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com/au

DSI Asia Pacific Presentation Australian Ground Support & New Product Developments

Santiago Chile October 2010


P Presented db by - Dave D M Martin i DSI Asia Pacific Export Manager

DYWIDAG-SYSTEMS INTERNATIONAL www.dsiminingproducts.com/au

Presentation

Introduction DSI Asia Pacific Major Product Range Hard Rock Mining in Australia Hard Rock Mining products New Developments Contact information

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Introduction Background

15 years experience within the mining industry Many changes in Australian support practices Working under unsupported ground Development of dynamic ground support products 12 years with ANI Arnall / DSI (commenced in 1998) Previously with Sandvik - Rock Tools Division Industry Trained Predominately Hard Rock Mining Asia Pacific Export Manager for 5 years

Local Presence Global Competence

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DSI Asia Pacific Head Office

Head Office Asia Pacific Newcastle, Australia Global Headquarters for DSI Mining Division Manufacturing Facilities Newcastle (East Coast) and Perth (West Coast) Regional Offices in All Major Mining Centres 240+ Employees Exporting to 19 countries Production Approx 1,200 tonne/wk Sales Volume 2009 >$190m AUD ($182m USD) ($88,500,000,000 Pesos) Local Presence Global Competence

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DSI Asia Pacific & PT DSI Indonesia - Office Locations

Perth, Aust

Newcastle, Aust

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DSI Asia Pacific Major Product Range

R kB Rock Bolts lt Resin Anchors Friction Bolts Cable Bolts Cable Bolt Grouts Steel Mine Mesh Plastic Mine Mesh Installation Spanners

DYWIDAG-SYSTEMS INTERNATIONAL www.dsiminingproducts.com/au

DSI Asia Pacific Major Product Range

Washers Butterfly Plates D Dragonfly fl Plates Pl t Hi-Ten Cables W-Strap Tensioning Units Drill Rods, Bits & Dollies Longwall Recovery Mats

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Hard Rock Mining in Australia

Typically twin boom Jumbo based mining development Decline access is common Reasonably shallow mining compared to other parts of the world Fast Jumbo will scale, scale drill & install ground support, support bore face Safe minimal exposure to unsupported ground

Local Presence Global Competence

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Hard Rock Mining in Australia

Practices adopted for Jumbo use in Australia Larger drive sizes & excavations (typically 5.5 x 5.5mtr) Use of split feed booms One pass ground support is the aim Larger hole sizes 45mm for friction bolts 35mm + for resin bolts Modified resin bolts for mixing

Posimix bolt designed for 35mm hole

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Hard Rock Mining in Australia

20mm Thread bar Posimix bolt versus standard 20mm Thread bar in 35mm hole

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Hard Rock Ground Support Products

Primary Support (Temporary Drives or Access Tunnels) Mesh as surface support (3.0 x 2.4mtr, 5.6mm wire, 100mm aperture) 47mm x 2400mm Friction bolts

Source Yves Potvin Mesh Sheets Friction bolts

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Hard Rock Ground Support Products

Primary Support (Permanent Access) In-cycle FRS Mesh as surface support (5.6mm wire, 100mm aperture) Resin R i encapsulated l t d solid lid bolts b lt 20 x 2400 2400mm P Posimix i i b bolts lt 2mtr x 30mm Two Speed Resin Sometimes 47mm friction bolts

Fibre reinforced shotcrete (FRS)

Mesh Sheets

S lid resin Solid i bolts b lt

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Hard Rock Ground Support Products

Intersections & Stoping Bulbed 15.2mm cable bolts (6 to 8mtrs long) Historically hand installed Now N mostly tl mechanised h i d ie i Cabolters C b lt

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Hard Rock Ground Support Products

Difficult Conditions & Intersections In-cycle shotcrete FRS Typically synthetic fibres Dynamic D i bolts b lt
Dynamic (yielding) cables for seismic conditions

Fibre reinforced shotcrete (FRS)

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Typical Development Cycle

1. Drill & blast using twin boom Jumbo (3.5 to 4.5mtr rounds) 2. Muck or bog the heading 3. Mechanical scaling using Jumbo 4 Clean up 4. 5. Mesh & friction bolt Or 6. Shotcrete 7. Resin bolt using Jumbo 8 Repeat cycle (8 to 9 hours to complete cycle) 8.

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Products to make life easier

Resin insertion tubes (Quick-chem) One pass resin bolting with twin boom Jumbo

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Products to make life easier

Mesh Xpress plate Used to join mesh sheets after blasting Used to rehabilitate damaged mesh Avoids A id re-installing i t lli ground d support t Cost saving to the mine

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Products to make life easier

39mm stubby friction bolts Installed inside a 47mm bolt to join mesh Saves installing full length bolts Large L cost t saving i to t the th mine i

39 x 900mm Friction Bolt

47 x 2400mm Friction Bolt

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Products to make life easier

200 & 225mm Dome Plates Larger surface area covering damaged mesh Can replace a 300 x 280mm butterfly or dragonfly (combi) plate One O plate l t instead i t d of f two t Less inventory Cost saving to the mine

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Products to make life easier

Star Plates Replaces an 8mm dome plate with 5mm star Light weight & less expensive Safer S f round d edges d Version 2 200mm plate coming soon

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New Product Developments


Recent Product Developments


Current Developments

Longwall Mats Post Groutable Hi Ten Mambo Bolts Dome plates Mesh Express Dome Butterfly Tiger Bolt DCP Bolts Manx Bolt P t Grouted Post G t d Rib B Bolt lt Omega Bolt & Ball Washer FRP Mesh AX Posimix Shotcrete Fibres Surface Control Plate Osro Strap DSI Fasloc Resin

Ezi Bolt Super Flexibolt DCP Hi Hen Bolt Hollow Cable Bolt Hyperthane Friction Bolt HEA Mesh Hybrid Mesh PDC Drill Bits Pre-Grouted Bar Anchor Pipe Roof Umbrella Large Star Plate

Future Developments

Self Drilling Bolts Dynamic Bolts

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New Product Developments

Hyperthane Friction Bolts Develops maximum load of 47mm friction bolt up to 16 tonne Preassembled for ease of transport D Does not ti impede d friction f i ti bolt b lt performance f Eliminates the need to post grout ($$$)

Pull Load Comparison Tritton Mine Trial


14.0 12.0 10.0

300mm w/90A 300mm w/95A Control (No Slug)

Load (Tonnes)

80 8.0 6.0 4.0 2.0 0.0

5 samples

5 samples Slug / Sample type

6 samples

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New Product Developments

HEA Mesh High Energy Absorption Developed by Yves Potvin Australian Centre for Geo-mechanics (ACG) DSI recently signed agreement for manufacture & supply C Combination bi ti of f 5.6mm 56 mesh h sheets h t with ith 15.2mm 15 2 cable bl lacing l i Designed for rockburst & seismically active environments

Source Yves Potvin (ACG)

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New Product Developments HEA Mesh

Trial of HEA mesh at BHP Cannington mine North West Queensland

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New Product Developments

DSI water based resin capsules Developed by DSI Fasloc in Martinsburg, America Benefits Improved I d mixing i i Reduce risk of gloving Introduction of aggregate to improve shear strength at resin/rock interface Improved shelf life
Oil Based 92 / 08% Hardener (Catalyst) Water Based 70 / 30%

Resin Mastic

Resin Mastic

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DSI Asia Pacific & PT DSI Indonesia - Contact Details DSI Mining Asia Pacific
PO Box 370, Charlestown, NSW, Aust 2290 Ph +61 2 4948-9099 4948 9099 Fax +61 2 4947 5578 exportsales@dywidag.com.au

PT DSI Indonesia
30th Fl. Menara Standard Chartered Jl. Prof. DR. Satrio Kav. 164 Jakarta, Indonesia 12930 Ph +62 21 2555 5730 Fax +62 21 2555 5601 enquiries@dsimining.co.id

Dave Martin
Regional Sales Manager Export E-mail dave.martin@dywidag.com.au

Hendra Purba
Country Manager E-mail hendra.purba@dsimining.co.id Or hendra.purba@dywidag.com.au

Lesa Moore
Export Key Accounts Manager E-mail lesa.moore@dywidag.com.au Website: www.dsiminingproducts.com/au

Yulidarti Siswanto
Office Administrator E-mail y yuli.siswanto@dsimining.co.id @ g Or yuli.siswanto@dywidag.com.au Website: www.dsimining.co.id

Local Presence Global Competence

DYWIDAG-SYSTEMS INTERNATIONAL www.dsiminingproducts.com/au

DSI Asia Pacific

Thank-you Questions please?

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