2012

FMSCI 2W Homologation Form

TVS APACHE RTR 180

212MC003

A25, Krishna Towers, 50 Sardar Patel Road, Chennai 600113

Ph : (91) (44) 22352673, 6450665, Fax : (91) (44) 22351684
email : fmsci @vsnl.com, web : www.fmsci.in

FMSCI Homologation:212MC003
Valid From :04-10-2012

Article

Description

1. General
101

Manufacturer's Name

TVS MOTOR COMPANY LIMITED

102

Manufacturer's address

P.B. No. 4 , HARITA , HOSUR 635109

103

Brand name

TVS

Model

104

(a) Model Year

2008

(b) Model Identification Name

APACHE RTR 180

(c) Beginning Serial No.

ENGINE No. : 0E6H82000003

(d) End Serial No.

105
106 **

Type
Minimum weight
Right Side view of the vehicle

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Motorcycle

Scooter

Moped

122 kgs
Left Side view of the vehicle

TVS Apache RTR 180

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FMSCI Homologation:212MC003
Valid From :04-10-2012

2. Engine
201

Type of Engine

202

Number of Cylinders

One

a) Bore **

62.5 mm

b) Stroke **

57.8 mm

c) Conrod length **

106.45 mm

203 **

Four Stroke

d) Supercharging

204
205 **
206

Yes

e) Type and number of compressors

NA

Cubic capacity (Refer Manual)

177.3 cc

(a) Minimum Volume of Cylinder Head

(Refer Manual)

16.80mm

(b) No. of spark plugs per Cylinder

Compression Ratio (Refer Manual)

9.5 : 1

Two Stroke

No

Piston

207 **

a) Material

Aluminium Alloy

b) Minimum Weight (Refer Manual) **

147.50 gm

c) No. of Rings per Piston

2 ( in two grooves) + 3 (Oil rings in one groove)

(Top : Stainless Steel, Bottom : Cast Iron)

d) Piston pin offset (Refer Manual) **

0.5 mm

e) Piston pin material

Steel

f) Piston pin weight

30 gms

Material

208

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a) Crankcase

Aluminium Alloy

b) Cylinder barrel

Aluminium Alloy + CI Sleeve

c) Cylinder head

Aluminium Alloy

d) Generator cover

Aluminium Alloy

e) Primary case cover

Aluminium Alloy

f) Clutch cover

Aluminium Alloy

g) Crankshaft cover

Aluminium Alloy

h) Gear Box cover

Aluminium Alloy

i) Ignition cover

Aluminium Alloy

k) Cylinder head cover (valve)

Aluminium Alloy

TVS Apache RTR 180

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FMSCI Homologation:212MC003
Valid From :04-10-2012

Material

Weight

l) Crank shaft ** (Refer Manual)

Forged Steel

3310 gms **

m) Conrod ** (with cap, bolts and shell

bearings) (Refer Manual)

Forged Steel

176 gms

209

Thickness of tightened cylinder head gasket

0.22 mm

210

Position of Cylinder & head relative

to the Crank Case

25 degree

208

a) Method of cooling

Air

Liquid

Air & Liquid

211
b) Type of liquid

NA

212

Does the cylinder have a sleeve or liner

If yes, material

Yes Material : Aluminium Alloy + CI

Sleeve,
No

213

Cylinder barrel coating

Chrome

Nickel

Electrofusion

Others : No Coating
214

View of Engine / Crankcase Assembly Left Side

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Reed Valve

Rotary Valve

Piston Port

Poppet Valve

Method of Induction

View of Engine / Crankcase Assembly Right Side

TVS Apache RTR 180

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FMSCI Homologation:212MC003
Valid From :04-10-2012

View of Engine/Crankcase Assembly Front Side

View of Engine / Crankcase Assembly Rear View

View of Engine/ Crankcase Assembly Top View

View of Engine / Crankcase Assembly Bottom Side

A) Fuel feed by Carburettor

a) Make

UCAL

b) Type / Model

BS29

c) Venturi diameter

29 mm +/- 0.25 mm

d)Maximum diameter of Carburettor exit port

29 mm

e) Length of adaptor

26 0.2 mm

215

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TVS Apache RTR 180

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FMSCI Homologation:212MC003
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Carburettor showing exit port

B) Fuel feed by Injection

a) Make

NA

b) Model

NA

c) Kind of fuel measurement

215

Mechanical

d) Dimensions of intake pipe at the

throttle or slide location

NA

e) Number of effective fuel outlets

NA

f) Position of injectors

NA

f1) Manifold / Cylinderhead

Manifold

g) Sensors of injection system

NA

h) Actuators of injection system

NA

Electronic

Hydraulic

Cylinderhead

Injection System

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TVS Apache RTR 180

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FMSCI Homologation:212MC003
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Location of Sensors & Actuators

For Two Strokes Only

a) Number of Ports

NA

Total

NA

Intake

NA

Transfer

NA

Boost

NA

Exhaust

NA

216

b) Height of Ports
Intake

mm

Transfer

mm

Boost

mm

Exhaust

mm

216
c) Width of Ports
Intake

mm

Transfer

mm

Boost

mm

Exhaust

mm

For Four Strokes only

Inlet valves
a) Number

One

b) Diameter **

27.50 mm

c) Stem dia **

5 mm

217 **

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TVS Apache RTR 180

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FMSCI Homologation:212MC003
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d) Overall length **

79.00 mm

e) Weight **

25 gms

f) Number of springs per valve

g) Type of valve springs

Compression Coil

If more than one spring

Inner

Outer

h) Maximum length of the spring

22.5 under a load of

68.7 6.9 N

26.67 under a load of

7 0.5 N

i) External diameter of springs

16.4 +/- 0.2 mm

23 +/- 0.2 mm

j) Diameter of spring wire

2.8

k) Number of spring coils

7.74

5.88

l) Maximum free length of springs

30 mm

30.8 mm

Exhaust valves

218 **

a) Number

One

b) Diameter **

24.50 mm

c) Stem dia **

5 mm

d) Overall length **

78.40 mm

e) Weight **

20 gms

f) Number of springs per valve

g) Type of valve springs

Compression Coil

h) Maximum length of the spring

22.5 under a load of

68.7 6.9 N

26.67 under a load of

7 0.5 N

i) External diameter of springs

16.4 +/- 0.2 mm

23 +/- 0.2 mm

j) Diameter of spring wire

2.8

k) Number of spring coils

7.74

5.88

l) Maximum free length of springs

30 mm

30.8 mm

m) Diameter of pipe between manifold and

first silencer

45.9 mm +/- 5%

55.56 mm +/- 5%

Maximum valve lift

219

220

a) Intake

7.2 0.1 mm

b) Exhaust

7 0.1 mm
Tappet Rockerarm

Oscillating Lever

Direct

Hydraulic

Type of valve operation

Ratio

221

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a) Rocker Arm

27.1 / 21.8

b) Oscillating lever

NA47

TVS Apache RTR 180

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FMSCI Homologation:212MC003
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c) Rocker Arm weight

60 gms

with bearing/roller

222

Overhead valve

Yes

No

223

Overhead CAM

Yes

No

224

Pushrod

Yes

No

225

Method of Cam shaft drive

Chain

CAM Timing

226

a) Inlet opens

6 2 Degree BTDC

b) Inlet closes

41 2 Degree ABDC

c) Exhaust opens

43 2 Degree BBDC

d) Exhaust closes

4 2 Degree ATDC

CAM dimensions
a) Inlet **

A=28 +/-0.1 mm
B=33.80+/-0.1 mm

b) Exhaust **

A=28+/-0.1 mm
B=33.69+/-0.1 mm

227 **

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c) Weight of the Cam **

484 gms

d) Number

e) Location

Cylinder Head

f) Number of bearings per shaft

g) Inside diameter of bearings

10 +/- 0.1 mm

CAM Sprocket No. of teeth

32

O/D CAM Sprocket

62.17

TVS Apache RTR 180

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FMSCI Homologation:212MC003
Valid From :04-10-2012

Cam lift in mm (dismounted camshaft)

Intake

Exhaust

Rotation
Angle in
Degrees

Lift in
Mm

Rotation
Angle in
Degrees

Rotation
angle in
Degrees

Lift in
Mm

Rotation
angle in
Degrees

Lift in
mm

5.81

5.69

-5

5.74

+5

5.75

-5

5.63

+5

5.64

-10

5.56

+10

5.58

-10

5.49

+10

5.48

-15

5.27

+15

5.29

-15

5.20

+15

5.21

-30

3.74

+30

3.69

-30

3.79

+30

3.74

-45

1.83

+45

1.58

-45

1.96

+45

1.71

-60

0.54

+60

0.40

-60

0.61

+60

0.25

-75

0.16

+75

0.14

-75

0.17

+75

0.11

-90

0.07

+90

0.04

-90

0.07

+90

0.03

-105

+105

-105

+105

-120

+120

-120

+120

-135

+135

-135

+135

-150

+150

-150

+150

Lift in
mm

A shift of +/- 2 degrees of the whole measurement is accepted

Applicable to both 2 & 4 Stroke Engines
228

Type of Ignition

229

Starting Devices

Kick

a) Clutch

wet

dry

b) Method of operation

Cable

Hydraulic

230

IDI Inductive Type

c) Weight of Clutch Basket (Refer Manual) **

Self

Both

1.82 kg

Transmission
Primary Drive

231 **

a) Method of primary drive

Gear

b) If gear drive

Helical

Belt

Chain
Straight Cut

Primary Drive Ratio

3.095

If gears / Chain

Drive

Driven

a) No. of teeth **

21

65

b) Thickness **

18.5 mm

16 mm

if belt

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TVS Apache RTR 180

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FMSCI Homologation:212MC003
Valid From :04-10-2012

a) Diameter of pulleys

NA mm

Gear Box
a) Shell Material

Aluminium Alloy

b) No. of speeds

Five

c) Material of gears

Steel and Cast Iron

232 **

Gear

Ratio

No. of teeth
Drive

Thickness **

Driven

Drive

Driven

First

2.917

12

35

12.4

11

Second

1.857

14

26

12

10

Third

1.333

18

24

8.9

9.6

Fourth

1.05

20

21

9.3

9.4

Fifth

0.88

25

22

10.1

9.9

Sixth

NA

NA

NA

NA

NA

Secondary Drive
a) Method of Secondary Drive
233 **

Chain

Shaft

b) Secondary Drive Ratio

3.385

c) If chain, No. of teeth **

Drive 14 Driven 46

d) If belt, diameter of pulleys

NA

Belt

Chassis and Suspension

3
a) Main frame type

Double Tubular Cradle Frame

b) Material (Gussets / Tubes)

Steel Tubes

301

Frame

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TVS Apache RTR 180

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FMSCI Homologation:212MC003
Valid From :04-10-2012

Front Suspension
a) Method of suspension

Hydraulic Telescopic

b) Front tube O.D.

30 mm

c) Lower Slider O.D.

38 mm

302

Rear Suspension
a) Method of suspension

Mono Shock

b) Swinging Arm Type

Tubular

Twin Shock

303
c) Material of Swinging Arm

Rectangular Box Section

Steel

Wheels
304

a) Front wheel rim diameter (OD)

17 Inches

b) Width

1.85 Inches

a) Rear wheel rim diameter (OD)

17 Inches

b) Width

2.15 Inches

Oil Tank Capacity

NA liters

305
306

Fuel Tank
307

308

a) Capacity

16 Litres

b) Material

Steel

Has the fuel system an electrical pump

No

Exhaust System

4
401

Detachable baffles

Yes (external heat protection plate)

Weight of the silencer system with bolts for

fixing the same **

7.12 kgs

403

Inner diameter of the bend of the silencer

Dia. 29.4 mm

404

Anti Pollution System : Description

Catalytic Converter

402 **

5. Brakes

501

Front

Rear

a) Number of pistons per caliper

b) OD of piston in caliper

27 mm

32.00 mm

c) Drum Brakes

Yes

c1) Internal diameter

No

Yes

No

+/-1.5 mm

+/-1.5 mm

+/-1.5 mm

+/-1.5 mm

c2) Number of linings per wheel

c3) Developed length of lining

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TVS Apache RTR 180

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FMSCI Homologation:212MC003
Valid From :04-10-2012

c4) Width of lining

+/- 1mm

d) Disc Brakes

Yes

No

Yes

No

d1) Number of pads per wheel

d2) Number of calipers per wheel

d3) Caliper Material

Aluminium

Aluminium

d4) Thickness of new disc

4+/- 1 mm

4+/- 1 mm

d5) External diameter of disc

270 +/-1.5 mm

200 +/-1.5 mm

270 +/-1.5 mm

200 +/-1.5 mm

227.5 +/-1.5 mm

185.5 +/-1.5 mm

d6) External diameter of pads rubbing

surface
d7) Internal diameter of pads rubbing
surface
d8) Overall friction length of pads
d9) Ventilated discs

+/- 1mm

74.5 +/-1.5 mm
Yes

No

+/-1.5 mm
Yes

No

Radiator
Radiator Core Dimensions
a) Height

601
b) Width
c) Depth

Airbox
a) Air Box

Yes

b) Material

No

Plastic

701
c) RAM Air intake opening in fairing

Yes

No

d) Dimension

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TVS Apache RTR 180

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