FMSCI

Hero Honda Xtreme

Page : 1

The Federation of Motor Sports Clubs of India

"Krishna Towers - I", VI Floor, Apt. 25 New No.50, Sardar Patel Road, Chennai 600 113 Phone : +91-44-22352673, Fax : +91-44-22351684 email : fmsci@vsnl.com, website : www.fmsci.org

2 Wheeler FMSCI Technical Data Form No.TDF070002 Valid From : 20th April 2007 Valid till :

Article

Description 1. General

101 102 103 104

Manufacturer's Name Manufacturer's address Brand name Model Model Year Model Identification Name Beginning Serial No. End Serial No.

Hero Honda Motors Ltd. 34 Basant Lok, Vasant Vihar, New Delhi 110057 Hero Honda CBZ Xtreme 2007 CBZ Xtreme 07 A BN M 00001, 07 A BM M 00001 07 M BN M 40000, 07 M BM M 40000 Motorcycle 116 (Kick) kgs 2. Engine Four Stroke One 57.30 mm 57.80 mm 96 mm 149.2 cc 12.9 cc 9.1 : 1

105 106 201 202

Type Minimum weight (Without fuel/fairings/rider) Type of Engine Number of Cylinders a) Bore

203

b) Stroke c) Conrod length

204 205 206

Cubic capacity Minimum Volume of Cylinder Head Compression Ratio Piston a) Material

Aluminium Alloy 119 gms Three Rings / Piston 0.5 mm towards inlet side Chromium Molybdenum Steel

207

b) Minimum Weight c) No. of Rings / Piston d) Piston pin offset e) Piston pin material

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Hero Honda Xtreme

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Material 208 a) Crankcase b) Cylinder barrel c) Cylinder head d) Generator cover e) Primary case cover f) Clutch cover g) Crankshaft cover h) Gear Box cover i) Ignition cover k) Cylinder head cover (valve) Quantity of Spark Plug / Cylinder Aluminium Alloy Aluminium Alloy + CI Liner Aluminium Alloy Aluminium Alloy Not Applicable Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy One Material Crank shaft Conrod 209 210 211 212 213 214 Thickness of tightened cylinder head gasket Position of Cylinder & head relative to the Crank Case a) Method of cooling b) Type of liquid Does the cylinder have a sleeve or liner If yes, material Cylinder barrel coating Method of Induction A) Fuel feed by Carburettor a) Make b) Type / Model 215 c) Venturi diameter d)Maximum diameter of Carburettor exit port e) Length of adaptor 215 B) Fuel feed by Injection a) Make b) Model c) Kind of fuel measurement d) Dimensions of intake pipe at the throttle or slide location e) Number of effective fuel outlets Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable KIEHIN, KFI C.V. Type Carburetor, Ident : VK6 AL Primary 8.2 mm, Secondary 18 mm 28 mm 42.5 mm Steel Steel 0.25 mm Upwards Air Not Applicable Yes, Cast Iron Liner NO Poppet Valve Weight 3.123 kgs 142 gms

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Hero Honda Xtreme

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f) Position of injectors f1) Manifold / Cylinderhead

Not Applicable Not Applicable Not Applicable Not Applicable

g) Sensors of injection system h) Actuators of injection system

For Two Strokes Only a) Number of Ports Total 216 Intake Transfer Boost Exhaust b) Height of Ports 216 Intake Transfer Boost Exhaust c) Width of Ports 216 Intake Transfer Boost Exhaust Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable For Four Strokes only Inlet valves a) Number 217 b) Diameter c) Stem dia d) Overall length e) Weight Exhaust valves a) Number 218 b) Diameter c) Stem dia d) Overall length e) Weight Maximum valve lift 219 a) Intake b) Exhaust 7.60 mm 7.20 mm One 26.00 mm 4.965 4.970 mm 82.5 mm 26 gms One 30.00 mm 4.975 4.990 mm 83.4 mm 30 gms Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

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Hero Honda Xtreme

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220

Type of valve operation Ratio

Tappet Rocker Arm

221

a) Rocker Arm b) Oscillating lever c) Rocker Arm weight

25.20 / 18.00 Not Applicable 56 gms Yes Yes No Cam Chain Drive

222 223 224 225

Overhead valve Overhead CAM Pushrod Method of Cam shaft drive CAM Timing a) Inlet opens

10 Degree BTDC 35 Degree ABDC 35 Degree BBDC (minus) 5 Degree BTDC

226

b) Inlet closes c) Exhaust opens d) Exhaust closes

227

CAM dimensions a) Inlet A=19.39 +/-0.1 mm B=14 +/-0.1 mm b) Exhaust A=19.14 +/-0.1 mm B=14 +/-0.1 mm c) Weight of the Cam d) Weight of the bush / es e) Dimension of the bush / es 300 gms Not Applicable Not Applicable

Applicable to both 2 & 4 Stroke Engines 228 229 230 Type of Ignition Starting Devices a) Clutch b) Method of operation c) Weight of Clutch Basket 231 Transmission Primary Drive a) Method of primary drive b) If gear drive Primary Drive Ratio If gears / Chain a) No. of teeth b) Thickness if belt Gears 67 / 20 (3.3500) 12 / 16 mm Gear Straight Cut Digital D.C. C.D.I Kick & Self Both Multi Plate Wet Cable 1.780 kg

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Hero Honda Xtreme

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a) Diameter of pulleys Gear Box 232 a) Shell Material b) No. of speeds c) Material of gears Gear Ratio

Not Applicable

Aluminium Casting Five Chromium Molybedenum Steel No. of teeth Drive Driven 40 34 30 24 30 NA Drive 14.00 11.40 8.10 8.50 11.0 NA Thickness Driven 11.00 9.50 8.20 8.50 11.00 NA

First Second Third Fourth Fifth Sixth

3.0769 1.7895 1.3043 1.0909 0.9375 Not Applicable

13 19 23 22 32 NA

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Hero Honda Xtreme

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Cam lift in mm (dismounted camshaft) Intake Rotation Angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 5.3437 5.1840 4.9093 3.4742 1.7044 0.5262 0.2193 0.1314 0.0436 0 0 0 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 Lift in Mm Rotation Angle in Degrees Lift in Mm 5.388 5.3145 5.1250 4.8167 3.1979 1.2705 0.8224 0.1686 0.0836 0 0 0 0 Rotation angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 Exhaust Lift in Mm 5.1380 5.0678 4.8839 4.5838 3.0124 1.1840 0.3085 0.1818 0.0931 0.0047 0 0 0 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 5.0935 4.9374 4.6703 3.2852 1.5917 0.4813 0.2084 0.1233 0.0382 0 0 0 Rotation angle in Degrees Lift in Mm

A shift of +/- 2 degrees of the whole measurement is accepted Secondary Drive a) Method of Secondary Drive 233 b) Secondary Drive Ratio c) If chain, No. of teeth d) If belt, diameter of pulleys 3 301 a) Main frame type b) Material (Gussets / Tubes) Front Suspension 302 a) Method of suspension b) Front tube O.D. c) Lower Slider O.D. Rear Suspension 303 a) Method of suspension b) Swinging Arm Type c) Material Twin Shock Rectangular Box Section ERW Steel Telescopic Hydraulic 43 mm 31 mm Chain 43 / 14 (3.0714) 126 Not Applicable Chassis and Suspension Tubular Single Cradle, Diamond Gussets & Tubes

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Hero Honda Xtreme

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Wheels 304 a) Front wheel rim diameter b) Width 305 306 c) Rear wheel rim diameter d) Width Oil Tank Capacity Fuel Tank 307 a) Capacity b) Material 308 Has the fuel system an electrical pump 12.3 liters (Min) Zinc Nickle Coated Sheet No 18 Inches 50 mm 18 Inches 55 mm 1.2 liters at disassembly

Exhaust System

401

Detachable baffles

No

402

Weight of the silencer system with bolts for 6.98 kgs fixing the same Inner diameter of the bend of the silencer 22.2 mm

403