7.

4 DESIGN STIPULATIONS: ( For 20% of quary sand replacing by sand) Grade Designation Type of cement Fine Aggregate Sp. Gravity Cement Sp. Gravity Fine Aggregate M-20 O.P.C-53grade Zone-II 3.15 2.66

Sp. Gravity Coarse Aggregate 2.68 TARGET MEAN STRENGTH fck =fck+(Sxt) = 20 + (4.0 X 1.65) = 26.6 MPa SELECTION OF WATER CEMENT RATIO Water cement ratio = 0.45 AIR CONTENT Air content=2% CALCULATE OF WATER CONTENT Water content =186 kg (As per Table No. 4, IS: 10262) % of fine Agg =35% SAND CONTENT Sand content=35+1.5% =36.5% CALCULATE THE CEMENT CONTENT w/c = 0.45 186/0.45 =c Cement content =414kg/m3 CALCULATE C.A &F.A (AS PER IS: 10262, CI, NO.3.5.1)

V = (w+(c/sc) + (1/p) (fa/sfa)) x (1/1000) 1-0.02 = (186+ (414/3.15) + (1/0.365) x (fa/2.66) x (1/1000) Fa= 643.29 kg/m3
Where: V = absolute volume of fresh concrete, which is equal to gross volume (m3) minus the volume of entrapped air, W = mass of water (kg) per m3 of concrete, C = mass of cement (kg) per m3 of concrete, Sc = specific gravity of cement, (p) = Ratio of fine aggregate to total aggregate by absolute volume, (fa) , (ca) = total mass of fine aggregate and coarse aggregate (kg) per m3 of Concrete respectively, and Sfa ,Sca = specific gravities of saturated surface dry fine aggregate and Coarse aggregate respectively. CALCULATE THE QUARY SAND (20%) Silica fume =643.29X20/100=128.65kg/m3 COARSE AGGREGATE C.A= (1-P/P)Xfax(sca/ sfa) = (1-0.365/0.365) x643.29x (2.68/2.66) =1127.56kg/m3 Hence mix design per m3 7.5 MIX PROPORTION

TABLE 7 MIX PROPORTION

Cement (kg)
414

FA (kg) 643.29

CA (kg) 1127.56

QUARRY DUST (kg) 128.65

Water (liter) 186

Cement =414 kg Water = 186 kg Fine aggregate = 643.29 kg coarse aggregate = 1127.56 kg CEMENT: F.A.: C.A/WATER = 1:1.55: 2.72/0.45

7.4 DESIGN STIPULATIONS: ( For 30% of quary sand replacing by sand) Grade Designation Type of cement Fine Aggregate Sp. Gravity Cement Sp. Gravity Fine Aggregate M-20 O.P.C-53grade Zone-II 3.15 2.66

Sp. Gravity Coarse Aggregate 2.68 TARGET MEAN STRENGTH fck =fck+(Sxt) = 20 + (4.0 X 1.65) = 26.6 MPa SELECTION OF WATER CEMENT RATIO Water cement ratio = 0.45 AIR CONTENT Air content=2% CALCULATE OF WATER CONTENT Water content =186 kg (As per Table No. 4, IS: 10262) % of fine Agg =35% SAND CONTENT Sand content=35+1.5% =36.5% CALCULATE THE CEMENT CONTENT w/c = 0.45 186/0.45 =c Cement content =414kg/m3

CALCULATE C.A &F.A (AS PER IS: 10262, CI, NO.3.5.1)

V = (w+(c/sc) + (1/p) (fa/sfa)) x (1/1000) 1-0.02 = (186+ (414/3.15) + (1/0.365) x (fa/2.66) x (1/1000) Fa= 643.29 kg/m3
Where: V = absolute volume of fresh concrete, which is equal to gross volume (m3) minus the volume of entrapped air, W = mass of water (kg) per m3 of concrete, C = mass of cement (kg) per m3 of concrete, Sc = specific gravity of cement, (p) = Ratio of fine aggregate to total aggregate by absolute volume, (fa) , (ca) = total mass of fine aggregate and coarse aggregate (kg) per m3 of Concrete respectively, and Sfa ,Sca = specific gravities of saturated surface dry fine aggregate and Coarse aggregate respectively. CALCULATE THE QUARY SAND (20%) Quary dust =643.29X30/100=192.98kg/m3 COURSE AGGREGATE C.A= (1-P/P)Xfax(sca/ sfa) = (1-0.365/0.365) x643.29x (2.68/2.66) =1127.56kg/m3 Hence mix design per m3

7.5 MIX PROPORTION TABLE 7 MIX PROPORTION

Cement (kg)
414

FA (kg) 643.29

CA (kg) 1127.56

QUARRY DUST (kg) 192.98

Water (liter) 186

Cement =414 kg Water = 186 kg Fine aggregate = 643.29 kg coarse aggregate = 1127.56 kg CEMENT: F.A.: C.A/WATER = 1:1.55: 2.72/0.45

7.4 DESIGN STIPULATIONS: ( For 10% of quary sand replacing by sand) Grade Designation Type of cement Fine Aggregate Sp. Gravity Cement Sp. Gravity Fine Aggregate M-20 O.P.C-53grade Zone-II 3.15 2.66

Sp. Gravity Coarse Aggregate 2.68 TARGET MEAN STRENGTH fck =fck+(Sxt) = 20 + (4.0 X 1.65) = 26.6 MPa SELECTION OF WATER CEMENT RATIO Water cement ratio = 0.45 AIR CONTENT Air content=2% CALCULATE OF WATER CONTENT Water content =186 kg (As per Table No. 4, IS: 10262) % of fine Agg =35% SAND CONTENT Sand content=35+1.5% =36.5% CALCULATE THE CEMENT CONTENT w/c = 0.45 186/0.45 =c Cement content =414kg/m3 CALCULATE C.A &F.A (AS PER IS: 10262, CI, NO.3.5.1)

V = (w+(c/sc) + (1/p) (fa/sfa)) x (1/1000) 1-0.02 = (186+ (414/3.15) + (1/0.365) x (fa/2.66) x (1/1000) Fa= 643.29 kg/m3
Where: V = absolute volume of fresh concrete, which is equal to gross volume (m3) minus the volume of entrapped air, W = mass of water (kg) per m3 of concrete, C = mass of cement (kg) per m3 of concrete, Sc = specific gravity of cement, (p) = Ratio of fine aggregate to total aggregate by absolute volume, (fa) , (ca) = total mass of fine aggregate and coarse aggregate (kg) per m3 of Concrete respectively, and Sfa ,Sca = specific gravities of saturated surface dry fine aggregate and Coarse aggregate respectively. CALCULATE THE QUARY SAND (10%) Silica fume =643.29X10/100=64.32kg/m3 COARSE AGGREGATE C.A= (1-P/P)Xfax(sca/ sfa) = (1-0.365/0.365) x643.29x (2.68/2.66) =1127.56kg/m3 Hence mix design per m3 7.5 MIX PROPORTION

TABLE 7 MIX PROPORTION

Cement (kg)
414

FA (kg) 643.29

CA (kg) 1127.56

QUARRY DUST (kg) 64.32

Water (liter) 186

Cement =414 kg Water = 186 kg Fine aggregate = 643.29 kg coarse aggregate = 1127.56 kg CEMENT: F.A.: C.A/WATER = 1:1.55: 2.72/0.45