s

3UF5 SIMOCODE-DP System Motor

Protection and Control Device
2
Page
The 3UF5 SIMOCODE-DP System 3
Thermistor-Type Motor Protection
Without Compromise 4
Wide Scope of Control Functions 5
Extensive Diagnostics 7
Communication PROFIBUS-DP 8
Exchange of Data 10
Simple Start-Up 12
Price Advantage with SIMOCODE-DP 14
Modular Device Configuration 16
SIVACON
The Communications-Capable
Low-Voltage Switchgear 18
Technical Specifications 19
Contents
3
The 3UF5 SIMOCODE-DP System
There is less and less time in be-
tween ordering and the start-up of
a system however, the require-
ments made on motor feeders are
increasing. A system should, for
example, be compact, intelligent
and powerful. Every motor has
optimum protection, the scope of
wiring is as small as possible and
spares must not mean high storage
costs.
To meet all these requirements, the
system designer has to have extensive
knowledge of the complete range of
low-voltage switchgear. The new
communications-capable
SIMOCODE-DP 3UF50 Siemens
Motor Protection and Control Device-
Decentralised Peripherals makes life
easier for the system designer.
SIMOCODE-DP is a tried and
tested system
SIMOCODE 3UF10/20 devices have
been in use all over the world for more
than five years. They protect and
control motors for the chemical, oil and
gas industry. Motors with heavy
starting duty as used in paper, cement
and metal production for example are
no problem for SIMOCODE.
SIMOCODE also helps ensure that
high-availability systems such as coal,
gas and hydro electric plants run
around the clock. SIMOCODE provides
the communication between the
master level and the automation level
via the PROFIBUS-FMS/ SINEC-L2-
bus.
The new SIMOCODE-DP 3UF50 with
integrated PROFIBUS-DP interface has
established itself worldwide in a short
time span. It protects and controls for
example Cement and Petrochemical
industries in Malaysia; Paper,
Chemical, Textile, Steel, Gas and
Waterwork plants in Europe; Chemical
plants in South Africa; Food and
Consumergoods industries in South
America and like the Steel industry in
North America will soon be installed in
a Steel plant in Australia.
The new SIMOCODE-DP 3UF50 is
based on the tried and tested
SIMOCODE 3UF10/20. In addition to
the existing control functions, such as
direct-, reversing-, star-delta starters,
there is now the possibilty to
implement user-specific controls by
using the freely assignable inputs and
outputs and the built-in truth tables,
timers and counters.
The existing motor protection
functions (overload, phase failure and
current imbalance detection) have
been supplemented by thermistor
motor protection and earth-fault
monitoring.
Field level
Automation level
Control level
Supervisory level Master computer
PLC e.g.
SIMATIC
Communications-
capable low-voltage
switchgear
SIMOCODE-DP
K1 K2 K3
Motor Motor
Fans Conveyor
belt
ETHERNET
PROFIBUS-DP
K4
Motor
Fans
4
Electrical equipment such as AC
motors and transformers need
protection against excessive heating.
Unbalanced current consumption,
phase failure or a stalled rotor are
some of the possible causes of
overloading.
Overload protection
SIMOCODE-DP protects the load,
independent of the automation level,
against overload, phase failure and
current imbalance. The 3UF50 basic
unit can also be used as an
autonomous, solid-state overload relay
for motor protection.
Finely adjustable adaptation to
start-up conditions
It is possible to select a tripping class
in six steps from CLASS 5 to CLASS
30. The tripping time can be finely
adjusted to the start-up conditions
and the utilisation of the motors can
be optimised.
Built-in thermistor motor protection
Thermistor motor protection is used for
the thermal protection of motors. The
temperature is measured directly at
the motor windings via a PTC or NTC
thermistor detector and is evaluated by
SIMOCODE-DP.No additional
evaluation devices are required, thus
saving space in the switchboard.
Apart from binary thermistor detectors,
SIMOCODE-DP also evaluates
analogous (KTY) thermistor detectors.
KTY detectors incorporate a resistance
curve which rises linearly with the
temperature. Therefore, a warning and
a tripping threshold can be set in the
SIMOCODE-DP.
A considerable advantage.
For motors with a thermally critical
rotor, e.g. slipring and squirrel-cage
motors with increased power, the combi-
nation of thermistor-type motor protec-
tion and electronically delayed overload
relay offers full thermal protection
thermistor-type motor protection.
Earth fault monitoring
always available
This protective function is also offered
by the SIMOCODE-DP communica-
tions-capable motor protection and
control device. The internal earth fault
detection can be activated in addition
to the thermistor evaluation.
For motors with 3-wire connection,
fault currents which exceed the
current setting I
e
(during nominal
operation) by 30% can be detected
with the internal earth fault detection.
The SIMOCODE-DP system is also
suitable for a precise earth fault
detection. A version is available with
external earth fault detection. By
connecting an external summation
current transformer, fault currents of
0.3 A, 0.5 A and 1 A can be detected
for both 3 and 4-wire motors.
An additional evaluation device is not
required, and the space requirement in
the cubicle is further reduced.
Protection against stalled rotors
Protection against the stalling of
motors during normal operation is
achieved by a comparison of a settable
current limit.
Resettable everywhere manual,
remote and automatic reset
A reset at the device is implemented
with the Test/Reset button. By con-
necting a pushbutton to the inputs, via
PROFIBUS-DP or via the Test/Reset
button at the operating module, a
remote reset can be implemented. An
automatic reset can also be
configured.
Reduction of variants by large
setting ranges: 0.25 A 820 A
A current window from 0.25 A to
820 A is covered using only six units.
This reduces product selection and
saves on spares costs.
Thermistor-Type Motor Protection
Without Compromise
Tolerance < 10%
With a tolerance of less than 10%,
SIMOCODE-DP has an accurate
tripping curve which guarantees an
optimum utilisation of motors.
Long-term stability also contributes to
the high degree of accuracy.
Cost reduction by built-in current
transformers
Current detection is archieved via three
current transformers which are
integrated in the device. This means that
savings are made three ways i.e.
space, wiring and additional device
requirements.
Easy through feed connection
Feeder cables up to 100 A rating can be
easily connected to the 3UF50. The
cables are not terminated to the device,
but are fed through 3 integral conduits
in the device housing
a major saving in installation time.
Protection of motors in the EExe range
The SIMOCODE-DP system complies
to the regulations for overload
protection of explosion-protected
motors of the increased safety type
EExe DIN EN 50019/ DIN VDE0165,
DIN VDE 0170/0171 and to the test
regulations of the Federal Institute for
Physics and Technology and the test
requirements of the Federal Institute
for Physics and Technology No. 3.53-
14605/96.
e
Tripping current (Mean values)
5 10x I 2 0.6 1
T
r
i
p
p
i
n
g

t
i
m
e
m
i
n
s
Class 5
20
25
Class 30
120
100
5
2
1
50
50
10
20
10
20
5
10
15
2
Tripping characteristics for 3-pole load Tripping characteristics for 2-pole load
Tripping current (Mean values)
10x
e
2 5 I 0.6
20
T
r
i
p
p
i
n
g

t
i
m
e
120
100
5
2
50
m
i
n
s
50
1
20
Class 30
25
Class 5
20
10
10
5
10
15
2
1
5
Cost reduction by pre-defined
control functions
In the SIMOCODE-DP, all necessary
interlocking requirements for the
relevant control function (e.g. with
encoders the undelayed deactivation
of the motor in case of an operation of
the limit or torque switch) are imple-
mented. This offers major advan-
tages:
Reducing the demands put on the
user program in the programmable
controller, i.e. fast planning, fewer
possibilities for errors, shorter
program cycle times
Time-critical functions of the
motor feeder are independent of
the signal process time in the
automation level and on the
communication system.
With the SIMOCODE-DP system nine
different control functions can be
implemented:
Overload relay
Direct starter
Reversing starter
Star-delta starter
Dahlander
Pole-changing switch
Slide valve (Encoder)
Solenoid valve
SIKOSTART 3RW22
(Soft starter)
In addition, permanent or non-
maintained command mode can be
set. All control functions can be
implemented using the 3UF50 basic
unit. If more than four inputs and four
outputs are required, an additional
eight inputs and four outputs can be
fitted by using an extension module.
Wide Scope of Control Functions
L1
L2
L3
N
PE
l >
1L1
1N
3/N
/PE~ 50/60 H
z 400/230 V
Overload
Current im
balance
Phase failure
Therm
istor
Earth fault
Blocking protection
Current value detection
2L1
2N
F11
Q
1
RM
T
Ready
G
en. Fault
Test/
Reset
A1
Q
1
-K1
-K2
1
2
3
A2
T1T2
1
2
3
4
5
6
7
8
9
10
11
B
A
SPE/PE
-K1
-K2
1
M
3~
2
3
Local
230 V AC
3U
F50
O
N
O
FF
1U
1V
1W
ON
-K3
-K3
Sw
itching at the
cubicle door via
the 3U
F52
operating m
odule
2U
2V
2W
OFF
PROFIBUS-DP
In addition, run time checks can be set
for the start or stop of motors and for
the slide valve control functions in
between the limits.
Safety by operator enable and
manual/automatic switch-over
In the automatic mode, control
commands (e.g. ON, OFF) are trans-
mitted to SIMOCODE-DP via the bus.
Control commands from the switch-
gear cubicle (e.g. of the operating
module) or from the local control
station are only possible in this
operating mode if the corresponding
operator enable commands have been
set.
6
Control and Signalling
If the automatic level switches to
manual operation, or if local control is
activated by means of a local manual/
automatic key switch, the bus control
commands are ignored and the feeder
can now be exclusively controlled via
the operating module or using the local
control station.
Reduction of failure times by
autonomous operation
In case of system failures on the
communication system, SIMOCODE-
DP automatically switches to manual
mode.
When this occurs, the load is either
switched OFF or the operating state is
maintained. Further control is possible
using the manual mode.
Downtimes in case of failures in the
automation and communication level
are considerably reduced: The process
can still be safely continued locally due
to the autonomous structure of the
SIMOCODE-DP.
The process can be resumed however
surely by the self-sufficient structure of
the system SIMOCODE-DP locally.
It means self-sufficient that all
protective relay for motor and control
functions are processed independently
of the automation level in the
SIMOCODE-DP.
Flexibility due to decentralised
signal logic-, delays- and
conditioning
The great flexibility of the SIMOCODE-
DP system is especially characterised
by the integrated:
3 truth tables
(3 inputs with 1 output each)
1 truth table
(5 inputs with 2 outputs)
2 timers
(0.5 s...60 min; output behavior:
ON delay, OFF delay, fleeting
NO contact)
2 counters
(0...65535)
4 elements of signal processing
Inverted level without memory
Rising edge with memory
Falling edge with memory
Signal conditioning
3 flashing modules
3 flickering modules.
2 elements of non-resetting
onvoltage failure
The inputs and outputs of the system
can be assigned to predefined control
functions as well as to the truth tables,
timers and counters. Thus, a flexible
use of the predefined control functions
is possible.
The make/break contact behavior of
the outputs is set by the signal
processing modules.
Selective start of the system
After a mains failure, the motor feeders
can be restarted using time-grading.
This makes a fast and selective start of
the system possible.
7
Always informed as to the current
operating state
SIMOCODE-DP continuously informs
the process engineer about the current
operating state:
actual phase current in %
ON/OFF
Anti-clockwise, clockwise LEFT/
RIGHT
Fast, slow
Slide open, closed, moving
Warning
Fault.
Reduction of failures by the
signalling of critical operating
states
The settable current limits inform the
process engineer about critical states
in the system. For example, a current
which is below the lower current limit
setting could mean a broken conveyor
belt for example. The overloading of a
mixing machine for example can be
quickly detected by the display of
upper current limit exceeded. To avoid
an overload trip of the machine, the
process engineer can take precise
steps to change the working process,
such as reducing the amount of
material in the mixer.
Extensive Diagnostics
Display of other critical operating
states:
Current imbalance
Overload warning/trip
Thermistor motor protection
warning/trip
Earth fault warning/trip
Locked rotor protection
Warning/trip upper/lower current
limit response.
Reduction of maintenance times
Maintenance intervals can be
increased, as all statistical data relating
to the condition of a particular feeder is
transmitted from the SIMOCODE-DP to
the PLC. SIMOCODE-DP registers the
number of starts and the number of
overload trips, counts the operating
hours and calculates the current in %
of the last trip. All data is stored in a
non-volatile memory in SIMOCODE-DP.
Analogue Current display
For display of analogue current value
through a display device on the panel
door; the SIMOCODE-DP system is
provided with an external current
transformer (range 0.25 A-820 A/1A).
With this it is also possible for the
systemselector to inform about the
actual current flowing in the motor
feeder.
Self-monitoring
The correct function of the
SIMOCODE-DP processor is
permanently monitored. If there is a
fault, SIMOCODE-DP switches the
load to the adjustement, safe state
(OFF, or maintain operating state -
monostable or bistable behavior).
Also testable in action
This function gives SIMOCODE-DP
additional safety and better monitoring
features.
The operation of SIMOCODE-DP can
be checked during running without
switching off of the motor. This saves
time and avoids unnecessary
interruptions of the operation.
7
Display and Diagnoses with Win-SIMOCODE-DP software
SIMOCODE-DP offers a large amount
of operational and statistical data on
the feeder, which is available to the
user for visualisation and diagnostic
purposes.
This data can be accessed:
directly at the switchboard via the
LED display of the hand-held-unit
plugged into the basic unit or
operator panel, or via a PC with
Win-SIMOCODE-DP/Smart.
via PROFIBUS-DP. The data can be
read by the user program and it can
be transferred to a corresponding
operator communication and
monitoring system. Thus, the various
operational and statistical information
can be displayed in the control room
over PROFIBUS-DPV1 with a
communications processor which
were in the PC/PU and the software
Win-SIMOCODE-DP/Professional
8
PROFIBUS-DP (Process Fieldbus -
Decentralised Peripherals) provides
high-performance communication
between the SIMOCODE-DP and the
automation level. Control commands,
operational data, statistical data and
parameter data are transmitted via the
two-wire bus cable. There is also the
possibility to use optical link modules
so that the data transmission would be
effected via plastic or glass fibre optic
cables.
Here, the communications processor
(CP/IM) plugged into the programm-
able logic controller (PLC) provides the
management of the SIMOCODE-DP
Communication
PROFIBUS-DP
Technical specifications PROFIBUS-DP
Total stations 30 SIMOCODE-DP per segment;
with RS485 repeaters 122 SIMOCODE-DP
Transmission medium shielded, twisted, pair cable or plastic fibre
glass fibre optic cable
max. distance 9.6 km for two-wire, 100 km for glass fibre
optic cable, 425 m for plastic fibre optic cable
Transmission medium PROFIBUS-DP (EN 50170), PROFIBUS-DPV1
Transmission speed 9.6, 45.45, 93.75, 187.5, 500, 1500 kBit/s
devices connected to the bus and
forms the interface to the user
program. Further processing of the
SIMOCODE-DP data, i.e. the inte-
gration into the supervisory control
system and any subsequent
processing is handled by the user
program.
Short transmission times
To achieve short transmission times,
PROFIBUS-DP features several data
channels. Up to 12 bytes can be sent
cyclically from SIMOCODE-DP
to the automation level and up to 4
bytes can be returned.
PC or PU with
Win-SIMOCODE-DP/
Professional
PLC
MMI
with PROFIBUS-DP-
communication-
processor
PROFIBUS-DPV1
Online parametrization,
diagnostics, control
and test via acyclical
reading and writing
of data
SIMOCODE-DP SIMOCODE-DP SIMOCODE-DP
PROFIBUS-DP
Cyclical exchange of data of control-, and
signal data. Moreover exchange of diagnostics
by changing and parameterization at communication
processor running-up
PC or PU
From point to point,
parametrization, diagnostics,
control SIMOCODE-DP and
test via RS-232-Interface
PC or PU with
Win-SIMOCODE-DP/Smart
or Hand-Held-Unit
PLC Programmable
Logic Controller
MMI Man-Machine
Interface
PU/PC Programming Unit/
Personal Computer
3UF50 SIMOCODE-DP
The diagnostic data of 20 bytes is
only sent to the automation level of
SIMOCODE-DP in case of a change,
i.e. the diagnostic channel is event-
controlled. 213 bytes of parameter
data are only sent to the SIMOCODE-
DP during the start-up of the
automation system.
Communication
PROFIBUS-DPV1
The PROFIBUS-DP standard has been
extended around acyclic reading and
writing from data and with PROFIBUS-
DPV1 this can be achieved. Acyclic
reading and writing means for
SIMOCODE-DP, that from a central
workstation over PROFIBUS-DPV1
with a PC or PU fitted with
communicatios processor and the
software Win-SIMOCODE-DP/
Professional all control, diagnosis,
test and parameter data can be
read and written. The PROFIBUS-DPV1
is a secondary protocol for the
PROFIBUS-DP, and it does not
require additional lines or interfaces.
9
See for yourself. You can
get information on the high-
performance PROFIBUS
simply by requesting the
information diskette of the
PROFIBUS user
organisation or via the
Internet. This will give you
an immediate overview of
all relevant products.
Today, there are more
than 700 PROFIBUS-related
products.
9
OUT without
PROFIBUS-DP.
Siemens and 400 other
manufacturers and users
of communications-capable
devices fully support the
EN 50170 PROFIBUS
standard. All are members
of the PROFIBUS user
organisation.
The communication processors
SIMOCODE-DP can work with any
standard DP master which is able to
read GSD files and which is capable
of processing the following amounts
of data:
Control data 1 or 4 byte cyclic from
the DP master to SIMOCODE-DP
Signalling data 1/4/12 byte cyclic
from SIMOCODE-DP to the DP
master
Diagnosis data 20 byte acyclic from
SIMOCODE-DP to the DP master
Parameter data 213 byte.
For acyclic reading and writing from
data the communication processor
must be able the standard extension
PROFIBUS-DPV1.
Bus system expandable
If no bus system is applicable at the
todays point in time, then can be
easily re-tooled this later. Because
SIMOCODE-DP processes all
protective relay for motor and control
functions independently of the
automation level.
Naturally also SIMOCODE-DP is
applicable as self-sufficient protective
realy for motor and controller without
PROFIBUS-DP genereally.
10
Simple Start-Up
Integrating many slaves using only
one software
The integration of SIMOCODE-DP into
a PROFIBUS-DP network is easily
achieved via the parameterising and
service programme of COM
PROFIBUS Windows 3.1 or of
SIMATIC S7: Step 7 Windows 95.
Call up the parameterisation and
service program COM PROFIBUS -
open the master system under File
New and add the individual slaves
e.g. the SIMOCODE-DP, the
PROFIBUS-DP interface for the circuit-
breaker or the micro master -
everything with just one software.
Double-click on the SIMOCODE-DP
icon and now the required parameters
for the motor feeder can be set.
SIMOCODE-DP Online
Parametrization
Now the user can parameterize
SIMOCODE-DP Online from a
central workstation through
PROFIBUS-DP.
So, what is meant by Online?
Previously it was possible to transfer
PC or PU with
Win-SIMOCODE-DP/
Professional
PLC
MMI
with PROFIBUS-DP-
Communication
Processor
PROFIBUS-DPV1
Online Parameterization
SIMOCODE-DP SIMOCODE-DP SIMOCODE-DP
PROFIBUS-DP
Parameter data is written
on every starting cycle of
the communication processor
Point to point parameterization
over SIMOCODE-DP system
interface
PC or PU with
Win-SIMOCODE-DP/Smart
or hand-held-unit
Mglichkeiten der Parametrierung
the slave parameters through
PROFIBUS-DP only in the start-up
phase of the communication processor.
But now exists the possibility that
besides normal cyclic data exchange,
acyclic reading and writing of
parameters is also possible. This
means now SIMOCODE-DP can be
parameterized, controlled, observed
and tested from a central project
engineering workstation by using Win-
SIMOCODE-DP/Professional software.
This central project engineering
workstation should be equipped with a
personnel computer (PC) or a
programming unit (PU) with integrated
PROFIBUS-DP communication
processor. Another possibility is to use
a Siemens PU, with integrated MPI
interface and access the PROFIBUS-
DP directly.
Reduced comissioning time
Now its not required to run around
from switch room and parametrize the
motor feeders. All SIMOCODE-DP
connected to PROFIBUS-DP can be
parametrized from a central place.
Moreover all parameters can also be
Increased system availability
In the past changing of parameters
meant system deadlock. With Win-
SIMOCODE-DP/Professional the
parameters in SIMOCODE-DP can be
modified Online through PROFIBUS-
DP wihtout bringing the system to a
halt.
read and written by that.
11 11
Totally Integrated in SIMATIC S7/M7/C7/PCS7
Interconnectivity from SIMOCODE-DP to a PROFIBUS-DP network
Parameterization with Win-SIMOCODE-DP/Professional
Totally Integrated in SIMATIC S7,
C7, M7, PCS7 OM-SIMOCODE-DP
Win-SIMOCODE-DP/Professional is
Totally Integrated in SIMATIC S7/C7/
M7 as well as PCS7. The call is made
by STEP 7 from HW-Config. The OM-
SIMOCODE-DP therby implements
the data interface.
This results in a unique possibility; that
only with one software package one
can write the PLC user programme,
configure PROFIBUS-DP and
parameterize SIMOCODE-DP 3UF5
the communication capable motor
protection and control device. Use of
different complex software packages is
omitted thereby.
A plus for commisioning
Another advantage of the SIMOCODE-
DP system is that a motor feeder can
be tested during the commisioning
stage with the Win-SIMOCODE-DP/
Professional software. This means,
there lies a possibility, that one can
switch on and off from a central
workstation and also set the Testbits
and enquire about the device state.
12
Price Advantage with SIMOCODE-DP
Figure 1 shows the configuration of a
typical communications-capable motor
feeder with overload relay, thermistor
motor protection device, earth fault
detection, current value transmission
via A/D converters and a decentralised
peripheral system for the bus
connection.
Figures 2 and Figure 3 show the motor
branch of the future.
Reduced number of products
cover the entire range
For the complete control and
monitoring including connection to the
PROFIBUS-DP, only SIMOCODE-DP is
required. This means that no additional
overload relays, thermistor evaluation
devices etc. need to be installed.
Reduction of the scope of wiring
between field and control level
Communication between the field
level and the higher automation level
(PLC or process control system DCS)
is normally implemented via coupling
devices and point-to-point connections
to input and output modules of the
PLC or DCS. With the application of
SIMOCODE-DP, the scope of wiring is
reduced to a minimum - A two-wire
PROFIBUS-DP cable for up to 100
motor feeder; Coupling devices and
input/output modules, cable gallery are
not required.
Reduction in wiring costs in
the field level
In the case of the reverser starter
(figure 3) no electrical interlocking is
required, and no time-delay relay which
prevents a direct switch-over from
clockwise to anti-clockwise rotation is
necessary. Everything is implemented
with SIMOCODE-DP.The only thing
required is to set the desired switch-
over delay time
F
ig
u
re
2
: M
o
to
r b
ra
n
ch
o
f th
e
fu
tu
re
Figure 1: Well-tried technology
M
3~
Thermistor
motor protection
3UL21
4...20 mA
Current value
transmission
Earth fault
detection
DI AI DO
Decentralized peripherals
PROFIBUS-DP
Without 3UF5
-K1
3UL22
Overload relay
3RU50
3UN21

-Q1
-K2
O
v
e
rlo
a
d
C
u
rre
n
t im
b
a
la
n
c
e
P
h
a
s
e
fa
ilu
re
E
a
rth
fa
u
lt p
ro
te
c
tio
n
T
h
e
rm
is
to
r
B
lo
c
k
in
g
p
ro
te
c
tio
n
C
u
rre
n
t v
a
lu
e
d
e
te
c
tio
n
W
it
h
3
U
F
5
-Q
1
-K
1
-K
2
M
3
~
13
Figure 3: Reversing starter with SIMOCODE-DP
As all functions are integrated into one
device, the following savings are
possible.
L1
L2
L3
N
PE
l >
1L1
1N
3/N/PE~ 50/60 Hz 400/230 V
Overload
Current unbalance
Phase failure
Thermistor
Earth fault
Blocking protection
Current value detection
2L1
2N
F11
Q1
RMT
A1
Q1
-K1 -K2
1
2
4
A2 T1T2 1 2 3 4 5
6 7 8 9 10 11 B A SPE/PE
-K1 -K2 -1
M
3~
2
4
Local
230 V AC
3UF50
Ready
Gen. Fault
Test/
Reset
Clockwise
Off
Anti-clockwise
PROFIBUS-DP
Savings possible:
device variants in
the motor feeders
space requirement
in the cubicle
the wiring cost
between control level
and field level
scope of wiring
in the unit control
level
start-up
times
spares
costs
14
Modular Device Configuration
The modular configuration of the
SIMOCODE-DP system means that it
can be used as a protection and
control device for feeders. The system
consists of the following components:
3UF51 extension module
The extension module additionally
provides eight inputs and four outputs
to the system. The device itself is fed
by the basic unit. The eight inputs
must be connected to an external
voltage supply. Here, there are three
different voltage versions (24 V DC,
115 V AC, 230 V AC). The connection to
the basic unit and the connection to
the operating module, to the manual
operating device or to the PC is via the
system interface.
3UF50 basic unit
The basic unit with four inputs and
four outputs implements all protection
and control functions autonomously,
and provides connection to the
PROFIBUS-DP.The four inputs are fed
by the internal 24 V DC power supply.
The extension module, the operating
module, the manual operating device
or the PC can be connected via the
system interface. The basic unit is
produced with three different control
supply voltage
(24 V DC, 115 V AC, 230 V AC).
3UF52 operating module
For manual control of a drive in the
cubicle. Can be connected to the basic
unit and to the extension module.
Power supply from the basic unit.
Connection possibilities for the manual
operating device or PC. Installation in
the front panel or in the IP 54 cubicle
door.
Three buttons can be freely
parameterised. Six signalling LEDs
can be freely parameterised.
Win-SIMOCODE-DP
Runs on any AT-compatible PC under
Windows 95 or Windows NT. For start-
up, diagnostics and maintenance.
Manual control (ON, OFF, ...)
Diagnostics (current display, fault, ...)
Parameterization (address, baud rate,
set current, control function, ...)
Includes Online Help and parameter
data examples.
15
Connection of a thermistor sensor circuit
for optional thermistor-type motor
Connection of a summation current
transformer for earth fault monitoring
Connection of control
supply voltage
- 24 V DC
- 115 V AC
- 230 V AC
3 LED displays
Device test, manual reset
- Automatic reset parameterisable
- Remote reset via bus or input
3 + 1 relay outputs:
- Function assignment
parameterizable
4 optocoupled inputs:
- 24 V DC, internally supplied
- Function assignment
parameterisable
System interface
- Connection of extension
module, operating module,
manual operating device or PC
PROFIBUS-DP bus connection
- Standard 9-pole SUB-D socket
- Terminals, e.g. for drawout unit
design
A1 A2 T1 T2 1 2 3 4 5
AC 230V I1 I2 I3 24VDC
Ready
Bus
Gen. Fault
25...100A
Test/
Reset
PROFIBUS-DP
Sys.
3UFS
3UF5021-3AJ00-1 G/9520
01 02 03 03 PROFIBUS-DP
6 7 8 9 10 11 B A SPE/PE
I4
3 + 1 outputs:
- Function assignment
parameterisable
8 optocupled inputs:
- 24 V DC, 115 V AC
230 V AC, externally supplied
- Function assignment
parameterisable
System interface
- Connection of
operating module,
manual operating device
or PC
System interface
- Connection to basic unit
- Power supply from basic unit
20 21 22 23 24 25 26 27 28
Sys.
3UFS
3UF5100-0XX00-0AA0
05 06 07 08
30 31 32 33 34 35 PE
Sys.
3UFS
G/9520
15 16 17 18 19 10 11 12
2 status LEDs
3 LED displays
Function assignment
parameterisable
Device test
Manual reset
9-pole SUB-D socket
for the connection of the
manual operating device
or PC
Ready
Gen. Fault
Test/
Reset
3 buttons,
function assignment
parameterisable
3 LED displays
function assignment
parameterisable
3WX36 manual operating device
This can be connected to the basic
unit, to the extension module or to the
operating module. For commisioning,
diagnostics and maintenance. Manual
control (ON, OFF, ...) Diagnosis
(Current display, fault, ...)
Parameterisation (address,
baud rate, set current, control
function, ...)
OM-SIMOCODE-DP
STEP 7-Object-Manager to call Win-
SIMOCODE-DP/Professional in STEP 7
Connection cables with plugs
Connection between basic unit,
extension module or operating
module.
Bus terminal/bus termination
modules
If the PROFIBUS-DP is connected to
the basic unit, the standard 9-pole Sub-
D plugs with built-in bus terminating
resistor can be used. Especially for the
application of SIMOCODE-DP in Motor
Control Centers (MCC drawout unit
design) there is a bus termination
module with built-in power supply. This
guarantees that even the last unit in
the bus can be removed without any
impairment of the data flow.
Operating manual
A manual for the SIMOCODE-DP
system is available which describes
each detail of the functionality of
SIMOCODE-DP. It is intended as an aid
for project planning and system start-
up and it features a comprehensive
description of the PROFIBUS-DP
communications interface and project
examples.
16
As well as the communications-
capable 3WN6 circuit-breakers and
AS-Interface modules, SIMOCODE-DP
now provides another communications
module for low-voltage switchgear.
SIMOCODE-DP can be used in
SIVACON for the control of all
feeders in both fixed and drawout
design.
High availability - no problem with
SIVACON drawout design
SIVACON drawout design enables the
system operator to adapt quickly to
changing system requirements.
With the integration of SIMOCODE-DP
directly into the drawout units, a clear
connection to the feeder and the
corresponding SIMOCODE-DP is
reached. A replacement of drawout
units is possible without interruption of
the bus connection.
Technical configuration of the
SIVACON switchgear with
SIMOCODE-DP
The 3UF52 operating module is always
accessible from the front and is
situated in the front panel of the
relevant drawout unit.
The 3UF50 basic unit with the inte-
grated current transformers is built into
the inside of the drawout units.
Each feeder can be adjusted and
controlled autonomously at the
switchboard by connecting the manual
operating device or a PC with the WIN-
SIMOCODE-DP software to the
operating module integrated into the
front panel. In addition, all operation,
diagnostic and statistical data
determined by SIMOCODE-DP can be
read.
SIVACON The Communications-Capable
Low-Voltage Switchgear
17
Technical Specification
3UF50 basic unit, 3UF51 extansion module, 3UF52 operator panel, 3WX3G hand-held-unit
Permiss. ambient/storage temperature -25 C to +60 C/ -40 C to +80 C
Site altitude up to 2000 m above sea level
Degree of protection (in acc. IEC 529) IP 20 max. setting curent I
e
w 100 A; IP 00 max. setting current I
e
> 100 A;
Shock resistance (sinewave) 10 g/5 ms
Mounting position free choice
Mounting max. setting current I
e
w 100 A: snap-on mounting onto 35 mm top-hat rail or screw fixing
with insertion clip
max. setting current I
e
> 100 A: screw fixing directly to contactor of srewfiring
EMC interference immunity Conducted interference, burst in acc. with IEC 61000-4-4: 2 kV (corr. to severity 3)
Conducted interference, surge in acc. with IEC 61000-4-5: 2 kV (corr. to severity 3)
Electrostatic discharge in acc. with IEC 61000-4-2: 8 kV (corr. to severity 3)
Field-related interference in acc. with IEC 61000-4-3: 3 V/m (corr. to severity 2)
(see special notes in the manual)
EMC emitted interference Limit value class A in acc. with EN 55011 1991
3UF50 basic unit
Display
green LED Ready Permanent light Ready
Off no control supply voltage or function test negative, device blocked
green LED Bus Permanent light Bus operation
red LED General Fault Permanent light/flashing light Branch fault,e.g. overload tripping
Buttons
Test/Reset By pressing the Test/Reset button the device can be reset after a tripping or it can be
tested as to its functionality
System interface RS232 for connection of extension module, operating module, manual operating device or PC
PROFIBUS-DP interface RS485 for connection of the PROFIBUS-DP line via terminals (connection cross-section
as with auxiliary contactors or via 9-pole SUB-D socket)
Main circuit
Rated insulation voltage U
I
690 V for blank/uninsulated conductor (3UF5001 - 3UF5021)
}
for pollution degree 3
1000 V for insulated conductor 3UF5031 - 3UF5051
1000 V for blank/uninsulated conductor (3UF5031 and 3UF5051)
Rated impulse strength U
imp
6 kV 3UF5001 - 3UF5021
8 kV 3UF5031 - 3UF5051
Rated frequency and current type 50 Hz/60 Hz; three-phase AC
Diameter of push-through openings 10 mm (devices with max. setting current I
e
w 25 A)
(max. I
e
w 100 A) 15 mm (devices with max. setting current I
e
100 A)
for devices with setting current I
e
>100 A: mounting with connection bars
Busbar connection (Current range) 50 to 205 A 125 to 500 A 200 to 820 A
Torque M8: 10 to 14 Nm M10: 14 to 24 Nm M10: 14 to 24 Nm
M12: 20 to 35 Nm
Flexible with cable lug 35 to 95 mm
2
50 to 240 mm
2
50 to 240 mm
2
Stranded with cable lug 50 to 120 mm
2
70 to 240 mm
2
70 to 240 mm
2
Auxiliary circuit/control circuit
Rated control supply voltage U
e
AC 50/60 Hz, 115 V and 230 V DC 24 V
Working range AC 50/60 Hz, 0.85 to 1.1 U
s
DC 24 V, 0.85 to 1.2 U
s
(DIN 19240)
Power consumption AC 50/60 Hz, 5 VA DC 24 V, 5 W
Mains buffering time 200 ms
Rated insulation voltage U
I
300 V (for pollution degree 3)
Rated impulse strength U
imp
4 kV
Outputs 4 mono-/bistable outputs depending on the variant
Auxiliary contacts of outputs 3 outputs thereof are connected to a common potential and 1 is connected separately; can be freely assigned to the
control functions (e.g. for activation of mains and star-delta contactor as well as signalling of the operating state)
Upstream short-circuit protection for Fuse-links utilization category gL/gA 6 A, fast 10 A
auxiliary contacts (outputs) Circuit-breaker 1.6 A, C characteristic
Rated continuous current 5 A
18
Rated operating current AC-15; 6 A/24 V; 6 A/120 V; 3 A/230 V
(Switching capacity) DC-13; 2 A/24 V; 0.55 A/60 V; 0.25 A/125 A
Inputs 4, own power supply due to device electronics (24 V DC); inputs connected to a common potential for the coupling
of process signals such as e.g. local control station, key-operated switches or limit switches
Thermistor motor protection Total cold resistance: 1.5 kO
(PTC thermistor detector) Operating value: 2.7... 3.1 kO; release value: 1.5...1.65 kO
Connection cross-section
Torque 0.8 to 1.2 Nm
single-core and stranded 1 x (0.5 to 4.0) mm
2
; 2 x (0.5 to 2.5) mm
2
flexible with/without conductor barrel 1 x (0.5 to 2.5) mm
2
; 2 x (0.5 to 1.5) mm
2
3UF51 extension module
System interface RS232 as connection to the basic unit and
for connection of operating module, manual operating device or PC
Auxiliary circuit/control circuit
Rated insulation voltage U
I
300 V (for pollution degree 3)
Rated impulse strength U
imp
4 kV
Outputs 4 bistable outputs
Auxiliary contacts of outputs 3 outputs thereof are connected to a common potential and 1 is connected separately;
can be freely assigned to the control functions (e. g. for activation of mains and star-delta contactor as well as
signalling of the operating state)
Upstream short-circuit protection for Fuse-links utilization category gL/gA 6 A, fast 10 A
auxiliary contacts (outputs) Circuit-breaker 1.6 A, C characteristic
Rated continuous current 5 A
Rated operating current AC-15; 6 A/24 V; 6 A/120 V; 3 A/230 V
(Switching capacity) DC-13; 2 A/24 V; 0.55 A/60 V; 0.25 A/125 A
Inputs 8 externally supplied 24 V DC, 115 V AC, 230 V AC depending on the variant, inputs connected to a common potential
for the coupling of process signals such as e.g. local control station, key-operated switches or limit switches
Connection cross-section
Torque 0.8 to 1.2 Nm
single-core and stranded 1 x (0.5 to 4.0) mm
2
; 2 x (0.5 to 2.5) mm
2
flexible with/without conductor barrel 1 x (0.5 to 2.5) mm
2
; 2 x (0,5 to 1.5) mm
2
3UF52 operating module
Displays
green LED Ready Permanent light Ready
OFF no control supply voltage or function test negative, device blocked
red LED General Fault Permanent light/flashing light Branch fault,e.g. overload tripping
3 green und 3 yellow LEDs Feeder-specific displays can be freely assigned, e.g. manual/automatic mode,
tripping, thermistor motor protection, clockwise/anti-clockwise rotation etc.
Operating buttons For controlling the motor feeder, freely programmable
Keys
Test/Reset By pressing the Test/Reset button the device can be reset after a trip
or it can be tested as to its functionality
System interface RS232 for connection of manual operating device or PC
3WX36 manual operating device
Displays 2 lines, 16 letters.
Keys 3 function keys, 4 cursor keys, 1 acknowledgement key
Power supply 4 batteries, type 1.5 V round cell
19
Win-SIMOCODE-DP/Professional 3UF5710
Parameterization, Operate, Observe, Testing over DPV1
Parameterization, Operate, Observe, Testing over RS-232
Target system SIMATIC S5
Automation System SIMATIC S7/M7/C7/PCS7
foreign system
PC/PU requirements
sea PC-/PU requirements Windows 95 or Windows NT 4.0
free capacity harddisk minimum 10 MB
STEP 7 requirements STEP 7 is not an absolute necessity. But when it is already installed it is necessary
to have a Version 4.0. (These version contain the compatible support software for DPV1
otherwise it will be directly loaded through Win-SIMOCODE-DP/Professional)
PC/PU interface requirements PU integrated with MPI-SS or MPI-Board
CP 5411, CP 5412 (A2), CP 5511 or CP 5611
RS-232 with compatible interface cable 3RW29 20-1DA00
SIMOCODE-DP requirements DPV1-delivery date E10 (from June 98)
Win-SIMOCODE-DP/Smart 3UF5711
PC/PU requirements
sea PC-/PU preconditions Windows 95 or Windows NT 4.0
free capacity harddisc minimum 10 MB
PC/PU interface requirements RS-232 with compatible interface cable 3RW29 20-1DA00
OM-SIMOCODE-DP 3UF5712
SIMATIC requirements SIMATIC S7/M7/C7/PCS7
STEP 7 requirements Version 4.0
PC/PU requirements Software STEP 7
SIMOCODE-DP requirements DPV1 delivery date E10 (from June 98)
Siemens Aktiengesellschaft
Order No. E20001-A230-P302-X-7600
Printed in Germany
Dispostelle 27615/SEK 30197
21C7128 CPSM.52.1.03 PS 07013.0
Automation and Drives Group
Low Voltage Controls and Distribution Division
P.O. Box 3240, D-91050 Erlangen
www.ad.siemens.de
Subject to change without prior notice4/98