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Plasma Ghid Depanare LG 40 To 60
Plasma Ghid Depanare LG 40 To 60
Symptom
Cause
(Bad X-Board PCB)
Countermeasure
Change X board
CHECK Point 1. Check after X-Board change 2. Do shortage check neighboring pins of FPC* connector 3. Check soldering condition of defect pin 4. Scan the pattern connected to defect pin with Microscpoe *FPC : Flat Pin Connector
2/88
Symptom
Cause
Countermeasure
PCB
Red & Green pin of left lower 4th FPC short Change X-Board
Defect Point : Short on the PCB just above connector
1. Cause : Short by solder bridge - Can not observe with naked eye - When connector open, pattern is OK
Check Point 1. Check the contact status with connector(foreign material, soldering condition) 2. Replace X Board and check again.(If OK, X-Board is defected) 3. By tracing defected line, check the contact condition of FPC and other connectors, IC output stage and PCB pattern. 4. If no problem, check the connector lead board.
3/88
Symptom
Cause
Countermeasure
Check Point 1. Check the contact status with connector(foreign material, soldering condition) 2. Replace X Board and check again.(If OK, X-Board is defected) 3. By tracing defected line, check the contact condition of FPC and other connectors, IC output stage and PCB pattern. 4. If no problem, check the connector lead board.
4/88
Symptom
Cause
Countermeasure
SHORT
Foreign Material(Iron powder) in the Connector Gap
Insulation tape
Check Point 1. Trace defected line 2. Check the condition of FPC and connector on the X-Board, IC Output stage and Electrode line.
5/88
Symptom
Cause
Keep horizontal, or can be defected
Countermeasure
OPEN Interfere with mechanical structure when Module assembling Cold soldering at Connector 1. Outbreak during heat run 2. ADD Electrode open at one color Raster or White screen(No discharge)
Use Connector fixing iron plate Keep the contact point horizontal when interfere with mechanical parts
Check Point 1. Trace defected line and check the condition of FPC and connector on X-Board, IC Output stage and Electrode line.
6/88
Symptom
Cause
Countermeasure
ADD Pattern
ADD open
Check Point 1. Replace X Board and check again(Still problem, change the Panel) 2. Check the connection status of Panel side. 3. Check the connection condition of connector of Panel side and the FPC at upper ACF. If it is OK, check Panel pad
7/88
Countermeasure
Panel Electrode
~ ACF
Resistance B
Check Point 1. Check the connection condition - Press the connector and reconnect 2. Check the soldering condition of Connector lead 3. Replace X Board and check again; Panel connector side or Circuit connector side Board defect, in case of one line, check the output stage of Drive IC(Cold soldering/Pattern) If problems in input stage, several lines display
* The difference of ADD open and Short ? ADD open : Black vertical bar at Raster ADD short : Different color vertical bar at Raster
8/88
Symptom
Cause
Control board
Countermeasure
Con 1
Con 2 X-board
ADD short at raster screen and ADD open at white screen appear at some area after 20 minute HeatRun.
Check Point 1. Check the 5V(Logic voltage) input to DC-DC If it is lower than 5V, it makes similar problem 2. Check X Board(Open or Short circuit) 3. Check the connection condition(conncetion status, foreign material at connector, etc) 4. Check the drive IC at X Board(If defected, change the Board) 5. Confirm the connection of the connector
9/88
Symptom
Cause
Countermeasure
Change X-BOARD
X-DRV IC CLK LE
Short
Check Point Driver clock line at X Driver Board is designed to operate in A and B group Short circuit at clock line of Drive IC If problem at input stage, several lines are defected at one point Replace the X Board of defected point
10/88
Symptom
Cause
Countermeasure
<X-board>
connector Chip Resistors
1
M o d u l e
Change X Board
Electrode Pattern
Check Point 1. Check the connection condition of the Connector. 2. Check the cold soldering.
11/88
Symptom
Cause
Countermeasure
Resistance between 186 pin of U3 and 7 pin of U300 is 62 Normal condition : 2 Because of foreign material in Via hole at U300 side Via hole
U3 ALTERA Chip
Check Point 1. Measure the resistance of Via holes between U3 and U300 at Control Board and compare with that of normal.(Normal : 2~3 ) 2. Resistance increases as temperature rises.
12/88
Symptom
Cause
Countermeasure
- Open circuit between pin 7 of U200 and pin 7 of U7 Replace Control Board - Resistance between two pins varies from 19 ohm ~ 45Kohm
Check Point 1. Observe the symptom during Heat-Run at 45 degree. 2. Check the resistance of VIA holes of suspect ICs
13/88
Symptom
- When Power On, Fan operates but No OSD displays - LED(D3) of Control Board doesnt operate
D1 D3 PROM(U40)
Cause
Countermeasure
D4
1. Because Control data on PROM(U40) doesnt download to FPGA, it cant generate control signal to X,Y and Z Board. 2. Defected ALTERA.
FPGA * For normal operation, PROM program should be downloaded to FPGA, and each PROM has correspondent FPGA. See left picture.
CONTROL BOARD
Check Point 1. Check D1, D3 & D4 on Control Board - D1 : ON with 5V - D3 : ON when PROM finishes program download from ALTERA chip - D4 : ON when signal is applied
14/88
Symptom
Cause
Control Board
Countermeasure
Touch point(Marked) No signal or at PC mode, dark red raster displays. This is darker than normal Red signal. Neighboring Pins of U1(FPGA) touch
Check Point - TV VSC board - Board connector(50 pin) contact point - Control board of Module
15/88
Symptoms
Cause
1. CN1 on Vs Board cold soldering 2. Spark marks between CN1 and Vs Board -> It makes them open
Countermeasure
Solder land
Check Point 1. Check Vs, Va with multimeter(No Vs output) 2. Separate SMPS Board and VSC Board and check all voltage output stage 3. Check FET, TR, Diode and Resistor(especially Cement Resistor) 4. Observe PCB Pattern and soldering condition with naked eyes
16/88
40 ~ 42 Inch
42 PDP Flicker and No Raster Troubleshooting Guide
42 Inch
Y-Board
17/88
P6 P4
amplified
: outside Leg : inside Leg P 6, P 4 both are the first pin, when wiring, it should be done as picture shown. (bend the wire to Y-Driver B/D not to Y-B/D . If not there can be noise)
amplified
18/88
Be sure not to misconnect the line. See the picture precisely and then connect jump wire at the exact point
19/88
X CANVAS
cause : bad connection between Y-Board and #1, 2 pin of Y-Drive Board Connector
troubleshooting : connect bad linking between Y-Board & Y-Drive with jump wire (all 4 parts)
No Power
X CANVAS X CANVAS
normal
Check the power supply & main power S/W on Check EMI board fuse (check the rated capacity )
21/88
No Raster
X CANVAS X CANVAS
when Powers on, after 2 ~ 3 sec, its off ( LED changing green into red )
normal
CHECK : remove STB and operate monitor individually. (check STB defect or Monitor defect ) When using ANALOG STB, check STB only MN-42PZ10 only STB : RN-BA11 Remove each Boards power supply connector and check the power is off. When the power is not off,replace the related board.
22/88
No Picture
X CANVAS X CANVAS
normal
Core checkpoint : remove STB and operate monitor individually. (check whether STBs a defect or monitors one) With monitor defect, check VSC and then Controller Board. Troubleshooting : replace VSC Board
23/88
normal
Cause : Y-Drive ( Bottom ) defect Troubleshooting : Y-Drive (lower part) replacement This problem is shown in the bottom of screen, So it is caused by Y-Drive
normal
Y-Drive Board ( Top ) Cause : Y-Drive Board (upper part) defect Troubleshooting : Y-Drive Board replacement
25/88
No Picture
X CANVAS X CANVAS
cause : PD-501 Connector contact point defect troubleshooting : PD-501 Connector replacement (with PD-501 Connector contact point defect, Various defect symptoms can be seen)
26/88
normal picture with high frequency noise (bee) SMPS is supposed to operate with high frequency so small noise is not considered as a defect. Power (SMPS) Board 1. C8178 0.22/50V add 2. Open C8139 right lead, and then connect it to R8164 right lead. Improved since Nov,2001
normal
Open C8139 right lead and then wire R8164 right lead
normal
X-Board ( Left ) power supply check X-Board ( Left )Connector check X-Board ( Left ) replacement
28/88
stripe in right-2/5 area X-Board ( Left ) power supply check X-Board ( Left ) Connector check X-Board ( Left ) replacement
normal
29/88
normal
X-Board ( Right ) power supply check X-Board ( Right )Connector check X-Board ( Right ) replacement
30/88
normal
X-Board ( Right ) power supply check X-Board ( Right )Connector check X-Board ( Right ) replacement
31/88
No Red
X CANVAS X CANVAS
no Red ( B or G )
normal
Test Monitor individually. If detect a problem with monitor, check VSC Board. If it has a problem with STB connecting, focus on 25 Pin. Be sure not to connect 5 Pin (AP-EA10) by force 25 Pin Cable P/No : GVZ AP-EA10
32/88
42 Inch
When you handle COF CONNECTOR, dont pressure. First release LOCK and separate. If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!!
COF Connector
Warning When you exchange X-Board, first you should separate COF Connector. Be careful to handle it. COF Connector is attached to Module. When COF Connector is broken, Module ASSY must be replaced a new one.
33/88
Lifted condition
Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD.
Warning Its easy to separate it by releasing Connector Lock . Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD
34/88
Warning Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace a new Y-Board. In case of COF Connector, Module Assembly.
35/88
Separate the fixed Screw of Z-Board. Pull out Lock as shown in arrow. Warning
Pull COF Connector as shown in arrow. Its easy to separate COF on condition that Z-Board Screw is separated. In case Z-Board is assembled, its really hard to separate.
COF Connector
Be careful not to tear COF Connector. If COF Connector is torn, replace a new Module Assembly
36/88
PUSH
PUSH
PUSH
PUSH
PULL
37/88
38/88
Warning
Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module.
39/88
OK
Z - Board Change. OK
Y - Board Change.
OK
VSC- Board Change. OK VSC - Board Change. Sound Output IC Short Check
40/88
Symptom : As soon as the power on, its off in 2 - 3minutes. (PROTECT operation) Cause : No VS voltage L813 Coil cold soldering.
Check Open the Connector connecting to each Board to check the power is off. if each Board is same, check the Power Board and voltage.
41/88
Press the ADJ KEY and check the position of add bar by changing WHITE or RED or BLUE or GREEN
HEATRUN : WHITE
Top Right
Top Left
Bottom Right
Bottom Left
MP-40PA10 uses 4 board such as left,right, top and bottom. Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR between MODULE and X-BOARD. If there is no defect in COF CONNECTOR replace X-BOARD. But the problem still remains and check the connector between X-BOARD and CONTROL BOARD. And if you cant find defect, check CONTROL.
42/88
COF is dented
43/88
Symptom : Inferior R Address color Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP ( Normal waveform after tearing off IC Pin) Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering Normal waveform after tearing off IC pin
44/88
Symptom
Causes
Countermeasure
If 15V line voltage reduces below 14V, Mis-discharge occurs and power off because of protection circuit.
Defective X-Board
The blue spreads on the screen (Mis-discharge) and power off in 2 ~ 3 seconds. If you turn on again, it will be same problem.
Check If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting all X & Y boards.
45/88
Symptom
Cause
Countermeasure
Connect 5V line
Check Check Top right X-BOARD 5V.(If 0V, it happens) Check 5V line from SMPS to X-BOARD.
46/88
Symptom
Cause
Countermeasure
Check Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 70V(Va) line from SMPS to X-BOARD.
47/88
Symptom
Cause
Countermeasure
No 12V supply to Top right X-Board. No Va(70V) supply to Top right X-Board.
The 3/5 top left in the screen is blank (Top Right X-BOARD) Check Check Top right X-BOARD 12V.( If 0V, it happens ) Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 12V & 70V(Va) line from SMPS to X-BOARD.
48/88
Symptom
Cause
Countermeasure
No 12V supply to Top left X-Board. No Va(70V) supply to Top left X-Board.
The 3/5 top right of the screen is blank. (Top left X-BOARD) Check Check Top left X-BOARD 12V.( If 0V, it happens ) Check Top left X-BOARD Va(70V).(If 0V, it happens) Check 12V & Va(70V) line from SMPS to X-BOARD.
49/88
Symptom
Cause
Countermeasure
Reassemble it
Check Check the contact point and Locking of P1 on Top left X-BOARD.
50/88
Symptom
Cause
Countermeasure
Connect 5V line
Check Check Bottom right X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD.
51/88
Symptom
Cause
Countermeasure
No 12V supply to bottom right X-Board. No Va(70V) supply to bottom right X-Board.
The 3/5 bottom left of the screen is Blank. (Bottom Right X-BOARD)
Check Check Bottom right X-BOARD 12V.( If 0V, it happens ) Check 12V line from SMPS to X-BOARD.
52/88
Symptom
Cause
Countermeasure
Connect 5V line
Check Check Bottom left X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD.
53/88
Symptom
Cause
Countermeasure
The 2/5 right part of the screen is blank. (Bottom left X-BOARD )
Check Check Bottom left X-BOARD 12V.( If 0V, it happens ) Check 12V line from SMPS to X-BOARD.
54/88
Symptom
Cause
Countermeasure
Reassemble it.
ADDRESS bar appears in the right bottom of the screen. (X-BOARD BOTTOM LEFT)
Check Check connecting of the connector of bottom left X-BOARD. Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR OPEN.
55/88
Examples
56/88
Symptom
Cause
Countermeasure
Reassemble P13.
Check P13 CONNECTOR contact point inferior CHECK. P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR
57/88
Symptom
Cause
Countermeasure
58/88
Symptom
Cause
Countermeasure
Check Check the connection condition of the Connector. Reassemble the Connector.
59/88
Symptom
Cause
Countermeasure
Bad IC203
Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input. (The sensibility of Y-signal is low.) When connected to Component Input, it is O.K.
Check
Check if X201 on VSC board oscillates. Check Video In/Out of IC203 on VSC board. IC201 (VPC3230D) Decoder IC LG Electronics / DND / QA Gr.
60/88
Examples
Symptom
Cause Countermeasure
Normal
Check Contact point and signal condition of Connector Control Board and VSC Board.
62/88
Name
No signal Vertical Bar Symptom Cause and Countermeasure 1.Cause : Bad IC2 (DA1) IC2 DA1(Data Arrange) No.162 Pin output is changing depending on the temperature. abnormal X-Bd Buffer IC * Room temperature : 2.5V Output (Normal Pin = over 2.8V) * Heated : 1.5V Output(Normal Pin = 2.7V ) Bad IC2 (DA1) 2. Countermeasure : Replace IC2
< Waveform of normal pin> heated < Waveform of abnormal pin > heated
8cm
DA1 Buffer
DA1 Buffer
Realization When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets high temperature, you can observe it (In normal temperature its O.K. )
Buffer(74ACT541) waveform abnormally narrows. In this case, it is impossible for Flip Flop(74AC574) on X B/D to read data.
63/88
Name
Add Open (Green 1 Line) Symptom Cause and Countermeasure 1.cause: Add. COF Drive IC inferior
the output of inferior line less than that of the normal Line Add. COF Drive IC inferior COF inspection : 24V Open check (normal 50V)
64/88
Name
Vertical bar when Power off/on(Mis-discharge) Symptom Cause and Countermeasure 1.Cause : Control board malfunctions when Power off/on. 2.Countermeasure: Change some parts on Control board. 3.Changing parts : A32_CTRL_03 B/D (Marked on PCB) -.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor) -.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor) -.C504, 505 : 0.1uF / 50V add (Chip Capacitor) Control board
Realization
1.PDP Power on Mode external input (regardless of wire/wireless signal but its easy to reenact in wireless signal) 2. Remove Power Cord (Powers off) 3.after about 20minutes, insert Power cord (automatically the Powers on and the vertical bar is shown as above)
65/88
50 Inch
X CANVAS
X CANVAS
Normal
66/88
X CANVAS
X CANVAS
Normal
MODEL : MN-50PZ40S Check Point : X-Board (Bottom) Symptom : ADD Bar Action : X Board Change
67/88
X CANVAS
X CANVAS
Horizontal Bar
Normal
Check Point : Y-Drive Board Symptom : Horizontal Bar Action : Y-Drive Board Change & Connector Clean
68/88
60 Inch
<SMPS Board>
VA Adjust VR8401 TP5 GND
TP6 VA
TP4 VS
DMM +
PFC +
1. PFC adjustment
-. Select 100% White Pattern signal and warm it up enough. -. Connect DMM with TP PFC+ and TP PFC (GND). -. adjust VR801 to 380V (within 1V ).
2. Va adjustment
-. Connect DMM + terminal with P814 #1 Pin. -. Turn VR8401 (Va Adj) to adjust the voltage on DMM to Va voltage value marked on panel bottom- right label. (allowable error : 0.5V )
PFC PACK
3. Vs adjustment
-. Connect DMMs + terminal with P803 # 9 Pin. -. Turn VR 8501 (Vs Adj )to adjust the voltage on DMM to Vs voltage value marked on panel bottom-right label. 69/88
R8301,R8302,R8303 replacement
70/88
Sound Section
71/88
PC signal input
No power
X CANVAS X CANVAS
normal
F8301 Fuse (15A) check F8301 Fuse (15A) replacement F8302 Fuse check
73/88
normal
Cause : Y-Board VR301 waveform adjustment defect Troubleshooting : Y-Board VR301 Adjust
74/88
normal
X - Board
75/88
normal
Troubleshooting : Y Board replacement *. Remove Y Board power supply connector to check Whether power is off.
76/88
Address Bar(Horizontal)
X CANVAS X CANVAS
normal
77/88
Address Bar(Horizontal)
X CANVAS X CANVAS
normal
X CANVAS
Y-Board & Y-Drive Board Connector check
78/88
Address Bar(Horizontal)
X CANVAS X CANVAS
normal
79/88
Address Bar(Horizontal)
X CANVAS X CANVAS
normal
80/88
Address Bar(Vertical)
X CANVAS X CANVAS
X CANVAS
81/88
Address Bar(Vertical)
X CANVAS X CANVAS
X CANVAS
Central top 4/10 of the screen with vertical bar related X-Board power supply voltage check
X CANVAS
Bottom left 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board Connector check
X CANVAS
Bottom right 3/10 of the screen with vertical bar related X-Board power supply voltage check Related X-Board Connector check
X CANVAS
Central bottom 4/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board Connector check
X CANVAS
Related X-Board & Controller Board Connector check Related X-Board replacement
Top right 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board Connector check
X CANVAS
Related X-Board & Controller Board Connector check Related X-Board replacement
Top left 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board Connector check
X CANVAS
Related X-Board & Controller Board Connector check Related X-Board replacement