Settings
PCI3-OFF
Settings
4-93
7. TEST (test print mode)

The following screen appears in response to COPIER>TEST; for the items, see the pages that follow:
PG
NETWORK
F04-701-01
4-94
COPIER>TEST
PG
Use it to select the type of test print and generate it.
TYPE
Caution Settings Enter the type number of the test print, and press the OK key to generate it. Be user to return the input to 00 after generating the test print. 00: normal print, 01 through 08: see T04-701-01 Use it to switch between text mode and photo mode during test printing. 0: text mode, 1: photo mode Use it to select the source of paper for test printing. 1: right deck (default), 2: left deck, 3: cassette 3, 4: cassette 4, 5 to 6: not used, 7: paper deck, 8: manual feed tray
TXPH
Settings
PG_PICK
Settings
<TYPE Input No./Test Print Type)

Input No. 00 01 02 03 04 Type Input No. image form CCD (normal print) 05 grid 06 17 gradations (w/ image correction) 07 17 gradations (w/o image correction) 08 blank Type halftone solid black vertical straight lines horizontal straight lines -
T04-701-01
4-95
COPIER>TEST
NETWORK
Use it to check the connections related to the network.
PING
Caution Use it to check the connection between the machine and the network (for TCP/IP environment only). Use this mode to check the connection to the network after installing the machine or when the connection to the network is found to be poor.
<NETWORK> PING
< 1/1 > 0. 0.
<READY > 0. 0
Result (OK/NG)
IP address input
+/-
OK
F04-701-02 Using the Mode 1) Turn off the main power switch. 2) Connect the network cable to the machine, and turn on the main power switch. 3) Inform the users system administrator that the machine has properly been installed, asking him/her to make the appropriate network settings. 4) Inform the system administrator that the network connection will be tested, and find out the remote host address (i.e., IP address of the PC terminal on the user network) for PING. 5) Make the following selections in service mode: COPIER>TEST>NETWORK>PING; then, enter the IP address obtained in step 4), and press the OK key. If the connection to the network is correct, OK will be indicated. If NG is indicated, check the connection of the network cable; if cor rect, go to step 6). If a fault is found in the connection of the network cable, correct the fault, and go to step 5).
4-96
COPIER>TEST 6) Make the following selections in service mode: COPIER>TEST>NETWORK>PING; then, enter the loop back address* (127.0.0.1), and press the OK key and then the Start key. If NG is indicated, the machine has a problem with the TCP/IP set tings; go back to step 3), and check the settings. If OK is indicated, the machines TCP/IP settings may be considered to be free of a problem. However, the connection of the network inter face board (NIC) or the NIC itself may have a problem. Go to step 7) to make a check. *The address will be returned before it reaches the NIC, allowing a check on the machines TCP/IP settings. 7) Make the following selections in service mode: COPIER>TEST>NETWORK>PING; then, enter the local host address (i.e., the machines IP address), and press the OK key. If NG is indicated, the NIC connection or the NIC itself is faulty. Check the NIC connection or replace the NIC. If OK is indicated, the machines network settings and NIC may be considered to be free of problems. However, the environment of the user network may be faulty. Report to the system administrator, and ask for correction.
4-97
8. COUNTER (counter mode)

The following screen appears in response to COPIER>COUNTER; for the items, see the pages that follow:
TOTAL TOTAL
PICK-UP PICK-UP
PRDC-1
FEEDE FEEDER
JAM MISC DRBL-1 DRBL-2
F04-801-01
<Clearing the Counter Reading>

1) Select the item to clear (to highlight). 2) Press the Clear key on the control panel. The counter will be cleared, and will return to 00000000.
<Small Size and Large Size in the Mode>

large size (L): small size (S): larger than A4 or LTR. A4 or LTR or smaller
4-98
COPIER>COUNTER
<Guide to Consumables Counter>

The machine is equipped with consumables counters (PRDC-1, DRBL-1, DRBL-2), providing references for parts replaced on a periodical basis or parts requiring replacement. EX. PRM-WIRE [1]
/ 00000027 / [2]
00500000 / [3]
0% !! 000082 [4] [5] [6]
[1] Indicates the name of the part. In the case of the example, the primary charging wire. [2] Indicates the counter reading (number of actual sheets handled); clear it by pressing the Clear key after replacing the part. [3] Indicates the limit setting (guide to replacement); the setting may be changed by selecting the image and using the keypad (thereafter, press the OK key). [4] Indicates the ratio of counter readings to limit levels. [5] A single exclamation mark (!) will be indicated between 90% and 100%; two marks at 100% or higher; otherwise, no mark. [6] Indicates an estimated number of days to replacement; in the case of the example, 82 days. List of Counter Items Mode total counter 1 for servicing total counter 2 for servicing copy counter PDL print counter Box print counter remote copy/print counter fax reception print counter report print counter double-sided print counter scanner counter
Level 1: COUNTER Level 2: TOTAL Level 3: SERVICE 1 SERVICE 2 COPY PDL-PRT BOX-PRT PMT-PRT FAX-PRT RPT-PRT 2-SIDE SCAN
4-99
COPIER>COUNTER Level 2: PICK-UP Level 3: C1 C2 C3 C4 MF DK 2-SIDE Level 2: FEEDER Level 3: FEED Level 2: JAM Level 3: TOTAL FEEDER SORTER 2-SIDE MF C1 C2 C3 C4 DK Level 2: MISC Level 3: FIX-WEB* WST-TNR right front deck (cassette 1) pickup counter left front deck (cassette 2) pickup counter cassette 3 pickup counter cassette 4 pickup counter manual feed tray pickup counter paper deck pickup counter duplexing 2nd side pickup counter feeder pickup total counter machine total jam counter feeder (ADF) jam counter sorter (finisher) jam counter duplexing assembly jam counter manual feed tray jam counter right front deck (cassette 1) jam counter left front deck (cassette 3) jam counter cassette 3 jam counter cassette 4 jam counter paper deck jam counter fixing web counter (Be sure to reset after replacing the fixing web.) waste toner counter (Be sure to reset after disposing of the waste toner.)
*When FIX-WEB counts up to '2000', 'E005' will be indicated. Level 2: PRDC-1 Level 3: PRM-WIRE PRM-GRID PO-WIRE TR-WIRE SP-WIRE FIX-TH1 FIX-TH2 FX-TSW PRM-CLN TR-CLN PO-CLN SP-CLN OZ-FIL3
primary charging wire counter primary grid wire counter pre-transfer (post-) charging wire counter transfer charging wire counter separation charging wire counter fixing main thermistor (TH1) counter fixing sub thermistor (TH2) counter fixing thermal switch (TP1) counter primary charging wire cleaner counter transfer charging wire cleaner counter pre-transfer charging wire cleaner counter separation charging wire cleaner counter ozone filter (FM3) counter
4-100
COPIER>COUNTER level 2: DRBL-1 Level 3: PRM-UNIT PO-UNIT PO-SCRPR T/S-UNIT CLN-BLD SP-CLAW DVG-CYL DVG-ROLL C3-PU-RL C3-SP-RL C3-FD-RL C4-PU-RL C4-SP-RL C4-FD-RL LD-PU-RL LD-SP-RL LD-FD-RL RD-SP-RL RD-PU-RL RD-FD-RL M-SP-RL M-FD-RL M-PO-RL FX-UP-RL FX-LW-RL FX-IN-BS FX-WEB* DLV-UCLW DLV-LCLW primary charging assembly counter pre-transfer charging assembly counter pre-transfer (post-) charging assembly scraper counter transfer/separation charging assembly counter cleaner blade counter cleaner separation claw counter developing cylinder counter developing assembly roll counter cassette 3 pickup roller counter cassette 3 separation roller counter cassette 3 feed roller counter cassette 4 pickup roller counter cassette 4 separation roller counter cassette 4 feed roller counter left front deck pickup roller counter left front deck separation roller counter left front deck feed roller counter right front deck separation roller counter right front deck pickup roller counter right front deck feed roller counter manual feed separation roller counter manual feed roller counter manual feed pull-off roller counter upper fixing roller counter lower riding roller counter fixing insulating bush counter fixing web counter (Be sure to reset after replacing the fixing web.) delivery upper separation claw counter delivery lower separation claw counter
*The limit of FX-WEB is set to 300,000.
4-101
COPIER>COUNTER Level 2: DRBL-2 Level 3: DF-PU-RL DF-SP-PL DF-SP-PD DF-FD-RL LNT-TAPE PD-PU-RL PD-SP-RL PD-FD-RL FIN-STPR FIN-FDBL FIN-PDDL SDL-STPL PUNCH PNCH-HRS ADF pickup roller counter ADF separation plate counter ADF separation pad counter ADF feed roller counter ADF dust-collecting tape counter paper deck pickup roller counter paper deck separation roller counter paper deck feed roller counter finisher stapler counter finisher feed belt counter finisher paddol counter saddle staple counter punch counter punch harness counter
4-102
CHAPTER 5 SELF DIAGNOSIS 1. Error Codes

1.1 List of Error Codes
The machine is equipped with a mechanism to run self diagnosis to find out its condition (particularly of its sensors): CPU on the main controller PCB and the CPU on the DC controller PCB. If it finds a fault, it indicates the nature of the fault in its control panel. The following is a list of codes and descriptions (including timing of detection); a code may have detailed codes, which may be checked in service mode (COPIER> DISPLAY>JAM/ERR).
E000
Main Cause The main thermistor (TH1) has poor contact or an open circuit. The thermal switch (TP1) has an open circuit. The fixing heater has an open circuit. The SSR is faulty. The DC controller PCB is faulty. Mode of Detection 0000 After the main power switch is turned on, the temperature detected by the main thermistor does not reach 70C. The error must be reset in service mode (COPIER>FUNCTION> CLEAR>ERR).
Caution
E001
Main Cause The main thermistor (TH1) has a short circuit. The sub thermistor (TH2) has detected overheating. The SSR is faulty. The DC controller PCB is faulty. Mode of Detection 0001 The main thermistor or the sub thermistor has detected about 230C or higher for 2 sec. 0002 The main thermistor has detected 230C or higher (hard circuit detection). 0003 The sub thermistor has detected about 236C or higher. The error must be reset in service mode (COPIER>FUNCTION> CLEAR>ERR).
Caution
5-1
E002
Main Cause The main thermistor (TH1) has poor contact or an open circuit. The thermal switch (TP1) has an open circuit. The SSR is faulty. The DC controller is faulty. Mode of Detection 0000 The temperature of the upper fixing roller does not reach 100C within 2 min after it has exceeded 70C. The error must be reset in service mode (COPIER>FUNCTION> CLEAR>ERR).
Caution
E003
Main Cause The main thermistor (TH1) has poor contact or an open circuit. The thermal switch (TP1) has an open circuit. The fixing heater has an open circuit. The SSR is faulty. The DC controller PCB is faulty. Mode of Detection 0000 The temperature detected by the main thermistor is 70C for 2 sec or more after it has reached 100C. The error must be reset in service mode (COPIER>FUNCTION> CLEAR>ERR).
Caution
E004
Main Cause Mode of Detection The SSR has a short circuit. The DC controller PCB is faulty. 0000 The SSR used to drive the fixing heater is found to have a short circuit (hard circuit detection). The error must be reset in service mode (COPIER>FUNCTION> CLEAR>ERR).
Caution
E005
Main Cause Mode of Detection 0000 The length of fixing web that has been taken up is in excess of the specified length. After replacing the fixing web, be sure to reset the two web counters in service mode: COPIER>COUNTER>MISC>FIX-WEB and COPIER> COUNTER>DRBL-1>FX-WEB. The fixing web has been taken up. The fixing web length sensor (PS45) is faulty. The DC controller PCB is faulty.
Caution
5-2
E010
Main Cause Mode of Detection The main motor (M2) is faulty. The DC controller PCB is faulty. 0000 The clock pulses do not arrive for 2 secs or more after the main motor drive signal (MMFG) has been generated.
E012
Main Cause Mode of Detection The drum motor (M1) is faulty. The DC controller PCB is faulty. 0000 The clock pulses do not arrive for 2 secs or more after the drum motor drive signal (DMFG) has been generated.
E013
Main Cause Mode of Detection 0000 The rotation of the waste toner feedscrew goes out of order, and the switch (MSW2) is pressed multiple times during a specific period of time. The waste toner feedscrew is faulty. The water toner clock sensor (MSW2) is faulty. The DC controller PCB is faulty.
E014
Main Cause Mode of Detection The fixing motor (M19) is faulty. The DC controller PCB is faulty. 0000 The motor clock signal is detected for 2 secs or more continuously after the fixing motor drive signal has been generated.
E020
Main Cause The hopper connector is left disconnected. The hopper motor (M9/M10) is faulty. The toner sensor (TS1/TS2) is faulty. The DC controller PCB is faulty. Mode of Detection 0000 During printing, the toner supply signal is '0' (absence of toner) for 2 mins.
5-3
E032
Main Cause Mode of Detection 0001 Although once connected, the copy data controller or the remote diagnostic device has become disconnected. The copy data controller or the remote diagnostic device is faulty. The Main controller PCB is faulty.
E061
Main Cause Mode of Detection 0001 As the result of potential control, the drum surface potential (VL2) of the white background is about 200 V (generating solid black images). 0002 The primary charging output used for print output and the drum surface potential after laser output has been made are about 200 V (generating solid black images). The laser shutter is faulty. The laser unit is faulty. The potential measurement PCB is faulty. The DC controller PCB is faulty.
E100
Main Cause The BD PCB is faulty. The laser unit is faulty. The laser driver PCB is faulty. The wiring is faulty (short circuit, open circuit). The DC controller PCB is faulty. Mode of Detection 0001 In 100 msec after the laser drive signal has been generated, the BD signal is not detected 50 times or more within 40 msecs. 0002 While the laser is on, the BD signal cycle is found to be outside a specific range 10 times or more.
5-4
E110
Main Cause Mode of Detection 0001 After the laser scanner motor drive signal has been generated, the motor ready signal (LMRDY*) does not arrive for 15 secs or more. (stop full speed, half-speed full speed) During the period of 'full speed half speed', the motor ready signal does not arrive for 60 secs or more after the speed change signal has been generated. During the period of 'full speed rotation', the motor ready signal is not detected 50 times or more (t intervals of 100 msec). The laser scanner motor (M15) is faulty. The wiring is faulty (short circuit, open circuit). The DC controller PCB is faulty.
E121
Main Cause Mode of Detection 0001 Although the controller cooling fan (FM4) is being driven, the clock signal (FM4LCK) does not arrive for 5 secs or more. The controller cooling fan (FM4) is faulty. The wiring is faulty (short circuit, open circuit). The DC controller PCB is faulty.
E196
Main Cause Mode of Detection 1abb When data is written to the EEPROM, the data written and the data read do not match. 2abb When the ID read into the EEPROM and the ID into the ROM are compared, a mismatch is found. 3abb When ID in the EEPROM and the ID in the ROM are compared after the main power switch is turned on, a mismatch is found. a: chip Nos. 0 through 5 (0: IC104, 1: IC105, 2: IC109, 3: IC110, 4: IC127, 5: IC130) bb: chip faulty address (bit) The EEPROM on the DC controller PCB is faulty. The location of the EEPROM is wrong. The DC controller PCB is faulty.
5-5
E202
Main Cause Mode of Detection 0001 The scanner HP sensor does not turn off even when the scanner has been moved 40 mm forward after the main power switch has been turned on or the Start key has been pressed. 0002 The scanner HP sensor does not turn on even when the scanner has been moved 450 mm in reverse. No code is indicated, and keys are locked. The code may be checked in service mode (COPIER>DISPLAY>ERR). The scanner HP sensor (PS39) is faulty. The scanner motor (M3) is faulty. The reader controller PCB is faulty.
Caution
E204
Main Cause Mode of Detection The ADF controller PCB is faulty. The reader controller PCB is faulty. 0001 During printing, the image leading edge signal does not arrive from the ADF. No code is indicated, and keys are locked. The code may be checked in service mode (COPIER>DISPLAY>ERR).
Caution
E220
Main Cause Mode of Detection The lamp inverter PCB is faulty. The reader controller PCB is faulty. 0001 The lamp inverter PCB is found to have a fault.
E225
Main Cause Mode of Detection 0000 A specific signal level cannot be attained by CCD gain correction at power-on. 0002 The edge gain correction value changed more than a specific level compared with the correction value used for the preceding sheet. The scanning lamp (xenon tube) is faulty. The inverter PCB is faulty. The CCD/AP PCB is faulty. The reader controller PCB is faulty.
5-6
E240
Main Cause Mode of Detection The main controller PCB. The DC controller PCB is faulty. 0000 An error has occurred in the communication between the main controller PCB and the CPU of the DC controller PCB.
E243
Main Cause Mode of Detection The control panel CPU PCB is faulty. The main controller PCB is faulty. 0000 An error has occurred in communication between the CPU of the control panel CPU PCB and the main controller PCB.
E248
Main Cause Mode of Detection 0001 The ID read into the EEPROM when the main power switch has been turned on and the ID in the ROM do not match. 0002 When data is written into EEPROM, the data written and the data read do not match. 0003 When data is written, the ID in the EEPROM and the ID in the ROM are found not to match. The EEPROM on the reader controller PCB is faulty. The reader controller PCB is faulty.
E302
Main Cause Mode of Detection 0001 During shading, the reader controller PCB does not end shading in 1 sec. 0002 In stream reading, the edge white accumulation (processing) does not end after a period of 10 secs. The CCD/AP PCB is faulty. The wiring is faulty (short circuit, open circuit). The reader controller PCB is faulty.
5-7
E601
Main Cause Mode of Detection 0000 The main controller PCB has detected an error in control data while an image was transmitted between the main controller PCB and the hard disk drive. 0001 The main controller PCB has found an error in the control data in transfer of images between main controller PCB and the DC controller PCB. The wiring is faulty (short circuit, open circuit). The hard disk drive is faulty. The DC controller PCB is faulty. The main controller PCB is faulty.
E602
Main Cause Mode of Detection 0001 A mount error was detected when the hard disk was started up from the boot ROM. 0002 A data read error (from the hard disk) was detected when the hard disk was started from the boot ROM. The wiring is faulty (short circuit, open circuit). The hard disk drive is faulty. The main controller PCB is faulty.
E607
Main Cause Mode of Detection 0000 While the hard disk fan (FM7) is being driven, the clock signal (FM7CLK) does not arrive for 5 secs or more. The hard disk fan (FM7) is faulty. The wiring is faulty (short circuit, open circuit). The DC controller PCB is faulty.
E677
Main Cause Mode of Detection 0001 An error has occurred in the communication between the various printer boards (accessories) and the main controller PCB. The various printer board (accessories) are faulty. The main controller PCB is faulty.
5-8
E710
Main Cause Mode of Detection 0001 When the main power is turned on, the IPC (IC5021) on the reader controller PCB cannot be initialized. 0002 When the main power is turned on, the IPC (IC120) on the DC controller PCB cannot be initialized. 0003 When the main power is turned on, the IPC (IC1003) on the main controller PCB cannot be initialized. The DC controller PCB is faulty. The reader controller PCB is faulty. The main controller PCB is faulty.
E711
Main Cause The connector is not connected properly. The remote diagnostic device PCB is faulty. The copy data controller PCB is faulty. The ADF controller PCB is faulty. The ADF controller PCB is faulty. The finisher controller PCB is faulty.
Mode of Detection 0001 Data has been written to the error register of the IPC (IC5021) on the reader controller PCB four times or more within 1.5 secs. 0002 Data has been written to the error register of the IPC (IC120) on the DC controller PCB four times or more within 2 secs. 0003 Data has been written to the error register of the IPC (IC1003) of the main controller PCB four times or more within 2 secs.
E712
Main Cause The connector is not connected properly. The ADF 24-V power supply is faulty. The ADF controller PCB is faulty. The reader controller PCB is faulty. Mode of Detection 0001 Communication does not resume in 3 secs after data has been written to the error register of the communication IC (IPC) of the ADF controller PCB. 0002 The transmission bit is not enabled after a period of 10 sec at the sync register of the IPC (IC5021) on the reader controller PCB.
5-9
E713
Main Cause The connector is not connected properly. The finisher accessories power supply PCB is faulty. The finisher controller PCB is faulty. The DC controller PCB is faulty. Mode of Detection 0000 The communications IC (IPC) on the finisher controller has gone out of order.
E717
Main Cause Mode of Detection 0001 The copy data controller or the NE controller is out of order or an open circuit has been detected. The error must be reset in service mode (COPIER>FUNCTION> CLEAR>ERR). The wiring is faulty (short circuit, open circuit). The copy data controller or the remote diagnostic device is faulty. The main controller PCB is faulty.
Caution
E719
Main Cause Mode of Detection 0001 The communication between the coin vendor and the main controller PCB has been interrupted. The error must be reset in service mode (COPIER>FUNCTION> CLEAR>ERR). The wiring is faulty (short circuit, open circuit). The coin vendor is faulty. The main controller PCB is faulty.
Caution
E732
Main cause Mode of Detection The connector has poor contact. The reader controller PCB is faulty. 0001 The main controller PCB has detected an error in the communication between the reader controller PCB and the main controller PCB.
E733
Main cause Mode of Detection The connector has poor contact. The DC controller PCB is faulty. 0001 The main controller PCB has detected an error in the communication between the DC controller PCB and the main controller PCB. 5-10
E740
Main cause Mode of Detection The LAN card is faulty. The main controller PCB is faulty. 0001 An error is detected on the LAN card at power-on (with the card inserted). 0002 A MAC address is found to be faulty. 0003 The LAN card register cannot be read.
E741
Main Cause Mode of Detection The PCI bus connection is not proper. The main controller PCB is faulty. 0000 An error has occurred in the PCI bus.
E742
Main Cause Mode of Detection The RIP1 board (accessory) is faulty. The main controller PCB is faulty. 0000 An error has been detected by self diagnosis of the RIPI board.
E743
Main cause Mode of Detection The connector has poor contact. The main controller PCB is faulty. 0000 The reader controller PCB has detected an error in the communication between the main controller PCB and the reader controller PCB.
E804
Main Cause Mode of Detection 0000 While the DC power supply fan is being driven, the clock signal (FM6CLK) does not arrive for 5 secs or more. The wiring is faulty (short circuit, open circuit). The DC power supply fan (FM6) is faulty. The DC controller PCB is faulty.
5-11
E805
Main Cause The wiring is faulty (short circuit, open circuit). The feed fan (FM1) is faulty. The heat discharge fan (FM3) is faulty. The DC controller PCB is faulty. Mode of Detection 0001 While the heat discharge fan is being driven, the clock signal (FM3CLK) does not arrive for 5 secs or more. 0002 While the feed fan is being driven, the clock signal (FM1CLK) does not arrive for 5 secs or more.
E824
Main Cause Mode of Detection 0000 While the primary charging assembly cooling fan is being driven, the clock signal (FM2CLK) does not arrive for 5 secs or more. The wiring is faulty (short circuit, open circuit). The primary charging assembly cooling fan (FM2) is faulty. The DC controller PCB is faulty.
5-12
1.2 Self Diagnosis of the ADF

When the machine's self diagnosis mechanism has turned on, the condition can be reset by turning off and then on the host machine's power switch. If the machine must remain out of order, prints may still be made by disconnecting the machine's lattice connector, and placing an original on the host machine's copyboard glass.
E412
Main Cause Mode of Detection The cooling fan (FM1) is faulty. The ADF controller PCB is faulty. 0001 While the cooling fan is being driven, the lock signal (FMLCK) arrives for 100 msec or more.
E420
Main Cause Mode of Detection The EEPROM is faulty. The ADF controller PCB is faulty. 0001 When the host machine's power switch is turned on, the backup data of the EEPROM cannot be read or the data, if read, has an error.
E421
Main Cause Mode of Detection The EEPROM is faulty. The ADF controller PCB is faulty. 0001 Backup data cannot be written to the EEPROM or the data, if written, has an error.
E422
Main Cause Mode of Detection 0001 While the machine is in standby, the communication with the host machine has been interrupted for 5 secs or more. or, while the machine is in operation, the communication with the host machine has been interrupted for 0.5 sec or more. The IPC communication has an error. The communication line has an open circuit. The ADF controller PCB is faulty.
5-13
E512
Main Cause Mode of Detection 0001 When operation starts, as many clocks as needed do not arrive from the delivery motor clock sensor. 0002 No clock pulse arrives while paper is being moved over a distance of 200 mm. The delivery motor clock sensor (PI10) is faulty. The delivery motor (M2) is faulty. The finisher controller PCB is faulty.
E530
Main Cause Mode of Detection 0001 The alignment plate does not leave home position when the alignment motor has been driven for 2 secs. 0002 The alignment plate does not return to home position when the alignment motor has been driven for 2 secs. The alignment plate home position sensor (PI6) is faulty. The alignment motor (M3) is faulty. The finisher controller PCB is faulty.
E531
Main Cause Mode of Detection 0001 The stapler does not leave home position when the stapler motor has been driven for 0.5 sec. 0002 The stapler does not return to home position when the stapler motor has been driven for 0.5 sec. The stapler home position detecting switch (MS7) is faulty. The stapler motor (M6) is faulty. The finisher controller PCB is faulty.
E532
Main Cause Mode of Detection 0001 The stapler unit does not leave home position when the stapler shift motor has been driven for 4 secs. 0002 The stapler unit does not return to home position when the stapler shift motor has been driven for 4 secs. The stapler shift home position sensor (PI7) is faulty. The stapler shift motor (M4) is faulty. The finisher controller PCB is faulty.
5-15
E590
Main Cause Mode of Detection 0001 The puncher does not leave home position when the punch motor has been driven for 200 msecs. 0002 The puncher does not return to home position when the punch motor has been driven for 200 msecs. The punch home position sensor (PI3P) is faulty. The punch motor (M1P) is faulty. The punch driver PCB is faulty.
E593
Main Cause Mode of Detection 0001 The puncher does not leave home position when the horizontal registration motor has been driven for 4 secs. 0002 The puncher does not return to home position when the horizontal registration motor has been driven for 4 secs. The horizontal registration home position sensor (PI1P) is faulty. The horizontal registration motor (M1P) is faulty. The punch driver PCB is faulty.
5-17
E5F3
Main Cause Mode of Detection 0001 The alignment plate home position sensor does not turn on when the alignment motor has been driven for 0.5 sec (initially, driven for about 1.7 sec). 0002 The alignment plate home position sensor does not turn off when the alignment motor has been driven for 1 sec. The alignment home position sensor (PI5S) is faulty. The alignment motor (M5S) is faulty. The saddle stitcher controller PCB is faulty.
E5F4
Main Cause Mode of Detection 0001 The stitcher home position sensor (rear) does not turn off when the stitch motor (rear) has been rotated CW for 0.5 sec or more. 0002 The stitch home position sensor (rear) does not turn on when the stitch motor (rear) has been rotated CCW for 0.5 sec or more. The stitch home position sensor (rear, MS5S) is faulty. The stitch motor (rear, M6S) is faulty. The saddle stitcher controller PCB is faulty.
E5F5
Main Cause Mode of Detection 0001 The stitch home position sensor (front) does not turn off when the stitch motor (front) has been rotated CW for 0.5 sec or more. 0002 The stitch home position sensor (front) does not turn on when the stitch motor (front) has been rotated CCW for 0.5 sec or more. The stitch home position senor (front, MS7S) is faulty. The stitch motor (front, M7S) is faulty. The saddle stitcher controller PCB is faulty.
5-19
E5F9
Main Cause The inlet door switch (MS1S) is faulty. The front door switch (MS2S) is faulty. The delivery door switch (MS3S) is faulty. The saddle stitch controller PCB is faulty. Mode of Detection 0001 When the inlet cover, front cover, and the delivery cover are found to be closed, the inlet door switch detects an open condition for 1 sec or more from the start of the initial rotation of the host machine or the start of printing. 0002 When the inlet cover, front cover, and delivery cover are found to be closed, the front door switch detects an open condition for 1 sec or more after the start of the initial rotation of the host machine or the start of printing. 0003 When the inlet cover, front cover, and delivery cover are found to be closed, the delivery door switch detects an open condition for 1 sec or more from the start of the initial rotation of the host machine or the start of printing.
5-21
APPENDIX A. GENERAL TIMING CHART

General Timing Chart I A4, 2 Sheets, Single-Sided, Direct; Right Deck (face-down delivery)
Originals placed Start key ON 1st original read 2nd original separated/feed 1st original delivered 2nd original read
STBY
1st original separated/feed
2nd original delivered
Original set sensor (PI5) Post-separation sensor (S3) Registration 1 paper sensor (PS1) Read sensor (S2)
ADF
Delivery reversal sensor (S1) Pickup motor (M1) Feed motor (M2) Delivery reversal motor (M3) Locking solenoid (SL2) Pickup clutch (CL1) Image leading edge signal
CCW rotation
yyy ,,, ,,, yyy
CW rotation
yyyy ,,,, ,,,, yyyy
Reader unit
Scanner home positon sensor (PS39) Scanning lamp (LA2) Scanner motor (M3)
yyy ,,, ,,, yyy

PSTBY
CCW rotation Print command sent Print command received Print command received PINTR PRINT LSTR Print command sent
CW rotation
PSTBY
Main motor (M2) Drum motor (M1) Laser ON Pre-exposure LED Primary charging Grid bias Developing clutch (CL1) Developing bias (AC) Developing bias (DC) Dust collecting roller bias (DC) Pre-transfer charging bias (DC) Pre-transfer charging bias (AC) Transfer charging Separation charging bias (AC) Separation charging bias (DC) Fixing main heater (H1) Fixing sub heater (100V; H2) Fixing sub heater (120/230V; H2)
Max. application 600V
yyyy ,,,, ,,,, yyyy
yyyy ,,,, ,,,, yyyy
Printer unit
Right deck pickup motor (M11) Right deck pickup solenoid (SL11) Right deck retry sensor (PS19) Vertical path duplexing feed motor (M25) Vertical path roller 1 sensor (PS47) Pre-registration motor (M17) Laser write start sensor (PS28) Registration paper sensor (PS29) Registration roller clutch (CL2) Fixing inlet guide solenoid (SL1) Internal delivery sensor (PS35) Eternal delivery sensor (PS36) Fixing motor (M19) Delivery flapper solenoid (SL5) Reversal motor (M14) Reversal sensor 2 (PS38) Fixing web solenoid (SL2) Reversal flapper solenoid (SL 11) Reversal sensor 1(PS37) Duplex feed left motor (M29) Duplex feed right motor (M18) Duplex paper sensor (PS34) Duplex pre-registration sensor (PS30) Horizontal registration sensor (PS31)
CCW rotation
yyy ,,, ,,, yyy
CW rotation
yyy ,,, ,,, yyy
A-1
General Timing Chart II A4, 1 Sheet, Direct, Double-Sided; Right Deck

Original placed Start key ON
STBY
Original separated/feed
Original face read
Original reversed
Original back read
Idle CCW/delivery
Original set sensor (PI5) Post-separation sensor (S3) Registration 1 paper sensor (PS1) Read sensor (S2)
ADF
Delivery reversal sensor (S1) Pickup motor (M1) Feed motor (M2) Delivery reversal motor (M3) Locking solenoid (SL2) Pickup clutch (CL1) Image leading edge signal
CCW rotation
yyy ,,, ,,, yyy
CW rotation
yy ,, ,, yy
yy ,, ,, yy
Reader unit
Scanner home position sensor (PS39) Scanning lamp (LA2) Scanner motor (M3)
CCW rotation Print command sent
yyy ,,,
CW rotation
Print command received PSTBY PINTR PRINT LSTR PSTBY
Main motor (M2) Drum motor (M1) Laser ON Pre-exposure LED Primary charging Grid bias Developing clutch (CL1) Developing bias (AC) Developing bias (DC) Dust colleting roller bias (DC) Pre-transfer charging bias (DC) Pre-transfer charging bias (AC) Transfer charging Separation charging bias (AC)
Max. application 600V
yyyy ,,,, ,,,, yyyy
yyy ,,, ,,, yyy
Print command received
Separation charging bias (DC) Fixing main heater (H1) Fixing sub heater (100V;H2) Fixing sub heater (120/230V;H2) Right deck pickup motor (M11) Right deck pickup solenoid (SL11) Right deck retry sensor (PS19) Vertical path duplex feed motor (M25) Vertical path roller 1 sensor (PS47) Pre-registration motor (M17) Laser write start sensor (PS28) Registration paper sensor (PS29) Registration roller clutch (CL2) Fixing inlet guide solenoid (SL1) Internal delivery sensor (PS35) Eternal delivery sensor (PS36) Fixing motor (M19) Delivery flapper solenoid (SL5) Reversal motor (M14) Reversal sensor 2 (PS38) Fixing web solenoid (SL2) Reversal flapper solenoid (SL11) Reversal sensor 1 (PS37) Duplex feed left motor (M29) Duplex feed right motor (M18) Duplex paper sensor (PS34) Duplex pre-registration sensor (PS30) Horizontal registration sensor (PS31) CW rotation
yyy ,,, ,,, yyy
CCW rotation
A-2
APPENDIX
B. LIST OF SIGNALS/ABBREVIATIONS
The following is a list of the signals and abbreviations used in this chapter and the circuit diagrams. The abbreviations in parentheses are electrical signals, but are analog signals, which cannot be expressed in terms of 1 or 0. Others are digital signals, which may be expressed in terms of 1 or 0. ADF COVER OPEN/CLOSED DETECTION signal CASSETTE3 LIFTER MOTOR DRIVE command CASSETTE3 LIFTER POSITION DETECTION signal CASSETTE3 OPEN/CLOSED DETECTION signal CASSETTE3 PAPER DETECTION signal CASSETTE3 LENGTH DETECTION signal CASSETTE3 LENGTH DETECTION signal CASSETTE3 PAPER LEVEL DETECTION signal CASSETTE3 PICK-UP SOLENOID DRIVE command CASSETTE3 PAPER WIDTH DETECTION CASSETTE3 RETRY DETECTION signal CASSETTE4 LIFTER MOTOR DRIVE command CASSETTE4 LIFTER POSITION DETECTION signal CASSETTE4 OPEN/CLOSED DETECTION signal CASSETTE4 PAPER DETECTION signal CASSETTE4 LENGTH DETECTION signal CASSETTE4 LENGTH DETECTION signal CASSETTE4 PAPER LEVEL DETECTION signal CASSETTE4 PICK-UP SOLENOID DRIVE command CASSETTE4 PAPER WIDTH DETECTION CASSETTE4 RETRY DETECTION signal FIXING WEB LENGTH DETECTION signal CLAW JAM DETECTION signal DOCUMENT SIZE DETECTION signal DEVELOPING DC BIAS REMOTE signal DEVELOPING DC BIAS CURRENT CONTROL signal DEVELOPING CLUTCH DRIVE command DRUM MOTOR CLOCK signal
REF.
ADF_OPEN C3LMD C3LTP C3OP C3PD C3PL0 C3PL1 C3PLV C3PUSD* C3PWD C3RTD C4LMD C4LTP C4OP C4PD C4PL0 C4PL1 C4PLV C4PUSD* C4PWD C4RTD CBOP CJAM D_SENS3* DEV-AC-REMOTE DEV-DC-CNT DEVCD* DMFG
A-3
APPENDIX
DMON DPDS DRGFPD DRUM HT ON DSJAM DSRGPD DTEP EDS FCBSD* FDOD FFUS* FM1CLK FM1ON FM2CLK FM2ON FM3CLK FM3ON FM4CLK FM4ON FM5CLK FM5ON FM6CLK FM6ON FM7CLK FM7ON FM8CLK FM8ON HPSENS HV-CR-REMOTE IDS INV_ERR L-RDY LAMP_ON LD(+) LD(-) LD-DT
DRUM MOTOR DRIVE command DUPLEXING PAPER DETECTION signal DUPLEXING PRE-REGISTRATION PAPER DETECTION signal DRUM HEATER DRIVE CONTROL signal DERIVERY JAM DETECTION signal DUPLEXING SIDE REGISTRATION PAPER DETECTION signal DEVELOPER TONER signal EXTERNAL DELIVERY signal FIXING WEB SOLENOID DRIVE command FRONT DOOR OPEN/CLOSE DETECTION signal FIXING FEED UNIT LOCKED DETECTION signal FEEDING FAN CLOCK signal FEEDING FAN DRIVE command PRIMARY CHARGING COOLING FAN CLOCK signal PRIMARY CHARGING COOLING FAN DRIVE command DERIVERY FAN CLOCK signal DELIVERY FAN DRIVE command CONTROLLER COOLING FAN CLOCK signal CONTROLLER COOLING FAN DRIVE command DE-CURLING FAN CLOCK signal DE-CURLING FAN DRIVE command DC POWER SUPPLY FAN CLOCK signal DC POWER SUPPLY FAN DRIVE command HARD DISK FAN CLOCK signal HARD DISK FAN DRIVE command DUPLEXING FAN CLOCK signal DUPLEXING FAN DRIVE command SCANNER HOME POSITION DETECTION signal DUST-COLLECTING ROLLER BIAS REMOTE signal INTERNAL DELIVERY signal INVERTER ERROR signal LASER INTENSITY READY signal SCANNING LAMP DRIVE command LASER DRIVE signal LASER DRIVE signal LASER INTENSITY REFERENCE signal
A-4
APPENDIX
LD-EN LDCLD* LDEL LDEOP LDLM LDLTP LDPD LDPD1 LDPD2 LDPFS LDPUSD* LDRT LMON LMRDY LMSPSEL LODOP LSH LWRPD M10ON M11_A M11_A* M11_B M11_B* M12_A M12_A* M12_B M12_B* M13_A M13_A* M13_B M13_B* M14_A M14_A* M14_B M14_B* M16_A
LASER ENABLE signal LEFT DECK PULL-OFF CLUTCH DRIVE command LEFT DECK LIMIT DETECTION signal LEFT DECK OPEN/CLOSED DETECTION signal LEFT DECK LIFTER MOTOR DRIVE command LEFT DECK LIFTER POSITION DETECTION signal LEFT DECK PAPER DETECTION signal LEFT DECK PAPER LEVEL DETECTION signal1 LEFT DECK PAPER LEVEL DETECTION signal2 LEFT DECK FEED PAPER DETECTION signal LEFT DECK PICK-UP SORENOID DRIVE command LEFT DECK RETRY DETECTION signal LASER SCANNER MOTOR DRIVE command LASER SCANNER MOTOR READY signal LASER SCANNER MOTOR SPEED SELECT signal RIGHT LOWER COVER OPEN/CLOSED DETECTION signal SAMPLE LASER ACTIVATION signal LASER WRITE START DETECTION signal HOPPER MOTOR (TONER SUPPLY) DRIVE command RIGHT DECK PICK-UP MOTOR (A) DRIVE command RIGHT DECK PICK-UP MOTOR (A*) DRIVE command RIGHT DECK PICK-UP MOTOR (B) DRIVE command RIGHT DECK PICK-UP MOTOR (B*) DRIVE command CASSETTE3/4 PICK-UP MOTOR (A) DRIVE command CASSETTE3/4 PICK-UP MOTOR (A*) DRIVE command CASSETTE3/4 PICK-UP MOTOR (B) DRIVE command CASSETTE3/4 PICK-UP MOTOR (B*) DRIVE command DERIVERY MOTOR (A) DRIVE command DERIVERY MOTOR (A*) DRIVE command DERIVERY MOTOR (B) DRIVE command DERIVERY MOTOR (B*) DRIVE command REVERSAL MOTOR (A) DRIVE command REVERSAL MOTOR (A*) DRIVE command REVERSAL MOTOR (B) DRIVE command REVERSAL MOTOR (B*) DRIVE command DUPLEXING HORIZONTAL REGISTRATION MOTOR (A) DRIVE command
A-5
APPENDIX
M16_A* M16_B M16_B* M17_A M17_A* M17_B M17_B* M18_A* M18_A* M18_B M18_B* M19LD M19ON M24_A M24_A* M24_B M24_B* M25_A M25_A* M25_B M25_B* M26_A M26_A* M26_B M26_B* M27_A M27_A* M27_B M27_B* M29_A M29_A* M29_B M29_B* M3A M3A* M3B
DUPLEXING HORIZONTAL REGISTRATION MOTOR (A*) DRIVE command DUPLEXING HORIZONTAL REGISTRATION MOTOR (B) DRIVE command DUPLEXING HORIZONTAL REGISTRATION MOTOR (B*) DRIVE command PRE-REGISTRATION MOTOR (A*) DRIVE command PRE-REGISTRATION MOTOR (A) DRIVE command PRE-REGISTRATION MOTOR (B*) DRIVE command PRE-REGISTRATION MOTOR (B) DRIVE command DUPLEXING FEEDING RIGHT MOTOR (A*) DRIVE command DUPLEXING FEEDING RIGHT MOTOR (A) DRIVE command DUPLEXING FEEDING RIGHT MOTOR (B) DRIVE command DUPLEXING FEEDING RIGHT MOTOR (B*) DRIVE command FIXING MOTOR LOCK DETECTION signal FIXING MOTOR DRIVE command LEFT DECK PICK-UP MOTOR (A) DRIVE command LEFT DECK PICK-UP MOTOR (A*) DRIVE command LEFT DECK PICK-UP MOTOR (B) DRIVE command LEFT DECK PICK-UP MOTOR (B*) DRIVE command VERTICAL PATH DUPLEXING FEEDING MOTOR (A) DRIVE command VERTICAL PATH DUPLEXING FEEDING MOTOR (A*) DRIVE command VERTICAL PATH DUPLEXING FEEDING MOTOR (B) DRIVE command VERTICAL PATH DUPLEXING FEEDING MOTOR (B*) DRIVE command VERTICAL PATH UPPER MOTOR (A) DRIVE command VERTICAL PATH UPPER MOTOR (A*) DRIVE command VERTICAL PATH UPPER MOTOR (B) DRIVE command VERTICAL PATH UPPER MOTOR (B*) DRIVE command VERTICAL PATH LOWER MOTOR (A) DRIVE command VERTICAL PATH LOWER MOTOR (A*) DRIVE command VERTICAL PATH LOWER MOTOR (B) DRIVE command VERTICAL PATH LOWER MOTOR (B*) DRIVE command DUPLEXING FEEDING LEFT MOTOR (A) DRIVE command DUPLEXING FEEDING LEFT MOTOR (A*) DRIVE command DUPLEXING FEEDING LEFT MOTOR (B) DRIVE command DUPLEXING FEEDING LEFT MOTOR (B*) DRIVE command SCANNER MOTOR (A) DRIVE command SCANNER MOTOR (A*) DRIVE command SCANNER MOTOR (B) DRIVE command
A-6
APPENDIX
M3B* M9ON MFDS MFLSD* MFPCD* MFPD MFS MMFG MMON PCLM1 PCLM2 PEXP POT POTON PR/TR-REMOTE PR/TR-REMOTE PR-CNT PR-LEAK-DETECT PT/SP-CNT PT/SP-REMOTE PTRCLM1 PTRCLM2 RDEL RDEOP RDLM RDLTP RDPD RDPD1 RDPD2 RDPFS RDPUSD* RDRT RGCD* RGPD RVFSD1*
SCANNER MOTOR (B*) DRIVE command HOPPER MOTOR (TONER STIRRING) DRIVE command MANUAL FEED TRAY OPEN/CLOSED DETECTION signal MULTI FEED RELEASING SORENOID DRIVE command MULTI FEED ROLLER CLUTCH DRIVE command MANUAL FEED PAPER WIDTH DETECTION MULTIFEEDER PAPER DETECTION signal MAIN MOTOR DRIVE CLOCK signal MAIN MOTOR DRIVE command PRIMARY CHARGING WIRE CLEANING MOTOR1 DRIVE command PRIMARY CHARGING WIRE CLEANING MOTOR2 DRIVE command PRE-EXPOSURE LED DRIVE command PHOTOSENSITIVE DRUM SURFACE POTENTIAL signal PHOTOSENSITIVE DRUM SURFACE POTENTIAL SENSOR POWER ON command HIGH-VOLTAGE REMOTE signal HIGH-VOLTAGE REMOTE signal PRIMARY CORONA CURRENT CONTROL signal PRIMARY CHARGING LEAKAGE DETECTION signal PRE-TRANSFER CHARGING CONTROL signal PRE-TRANSFER/SEPARATION CHARGING REMOTE signal PRE-TRNANSFER CHARGING WIRE CLEANING MOTOR1 DRIVE command PRE-TRNANSFER CHARGING WIRE CLEANING MOTOR2 DRIVE command RIGHT DECK LIMIT DETECTION signal RIGHT DECK OPEN/CLOSED DETECTION signal RIGHT DECK LIFTER MOTOR DRIVE command RIGHT DECK LIFTER POSITION DETECTION signal RIGHT DECK PAPER DETECTION signal RIGHT DECK PAPER LEVEL DETECTION signal1 RIGHT DECK PAPER LEVEL DETECTION signal2 RIGHT DECK FEED PAPER DETECTION signal RIGHT DECK PICK-UP SORENOID DRIVE command RIGHT DECK RETRY DETECTION signal REGISTRATION ROLLER CLUTCH DRIVE command REGISTRATION PAPER DETECTION signal DELIVERY FLAPPER SORENOID DRIVE command
PT/SP-LEAK-DETECT PRE-TRANSFER/SEPARATION CHARGING LEAKAGE DETECTION signal
A-7
APPENDIX
RVFSD2* RVS1 RVS2 SL1P* SL1R* SP-CNT TEP TH1 TH2 THHUM1 TR-CNT TR-LEAK-DETECT TSCLM1 TSCLM2 VP1PD VP2PD VP3PD VP4PD WTFL
REVERSING FLAPPER SORENOID DRIVE command REVERSING signal1 REVERSING signal2 FIXING ASSEMBLY INLET GUIDE SOLENOID DRIVE command FIXING ASSEMBLY INLET GUIDE SOLENOID DRIVE command SEPARATION CHARGING CURRENT CONTROL signal HOPPER TONER signal FIXING MAIN THERMISTOR signal FIXING SUB THERMISTOR signal MACHINE INSIDE HUMIDITY signal TRANSFER CHARGING CURRENT CONTROL signal TRANSFER CHARGING LEAKAGE DETECTION signal TRANSFER/SEPARATION CHARGING WIRE CLEANING MOTOR1 DRIVE command TRANSFER/SEPARATION CHARGING WIRE CLEANING MOTOR2 DRIVE command VERTICAL PATH 1 PAPER DETECTION signal VERTICAL PATH 2 PAPER DETECTION signal VERTICAL PATH 3 PAPER DETECTION signal VERTICAL PATH 4 PAPER DETECTION signal WASTE TONER FEEDING SCREW LOCKED DETECTION signal
A-8
C. General Circuit Diagram

10 22 21 20 19 18 17 16 15 14 13 12 11 9 8 7 6 5 4 3 2 1
Standard 100V model only
Mirror heater Lens heater

H7 H6
Scanning lamp (Xenon tube)

LA2 1 2 3 4 J5102
N
Scanner home Copyboard position sensor cover sensor
PS39 J5057 3 2 1 PS40 3 2 1 J5056
J5105
To ADF
4 3 2 1
J5105A
To ADF
7 6 5 4 3 2 1
Original size detection 3

B-20
1 2 1 2 J15100F J15100M 1 2 3 J5601 3 2 1 1 2 1 2 J15101F J15101M PS43
Inverter PCB
PCB18
J5101 1 2 3 4 5
J5052F 1 2 3 J5052 J5053F 3 2 1 J5053 1 2 3 GND D_SENS3* +5V J5053M J5062F 5 4 3 2 1 J5062 GND HPSENS +5V GND ADFOPEN* +5V +24V GND LAMP_ON INV_ERR 1 2 3 4 5 J5062M J5052M 3 2 1 1 2 3 J5051 3 2 1
J5051F
Scanner motor
M3
J9009M J9009F
1 2 1 2 J5002 M34
Manual feed cover open/ closed detection

MSW2
F-16
<J4004-4> <J4004-3> <J4004-2> <J4004-1> J321M
E-18
M J8500M 4 3 2 1 GND +24V
F-14
J5051M 1 2 J160F
F-17
1 2 3 4 GND GND HVT_24V 5 6 7 8
Fuse PCB
+24V +24V M3_B* M3_B M3_A* M3_A
GND +24V GND RX TX ITOP* GND
Front door switch

J323M 1 2 J323 2 1 J323F
SW2
J1405M 2 1 2 1 J1405F
6 5 4 3 2 1 J5011
21 J5005
1 2 3 4 5 6 7 J5010
1 2 3 J5001
43 2 1 J5006
5 4 3 2 1 J5007
1 2 3 4 5 6 J5012
HDD_12V GND GND HDD_5V
M
J1402F 1 2 3 4
K-17
GND +24V
Reader controller PCB

PCB12
J5003 40 J5002 1 2 3 4 J5009 1 2 3 4 GND RX TX +5V J5004A 40 40 J5004B J5008 1 2 3 J5004 4 3 2 1 J1404F 4 3 2 1 J1404M
ET10
GND TRAY 5V 4 3 2 1 J322M
TRAY_0V TRAY_24V TRAY 24V GND
4 3 2 1 <J222FC-4> <J222FC-3> <J222FC-2> <J222FC-1>
J322F
40 GND 39 EVEN7 38 EVEN6 37 EVEN5 36 EVEN4 35 GND 34 EVEN3 33 EVEN2 32 EVEN1 31 EVEN0 30 GND 29 ODD7 28 ODD6 27 ODD5 26 ODD4 25 GND 24 ODD3 23 ODD2 22 ODD1 21 ODD0 20 GND 19 GND 18 GND 17 VCLK 16 GND 15 GND 14 GND 13 NC 12 AP-LD 11 NC 10 RING_LD 9 RING_SIN 8 RING_CLK 7 GND 6 NC 5 GND 4 RSYNC 3 5V 2 NC 1 GND
Keypad PCB D J6502

9 8 76 5 4 32 1 11 10 9 K_DGT0 K_DGT4 K_DGT2 L_DGT3 L_DGT7 L_DGT5 K_RTN5 K_RTN1 GND
Keypad PCB A
J6601 8 76 5 4 32 1 10 9 J6602 8 76 5 4 32 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
AWG18
AWG24
M19-GND
M2-GND
M1-GND
M19-24V
M2-24V
M1-24V
12V GND GND 5V
L
J1414F 4 3 2 1 4 3 2 1 K_DGT7 K_DGT6 K_DGT5 K_DGT4 K_DGT3 K_DGT2 K_DGT1 K_DGT0 GND +3.3V 1 2 3 4 5 6 7 8 9 10 J6504 1413 J6503 121110 9 876 5 L_RTN2 L_RTN0 K_RTN2 K_RTN1 K_RTN0 L_DGT3 L_DGT2 L_DGT1 L_DGT0 GND GND 1 2 3 4 5 6 7 8 9 10 11 J6509
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
G-7
J1415F 9 9 J1415M 24V MULTI 24V 24V FRONT 24V INTERLOCK 24V HVT 24V 24V 24V 24V 8 7 6 5 8 7 6 5 4 3 2 1 4 3 2 1
GND SSTS GND SCMD GND SVD[14] GND SVD[12] GND SVD[10] GND SVD[8] GND SVD[6] GND SVD[4] GND SVD[2] GND SVD[0] GND SPRDY GND SCPRDY GND GND GND SPI[2] GND SPI[0] GND SPO[1] GND SVSYNC GND SCTS GND GND SRTS NC
E-2
E-2
E-8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
PCB13
40 J5113
1 2 3 4 J5112
J1414M
1 2 3 4 5 6 7 8 9 J6604
GND 24V 24V GND
1 40 GND 39 SPRTST 2 3 38 GND 37 SSCNST 4 5 36 GND 35 SVD[15] 6 7 34 GND 33 SVD[13] 8 9 32 GND 31 SVD[11] 10 11 30 GND 12 29 SVD[9] 13 28 GND 14 27 SVD[7] 15 26 GND 16 25 SVD[5] 17 24 GND 18 23 SVD[3] 19 22 GND 20 21 SVD[1] 21 20 GND 19 SPOWER 22 23 18 GND 24 17 GND 25 16 GND 15 SVCLK 26 27 14 GND 28 13 GND 29 12 GND 30 11 SPI[1] 31 10 GND 9 SPO[2] 32 33 8 GND 7 SPO[0] 34 35 6 GND 5 SHSYNC 36 37 4 GND 38 3 1 NC 39 2 GND 40 1 NC
CCD/AP PCB
Control panel CPU PCB

PCB17
J6510 1 2 J6501 8 76 5 4 32 1 6 5 J6508 4 32 1 J6506 1 2 J6507 4 32 1 4 32 1 +5V BKL TON MSW_IP GND L_RTN2 K_RTN2 L_DGT2 K_DGT2
Cassette 4 pickup solenoid

SL4 SL
Cassette 3 pickup solenoid

SL3 SL
Control panel PCB

COLOR J6801B B18 J6801 A18 J6801A
PS9
PCB10
J6505B B15
B/W J6505 A15 J6505A
Remote Diagnostic Device II (accessory)

J1530 1 2 3 4 5 6 7 8
M-8
4 3 2 1 J1402M
J547F 2 1 J547 J547M 1 2
J537F 2 1
1 2 3 J569
J1413 3 2 1
PCB21
XSCL LP YD DF DOFF*
TTP-U TTP-R TTP-D TTP-L
VLCD VEE D3 D2 D1 D0 VEE GND
Anti-rush current PCB

Cassette 4 Cassette 3 level level detection detection Environment sensor
HU1 J8492 1 2 3 4 5 For FOOT SW
VEE VR VLCD GND L_RTN3 K_RTN7 L_DGT2 K_DGT2
Left deck open/ closed sensor
4 3 2 1 J902
98 7 6 54 3 2 1 J903
Vertical path 4 paper sensor

PS27 J546 1 2 3
J537 J537M 1 2

PS26 1 2 3 J536
Right deck feeding paper sensor

PS8 1 2 3 J518
PS20 1 2 3 J568
SVR3 J810 1 2 3
SVR2 J806 1 2
1 2 3 4 5 6 7 8 9 10 11 12 UISOFTSW 13 5V CONT-RESET 14 15 5V
Coin vendor (accessory)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Control Card IV (accessory)

J1532 4 32 1 1 2 3 4 J1533
8 765 4 32 1 J1538
J9012F J8503M 1 2
4 32 1
J1552
PS19 1 2 3 J515
1 2 3 4 5 6 7 8 J9012M GND 24VA
Hard disk
40 J1551 J8503
Cassette 4 open/closed sensor

PS16 1 2 3 J545
Cassette 3 open/closed sensor

PS15
FM7
GND IUOD3 GND IUOD2 GND IUOD1 GND IUOD0 GND ONDCLK
5V RXDC 5V LCDON GND FPLINE GND FPHIFT GND FPDAT1 GND FPDAT3 GND FPDAT5 GND FPDAT7 GND 3.3VA1
1 2 3 J535
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J1534F 12 11 10 9 8 7 6 5 3 4 2 1 J1534 1 2 3 4 5 6 7 8 9 10 11 12 J1534M 21 4 32 1 J9016
Right deck limit sensor

PS32 1 2 3 J517
Right deck paper sensor

PS7 1 2 3 J513
Left deck paper sensor

PS11 1 2 3 J567
PS28
PS2
40 GND 39 NC 38 CS3 37 CS1 36 IDEA2 35 IDEA0 34 NC 33 IDEA1 32 NC 31 IDEINT 30 GND IDEDMACK 29 28 GND 27 IDERDY 26 GND 25 IDEIOR 24 GND 23 IDEIOW 22 GND IDEDMREQ 21 20 NC 19 GND 18 IDED15 17 IDED0 16 IDED14 15 IDED1 14 IDED13 13 IDED2 12 IDED12 11 IDED3 10 IDED11 9 IDED4 8 IDED10 7 IDED5 6 IDED9 5 IDED6 4 IDED8 3 IDED7 2 GND CONT-RESET 1
J9016M
SOFTSWC GND FPDAT6 GND FPDAT4 GND FPDAT2 GND FPDAT0 GND LCDPWR GND FPFRAME GND CONT_RESET 5V TXDC 5V
1 2 3 4 J9016F GND 5V CARD_DETECT COUNT
3.3VB 5V LCDON IOLP GND IOSP GND IOLCDF GND IOLCDEN GND RXDM GND TXDM GND
Left deck lifter sensor

PS10 1 2 3 J565
Cassette 4 Cassette 3 lifter lifter 3 2 1 motor motor J9006

M21 M M20 M
J9006F 3 2 1 J9004
J9004F
1 2 3 J1519 3 2 1 J807F J807 1 2 3 J807M
1 2 3 J8508 J809F 4 3 2 1 J809 1 2 3 4 J809M
LCD contrast adjustment PCB

PS24 1 2 3 J1523 3 2 1 J803F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
9 8 7
6 5 4
3 2 1
9 8 7
6 5 4
3 2 1
1 2 3 1 2 3 J9004M J9006M
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J955 4 3 2 1
Right deck re-try sensor
Left deck re-try sensor HDD fan
1 2 3 4 5 67 8 J6603
1 2 3 4 J6605
5 6 2 1 J956
K
Touch panel
Right lower cover open/ Laser write closed 3 start sensor sensor
Keypad PCB B
Keypad PCB C
E-18
J8502M GND 5V DETECT COUNT GND 5V COUNT TXD RXD GND
GND 5V COUNT TXD RXD GND
Cassette 4 re-try sensor

PS22 J544 1 2 3
Cassette 3 re-try sensor

PS21 J534 1 2 3
E-18
10 J1018B B18 A18 J1018A J1018 J1023 11 J1012B A15 B15 J1012A J1012
9 8 76 54 3 J1024
21
4 32 1 J1060
765 4 32 1 J1022
40 J1017
40 J1014A J1014C J1015
40
J1014B
PS14 1 2 3 J543
PS5 1 2 3 J516
PS6 1 2 3 J512
PS12 1 2 3 J564
3 2 1 J9008
3 2 1 J9003
1 2 3 J1521 3 2 1 J802 1 2 3 J802M J802F
SL7 SL
PS13 1 2 3 J533
J1021 1 2 3 J1020 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Relay PCB
J9005 10 9 8 7 6 5 4 3 2 1 J1026 4 3 2 1
Main controller PCB

PCB24
J1015B 40
40 J1015A
Cassette 4 lifter sensor

P18 1 2 3 J542
1 2 3 1 2 3 J9008M J9003M
SV1 S30 S28 S29 S27 J577M 4 3 2 1 J577
Cassette 3 lifter sensor

PS17 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 1 2 3 J532
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PS50
PS48 1 2 3 J572
J5770 1 2 3 4 J5770F J718F 3 2 1 J718 1 2 3 J718M 1 2 3 4 5 6 7 J719M
POST ROLLER
Left deck Right deck level sensor level sensor (lower) (lower)
1 2 3 J574 11 5V 10 HUM OUT 9 0V 8 TH 7 0V
SVR5 1 2 3 J550
SV2 S34 S32 S33 S31 J5770M 4 3 2 1
FM3 SVR4 1 2 3 1 2 3 J8505 J5500
G-18
J4002 1 2 3 J701M
1 2 3
W4B W3
W6
D-18 D-20
W5 L1
TRANSFER
Cassette 4 paper sensor
Cassette 3 paper sensor
Right deck open/ closed sensor
Right deck lifter sensor
Left deck limit sensor
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J805F 2 1 J805 J805M 1 2
2 1 J804
J804F
J803
1 2 3 paper sensor PS25 J803M J9008F J9003F
Vertical path 2
J
Feeding fan
FM1
1 2 J804M
Cassette 4 Cassette 4 paper length detection width detection (100V model only) (100V model only)
Cassette 3 Cassette 3 Heat length paper width discharging detection detection fan
Left deck pickup solenoid
E-15
W4A
SEPARATE
3 5V 2 LWRPD 1 0V
15 5V 14 LODOP 13 0V 12
6 5V 5 VD1PD 4 0V
13 C4LMD 12 0V
11 C3LMD 10 0V
9 5V 8 C4PLV 7 0V
Laser scanner motor

M15 5 4 3 J2511 2 1
Laser driver PCB PCB11

J2501 1 2 3 4 5 6 7 8 91011 1 13 2 14151617 1 1920 8 J541BF B9 J541 J541BM B9 A9 J541AM J531BM B9 A9 J541AF J531BF B9 J531 A9 J531AF
J1542M J801F J801BF B15 J801 A15 J801AF
CL4 J511 B9 J511BM A9
CL
PS49 1 2 3 J573
PS47 1 2 3 J571
J561 15 J561M
PRIMARY/GRID
1 2 3 4 5 6 7 8 9 10
PCB14
1 2 3
J511BF B9
A9
J511AF
15
1 2 3
1 2 3 4 5 6 7 8 9 10
4 3 2 1
9 8 7
6 5 4
3 2 1
15 14
J2502 7 8 9 4 5 6 1 2 3
<J321F-4> <J321F-3>
BD PCB
J511F
Left deck level sensor (upper)
Right deck level sensor (upper)
6 5V 5 C3PLV 4 0V
3 5V 2 VD2PD 1 0V
Left deck pull-off clutch
J1542F 3 2 1 J1542 J561F
Shift tray PCB

J102 J101
1 2 3 4 J577F
HVT transformer
S14S12 S15S13 S11
F-17
1 2 3 4 10 9 8 7 6 5 4 3 2 1 J2701 GND<J4014-15> GND<J4014-14> 3.3VB<J4014-13> 3.3VB<J4014-12> 3.3VB<J4014-11> GND<J4014-10> GND<J4014-9> GND<J4014-8> GND<J4014-7> GND<J4014-6> 3.3VA1<J4014-5> 3.3VA1<J4014-4> 3.3VA1<J4014-3> 3.3VA1<J4014-2> 3.3VA1<J4014-1>
J7371M 5 4 3 2 1 5 4 3 2 1 J7371F 5 4 3 2 1 J4503
J511AM J5701M J5700M 6 5 4 3 2 1 J5700 J717F 2 1 J717 J717M 1 2 6 5 4 3 2 1 J5701
GND<J4016-4> GND<J4016-3> 5V<J4016-2> 5V<J4016-1>
J9000F
11 J9000 RMT_1 RMT_2 GND
GND<J4017-10> GND<J4017-9> GND<J4017-8> GND<J4017-7> GND<J4017 -6> 3.3VA2<J4017 -5> 3.3VA2<J4017-4> 3.3VA2<J4017-3> 3.3VA2<J4017-2> 3.3VA2<J4017-1>
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
J511M A9 J531AM 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
J1541F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5 4 3 2 1 1 2 3 4 5 J1541M
J1543F 1 2 3 J1541 J1543 1 2 3 J1543M
J202M 10 9 8 7 6 5 4 3 2 1 J202 1 2 3 4 5 6 7 8 9 10 J202F 4 3 2 1
J201F J801BM B15 A15 J801AM J566F 2 1 J566 1 2 J566M
1 2
GND PPI<0> GND PPI<1> GND PPI<2> GND PCPRDY GND PCTS GND PSTS GND PPRTST GND PPI<3> GND PPI<4> GND PPI<5> GND PVCKL GND PHSYNC GND PVD<0> GND PVD<2> GND PVD<4> GND PVD<6> GND PVD<8> GND PVD<10> GND PVD<12> GND PVD<14>
J9000M 11
1 2 3 4 5 6 1 2 3 4 5 6 J5701F J5700F
J801M 4 3 2 1 J201M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J4502
HVT PCB PCB5
J401F
F-19
D-16
D-17
D-17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
4 3 2 1 J401
J201F
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
1 2 3 4 5 J201
1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10
1 2 3 4 J401M
GND ZI_ADDANROM_CNCTN GND ZI_ADDANROM_DOUT ZO_ADDANROM_DIN GND ZO_ADDANROM_SCK ZO_ADDANROM_CS GND 5V
GND PPO<0> GND PPO<1> GND PPO<2> GND PROWOR GND PPRDY GND PRTS GND PCMD GND PSCNST GND PP0<3> GND PP0<4> GND PVREQ GND PBD GND PVD<1> GND PVD<3> GND PVD<5> GND PVD<7> GND PVD<9> GND PVD<11> GND PVD<13> GND PVD<15>
5 4 3 J201M
2 1 5V HUM_OUT GND TH GND 5V VD1PD 0V 5V VD2PD_SENSOR 0V 16 15 14 12V 13 CASSETTE_HT_ON 12 MHSD 11 MHRD* 10 SHRD 9 SHRD* 8 DRAM_HT_ON 7 0V 2 1 EX/DOM* DETECT
15 14 LDCLD* 13 24V
5 GND 4 FM7CLK 3 FM7ON 2 GND 1 FM7_DETECT
EN* S-DIN RX-LOAD DOUT TX_END MOTOR_CLK S-CLK
5V RDPD2 0V 5V RDPD1 0V
5V LDEOP 0V 5V LDRT 0V 5V LDPD 0V 5V LDLTP 0V 5V LDEL 0V
5V LDPD1 0V 5V LDPD1 0V
PR/TR-REMOTE PT/SP-REMOTE SP-CNT PT/SP-CNT TR-CNT PR-CNT 10 HVT_HH_REMOTE 9 DEV-AC-REMOTE 8 DEV-DC-CNT 7 HV-CR-REMOTE 6 PT/SP-LEAK-DETECT 5 TR-LEAK-DETECT 4 PR-LEAK-DETECT
E-10
5V RDPFS 0V 5V RDEL 0V 5V RDEOP 0V GND STCNCT* STHPR STHPL SPEXIST* SPFULL* SCCW SCW FULLON GND C4PUSD* 24V 5V VP4PD 0V 5V C4OP 0V 5V RDRT 0V 5V RDPD 0V 5V RDLTP 0V C3PUSD* 24V 24V VP3PD 0V 5V C3OP 0V 0V C4LMD 0V C3LMD 5V C4PLV 0V 5V C3PLV 0V 5V LWRPD 0V 5V LODOP 0V LSH GND SMALE1 LD-EN GND LD-DT LZ_LDPSEL1 GND 24V HEATER_ON 5V GND THERM+ THERM-
6 LDPUSD* 5 24V
LMON LMRDY* LMSPSEL 24V GND
L-RDY GND 3.3V
GND BDIN* 5V
GND LD(-) LD(-)
4 OV 3 FINRXD 2 FINTXD 1
3 FM6ON 2 FM6LCK 1 GND B16 J102A A16 J102 B12 J108B
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
17 16 15 14 13 12 11 10
3 5V 2 C3PWD 1 0V
FM1CLK 0V FM1ON
7 6 GND
5 5V 4 C4PWD 3 0V
9 5V 8 C4PL1 7 0V 6 C4PL0
10 9 8 7 6 5 4
10 FM3ON 9 GND 8 FM3CLK
5V C4RTD 0V 5V C4PD 0V 5V C4LTP 0V
5V C3RTD 0V 5V C3PD 0V 5V C3LTP 0V
12 11 10 9 8 7
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
5V C3PL1 0V C3PL0
GND 24V GND 5V
17 16 15 14 13 12 11 10
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 4 3 2 1 J117 J121 J110B B17 A17 J110A J110 8 J112B B9 J112 J112A A9 B15 J115B J115 A15 J115A 8 J124 10 J123 J113 5 4 3 2 1 J114 J113B B15 J113A A15 3 2 1 J109 9 J125 J111B B10 J111A A10 J111 J102B
10 9 8 7 6 5 4 3 2 1
4 3 2 1 J122B 40 J122 40 J122A J120
1 2 3 4 5 J116
11 J10
PCB20
9 8 7 6 5 4 3 2 1
Serial number PCB

J103 J101 1 2 3 4 5 6 7 8 J103A A15 J103M B15 J103B
DC Controller PCB
J104
J106 J106A J105 J118 13 1 2 A20 J106B B20 J119 4 3 2 1 J107A J107 A18 J107B B18 J108A J108 A12
PCB1
J104A A20 J104B B20
G
F-7 J-2
J701
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18
1 FM4ON 2 0V 3 FM4CLK 4
24V 1 DEVCD* 2
J704 TEST_GND TEST_12V
GND FUSER RELAY 24V TEST_GND TEST_12V
M24_B M24_B* M24_DOWN2 M24_DOWN1 M27_A M27_A* M27_B M27_B* M27_DOWN2 M27_DOWN1 M26_A M26_A* M26_B M26_B* M26_DOWN2 M26_DOWN1 M25_A M25_A* M25_B M25_B*
M25_DOWN2 M25_DOWN1 RDPUSD_ON M13_A M13_A* M13_B M13_B* M13_DOWN2 M13_DOWN1 M21_ON M20_ON M4_ON M5_ON
WTFL* GND
2 1 1 2 3 J704F J701F J103AF
<J322M-1> <J322M-2> <J322M-3> <J322M-4>
A15 J103F
B15 J103BF
M4_A M4_A* M4_B M4_B* M4_DOWN1 M4_DOWN2 M12_A M12_A* M12_B M12_B* M12_DOWN1 M12_DOWN2 M17_A M17_A* M17_B M17_B* M17_DOWN1 M17_DOWN2 M24_A M24_A*
2 PCB8 3 J3502 J3504 J3501 4 3 2 1 2 1 24V GND 24V GND 2 1 J9013 1 2 3 4 J707M J707F
J103C
J1516 1 2 3
16 M16_A* 15 M18_A 14 M18_A* 13 M18_B 12 FM8CLK 11 M18_DOWN2 10 M18_DOWN1 9 M29_A 8 M29_A* 7 M29_B 6 FM8ON 5 M29_DOWN2 4 M29_DOWN1 3 GND 2 FM8_CLK 1 LDPFS
16 M16_B* 15 M14_A 14 M14_A* 13 M14 _B 12 M14_B* 11 M14_DOWN2 10 M14_DOWN1 9 M16_A 8 M16_B 7 M16_ON 6 RVFSD2* 5 DSRFPD 4 DGRFPD 3 DPDS 2 RVS1 1 RVS2
TRAY_5V TRAY_0V TRAY_24V TRAY_0V
FRONT_DOOR_DETECT 10 0V 11
PTRCM1 1 PTRCM2 2
FM2CLK 12 0V 13 FM2ON 14 15
5V 7 DTEP 8 0V 9
ELCB FT1B
FT3
LF1
FIN_TXD FIN_RXD FIN_OVR2
24V PEXP* PCLM1 PCLM2
100V/15A PLG1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Capacitor PCB
5 6 7 8 9 10 11
J9013M
12 13 14 15
3 4 5 6
1 2 3 4
1 2 3 4
24V RGCD* T/SCLM1 T/SCLM2 24V SL1P* SL1R* 12V 24V RVFSD2* M13_B* 24V M13_B M13_A 24V M13_A*
1 2 3 J1518 J230F 1 2 3 4 5 6 J230 6 5 43 2 1 J230M
SL8 SL
3 2 1 J235
3 2 1 J236 J6320M
FFUS*
RGPD
Power cord base
M-8
E-2
E-8
M-7
J224M 2 1 J225M 3 2 1 J225 J225F 3 2 1 J224F J224 1 2
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
13 12 11 10 9 8 7 6 5 4 3 2 1
J234M 1 2 3 4 5 6 J234 6 5 4 3 2 1 J234F J713M 3 2 1 J713
4 3 2 1 J6320 1 2 3 4 J6320F J726M 8 7 6 5 4 3 2 1 J726 1 2 3 4 5 6 7 8 J726M MMFG MMON 5V 0V
J321F 8 7 6 5 4 3 2 1 J703C 1 2 3 4 1 2 3 4 5 6 7 8 HDD_12V HDD_GND HDD_GND HDD_5V J703B For FINISHER <J881-1> <J881-2> DCOM_24VU DCOM_0V DCOM_12V DCOM_GND DCOM_5V DCOM_0V DCOM_3.3VA DCOM_0VU2 24V GND
24V M10ON 24V M9ON 5V TEP 0V
PCB22
FT2 ET7 FT4 FT21 230V/10A PLG1A FT1A MT1 FT2A FT4A ELCB FT3A LF1A ON FT20
2 1 J9013F GND<J1021-3> RMT_2<J1021-2> RMT_1<J1021-1> GND REMOT
J9010M J9010 J9010F J222FC J222F 4 J222MC A16 B16 J222BF B16 M32
1 2 3 4 5 6 7 J703A
1 2 3 4
D-19
4 3 2 1 J154 1 2 3 4 J154F <J1401M-1> <J1401M-2> <J1401M-3> <J1401M-4> J154M
J229M J712M 2 1 J712 J712F 1 2 M33 FT725 FT725 1 2 3 4 5 6 7 8 9 J229 9 8 76 5 4 3 2 1 J229F J223F 1 2 3 4 5 J223 J223M 5 432 1 J713F
TRAY_5V TRAY_0V TRAY_24V TRAY_0V
24V GND
H-21
J163M J151M 2 1 4 3 2 1 J151 1 2 J151F J163F J163 1 2 3 4 J162M 3 2 1 J162 1 2 3
1 2 3
0V MFPD 5V 0V MFDS 5V 24V MFLSD*
DMFG DMON 5V 0V
Accessories power 1 supply PCB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
L-7
24V 3 MFPCD* 4
J103AM A15
B15 J103BM
Left deck Duplex Duplex Duplex Duplex feeding Reversal paper pre-registration horizontal registrationpaper sensor sensor 2 sensor sensor registration motor PS33 PS38 Reversal PS30 sensor M16 flapper PS34 solenoid M PS31 1 2 3
16 15 14 13 12 11
9 8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
G
9 10 11 12 5 6 7 8 9 10 11 12 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13
24V POTON POT-DT 0V
Environment switch
SW3 FT19 OFF
J153M 7 6 5 4 3 2 1 J153
F
J602 4 3 2 1 M1 Drum motor 1 2 J601 J725F J728 J725M J727M 3 2 1 2 1 J725 1 2 J727F CL CL3 J727 1 2 3 J729M 3 2 1 PS23 2 1 J729
J222AF 4 A16
I-1
1 2 3 4 5 4 3 2 1 1 2 J4005 J4013 J4008
J160M 2 1 J160 3 2 1 J161
J161M J153F
J6F J6M 1 2 1 2
GND RVS2 5V 24V RVFSD2* GND DPDS 5V GND DGRFPD 5V
5V 0V 24V 0V
120V/20A PLG1B
0V MFDS 5V
ELCB FT1B MT3 FT2B FT4B FT3B
LF1B FT9
J5F 1 2 3 4 5 6 J5M 1 2 3 4 5 6 J4009 1 2 3 4 J4006 1 2 3 J4007 1 2 3 4 5 J4010 1 2 J4011 1 2
DC power supply PCB

PCB2
J4016 1 2 3 4 J4017 1 2 3 4 5 6 7 8 9 10 J4014 1 2 3 4 5 6 7 8 9 10 11 J4015 1 2 3 4 5 J4002 1 2 3 FAN_ON FAN_DETECT GND
J162F 3 2 1 S4 S5 S6 TS1 FM2
J3 4 3 2 1
SL J421F 2 1 J421
1 GND 2 DSRGPD 3 5V 4 24V 5 24V 6 M16_A 7 M16_A* 8 M16_B 9 M16_B*
Potential control PCB

PCB6 J1 J2 1 2 3 4 5 1 2 3 4
J155M 2 1 J155 1 2 J155F 3 1 2 4 5
6
1 2 J714F
GND LDPD 5V
Right deck lifter motor

H-7
M5 M ~ J418F
Left deck lifter motor

M4 M ~ J419M 1 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4
2 1 J4001
1 2 3 4 J4004
1 2 3 4 5 6 7 8 J4003
1 2 3 4 5 6 7
Right deck pickup solenoid

SL6
1 2 J704M
J632 4 3 2 1
G-18
J222AM
J222M J222BM
M-9
1 2 3 J161F
Controller cooling fan
FM4
M2 Main motor J631 1 2
10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
J156M 3 2 1 J156 1 2 3 J156F
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
D-20
J157
S16 S17 S17
3 2 1
FT10
Developing assembly toner sensor
Primary charging cooling fan
Waste toner screw lock detection
MSW1
J6310F
1 2 1 2
Manual feed paper sensor
1 2 J729F
J6310M
SL SL2
GND 24V
GND 24V
24V GND 24V GND
C3LMD 0V C4LMD 0V
5V 0V 24V 0V 24V 0V
ET2 ET4
GND RDLM
M18_B* 24V M18_B M18_A 24V M18_A* M14_B* 24V M14_B M14_A 24V M14_A* GND RVS1 5V
M29_B* 24V M29_B M29_A 24V M29_A*
FM8ON FM8CLK GND
J1401M 5V GND 24V GND
1 EDS 2 CJAM 3 GND 4 5V 5 M19_ON 6 M_19LD 7 M_19BREAK 8 FM5_ON 9 0V 10 FM5DT 11 0V 12 TH2 13 0V 14 TH1 15 16 CBOP 17 FCBSD* 18 24V 19 DSJAM 20 IDS
FT26 FT27 6 2 0
FT22
Main power switch

F-7
2 1 J714F
FT24
1 2 3 4 5
GND 5V M19_0V J321F-6 M19_24V J321F-5
Hopper supply motor J158M
1 2 3 4
FT5
1 2 3 4 5 6
J321-1 24V J321-2 0V
J-2 M-19 J-18 J-19
M10
L-8
<J321-1>24V <J321-2>0V
SW1 FT6A FT6B
J1401F
2 1
2 1
Hopper toner sensor
GND LDLM
FT7
J8500F
J8503F
J8502F
TS2
RDPUSD* 24V
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
ET3
S1 S2 S3
Manual feed tray open/ closed sensor
PS3
1 2 J421M
1 2 3 4 J2301
J2302A
A16 J2302
B16 J2302B
Duplex driver PCB

PCB9
J2307 1 2 3 4 5 6 J2303 1 2 3
J2306A
A12 J2306
J2306B B12
J2305 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
J715M 2 1 J715 J715F 1 2
Manual feed pickup clutch
SVR1
Manual feed release solenoid
Manual feed paper width detection
FT8
6 5
4 3
2 1
CL CL1
J226M
2 3 4 J226 1 2 3 4 J232M
2 1 J158 1 2 1 2 3 4 J2109 J2101A A20 J2101 B20 J2101B 13 J2108 J2106 4 J2105 6
Relay
RL1 FT27 8 4 1 FT23 FT25A FT25B
J158F 3.3VA1<J1020-5> GND<J1020-6> GND<J1020-7> GND<J1020-8> GND<J1020-9> GND<J1020-10> 3.3VB<J1020-11> 3.3VB<J1020-12> 3.3VB<J1020-31> GND<J1020-14> GND<J1020-15> 3.3VA2<J9005-1> 3.3VA2<J9005-2> 3.3VA2<J9005-3> 3.3VA2<J9005-4> 3.3VA2<J9005-5> GND<J9005-6> GND<J9005-7> GND<J9005-8> GND<J9005-9> GND<J9005-10> 3.3VA1<J1020-1> 3.3VA1<J1020-2> 3.3VA1<J1020-3>
3.3VA1<J1020-4>
J231M 6 5 4 3 2 1 J231
J228 M 6 5 4 3 2 1 J228 1 2 3 4 5 6 J228F
J226F
J233M 6 5 4 3 2 1 J233
Developing clutch
L-8
321
J232 J232F
L-8
5V<J1026-1> 5V<J1026-2> GND<J1026-3> GND<J1026-4>
J192M J191M 3 2 1 2 1 J191 J191F 1 2 J192F J192 1 2 3 J159 J159M 6 M M9 J2102 1 2 3 4 5 6 7 8 9
I-2
Motor driver PCB PCB4

J2112 6 J2104 6 14 1516 17 18
J1513 J233F PS37
1 2 3 4 5 6
123
1 2 3 4
J2103 7
J2110 6
J251CF 4
J251 J251BF AF A20 B20
1 2 3 4 5 6
Fixing main heater

H1 FT11 FT12
Fixing drawer connector
J231F
10 12 13
Reversal sensor 1
M M M31 M18 FT33 M M14 M29 FM8
H-20
<J2109-1> <J2109-2> <J2109-3> <J2109-1> 4 3 2 1 J1M J1F 4 3 2 1 1 2 3 4 5 6 7 8 J2062 4 3 3 AC driver 2 2 PCB 1 1 J2051 J2053
H-20
H-21
H2
FT13 FT14 FT15 FT18 TP1 T P FT16 FT17
FT871 FT872 MT8 MT2 J1504 1 2 3 J1504M 1 2 3 1 2 3 J1501 For Earth J1501M 1 2 3
PCB3
F-12
1 2 2 1 J325F
I-3
J719 7 6 5 4 3 2 1
M M7 LA1 Pre-transfer charging wire cleaning motor Pre-exposure LED
J159F
Hopper stirring motor

1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 4 5
6
FT32 MT30 A20 B20 4
J193M 2 1 J193
1 2 3
Duplex feed Reversal motor right motor

J251CM to earth FUSER/FEED UNIT TM702 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 4 2 1
Duplex feeding left motor
Duplex feeding fan
1 2 3 4 5 6
Fixing sub heater

To Earth
M25_B* 24V M25_B M25_A 24V M25_A*
M12_B* 24V M12_B M12_A 24V M12_A*
M24_B* 24V M24_B M24_A 24V M24_A*
M11_B* 24V M11_B M11_A 24V M11_A*
J719F EN* S-DIN RX-LOAD DOUT TX-END MOTOR-CLK S-CLK J9007M M M6 J9007F 1 2
1 2 3 4 5 J5570 VS1
SW4 FT100 2 FT101
Potential sensor
AP KIT
J268M 1 2 3 4 5 6 J411M J412M J414M 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 J411 J411F J412 J414 J268 RVFSD2* 24V 12V SL1R* SL1P* 24V T/SCLM2 T/SCLM1 RGCD* 24V TH1 0V TH2 0V FM5DT 0V FM5ON M19LD M19ON 5V GND CJAM EDS J413M 6 5 4 3 2 1 IDS DSJAM 24V FCBSD* CBOP J417M 6 5 4 3 2 1 J417 1 2 3 4 5 6 J417F M13 M J268F 6 5 4 3 2 1
FFUS*
RGPD
GND 24VU
1 3 ON OFF UL1865 AWG22 1 2 3 4
To paper deck
1 2 3 4 5 6 7 J702A J702C
20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 J412F J414F J413F
Delivery motor
C
AP KIT
5V GND
Cassette heater switch
J702B 1 2 3 4 5 6 7 8
Primary charging wire cleaning motor
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J193F
M26_B* 24V M26_B M26_A 24V M26_A*
M17_B* 24V M17_B M17_A 24V M17_A*
M27_B* 24V M27_B M27_A 24V M27_A*
1 2
J251AM J251 BM
J2M
J2F
1 2
TM701 to earth REGI/SE_TR UNIT
Not found in 120V model

ET6 ET5 J9M 3 2 1 3 2 1 J9F J10F J10M 3 2 1 3 2 1 J7M 3 2 1 3 2 1 J7F
14 J281 J283 1 2 3 4 5 6 7 8 910111213
20 J287
1 2 2 1 J285 J288 J282 J282A A13 B13
J2M 1 2 3 1 2 3 J2F J3F 1 2 3 1 2 3 J3M MT5 FT28 MT6 FT29
Fixing/feeding relay PCB

J282B
C
J286 1 2 3 1 2 3 4 J289 2 1
PCB23
J284
M M11
M M26
M M17
M M25
M M12
M M24
M M27
6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13
24V RVFSD2* GND DSJAM 5V GND EDS 5V
24V RGCD* GND RGPD 5V T/SCLM2 T/SCLM1 24V SL1R* SL1P* 12V
24V FCBSD* GND CBOP 5V TH1
FFUS*
GND IDS 5V J256 3 2 1
Drum heater control PCB
OL1
J2002 1 2 3 4 5 6 H5
M-18
H4 J252M J252F
13121110 9 8 J252
7 6 54 3 2 1
J274F J274M
8 76 5 43 2 1 J274 1 2 3 4 5 6 7 8
J253M 10
9 8 7 6 5 43 2 1 J253 3 2 1
J257
1 2 3 4 5 6 7 8 910111213 H3
J253F
1 2 3 4 5 6 7 8 910 PS4 PS35
GND 24V
1 2 3
GND CJAM 5V
PCB7 W1 W2
0V TH2 0V FM5DT 0V FM5ON
Right deck Vertical Pre-registration Vertical path pickup motor path upper motor duplex/ feeding motor motor
Cassette 3/4 pickup motor
Left deck pickup motor
Vertical path lower motor
M19BREAK M19LD M19ON 5V GND
1 2 3 4 5
Drum heater
Paper deck heater (accessory)
J260M 2 1 J260 1 2 J260F
J255M 3 2 1 J255 1 2 3 J255F M M8
J258M 1 2 3 J271 3 2 1 1 2 J258 2 1 J258F SL 3 2 3 2 1
J259
1 2 3 4 5 6 7 J254F J261M 2 1 J261 1 2 J261F
J263F 2 1 J263
3 2 1 J265 1 2 3 J265M TH1
PS36
2 1 J267 1 2 J267M TH2 J270F
3 2 1 J270 1 2 3
J271F SL SL1 MSW3
CL2
Registration roller clutch
Fixing Fixing/ Transfer/ assembly guide feeding separation inlet drive lock charging solenoid sensor wire PS29 cleaning motor Registration paper sensor
CL J262 3 2 1
Reversal SL5 flapper solenoid
External J263M 1 2 delivery SL9 SL sensor 1 J273 Fixing web solenoid

J264
Fixing motor
Delivery assembly jam sensor

PS45
PS46
FM5 Fixing main Fixing thermistor sub thermistor De-curling fan
M19
J254
J271M
J265F
J267F
J270M
4 3 2 1 J612
Cassette heater Not found in 120V model
Claw jam Internal sensor delivery sensor

J254M 7 6 54 3 2 1 2 1 J611
Fixing web length sensor
10
22
21
20
19
18
17
16
15
14
13
12
11
A-9
D. PAPER DECK -G1 GENERAL CIRCUIT DIAGRAM

13 12 11 10 9 8 7 6 5 4 3 2 1
To host machine
J1 J1BL
1234
8 TXOUTEN RXDATA
7 RXROADN
6 TXDATA
5 TXENDN
CLOCK
M-CLK
GND 24V
123 J02 J03
NC
PCB1
Deck driver PCB

J10 J01 J08 1 DMMB 2 DMMB* 3 DMMA 4 5 DMMA* 6 6 7 8 DPFD 9 10 11 12 DPUCD* 1 2 3 4 5 6 7 8 9 10 1 DOPSD* 2 3 DSET 4 5 6 DOPND* 7 8 123 DOPD
J04 1 DOLON* 2 3 DOPN* 4 5 DPE* 6 7 8 DLUL 9 10 11 12 13 DLPD
J05 1
J09 2 DPRSD*
3 DPPD
0V DPSP 5V 0V DPLD 5V 0V DLLD
24V
24V
24V
24V
24V
0V
5V
5V
NC NC 4 J2D J2H J2L 1 2 3 4 J4L 1 2 3 4 5 6 7 8 9 10 3 2 1 J4D 10 9 8 7 6 5 J17M J4H 4 3 2 1 J8D J8H J8L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J17F 1 2 3 4 5 6 7 8 9 10 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 D
24V
0V
0V
5V
0V
0V
5V
5V
0V
5V
0V
5V
0V
5V
4 J14
3 J7
2 J9D
1 J9H
3 J10
1 J24
3 J12 J25
3 J18
12 J22F J22M
321
J13D J26 J13H
LED100 SW100 CL102 PCB2
PS102 Deck paper sensor
PS104 Deck lifter position sensor
SL
PS101 PS105 Deck pickup sensor SL102
PS106 PS109 Deck feed sensor
3<MID>
M M101
SW101 CL
Deck main motor Deck pickup clutch
Open switch PCB
PS103 Deck lifter upper limit SW102 sensor
Deck pickup roller releasing solenoid
3 2 PS107 Deck paper J19 12 Deck set SL J21 3 2 1 supply position M sensor sensor PS108 123 M102 Deck paper level sensor NC Deck lifter Deck open solenoid motor
J20D J20H 1 J20L
J23D J23H
Deck open sensor
Deck open detecting switch
Deck lifter lower limit detecting switch
A-11
E. SHIFT TRAY GENERAL CIRCUIT DIAGRAM

10 9 8 7 6 5 4 3 2 1
Limit sensor (front) Shift motor PS105 P S J208 1 2 3

H
5V SPSFULL* GND
SDCM2 SDCM1
2 1 J105
4 3 2 1 J106
PCB1
Shift Tray Driver PCB

J103 1 2 3 4 5 6 J102 10 9 8 7 6 5 4 3 2 1 J101 4 3 2 1
J104 1 2 3 4 5 6 7
GND SPCFULL* 5V
NC GND SPEXIST* 5V
GND STCNCT* STHPR STHPL SPEXIST* SPFULL* SCCW SCW FULLON GND
GND STHPR 5V
GND STHPL 5V
J207 3 2 1 S P PS104 Limit sensor (rear)
4 3 2 1 J205H
J205
J204 3 2 1
3 2 1
J203
1 2 3 4 J205F NC
1 2 3 4 5 6 7 8 9 10 J123 <To host machine>
4 3 2 1 J114 <To host machine>
GND 24V GND 5V
PS102
PS101 HP sensor (front)
3 2 1 J206
A
PS103 Tray paper sensor
A-12
APPENDIX
F. SPECIFICATIONS
1.1 Copier
1.1.1 Type
Item Body Copyboard Light source Lens Photosensitive medium Specifications Console Fixed Xenon tube Lens array (F3.7) Amorphous silicon drum (80-dia.) A-101-01
1.1.2 Method
Item Reproduction Charging Exposure Copy density adjustment Development Pickup Specifications Indirect statophotography Corona Laser Auto or manual Dry, 1-component toner production Front paper deck (2 holders) Front cassette (2 holders) Manual feed tray (5.5 mm deep; about 50 sheets of 80 m2 paper) Corona Corona (static separation) Blade Heat roller 100 V: 700 W (main) + 470 W (sub) 120/230 V: 600 W (main) + 600 W (sub) A-101-02
Auto Manual
Transfer Separation Cleaning Fixing
A-13
APPENDIX
1.1.3 Functions
Item Original type Maximum original size Specifications Sheet, book, 3-D object (2 kg max.) A3/279.4431.8 mm (11"17") Direct 1: 1 Reduce I 1: 0.250 Reduce II 1: 0.500 Reduce III 1: 0.611 Reduce IV 1: 0.707 Reduce V 1: 0.816 Reproduction ratio Reduce IV 1: 0.865 Enlarge I 1: 0.154 Enlarge II 1: 1.224 Enlarge III 1: 0.414 Enlarge IV 1: 2.000 Enlarge V 1: 4.000 Zoom 1: 0.250 to 4.00 (in 1% increments) iR5000: 5 min or less (at 20C/168F) Wait time iR6000: 6 min or less (at 20C/168F) 5.5 sec (stream reading, right deck, Direct, A4/LTR, First copy time non-AE, straight delivery) 3.8 sec (book mode, right deck pickup, Direct, A4/LTR, non-AE, straight delivery) A3 max. Postcard min. Continuous reproduction 999 prints max. AB Single-sided (vertical) Print size Inch 279.4 431.8 mm STMT min. (11"17") max. (vertical) A3 max. AB A5 min. Duplexing (vertical) Inch 279.4 431.8 mm STMT min. (11"17") max. (vertical) A-101-03
A-14
APPENDIX
Pickup Right deck Left deck
Paper type Plain paper (64 to 80 g/m ) A4, B5, LTR Tracing paper A4, B5 Colored paper (Canon-recommended) A4 Thick paper (90 to 200 g/m2) A4, B5, LTR Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R 279.4431.8 mm (11" 17"), LGL, LTR, LTRR, STMT (vertical feeding) Tracing paper B4, A4, A4R Colored paper (Canon-recommended) (vertical feeding) (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R 279.4431.8 mm (11" 17"), LGL, LTR, LTRR, STMT (vertical feeding) Tracing paper A3, B4, A4, B5, A4R, B5R Transparency (Canon-recommended) A4, A4R, LTR, LTRR Colored paper (Canon-recommended) B4, A4, A4R Postcard (vertical feeding only) Postcard, 2-in-1 postcard (vertical feeding only), 4-in-1 postcard (horizontal feeding only) Label sheet (Canon-recommended) B4, A4, A4R, LTR, LTRR Thick paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, LTRR
2
Cassette 3 Cassette 4
Manual feed tray
A-101-04
A-15
APPENDIX
Item Single-sided
Paper type
2
Plain paper (64 to 80 g/m ) A3, B4, A4, B5, A5R, A4R, B5R 279.4431.5 mm (11"17"), LGL, LTR, LTRR, STMT (vertical feeding) Tracing paper A3, B4, A4, B5, A4R, B5R Transparency (Canon-recommedned) A4, A4R, LTR, LTRR Colored paper (Canon-recommended) B4, A4, A4R Postcard (vertical feeding only) Postcard, 2-in-1 postcard (vertical feeding only), 4-in-1 postcard (horizontal feeding only) Label sheet (Canon-recommended) B4, A4, A4R, LTR, LTRR Thick, paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, LTRR Reverse delivery Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R 279.4431.8 mm (11"17"), LGL, LTR, LTRR, STMT (vertical feeding) Colored paper (Canon-recommended) B4, A4, A4R Thick paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, LTRR
A-101-05
A-16
APPENDIX
Item Auto
Double-sided
Manual feed tray
Paper type Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R , B5R 279.4431.8 mm (11"17"), LGL, LTR, LTRR, STMT (vertical feeding) Colored paper (Canon-recommended) B4, A4, A4R Thick paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, LTRR Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R 279.4431.8 mm (11"17"), LGL, LTR, LTRR, STMT (vertical feeding) Colored paper (Canon-recommended) B4, A4, A4R Thick paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, LTRR
A-101-06
A-17
APPENDIX
Item Claw Tray
Specifications
None 162 mm/16.4 in deep (approx.; about 1500 sheets of 80 g/ Paper deck m2 paper) (right, left) 55 mm/2.2 in deep (approx.; about 550 sheets of 80 g/m2) Cassette 3/4 Delivery tray 250 sheets (approx.; of 80 g/m2) Hard disk 6.4 GB or 5.1 GB*1 Non-image Leading edge Direct/Enlarge-Reduce: 4.0 1.5/-1.0mm < 4.5 1.8mm >*2 width Direct/Enlarge-Reduce: 2.0 1.5mm < 2.0 1.8 mm >*2 Trailing edge Left/right (1st side) Direct/Enlarge-Reduce: 2.5 1.5mm < 2.5 2.0 mm >*2 Auto clear Yes (2 min standard; may be changed between 0 and 9 min in 1-min increments) No Auto power off Low-power mode Yes (15 min standard; may be changed in user mode for 10, 15, 20, 30, 40, 50, 60, 90 min and 2, 3, 4 hr) Yes (60 min standard; may be changed to 10, 15, 20, 30, 40, Power save Auto sleep 50, 60, 90 min, 2, 3, 4 hr in user mode) mode Energy save mode Yes (-10% standard; may be changed to -10%, -25%, -50%, no return time (0%) in user mode) Paper Deck-G1 Accessories Remote Diagnostic Device II Control Card-IV Finisher-F1 Saddle Finisher-F2 Puncher Unit-B1/C1/D1 (2/3/4 holes) Network LIPS Printer Kit-A1 (100-V only) Network Multi-PDL Printerkit-A1 (120/230-V only) *1: The HDD mounted in the machine or an HDD supplied as a service part may have a different memory size; all HDDs use the same area (amount) of memory and, therefore, the fact will not cause a problem. *2: The values within <> indicate the use of an ADF.
A-101-07
The specifications are subject to change for product improvement.
A-18
APPENDIX
1.1.4 Others
Item Temperature Humidity Atmospheric pressure 100V (50/60Hz) Power supply 120V (50/60Hz) 220V/60Hz 230V (50/60Hz) Specifications 15 to 30C/59 to 86F 5% to 80%RH 810.6 to 1013.3 hpa (0.8 to 1.0 atm) iR5000 iR6000 LQHxxxxx LQKxxxxx LQJxxxxx LQLxxxxx NRFxxxxx NRHxxxxx NRGxxxxx NRJxxxxx PKMxxxxx PKLxxxxx PKKxxxxx PKZxxxxx PKLxxxxx PLHxxxxx QCWxxxxx QCXxxxxx PBZxxxxx RCYxxxxx SCKxxxxx SCLxxxxx TBZxxxxx TCMxxxxx UFMxxxxx UFNxxxxx iR5000: 1.3 kW or less iR6000: 1.3 kW or less iR5000: 282 Wh iR6000: 282 Wh (approx.; reference) (approx.; reference) iR5000: 995 Wh (approx.; reference only) iR6000: 1008 Wh (approx.; reference only) By sound power level (impulse mode) iR5000: 71 dB or less iR6000: 78 dB or less iR5000: 50 dB or less iR6000: 55 dB or less 0.05 ppm or less 852 mm/33.5 in 726 mm/28.6 in 1134 mm/44.7 in 210 kg (approx.)/470.4 lb (approx.) Keep wrapped, and store avoiding humidity. Avoid direct sunlight, and store at 40C, 85% RH or less. A-101-08
Operating environment
Power consumption Noise
Maximum Stand by Continuous copying
During copying During standby Ozone (after 2500, 000 prints) Width Depth Dimensions Height Weight Copy paper Consumables Toner
A-19
APPENDIX
Reproduction ratio Direct
Size A3 (297420 mm) A4 (210297 mm) B4 (257364 mm) B5 (182257 mm) A4R (297210 mm) B5R (257182 mm) A5R (210149 mm) A3A5R A3B5R B4B5R A3A4R B4A4R B5RA5R A4B5 A3B4 A5RA3 A4RA3 B5RB4 A4RB4 A5B5 B4A3 B5A4
Paper size A3 A4 B4 B5 A4R B5R A5R A5R B5R B5R A4R A4R A5R B5 B4 A3 A3 B4 B4 B5 A3 A4
copies/min (1-to-N) iR5000 iR6000 30 30 50 60 36 36 50 60 38 41 40 44 50 60 50 40 40 38 38 50 50 36 30 30 36 36 50 30 50 60 44 44 41 41 60 60 36 30 30 36 36 60 30 60
Reduce II (50%) III (61.1%) IV (70.7%) V (81.6%) VI (86.5%) Enlarge IV (200.0%) III (141%) II (122.4%) I (115.4%)
Delivery by the machine, auto paper select, auto density select, non-sort, deck/cassette A-101-09 Copying Speeds (copier only)
A-20
APPENDIX
Reproduction ratio Direct
Size 279.4431.8 mm (11"17") LTR LGL LTRR STMTR
Paper size 279.4431.8 mm (11"17") LTR LGL LTRR STMTR STMTR LTRR LGL LTRR
copies/min iR5000 iR6000 30 30 50 36 39 50 50 39 36 39 60 36 42 60 60 42 36 39
Reduce
II (50.0%) III (64.7%) IV (73.3%) V (78.6%) IV (200.0%) III (129.4%) II (121.4%)
279.4431.8 mm (11"17")STMTR 279.4431.8 mm (11"17")LTRR 279.4431.8 mm (11"17")LGL LGLLTRR STMTR* 279.4431.8 mm (11"17") LTRR 279.4431.8 mm (11"17") LGL 279.4431.8 mm (11"17")
Enlarge
279.4431.8 mm (11"17") 279.4431.8 mm (11"17") 279.4431.8 mm (11"17")
30
30
30
30
30
30
* Cannot be set in an ADF as an original. Delivery by the machine, auto paper select, auto density select, non-sort, deck/cassette A-101-10 Copying Speeds (copier only)
A-21
APPENDIX
1.2 Paper Deck-G1

Item Pickup Paper accommodation Copy paper type Specifications Clawless (retard) Side tray Plain paper (64 to 80 g/m2) A4, B5, LTR Tracing paper (SM-1) A4, B5 Colored paper (Canon-recommended) A4 Thick paper (90 to 200 g/m2) A4, B5, LTR Height: 385 mm (approx.; about 3500 sheets) A4 type: XCQ xxxxx/LTR type: XCRxxxxx By size guide plate (in steps), in service mode (OPTION) 326.2 (W) 583 (D) 574.5 (H) mm/ 12.8 (W) 23.0 (D) 22.6 (H) in 46 kg (approx.)/101.4 lb (approx.) DC from host machine Same as host machine
Paper stack Serial number Paper size switch Dimensions Weight Power supply Operating environment Temperature Humidity Atmospheric pressure
A-102-01
A-22
APPENDIX
1.3 Shift Tray-B1

Specifications Paper type Same as host machine Paper size Feeding Same as host machine Shifting LTR, LTRR, LGL, 279.4431.8 mm (11"17"), A4, A4R, A3 Height: 60 mm /2.4 in Paper stack (approx.; about 500 sheets of 64 g/m2) Stacking performance Delivery direction 50 mm or less (w/ shift) between stacks: 20 mm or more Shift direction within stack: [between stacks -5] mm (w/ shift) 100 mm or less w/o shift XCSxxxxx Serial number 365.3 (W) 547.0 (D), 255.7 (H) mm/ Dimensions 14.4 (W) 21.5 (D) 10.1 (H) in 4.2 kg (approx.)/9.3 lb (approx.) Weight DC from host machine Power supply 2 W or less Maximum power consumption Same as host machine Operating environment Temperature Humidity Atmospheric pressure A-103-01 The specifications are subject to change for product improvement. Item
A-23
APPENDIX
G. List of Special Tools

The following special tools will be needed in addition to the standard tools set:
No. Name multimeter Toll No. FY9-2002 Shape Rank A Remarks Used when making electrical checks.
1 Digital
2 Door switch
TKN-0093
3 Mirror positioning tool (front, rear)
FY9-3009
Used when positioning the No. 1/No. 2 mirror.
4 NA-3 Test Sheet
FY9-9196
Used when adjusting/ checking images.
5 Potential sensor electrode
FY9-3012
Used to make zero-level checks on potential sensors.
A-24
APPENDIX
No.
Name sensor checking sensor
Toll No. FY9-3014
Shape
Rank B
Remarks Used to check the environment sensor.
6 Environment
7 Tester extension pin
FY9-3038
Used when making electrical checks.
8 Tester extension pin (L-shaped)
FY9-3039
Used when making electrical checks.
Rank: A: each service person is expected to carry one. B: each group of five persons is expected to carry one. C: each workshop is expected to carry one.
A-25
APPENDIX
H. List of Solvents/Oils
No. Name Uses Cleaning: e.g., glass, plastic, rubber parts; external covers. 2 Solvent Cleaning: metal part; oil, toner. Composition Fluorescent family hydrocarbon, alcohol, surface activating agent, water Fluorescent family hydrocarbon, chlorine family hydrocarbon, alcohol. 3 Heat resisting grease Lubrication: fixing drive parts Mineral family lithium soap, molybdenum disulfide, 4 Lubricant 5 Lubricant Lubrication: drive parts, friction parts Tool No.: CK-0551 (20g) 6 Drum cleaning powder 7 Lubricant Cleaning: photosensitive drum Lubrication: scanner Silicone oil rail Tool No.: FY9-6011 (50cc) 8 Conducting grease Lubrication: drum heater contact Ether, polytetra fluoethylene Tool No.: FY9-6008 (10 g) Cerium oxide Tool No.: CK-0429 Mineral oil (paraffin family) Silicone oil Tool No.: CK-0524 (100cc) Tool No.: CK-0427 (500g/can) Do not bring near fire. Procure locally. Remarks Do not bring near fire. Procure locally. Substitute: IPA (isopropyl alcohol) 1 Alcohol
A-26
Prepared by Office Imaging Products Technical Support Division Office Imaging Products Quality Assurance Center CANON INC. Printed in Japan REVISION 0 (JULY 2000) (18723/22109) 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
This publication is printed on 100% reprocessed paper.
PRINTED IN JAPAN (IMPRIME AU JAPON)
0800M1.25-1

iR5000/iR6000: Service Handbook

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iR5000/iR6000: Service Handbook

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iR5000/iR6000

COPYRIGHT 2000 CANON INC. Printed in Japan Imprim au Japon

COPYRIGHT 2000 CANON INC.

CANON iR5000/iR6000 REV.0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 2 STANDARDS AND ADJUSTMENTS

CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS

CHAPTER 4 SERVICE MODE

CHAPTER 5 SELF DIAGNOSIS

CHAPTER 1 MAINTENANCE AND INSPECTION

CHAPTER 1 MAINTENANCE AND INSPECTION 1. Periodical Servicing Chart

1.1 Reader Unit

Remarks Only at fist 250,000 (inpection/ adjustment). Silicone oil (FY9-6011)

Scanner Scanner cable

1.2 Printer Unit

Remove dust from surface.

After replacement, execute wire cleaning 5 times.

CHAPTER 1 MAINTENANCE AND INSPECTION

Unit Charging assembly

Remarks Replace with charging wire simultaneously.

Electrode (for slip ring of drum heater)

Developing Developing assembly cylinder Developing assembly roll

CHAPTER 1 MAINTENANCE AND INSPECTION

Inspect case, and remove toner.

CHAPTER 1 MAINTENANCE AND INSPECTION

1.3 Cleaning the photosensitive drum

CHAPTER 1 MAINTENANCE AND INSPECTION

2. Periodically Replaced Parts

2.1 Guide to Timing of Replacement

2.2 Reader Unit

CHAPTER 1 MAINTENANCE AND INSPECTION

2.3 Printer Unit

polish polish polish polish

CHAPTER 1 MAINTENANCE AND INSPECTION

3. Consumables and Durables

3.1 Guide to Timing of Replacement

3.2 Reader Unit

CHAPTER 1 MAINTENANCE AND INSPECTION

3.3 Printer Unit

Replace simultaneously with fixing upper roller.

17 Primary corona assembly 18 Transfer/separation corona assembly 19 Pre-transfer corona assembly

FG6-5927 FG6-5911 FG6-5045

CHAPTER 1 MAINTENANCE AND INSPECTION

3.4 Side Paper Deck

CHAPTER 1 MAINTENANCE AND INSPECTION

4. Points to Note for Periodical Servicing

Fixing roller (upper/lower) Use cleaning oil and lint-free paper.

CHAPTER 1 IMAGE ADJUSTMENT BASIC PROCEDURE

5. Image Adjustment Basic Procedure

Check the following: 1. Height of charging wire

If a fault is found on copy images,

If a fault is found on printer images,

Output Conditions F value=5 potential control: ON

Are the test prints normal? YES

Perform 5.2 Making Checks on the Printer Unit.

Perform 5.4 Making Checks on the Reader Unit.

CHAPTER 1 IMAGE ADJUSTMENT BASIC PROCEDURE

5.2 Making Checks on the Printer Unit (1/2)

<Checking the Density Slope>

<Checking fro Fogging>

Generate a halftone image.

Generate a blank print.

Is the rear lighter?

Execute forced potential control.