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  • Incoming Material Inspection

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    jdash0904
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    The document outlines the process flow for foundry activities from receiving a purchase order from a customer through final inspection and dispatch. Key steps include: releasing drawings and specifications for manufacturing planning; raw material receipt and inspection; pattern making and tooling; metal melting and testing; mold and core making with testing; casting; sand recovery; heat treatment as needed; removal of extras and fettling; machining as required; final inspection including various tests; and packing and dispatch.

    Original Description:

    lhi

    Original Title

    FAFCweqr

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    The document outlines the process flow for foundry activities from receiving a purchase order from a customer through final inspection and dispatch. Key steps include: releasing drawings and specifications for manufacturing planning; raw material receipt and inspection; pattern making and tooling; metal melting and testing; mold and core making with testing; casting; sand recovery; heat treatment as needed; removal of extras and fettling; machining as required; final inspection including various tests; and packing and dispatch.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    7 views1 page

    Incoming Material Inspection

    Uploaded by

    jdash0904
    The document outlines the process flow for foundry activities from receiving a purchase order from a customer through final inspection and dispatch. Key steps include: releasing drawings and specifications for manufacturing planning; raw material receipt and inspection; pattern making and tooling; metal melting and testing; mold and core making with testing; casting; sand recovery; heat treatment as needed; removal of extras and fettling; machining as required; final inspection including various tests; and packing and dispatch.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    FOUNDRY ACTIVITY/PROCESS FLOW CHART Receipt of PO from Customer

    Release of Drwg/Specs for Manufacturing to Planning


    NO Pattern Available Intimation from Planning to Purchase

    Raw Materials (ferro-alloys, scrap, sand, resin etc.)


    [Incoming Material inspection]

    Pattern Making & Tooling

    YES

    Pattern Maintenance & Repair

    Metal Melting
    [Test for Pilot Composition]

    Pouring/Casting Mould & Core Making


    [Test for Moisture, GFN, Permeability, hardness, Shear & Compressive Strength] [Ladle Preheat, Tapping & Pouring Temp. , Inoculation, Nodulization, Deslagging]

    FDY RETURNS Separation of Casting/Mould

    Sand Recovery & Reclamation


    [Test for LOI]

    H/T [Softening]

    YES

    H/T Required

    NO

    Removal of Runners & Risers

    Fettling

    NO

    Proof Machining Required

    YES

    Machining Required

    YES

    NO

    Proof Machining

    H/T Required

    NO

    YES

    H/T [Hardening & Tempering]

    Final Machining

    Inspection & Lab Tests


    [NDT, Micro, Hardness, Chemical, Mechanical, Dimensions]

    Packing & Dispatch

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