PS15/16

PS15 Manually operated Power Slip PS16 Pneumatically operated Power Slip

USERS MANUAL

REFERENCE PS15 / PS16 This document contains proprietary and confidential information which is the property of National Oilwell Varco, L.p, its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. This document is to be returned to NOV upon request or upon completion of the use for which it was loaned. This document and the information contained and represented herein is the copyrighted property of NOV. DOCUMENT NUMBER

REFERENCE DESCRIPTION Power Slips

VarcoBJ BV Nijverheidsweg 45 4879 AP Etten-Leur P.O. Box 17 4870 AA Etten-Leur The Netherlands Tel + 31-76-5083000 Fax + 31-76-5046000 www.nov.com
REV

50000845-MAN-001

October 2008

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Users Manual
PS15 Manually operated Power Slip PS16 Pneumatically operated Power Slip

PS16

REFERENCE PS15/16

REFERENCE DESCRIPTION Power Slips

This document contains proprietary and confidential information which is the property of National Oilwell Varco, L.p., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. This document is to be returned to NOV upon request or upon completion of the use for which it was loaned. This document and the information contained and represented herein is the copyrighted property of NOV.

VarcoBJ Nijverheidsweg 45 4879AP Etten-Leur Tel: +31-76-5083000 Fax: +31-76-5046000

REV

DOCUMENT NUMBER

50000845-MAN-001-MAN-001

PS15

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50000845-MAN-001 A 2 of 50

Revision History

A Rev

08.10.2008 30.10.2007
Date

Changed Issued for Implementation

Reason for issue

PGF PGF
Prepared

BdP BdP
Checked

AK AK
Approved

Change Description
Revision A Change Description Changed chapter Description; replaced Slip body with Slip First Issue

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Table of Contents
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Warning plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Design safety factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CE marking PS15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CE marking PS16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PS15/16 restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Specifications, requirements & sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Main assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Top cover assembly (PS16 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Air cylinders (PS16 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Bowl assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Slip assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Guide ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Recommended General Purpose EP grease . . . . . . . . . . . . . . . . . . . . . . . . . 17 Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Replacing the slip inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Replacing the guide ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Replacing the bowl hinge pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Magnetic Particle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Annual inspection (power slip in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Non-destructive examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Evaluations of indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 For equipment delivered in accordance with API 8A & 8C PSL 1 . . . . . . . . . . 23 For equipment delivered in accordance with API 8C PSL 2 . . . . . . . . . . . . . . 24 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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(Paper) slip test procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Shop repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Changing dies/inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pre-installation check list PS15/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Installation PS15/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Installation PS16 control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Check out procedure PS15/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Lifting the PS15/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 PS16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 PS15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Operation PS15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Theory of operation PS16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Setting the power slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Releasing power slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Procedure changing PS16 slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Assembly and dis-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Before (dis)assembly of the PS make sure: . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Overview possible problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Storage, transport & scrapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Scrapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Lubrication before storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Torque values (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Torque values (metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Drawings & Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 PS15 main assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 PS16 drawing numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 PS16 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Table 1; PS16 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Table 1; PS16 Parts list (cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Control system parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Figure 15; slip assembly and parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

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General information
This manual contains installation, operation, maintenance and parts information. Information in this manual should enable qualified personnel to install, operate and troubleshoot this system. Every effort has been made to ensure the accuracy of the information contained herein. National Oilwell Varco (NOV) will not be held liable for errors in this material, or for consequences arising from misuse of this material.

Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader to take specific action to protect personnel from potential injury or lethal conditions. They may also inform the reader of actions necessary to prevent equipment damage. Please pay close attention to these advisories Note: Caution: The note symbol indicates that additional information is provided about the current topics. The caution symbol indicates that potential damage to equipment or injury to personnel exists. Follow instructions explicitly. Extreme care should be taken when performing operations or procedures preceded by this caution symbol. The warning symbol indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures could result in serious or fatal injury to personnel, significant property loss, or significant equipment damage.

Warning:

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn to scale. For component information specific to your application, see the technical drawings included with your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures outlined in NOV manuals are the recommended methods of performing operations and maintenance. CAUTION: To avoid injury to personnel or equipment damage, carefully observe requirements outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation, and maintenance to ensure their safety. CAUTION: Personnel should wear protective gear during installation, maintenance, and certain operations.

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Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described. NOV recommends that only those tools specified be used when stated. Ensure that personnel and equipment safety are not jeopardized when following service procedures or using tools not specifically recommended by NOV.

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as electrical, hydraulic, pneumatic, or cooling water. CAUTION: Read and follow the guidelines below before installing equipment or performing maintenance to avoid endangering exposed persons or damaging equipment.

Isolate energy sources before beginning work. Avoid performing maintenance or repairs while the equipment is in operation. Wear proper protective equipment during equipment installation, maintenance, or repair.

Replacing Components

Verify that all components (such as cables, hoses, etc.) are tagged and labeled during assembly and disassembly of equipment to ensure correct installment. Replace failed or damaged components with genuine NOV parts. Failure to do so could result in equipment damage or injury to personnel.

Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance recommendations. CAUTION: Failure to conduct routine maintenance could result in equipment damage or injury to personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for its intended purpose.

Identification numbers
You will find the identification of the tool stamped into the top plate.

Lifting
The lifting procedures should carefully be observed and carried out according to the manual.

Routine Maintenance
Equipment must be maintained on a routine basis. See this manual for maintenance recommendations. CAUTION: Failure to conduct routine maintenance could result in equipment damage or injury to personnel.

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Warning plates
WARNING: The warning plates must be present on the PS. Do not remove the labels.

Ex
Manufactured by National Oilwell Varco, P.O. Box 17, Etten-Leur, The Netherlands

Label (typical) p/n # 50001003

Design safety factor

The design-safety factor and design verification is in accordance with requirements of API specification 7K.

CE marking PS15
The PS15 complies with the Machinery Directive 98/37/EC. The marking is as follows:

CE marking PS16
The PS16 complies with the Machinery Directive 98/37/EC and the Directive 94/9/EC Equipment and protective systems in potentially explosive atmospheres The marking is as follows:

Ex

II 2G T5
WARNING: Care should be taken to avoid creating possible ignition sources, like sparks, due to improper use of the tool in combination with other equipment.

PS15/16 restrictions

Only use the PS in combination with Varco style slips. Do not exceed the crush load of the pipe. Do not use the PS16 for drilling purposes with 6-5/8 slips

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Part Number 50001003

Equipment Type Model Number Serial number NL Size Range Rating Weight Date of Mfg.

Kg.

Lbs.

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General specifications
Specifications, requirements & sizes
Subject
Size and rating

Description PS15
Manually operated, non rotating Drill pipe sizes Drill pipe sizes Rotary table: 3-1/2" to 5" O.D. 27-1/2", 37-1/2" to 9-1/2" Equipped with Varco pin drive master bushings Flame hardened, replaceable Flame hardened, replaceable 4-1/2" for 3-1/2" to 4-1/2" drill pipe 5-1/2" for 4-1/2" to 5-1/2" drill pipe Appr. 1,040 lb (472 kg) 33" (838 mm)

PS16
Fully automatic, non-rotating, air operated 3-1/2" to 6-5/8" O.D. 27-1/2", 37-1/2" to 9-1/2" Equipped with Varco pin drive master bushings Regulated, 90 psi (482 KPa) Air pilot operated, hand or foot controlled Low pressure, 23', equipped with QD fittings Flame hardened, replaceable Flame hardened, replaceable 4-1/2" for 3-1/2" to 4-1/2" drill pipe 5-1/2" for 4-1/2" to 5-1/2" drill pipe 6-5/8" for 6-5/8" drill pipe only Appr. 1,600 lb (727.3 kg) 32" (813 mm) 39.9" (1013 mm) 48.4" (1229 mm) 17.5"(445 mm) 26.0" (660 mm)

Air

Air supply Control system: Air hoses:

Guides Slips

Guide ring: Slip inserts: Slip: Slip: Slip:

Dimension and weights

Weight: Width:

Overall height:

Slip set, in (mm) 33.5 (851) Slips Released, 41.5 (1,054) in (mm)

Height above rig floor:

Slips set: Slips released:

11 (279) 19 (483)

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General description
The Varco PS15 Power Slip is a manually operated slip for the setting and releasing of drill pipe slips for 3-1/2" to 5-1/2" drill pipe. The Varco PS16 Power Slip is a fully automatic, remote controlled, air operated system for the setting and releasing of drill pipe slips for 3-1/2" to 5-1/2" drill pipe (Figure 1). The PS16 can accommodate 6-5/8" drill pipe, but only as a tripping tool. CAUTION: Do not use 6-5/8" drill pipe with the PS16 to drill ahead. Both the PS15 and the PS16 eliminates the difficult and sometimes dangerous job of hand setting and lifting of drill pipe slips. The PS15 Power Slips can be set by the crew members simply standing on the slip set ring. The PS15 slips use coil springs as a counter balance to offset the weight of the slips when in the upper, or, released position. The PS16 power slips can be controlled by either a hand or foot operated remote control valve. The PS16 slips are set by gravity and released by applied air pressure. The PS15/16 is designed to fit into 27-1/2" and 371/2" to 49-1/2" rotary tables equipped with Varco pin drive master bushings. The PS15/16 is a non-rotating unit designed for use with the Varco top drive drilling system.

Step ring

Lock

Hinge pin

Hanger

Spring Slip

Body Body Guide ring

PS15 major components

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Split elevator support

Q.D. coupler Air cylinder (2)

Relief valve

Q.D. coupler

Slip assembly

Bowl assembly

PS16 major

Guide ring

Major components
Table 1 lists the part numbers for the various available configurations and common replacement parts.
Drill pipe size (inch) PS16 Complete with pipe guide ring, slips/ inserts PS16 Complete with pipe guide ring, slips/ inserts, controls* and hoses Replacement slip assembly (1 per system) Replacement insert sets (1 per system) PS15 Replacement guide ring (1 per system) PS16 Replacement guide ring (1 per system)

3-1/2 4 4-1/2 4-1/2 5 5-1/2 6-5/8

18172-45-35 18172-45-40 18172-45-45 18172-55-45 18172-55-50 18172-55-55 -

78181-45-35 78181-45-40 78181-45-45 78181-55-45 78181-55-50 78181-55-55 78181-76-66

7686 7685 7684 7691 7690 7689 7696-A

2163-16B-32 2164-16B-32 2165-48 2168-16B-32 2169-16B-32 2170-48 2032-6B-12

18420 18140 18140 18140 18226 18148 -

79011-1 79011-2 79011-2 79011-2 79011-3 79011-4 7799

*Air controls can be specified for hand or foot operation.

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Main assembly
NOTE: The PS15 assembly is essentially the same as the PS16 assembly without the pneumatic parts, but with springs and a step ring. Each PS16 configuration consists of the following major assemblies (Figures 2 and 3):

Top cover assembly, Air cylinders, Bowl assembly, Slip assembly, Guide ring & Control system
Top plate

Figure 2; PS16 Power Slip (side view)

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Springs

Figure 3. PS16 Power Slip (top view)

Top cover assembly (PS16 only)

The top cover assembly consists of two identical halves. The flat, top surface is designed to accommodate TDS elevators while drilling to the floor. The rod ends of the two air cylinders connect to the top of the cover assembly with hex-head screws. At the bottom of the top cover assembly are four clevises for mounting slip assembly hangers and four holes which accommodate the guide pin studs. The studs are attached to the top cover with special torque nuts torqued to 250 ft lb (338 Nm).

Air cylinders (PS16 only)

The two air cylinders lift the top cover assembly and attached slip assemblies approximately 8-1/2" on the application of 90 psi air. Lifting the slip assemblies releases the drill string. Each air cylinder rod has an 8-1/2" stroke. They are tapped in the end to accommodate the 1" hex-head screw used to attach the rod to the top cover assembly. Each air cylinder has four 1/2" tapped ports top and bottom (2 on each side) to accommodate 1/2" NPT fittings for the control system. The air cylinders attach to the bowl assembly with a special bottom bracket and 1/2" screws.

Bowl assembly
The PS15/16 bowl assembly consists of two halves connected with a bowl hinge pin to enable the installation and removal of the power slips around the drill string. Inside the bottom of the bowl assembly is a groove to accommodate the mounting of the replaceable guide ring. Four guide pins (2 on each side), that attach to the top

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cover assembly provide stability to the system. Each guide pin bushing has a grease fitting for lubrication.

Slip assembly
The slip assembly provides the means for gripping the drill string. Four slip segments are required for each PS15/16. The slip segment consists of a slip body, slip hanger, slip inserts and attaching hardware (Figure 4). The slip is available in three sizes. The 4-1/2" slip is used for drill pipe sizes 3-1/2" to 41/2". The 5-1/2" slip is used for drill pipe sizes from 4-1/2" to 5-1/2". The 6-5/8" slip is only used for tripping. Slip inserts vary for each pipe size and depend on the size of the slip used (see the table in Figure 5).

Figure 4. Slip segment

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50000845-MAN-001 A 15 of 50

Guide ring
The guide ring keeps the drill string centered to enable proper operation of the slips. The guide ring also provides channels for the PS16 slip assemblies, keeping them spaced evenly, assuring that the drill pipe is gripped evenly during slip setting. The guide ring is precision machined and consists of two matched halves to accommodate the opening of the bowl assembly. Because excess guide ring wear is detrimental to PS16 performance, monitor internal guide ring surface wear closely. Replace the guide ring if wear exceeds 3/16" (4.76 mm)

I.D. wear measurement

9.34 dia 10.68 dia

Figure 5. PS15/16 Guide ring Drill pipe size

3-1/2 4 & 4-1/2 5.00 5-1/2

Guide ring P/N

79011-1 79011-2 79011-3 79011-4

Guide ring I.D. (new)

6.00 7-1/4 7-1/2 8.00

Max. allowable guide ring I.D.

6-3/16 7-7/16 7-11/16 8-3/16

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2: Specifications

Control system
The PS16 control system consists of a 250 psi (1,723 KPa) filter/regulator, inline (pilot operated) valve, hand operated pilot valve, check valve and miscellaneous connecting hoses and fittings (Figure 6). The hand operated valve is located near other controls for rig floor equipment. A latch on the valve locks it into either SET or RELEASE positions. The filter/regulator controls air pressure at 90 psi (620 KPa) to operate the power slips. Loss of air sets the slips. NOTE: The PS16 control system can be specified for either hand or foot control.

PS-16

Check valve pilot operated Pneumatic hose with quick disconnect Air cylinder

Inline valve (pilot operated) Filter regulator 250 PSI

POS 1

90

POS 2 to control vavle

Lubricator assembly

Handle latch from air egulator

Main in

Hand operated control valve Air pilot

Pilot in

Control schematic

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50000845-MAN-001 A 17 of 50

Lubrication and maintenance

CAUTION: Practice safety in all performances of operation and maintenance and use approved safety methods, materials and tools. Keep hands away from any pinch point or undesignated areas; use provided handles for operating the PS15/16.

Recommended General Purpose EP grease

Lube code description
Castrol Chevron Exxon Gulf Mobil Shell Texaco Union

Above -20 C
MP grease Avi-Motive Lidok EP2 Gulfcrown EP2 Mobilux EP2 Alvania EP2 Multifak EP2 Unoba EP2

Below -20 C
n/a Avi-Motive W Lidok EP1 Gulfcrown EP1 Mobilux EP1 Alvania EP1 Multifak EP1 Unoba EP1

NOTE: Do not use pipe dope as a lubricant on PS15/16 Power Slips. Pipe dope is not a lubricant and if used causes slips to stick and foul the slip inserts. NOTE: To reduce the chance of inserts seizing in the insert slots, NOV recommends to remove inserts after each job, preserve the insert slot with light machine oil, EP-2 grease or any other preservation fluid that does not affect the friction coefficient with string weight compared to a none preserved insert slot.

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3: Lubrication and maintenance

Inspections
Daily inspections
1. Check exterior for worn and damaged parts 2. Check for loose and missing parts 3. Check all pins are properly locked 4. Check for worn hinge pins and hinge pin bores by trying to vertically move jaws from lever 5. Check for proper latch engagement of pedal. 6. Check that all bolts and nuts are secured by lock wire, lock tabs or cotter pins 7. Brush dies clean and check for wear. 8. Grease hinge pins through grease nipples. 9. Make sure the slip assembly inserts are free of mud and other debris. 10.Check the backs of slip bodies for stress cracks or abnormal wear. 11.Check and drain the filter/regulator bowl of any collected water. 12.PS16 only: Check the air system lubricator.

Monthly inspections
1. Take a strain on the string and release the slips. 2. Unlock the power slips from the master bushing. 3. Attach a hoist and lift the power slips clear of the master bushing. 4. Open and guide the slips around the drill string and place on rig floor OPEN. 5. Inspect the bowl hinge pin and holes for excess wear that could cause bowl halves to wobble when closed. Replace the hinge pin, if necessary. 6. Remove the guide ring and check the inside diameter for wear. If the inside diameter is worn more than 3/ 16" (4.76 mm), replace the guide ring. 7. Remove the cotter pins from the guide pin torque nuts and check for a minimum of 250 ft lb tightness. 8. Check the cotter pins on the slip hangers. Inspect the slip and hanger holes for any enlargement that may indicate wear. If worn, replace the slip assembly. 9. Check the backs of the slip body for wear or stress cracks. If cracks or excess wear is detected, replace the slip body. 10.PS16 only: Make sure that the roll pins through the screws attaching the top cover to the air cylinder rods are in place. If a pin is missing or sheared off, replace it and retighten the top cover. 11.Check the slip inserts for excess wear. Remove the inserts and check the backs for stress cracks. Replace if necessary. 12.Lubricate PS as specified in the Lubrication section and reinstall.

3 Monthly inspections
1. Carry out a paper test inspection

Maintenance procedures
Maintenance procedures assume the PS15/16 is removed from the master bushing and is on the rig floor, opened, with a hoist attached. Refer to Figure 10 when performing the procedures in this section.

Procedure rplacing the slip assembly

1. Order a replacement slip assembly(s) 2. Remove the cotter pins attaching the slip assembly hanger to the top cover. 3. Drive the pin out of the top cover clevis and the slip hanger. 4. Remove and discard the slip assembly. 5. Reverse the above steps to install a new slip assembly.

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Split elevator support

Slip hanger Air cylinder Insert

Slip body

Guard

Bowl assembly

Guide ring Air cylinde

Figure 10. PS16 exploded view

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3: Lubrication and maintenance

Replacing the slip inserts

Order a replacement insert set per Table 1. NOTE: The first four digits of the insert P/N indicates the size of the inserts. The next four digits indicates the quantity of inserts. A B after the number indicates a beveled insert.

Procedure
1. Remove and discard the screws and lockwashers retaining the old slip inserts in the slip body. 2. Remove and discard the old inserts. 3. Inspect the slip body dovetail slots for damage. If damaged, replace the slip assembly. 4. Slide new inserts into the slip body (Figure 11). NOTE: When replacing insert sets with both beveled and non-beveled inserts, the inserts with the beveled edges must be inserted into dovetail slots on the top and bottom with beveled edges out.

5. Use new lock washers and screws supplied with the insert set to retain inserts. 6. Tighten screws with the allen wrench provided.

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50000845-MAN-001 A 21 of 50

Replacing the guide ring Procedure

1. Order a new guide ring per Table 1. 2. Remove the four hex-head screws and washers attaching the guide ring to the PS16 bowl assembly. 3. Remove and discard the old guide ring. 4. Install a new guide ring. NOTE: Guide rings come in matched pairs or halves. Check that numbers stamped on the guide ring halves match before installing (Figure 7).

Replacing the bowl hinge pin Procedure

1. Order a replacement hinge pin (P/N 18121) and a cotter pin (P/N 51402-12). 2. Remove the old cotter pin and discard. 3. Drive the hinge pin up and out of bowl halves. 4. Install a new pin and cotter pin.

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3: Lubrication and maintenance

Lubrication
Procedure
1. Lubrication of the PS15/16 consists of charging the four grease fittings with EP grease once each trip and maintaining the oil level in the lubricator on the discharge of the filter/ regulator. NOTE: PS16 only: Use only 10-wt hydraulic oil or nondetergent motor oil as a lubricant in the air system. Use of any other type of oil or synthetic additive causes the seals in the air valves to swell and cease to function. 2. PS16 only: Check the level of oil in the lubricator located on the discharge of the PS16 filter/regulator. Fill the lubricator to operating level with appropriate oil. 3. Each trip charge the four grease fittings located on the PS15/16 guide pins with the appropriate general purpose EP grease (Figure 16). In addition, brush a generous quantity of EP grease onto the backs of the PS15/16 slip bodies.

Split elevator support

Q.D. coupler Air cylinder (2)

Relief valve

Q.D. coupler

Slip assembly (4)

Bowl assembly

Guide ring

Figure 16; PS16 lubrication points.

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50000845-MAN-001 A 23 of 50

Magnetic Particle Inspection

Annual inspection (power slip in use)
Annual Inspection.
1. Clean the surface from oil, grease, sand, paint and loose rust which may interfere with satisfactory inspection. 2. Carry out MPI according to ASTM E709, determine the type of defects and the degree by comparing defects to ASTM E125 reference photographs to NOV acceptance criteria. 3. Review the found defects and determine acceptability as per tables below 4. Examinations must be performed according to the continuous method, with sufficient overlap to ensure 100% coverage of the area or part under inspection.

Non-destructive examination
NOV power slips should be MPI examined according to the maintenance procedures. This magnetic particle examination should be conducted as outlined in the latest revision of the recommended practice API RP 8B as a minimum. The magnetic particle examination method consists of magnetizing the area to be inspected and then applying magnetic particles to the surface of the test area.

Evaluations of indications
Relevant indications: Only those indications with major dimensions greater than 1/16 Inch (1.6 mm) and associated with a surface rupture shall be considered relevant. Relevant indications are indications that results from, discontinuities within the test part. Non relevant indications are indications that results from excessive magnetizing current, structural design or permeability variances within the test parts. Any indication believed to be non-relevant shall be regarded as relevant and shall be reexamined to determine whether an actual defect exists. Linear indications shall be considered as those having a length of more than three times the width. Rounded indications shall be considered as those having a length less than three times the width. A lined indication shall be considered as a group of three more indications which touch an imaginary straight line connecting any two of the group.

For equipment delivered in accordance with API 8A & 8C PSL 1

Type
I II III IV V

Discontinuity description
Hot tears, cracks Shrinkage Inclusions Internal chills and chaplets Porosity

Max. degree critical areas

None Degree 2 Degree 2 Degree 1 Degree 1

Max. degree noncritical areas

Degree 1 Degree 2 Degree 2 Degree 1 Degree 2

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3: Lubrication and maintenance

For equipment delivered in accordance with API 8C PSL 2

Type
I II III IV V

Discontinuity description
Hot tears, cracks Shrinkage Inclusions Internal chills and chaplets Porosity

Max. degree critical areas

None None Degree 1 None Degree 1

Max. degree noncritical areas

None Degree 1 Degree 2 Degree 1 Degree 2

NOTE: Only a NOV facility or an authorized repair facility is allowed to remanufacture PS15/16s which have indications outside the acceptance criteria.

Tests
WARNING: Only original Varco BJ parts must be used. PS15/16s are produced from cast alloy heat treated steel and must not be welded in the field. Improper welding can cause cracks and brittleness in heat-affected areas which can result in dramatic weakening of the part and possible failure. Repairs involving welding and/or machining should be performed only by an Varco BJ authorized repair facility. Using a PS15/16 that has been improperly welded or repaired is dangerous.

(Paper) slip test procedure

See TSEL-0158

Shop repairs
Changing dies/inserts
Procedure 1. Remove the retaining pins by taking out the cotter pin CAUTION: Wear eye protection when removing or replacing inserts to protect against chip fragments 2. A die slot conditioner and die driver can be used to drive the dies out and recondition the die slots. 3. After replacing the inserts, the retaining pins with the cotter pins shall be reinstalled.

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4: Installation and commissioning

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50000845-MAN-001 A 25 of 50

Installation and commissioning

Pre-installation check list PS15/16
The following installation procedures assume that all pre-installation planning and rig up has been accomplished prior to PS15/16 installation. This includes:
A Varco pin drive master bushing is installed in accordance with Varco specifications and any bushing insert has been removed. PS16 only: Rig 100 to 150 psi air has been piped in, flushed clean, and pressure tested. The size of drill pipe to be used in rig operation has been determined.

Installation PS15/16 Procedure

Check that slip and slip inserts match drill pipe size in use. NOTE: The slip size (4-1/2" or 5-1/2") is stamped on the side of the upper slip body. The insert P/N is stamped on back of slip insert. A B stamped on the insert after the P/ N indicates a beveled edge insert for use on either the top or bottom of the slip dovetail slot.

Check that the installed guide ring is correct for the size of drill pipe in use. Guide rings can be identified by looking at the figure stamped on the end section of the two halves. (Figure 7).

Matching half identification stamped here

End stamp located here

I.D. measured here

Figure 7. Guide ring identification and measurement NOTE: An undersize guide ring can interfere with the tool joints causing severe equipment failure. An oversize guide ring cannot center pipe and tool joints can catch and accidentally set slips, resulting in severe damage.

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4: Installation and commissioning

Installation PS16 control system Procedure

Connect filter/regulator and lubricator assembly to the rig air standpipe. Set the regulator to 90 psi. Locate and mount the inline pilot operated valve and pipe in to the filter/regulator. Note that the inline valve must be mounted within the 23' reach of the two hoses supplied with the PS16. Mount the hand operated pilot valve and pipe in 1/4" tubing from the lubricator output to the valve inlet. Route 1/4" tubing from the hand operated valve to the pilot inlet of the inline valve. Hoist the PS16 onto the rig floor near the rotary table. NOTE: The PS16 weighs approximately 1,600 lb (725 kg)

Lubricate the power slips per the Lubrication section. Connect the two air hoses provided from the inline valve to the PS16 and check power slip operation by operating the hand valve several times. Take a strain on the drill string, if any, and remove the slips currently in use. Raise the PS16 off of the rig floor and open the bowl assembly. Guide the power slips around the drill string, if any, and lower into the master bushing (Figure 8). NOTE: To prevent the power slips from pulling out of the master bushing during operation, lock in the power slips with the master bushing pins.

Operate the control valve to SET and slowly lower the drill string to set slips.

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50000845-MAN-001 A 27 of 50

Varco Pin drive master bushing

Drill string

Figure 8. PS16 installation

Check out procedure PS15/16 Procedure

PS16 only: Check that the hand control pilot valve is in the SET position and latched. PS16 only: Check the system for air leaks. Repair as required. Put a strain on the drill string. Unlatch and operate the PS15/16 to the slip RELEASE position. The PS15/16 top cover should rise releasing the slips from the drill string. PS16 only: Check that the air cylinder rods are at the top of their travel. Operate the control valve to the SET position and slowly lower the drill string to set the slips. Check that the drill pipe is gripped evenly by the PS15/16 slips. If any problems are noted during the above procedure, troubleshoot the system using the fault finding procedures included in this manual.

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4: Installation and commissioning

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5: Operation

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50000845-MAN-001 A 29 of 50

Operations
Lifting the PS15/16
PS16

Procedure

Use a 4-way lifting spring with a SWL (safe working load) for min. 1,600 lb (727.3 kg) Attach the 4 hooks to the holes as shown in the picture Lift the PS16 CAUTION: When lifting, the cylinders may extract.

PS15 Procedure

Attach any lifting devices to the holes in the top cover Lift the PS15 WARNING: Do not attach any lifting device to the setting ring of the top cover.

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5: Operation

Operation PS15
Procedure
1. The slips are set by stepping on the step rail on the outside of the cover CAUTION: Make sure down far enough to go past the latch cover.

2. The slips are held set by the drill pipe weight and the latch with latch lock serves as a safety if the driller was to pick up the accidentally on the drill pipe, but didnt want the slips to come up. 3. To allow the slips to come up, step on the latch-lock-pedal. WARNING: Ensure the pipe has stalled prior to setting the slips. NOTE: Ensure there is sufficient weight before using the PS, e.g. after the bottom hole and heavy weight has been run. WARNING: Power slips should be left in the locked or SET position while supporting pipe or casing and not released until secondary support of the string is in place. Under certain conditions, e.g., very light loads, releasing the slips before picking up the load can result in a dropped string.

Theory of operation PS16

When the hand-operated pilot control valve is operated to the SET position, the 90 psi pilot air stream is removed from the inline valve. This allows the spring-loaded internal valves to direct 90 psi air from the filter/regulator through the low pressure hoses to operate the check valve located on the PS16 (Figure 6). Releasing the check valve exhausts air from the bottom of the air cylinders through the inline valve to the atmosphere. Taking a strain on the drill string and moving the hand control to the RELEASE position directs a 90 psi air stream to the inline valve operating internal valves, directing air from the filter/regulator to the bottom of the air cylinders located on the PS16. This air pressure extends the cylinder rods, raising the top cover and attached slips, releasing the drill pipe. WARNING: Do not use the 6-5/8" power slips as anything other than a tripping tool. Severe damage can result when drilling ahead using 6-5/8" pipe and the PS16.

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50000845-MAN-001 A 31 of 50

Setting the power slips Procedure

Take a strain on the drill string. Unlatch and operate the hand control pilot valve to the SET position. Slowly lower the drill string to automatically set the slips.

Releasing power slips Procedure

Take a strain on the drill string. Unlatch the hand control pilot valve and move the control handle to the RELEASE position. The PS16 top cover rises, releasing the slips (Figure 9).

Slip released

32 (813)

32 (813)

Slip set

26 (660) 17.5 (445)

Varco pin drive master bushing

Figure 9. PS16 operation

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5: Operation

Procedure changing PS16 slips

CAUTION: When changing the slips, use the safety clamp which will prevent the slips to sag when disconnecting the air supply. The safety clamp is a back-up for the inline operated operated check valve.Normally, the check valve blocks the trapped air when slips are in the UP-position. In case of any internal leakage due to wear or tear the slips may be sagging, resulting in a possible dangerous situation.

Safety clamp open position

Safety clamp

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50000845-MAN-001 A 33 of 50

Assembly and dis-assembly

Safety
NOTE: Use the drawings for reference

WARNING: Make sure that all pneumatic lines are isolated before any work is performed on the PS. Procedure prior to working on the PS16 or any of its parts If the PS is connected to a power unit, bleed the system prior to repair. To bleed the PS; 1. Shut the valve in the Pressure line 2. Shut off the power unit 3. Give command <slips up> and <slips set> a number of times

WARNING: When working on the PS, lock and tag the controls in order to prevent unexpected movement of the PS. WARNING: Do not weld on PS or individual parts

NOTE: Prior to assembly or disassembly, clean the PS thoroughly with a steam-cleaner in order to prevent the parts from getting contaminated with dirt, mud etc.

Before (dis)assembly of the PS make sure:

1. All tools are at hand 2. Hoisting equipment is available 3. Lifting equipment is suitable for handling heavy parts (crane, lifting straps, chains, eyes etc)

Torques
Use the proper torque for assembly parts. Applying too much torque easily could damage cartridges.

Required tools
For normal maintenance and repair, standard tools will be sufficient for all work. However, bigger size spanners may be required for hydraulic tubes

Special tools
No special tools are needed.

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6: Assembly

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50000845-MAN-001 A 35 of 50

Trouble shooting
Troubleshooting information is provided in the following table. Proper correction procedures, or references to procedures contained in the Maintenance or Installation sections of this manual, are detailed in the solution column of the table. When problems cannot be solved, contact an authorized Varco repair facility

Overview possible problems

Symptom
Slips sticking on release Slips do not release

Probable cause
Insufficient lubrication Insufficient strain taken PS16 only: Low or no air pressure.

Remedy
Lubricate slip bodies and grease fittings with EP grease per Lubrication section. Take a strain on the drill string. on drill string. Check hoses to and frominline valve for crimping or obstruction; remove. Check pressure setting on filter/regulator. Readjust to 90 psi, if necessary. If no pressure, check filter and clean and replace. Check that 1/4" tubing to and from control valve is not crimped or crushed. Replace, if necessary. Check for air pressure from valve. Clean and/or replace, if necessary. Clean and lubricate per Lubrication section. Check hoses to and from inline valve for crimping or obstructionremove. Check output from inline valve. Clean and/or replace, if necessary. Clean or replace check valve. Clean slip inserts. Replace inserts per Maintenance section. Replace slip assembly(s) per Maintenance section. Measure and/or replace guide ring per Maintenance section. Pull slips and check hinge pin for wear. Replace, if necessary.

Slips do not release.

PS16 only: No output from control pilot valve. PS16 only: No output from inline valve.

Slips do not set.

Dirty or dry slips or bowl. PS16 only: No air pressure from inline valve to operate check valve.

Slips do not grip pipe.

PS16 only: Air from cylinders not exhausting through check valve. Dirty slip inserts. Worn inserts Worn slip assembly(s)

Pipe or tool joints catching on slip segments during Worn or oversize guide ring. operation. Bowl hinge pin worn.

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7: Trouble shooting

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50000845-MAN-001 A 37 of 50

Appendix
ATEX

Temperature F

85 83 81 79 77 75 73 71 69 67 65 1 3 5 7 9 11 13 15 17 19
3. Connector coupling, inlet
1. Cylinder rod side

2. Cylinder piston side

4. Connector coupling, outlet

Number of cycles

Over a limited period the temperature of the PS16 was measured while it was running on the test bench with exaggerated cycle speed. A normal cycle would take about 3 minutes, while during the test there was a continuous cycling for 20 cycles raising and setting the slips 10 times. Conclusion: The maximum temperature measured was decreasing, also compared to the ambient temperature. The tool will be classified as CE Ex IIG2 T5 (temperature class 100 C).

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50000845-MAN-001 A 38 of 50

8: Appendixes

Storage, transport & scrapping.

The following sections detail proper disassembly of the tool to comply with various environmental requirements.

Storage
When the PS is not being used for a longer period then 3 days the following steps should be carried out: 1. Remove the slip assembly. 2. Clean PS slip assembly. 3. Grease PS and slip assembly as described in checklist lubrication. 4. Place PS in closed position. 5. Grease all blank parts. 6. Use an extreme pressure, multi-purpose, lithium based grease of No. 1 or No. 2 consistency and multi grade motor oil. 7. Grease trigger finger-shaft. 8. Clean and cap Quick Disconnect Couplings.

Transport
1. Lift the PS by the lifting eyes only. 2. The best way of transporting the PS is in its original crate. Use oiled paper and seal the box with plastic from leaking when stored outside. Secure the top.

Scrapping
1. The tool contains, grease, aluminium, steel, rubbers, plastic and several assembled components from undefined consistency or mixtures. The tool can be contaminated with mud. 2. When the tool is taken out of service it is recommended to disassemble the tool in a place where drainage for waste fluids is possible. CAUTION: Mud and grease are unsafe when touched by the skin. Always wear gloves and safety goggles when disassembling the tool. 3. Mud and grease are unsafe when touched by the skin. Always wear gloves and safety goggles when disassembly the tool. 4. Remove all quick-disconnects, hoses, cylinders and manifold blocks. 5. Clean the tool with a steam cleaner. 6. Carry of to proper place for final storage or destruction.

Lubrication before storage

Apply grease to all grease points according to the chapter Maintenance, prior to storage of the tool.

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Torque values (US)

Bolts Lubricated with Light Machine Oil Grade 8
Dia. Threads per inch Min. Torque (ft lb) Max. Torque (ft lb) 12.6 26 47 74 116 158 231 399 630 945 1344 1911 2499 3318 Clamp force (lb) 2860 3720 7000 9550 12750 16100 20350 30100 41600 54500 68700 87200 104000 126500

Bolts lubricated with Antiseize compound Grade 8

Min. Torque (ft lb) 8.6 17.8 32 50 78 107 157 271 428 641 912 1297 1696 2252 Max. Torque (ft lb) 9.5 19.7 35 55 87 118 173 299 473 709 1008 1433 1874 2489 Clamp force (lb) 2860 3720 7000 9550 12750 16100 20350 30100 41600 54400 68700 87200 104000 126500

Coarse Thread Series, UNC 1/4 20 11.4 5/16 18 24 3/8 16 43 7/16 14 67 1/2 13 105 9/16 12 143 5/8 11 209 3/4 10 361 7/8 9 570 1 8 855 1 1/8 7 1216 1 1/4 7 1729 1 3/8 6 2261 1 1/2 6 3002

Tensile Strength = 150,000 psi to 1 dia. Proof Strength = 120,000 psi Bolts Lubricated with Light Machine Oil Grade 8 Dia. Threads per inch Min. Torque (ft lb)
13.3189 24 48 76 114 162 228 399 627 950 1368 1900 2584 3382

Bolts lubricated with Antiseize compound Grade 8

Max. Torque (ft lb)

14.7 26 53 84 126 179 252 441 693 1050 1512 2100 2856 3738

Clamp force (lb)

3280 5220 7900 10700 14400 18250 23000 33600 45800 59700 77000 96600 118400 142200

Min. Torque (ft lb)

10 17.8 36 57 86 121 171 299 470 713 1026 1425 1938 2537

Max. Torque (ft lb)

11 19.7 39 63 95 134 189 331 520 788 1134 1565 2142 2804

Clamp force (lb)

3280 5220 7900 10700 14400 18250 23000 33600 45800 59700 77000 96600 118400 142200

Fine Thread Series, UNF 1/4 28 5/16 24 3/8 24 7/16 20 1/2 20 9/16 18 5/8 18 3/4 16 7/8 14 1 14 1 1/8 12 1 1/4 12 1 3/8 12 1 1/2 12

Tensile Strength = 150,000 psi to 1 dia. Proof Strength = 120,000 psi

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8: Appendixes

Torque values (metric)

Bolts Lubricated with Light Machine Oil Grade 8 Diamete Threads r per inch Min. Torque (Nm) Max. Torque (Nm) Clamp force (N) Bolts lubricated with Antiseize compound Grade 8 Min. Torque (Nm) Max. Torque (Nm) Clamp force (N)

Coarse Thread Series, UNC 1/4 20 15.5 5/16 18 32.6 3/8 16 58.5 7/16 14 91.1 1/2 13 143 9/16 12 195 5/8 11 284 3/4 10 491 7/8 9 775 1 8 1163 1 1/8 7 1654 1 1/4 7 2351 1 3/8 6 3075 1 1/2 6 4082

17.14 35.4 64 100.6 158 215 314 542 857 1285 1828 2598 3398 4512

12870 16740 32500 42980 57380 72450 91580 135450 187200 245250 309150 382400 468000 569250

11.7 24.2 43.5 68 106 145.5 213.5 368 582 872 1240 1764 2306 3062

12.9 26.8 47.6 92.5 118 160 235 407 643 965 1370 1949 2549 3385

12870 16740 31500 42980 57380 72450 91580 135450 187200 245250 309150 392400 468000 569250

Bolts Lubricated with Light Machine Oil Grade 8 Diamete Threads r per inch Min. Torque (Nm) Max. Torque (Nm) Clamp force (N)

Bolts lubricated with Antiseize compound Grade 8 Min. Torque (Nm) Max. Torque (Nm) Clamp force (N)

Fine Thread Series, UNF 1/4 28 5/16 24 3/8 24 7/16 20 1/2 20 9/16 18 5/8 18 3/4 16 7/8 14 1 14 1 1/8 12 1 1/4 12 1 3/8 12 1 1/2 12

18.1 32.6 65.3 103 155 220 310 542 853 1292 1860 2584 3514 4599

20 35 72 114 171 239 343 600 943 1428 2056 2856 3884 5083

14760 23490 35550 48150 64800 82130 103500 151200 206100 268650 346500 434700 532800 639900

13.6 24.2 49 77.5 117 165 232 406 639 970 1396 1938 2635 3450

15 26.8 53 86 129 182 257 450 707 1071 1542 2128 2913 3813

14760 23490 35550 48150 64800 82130 103500 151200 206100 268650 346500 434700 532800 639900

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9: Drawings

Document number Revision Page

50000875-MAN-001 A 41 of 50

Drawings & Parts

PS15 main assembly
3 4 5

24 16 23 2 21 1 22 31 10 11 13 18 29 28 29 12 25 32

34 33 14

29 27 26 8 7 6

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Document number Revision Page

50000875-MAN-001 A 42 of 50

9: Drawings

Pos
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Partnumber
51404-24 18121 74020 51435-14 50914-C ? 19123 50810-N-C-5 72836 50006-5-C5 50906-C 19818 19825 74623 19819 51402-10 17173 18286-1 18286 200220 51404-12 75653 7760 19856 51403-12 50008-32-S 50908-C 53201 18191 See Table See Table See Table 50108-6-S 51108

Description
Pin, Cotter Pin, Hinge Nut, Torque* Pin, Cotter* Lockwasher* Lockwire Screw, Drilled* Washer, Flat* Cover, Top Screw, Hex-hd Lockwasher Plate, Retainer Seal, Wiper Spring Cartridge Assy Bushing, Cartridge Pin, Cotter Pin, Latch Spring, Latch Rh Spring, Latch Lh Latch, modified, see next image Pin, Cotter Pin, Up Slip hanger Hanger, slip** Pin, Low Slip Hanger** Pin, Cotter ** Screw, Hex-hd Lockwasher Grease Fitting Bowl Set Bottom Guide Set Slip Set Insert Set** Screw, Socket-hd** Lockwasher**

Qty
1 1 4 4 4 A R4 4 1 4 4 2 4 4 4 1 1 1 1 1 4 4 4 4 8 4 4 4 1 1 1 1 8 8

* Part of spring cartridge Assembly PN 74623 **Part of Slip Assembly, see table for PN

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9: Drawings

Document number Revision Page

50000875-MAN-001 A 43 of 50

Modified latch and lock assy PN 200220

Pos
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

Partnumber
200221 200222 939534-4 200223 939248-4 200224 200225 32482 200227 200228 200229 939672-16 939672-18 939672-27 18286-1 18286-2 50812-R-S 200226

Description
Topplate indicator Pin Eye bolt Modified latch Nut Adjustment nut Foot pedal Torsion spring Pin Cam plate Latch pin Cotter pin Cotter pin Cotter pin Spring, Latch right Spring, Latch left Washer, regular Work instructions drawing

Qty
1 1 2 1 2 2 1 1 1 2 1 5 1 1 1 1 1 1

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Document number Revision Page

50000875-MAN-001 A 44 of 50

9: Drawings

PS16 drawing numbers

Drawing No.
75942 79195 93283 93360 79011 93515

Name
PS16 Assembly PS16 Installation Pilot Air Valve PS16 pneumatic schematic Guide set Installation

PS16 Parts

24

23

2 Pl. 7 2 Pl. 20 Guide pins 14 4 Pl. 50 39 .31 47

4 Pl.

27 4 Pl.

45 49 52 44

4 Pl. 53 4 Pl. 6 29 5 2 Ref

38 42 37

C
10 Ref 13

42

3 Outlet port 4 29 4 Pl. 8 Ref

Ref

18

Ref 31 32 8 4 Pl.

25 4 Pl.

19 4 Pl.

48

4 Pl. 21 4 Pl. 22 5 Ref

11 Ref

View C - C

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9: Drawings

Document number Revision Page

50000875-MAN-001 A 45 of 50

Ref 3

Ref 11 35

45 37 46 36 43

51

.15 2Pl.

9 Ref 12 28 2 27 Ref

3 17 18 41 33 34 15 16 11 13 37 51

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Document number Revision Page

50000875-MAN-001 A 46 of 50

9: Drawings

Table 1; PS16 Parts list

Item. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Description
Bowl Top cover Hose guard Guide bushing Retainer plate Guide pin Thrust washer Socket-hd. drilled screw Hanger pin Wiper ring seal Air cylinder Bowl hinge pin Relief valve side outlet Torque nut - 250 ft lb 90 Elbow, ext pipe Plug, ext pipe Cap screw, hex-hd. Flat washer Lock washer, hicollar Roll pin Cap screw, hex-hd. Lock washer, reg Flat washer Cap screw, hex-hd. Cap screw, hex-hd. Grease fitting Cotter pin Cotter pin Grease, severe service Never seez Hex nut, slotted Cotter pin Hose assembly Hose assembly Connector, ext pipe Valved nipple, Q/D ext pipe Pipe reducer ext/int Valved coupler, Q/D ext pipe Lock washer, reg. Street elbow Lock washer

Part number
77097 79426 77128 19819 19818 77101 77122 77155 75653 19825 77133 18121 89458 74020 56506-12-8-S 53000-12-S 50008-12-C5 50808-N-C 51112-C 51604-14 50006-5-C5 . 50906-C 79143 50016-18-C5 50008-32-S 53201 51404-12 51404-24 56003 19709 50512-C 51402-12 58624P230037 58624P230057 56501-12-8-S 7735 56700-12-8-S 7843 50914-C 56702-8-8-S 50908-C

Qty.
1 1 1 4 2 4 2 4 4 4 2 1 1 4 2 1 8 8 4 2 4 4 2 2 4 4 4 1 A/R A/R 4 4 1 1 2 1 1 1 4 1 8

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9: Drawings

Document number Revision Page

50000875-MAN-001 A 47 of 50

Table 1; PS16 Parts list (cont.)

Item. No.
42 43 44 45 46 47 48 49 50 51 52 53

Description
Dust plug, Q/D Dust cap, Q/D Check valve, pilot operated Elbow, 1/2" Tee Slip assembly Guide ring Tube Stud Cover assembly check valve Elbow Roll pin

Part number
55914-8 55915-8 80401 56506-8-4-S 56162-8-8-S See Figure 5 See Table 1 80381 86818 80380 56506-4-4-S 51603-16

Qty.
1 1 1 1 1 4 1 1 4 2 1 4

PS-16

POS 1

90

POS 2 7

Handle 6 Latch

3 Ref

10

Figure 14

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Document number Revision Page

50000875-MAN-001 A 48 of 50

9: Drawings

Control system parts list

Item. No.
1 2 3 4 5 6 7 8 9 10

Description
Close nipple Lubricator assembly Male pipe nipple, Q/D Hose assembly, 23 ft Male pipe coupler, Q/D Inline valve, pilot operated Filter-regulator Elbow 90 - int. pipe Pipe nipple Hand control pilot valve

Part number
53908-B 11836 7735 11814 7843 93284 11883 56707-8-8-S 52008-24-G 93283

Qty.
1 1 2 2 2 1 1 2 1 1

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9: Drawings

Document number Revision Page

50000875-MAN-001 A 49 of 50

Figure 15; slip assembly and parts list

Figure 15 Drill pipe size

3-1/2" 4" 4-1/2" 4-1/2" 5" 5-1/2" 6-5/8"

Slip assy P/N

7686 7685 7684 7691 7690 7689

Slip body P/N

7682 7682 7682 7687 7687 7687 7696-A

Insert Size
4-1/2" 4-1/2" 4-1/2" 5-1/2" 5-1/2" 5-1/2" 6-5/8"

P/N
2163 2163B 2164 2164B 2165 2168 2168B 2169 2169B 2170

Qty
8 4 8 4 12 8 4 8 4 12

2632-68-12 18

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Document number Revision Page

50000875-MAN-001 A 50 of 50

9: Drawings

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