WELDING PROCEDURE SPECIFICATION

NO. 1/8-32-1

FOR

GAS TUNGSTEN ARC WELDING (GTAW)

AND

SHIELDED METAL ARC WELDING (SMAW)

OF

CARBON STEEL PIPE WITH STAINLESS STEEL CLADDING

USING ER317L and E317L-15 or -16 FILLER METALS




THIS DOCUMENT IS THE PROPERTY OF


_______________________________
(Company)




J ointly Developed With The
NATIONAL CERTIFIED PIPE WELDING BUREAU
1385 Piccard Drive
Rockville, MD 20850


This Welding Procedure Specification (WPS) and supporting Procedure Qualification record(s)
(PQR) are the property of the National Certified Pipe Welding Bureau. They are issued for
adoption by members only and are to be returned to the Bureau upon termination of
membership



ANSI American National Standards Institute

ASME American Society of Mechanical Engineers

AWS American Welding Society, Inc.




REPRODUCTION AND USE OF THIS WPS AND SUPPORTING PQR(S) BY OTHER THAN
MEMBERS OF THE BUREAU IS UNAUTHORIZED











2005-Copyrighted in the United States and Canada by the National Certified Pipe Welding Bureau









J ointly Developed with the
National Certified Pipe Welding Bureau
1385 Piccard Drive
Rockville, MD 20850-4340
Base Metals (QW-403)

P/S Number 1 clad with 8 Group No.1 and 2
to P/S Number 1 clad with 8 Group No.1 and 2
(written for P-1 pipe lined with P-8 clad)

Base Metal Thickness Range
Groove Welds: 3/16 to 1.1 in*.
Fillet welds: Not permitted
Minimum Outside Diameter

Groove Welds: All GTAW, 1 SMAW
Fillet Welds: Not permitted
*includes cladding thickness of 10% up to 0.10
Filler Metals and Electrodes (QW-404)
Root and Fill Fill
Specification Number: SFA 5.9* SFA5.5
AWS Classification: ER317L E317L-15 or -16
F-number: 6 5
A-Number: N/A N/A

Maximum Weld Metal Thickness:
Grooves: 0.40 0.70
Fillets: None None

Maximum Bead thickness: 1/8 1/8
Supplemental Filler Metal: N/A N/A
Consumable Insert: Optional* N/A
Pulsed Power Supply: Optional Not permitted
Penetration-enhancing Flux: Not Permitted N/A
* Consumable Inserts conforming SFA5.30 Class 3, Classification IN317
may also be used.
Welding Procedure Specification (WPS)
Joints (QW-402)
Joint Design: Single V, U or J shown on the other side and repairs, build-up
Backing: Optional for GTAW, Required for SMAW Backing or Retainer type: None
Member Company Name:
WPS Number 1/8-32-1 (clad pipe) Revision 1 Date issued: 11-13-04
Welding Process: Manual GTAW and SMAW Supporting PQRs: 04016
Preheat (QW-406)
Minimum metal temp.: 50 F
Interpass Temp.(Max): 350 F
Preheat Maintenance: None.
Gas (QW-408)

Shielding Gas: Argon, 30 to 40 CFH
Backing Gas: Argon, 15 to 40 CFH
Trailing Shield: None
Positions (QW-405)

Positions permitted: All
Progression when in Vertical: Uphill
Postweld Heat Treatment (QW-407)
Temperature: None
Min. Holding Time: N/A


























Weld Electrode or Filler Current Travel Speed* Other
Layer Process Class Diameter Type Polarity Volts Current (a) (ipm)

Root GTAW ER317L 3/32, 1/8 DC EN (str.) N/A 70 to 115 1 to 2 Higher amperage is
Fill GTAW ER317L 1/8, 5/32 DC EN (str.) N/A 100 to160 2 to 4 permitted when
insert is used
Fill SMAW E317L-15 3/32 DC EP (rev.) N/A 70 to 90 2 to 4
SMAW or 1/8 DC EP (rev.) N/A 80 to 110 2 to 4 *Values are
SMAW E317L-16 5/32 DC EP (rev.) N/A 120 to 160 2 to 6 recommended only
Technique (QW-410)

Tungsten Size and Type: 3/32, 1/8 EWTh-2,EWLa or EWCe Initial Cleaning: Remove grease or oil with solvent.
Shielding Gas Cup Size: #4 (1/4 ID) to #12 (3/4 ID) Remove cutting oxide by grinding.
Single or Multiple Pass per Side: Multiple Interpass Cleaning: Remove slag with slag hammer, grinder or
Single or Multiple electrodes: Single wire brush.
Contact-tube-to-work distance (stickout): N/A Peening: Not permitted
Backgouging: Grinding or carbon arc followed by grinding Other: Keep weld beads slightly convex to avoid cracking.
Repair Method: Grinding. Backwelding is permitted.
Stringer or Weave Bead: Either, but keep any weave small.
The undersigned contractor, a member of the National Certified Pipe welding Bureau, hereby adopts this jointly developed procedure as its
Welding Procedure Specification (WPS) and certifies that this procedure has been qualified as shown on the attached Procedure Qualification
Records (PQRs).
Company:
By: Date: NCPWB QW-482/5-02 WPS 1/8-32-1
Electrical Characteristics (QW-409) and Related Matters
























J oint Designs for J oining Internally Clad Piping by Welding
Preferred Weld End Preparation and Fit-up









30 to 45 Typ
R=1/8 min
3/32 to
1/8 1/16 in max
1/16 to 3/32
33 to 45 Typ
R=1/8 min
0 to 1/32
clearance
1/16 in max

P-1 Pipe
Wall

P-8
Cladding
1/16 to 3/32
Open Root Adding ER317L
Filler Metal

Class 3 Consumable Insert meeting
IN317L analysis


Secondary Weld End Preparation and Fit-up














Third Possible Weld End Preparation and Fit-up
3/32 in Max
30 to 45
0 to 1/32
clearance

P-1 Pipe
Wall

P-8
Cladding
Class 3 Consumable Insert meeting
IN317L analysis
3/32 to 1/8










1/16 in max
30 to 45
0 to 1/16 in
3/16
Minimum

P-1 Pipe
Wall

P-8
Cladding
Tack







Step 2: fit up using blocks that are tack welded
to groove faces to hold root spacing
Step 3: Build up root faces using GTAW

Step 4: Weld Root Pass



Weld Electrode or Filler Current Travel Speed Other
Layer Process Class Dia (in) Type Polarity Volts Current (a) (ipm)

Root GTAW ER317L 1/8 DC EN (str.) N/A 85 1.5 28,900 kJ /in
Fill GTAW ER317L 1/8 DC EN (str.) N/A 120 2
Fill GTAW ER317L 5/32 DC EN (str.) N/A 140 2
Fill SMAW E317L-16 1/8 DC EP (rev.) N/A 76 2.5
Fill SMAW E317L-16 1/8 DC EP (rev.) N/A 89 to 101 1.75 to 2
Procedure Qualification Record
Identification of WPS followed during welding of test coupon: 1/8-32-2
Welding Process(es) used: GTAW followed by SMAW, Manual Date coupon was welded: 3-1-03
Base Metal Specification: SA-516-70 clad w/SA240 Type 317L to Base Metal Specification: Same
P-Number: 1, 8 Group No: 2, 1 to P-Number: 1, 8 Group No: 2,1 Plate/Pipe Diameter: NPS 10 Sch 60
Base Metal Thickness(in.): 0.5 +0.05 clad J oint Type: Single V-groove F-Number: 6/5
Filler metal specification: SFA 5.9 / SFA 5.4 AWS Classification: ER317L/E317L-16
A-Number: 8/8 Weld Deposit Thickness(es)(in.): 0.2/0.35 Maximum Pass Thickness: 5/32, 3/16
Filler metal size (in): 1/8, 5/32 GTA/ 3/32, 1/8 GTA Supplementary filler metal: N/A
Preheat temperature (F): 75 Interpass temperature (F) 350 Welding position/progression: 5G Uphill
Current Type and polarity: DCEN/DCEP Travel speed (ipm): see below
Shielding gas composition, CFH: Argon, 35 Backing gas composition, CFH: Argon, 45 CFH
Tungsten size/type: 1/8, EWTh-2 GMAW transfer mode: N/A
Postweld Heat treatment (F): None Postweld heat treatment time (hr.): N/A
Stringer/Weave bead: Both Oscillation: N/A
Single/Multi-pass: Multiple Single/Multi-electrode: Single
Other:

Reduced Section Tensile Tests X Rectangular Turned Full Section
Bend Tests Transverse Face and Root x Side Longitudinal Face and Root
Specimen Width/Dia (in.) Thickness (in) Area (sq in.) Ultimate load (lb.) Ultimate Stress (psi) Failure Location
1 0.542 0.4989 0.270 22,762 84,300 Base Metal, Ductile
2 0.519 0.5327 0.276 23,164 83,900 Base Metal, Ductile

Type Results Type Results
Side Acceptable Side Acceptable
Side Acceptable Side Acceptable
Toughness Tests Charpy Specimen Size Test Temperature
Specimen Notch Location Ft. Lb. Lateral Expansion (mils) Percent Shear Drop Weight Break No Break
1
2
3
Weld deposit analysis: SMAW Weld, C:0.06, Mn:0.96, Si:0.38, Ni:22.79, Cr: 14.89, Mo:3.67, Cu:0.24, Nb:0.76, Ti:0.05
Other tests: HRB: CS BM 81, 81, 82. CS HAZ: 86, 85, 84. SS BM: 81, 80, 84. SS HAZ: 85, 85, 90. WM: 91, 90, 90, 90, 91, 94
Welders name: Dave Hintz Stamp: H2294 Welding Witnessed by: Paul Robertson, J . H. Robertson Co .
Tests conducted by: Kish, C. J . Latropulos, PE, #38489 Laboratory test number: 1032019/20098
We hereby certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance
with the requirements of Section IX of the ASME Code.
National Certified Company:
Pipe Welding Bureau

Chairman, Technical Committee PQR Number 04016

By: Date: