TABLE OF CONTENT PAGE

1 2-3
2 4-6
3 7-9
4 10-13
5 14-15
6 16-17
7 18-19
8 20
9 21
10 22
11 23
12 24-27
13 28-30
14 31-34
15 35-36
16 37
17 38
18 39
19 40
20 41
21 42
Note : Lifting Lug Design calc is done on separate document
(Please refer to LIFTING LUG DESIGN CALC : Doc No. CPP-CIS-MCPD-201)
T-950 ROOF WALL CALC
WEIGHT SUMMARY
CPP-STIFFENER SECTIONAL PROPERTIES
NOZZLE THICKNESS CALC - T-950
WIND LOADING - T-950
LOAD AT BASE & TRANSPORTATION LOAD CALC - T-950
BASE PLATE DESIGN CALCULATION - T-950
LEG DESIGN CALCULATION- T-950
LOAD AT BASE & TRANSPORTATION LOAD CALC - T-910/T-920/T-940
BASE PLATE DESIGN CALCULATION - T-910/T-920/T-940
LEG DESIGN CALCULATION- T-910/T-920/T-940
T-950 SIDE WALL CALC
T-950 BTM WALL CALC
DESIGN DATA
CPP-T-910/T-920/T-940SIDE WALL CALC
CPP-T-910/T-920/T-940 BTM WALL CALC
CPP-T-910/T-920/T-940 ROOF WALL CALC
NOZZLE THICKNESS CALC - T-910
WIND LOADING - T-910/T-920/T-940
NOZZLE THICKNESS CALC - T-920
NOZZLE THICKNESS CALC - T-940
CPP-Tank Design Calc
Page 1 of 42
DESIGN DATA
ITEM NO. : T-910 ( CORROSION INHIBITOR TANK )
DISCHARGE PRESSURE : WATER FULL (+0.7/-0.03) psig
DESIGN TEMPERATURE :
131
o
F
OPERATING PRESSURE : ATMOSPHERIC
OPERATING TEMPERATURE : AMBIENT
WORKING VOLUME :
4.1 m
3
MATERIAL : STAINLESS STEEL 316L
TRIM NO. : B6
DESIGN CODE ROARK'S FORMULA STRESS AND STRAIN & ASME SECT VII DIV 1
NOZZLE SIZE RATING SERVICE
MW 600 MANWAY
N1 50 150#SWRF FILLING CONNECTION
N2 50 150#SWRF VENT CONNECTION
N3 50 150#SWRF FEED TO PUMP
N4 50 150#SWRF DRAIN
N5 50 150#SWRF OVERFLOW
K1A 50 150#SWRF LEVEL GAUGE HIGH
K1B 50 150#SWRF LEVEL GAUGE LOW
ITEM NO. : T-920 ( POUR POINT DEPRESENT STORAGE TANK )
DISCHARGE PRESSURE : WATER FULL (+0.7/-0.03) psig
DESIGN TEMPERATURE :
131
o
F
OPERATING PRESSURE : ATMOSPHERIC
OPERATING TEMPERATURE : AMBIENT
WORKING VOLUME :
4.0 m
3
MATERIAL : STAINLESS STEEL 316L
TRIM NO. : B6
DESIGN CODE ROARK'S FORMULA STRESS AND STRAIN & ASME SECT VII DIV 1
NOZZLE SIZE RATING SERVICE
MW 600 MANWAY
N1 50 150#SWRF FILLING CONNECTION
N2 50 150#SWRF VENT CONNECTION
N3 50 150#SWRF FEED TO PUMP
N4 50 150#SWRF DRAIN
N5 50 150#SWRF OVERFLOW
K1A 50 150#SWRF LEVEL GAUGE HIGH
K1B 50 150#SWRF LEVEL GAUGE LOW
K2 51 150#SWRF PRESSURE GAUGE
K3 52 150#SWRF PVRV/FLAME ARRESTOR
CPP-Tank Design Calc
Page 2 of 42
DESIGN DATA
ITEM NO. : T-940 ( DEMULSIFIER STORAGE TANK )
DISCHARGE PRESSURE : WATER FULL (+0.7/-0.03) psig
DESIGN TEMPERATURE :
131
o
F
OPERATING PRESSURE : ATMOSPHERIC
OPERATING TEMPERATURE : AMBIENT
WORKING VOLUME :
4.0 m
3
MATERIAL : STAINLESS STEEL 316L
TRIM NO. : B6
DESIGN CODE ROARK'S FORMULA STRESS AND STRAIN & ASME SECT VII DIV 1
NOZZLE SIZE RATING SERVICE
MW 600 MANWAY
N1 50 150#SWRF FILLING CONNECTION
N2 50 150#SWRF VENT CONNECTION
N3 50 150#SWRF FEED TO PUMP
N4 50 150#SWRF DRAIN
N5 50 150#SWRF OVERFLOW
N6 50 150#SWRF SPARE
N7 50 150#SWRF SPARE
K1A 50 150#SWRF LEVEL GAUGE HIGH
K1B 50 150#SWRF LEVEL GAUGE LOW
ITEM NO. : T-950 ( WATER FLOCCULANT TANK )
DISCHARGE PRESSURE : WATER FULL (+0.7/-0.03) psig
DESIGN TEMPERATURE :
131
o
F
OPERATING PRESSURE : ATMOSPHERIC
OPERATING TEMPERATURE : AMBIENT
WORKING VOLUME :
2.5 m
3
MATERIAL : STAINLESS STEEL 316L
TRIM NO. : B6
DESIGN CODE ROARK'S FORMULA STRESS AND STRAIN & ASME SECT VII DIV 1
NOZZLE SIZE RATING SERVICE
MW 600 MANWAY
N1 50 150#SWRF FILLING CONNECTION
N2 50 150#SWRF VENT CONNECTION
N3 50 150#SWRF FEED TO PUMP
N4 50 150#SWRF DRAIN
N5 50 150#SWRF OVERFLOW
K1A 50 150#SWRF LEVEL GAUGE HIGH
K1B 50 150#SWRF LEVEL GAUGE LOW
CPP-Tank Design Calc
Page 3 of 42
SIDE WALL DESIGN CALCULATION
TANK NO. : T-910 / T-920 / T-940
Tank Height, H = 98.4 in 2500 mm
Tank Width, W = 59.06 in 1500 mm
Tank Length, L = 59.06 in 1500 mm
Design Pressure = Full Water (+0.7/-0.03) psig
Design Temp. = 131 F
Material = A 240 316L
As per Table 11.4 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
g = 9.81
m/s
2
liq = 1000
kg/m
3
a = 24.61 in = 625 mm
b = 19.69 in = 500 mm
a/b = 1.2500
b = 0.3954 Loading q = liq

gH
a = 0.0655 = 24525
N/m
2
g 0.4608 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t = 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
Maximum Deflection, = -(aqb
4
)/Et
3
t/2 = 0.118 in
= -0.09
= 0.09 in Max Deflection < t/2 : O.K
Maximum Bending stress, s =(bqb
2
)/ t
2
= 9,765 psi <
allowable
16,700 psi. : OK
Max Bending stress < allowable : O.K
Material A 240 316L
Yield Stress, sy = 25000 psi
Stress Ratio, s/ sy = 0.391
At center of long side,
Maximum reaction force per unit length normal to the plate surface,
R = gqb
= 32.25 lb/in
= 3644.27 N/mm
S
a
S
S
S
b
CPP-Tank Design Calc
Page 4 of 42
SIDE WALL HORIZONTAL STIFFENER CALCULATION
TANK NO. : T-910 / T-920 / T-940
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
L = 500 mm = 19.69 in
35.00 lb/in = 250 mm = 9.8 in
Load q = 3.5561 psi
unit load W = q x psi
= 35.00 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, M
max
= WL
2
/8
= 1695 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.068
in
3
Use FB 65 x 6
I/y = 0.258 in
3
> (I/y)
required
O.K
Therefore, s = 6576 psi <
allowable
16700 psi O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 9.84 in

max
=
(5WL
4
)
384EI
= 0.007 < L/360 = 0.0547 in
The stiffener size used is adequate.
Wb
Wa
X
W
CPP-Tank Design Calc
Page 5 of 42
SIDE WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-910 / T-920 / T-940
L = 625 mm = 24.61 in
= 312.5 mm = 12.3 in
43.75 lb/in
Load q = 3.5561 psi
unit load W = q x psi
= 43.75 lb/in
24.61 in
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 13.48 in
Maximum moment, M
max
=
0.0215WL
2
= 570 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.023
in
3
1. Checking Section Modulus (Z) of stiffener :
Stiffener size = FB 65 x 6
Section Modulus of stiffener is OK
Z = I/y
Z
stiffener
= 0.258
in
3
> 0.023
in
3
Z
required
2. Checking stiffener Bending stress (s ) :
s = M/Z Max bending stress of stiffener is OK
s
stiffener
= M
max
/ Z
stiffener
Therefore, s
stiffener
= 2209 psi < 16700 psi
allowable
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 12.92 in
d
max
=
= 0.0286 in < L/360) 0.0684 in
Therefore the size used is adequate.
0.001309 x WL
4
EI
Wb
Wa
X
W
CPP-Tank Design Calc
Page 6 of 42
BOTTOM WALL DESIGN CALCULATION

TANK NO. : T-910 / T-920 / T-940
Tank Height, H = 98.4 in 2500 mm
Tank Width, W = 59.06 in 1500 mm
Tank Length, L = 59.06 in 1500 mm
Design Pressure = Full Water (+0.7/-0.03) psig
Design Temp. = 131 F
Material = A 240 316L
As per Table 11.4 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
g = 9.81
m/s
2
liq = 1000
kg/m
3
a = 19.69 in = 500 mm
b = 19.69 in = 500 mm
a/b = 1.0000
b = 0.2874 Loading q = liq

gH
a = 0.0444 = 24525
N/m
2
g 0.4200 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t = 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
Maximum Deflection, = -(aqb
4
)/Et
3
t/2 = 0.118 in
= -0.06
= 0.06 in Max Deflection < t/2 : O.K
Maximum Bending stress, s =(bqb
2
)/ t
2
= 7,097 psi <
allowable
16,700 psi : OK
Max Bending stress < allowable : O.K
Material A 240 316L
Yield Stress, sy = 25000 psi
Stress Ratio, s/ sy = 0.284
At center of long side,
Maximum reaction force per unit length normal to the plate surface,
R = gqb
= 29.40 lb/in
= 3321.96 N/mm
S
a
S
S
S
b
CPP-Tank Design Calc
Page 7 of 42
BOTTOM WALL HORIZONTAL STIFFENER CALCULATION (1)
TANK NO. : T-910 / T-920 / T-940
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
L = 500 mm = 19.69 in
35.00 lb/in = 250 mm = 9.8 in
Load q = 3.5561 psi
unit load W = q x psi
= 35.00 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, M
max
= WL
2
/8
= 1695 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.068
in
3
Use FB 65 x 6
I/y = 0.258 in
3
> (I/y)
required
O.K
Therefore, s = 6576 psi <
allowable
16700 psi O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 9.84 in

max
=
(5WL
4
)
384EI
= 0.007 < L/360 = 0.0547 in
The stiffener size used is adequate.
Wb
Wa
X
W
CPP-Tank Design Calc
Page 8 of 42
BOTTOM WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-950
L = 500 mm = 19.69 in
= 250 mm = 9.8 in
35.00 lb/in
Load q = 3.5561 psi
unit load W = q x psi
= 35.00 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 10.79 in
Maximum moment, M
max
=
0.0215WL
2
= 292 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.012
in
3
1. Checking Section Modulus (Z) of stiffener :
Stiffener size = FB 65 x 6
Section Modulus of stiffener is OK
Z = I/y
Z
stiffener
= 0.258
in
3
> 0.012
in
3
Z
required
2. Checking stiffener Bending stress (s ) :
s = M/Z Max bending stress of stiffener is OK
s
stiffener
= M
max
/ Z
stiffener
Therefore, s
stiffener
= 1131 psi < 16700 psi
allowable
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 10.33 in
d
max
=
= 0.006 in < L/360) 0.0547 in
Therefore the size used is adequate.
0.001309 x WL
4
EI
Wb
Wa
X
W
CPP-Tank Design Calc
Page 9 of 42
ROOF WALL DESIGN CALCULATION
TANK NO. : T-910 / T-920 / T-940
Tank Height, H 98.4 in 2500 mm Roof weight = 233.69 lb
Tank Width, W 59.06 in 1500 mm Misc. weight = 11.02 lb
Tank Length, L 59.06 in 1500 mm Live load,LL = 0.00 psi
Dead load,TDL = 0.20 psi
Design Pressure = Full Water (+0.7/-0.03) psig Conc. load, CL = 0.00 psi
Design Temp. = 131 F
Material = A 240 316L
As per Table 11.4 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
g = 9.81
m/s
2
liq = 1000
kg/m
3
a = 19.69 in 500 mm
b = 19.69 in 500 mm
a/b = 1.0000
b = 0.2874 Loading q = Live load +DeadLoad +Conc.Load
a = 0.0444 = 0.200 psi
g = 0.4200
E =2.90E+07 psi =
t = 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
Maximum Deflection, = -(aqb
4
)/Et
3
t/2 = 0.118 in
= 0.00
= 0.00 in Max Deflection < t/2 : O.K
Maximum Bending stress, s = (bqb
2
)/ t
2
= 400 psi <
allowable
16,700 psi : OK
Max Bending stress < allowable : O.K
Material A 240 316L
Yield Stress, sy = 25000 psi
Stress Ratio, s/ sy = 0.016
At center of long side,
Maximum reaction force per unit length normal to the plate surface,
R = gqb
= 1.66 lb/in
= 187.27 N/mm
S
a
S
S
S b
CPP-Tank Design Calc
Page 10 of 42
ROOF WALL WEIGHT CALCULATION
Weight Per pcs Qty Total
450NB Blind = 100 1 100 kg
450NB Pipe = 12 1 12 kg
450NB Slip On = 59 1 59 kg
50NB WNRF = 1.02 1 1.02 kg
50NB Pipe = 15 1 15 kg
Piping & Accs = 5 1 5 kg
Stiffener (FB65 X 6) = 19 1 19 kg
Roof plate = 106 1 106 kg
Misc weight = 5 1 5 kg
Total Weight 317.02 kg
698.91 lb
Total Loading (pressure) acting on the roof plate is calculated as shown below
Dead Load = 317.02 kg
F = m x g = 3109.97 N
Area = a x b = 2.25
m
2
P = F/A = 1382.21 Pa
= 0.200 psi
Concentrated Load = 0.00 kg
F = m x g = 0.00 N
Area = a x b = 2.25
m
2
P = F/A = 0.00 Pa
= 0.00 psi
Live Load, LL = 0.00
kg/m
2
= 0.00 psi
extra load 0.00
ROOF STIFFENER LOCATION
CPP-Tank Design Calc
Page 11 of 42
ROOF WALL HORIZONTAL STIFFENER CALCULATION
TANK NO. : T-910 / T-920 / T-940
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
L = 500 mm = 19.69 in
1.97 lb/in = 250 mm = 9.8 in
Load q = 0.200 psi
unit load W = q x psi
= 1.97 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, M
max
= WL
2
/8
= 96 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.004
in
3
Use FB 65 x 6
I/y = 0.258 in
3
> (I/y)
required
O.K
Therefore, s = 371 psi <
allowable
16700 psi O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 9.84 in

max
=
(5WL
4
)
384EI
= 0.000 < L/360 = 0.0547 in
The stiffener size used is adequate.
Wb
Wa
X
W
CPP-Tank Design Calc
Page 12 of 42
ROOF WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-910 / T-920 / T-940
L = 500 mm = 19.69 in
= 250 mm = 9.8 in
1.97 lb/in
Load q = 0.2005 psi
unit load W = q x psi
= 1.97 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 10.79 in
Maximum moment, M
max
=
0.0215WL
2
= 16 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.001
in
3
1. Checking Section Modulus (Z) of stiffener :
Stiffener size = FB 65 x 6
Section Modulus of stiffener is OK
Z = I/y
Z
stiffener
= 0.258
in
3
> 0.001
in
3
Z
required
2. Checking stiffener Bending stress (s ) :
s = M/Z Max bending stress of stiffener is OK
s
stiffener
= M
max
/ Z
stiffener
Therefore, s
stiffener
= 64 psi < 16700 psi
allowable
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 10.33 in
d
max
=
= 0.0003 in < L/360) 0.0547 in
The stiffener size used is adequate.
0.001309 x WL
4
EI
Wb
Wa
X
W
CPP-Tank Design Calc
Page 13 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-910
NOZZLE NO : N1 / N2 / N3 / N4 / N5 / K1A / K1B
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 =0.7*t 4.20 mm
DT 55
o
C tc2 =0.7*tn 2.80 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc =Min[tc1,tc2,tc3] 2.80 mm
Pad:
Fr1 =0.5*te xxx mm
Fr2 =0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr =Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
S @(55
o
C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t =ts - CA 6 mm LIMIT OF REINFORCEMENT .UG - 40
NOZZLE SIZE: 50NB SCH 40S R1 =d 52.3 mm
R2 =Rn +tn +t 36.15 mm
trn = PRn .UG - 32 R =Max [R1,R2] 52.3 mm
2SE - 0.2P h1 =2.5*T1 15.00 mm
h2 =2.5*Tb1 +Tr1 10.00 mm
Material: A 312 TP316L h =Min [h1,h2] 10.00 mm
S @(55
o
C) 115.15 MPa Internal Projection 5.00 mm
OD 60.3 External Projection 150.00 mm
Wall Thickness, tb 4 mm
ID 52.3 mm MATERIAL STRENGTH RATIOS
Neck Slope 0
o
F =Figure UG-37 1.0 fr1 =Sn/Sv 1.0000
d =ID +(2*CA) +Tol. 52.3 mm fr2 =Sn/Sv 1.0000
Rn =d/2 26.15 mm fr4 =Sp/Sv 0.00
E 1.0 fr3 =Min[fr1,fr2,fr4] 0.0000
trn 0.00278 mm
tn =tb - CA 4 mm AREA AVAILABLE .UG - 37
PAD A
11
=d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 156.90 mm
2
A
12
=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 60.00 mm
2
Material: A
1
= Max [A
11
, A
12
] 156.90 mm
2
S @(55
o
C) 0 MPa
OD 0 mm A
21
=5(tn - trn)fr2.t 119.92 mm
2
Thickness =te 0 mm A
22
=5(tn - trn)fr2.tn 79.94 mm
2
Weld 0 mm A
2
= Min [A
21
, A
22
] 79.94 mm
2
A
3
= (Int.proj - CAi)(tn - CAi).fr2 20.00 mm
2
FLANGE
A
41
=
(Ext.Leg - CAe)
2
.fr3 0.00 mm
2
Material: A 182 F316L A
42
=
(Int.Leg - CAi)
2
.fr2 0.00 mm
2
Type: 150 #SW A
43
=
(Pad.Leg - CAe)
2
.fr4 0.00 mm
2
Rating at 55
o
C 1.943 MPa A
4
= Sum[A
41
,A
42
,A
43
] 0.00 mm
2
AREA REQUIRED UG - 37 A
5
= (Pad OD - Noz OD).te.fr4 0.00 mm
2
A =d.tr.F +2.tn.tr.F(1-fr1) 156.9 mm
2
TOTAL AREA AVAILABLE = 256.84 mm
2
OK
CPP-Tank Design Calc
Page 14 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-910
NOZZLE NO : MW
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 =0.7*t 4.20 mm
DT 55
o
C tc2 =0.7*tn 4.20 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc =Min[tc1,tc2,tc3] 4.20 mm
Pad:
Fr1 =0.5*te xxx mm
Fr2 =0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr =Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
S @(55
o
C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t =ts - CA 6 mm LIMIT OF REINFORCEMENT .UG - 40
NOZZLE SIZE: 600NB R1 =d 597.6 mm
R2 =Rn +tn +t 310.8 mm
trn = PRn .UG - 32 R =Max [R1,R2] 597.6 mm
2SE - 0.2P h1 =2.5*T1 15.00 mm
h2 =2.5*Tb1 +Tr1 15.00 mm
Material: A 240 316L h =Min [h1,h2] 15.00 mm
S @(55
o
C) 115.15 MPa Internal Projection 5.00 mm
OD 609.6 External Projection 150.00 mm
Wall Thickness, tb 6 mm
ID 597.6 mm MATERIAL STRENGTH RATIOS
Neck Slope 0
o
F =Figure UG-37 1.0 fr1 =Sn/Sv 1.0000
d =ID +(2*CA) +Tol. 597.6 mm fr2 =Sn/Sv 1.0000
Rn =d/2 298.8 mm fr4 =Sp/Sv 0.00
E 1.0 fr3 =Min[fr1,fr2,fr4] 0.0000
trn 0.03181 mm
tn =tb - CA 6 mm AREA AVAILABLE .UG - 37
PAD A
11
=d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 1792.80 mm
2
A
12
=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 72.00 mm
2
Material: A
1
= Max [A
11
, A
12
] 1792.80 mm
2
S @(55
o
C) 0 MPa
OD 0 mm A
21
=5(tn - trn)fr2.t 179.05 mm
2
Thickness =te 0 mm A
22
=5(tn - trn)fr2.tn 179.05 mm
2
Weld 0 mm A
2
= Min [A
21
, A
22
] 179.05 mm
2
A
3
= (Int.proj - CAi)(tn - CAi).fr2 30.00 mm
2
FLANGE
A
41
=
(Ext.Leg - CAe)
2
.fr3 0.00 mm
2
Material: A 182 F316L A
42
=
(Int.Leg - CAi)
2
.fr2 0.00 mm
2
Type: 150 # A
43
=
(Pad.Leg - CAe)
2
.fr4 0.00 mm
2
Rating at 55
o
C 1.943 MPa A
4
= Sum[A
41
,A
42
,A
43
] 0.00 mm
2
AREA REQUIRED UG - 37 A
5
= (Pad OD - Noz OD).te.fr4 0.00 mm
2
A =d.tr.F +2.tn.tr.F(1-fr1) 1792.8 mm
2
TOTAL AREA AVAILABLE = 2001.85 mm
2
OK
CPP-Tank Design Calc
Page 15 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-920
NOZZLE NO : N1 / N2 / N3 / N4 / N5 / K1A / K1B / K2 / K3
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 =0.7*t 4.20 mm
DT 55
o
C tc2 =0.7*tn 2.80 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc =Min[tc1,tc2,tc3] 2.80 mm
Pad:
Fr1 =0.5*te xxx mm
Fr2 =0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr =Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
S @(55
o
C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t =ts - CA 6 mm LIMIT OF REINFORCEMENT .UG - 40
NOZZLE SIZE: 50NB SCH 40S R1 =d 52.3 mm
R2 =Rn +tn +t 36.15 mm
trn = PRn .UG - 32 R =Max [R1,R2] 52.3 mm
2SE - 0.2P h1 =2.5*T1 15.00 mm
h2 =2.5*Tb1 +Tr1 10.00 mm
Material: A 312 TP316L h =Min [h1,h2] 10.00 mm
S @(55
o
C) 115.15 MPa Internal Projection 5.00 mm
OD 60.3 External Projection 150.00 mm
Wall Thickness, tb 4 mm
ID 52.3 mm MATERIAL STRENGTH RATIOS
Neck Slope 0
o
F =Figure UG-37 1.0 fr1 =Sn/Sv 1.0000
d =ID +(2*CA) +Tol. 52.3 mm fr2 =Sn/Sv 1.0000
Rn =d/2 26.15 mm fr4 =Sp/Sv 0.00
E 1.0 fr3 =Min[fr1,fr2,fr4] 0.0000
trn 0.00278 mm
tn =tb - CA 4 mm AREA AVAILABLE .UG - 37
PAD A
11
=d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 156.90 mm
2
A
12
=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 60.00 mm
2
Material: A
1
= Max [A
11
, A
12
] 156.90 mm
2
S @(55
o
C) 0 MPa
OD 0 mm A
21
=5(tn - trn)fr2.t 119.92 mm
2
Thickness =te 0 mm A
22
=5(tn - trn)fr2.tn 79.94 mm
2
Weld 0 mm A
2
= Min [A
21
, A
22
] 79.94 mm
2
A
3
= (Int.proj - CAi)(tn - CAi).fr2 20.00 mm
2
FLANGE
A
41
=
(Ext.Leg - CAe)
2
.fr3 0.00 mm
2
Material: A 182 F316L A
42
=
(Int.Leg - CAi)
2
.fr2 0.00 mm
2
Type: 150 #SW A
43
=
(Pad.Leg - CAe)
2
.fr4 0.00 mm
2
Rating at 55
o
C 1.943 MPa A
4
= Sum[A
41
,A
42
,A
43
] 0.00 mm
2
AREA REQUIRED UG - 37 A
5
= (Pad OD - Noz OD).te.fr4 0.00 mm
2
A =d.tr.F +2.tn.tr.F(1-fr1) 156.9 mm
2
TOTAL AREA AVAILABLE = 256.84 mm
2
OK
CPP-Tank Design Calc
Page 16 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-920
NOZZLE NO : MW
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 =0.7*t 4.20 mm
DT 55
o
C tc2 =0.7*tn 4.20 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc =Min[tc1,tc2,tc3] 4.20 mm
Pad:
Fr1 =0.5*te xxx mm
Fr2 =0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr =Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
S @(55
o
C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t =ts - CA 6 mm LIMIT OF REINFORCEMENT .UG - 40
NOZZLE SIZE: 600NB R1 =d 597.6 mm
R2 =Rn +tn +t 310.8 mm
trn = PRn .UG - 32 R =Max [R1,R2] 597.6 mm
2SE - 0.2P h1 =2.5*T1 15.00 mm
h2 =2.5*Tb1 +Tr1 15.00 mm
Material: A 240 316L h =Min [h1,h2] 15.00 mm
S @(55
o
C) 115.15 MPa Internal Projection 5.00 mm
OD 609.6 External Projection 150.00 mm
Wall Thickness, tb 6 mm
ID 597.6 mm MATERIAL STRENGTH RATIOS
Neck Slope 0
o
F =Figure UG-37 1.0 fr1 =Sn/Sv 1.0000
d =ID +(2*CA) +Tol. 597.6 mm fr2 =Sn/Sv 1.0000
Rn =d/2 298.8 mm fr4 =Sp/Sv 0.00
E 1.0 fr3 =Min[fr1,fr2,fr4] 0.0000
trn 0.03181 mm
tn =tb - CA 6 mm AREA AVAILABLE .UG - 37
PAD A
11
=d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 1792.80 mm
2
A
12
=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 72.00 mm
2
Material: A
1
= Max [A
11
, A
12
] 1792.80 mm
2
S @(55
o
C) 0 MPa
OD 0 mm A
21
=5(tn - trn)fr2.t 179.05 mm
2
Thickness =te 0 mm A
22
=5(tn - trn)fr2.tn 179.05 mm
2
Weld 0 mm A
2
= Min [A
21
, A
22
] 179.05 mm
2
A
3
= (Int.proj - CAi)(tn - CAi).fr2 30.00 mm
2
FLANGE
A
41
=
(Ext.Leg - CAe)
2
.fr3 0.00 mm
2
Material: A 182 F316L A
42
=
(Int.Leg - CAi)
2
.fr2 0.00 mm
2
Type: 150 # A
43
=
(Pad.Leg - CAe)
2
.fr4 0.00 mm
2
Rating at 55
o
C 1.943 MPa A
4
= Sum[A
41
,A
42
,A
43
] 0.00 mm
2
AREA REQUIRED UG - 37 A
5
= (Pad OD - Noz OD).te.fr4 0.00 mm
2
A =d.tr.F +2.tn.tr.F(1-fr1) 1792.8 mm
2
TOTAL AREA AVAILABLE = 2001.85 mm
2
OK
CPP-Tank Design Calc
Page 17 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-940
NOZZLE NO : N1 / N2 / N3 / N4 / N5 / N6 / N7 / K1A / K1B
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 =0.7*t 4.20 mm
DT 55
o
C tc2 =0.7*tn 2.80 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc =Min[tc1,tc2,tc3] 2.80 mm
Pad:
Fr1 =0.5*te xxx mm
Fr2 =0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr =Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
S @(55
o
C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t =ts - CA 6 mm LIMIT OF REINFORCEMENT .UG - 40
NOZZLE SIZE: 50NB SCH 40S R1 =d 52.3 mm
R2 =Rn +tn +t 36.15 mm
trn = PRn .UG - 32 R =Max [R1,R2] 52.3 mm
2SE - 0.2P h1 =2.5*T1 15.00 mm
h2 =2.5*Tb1 +Tr1 10.00 mm
Material: A 312 TP316L h =Min [h1,h2] 10.00 mm
S @(55
o
C) 115.15 MPa Internal Projection 5.00 mm
OD 60.3 External Projection 150.00 mm
Wall Thickness, tb 4 mm
ID 52.3 mm MATERIAL STRENGTH RATIOS
Neck Slope 0
o
F =Figure UG-37 1.0 fr1 =Sn/Sv 1.0000
d =ID +(2*CA) +Tol. 52.3 mm fr2 =Sn/Sv 1.0000
Rn =d/2 26.15 mm fr4 =Sp/Sv 0.00
E 1.0 fr3 =Min[fr1,fr2,fr4] 0.0000
trn 0.00278 mm
tn =tb - CA 4 mm AREA AVAILABLE .UG - 37
PAD A
11
=d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 156.90 mm
2
A
12
=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 60.00 mm
2
Material: A
1
= Max [A
11
, A
12
] 156.90 mm
2
S @(55
o
C) 0 MPa
OD 0 mm A
21
=5(tn - trn)fr2.t 119.92 mm
2
Thickness =te 0 mm A
22
=5(tn - trn)fr2.tn 79.94 mm
2
Weld 0 mm A
2
= Min [A
21
, A
22
] 79.94 mm
2
A
3
= (Int.proj - CAi)(tn - CAi).fr2 20.00 mm
2
FLANGE
A
41
=
(Ext.Leg - CAe)
2
.fr3 0.00 mm
2
Material: A 182 F316L A
42
=
(Int.Leg - CAi)
2
.fr2 0.00 mm
2
Type: 150 #SW A
43
=
(Pad.Leg - CAe)
2
.fr4 0.00 mm
2
Rating at 55
o
C 1.943 MPa A
4
= Sum[A
41
,A
42
,A
43
] 0.00 mm
2
AREA REQUIRED UG - 37 A
5
= (Pad OD - Noz OD).te.fr4 0.00 mm
2
A =d.tr.F +2.tn.tr.F(1-fr1) 156.9 mm
2
TOTAL AREA AVAILABLE = 256.84 mm
2
OK
CPP-Tank Design Calc
Page 18 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-940
NOZZLE NO : MW
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 =0.7*t 4.20 mm
DT 55
o
C tc2 =0.7*tn 4.20 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc =Min[tc1,tc2,tc3] 4.20 mm
Pad:
Fr1 =0.5*te xxx mm
Fr2 =0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr =Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
S @(55
o
C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t =ts - CA 6 mm LIMIT OF REINFORCEMENT .UG - 40
NOZZLE SIZE: 600NB R1 =d 597.6 mm
R2 =Rn +tn +t 310.8 mm
trn = PRn .UG - 32 R =Max [R1,R2] 597.6 mm
2SE - 0.2P h1 =2.5*T1 15.00 mm
h2 =2.5*Tb1 +Tr1 15.00 mm
Material: A 240 316L h =Min [h1,h2] 15.00 mm
S @(55
o
C) 115.15 MPa Internal Projection 5.00 mm
OD 609.6 External Projection 150.00 mm
Wall Thickness, tb 6 mm
ID 597.6 mm MATERIAL STRENGTH RATIOS
Neck Slope 0
o
F =Figure UG-37 1.0 fr1 =Sn/Sv 1.0000
d =ID +(2*CA) +Tol. 597.6 mm fr2 =Sn/Sv 1.0000
Rn =d/2 298.8 mm fr4 =Sp/Sv 0.00
E 1.0 fr3 =Min[fr1,fr2,fr4] 0.0000
trn 0.03181 mm
tn =tb - CA 6 mm AREA AVAILABLE .UG - 37
PAD A
11
=d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 1792.80 mm
2
A
12
=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 72.00 mm
2
Material: A
1
= Max [A
11
, A
12
] 1792.80 mm
2
S @(55
o
C) 0 MPa
OD 0 mm A
21
=5(tn - trn)fr2.t 179.05 mm
2
Thickness =te 0 mm A
22
=5(tn - trn)fr2.tn 179.05 mm
2
Weld 0 mm A
2
= Min [A
21
, A
22
] 179.05 mm
2
A
3
= (Int.proj - CAi)(tn - CAi).fr2 30.00 mm
2
FLANGE
A
41
=
(Ext.Leg - CAe)
2
.fr3 0.00 mm
2
Material: A 182 F316L A
42
=
(Int.Leg - CAi)
2
.fr2 0.00 mm
2
Type: 150 # A
43
=
(Pad.Leg - CAe)
2
.fr4 0.00 mm
2
Rating at 55
o
C 1.943 MPa A
4
= Sum[A
41
,A
42
,A
43
] 0.00 mm
2
AREA REQUIRED UG - 37 A
5
= (Pad OD - Noz OD).te.fr4 0.00 mm
2
A =d.tr.F +2.tn.tr.F(1-fr1) 1792.8 mm
2
TOTAL AREA AVAILABLE = 2001.85 mm
2
OK
CPP-Tank Design Calc
Page 19 of 42
WIND LOADING - BS 6399 - PART 2 -1997
ITEM : CPP (T-910 / T-920 / T-940 )
PROJ ECT NO.PM329 EAST PIATU DEVELOPMENT PROJECT
Terrain Category = 1
Region = D
Basic Wind Speed Vb = 50.00 m/s
Shielding Factor Ms = 1
Topographic Factor Sa = 1
Direction Factor Sd = 1
Probability Factor Sp = 1
Seasonal Factor Ss = 1
Terrain and Building Factor Sb = 1
Design Wind Speed Vz = 50.00 m/s ( Vb x Sa x Sd x Sp x Ss )
Effective (Design) Wind speed Ve = 50.00 m/s ( Vz x Sb )
Dynamic Pressure qz = 1.5325 kPa ( 0.613 x Ve
2
x 10
-3
)
Drag Coefficient Cd = 1
H = 3,500 mm
Width = 2,800 mm
Az = 9,800,000 mm
2
3
5
0
0
H / Width = 1.25
Kar = 1
Cd' = 1 ( Cd x Kar )
Wind Force Fw = 15018.5 N ( Cd' x qz x Az ) / 10
3
Height to COG h = 1750.000 mm ( H / 2 )
Overturning Moment Mw = 26282375 Nmm ( Fw x h )
2800
CPP-Tank Design Calc
Page 20 of 42
LOAD AT BASE & TRANSPORTATION LOAD CALCULATION
ITEM : CPP (T-910 / T-920 / T-940 )
PROJ ECT NO. PM329 EAST PIATU DEVELOPMENT PROJECT
WEIGHTS
Empty We = 1999 kg ------> 19606 N
EXTERNAL LOADS
Wind Force Fw = 15,019 N
Earthquake Force Feq = 0 N
F
D
= 2971 N [( 0.5 x We )
2
+( 1.4 x We )
2
]
0.5
Wind Moment Mw = 26,282,375 Nmm
Earthquake Moment Meq = 0 Nmm
Transportation Moment Mc = 5,199,302 Nmm ( F
D
x COG

) COG

= 1750 mm
(H/2)
Maximum Shear Force F = 15,019 N
Maximum O/T Moment M = 26,282,375 Nmm
HOLD DOWN BOLTS
Bolt Material... = A 193 GR B7
Bolt Yield Stress. Sy = 207 MPa
Bolt UTS.... Su = 507 MPa
Allowable Tensile...... Ft = 124.2 MPa
Allowable Shear... Fs = 69 MPa
Bolt Size... = M16
Bolt Number..... N = 2
Tensile Area.... A
T = 146 mm
2
Shear Area..A
S = 225 mm
2
Bolt PCD.. PCD = 1980.64 mm
SHEAR STRESS IN BOLT
Shear / Bolt, fs = F
N x As
33.37 MPa OK
69 MPa
since fs <Fs the shear stress is OK
Transportation Force
fs =
Fs =
CPP-Tank Design Calc
Page 21 of 42
LEG BASEPLATE DESIGN
ITEM : CPP (T-910 / T-920 / T-940 )
PROJ ECT NO. PM329 EAST PIATU DEVELOPMENT PROJECT
Refer Dennis R Moss Procedure 3-10
tb =
Q = Maximum Load / Support = 4901 N
F = Baseplate Width = 170 mm
A = Baseplate Length = 170 mm
Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )
tb = 4.7 mm
Use Tb = 10 mm OK
BASE PLATE WELD CHECKING
Maximum stress due to Q & F =max(Q, F)/Aw = 3.68 N/mm
2
< 86.9 N/mm
2
OK
Weld leg size, g = 6.0 mm
Length of weld, l =2*( 2*F +2*A ) = 1360 mm
Area of weld, Aw =0.5*g*l = 4080 mm
2
J oint efficiency for fillet weld, E = 0.6 -
Welding stress for steel, fw = 144.8 N/mm
2
Allowable stress for weld, fw =E*fw = 86.9 N/mm
2
Maximum vertical force, Q = 4901.4 N
Maximum horizontal force, F = 15018.5 N
3 x Q x F
4 x A x Fb
CPP-Tank Design Calc
Page 22 of 42
LEG DESIGN CALCULATION
ITEM : CPP (T-910 / T-920 / T-940 )
PROJ ECT NO. PM329 EAST PIATU DEVELOPMENT PROJECT
LEG DATA
Material.....= A 36
Yield Stress, Sy...= 248.2
N/mm
2
Allowable Axial Stress, fall....= 148.9
N/mm
2
( 0.6 x Sy )
Allowable Bending Stress, fball.......= 165.5 N/mm
2
( 2/3 x Sy )
LEG GEOMETRY :- I-BEAM 152 x 152 x 23 kg/m
A = 2920 mm
2
Ixx = 12500000
mm
4
d = 76.2 mm
e = 76.2 mm
L = 152.4 mm
r = 9 mm
AXIAL STRESS
Axial Stress, fa = F / A = 1.68 N/mm
2
BENDING STRESS
Bending Stress, fb = P x L x e = 13.95 N/mm
2
Ixx
COMBINED STRESS
Combined Stress, f =(fa/fall +fb/fball) = 0.10
Since Combined Stress is < 1.00 The Leg Design is OK!
e
d
X X
CPP-Tank Design Calc
Page 23 of 42
SIDE WALL (1) DESIGN CALCULATION (@ Length = 1500mm )
TANK NO. : T-950
Tank Height, H = 98.4 in 2500 mm
Tank Width, W = 59.06 in 1500 mm
Tank Length, L = 59.06 in 1500 mm
Design Pressure = Full Water (+0.7/-0.03) psig
Design Temp. = 131 F
Material = A 240 316L
As per Table 11.4 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
g = 9.81
m/s
2
liq = 1000
kg/m
3
a = 24.61 in = 625 mm
b = 19.69 in = 500 mm
a/b = 1.2500
b = 0.3954 Loading q = liq

gH
a = 0.0655 = 24525
N/m
2
g = 0.4608 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t = 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
Maximum Deflection, = -(aqb
4
)/Et
3
t/2 = 0.118 in
= -0.09
= 0.09 in Max Deflection < t/2 : O.K
Maximum Bending stress, s =(bqb
2
)/ t
2
= 9,765 psi <
allowable
16,700 psi. : OK
Max Bending stress < allowable : O.K
Material A 240 316L
Yield Stress, sy = 25000 psi
Stress Ratio, s/ sy = 0.391
At center of long side,
Maximum reaction force per unit length normal to the plate surface,
R = gqb
= 32.25 lb/in
= 3644.27 N/mm
S
a
S
S
S
b
CPP-Tank Design Calc
Page 24 of 42
SIDE WALL (2) DESIGN CALCULATION (@ Length = 1000mm )
TANK NO. : T-950
Tank Height, H = 98.4 in 2500 mm
Tank Width, W = 59.06 in 1500 mm
Tank Length, L = 59.06 in 1500 mm
Design Pressure = Full Water (+0.7/-0.03) psig
Design Temp. = 131 F
Material = A 240 316L
As per Table 11.4 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
g = 9.81
m/s
2
liq = 1000
kg/m
3
a = 24.61 in = 625 mm
b = 19.69 in = 500 mm
a/b = 1.2500
b = 0.3954 Loading q = liq

gH
a = 0.0655 = 24525
N/m
2
g 0.4608 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t = 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
Maximum Deflection, = -(aqb
4
)/Et
3
t/2 = 0.118 in
= -0.09
= 0.09 in Max Deflection < t/2 : O.K
Maximum Bending stress, s =(bqb
2
)/ t
2
= 9,765 psi <
allowable
16,700 psi : OK
Max Bending stress < allowable : O.K
Material A 240 316L
Yield Stress, sy = 25000 psi
Stress Ratio, s/ sy = 0.391
At center of long side,
Maximum reaction force per unit length normal to the plate surface,
R = gqb
= 32.25 lb/in
= 3644.27 N/mm
S
a
S
S
S
b
CPP-Tank Design Calc
Page 25 of 42
SIDE WALL HORIZONTAL STIFFENER CALCULATION
TANK NO. : T-950
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
L = 500 mm = 19.69 in
35.00 lb/in = 250 mm = 9.8 in
Load q = 3.5561 psi
unit load W = q x psi
= 35.00 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, M
max
= WL
2
/8
= 1695 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.068
in
3
Use FB 65 x 6
I/y = 0.258 in
3
> (I/y)
required
O.K
Therefore, s = 6576 psi <
allowable
16700 psi O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 9.84 in

max
=
(5WL
4
)
384EI
= 0.007 < L/360 = 0.0547 in
The stiffener size used is adequate.
Wb
Wa
X
W
CPP-Tank Design Calc
Page 26 of 42
SIDE WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-950
L = 625 mm = 24.61 in
= 312.5 mm = 12.3 in
43.75 lb/in
Load q = 3.5561 psi
unit load W = q x psi
= 43.75 lb/in
24.61 in
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 13.48 in
Maximum moment, M
max
=
0.0215WL
2
= 570 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.023
in
3
1. Checking Section Modulus (Z) of stiffener :
Stiffener size = FB 65 x 6
Section Modulus of stiffener is OK
Z = I/y
Z
stiffener
= 0.258
in
3
> 0.023
in
3
Z
required
2. Checking stiffener Bending stress (s ) :
s = M/Z Max bending stress of stiffener is OK
s
stiffener
= M
max
/ Z
stiffener
Therefore, s
stiffener
= 2209 psi < 16700 psi
allowable
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 12.92 in
d
max
=
= 0.029 in < L/360) 0.068 in
Therefore the size used is adequate.
0.001309 x WL
4
EI
Wb
Wa
X
W
CPP-Tank Design Calc
Page 27 of 42
BOTTOM WALL DESIGN CALCULATION

TANK NO. : T-950
Tank Height, H = 98.4 in 2500 mm
Tank Width, W = 59.06 in 1500 mm
Tank Length, L = 39.37 in 1000 mm
Design Pressure = Full Water (+0.7/-0.03) psig
Design Temp. = 131 F
Material = A 240 316L
As per Table 11.4 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
g = 9.81
m/s
2
liq = 1000
kg/m
3
a = 19.69 in = 500 mm
b = 19.69 in = 500 mm
a/b = 1.0000
b = 0.2874 Loading q = liq

gH
a = 0.0444 = 24525
N/m
2
g 0.4200 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t = 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
Maximum Deflection, = -(aqb
4
)/Et
3
t/2 = 0.118 in
= -0.06
= 0.06 in Max Deflection < t/2 : O.K
Maximum Bending stress, s =(bqb
2
)/ t
2
= 7,097 psi <
allowable
16,700 psi : OK
Max Bending stress < allowable : O.K
Material A 240 316L
Yield Stress, sy = 25000 psi
Stress Ratio, s/ sy = 0.284
At center of long side,
Maximum reaction force per unit length normal to the plate surface,
R = gqb
= 29.40 lb/in
= 3321.96 N/mm
S
a
S
S
S
b
CPP-Tank Design Calc
Page 28 of 42
BOTTOM WALL HORIZONTAL STIFFENER CALCULATION (1)
TANK NO. : T-950
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
L = 500 mm = 19.69 in
35.00 lb/in = 250 mm = 9.8 in
Load q = 3.5561 psi
unit load W = q x psi
= 35.00 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, M
max
= WL
2
/8
= 1695 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.068
in
3
Use FB 65 x 6
I/y = 0.258 in
3
> (I/y)
required
O.K
Therefore, s = 6576 psi <
allowable
16700 psi O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 9.84 in

max
=
(5WL
4
)
384EI
= 0.007 < L/360 = 0.0547 in
The stiffener size used is adequate.
Wb
Wa
X
W
CPP-Tank Design Calc
Page 29 of 42
BOTTOM WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-950
L = 500 mm = 19.69 in
= 250 mm = 9.8 in
35.00 lb/in
Load q = 3.5561 psi
unit load W = q x psi
= 35.00 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 10.79 in
Maximum moment, M
max
=
0.0215WL
2
= 292 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.012
in
3
1. Checking Section Modulus (Z) of stiffener :
Stiffener size = FB 65 x 6
Section Modulus of stiffener is OK
Z = I/y
Z
stiffener
= 0.258
in
3
> 0.012
in
3
Z
required
2. Checking stiffener Bending stress (s ) :
s = M/Z Max bending stress of stiffener is OK
s
stiffener
= M
max
/ Z
stiffener
Therefore, s
stiffener
= 1131 psi < 16700 psi
allowable
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 10.33 in
d
max
=
= 0.006 in < L/360) 0.0547 in
Therefore the size used is adequate.
0.001309 x WL
4
EI
Wb
Wa
X
W
CPP-Tank Design Calc
Page 30 of 42
ROOF WALL DESIGN CALCULATION
TANK NO. : T-950
Tank Height, H 98.4 in 2500 mm Roof weight = 156.53 lb
Tank Width, W 59.06 in 1500 mm Misc. weight = 11.02 lb
Tank Length, L 39.37 in 1000 mm Live load,LL = 0.00 psi
Dead load,TDL = 0.26 psi
Design Pressure = Full Water (+0.7/-0.03) psig Conc. load, CL = 0.00 psi
Design Temp. = 131 F
Material = A 240 316L
As per Table 11.4 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
g = 9.81
m/s
2
liq = 1000
kg/m
3
a = 39.37 in 1000 mm
b = 19.69 in 500 mm
a/b = 2.0000
b = 0.6102 Loading q = Live load +DeadLoad +Conc.Load
a = 0.1110 = 0.259 psi
g = 0.5030
E =2.90E+07 psi =
t = 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
Maximum Deflection, = -(aqb
4
)/Et
3
t/2 = 0.118 in
= -0.01
= 0.01 in Max Deflection < t/2 : O.K
Maximum Bending stress, s = (bqb
2
)/ t
2
= 1,097 psi <
allowable
16,700 psi : OK
Max Bending stress < allowable : O.K
Material A 240 316L
Yield Stress, sy = 25000 psi
Stress Ratio, s/ sy = 0.044
At center of long side,
Maximum reaction force per unit length normal to the plate surface,
R = gqb
= 2.56 lb/in
= 289.73 N/mm
S
a
S
S
S b
CPP-Tank Design Calc
Page 31 of 42
ROOF WALL WEIGHT CALCULATION
Weight Per pcs Qty Total
450NB Blind = 100 1 100 kg
450NB Pipe = 12 1 12 kg
450NB Slip On = 59 1 59 kg
50NB WNRF = 1.02 1 1.02 kg
50NB Pipe = 15 1 15 kg
Piping & Accs = 5 1 5 kg
Stiffener (FB65 X 6) = 10 1 10 kg
Roof plate = 71 1 71 kg
Misc weight = 5 1 5 kg
Total Weight 273.02 kg
601.91 lb
Total Loading (pressure) acting on the roof plate is calculated as shown below
Dead Load = 273.02 kg
F = m x g = 2678.33 N
Area = a x b = 1.50
m
2
P = F/A = 1785.55 Pa
= 0.259 psi
Concentrated Load = 0.00 kg
F = m x g = 0.00 N
Area = a x b = 1.50
m
2
P = F/A = 0.00 Pa
= 0.00 psi
Live Load, LL = 0.00
kg/m
2
= 0.00 psi
extra load 0.00
ROOF STIFFENER LOCATION
CPP-Tank Design Calc
Page 32 of 42
ROOF WALL HORIZONTAL STIFFENER CALCULATION
TANK NO. : T-950
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
L = 1000 mm = 39.37 in
5.10 lb/in = 500 mm = 19.7 in
Load q = 0.259 psi
unit load W = q x psi
= 5.10 lb/in
39.37 in
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 19.69 in
Maximum moment, M
max
= WL
2
/8
= 988 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.040
in
3
Use FB 65 x 6
I/y = 0.258 in
3
> (I/y)
required
O.K
Therefore, s = 3831 psi <
allowable
16700 psi O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 19.69 in

max
=
(5WL
4
)
384EI
= 0.017 < L/360 = 0.1094 in
The stiffener size used is adequate.
Wb
Wa
X
W
CPP-Tank Design Calc
Page 33 of 42
ROOF WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-950
L = 500 mm = 19.69 in
= 250 mm = 9.8 in
2.55 lb/in
Load q = 0.2590 psi
unit load W = q x psi
= 2.55 lb/in
19.69 in
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 10.79 in
Maximum moment, M
max
=
0.0215WL
2
= 21 lb-in
M/I = s/y
(I/y)
required
= M/s
= 0.001
in
3
1. Checking Section Modulus (Z) of stiffener :
Stiffener size = FB 65 x 6
Section Modulus of stiffener is OK
Z = I/y
Z
stiffener
= 0.258
in
3
> 0.001
in
3
Z
required
2. Checking stiffener Bending stress (s ) :
s = M/Z Max bending stress of stiffener is OK
s
stiffener
= M
max
/ Z
stiffener
Therefore, s
stiffener
= 82 psi < 16700 psi
allowable
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 10.33 in
d
max
=
= 0.0004 in < L/360) 0.0547 in
The stiffener size used is adequate.
0.001309 x WL
4
EI
Wb
Wa
X
W
CPP-Tank Design Calc
Page 34 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-985
NOZZLE NO : N1 / N2 / N3 / N4 / N5 / K1A / K1B
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 =0.7*t 4.20 mm
DT 55
o
C tc2 =0.7*tn 3.88 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc =Min[tc1,tc2,tc3] 3.88 mm
Pad:
Fr1 =0.5*te xxx mm
Fr2 =0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr =Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
S @(55
o
C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t =ts - CA 6 mm LIMIT OF REINFORCEMENT .UG - 40
NOZZLE SIZE: 50NB SCH 40S R1 =d 49.22 mm
R2 =Rn +tn +t 36.15 mm
trn = PRn .UG - 32 R =Max [R1,R2] 49.22 mm
2SE - 0.2P h1 =2.5*T1 15.00 mm
h2 =2.5*Tb1 +Tr1 13.85 mm
Material: A 312 TP316L h =Min [h1,h2] 13.85 mm
S @(55
o
C) 115.15 MPa Internal Projection 5.00 mm
OD 60.3 External Projection 150.00 mm
Wall Thickness, tb 5.54 mm
ID 49.22 mm MATERIAL STRENGTH RATIOS
Neck Slope 0
o
F =Figure UG-37 1.0 fr1 =Sn/Sv 1.0000
d =ID +(2*CA) +Tol. 49.22 mm fr2 =Sn/Sv 1.0000
Rn =d/2 24.61 mm fr4 =Sp/Sv 0.00
E 1.0 fr3 =Min[fr1,fr2,fr4] 0.0000
trn 0.00262 mm
tn =tb - CA 5.54 mm AREA AVAILABLE .UG - 37
PAD A
11
=d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 147.66 mm
2
A
12
=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 69.24 mm
2
Material: A
1
= Max [A
11
, A
12
] 147.66 mm
2
S @(55
o
C) 0 MPa
OD 0 mm A
21
=5(tn - trn)fr2.t 166.12 mm
2
Thickness =te 0 mm A
22
=5(tn - trn)fr2.tn 153.39 mm
2
Weld 0 mm A
2
= Min [A
21
, A
22
] 153.39 mm
2
A
3
= (Int.proj - CAi)(tn - CAi).fr2 27.70 mm
2
FLANGE
A
41
=
(Ext.Leg - CAe)
2
.fr3 0.00 mm
2
Material: A 182 F316L A
42
=
(Int.Leg - CAi)
2
.fr2 0.00 mm
2
Type: 150 #SW A
43
=
(Pad.Leg - CAe)
2
.fr4 0.00 mm
2
Rating at 55
o
C 1.943 MPa A
4
= Sum[A
41
,A
42
,A
43
] 0.00 mm
2
AREA REQUIRED UG - 37 A
5
= (Pad OD - Noz OD).te.fr4 0.00 mm
2
A =d.tr.F +2.tn.tr.F(1-fr1) 147.66 mm
2
TOTAL AREA AVAILABLE = 328.75 mm
2
OK
CPP-Tank Design Calc
Page 35 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-985
NOZZLE NO : MW
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 =0.7*t 4.20 mm
DT 55
o
C tc2 =0.7*tn 4.20 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc =Min[tc1,tc2,tc3] 4.20 mm
Pad:
Fr1 =0.5*te xxx mm
Fr2 =0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr =Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
S @(55
o
C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t =ts - CA 6 mm LIMIT OF REINFORCEMENT .UG - 40
NOZZLE SIZE: 600NB R1 =d 597.6 mm
R2 =Rn +tn +t 310.8 mm
trn = PRn .UG - 32 R =Max [R1,R2] 597.6 mm
2SE - 0.2P h1 =2.5*T1 15.00 mm
h2 =2.5*Tb1 +Tr1 15.00 mm
Material: A 240 316L h =Min [h1,h2] 15.00 mm
S @(55
o
C) 115.15 MPa Internal Projection 5.00 mm
OD 609.6 External Projection 150.00 mm
Wall Thickness, tb 6 mm
ID 597.6 mm MATERIAL STRENGTH RATIOS
Neck Slope 0
o
F =Figure UG-37 1.0 fr1 =Sn/Sv 1.0000
d =ID +(2*CA) +Tol. 597.6 mm fr2 =Sn/Sv 1.0000
Rn =d/2 298.8 mm fr4 =Sp/Sv 0.00
E 1.0 fr3 =Min[fr1,fr2,fr4] 0.0000
trn 0.03181 mm
tn =tb - CA 6 mm AREA AVAILABLE .UG - 37
PAD A
11
=d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 1792.80 mm
2
A
12
=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 72.00 mm
2
Material: A
1
= Max [A
11
, A
12
] 1792.80 mm
2
S @(55
o
C) 0 MPa
OD 0 mm A
21
=5(tn - trn)fr2.t 179.05 mm
2
Thickness =te 0 mm A
22
=5(tn - trn)fr2.tn 179.05 mm
2
Weld 0 mm A
2
= Min [A
21
, A
22
] 179.05 mm
2
A
3
= (Int.proj - CAi)(tn - CAi).fr2 30.00 mm
2
FLANGE
A
41
=
(Ext.Leg - CAe)
2
.fr3 0.00 mm
2
Material: A 182 F316L A
42
=
(Int.Leg - CAi)
2
.fr2 0.00 mm
2
Type: 150 # A
43
=
(Pad.Leg - CAe)
2
.fr4 0.00 mm
2
Rating at 55
o
C 1.943 MPa A
4
= Sum[A
41
,A
42
,A
43
] 0.00 mm
2
AREA REQUIRED UG - 37 A
5
= (Pad OD - Noz OD).te.fr4 0.00 mm
2
A =d.tr.F +2.tn.tr.F(1-fr1) 1792.8 mm
2
TOTAL AREA AVAILABLE = 2001.85 mm
2
OK
CPP-Tank Design Calc
Page 36 of 42
WIND LOADING - BS 6399 - PART 2 -1997
ITEM : CPP (T-950 )
PROJ ECT NO.PM329 EAST PIATU DEVELOPMENT PROJECT
Terrain Category = 1
Region = D
Basic Wind Speed Vb = 50.00 m/s
Shielding Factor Ms = 1
Topographic Factor Sa = 1
Direction Factor Sd = 1
Probability Factor Sp = 1
Seasonal Factor Ss = 1
Terrain and Building Factor Sb = 1
Design Wind Speed Vz = 50.00 m/s ( Vb x Sa x Sd x Sp x Ss )
Effective (Design) Wind speed Ve = 50.00 m/s ( Vz x Sb )
Dynamic Pressure qz = 1.5325 kPa ( 0.613 x Ve
2
x 10
-3
)
Drag Coefficient Cd = 1
H = 3,500 mm
Width = 2,800 mm
Az = 9,800,000 mm
2
3
5
0
0
H / Width = 1.25
Kar = 1
Cd' = 1 ( Cd x Kar )
Wind Force Fw = 15018.5 N ( Cd' x qz x Az ) / 10
3
Height to COG h = 1750.000 mm ( H / 2 )
Overturning Moment Mw = 26282375 Nmm ( Fw x h )
2800
CPP-Tank Design Calc
Page 37 of 42
LOAD AT BASE & TRANSPORTATION LOAD CALCULATION
ITEM : CPP (T-950 )
PROJ ECT NO. PM329 EAST PIATU DEVELOPMENT PROJECT
WEIGHTS
Empty We = 1361 kg ------> 13353 N
EXTERNAL LOADS
Wind Force Fw = 15,019 N
Earthquake Force Feq = 0 N
F
D
= 2024 N [( 0.5 x We )
2
+( 1.4 x We )
2
]
0.5
Wind Moment Mw = 26,282,375 Nmm
Earthquake Moment Meq = 0 Nmm
Transportation Moment Mc = 3,541,163 Nmm ( F
D
x COG

) COG

= 1750 mm
(H/2)
Maximum Shear Force F = 15,019 N
Maximum O/T Moment M = 26,282,375 Nmm
HOLD DOWN BOLTS
Bolt Material... = A 193 GR B7
Bolt Yield Stress. Sy = 207 MPa
Bolt UTS.... Su = 507 MPa
Allowable Tensile...... Ft = 124.2 MPa
Allowable Shear... Fs = 69 MPa
Bolt Size... = M16
Bolt Number..... N = 2
Tensile Area.... A
T = 146 mm
2
Shear Area..A
S = 225 mm
2
Bolt PCD.. PCD = 1980.64 mm
SHEAR STRESS IN BOLT
Shear / Bolt, fs = F
N x As
33.37 MPa OK
69 MPa
since fs <Fs the shear stress is OK
Transportation Force
fs =
Fs =
CPP-Tank Design Calc
Page 38 of 42
LEG BASEPLATE DESIGN
ITEM : CPP (T-950 )
PROJ ECT NO. PM329 EAST PIATU DEVELOPMENT PROJECT
Refer Dennis R Moss Procedure 3-10
tb =
Q = Maximum Load / Support = 3338 N
F = Baseplate Width = 170 mm
A = Baseplate Length = 170 mm
Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )
tb = 3.9 mm
Use Tb = 10 mm OK
BASE PLATE WELD CHECKING
Maximum stress due to Q & F =max(Q, F)/Aw = 3.68 N/mm
2
< 86.9 N/mm
2
OK
Weld leg size, g = 6.0 mm
Length of weld, l =2*( 2*F +2*A ) = 1360 mm
Area of weld, Aw =0.5*g*l = 4080 mm
2
J oint efficiency for fillet weld, E = 0.6 -
Welding stress for steel, fw = 144.8 N/mm
2
Allowable stress for weld, fw =E*fw = 86.9 N/mm
2
Maximum vertical force, Q = 3338.3 N
Maximum horizontal force, F = 15018.5 N
3 x Q x F
4 x A x Fb
CPP-Tank Design Calc
Page 39 of 42
LEG DESIGN CALCULATION
ITEM : CPP (T-950 )
PROJ ECT NO. PM329 EAST PIATU DEVELOPMENT PROJECT
LEG DATA
Material.....= A 36
Yield Stress, Sy...= 248.2
N/mm
2
Allowable Axial Stress, fall....= 148.9
N/mm
2
( 0.6 x Sy )
Allowable Bending Stress, fball.......= 165.5 N/mm
2
( 2/3 x Sy )
LEG GEOMETRY :- I-BEAM 152 x 152 x 23 kg/m
A = 2920 mm
2
Ixx = 12500000
mm
4
d = 76.2 mm
e = 76.2 mm
L = 152.4 mm
r = 9 mm
AXIAL STRESS
Axial Stress, fa = F / A = 1.14 N/mm
2
BENDING STRESS
Bending Stress, fb = P x L x e = 13.95 N/mm
2
Ixx
COMBINED STRESS
Combined Stress, f =(fa/fall +fb/fball) = 0.09
Since Combined Stress is < 1.00 The Leg Design is OK!
e
d
X X
CPP-Tank Design Calc
Page 40 of 42
WEIGHT SUMMARY
ITEM : CPP (T-910 / T-920 / T-940 / T-950)
PROJ ECT NO. PM329 EAST PIATU DEVELOPMENT PROJECT
ITEM QTY SET WEIGHT
T-910 / T-920 / T-940
SIDE PLATE 1.5 m x 2.5 m x 6 thk 4 3 2119.5 kg
BASE PLATE 1.5 m x 1.5 m x 6 thk 1 3 317.9 kg
ROOF PLATE 1.5 m x 1.5 m x 6 thk 1 3 317.9 kg
STIFFENER
SIDE WALL FB 65 x 6 x 17.5 m 4 3 2571.7 kg
ROOF PLATE FB 65 x 6 x 2.0 m 1 3 18.4 kg
BOTTOM PLATE FB 65 x 6 x 12.0 m 1 3 110.2 kg
NOZZLE / OPENINGS 1 3 315.0 kg
MISC (PIPING / OTHERS) 1 3 225.0 kg
T-950
SIDE PLATE (1) 1.5 m x 2.5 m x 6 thk 2 1 353.3 kg
SIDE PLATE (2) 1.0 m x 2.5 m x 6 thk 2 1 235.5 kg
BASE PLATE 1.5 m x 1.0 m x 6 thk 1 1 70.7 kg
ROOF PLATE 1.5 m x 1.0 m x 6 thk 1 1 70.7 kg
STIFFENER
SIDE WALL (1) FB 65 x 6 x 17.5 m 2 1 214.3 kg
SIDE WALL (2) FB 65 x 6 x 12.5 m 2 1 153.1 kg
ROOF PLATE FB 65 x 6 x 2.0 m 1 1 6.1 kg
BOTTOM PLATE FB 65 x 6 x 10.0 m 1 1 30.6 kg
NOZZLE / OPENINGS 1 1 105.0 kg
MISC (PIPING / OTHERS) 1 1 122.0 kg
CPP SKID SUPPORT
UC254x254x73 kg/m
2
30.8 m x 73 kg/m2 1 1 2250.5 kg
UC152x152x23 kg/m
2
6.6 m x 23 kg/m2 1 1 152.7 kg
TOTAL WEIGHT 9,760 kg
height width length
Tank Volume (T910/T920/T940) 2.5 m x 1.5 m x 1.5 mm = 5.6
m
3
Tank Volume (T950) 2.5 m x 1.0 m x 1.5 mm = 3.8
m
3
CPPT-910 / T-920 / T-940 - Water Weight [ Volume x Density(@1000 kg/m
3
)] 9,375 kg
SUMMARY
9,760 kg
19,135 kg
19,135 kg
WIRE ROPE DIAMETER USED = 24 ton Design safety Factor = 1.8
SWL OF SLING USED = 6.3 ton Design Weight of Load = 38,731 lb
17,568 kg
DESCRIPTION
EMPTY WEIGHT
OPERATING WEIGHT (Empty Weight +Water Weight)
FULL WATER WEIGHT
CPP-Tank Design Calc
Page 41 of 42
SECTIONAL STIFFENER PROPERTIES CALCULATION
TANK NO. : CPP (T-910/T-920/T-940/T-950)
Stiffener Size FB 65 x 6
Material, A 240 316L
Yield Stress,
y
25000 psi
Allowable Stress,
allowable
16700 psi
Where :
d1 = 65 mm
b1 = 6 mm
PART Area (a) y a x y h
h
2
a x h
2
bd
3
/12
I section
mm
2
mm
mm
3
mm
mm
2
mm
4
mm
4
mm
4
1 390 32.5 12675 0.00 0 0 137312.5 137312.5
TOTAL 390 32.5 12675 0.00 0 0 137312.5 137312.5
Calculating Sectional Properties of stiffener :
C = SAy = 12675
SA 390
C = 32.50 mm
Second Moment of Inertia of Stiffener
I = 137312.5
mm
4
= 0.3299
in
4
Section Modulus of Stiffener
Z = 4225
mm
3
= 0.2578
in
3
h
C
1
b1
y1
d1
Stiffener
CPP-Tank Design Calc
Page 42 of 42