The Federation of Motor Sports Clubs of India

"Krishna Towers - I", VI Floor, Apt. 25 New No.50, Sardar Patel Road, Chennai 600 113 Phone : +91-44-22352673, Fax : +91-44-22351684 email : fmsci@vsnl.com, website : www.fmsci.org

2 Wheeler FMSCI Homologation Form No.208MC0001 Valid From : 8th Sep 2008 Valid to :

Article

Description 1. General

101

Manufacturer's Name

Honda Motorcycle & Scooter India Pvt. Ltd.

102

Manufacturer's address

Plot No.1 & 2,Sec:3, I.M.T Manesar, Gurgaon, Haryana

103 104

Brand name Model Model Year Model Identification Name Beginning Serial No. End Serial No.

SHINE CBF125P 2007 KTEG ME4JC368 78000001 SELF DISC 99.9 KG 2. Engine Four Stroke 1 52.4 mm 57.8 mm 96 mm 124.7 cc 10.54 cc 9.2:1

105 106 201 202

Type Minimum weight (Without fuel/fairings/rider) Type of Engine Number of Cylinders a) Bore

203

b) Stroke c) Conrod length

204 205 206 207

Cubic capacity Minimum Volume of Cylinder Head Compression Ratio Piston a) Material b) Minimum Weight c) No. of Rings / Piston

ALUMINIUM ALLOY 99.91 GMS 3

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d) Piston pin offset e) Piston pin material Material 208 a) Crankcase b) Cylinder barrel c) Cylinder head d) Generator cover e) Primary case cover f) Clutch cover g) Crankshaft cover h) Gear Box cover i) Ignition cover k) Cylinder head cover (valve) Quantity of Spark Plug / Cylinder Material Crank shaft Conrod 209 210 211 212 213 214 Thickness of tightened cylinder head gasket Position of Cylinder & head relative to the Crank Case a) Method of cooling b) Type of liquid Does the cylinder have a sleeve or liner If yes, material Cylinder barrel coating Others : Method of Induction A) Fuel feed by Carburettor a) Make b) Type / Model 215 c) Venturi diameter d)Maximum diameter of Carburettor exit port e) Length of adaptor 215 B) Fuel feed by Injection a) Make b) Model Reed valve STEEL STEEL

0.5 mm CHROMIUM MOLYBEDENUM STEEL

ALUMINIUM ALLOY CAST IRON ALUMINIUM ALLOY ALUMINIUM ALLOY NA ALUMINIUM ALLOY ALUMINIUM ALLOY ALUMINIUM ALLOY PLASTIC ALUMINIUM ALLOY 1 Weight 3.169 KG 150 GRAMS 0.25MM 15 FORWARD LEAVING FROM VERTICAL. Air NOT APPLICABLE YES, PCr-FC NO

KIEHIN C.V. TYPE CABURETOR 22 0.25 mm 24 mm NOT APPLICABLE

NOT APPLICABLE NOT APPLICABLE

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Mechanical c) Kind of fuel measurement Hydraulic

Electronic

d) Dimensions of intake pipe at the throttle or slide location e) Number of effective fuel outlets f) Position of injectors f1) Manifold / Cylinderhead

NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE

g) Sensors of injection system h) Actuators of injection system For Two Strokes Only a) Number of Ports Total 216 Intake Transfer Boost Exhaust b) Height of Ports 216 Intake Transfer Boost Exhaust c) Width of Ports 216 Intake Transfer Boost Exhaust For Four Strokes only Inlet valves a) Number 217 b) Diameter c) Stem dia d) Overall length e) Weight 218 Exhaust valves a) Number b) Diameter

mm mm mm mm

mm mm mm mm

1 27 mm 4.975~4.990 mm 83.5 mm 26 GRAMS

1 23 mm

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c) Stem dia d) Overall length e) Weight Maximum valve lift 219 a) Intake b) Exhaust 220 Type of valve operation Ratio 221 a) Rocker Arm b) Oscillating lever c) Rocker Arm weight 222 223 224 225 Overhead valve Overhead CAM Pushrod Method of Cam shaft drive CAM Timing a) Inlet opens 226 b) Inlet closes c) Exhaust opens d) Exhaust closes 227 CAM dimensions a) Inlet A= B= b) Exhaust A= B= c) Weight of the Cam d) Weight of the bush / es e) Dimension of the bush / es

4.955~4.970 mm 82.5 mm 23 GRAMS

7.2 mm 7.0 mm Tappet Rocker arm

25.2/18.00 NOT APPLICABLE 56 GRAMS No Yes No CAM CHAIN DRIVE

5 BTDC 30 ABDC 30 BBDC 0 BTDC

19.39 0.1 mm 14 0.1 mm 19.14 0.1 mm 14 0.1 mm 297 GRAMS NOT APPLICABLE NOT APPLICABLE

Applicable to both 2 & 4 Stroke Engines 228 229 230 Type of Ignition Starting Devices a) Clutch b) Method of operation c) Weight of Clutch Basket 231 Transmission Primary Drive a) Method of primary drive Gear DC-CDI Both Wet Cable 1.780 KG

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b) If gear drive Primary Drive Ratio If gears / Chain a) No. of teeth b) Thickness if belt a) Diameter of pulleys Gear Box 232 a) Shell Material b) No. of speeds c) Material of gears Gear Ratio

Straight cut

3.350 67/20 30.5 MM

ALUMINIUM CASTING 4 SPEEDS CHROMIUM MOLYBEDENUM STEEL No. of teeth Drive Driven 12 21 20 26 Drive 15.6 16.6 30 17.2 Thickness Driven 11 12 15.5 33.3

First Second Third Fourth Fifth Sixth

3.416 2.000 1.350 1.038

41 42 27 27

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Cam lift in mm (dismounted camshaft) Intake Rotation Angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 Lift in Mm Rotation Angle in Degrees Lift in mm 0 0.0269 0.0553 0.0836 0.1686 0.3134 1.2900 3.2078 4.7054 5.1035 4.4209 2.8423 1.2008 Rotation angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 Exhaust Lift in Mm Rotation angle in Degrees Lift in mm 0 0.0280 0.0576 0.0872 0.1759 0.2891 1.1260 2.9720 4.5374 4.9962 4.3602 2.8128 1.1831

A shift of +/- 2 degrees of the whole measurement is accepted Secondary Drive a) Method of Secondary Drive 233 b) Secondary Drive Ratio c) If chain, No. of teeth d) If belt, diameter of pulleys 3 301 a) Main frame type b) Material (Gussets / Tubes) Front Suspension 302 a) Method of suspension b) Front tube O.D. c) Lower Slider O.D. Rear Suspension 303 a) Method of suspension b) Swinging Arm Type c) Material Twin Shock Tubular STEEL TELESCOPIC HYDRAULIC 39.5 mm 30 mm Chain 2.929 118 NOT APPLICABLE Chassis and Suspension DIAMOND TYPE STEEL

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Wheels 304 a) Front wheel rim diameter b) Width a) Rear wheel rim diameter 305 b) Width 306 Oil Tank Capacity Fuel Tank 307 a) Capacity b) Material 308 Has the fuel system an electrical pump Exhaust System 10.5 Litres ALLOY-18 Inches SPOKE- 18 Inches ALLOY-1.60 Inches SPOKE-1.60 Inches ALLOY-18 Inches SPOKE- 18 Inches ALLOY-1.60 Inches SPOKE-1.60 Inches 1.0 LITRES AFTER DISMANTLING

ZINC NICKLE COATED STEEL No

401

Detachable baffles Weight of the silencer system with bolts for fixing the same Inner diameter of the bend of the silencer

No

402

5 KG

403

20.52 mm

501

5. Brakes Front a) Number of pistons per caliper b) OD of piston in caliper c) Drum Brakes c1) Internal diameter c2) Number of linings per wheel c3) Developed length of lining c4) Width of lining d) Disc Brakes d1) Number of pads per wheel d2) Number of calipers per wheel d3) Caliper Material 2 25.918~25.968 mm Yes 130 1.5 mm 2 113.8 1.5 mm 27.3 1.5 mm Yes. 2 1 AC 2A Rear NA NA Yes 130 1.5 mm 2 113.8 1.5 mm 27.3 1.5 mm No NA NA NA

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d4) Thickness of new disc d5) External diameter of disc d6) External diameter of pads rubbing surface d7) Internal diameter of pads rubbing surface d8) Overall friction length of pads d9) Ventilated discs

4 0.2 mm 240 1.5 mm

NA NA NA NA NA NA

1.5 mm 1.5 mm
113.8 1.5 mm Yes

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Right side view of the vehicle

Left Side view of the vehicle

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Carburettor showing exit port

Frame

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View of Engine / Crankcase Assembly (Left side / Right side / Front side)

LH SIDE VIEW

RH SIDE VIEW

FR SIDE VIEW

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View of the Engine / Crankcase Assembly (Rear view / Top view / Bottom view

RR SIDE VIEW

TOP VIEW

BOTTOM SIDE VIEW

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