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Surface Facility Design Group 9 AJKM

Waleed Al-harbi, Mitchell Joseph Khalil Kasali Abdul Mdee Mohammed Mohammed

Location of Lease (Surface Facility)


Stanley , North Dakota Bakken Formation Extreme weather conditions: 2 acre lease= 87,120 ft squared 16 wells Spacing of wells = every 15 yards

Vendors (Service Companies)


Casing/Cementing Drilling Wellhead/ Production Tree Fracking Crew Separator/ Heater Stock Tanks Water Transport Glycol Dehydration Unit Maintenance

Schlumberger Precision Drilling Cameron Universal Well Pesco HG Tanks Western Petroleum Cameron Key Energy Services

Wellhead Installation

Casing Head-the lowest part of the wellhead that is almost always connected to the surface casing string Tubing Head- attached to the casing spool used to hang the tubing (smallest casing string) and seal the annulus between the tubing and casing.

Surface Facility Design

The job of the production facility is to separate the well stream into 3 components The 3 components phases are: oil, gas, and water Then process theses phases into some marketable products or dispose of them in a environmentally safe manner

Vertical Design (Two Phase)

Horizontal Design (Two Phase)

Vertical Separator Design (Three Phase)

Horizontal Separator (Three Phase)

Glycol Dehydration Design

We are using the structured packing in our design to less the cost of operations We estimated that the glycol circulation rate (Rc) to be 5 gal TEG/lbH2o P = 900 psia, T = 75 F Win = 35 lbH2O/MMscf DP = 15 F The dew point depression is 75 F 15 F = 60 F

Hydrate Prevention In Pipelines

Gas hydrates are crystalline solids in which gas molecules are encased in cages of water molecules Hydrates are associated with major and potentially hazardous flow problems, especially in offshore operations 4 elements are needed in the formation of hydrates : Water, Natural Gas, Low temperature, and High pressure

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