DATRON Accessories

Information
422
2009 DATRON AG. All rights reserved.
The information in this catalogue was checked with utmost care for correctness. However, no liability can be accepted for any
incomplete or faulty information. We reserve the right to make changes for the purpose of further technical development.
This catalogue refers to new machine orders plus accessories. For later accessory orders, the compatibility of accessory
components, the retrofittability and any necessary extensions and adaptations / installation work has to be checked.
We'll be happy to advise you.
Accessories Catalogue, Status: November 2009
53
DATRON machine accessories will make your machines more productive!
You save time and money thanks to more effective machining, faster
programming and shorter set-up times.
The optimum accessories for the respective application will make you even
more successful. DATRON delivers them!
This catalogue provides you with an overview of additional and extension
components available for DATRON CNC machines.
Our experts would be happy to help you with your selection, conguration and
how to most effectively use all articles introduced in this catalogue.
We're looking forward to hearing from you!
Info line: +49 (0) 61 51- 14 19 - 0, E-mail: info@datron.de
Just get in touch with our experts!
DATRON Accessories
DATRON Accessories
From practice for practice
444 Contents
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DATRON - General
DATRON Accessories Overview
DATRON high-frequency spindles
DATRON high-frequency spindles EcoS
DATRON high-frequency spindles HighS
DATRON high-frequency spindles PowerS
Spindle cooling device HI-KG-Cube
Speed option for high-frequency spindles HFS-DO
DATRON tool changer systems
Standard tool changer TC-S
Tool changer installation version TC-E
Tool changer installation version TC-E11
Tool length sensor WLS
Z-Nano tool probing
DATRON cooling/lubricating systems
DATRON EK-D cooling/lubrication system
Storage tank and filling level monitoring VBF
Basic module, cooling/lubrication system Microjet
EK-M
Circular spray head 4-nozzle microjet
EK-VM-R
Sprayhead 4-nozzle/2-nozzle microjet
EK-VM-2/-4
DATRON sensors
Probing heads
Probe tip for probing head TP-D
XYZ TP-R precision sensor
3D (X,Y) extension for Z TP-D/TP-R sensor
DATRON Renishaw NC4-F115
CCD camera
Vision System
DATRON automation
Indumatik
light IL
PAP pick-and-place system
DATRON automatic lift gate AH
DATRON module clamping technology
DATRON module clamping technology
Vacuum clamping technology table upgrade
Module clamping plates MS-P
T-slot module clamping plate MS-TN
T-slot table upgrade MS-TNA
Additional fixed jaw ZFB
Vacuum clamping technology description VS-B
Vacuum module clamping plate MS-VP-A
Vacuum module clamping plate MS-VP-B
Vacuum plate with meandering grooves for M10
Vacuum module clamping plate VacuPlate
DATRON VacuCard
DATRON VacuCard++
Vacuum pumps VP
Vacuum distributor VV

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DATRON pneumatic clamping technology
Pneumatic/hydraulic short-stroke clamping element KSE-PH
Short-stroke clamping element for automatic clamping operation KSE-AS
Wedge clamping element KSE
Pneumatic control unit PA-8
Pneumatic vertical clamping system PV
Flat clamping system Qwik-Lok
DATRON rotary/swivel axes
Precision rotary axis PD-A-360
Precision rotary axis with tailstock PD-RS-360
DST-M8/M10 rotary/swivel table
DATRON chip/dust disposal
Graphite dust suction M7 GSA
Safety suctioner Alto type 22
DATRON industrial vacuum cleaner RI 331 for CleanCut
DATRON CleanCut CC
DATRON suction SAS
Brush HSK-E 25
Chip conveyor M10 - NL
Ion spray gun with filter pressure controller
DATRON pneumatic accessories
Membrane dryer unit MTE
Compressor 24-40 KJ
DATRON other accessories
System workshop trolley SW-6
DATRON software
DATRON machine software, upgrade CNCv7 to v8
DATRON machine software, upgrade CNCv8 to v9
DATRON PrimCAM
DATRON control accessories
Operating terminal for M35 BT
Two-fold control unit with sensor switch and emergency stop
W switch
DATRON CNC hand-held control unit HBE
DATRON protective keyboard membrane TS
DATRON consumable material
Coolant additives KMZ

Contents 5
466
DATRON has been offering innovative solutions for automation and production
for 40 years.
The key to our growing success lies in the creativity of our staff and the reliable
support of our customers: Starting from the rst day, and for many years after
purchasing.
DATRON offers products and services for production and automation. The
common feature of our products is the high level of innovation and the strong
orientation toward customer benet. DATRON products are "problem solvers".
Thanks to the practical layout of the overall systems and the technologically
excellent characteristics, production or automation processes can be radically
improved with these products. Standard solutions can be offered which can be
largely congured to meet individual customer requirements thanks to consis-
tent modularisation. In addition, customers are supported with an extensive
service offer.
About DATRON
About DATRON
About DATRON
CNC machine tools
for high-speed milling, drilling and engraving various materials, such as Alu-
minium, plastics, dental and ceramic materials, Steel (ne machining), com-
posites and Graphite. With speeds of up to 60,000 rpm, high manufacturing
speeds and good results are achieved.
Dispensing machines
for precise and fast gluing and sealing ("VDispenser
").
The precise-volume DATRON dispensing technology is the leader worldwide
and is patent-protected.
Thanks to the high dispensing quality and speed of the systems, high cost
advantages result in series production.
Tools for high-speed machining
In high-speed machining, the quality of the tools decisively determines the
machining results. DATRON's technology and consulting expertise allow our
customers to manufacture much more efciently than the competition.
After-sales services
Qualied consulting in all sales phases and the professional support even after
sales are DATRON's major strengths. DATRON offers system training sessions
by experts, fast customer service, a telephone hotline with application consult-
ing and fast replacement part service.
Development and design
We offer our customers the decisive advantage! A major maxim of the work of
our engineers is the development of future-oriented technologies for our cus-
tomers. Together with the continuous improvement of existing machines and
components, our customers are always a nose ahead of the competition!
DATRON offers:
57
At DATRON, high quality is produced in all phases of product development and
manufacturing.
The solid and professional design is the basis for the reliability and long life
cycle of all components. Careful selection of the raw materials and all supplier
parts and the precise manufacturing and adjustment of all machines and ac-
cessories result in extraordinarily high quality at DATRON. The manufacturing
of all DATRON products and components is carried out completely and exclu-
sively by our experienced personnel at the German manufacturing site.
Quality assurance takes place in all manufacturing steps. An extensive
acceptance record documents the completeness and the high quality of the
systems and machines we deliver.
DATRON Quality assurance
Quality assurance
Quality from the very beginning
488
DATRON Machine Overview
DATRON Machine Overview
CNC Milling Machines
Economical
Large-format
DATRON CNC milling machines and DATRON quality tools are optimally
tuned to one another. The combination of machine and tools guarantees a
high degree of quality, precision and process reliability for your production.
Precise
Powerful
ProfitCell
Indumatik
light
Automated CNC manufacturing
M8XL
ML
M85
M75
M8
M7
M10
59
CNC Manufacturing solutions for your Success!
Precision machining with high and maximum speeds is used in more
and more applications. DATRON's high-speed machining is used with
great success in the following industries, among others:
Electronics industry
n Front plate and housing manufacturing
n Membrane keyboard
n Drilling test adapter
n Drilling and milling testing equipment
n Mill soldering frames
n Consolidated PCB milling
n Engraving of 3D stamps
n Die making
n Embossing dies
n Embossing tools
n Aluminium extrusion machining
n Small mould construction
n Precision CNC machining
n 3D Aluminium moulds
n 3D rapid prototyping
n Graphite electrodes
n Small Steel moulds
n Aluminium plate machining
n Aluminium extrusion machining
n Precision drilling
Aerospace
Mould and model construction
Printing industry
Automobile supplier industry
DATRON Manufacturing Solutions
410 10
Quick to react with expertise You can always count on the
DATRON Customer Service.
We offer you custom-made service solutions worldwide over the
entire lifetime of your DATRON machine.
Save on time and money from the very beginning with our professional
application consulting and specialised product training sessions. You can use
DATRON machines effectively and efciently within a minimum amount of
time with our practical training sessions. Take advantage of our know-how
from 2,000 machine installations!
With our telephone hotline, we will support you with your application ques-
tions or in the event of machine malfunctions. Thanks to our tele-maintenance
software, we can analyse machine states online. This saves you time and
money, since that often saves on a service technician having to come to you on
site.
The free telephone hotline is available to you Monday through Friday from
7:00 a.m. to 6:00 p.m. (CET) at +49 (0) 6151 - 14 19 - 99.
Outside of the named times, we can be reached from Monday to Friday from
6:00 p.m. to 10:00 p.m. (CET) as well as Saturday and Sunday from 9:00 a.m. to
3:00 p.m. (CET), but this service is at extra charge.
The DATRON replacement part service offers you the shortest possible delivery
times. Our highly qualied service technicians are always there for you: for
maintenance, repairs or application engineering. Upon request, we can also
agree to on-call duty with a dened reaction time.
Put together your individual service package and give us a call!
Our Customer Service would be happy to help you!
Infoline: +49 (0) 6151- 14 19 - 99, E-mail: service@datron.de
DATRON Services
DATRON Customer Service
DATRON Customer Service
Training and technology consulting Training and technology consulting
Telephone hotline and tele-maintenance
Replacement part supply and repair service
5 11 DATRON Tools
DATRON Tools
For more than 20 years, DATRON has developed and delivered Carbide
tools of the highest quality. As a manufacturer of high-quality CNC mil-
ling and engraving systems, we have always given a lot of attention to
cutting technology. The technological design and the quality of the CNC
tools greatly influence the efficiency and quality of the CNC machining.
As a result of our own developments and tests, as well as the experi-
ence of our customers, we can offer you optimised tools especially for
high-speed machining.
n Quality tools Made in Germany
n Shorter production times thanks to optimal tool geometry
n Cost savings thanks to long service life of the tools
n Short delivery times: This saves on your own, expensive
warehousing.
n Custom-made products according to customer specification
n Better and faster production results
through expert consulting
Do you have any questions about manufacturing technology?
Our technology specialists Mr Murano and Mr Seelmann
will be happy to answer your calls regarding all questions about tech-
nology, special applications or optimising your production.
Info line: +49 (0) 61 51-14 19 - 92, E-mail: minitools@datron.de
Request our current tool
catalogue today!
Fax: +49 (0) 61 51- 14 19 - 69
E-mail: info@datron.de
n End mills with one, two,
three, four and six flutes
n External radius end mills
n T-slotting mill
n Ball-nose end mills
n Micro-toothed mills
n Solid Carbide drills
n Milling thread mills
n Engraving tools
n Adapter collets
n Solid Carbide special
purpose mills
n Face milling tools
DATRON Tools
Scope of Delivery
The advantages for our customers:
412 12
DATRON Technologies
DATRON Application Technology
DATRON Application Technology
n In the spacious DATRON technology centre, there are always different
DATRON CNC machines available for systematic customer tests and
live demonstrations.
n In the CAD/CAM area, we work with many well-known manufacturers
(e.g. SolidWorks/SolidCAM, Mastercam, Type3, PrimCAM)
n In addition to the innovative DATRON clamping technology,
we offer additional clamping systems, e.g. from Schunk and Chick
Workholding Solutions.
n The creation of customer-specific samples according to drawing
specifications or in electronic form
n 2D data formats: DXF, DWG or HPGL
n 3D data formats: IGS, Step, VDAFS, Parasolid
n Product demonstrations of the CNC machining systems
n Developing clamping techniques for the above-named samples
n Technology consulting with regard to CAD/CAM selection,
clamping technology, and high-speed mini tools from DATRON
Even before your purchase, sound technical consulting and the creation of
samples are among our most important services.
DATRON will give you expert advice for solving your manufacturing or
automation task. Here, the exact analysis of your production task forms the
basis of our consulting. DATRON will support you in optimising the entire
manufacturing process.
Whether you need help solving particularly difficult programming problems
or reducing the production time, our specialists can often give advice that
makes all the difference.
Do you have any questions regarding the application technology?
Our application specialist Dr. Kreis will be happy to answer your ques-
tions by phone regarding application technology.
Info line: +49 (0) 61 51-14 19 - 86,
E-mail: application@datron.de
DATRON application technology, CNC systems
We offer you
Maschines/Software/Clamping technology partners
5 13 DATRON Automation
DATRON Automation
Indumatik
light
A closed automatic machine for automating small and medium batch
production. Being connected to the side of the DATRON CNC machine,
it is ready for use directly. Indumatik
light is a special, compact sys-

tem which elegantly combines milling, clamping and automation. In
no-personnel operation, up to nine different programs can be run, one
after the other.
DATRON pick-and-place system
The DATRON pick-and-place system ("PAP") was specially developed for
the handling of small workpieces. It consists of a program-controlled
gripper, which is directly attached to the Z axis of the CNC machine. The
pick-and-place system is directly controlled via the CNC control.
DATRON automatic lift gate
With the short opening and closing times of only two seconds, the set-
up and non-productive times can be drastically reduced during CNC
machining by the DATRON lift gate. In addition, the lift gate makes
automatic loading possible, e.g. by robots.
Customer-specific automation solutions
Whether partial or full automation DATRON offers experience from
a multitude of automation projects. Our experts can develop individual
solutions based on a systematic analysis of the necessary manufactur-
ing processes. Automation pays off, even after a short time.
We'll be happy to advise you!
Automated production processes allow nearly constant production quality
and high productivity. DATRON will support you in implementing your
automation processes from the very beginning. With sound know-how in
the area of sensors, process automation and process monitoring, DATRON
also fulfils complex wishes and requirements for integrated and highly
automated manufacturing solutions.
The most effective automation solution usually comes from using
DATRON standard machines. We also build and manufacture modular
special-purpose machines upon request for large batch production or spe-
cial requirements.
DATRON Automation solutions
DATRON offers
414 14
DATRON Accessories
Accessories
5 15
Our design engineers and application experts have selected the high-
frequency machining spindles with special care. With dynamic control,
durable temperature control and cooling devices and the robust tool
changers, we guarantee precision and productivity. Together with the
optimal tools and the minimum quantity cooling/lubrication systems,
you're getting the finest cutting technology.
Maximum production safety is standard with DATRON. Intelligent
sensors monitor all operating states of the mechanics and the con-
trol. Tools are automatically measured and tool breakage is reliably
detected. With the unique DATRON XYZ sensors, you even compensate
for material tolerances fully automatically. This is an important precon-
dition, especially for fully automatic operation without personnel. For
this purpose DATRON offers an especially economical solution with the
Indumatik
light system.
Clamping raw parts must go quickly and easily! Who can afford long
non-productive times nowadays?
With DATRON clamping modules and clamping elements, you can fix
the parts to be machined quickly, securely and with low vibrations.
Quick, highly dynamic technique and simple, intuitive operation The
DATRON CNC control system combines efficiency with ease of use.
With the latest PC technology and the Windows
operating system, you

are well-equipped also for the future. Of course, DATRON offers inter-
faces to (nearly) every CAD/CAM program.
In addition, DATRON also offers practical and perfected accessories
for the areas of rotary/swivel axes, chip/dust disposal and consumable
materials.
DATRON Accessories Overview
Accessories Overview
High-frequency spindles, tool changers
and cooling/lubricating systems
Sensors and automation
Clamping technique
Software and control
Other accessories
416 16
DATRON offers the right machining spindle for every application.
Perfect precision, durability and a very wide application range are offered.
The professional selection of the machining spindle matching your applica-
tion is an especially important point in configuring the CNC machine tool.
You can choose from an extensive product range in order to implement the
ideal high-frequency spindle for your specific application range. You can
choose between extremely powerful high-frequency precision spindles or
cost-effective and robust "work horses" here. All DATRON high-frequency
spindles have high quality and durability in common.
DATRON milling machines are specialised on extremely effective
cutting, especially with smaller tools. High-quality and, at the same time,
economic manufacturing requires high speeds for a high cutting capacity
with smaller tools. With speeds of up to 60,000 rpm and high-quality preci-
sion bearings, DATRON machining spindles offer the solution for sophisti-
cated precision cutting.
The following high-frequency spindles are available:
PowerS powerful and especially precise high-frequency spindles with
HSK-E tool inserts. Ideal for high quality and efficiency in
power cutting. Speeds of up to 40,000 rpm and high cutting
capacity.
HighS for high-speed machining:
HighS high-frequency spindles with automatic tool change
for milling, drilling and engraving; for easier high-speed
machining.
HighS high-frequency spindles with automatic HSK-E cone tool
changer. For especially precise milling, drilling and engraving,
the HighS machining spindles are equipped with the HSK-E
cone tool changer.
EcoS For plastic and non-ferrous metals:
Especially robust high-frequency spindles with automatic tool
changer for milling, drilling and engraving with speeds up to
30,000 rpm.
Please note: The following article numbers and specifications for the scope
of delivery for high-frequency spindles refer to new machine orders. If you
have any questions regarding upgrades for existing machines or for spare
part supplies, please contact our Customer Service. We'll be happy to advise
you. Info line: +49 (0) 6151 - 14 19 - 99
DATRON High-Frequency Spindles
High-Frequency Spindles
HF Spindles and Accessories
5 17
DATRON offers more
At DATRON, you get a high-performance spindle system and the perfect
periphery to go with it. The electronic control, the converter, the lubrication
system, and the tool changer system are optimally adapted to each other.
This guarantees the maximum quality and reliability of the overall system.
Technology
Solution of your cutting task in the DATRON technology centre:
Our application technicians have a lot of accumulated know-how in high-
speed machining. We will give you practical advice about your cutting task.
Together with you, we will select the optimum spindle system and the right
tools for your requirements.
Cooling/lubrication
DATRON intelligent minimum quantity cooling lubrication system:
The program-controlled minimum quantity cooling and lubrication system
allows the milling speed and quality to be drastically increased while increas-
ing the tool life at the same time with better cooling.
Very high quality is achieved thanks to the micro-lubrication of the tool.
Thanks to the use of different lubricants, the system is suitable for all stand-
ard materials.
Service
DATRON offers service and support from one source. Our spindle overhaul
and exchange service guarantees that your machine is ready for production
within a minimum amount of time, even in the event of a malfunction.
418 18
5 19
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
P
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W
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Speed (RPM)
T
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N
m
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5,000 10,000 15,000 20,000 25,000 30,000
EcoS P1.2 HF spindle
EcoS P1.2 HF spindles were developed specifically for efficient CNC
machining at high speeds. The continuous power of 1.2 kW and speeds of
up to 30,000 rpm allow the effective milling and engraving machining of
Aluminium, plastics, and also composite materials, for example.
Properties:
n Very good price/performance ratio
n High performance Aluminium cutting
n Very robust spindle
n Automatic tool change is possible
n Cost-effective since air-cooled (no cooling device required)
n Direct shank clamping system for tool diameter up to 8 mm
n Collet chucks available in 3 mm, 3.175 mm, 4 mm, 6 mm and 8 mm
n Durable ceramic ball bearings
Scope of delivery:
n Spindle, set of cables and HF converter, a collet chuck 6 mm
Options/accessories:
n Collet chucks 3 mm (article No. 0068320D)
n Collet chucks 3.175 mm (article No. 0068330D)
n Tool changer systems
Technical data EcoS P1.2
Continuous power 1.2 kW at 30,000 rpm
Torque 0.5 Nm from 9,000 rpm
Speed up to 30,000 rpm
Tool insert Direct tool clamping, up to 8 mm
Order specification Article number
HF spindle EcoS P1.2 0A01051
DATRON High-Frequency Spindles EcoS
Power (kW)
Torque (Nm)
Advantages:
n Very good price/
performance ratio
n Very robust spindle
n Durable ceramic ball bearings
Application:
n Milling and drilling of
non-ferrous metals, plastics
wood and composite materials
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0
420 20
HighS L 0.6 HF spindle
HighS - High speed for high-speed machining:
This high-frequency spindle provides 0.65 kW of continuous power. The
maximum speed is 60,000 rpm. Cooling takes place via the spindle insert.
This spindle is suitable for easier cutting with tools up to a maximum of
8 mm shank diameter and for engraving applications.
Properties:
n Machining precision and durability thanks to hybrid ball bearings
made out of Steel and ceramics.
n Very high concentricity precision of up to 3 m (on the inner cone)
n Quiet and low-vibration running thanks to electronic fine-balancing
n No penetration of dirt and dust into the spindle interior thanks to the
air purge
n Pneumatically actuated tool-clamping system
n Automatic tool change
n Cost-effective since air-cooled (no cooling device required)

Scope of delivery:
n Additional collet chuck diameters are available
Technical data HighS L0.6
Continuous power 0.65 kW
Speed of up to 60,000 rpm
Tool insert direct shank clamping up to 6 mm
Tool change automatic
DATRON High-Frequency Spindles HighS
Advantages:
n Very good price/performance ratio
n Speed up to 60,000 rpm
n No cooling device necessary
n Upgrade to HighS H2.0
HF spindle possible without high
costs
Application:
n Milling and drilling of non-ferrous
metals, plastics and wood
HF spindle 0.6 kW, type 2 with converter 0A01053L
700
600
500
400
300
200
100
0
P
o
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(
W
)
Speed (RPM)
T
o
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q
u
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(
N
m
)
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0
10,000 20,000 30,000 40,000 50,000 60,000
Power (kW)
Torque (Nm)
5 21
HighS M1.8 HF spindle
HighS/K - High-speed with HSK-E 25 clamping cone:
The high-frequency spindle with automatic HSK-E 25 tapered tool changer
reaches speeds of up to 48,000 rpm and is suitable for especially precise
milling, drilling and engraving.
Properties:
made out of steel and ceramics.
air purge
n Clamping diameters up to 10 mm
n Very high holding forces thanks to the HSK clamping system

Scope of delivery:
n Spindle, set of cables and HF converter
n Different HSK-E 25 tool inserts are available
Technical data HighS M1.8
Continuous power 1.8 kW at 48,000 rpm
Tool insert HSK-E 25 clamping cone
Advantages:
n HSK-E 25 tool insert
n High concentricity precision
Application:
n Steel engraving
n Graphite machining
HF spindle 1.8 kW, HSK-E 25 with converter, without cooling device 0A01053I
2.5
2.0
1.5
1.0
0.5
0
P
o
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r

(
k
W
)
Speed (RPM)
T
o
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q
u
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(
N
m
)
0.5
0.4
0.3
0.2
0.1
0
0 10,000 20,000 30,000 40,000 50,000
Power (kW)
Torque (Nm)
422 22
Technical data HighS H2.0
Continuous power 2.0 kW
Speed of up to 60,000 rpm
Tool insert direct shank clamping, max. 8 mm
HighS H2.0 HF spindle
HighS - High speed for high-speed machining:
The high-frequency spindle with automatic tool changer for milling, drilling
and engraving. The water-cooled precision high-frequency spindle H2.0 is
designed for sophisticated cutting tasks.
This high-speed spindle offers speeds of up to 60,000 rpm with maximum
precision and quiet rotation.
Properties:
made of Steel and ceramics.
air purge
n Pneumatically actuated tool-clamping system
n Automatic tool change
n Powerful direct shank clamping

Scope of delivery:
n various collet chuck diameters available
2.5
2.0
1.5
1.0
0.5
0
P
o
w
e
r

(
k
W
)
Speed (RPM)
T
o
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q
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(
N
m
)
0.5
0.4
0.3
0.2
0.1
0
0 10,000 20,000 30,000 40,000 50,000 60,000
Advantages:
n Powerful direct shank spindle
n Water-cooled
Application:
n Steel engraving
HF spindle, 2.0 kW (collet chuck 6 mm) with converter, without cooling
device
0A01053G
Power (kW)
Torque (Nm)
5 23
PowerS Syncro 3.0 HF spindle
Concentrated force, maximum precision, full of innovative technology:
With the powerful PowerS Syncro 3.0 HF spindle, you are all set for the
especially sophisticated machining tasks of today and tomorrow.
With this spindle, you can take things to the limit: The robust structure and
the high error tolerance with extensive sensors can handle even the highest
amount of stress in daily practice.
Properties:
n Synchronous motor with high energy density
n 3 kW output for high chip volumes
n Constant torque, also at low speeds
n Operational safety guaranteed thanks to generous dimensioning
and process monitoring
n Very high surface quality thanks to optimum concentricity
n Robust and durable
n Short starting/stopping cycles
n Fast tool change thanks to high acceleration/braking delay

Scope of delivery:
n Spindle, set of cables and HF converter
n Different HSK-E 25 tool inserts are available
Technical data PowerS Syncro 3.0
Continuous power 3.0 kW at 30,000 - 40,000 rpm
Torque approx. 0.95 Nm starting from ca. 1,000 rpm
Tool insert HSK-E 25 clamping cone
DATRON High-Frequency Spindles PowerS
Advantages:
n High-end spindle
n High cutting capacity
n High operational safety
thanks to extensive sensors
Application:
n Milling and drilling of
non-ferrous metals, plastics
and wood
n Milling and machining of Steel
HF spindle PowerS Syncro 3.0 with converter, without cooling device 0A01057
3.0
2.5
2.0
1.5
1.0
0.5
0
P
o
w
e
r

(
k
W
)
Speed (RPM)
T
o
r
q
u
e

(
N
m
)
3.0
2.5
2.0
1.5
1.0
0.5
0
0 10.000 20,000 30,000 40,000
Power (kW)
Torque (Nm)
424 24 DATRON High-Frequency Spindles
Spindle cooling device HI-KG-Cube
The spindle cooling device with its robust industrial design is fit for multi-shift
operation.
The control accuracy is 1K for load and standby operation.
Process safety is guaranteed by monitoring temperature, filling level and flow.
A spindle tempering device is available on request.
Properties:
n Digital temperature display
n Error status display via error code
n Indication of flow upon pressing the button
n Integrated water filter
Scope of delivery:
n Cooling device
n Signal cable set
n Filling funnel with hose piece
n Coolant additives (article No. 0069260S)
n Additional water filter (article No. 0069259C)
Spindle cooling device, type HI-KG-Cube 0A01054E
Spindle cooling device, type HI-KG-M10Pro 0A01054F
Technical data Spindle cooling device HI-KG-Cube
Cooling capacity 1,000 W
Control temperature 25 C
Pump flow rate >240 l/h max.
Coolant volume ca. 9 l
5 25
Speed option for HF spindles HFS-DO
Software extension for program-controlled standard speed for high-frequency
spindles.
Properties:
n Tool-dependent standard speed from the tool database
n Standard speed by means of macro command
n Manual speed setting on the hand-held control unit
n Speed transferred by CAM system
Scope of delivery:
n Software extension
Speed option for HF spindle 0A01070C
426 26
Tool Changer Systems
DATRON Tool Changer Systems
Tool changer overview
The automatic tool changers for the DATRON machining systems with high
frequency spindles increase the flexibility and efficiency of the machine.
Thanks to the built-in tool length sensor, tools can automatically be checked
for wear and breakage and exchanged during machining.
Tool changer types For machine type
M8, M8XL M35, M85 M7, M75 M25 M10 ML machines
Standard TC-S
Standard TC-S M7
Built-in version TC-E
Built-in version TC-E
(HSK-E 25)
Built-in version TC-E11
(HSK-E 25)
5 27
Standard tool changer TC-S
The tool changer system TC-S is designed for direct shank clamping and is
available with 5 or 10 individual stations. A precise mechanical sensor for tool
length measurement is built in (not in TC-S-10-B).
Properties:
n Open tool magazine with 5 or 10 tool-changing stations
n Automatic tool check
Scope of delivery:
n Tool magazine with tool-changing stations
n Software for tool management
n Tool length sensor (not for TC-S-10-B)
n Various tool-changing stations (see DATRON Tools Catalogue)

Order specification For machine type Article number
Tool changer for 10 tools
TC-S-10
M25 0A01110
TC-S-10
M35/ML 0A01110K
Additional tool changer
10 x TC-S-10-B
M35/ML 0A01110L
TC-S-5
M7 0A01112C
Version M2/M3/M5/M9/
M25/M35/ML
Version M7
TC-S-10
TC-S-5
428 28
Tool changer built-in version TC-E
The automatic tool changer accommodates up to 15 tools per magazine with
direct shaft clamping or up to five HSK-E 25 tools.
A cover protects the tools from dirt and chips and folds up automatically
during tool changes.
An integrated tool length sensor (13 mm diameter) automatically measures
the tools.
Properties:
n Fold-away cover for protecting against chips
n Automatic tool check
Scope of delivery:
n Tool magazine with up to 15 tool-changing stations with direct
shaft clamping or up to five tool-changing stations for HSK-E 25
Collet chucks
n Tool length sensor (not applicable for additional tool changer)
n various tool changing stations (see tool catalogue)
Order specification machines Article number
Tool changer
15x TC-E-15
M8/M35/ML pos. 1 - 15
with length sensor
0A01112
Tool changer
15x TC-E-15
M8/M35/ML pos. 16 - 30
without length sensor
0A01112B
Tool changer
15x TC-E-15
M8/M35/ML pos. 31 - 45
0A01112E
Tool changer
5x TC-E-5
M8/M35/ML pos. 1 - 5
with length sensor
0A01113A
Tool changer
5x TC-E-5
M8/M35/ML pos. 6 - 10
0A01113B
Tool changer
5x TC-E 5
ML1500/ML1600 /
MV1500
pos. 11 - 15
0A01113K
Tool changer
5x TC-E 5
M8/M35/ML pos. 1 - 5
0A01113L
Tool changer
5x TC-E 5
M7 pos. 1 - 5
with length sensor
0A01113J
Max. number of magazines
per machine
1 magazine 2 magazines 3 magazines
M7
M8 (XL)
ML1000-X
MV1000-1
ML1500-X /ML1600-5
MV1500-1
TC-E-15
Direct shank clamping version
TC-E-5
Version HSK-E 25
5 29 DATRON Tool Changer Systems
Tool changer TC-E-11
The automatic tool changer accommodates up to 11 HSK-E 25 tools per
magazine.
The tools are protected from chips and dirt in a drawer with a lifting device.
This moves up automatically during a tool change.
Automatic tool length measurement is made possible thanks to the highly-
precise integrated probe (tracer pin diameter 22 mm).
Properties:
n Drawer system to protect against chips
n Tool length up to 45 mm (length for Schunk Tribos HSK collet chucks)
n Tool diameters up to 20 mm
Scope of delivery:
n Tool magazine with 11 tool-changing stations
n Tool length sensor (not applicable for additional tool changer)
n Changing station for HSK-E 25, (article No. 0690234)
Order specification Machining system Item number
Tool changer
11 x
M10 pos. 1 - 11
with length sensor
0A01114H
Tool changer
11 x
M10 pos. 12 - 22
0A01114I
Tool changer
11 x
M7 pos. 1 - 11
with length sensor
0A01114J
Order specification Machining system Article number
Tool changer
11 x
M10 pos. 1 - 11
with length sensor
0A01114H
Tool changer
11 x
M10 pos. 12 - 22
0A01114I
Tool changer
11 x
M7 pos. 1 - 11
with length sensor
0A01114J
Version 0A01114
430 30 DATRON Tool Changer Systems
Tool length sensor WLS
The DATRON tool length sensor automatically measures the tool length.
A precision probe is controlled via the measuring tappet.
The DATRON CNC software supports the following measuring functions:
n Automatic measurement of the tool length
n Automatic tool length correction
n Tool-breakage detection
Properties:
n Mechanical tool length sensor
n Tracer pin diameter 13 mm
n Suitable for tools with a diameter up to max. 12 mm
Scope of delivery:
n Tool length sensor
Advantages:
n No presetting of the tool length
n High precision
n Small space requirement
Application:
n Tool length measurement
n Automatic correction of
length tolerances
n Tool breakage datection
Tool length sensor, single station, incl. software 0A01114S
5 31
Z-Nano
tool probing
The Z-Nano precision probing head allows tool lengths to be measured
quickly, precisely and automatically, as well as a wide variety of tools to be
checked.
The functional principle with linear guidance is absolutely free of transverse
forces, so that even sensitive and very small tools can be measured. The
precise tool length sensor Z-Nano can be used for the machine systems
M8, M35, M7, ML, MV and M10.
The DATRON CNC software supports the following measuring functions:
n Automatic measurement of the tool length
n Automatic tool length correction
n Tool breakage detection
Scope of delivery:
n Sensor
n Depending on the type of machine, a special mounting plate might
be required
n Blow-off station for Z-Nano, (article No. 0A01115N)
Technical data Z-Nano
Device protection IP67
Repeat ability 0.5 m
Tool diameter (min) > 0.5 mm
Max. tool diameter 20 mm
Diameter of the measuring surface 22 mm
Planeness of the measuring surface 10 m
Measuring force 2.5 N
Maximum stroke 10 mm
Z-Nano tool sensor, M8, M35 0A01115A
Z-Nano tool sensor, M7, ML, MV 0A01115B
Z-Nano tool sensor, M10 0A01115D
Advantages:
n Very low measuring force
n For tools up to 20 mm
diameter
n Very high precision
Application:
n Precise tool length measurement
n Automatic correction of
length tolerances
n Tool breakage control
432 32
DATRON EK-D cooling/lubrication system
The DATRON cooling/lubrication system for Ethanol is for conducting heat
away from the milling location.
Ethanol coolant is sprayed through two Venturi nozzles with compressed air
near the milling cutter and comes out as a fine mist on the workpiece and tool.
The heat energy which is generated in the milling process is removed from
the milling location by means of the evaporation process. In addition, the coo-
lant lubricates the cutting edge of the tool and increases the tool life.
Thanks to the complete evaporation of the Ethanol coolant, it is not necessary
to clean the workpiece after machining.
Properties:
n Can be electronically dispensed via hand-held control unit
n Flexible spray nozzle holder
n Direction-dependent spraying behaviour can be programmed
n Program-controlled spray volume
n Coolant consumption 0 - 1 l/h
Scope of delivery:
n 2 micro spray nozzles with holder
n 5-litre storage tank (plastic)
n Software extension for automatic mode
Advantages:
n Optimum tool cooling
n Very close to milling cutter
n Directed spray
n Complete evaporation of the
coolant
Application:
n Workpiece cooling
n Tool cooling
n Lubricating the cutting edge
n Not suitable for HSK spindles
Cooling system "alcohol" 0A01005
DATRON Cooling/Lubricating Systems
Cooling/Lubricating Systems
5 33
Storage tank with filling level monitoring VBF
for DATRON EK-D cooling/lubrication system
Robust metal tank for the standard cooling/lubricating system DATRON EK-D.
The storage tank with five l capacity is fastened directly to the machine. An
automatic filling-level check with a warning message via the control guaran-
tees process safety. A visual filling check is also a component.
Properties:
n Industrial version (metal)
n 5-litre capacity
n Visual filling level control
n Automatic filling-level check with warning message
n 4 mm hose connection
Scope of delivery:
n 5-litre storage tank
n Funnel tube
n Filling level monitor
Cooling system tank with sensor (DA), industrial design, 5 Liter 0A01005E
Advantages:
n Easy tank filling
n Process safety by means of sensors
n Robust metal design
Application:
n For cooling/lubrication system
DATRON EK-D
434 34
Basic module
Microjet
EK-M cooling/lubrication system

Minimum volume cooling/lubrication system for DATRON CNC machines
The Microjet
cooling/lubrication system is used everywhere where lubrication

is to be done with especially small volumes of liquid, directly, reproducibly
and process-safely during milling and engraving.
Adjustable pressure is applied to the cooling lubricant liquid in a pressure
tank, which is pressed into capillary hoses which feed into the two-component
nozzles. The capillary hose here is for dosing the amount. The desired minimal
liquid volume is set via the container pressure, which can be read off a mano-
meter. The flow speed in the capillaries changes by changing the pressure. This
way, the liquid volume can be controlled reliably and evenly up to nearly zero
consumption.
Please note: Depending on the application, a 2-nozzle or 4-nozzle spraying unit
will be required.
Properties:
n Can be switched on and off electronically via the hand-held control unit
and control system
n Various cooling media can be used
n The air jacket can be adjusted via a setting screw
n Automatic filling-level check with warning message
Scope of delivery:
n 5 l/9 l storage tank
n Software extension for automatic mode
n 4-nozzle spraying unit for applications with CleanCut or 11fold
Tool changer, (article No. 0A01106S)
n 4-nozzle spraying unit, adjustable for HSK and direct shank spindles
(article No. 0A01106U)
n 2-nozzle spraying unit, (article No. 0A01106Q)
Microjet cooling lubricant system without spraying unit,
5 l tank with level switch
0A01106G
Microjet cooling lubricant system without spraying unit,
9 l tank with level switch
0A01106F
Advantages:
n Finely dispensable spray volume
Application:
n Workpiece cooling
n Tool cooling
n Lubricating the cutting edge
5 35
Advantages:
n Finely dispensable spray volume
n Better distribution of the
coolant/lubricant
n No obstruction of the cooling
jet by workpiece edges
Application:
n Workpiece cooling
n Tool cooling
n Lubricating on the tool blade
Circular spray head 4-nozzle microjet
EK-VM-R
The spray system consists of a spray head with four nozzles. Their setting
angles are designed such that the milling cutter is optimally sprayed. The
round spray head is only used with HSK-E 25 spindles and is used in connec-
tion with CleanCut, the rotary-swivel table and machines of type M7 or M10
with an 11fold tool changer.
Application:
n Used with CleanCut, rotary-swivel table and M7 or M10
with 11fold tool changer
Sprayhead 4-nozzle microjet
EK-VM-4
The spray system consists of four adjustable nozzles with a bundled jet which
are arranged 90 apart around the milling cutter. The spray head can be moun-
ted instead of the EK-VM-2 standard head. With this, the coolant/lubricant is
optimally distributed. The coolant always gets to the tool cutting edge, inde-
pendent of the milling direction. The tool changer must be equipped with long
tool-changing stations (required: 70 mm), (article No. 0690234).
Application:
n Used on all spindles with direct shank clamping and DATRON
HSK high-frequency spindles
Scope of delivery:
n 4-nozzle spraying unit
Sprayhead 2-nozzle microjet
EK-VM-2
In the case of the 2-nozzle spraying unit, the cooling jet can be optimally
adjusted to the machining task with the flexible jointed hoses. This spraying
unit is designed for all spindles with direct shank clamping and with HSK
collet chucks.
Application:
n Used for all DATRON HF spindles with direct shank clamping and
HSK collet chucks
Scope of delivery:
n 2-nozzle spraying unit
Properties, EK-VM-2 and EK-VM-4:
n Can be electronically switched on/off via the hand-held control unit
CleanCut spraying unit, nozzles not adjustable, HSK-E 25 0A01106S
4-nozzle spraying unit, nozzles adjustable, HSK-E 25, M7, M8, ML 0A01106U
2-nozzle spraying unit, microjet, standard 0A01106Q
436 36
Sensors and Automation
Sensor System
DATRON Sensors
The "online" quality system - sensor XYZ
Simply swivel into the work area and increase the production quality within
seconds, or check the dimensional stability: With the sensor XYZ, you can
consistently optimise your method of production. With this sensor we will
navigate you quickly, easily and conveniently over all obstacles.
Ingenious in every dimension - sensor XYZ
The sensor XYZ is a three-dimensional probing sensor. With its help,
you can considerably reduce the set-up times of your milling machine.
You increase the precision and reliability of your referencing.
The sensor XYZ will make your production more efficient. Long
and tedious setup is a thing of the past.
Material surfaces
A material surface is measured by means of point-like digitalisation. The
created height profile is immediately corrected by the CNC or engraving
program.
Advantage:
Also uneven or imprecisely clamped workpieces can be absolutely precisely
machined at the right depth.
Application examples:
Finding the centre of cylindrical bodies; apply precise chamfers or radii
(e.g. on view windows, for front plates); rough digitalisation of a mould for
further processing in the CAD system; engraving on curved surfaces; setting
the workpiece zero point on the material surface; milling switch breakouts in
curved passenger car consoles; engraving with constant width on materials
which have thickness tolerances; exact countersinking, drilling and milling
of woodwind instruments (e.g. raw oboes); introducing screw counterbores,
always at the right depth, even on large boards; midpoint determination
of an internal rectangle; exact depth machining of acrylics or other plastics
with thickness tolerances; machining PCB circuit cards specifically in one
layer; engraving stamps or cutting dies on concave surfaces.
Advantages:
n Finding reference edges
of the workpiece
n Exact depth machining
even in the case of free-form
surfaces or uneven materials
n Automatic compensation
of material tolerances
n Clear reduction of set-up times
n Fast and exact
material measurement
5 37 DATRON Sensors
Sensor System
Probing heads for measuring and setting up
workpieces
DATRON provides sensors of varying precision for measuring and setting
up workpieces.
With these sensors, program-controlled height measurements of surfaces
can be carried out in connection with the standard machine control. The
respective probing head is fastened to a swivel arm directly on the Z axis
of the machine and is swivelled down for measuring. This way, unnecessary
traversing movements for fetching the probe are avoided. All measuring
operations can be carried out both manually as well as with program con-
trol.
Measuring points in the Z direction can be recorded with the standard
software and the spindle height corrected accordingly. This way, various
workpiece heights can be corrected when machining from above. It is also
possible to place a measuring field over a curved surface and to use this
measuring field as a reference for the machining. This way, curved surfaces
can be engraved with a constant depth. The 3D extension opens up other
measuring options, which drastically increase the machine's productivity.
DATRON probing heads are also suitable for probing reflective and non-
conductive materials.
Technical data
Max. number of measuring points 3.455
Max. height difference between two points +/- 2 mm
Measuring duration Single measurement takes approx.10 sec.
Field with 10 measuring points, approx.
30 sec. (measured on a DATRON M8)
438 38
Sensor Z TP-D
Type TP-D is for more simple measurements, e.g. in the case of engravings,
designed for achieving constant engraving depths. It provides a measuring
accuracy of 0.05 mm. The type TP-D is characterised by its especially low
probing forces and is therefore also suitable for soft and sensitive surfaces.
To avoid damage to the probing head, the probe tip has an intended break-
ing point, where it breaks if it is overloaded, and it can be easily exchanged.
Properties:
n Complete software control
Scope of delivery:
n Z sensor, complete with swivel arm
n User software
n Installation and alignment (for new machines)
n 3D (X,Y) extension, (article No. 0A01121B)
n Special probe tip, (article No. 0A01121T)
n Replacement probe tip, (article No. 0690219H)
Technical data Sensor Z TP-D
Measurement precision +/- 0.05 mm
Sensor Z TP-D 0A01121
Advantages:
n High precision in all dimensions
n Reduction in set-up times
n Automatic compensation of
surface tolerances
Application:
n For highly precise engraving
n Fast setup of workpieces
n Determination of reference points
on workpieces
Sensor System
DATRON Sensors
5 39
Sensor System
DATRON Sensors
Probe tip for probing head TP-D
Special probe tip for DATRON probing head TP-D
For surfaces which are even more curved, small workpieces or workpieces
with small geometries, a probe tip with a radius of 0.5 mm is available. Bore
holes from 1.2 mm in diameter can be measured with the special probe
tip. The special probe tip has higher precision for workpieces with inclines.
Sensitive surfaces should be measured with the standard probe tip, since
the load per unit area is lower here due to the larger radius.
Properties:
n Tip radius 0.5 mm
n Even higher probing precision for curved surfaces
n For sensor Z TP-D
Scope of delivery:
n Three probe tips
n Special keys
n Mounting material
Exchange kit for special probe tip sensor Z TP-D-2, red probing head 0A01121T
Much more precise measuring
result with the tip
r = 0.5 mm
Standard Special probe tip
r = 1.5 mm
Measuring
error
r = 0.5 mm
Advantages:
n Very high precision in all
dimensions
surface tolerances
Application:
on workpieces
n Measurement of inclined surfaces
n Measurement of small recesses
440 40
Sensor System
DATRON Sensors
Precision sensor XYZ TP-R
The TP-R sensor, as opposed to the TP-D sensor, is characterised by its higher
measuring precision of +/- 0.01 mm. The process safety is increased with the
TP-R sensor since the probing head is fastened to the swivel arm with a mag-
netic coupling, which disengages if the horizontal forces are too high before
damage can occur. The TP-R sensor also reacts exactly and measures exactly
to the point, even when the mechanics have increased vibration behaviour.
Various probe tips are available as accessories for the TP-R precision sensor.
Properties:
n Complete software control
Scope of delivery:
n XYZ probing head complete with swivel arm
n Probing tip (length: 13.5 mm, diameter: 3 mm)
n User software
n Installation and alignment (for new machines)
Required accessories:
n 3D (X, Y) extension, (article No. 0A01121B)
Option:
n Additional probe tip (length: 20 mm, diameter: 1 mm)
for delicate parts, (article No. 0049005F)
Technical data Precision sensor XYZ TP-R
Measurement precision +/- 0.01 mm
Precision sensor XYZ TP-R 0A01121R
Advantages:
n Very high precision
in all dimensions
surface tolerances
Application:
on workpieces
5 41
Sensor System
DATRON Sensors
3D (X,Y) extension for Z sensor
TP-D/XYZ TP-R
The 3D extension allows measurements to also be made in the X and Y
directions, so that the milling cutter can be exactly positioned above the
centre of a hole or workpiece edge, for example.
Corners and edges
A workpiece edge or the workpiece height can be determined exactly with
one measurement. Both the material height as well as the exact position of
a right-angle workpiece edge can be determined with three measurements.
Advantage:
The determination of reference points on workpieces can be done much
more precisely with the DATRON sensor and in a fraction of the time com-
pared with conventional methods.
Midpoints
Midpoints of circular or rectangular materials or breakouts can be deter-
mined automatically.
Advantage:
Centring on the material can be done precisely in a few seconds without a
long set-up time.
With the measurement of two reference bore holes, for example, a non-
angled clamping can also be compensated by rotating the coordinate sys-
tem accordingly.
All measurements can be done manually as well as completely
automatically.
3D (x,y) extension for X,Y,Z sensors 0A01121B
442 42
Sensor System
DATRON Sensors
Technical data Renishaw NC4-F115
Measurement precision < +/- 10 m
(according to milling cutter calibration)
Minimum tool diameter type 0.2 mm
(measurement), 0.1 mm (breakage detection)
Maximum tool diameter < 20 mm
Type of protection Protection in accordance with IPX 8
(air purge and mechanical shutter)
Laser type Visible red laser light (670 nm), < 1 mW
Tool control system Renishaw NC4-F115 0A01116A
Tool control system Renishaw NC4-F115 for M10 0A01116B
DATRON Renishaw NC4-F115
Contact-free tool control system
Compact laser module with integrated transmitter and receiver.
Fast, precise and automatic, contact-free tool measurement and
breakage detection on turning tool.
The times for tool measurement can be reduced by up to 90%. The
automatic tool breakage control ensures reliable manufacturing in
fully automatic operation.
The minimum tool length depends on the spindle, spray system,
other attachments and the installation location.
Properties:
n Measurement of tool lengths and diameters on turning tool
n Contact-free measurement of tools
Scope of delivery:
n Sensor and attachment parts, software option
n Depending on the type of machine, a special mounting plate
might be required
Compatibility:
n Starting from software version V8.xx
Advantages:
n Measurement of the effective
tool diameter
n contact-free, and therefore no
measuring forces on sensitive
tools
n Integrated in the software
n Very exact
n Fast measurement
Application:
n Measurement of tool length
and diameter
n Monitoring of tool wear and tool
breakage
n Increase in machine reliability by
means of tool control in the
machining process
5 43
Sensor System
DATRON Sensors
Advantages:
n Display of the workpiece
surface as an image
n Exact approach of fiducial marks
or other marks
DATRON CCD camera
With the camera, it is possible to show the workpiece surface as an image
and to show it with crosshairs with the software included in delivery. This
way, fiducial marks or other marks can be exactly approached.
Properties:
n Black/white camera with 1,280 x 1,024 pixels
n 25 mm lens, C-mount
n Image cut-out approx. 36 mm x 29 mm
n Chip-proof IP 65
Scope of delivery:
n Camera
n Fixture, installation
n Software for showing images with crosshairs
n LED lighting system, (article No. 0A01065F)
n LED lighting system red, (article No. 0A01065G)
Compatibility:
Note:
A more powerful controller is necessary for using the CCD camera; the
ex isting computer must be exchanged when the camera is installed later.
CCD camera IP65, PC update 1.3 M pixels with crosshairs, M7 0A01065B
CCD camera IP65, PC update 1.3 M pixels with crosshairs, M8 0A01065D
444 44
Sensor System
DATRON Sensors
DATRON Vision System
The DATRON Vision System is integrated in the DATRON CNC software and
makes it possible to quickly teach in and recognize markings and fiducial
marks which are on the surface of a workpiece.
The workpiece surface can be shown as an image with the camera and
crosshairs can be shown. Markings, for example, are automatically
approached under the program control and the distance to the setpoint
position is determined. With this, the workpiece zero point and the rota-
tion of the coordinate system can be corrected so that the workpiece is
machined at the correct position and at the correct angle.
Since fiducial marks and workpiece surfaces can strongly vary, it is rec-
ommended to have the application tested by DATRON's Application and
Consulting department.
Properties:
n Black/white camera with 1,280 x 1,024 pixels
n 25 mm lens, C-mount
n Image cut-out approx. 36 mm x 29 mm
n Image-processing software
n Chip-proof IP 65
Scope of delivery:
n Camera
n Fixture, installation
n Software for showing images with crosshairs
n Software for image evaluation
n Software for using the Vision System within the DATRON
macro programming
n LED lighting system, (article No. 0A01065F)
n LED lighting system red, (article No. 0A01065G)
Compatibility:
Note:
A more powerful controller is necessary for using the CCD camera; the
ex isting computer must be exchanged when the camera is installed later.
Advantages:
n Very high machining
precision
n Reduction of setup time
Application:
n Teaching and recognizing
geometries
n Storage of taught images
n Position detection
CCD camera IP65, PC update 1.3 M pixels with Vision System, M7 0A01065C
CCD camera IP65, PC update 1.3 M pixels with Vision System, M8 0A01065E
Technical data Vision System
Camera resolution 1,280 x 1,024 pixels, monochrome
Max. distance from the lens to the workpiece
surface
approx. 100 to 150 mm
Image cut-out 28 x 22.4 to 41.25 x 33 mm
5 45
Automation
DATRON Automation
Indumatik
light IL
Automate now DATRON CNC machines and Indumatik
light!
DATRON CNC milling systems can now manufacture with even higher
productivity with the specially adapted Indumatik
light automation cell.

The Indumatik
light is a closed automation cell which is connected on the

side of the DATRON M8, M35 or M10 and is immediately ready to use. The
Indumatik
light changes pallets automatically with the clamped workpiece.

Up to 60 consecutive workpieces can be produced with fewer operators. It is
a compact system which elegantly combines three functions, namely, mill-
ing, clamping and automation.
Properties:
n Automates small and medium batch production
n Low space requirement
n Works robustly and quietly
n Runs up to nine different programs
one after the other in low-personnel mode
n Short set-up times
n Manual insertion in the machine tool always possible
Scope of delivery:
n Indumatik light

automation cell
n Automatic opening/closing of side access door
n Zero-point clamping system including extensive accessories
n Tool breakage
n Change pallets
n Centring clamp
Note:
To attach an Indumatik light, the respective milling machine must be pre-
pared. Electronic interfaces and mechanical conversions are required.
Our specialists will be pleased to help you.
Technical data Indumatik
light IL
Automation unit Linear axis system, servo-motoric and
pneumatic for workpiece handling
Transfer grippers, handling weight max. 25 kg
Workpiece changing time approx. 30 sec.
Workpiece magazine 60 workpiece places
Dimensions (L x W x H) approx. 1,800 mm x 1,300 mm x 2,400 mm
Weight approx. 1,000 kg
Indumatik
light IL for M8/M35 on request

Indumatik
light IL for M10 on request

446 46
Automation
DATRON Automation
PAP pick-and-place system
The DATRON pick-and-place system (PAP) was specially developed for the
handling of small workpieces.
It consists of a program-controlled gripper, which is directly attached to the
Z axis of the CNC machine. The pick-and-place system is controlled via the
CNC control. Customised grippers take up small workpieces with a positive
fit and with high positioning accuracy.

The pick-and-place system allows loading and unloading to be done auto-
matically in workpiece carriers, such as pallets, pneumatic clamping chucks,
rotary/swivel axes and other depots.
Thanks to its integration directly in the DATRON CNC machine, this automa-
tion solution is especially cost-effective.
Scope of delivery:
n Gripping unit
n Stroke cylinder
n Gripper finger for blank
n Blow-off unit
n Compact rotary axis
n Pneumatic clamping system
Technical data PAP pick-and-place system
Dimensions in retracted state
(L x W x H)
355 mm x 120 mm x 66 mm
Stroke cylinder operating pressure Z axis 0.2 - 0.6 MPa
Gripper operating pressure 0.1 - 0.6 MPa
Flow per connection 70 l/min at 0.6 MPa
Weight approx. 1.0 kg
Pick-and-place gripper arm with accessories for Z axis 0A01129
Advantages:
n Increase in productivity thanks to
shorter clamping cycle
n Avoidance of insertion errors
n High process safety
Application:
n Repeatable positioning of small
workpieces
n Multi-side machining
n Automatic workpiece loading
5 47
Automation
DATRON Automation
Advantages:
n Shorter workpiece change times
n Easy opening at the push of a button
n Automatic opening at the end of the
programme
Application:
n Series production
n Parts with short machining times
n Easy access (robot loading)
DATRON automatic lift gate AH
Thanks to short opening and closing times of only two seconds (easy-to-
program directly in the milling macro), set-up and non-productive times can
be considerably reduced during CNC machining by the DATRON lift gate.
It provides a generous opening 1200 mm wide and 760 mm high, with a full
view through a large window, also, a user-friendly hand-held control unit
with large buttons with an enable display and a clever magnetic holder.
The lift gate can be completely swung up by hand for cleaning and servicing
work, guaranteeing full accessibility.
The locking safety device as well as the safety connecting block of the lift
gate with stop function guarantee the protection of the machine operator
during the machining operation.
The lift gate can be retrofitted on the machine types M8 and M35.
Properties:
n Automatic opening and closing
n Automatic stopping when safety connecting block is touched
n Can be retrofit on the DATRON milling machines M8/M35
n Controllable via additional hand-held control unit
n Full machine accessibility by swinging up the lift gate
n No separate power supply required
Scope of delivery:
n Lift gate
n Control software
n Hand-held control unit
Technical data DATRON automatic lift gate AH
Opening/closing time approx. 2 sec.
Lift gate cut-out 1,200 x 760 mm
DATRON automatic lift gate M8, M35 0A01168I
448 48 DATRON Module Clamping Technology
Module Clamping Technology
DATRON Clamping Technology
Module clamping technology overview
Module clamping plate
types
For machine types
M8/M35
With cut-out
M8/M35
Without
cut-out
M7/M25 ML
Machines
M8XL - 1600 M8XL - 2500 MV M10
Module clamping plate
MS-P
n n n n n n n n
T-slot module clamping
plates MS-TN
n n n n n n n n
T-slot table upgrade
MS-TNA
n n n n
Vacuum module clamping
plate MS-VP-A
n n n n n
plate MS-VP-B
n n n n n n n
VacuPlate clamping
plates
n n n n n n n n
Vacuum plate with mean-
dering grooves for M10
n
Advantages:
n Flexible take-up options
n Fast set-up times
n Precise positioning <0.03 mm
n Reduction of non-productive times
Application:
n Module clamping plates, vacuum
n Module clamping plates, T-slots
(optional with short-stroke
clamping elements)
n Module clamping plates
with clamping chuck
n Module clamping plates
with vice
n Module clamping plates with
customised pallet changing system
Module clamping technology
The DATRON module clamping technology makes a high degree of flexibil-
ity possible with a considerable reduction in the set-up times.
Module clamping plates with conical centring sleeves can either be screwed
on or be suctioned directly on the machine table or on a base plate with a
vacuum. The clamping modules can be exchanged extremely quickly this
way, and the reproducibility of the clamping position is only a few hun-
dredths of a millimetre.
When fastening by means of a vacuum, the module plates are suctioned
and are pressed to the machine table or base module with a pressure
of 7 N/cm. For a small clamping module of only 200 mm x 200 mm, for
example, holding forces of over 2,800 N are generated. If no vacuum table
upgrade is available, the module clamping plates can also be screwed on.
DATRON offers a multitude of ready-made module clamping solutions.
Customised applications can be developed upon request.
Table upgrade, vacuum clamping technology
In order to be able to use DATRON module clamping technology with
vacuum suctioning, a table upgrade is required on the machine tables
(M8, M8XL, M7, M10, M25, M35 and ML in cabins) for the modular clamp-
ing system. Here, the module plates can be connected to a vacuum pump
included in the scope of delivery with quick couplings. The vacuum pump
can be switched on and off via the machine control. The negative pressure
on the module clamping plate is displayed on the screen on machines of the
current series and can be queried in the program. When retrofitting older
machines, it might be necessary to connect a pressure monitor.
Scope of delivery:
n Vacuum pump
n Vacuum connections to table with quick coupling
n Software extension with I/O
n Sensor for pressure monitor
n Display on the screen
Table upgrade for modular clamping system, M7, M25, PR0500 0A01604C
Table upgrade for modular clamping system,
M8, M10, M8XL, ML, MV, PR1750
0A01604D
450 50
DATRON Module Clamping Technology
Module clamping plates MS-P
Clamping devices, such as vices or workpieces, can be fastened to module
clamping plates. The modules are fastened on the machine table either with
a screw connection or with the vacuum suctioning system.
Scope of delivery:
n Module clamping plate complete with centring sleeves and seal
n 4-jaw clamping chuck
n Rotary axis
Module clamping plate 280 x 180 x 15 mm, MS-P-1 0A01620A
Module clamping plate 380 x 280 x 15 mm, MS-P-2 0A01620B
Module clamping plate 500 x 500 x 15 mm, MS-P-3 0A01621D
Advantages:
n Flexible take-up options
n Fast set-up times
n Precise positioning
n Reduction of non-productive
times
Application:
n Accommodates customised
clamping fixtures
Technical data MS-P-1 MS-P-2 MS-P-3
Length 280 mm 380 mm 500 mm
Width 180 mm 280 mm 500 mm
Height 15 mm 15 mm 15 mm
Weight approx. 2.0 kg approx. 4.3 kg approx. 10.5 kg
Advantages:
n Fast changing times
n Precise reproducibility
Application:
n Type A for customised
clamping devices
n Type B with fixed jaw for
DATRON Short-stroke
clamping elements
Type A
Type B
T-slot module clamping plate MS-TN for M8
The T-slot module clamping plate offers room for application-specific fasten-
ing solutions or the combination of a short-stroke clamping element and
fixed clamping jaw.
The modules are fastened on the machine table either with a screw con-
nection or with the vacuum suctioning system. If several T-slot module
clamping plates are arranged next to each other, the two- and three-row
ones must alternate, or a gap of 50 mm will be formed. If you would like to
completely fit your machine with a table cut-out with 760 mm T-slot plates,
please select the table upgrade MS-TNA.
Properties:
n Top side 10 x T-slots 8.1 for T-nut M6 DIN 508,
25 mm grid size in longitudinal direction.
n Contact pressure: 6 N/cm at -0.6 bar vacuum suction
n By combining two- and three-rows of T-slot plates
it is possible to completely cover the table with T-slot plates.
Scope of delivery:
n T-slot module clamping plate complete with centring sleeves and seal
n Short-stroke clamping elements, (article No. 0A01084A)
Technical data MS-TN
two-rowed 460
MS-TN
two-rowed 760
MS-TN
three-rowed
460
MS-TN
three-rowed
760
Length 460 mm 760 mm 460 mm 760 mm
Width 250 mm 250 mm 250 mm 250 mm
Height (Type A) 20 mm 20 mm 20 mm 20 mm
Height (Type B) 83 mm 83 mm 83 mm 83 mm
Weight (Type A) approx. 5.0 kg approx. 7.5 kg approx. 5.0 kg approx. 7.5 kg
Weight (Type B) approx. 6.0 kg approx. 8.5 kg approx. 6.0 kg approx. 8.5 kg
MS-TN three-rowed 460, type A 0A01623
MS-TN three-rowed 460, type B 0A01623M
MS-TN three-rowed 760, type A 0A01623A
MS-TN three-rowed 760, type B 0A01623N
MS-TN two-rowed 460, type A 0A01622
MS-TN two-rowed 460, type B 0A01622M
MS-TN two-rowed 760, type A 0A01622A
MS-TN two-rowed 760, type B 0A01622N
452 52
Advantages:
Application:
n Clamping of large workpieces
n Clamping of several small
workpieces at the same time
T-slot module clamping plate MS-TN
for ML, M7, MV, M10
Thanks to the use of T-slot module clamping plates, the milling machines
M7, M10, ML and MV can also profit from the versatile fastening options of
module clamping technology.
Scope of delivery:
n T-slot module clamping plate complete with centring sleeves and seal
Without fixed jaw With fixed jaw
Technical data T-slot module
clamping plate
0A01622Q
T-slot module
clamping plate
0A01622R
T-slot module
clamping plate
0A01622S
T-slot module
clamping plate
0A01623Q
T-slot module
clamping plate
0A01623R
T-slot module
clamping plate
0A01623S
Length 500 mm 700 mm 1,000 mm 500 mm 700 mm 1,000 mm
Width 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm
Height 20 mm 20 mm 20 mm 83 mm 83 mm 83 mm
Weight approx. 4.9 kg approx. 6.9 kg approx. 9.8 kg approx. 6.5 kg approx. 8.5 kg approx. 14.3 kg
Max. clamping
length with short-
stroke clamp
- - - 263 mm 460 mm 760 mm
T-slot module clamping plate (without fixed clamping jaw),
length 500 mm
0A01622Q
length 700 mm
0A01622R
length 1,000 mm
0A01622S
T-slot module clamping plate (with fixed jaw), length 500 mm 0A01623Q
T-slot module clamping plate (with fixed jaw), length 700 mm 0A01623R
T-slot module clamping plate (with fixed jaw), length 1,000 mm 0A01623S
5 53
Advantages:
n Maximum upgrade with short-
stroke clamping elements
Application:
n Clamping of large workpieces
n Clamping of several small
workpieces at the same time
T-slot table upgrade MS-TNA
In order to take advantage of the high flexibility of T-slot clamping systems
even on the milling machines M8, M8XL and M35, the machine table can be
upgraded with four T-slot module clamping plates. The modules can be
alternatively fastened with screws or with the vacuum suctioning system.
Scope of delivery:
n A set of T-groove module clamping plates, complete with centring
sleeves and seals
n Fixed clamping jaw
n Short-stroke clamping elements
n Manual clamping systems
n T-nuts
n Cover for T-slots
T-slot plate for concrete polymer table MS-TNA-1
(with fixed clamping jaw)
0A01624
(without fixed clamping jaw)
0A01624A
0A01624B
0A01624C
0A01624D
0A01624E
T-slot plate for granite table MS-TNA-4
0A01624G
T-slot plate for granite table MS-TNA-4
0A01624H
Technical data T-slot plate for
concrete poly-
mer table
MS-TNA-1
T-slot plate for
concrete poly-
mer table
MS-TNA-2
(with cut-out)
T-slot plate
for concrete
polymer table
MS-TNA-3
(without cut-
out)
T-slot plate for
granite table
M10
MS-TNA-4
(with cut-out)
Width 460 mm 760 mm 760 mm 700 mm
Length 1,000 mm 1,000 mm 1,000 mm 1,000 mm
Height (with fixed
clamping jaw)
83 mm 83 mm 83 mm 83 mm
Height (without
fixed clamping jaw)
20 mm 20 mm 20 mm 20 mm
Weight approx. 17.5 kg approx. 30.3 kg approx. 30.3 kg approx. 34.3 kg
454 54
Additional fixed clamping jaw ZFB
Additional fixed clamping jaws are suitable for retrofitting existing T-slot
plates without fixed jaw or for upgrading the machining surface with more
clamping options.
The fixed clamping jaw is screwed with the T-slot plates and thus forms
the counterpart to the movable short-stroke clamping elements. The fixed
clamping jaw is equipped with a lateral stop, which can easily be swivelled
out of the work area, if necessary.
Scope of delivery:
n 1 fixed clamping jaw, including mounting material
n Lateral stop
n T-groove cover, (article No. 0069420)
Advantages:
n Extension of the clamping
options for small workpieces
Application:
n Additional stop for short-stroke
clamping elements

Technical data Additional fixed jaw ZFB
Length 250 mm
Height 63 mm
Fixed jaw, L = 250 mm, accessory for module clamping plates 0A01625
5 55
DATRON Vacuum Clamping Technology
Vacuum clamping technology Description
DATRON vacuum clamping technology is especially suited for clamping
workpieces which have a large surface area and plate materials. Several
identical or different workpieces can be set up.
Thanks to the additional use of micro-perforated special cardboard - the
VacuCard - the workpiece must only cover about 2/3 of the clamping sur-
face, depending on its size; this way, the vacuum clamping plate can be
used very flexibly for a variety of parts. Dealing with sealing strips is not
necessary. The special cardboard serves as a "sacrifical layer" at the same
time and protects the vacuum clamping plates from damage.
Depending on the machine type, several vacuum clamping plates can be
combined to form a large-format plate.
Vacuum clamping technology is especially suitable for
n PCB machining when one wants to produce many individual parts
from one plate
n Plate machining, for the safe and vibration-free set-up
of large and also thin plates
n Finishing of machined parts, since the parts can be completely milled
around using the sacrificial layer.
Advantages:
n Simple and secure clamping
of plate materials
n Complete milling around
the workpieces possible
n Deformation-free clamping
Application:
n Clamping of plate materials
n Clamping of flat housings

456 56
Vacuum Clamping Technology
Vacuum module clamping plate MS-VP-A
Take advantage of the vacuum force! DATRON vacuum module clamping
plates offer maximum clamping force and simplest handling.
The vacuum module clamping plates are available in different sizes.
They are divided up into segments which can be operated separately from
each other with a vacuum distributor.
Several identical or even different workpieces can be set up simultaneously.
The special DATRON cardboard VacuCard distributes the vacuum under
the workpiece and also acts as sacrificial layer.
All vacuum plates are equipped with the DATRON modular clamping
system. The MS-VP-A vacuum plates can both be screwed down or be suc-
tioned to the table with a vacuum.
Scope of delivery:
n Vacuum module clamping plate, complete
n Vacuum connections
n 10 pieces VacuCard special cardboard
n Vacuum pumps
n Vacuum distributor
n VacuCard special cardboard
n VacuCard++ special cardboard
Advantages:
of plate materials
Application:

Technical data Vacuum module clamping
plate MS-VP-A-3 for M8
plate MS-VP-A for M7
Length 500 mm 500 mm
Width 500 mm 500 mm
Height 40 mm 40 mm
Weight approx. 20.8 kg approx. 20.8 kg
Vacuum module clamping plate, 500 x 500 mm, 2 connections,
M8, MS-VP-A-3
0A01621B
Vacuum module clamping plate, 500 x 500 mm, 2 connections,
M7, MS-VP-A
0A01621C
5 57 DATRON Vacuum Clamping Technology
Advantages:
of plate materials
Application:

Vacuum module clamping plate MS-VP-B
The DATRON vacuum module clamping plate is divided into two clamping
areas. These can be activated separately from each other with a vacuum
distributor.
All vacuum plates are equipped with the DATRON modular clamping sys-
tem. The vacuum plates must be screwed onto the table. To achieve the
highest possible accuracy, the vacuum plates are milled over by our experts
before delivering new machines.
Scope of delivery:
n Vacuum module clamping plate, complete
n Fastening set
n Vacuum connection
n Vacuum pumps
MS-VP-B-1 Vacuum plate sandwich 0A01672D
MS-VP-B-2 Vacuum plate sandwich 0A01672E
MS-VP-B-3 Vacuum plate sandwich 0A01672P
MS-VP-B-4 Vacuum plate sandwich 0A01672Q
Technical Data MS-VP-B-1
(M8/M35)
MS-VP-B-2
(M8/M35)
MS-VP-B-3
(M7/ML)
MS-VP-B-4
(ML/M10)
Length 1,000 mm 1,000 mm 500 mm 1,000 mm
Width 500 mm 700 mm 500 mm 500 mm
Height 60 mm 60 mm 60 mm 60 mm
Weight approx. 42.0 kg approx. 58.0 kg approx. 19.5 kg approx. 39.0 kg
Segments 2 2 1 2
Vacuum plate with meandering grooves
for M10
The vacuum plate with meandering groove is for vacuum-clamping plate
materials. The special cardboard VacuCard serves as sacrificial layer.
Properties:
n The vacuum is distributed via meandering grooves
n Vacuum plate has stops which can be folded away
n Two 700 x 500 mm fields which can be activated by the vacuum
distributor
n Minimum leakage currents and optimal clamping surface geometry
thanks to 100 x 100 mm fields which can be individually disabled
n To be screwed onto the machine
Scope of delivery:
n Vacuum hoses
n Grounding cable
n Vacuum pumps
Advantages:
n Good distribution of the vacuum
on the plate
Application:

Vacuum plate with meandering grooves; 1,000 x 700 mm, for M10 0A01672R
5 59
Advantages:
n Drastically shortened clamping
times
n Vibration-free machining
n Easy milling of breakthroughs
Application:
n Clamping of non-magnetic
workpieces
n Clamping of thin-walled work
pieces and foils
n Especially for machining plates
and sheet metal
Vacuum module clamping plate VacuPlate
The DATRON VacuPlates are the result of many years of experience

in vacuum clamping technology.
Properties:
n Individual plates which can be strung together and cascaded,
which makes it easier to handle thanks to low weight and
flexible clamping surface arrangement
n Optimised for effective vacuum distribution,
which increases holding forces; individual segments can be blocked
n Especially high holding forces thanks to:
Microperforated special cardboard - VacuCard
Scope of delivery:
n Vacuum module clamping plate VacuPlate
n Vacuum pumps
Module clamping plate VacuPlate 1000, 1,000 x 200 mm 0A01680A
Module clamping plate VacuPlate 1000-AS, 1,000 x 200 mm,
over cut-out
0A01680C
Module clamping plate VacuPlate 500, 500 x 200 mm 0A01681A
DATRON VacuCard
The use of the special cardboard, DATRON VacuCard, drastically simplifies

the application of vacuum clamping technology.
Thanks to this microperforated special cardboard, the time-consuming and
tedious covering of unused clamping areas is no longer necessary. The tedi-
ous handling of sealing strips is now a thing of the past!
The VacuCard also serves as sacrificial layer. This way, your vacuum
clamping plate will be effectively protected from damage.
Properties:
n Even distribution of the vacuum over the entire clamping surface
n Microperforated special cardboard VacuCard
n Serves as sacrificial layer
Scope of delivery:
n 50 VacuCards per packaged unit
DATRON VacuCard++
- Patent pending -
The VacuCard++ is an especially well-adhering piece of cardboard, which
is used as a sacrificial layer between the workpiece and the vacuum plate.
It has an additional grid-like sealed adhesive layer which considerably
improves the adhesive properties during vacuum clamping and drastically
reduces the vacuum loss. VacuCard++ is especially suitable for milling out
small parts.
Properties:
n Combination of adhesion and vacuum clamping
n Holds workpieces with a rough or structured surface since the drawing of
ambient air is prevented by the sealing effect of the sealed adhesive
layer.
n Prevents raising of edges in soft and flexible workpieces
50 VacuCards 500 g/qm, 650 mm x 450 mm x 0.7 mm 0A01616
50 VacuCards 500 g/qm, 1,000 mm x 500 mm x 0.7 mm 0A01617
50 VacuCards 500 g/qm, 1,000 mm x 700 mm x 0.7 mm 0A01617A
10 VacuCards++, 650 mm x 450 mm x 0.7 mm 0A01618G
50 VacuCards++, 650 mm x 450 mm x 0.7 mm 0A01618D
10 VacuCards++, 1,000 mm x 500 mm x 0.7 mm 0A01618H
50 VacuCards++, 1,000 mm x 500 mm x 0.7 mm 0A01618E
10 VacuCards++, 1,000 mm x 700 mm x 0.7 mm 0A01618I
50 VacuCards++, 1,000 mm x 700 mm x 0.7 mm 0A01618F
Advantages:
n Homogeneous vacuum
n Protects your vacuum plate
n Optimum holding force
Application:
n Milling through, milling out and
drilling through on the
vacuum plate
n Clamping of filigree parts
5 61
Advantages:
n High suction capacity
Application:
n Reliable vacuum supply
VP-A-2
VP-B-1
VP-B-2
Vacuum pumps VP
DATRON offers the right vacuum pump for every application.
The required pump size is mostly dependent on the clamping surface of the
used vacuum plate.
Scope of delivery VP-A-2:
n Rotary slide vacuum pump
n Pressure difference switch
n Vacuum reservoir
n Motor protection switch
n Overcurrent relay
n Suction filter
n Three-phase current contactor
Scope of delivery VP-B-1/2:
n Rotary slide vacuum pump
n Double-sided rotor bearing
n Oil/air cooler
n Suction filter
n Suction side check valve
n Electr. activation via the machine control, (article No. 0A02660T)
n Connecting cable extension, 10 m, (article No. 0075075F)
VP-A-2 Vacuum pump with reservoir, 21 cbm/h, 230 V 0A01631
VP-B-1 Vacuum pump, 100 cbm/h, 3 x 400 V,
including three-phase current contactor
0A01633A
VP-B-2 Vacuum pump, 200 cbm/h, 3 x 400 V,
including three-phase current contactor
0A01633F
Technical data VP-A-2 VP-B-1 VP-B-2
Clamping surface up to
500 x 800 mm
up to
1,000 x 1,500 mm
from
1,000 x 1,500 mm
Type Rotary slide Rotary slide Rotary slide
Lubrication Oil lubrication Oil sump Oil sump
Suction capacity 21 m/h 100 m/h 200 m/h
End pressure 20 mbar 20 mbar 10 mbar
Vacuum reservoir 12 l - -
Motor rated power 0.75 kW 3.0 kW 5.5 kW
Operating voltage 1 x 230 V 3 x 400 V 3 x 400 V
Sound pressure level 45 db(A) 67 db(A) 72 db(A)
Dimensions 555 x 315 x 325 mm 748 x 433 x 310 mm 776 x 582 x 420 mm
Weight 45 kg 70 kg 150 kg
Oil filling volume 0.4 l 2 l 6 l
n Gas ballast valve
n Oil mist separator
n Motor protection switch
n Connection hose
n Three-phase current contactor
462 62
Advantages:
n Fast interruption of the vacuum
by means of main stop cock
n Individual actuation of the vacuum
plate segments
n Better suctioning of the individual
workpieces
Application:
n Actuation for several vacuum
plates
Vacuum distributor VV
The distributor stop cocks allow the specific actuation of suction surfaces
with negative pressure. The stop cock with deaeration is used for clamping
or venting without influencing the distribution of the individual cocks. By
venting, the suction pressure is immediately removed. To save space, the
vacuum distributor is installed under the machine table. Special sizes are
available upon request.
Properties:
n Input connection: 1 hose
n Distributor connection: " hose
Scope of delivery:
n Shut-off valves
n Additional stop cock with deaeration
n Passage through the cabin wall
n All hose lines
n Mounting material, complete
Please note: When retrofitting existing machines, it might be necessary
to connect a pressure monitor/manometer, as well as to use special hose
lengths. If need be, contact our Customer Service. We'll be happy to advise
you. Infoline: +49 (0) 6151 - 14 19 - 99
Vacuum distributor, 3-fold, VV-3 M8 0A01673C
Vacuum distributor, 6-fold, VV-6 ML 0A01673D
Vacuum distributor, 8-fold, VV-8 ML 0A01673B
Vacuum distributor, 3-fold, VV-3 M7/M10 0A01673H
Other sizes available upon request
5 63
Pneumatic Clamping Technology
DATRON Pneumatic Clamping Technology
Advantages:
n One-hand operation
n Fast conversion
n Adjustable clamping pressure
n Compact design
Application:
n Flexible clamping of different
workpieces
Pneumatic/hydraulic short-stroke
clamping element KSE-PH
The DATRON short-stroke clamping element is a smart high-tech time-
saving element. It is used everywhere where high flexibility, high operating
comfort and short conversion times are required.
The clamping element is designed for operation on a T-slot plate, but can
also be used stationary.
Properties:
n Clamping jaw as easy-to-exchange wear part
n Variable clamping jaw design possible
n Horizontal clamping movement
n Functions "Release clamping", "Clamp" and "Retract clamping jaw "
n Safe one-hand operation via push-buttons; with this, minimised
reclamping times
n Reliable clamping by means of pneumatic/hydraulic
solution with integrated pressure intensifier
n Can be continuously shifted in the T-slot
n Clamping jaw can be easily exchanged
n Chip-tight
Scope of delivery:
n Short-stroke clamping element
n Compressed air hose
Technical data Pneumatic/hydraulic short-stroke
clamping element KSE-PH
Dimensions (L x W x H) 130 mm x 110 mm x 65 mm
Weight 1.6 kg
Operating pressure 1 to 6 bar
Clamping force 100 - 600 N
Clamping path 4 mm
Range of rotation 360
Pneumatic/hydraulic short-stroke clamping element KSE-PH 0A01084A
464 64 DATRON Pneumatic Clamping Technology
Short-stroke clamping element for automatic
clamping operation KSE-AS
The short-stroke clamping element KSE-AS allows for automatic clamping
operation. The clamping element is designed for operation on a T-slot plate,
but can also be installed in devices so that it is fixed.
Properties:
n Clamping jaw as easy-to-exchange wear part
n Variable clamping jaw design possible
n Chip-tight
n An external valve is necessary for activation
(e.g. pneumatic activation unit)
Scope of delivery:
n Short-stroke clamping element
n Pneumatic control unit
Advantages:
n Automatic opening and closing
n Fast conversion
n Adjustable clamping pressure
n Compact design
Application:
n Flexible clamping of different
workpieces
n for small batch and series pro
duction
Short-stroke clamping element for automatic clamping operation
KSE-AS
0A01084B
Technical data Short-stroke clamping element for automatic
clamping operation KSE-AS
Weight 1.2 kg
Clamping force 100 - 600 N
Clamping path 4 mm
Advantages:
n Simple handling
n Pull-down clamping
n Flexible
n Fast conversion
n High clamping force
n Stable design thanks to
special guides
Application:
n Clamping of mechanical parts
KSE 21-8
KSE 21-G8
Wedge clamping element KSE
The wedge clamping elements can be configured for single as well as for
multiple clampings. Due to their clamping screw and the T-nut, they can be
flexibly used on the DATRON T-slot plate.
The compact design allows the work area to be optimally used.
Technical data KSE 21-8 KSE 21-G8
Jaw width 21 mm 21 mm
Clamping force (per jaw) 15,000 N for 25 Nm 15,000 N for 25 Nm
Clamping screw M8 M8
L min.-max. 40 44.5 mm 35 39.5 mm
H1 15 mm 15 mm
H2 19 mm 19 mm
B 21 mm 21 mm
Wedge clamping element KSE 21-8 with smooth clamping surface 0078930
Wedge clamping element KSE G21-8 with rippled clamping surface 0078931
466 66
DATRON Pneumatic Clamping Technology
Pneumatic control unit PA-8
The pneumatic control unit is suitable for controlling the short-stroke
clamping elements in automatic clamping mode, for example. Up to eight
elements can be controlled individually from the program or via the hand-
held control unit or keyboard.

Properties:
n Up to 8 valves can be individually actuated
n "Pressure on", "Pressure off" controllable via
Programme
Keyboard
Hand-held control unit
n Actuation via program, keyboard or hand-held control unit
Scope of delivery:
n 8x pneumatic control unit
n Digital in-/output Module
n Short-stroke clamping element for automatic clamping
operation KSE-AS
Advantages:
n 8 valves can be individually
actuated
n Controllable from the program
n Controllable from the hand-held
control unit
Application:
n Control of automatic short-stroke
clamping elements
n Control of customised clamping
fixtures
Technical data Pneumatic control unit PA-8
Weight 1.0 kg
Flow per connection 70 l/min at 6 bar
Pneum. control unit, 8x, including digital I/O module, 8 in/8 out 0A01604P
5 67 DATRON Pneumatic Clamping Technology
Advantages:
n Quick and easy clamping
n Vertical clamping of long parts
n Short-stroke cylinders which can
be continuously shifted
n Minimisation of the danger of
injury
Application:
n Front-sided machining of
workpieces
n Clamping of housings
Version 0A01087B
Pneumatic vertical clamping system PV
The pneumatic short-stroke clamping system for DATRON machines with
table cut-out is especially suited for the fast and easy clamping of housings.
The clamping plate equipped with T-slots is vertically fastened in the cut-out
of the machine table. Fitted with several pneumatic short-stroke cylinders,
the vertical clamping beam is easily held via groove wedges. The adjustable
cylinders are continuously actuated individually via pneumatic valves.
Properties:
n The clamping force changes linearly with the operating pressure
Scope of delivery:
n Clamping fixture
n Short-stroke cylinders according to table below
n Pneumatic valve
n Short-stroke cylinder
Pneumatic vertical clamping system for M8/M35/M10 0A01087B
Pneumatic vertical clamping system for M8, clamping width Y = 215 mm 0A01087C
Pneumatic vertical clamping system for M8 with height stop 0A01087D
Pneumatic vertical clamping system for M8 with height stop 0A01087E
Pneumatic vertical clamping system for M8 with height stop, tiltable 3 0A01087F
Pneumatic vertical clamping system for MV 0A01087G
Article designation Article number
Clamping range
in X and Y
Number of short-
stroke cylinders
Height stop
Operating
Pressure
Clamping
force
per cylinder
Pneumatic vertical
clamping system for M8/
M35/M10
0A01087B
X = 575 mm
Y = 215 mm
3 - 1 - 6 bar
750 N
at 6 bar
Pneumatic vertical
clamping system for M8
0A01087C
X = 610 mm
Y = 215 mm
3 - 1 - 6 bar
750 N
at 6 bar
Pneumatic vertical
with height stop
0A01087D
X = 610 mm
Y = 207 mm
8 yes, adjustable 1 - 6 bar
750 N
at 6 bar
Pneumatic vertical
with height stop
0A01087E
X = 610 mm
Y = 207 mm
750 N
at 6 bar
Pneumatic vertical
with height stop
tiltable by 3 degrees
0A01087F
X = 610 mm
Y = 207 mm
750 N
at 6 bar
Pneumatic vertical
clamping system for MV
0A01087G
X = 660 mm
Y = 310 mm
4 - 1 - 6 bar
750 N
at 6 bar
468 68 DATRON Manual Clamping Technology
Manual Clamping Technology
Technical data Flat clamping system Qwik-Lok 1040
Weight 11 kg
Maximum clamping capacity,
double-clamping (2 clamping stations)
180 mm
Maximum clamping capacity,
single-clamping (1 clamping station)
380 mm
Advantages:
n High flexibility
n Single part and double clamping
n High clamping force up to 2 t

Application:
n All types of mechanical components
Flat clamping system Qwik-Lok 1040 0A01088B
Flat clamping system Qwik-Lok
DATRON puts its trust in innovation when it comes to manual clamping
technology. In order to overcome the limits of conventional workpiece
clamping and to completely exploit the technical capabilities of DATRON
milling machines, the flat clamping system offers very good solutions. Both
single-part clampings as well as double-clampings are possible.
Properties:
n Compact design
n Closed system
n Simple maintenance
n Clamping operation made of Stainless Steel, corrosion-resistant
n Optimised pull-down effect despite the flat design
n Centre jaw/fixed jaw for single part clamping
n Precision positioning by means of diamond-shaped and round adapter
n Maximum reproducibility
n Plastic bearings prevent the jaws from blocking when lifting
n Quick-changing jaws
n Very quickly converted thanks to "click" mechanism
n Jaws can be used on both sides
Scope of delivery:
n Five QL 1040 flat clamping system mounted on 280 mm x 380 mm
module plate (which fits on all standard DATRON machine tables)
n Standard set of jaws, (article No. 0069082E)
n Set of high jaws, (article No. 0069082H)
n Set of wide jaws, (article No. 0069080F)
n Set of oversized jaws, (article No. 0069082I)
5 69 DATRON Rotary/Swivel Axes
Rotary/Swivel Axes
Figure is similar
Overview
Economic multi-side machining with DATRON
CNC rotary axes
Fine-mechanic parts can be precisely machined on multiple sides with the
DATRON rotary axes. Small electrodes, round engraving or even jewellery
moulds are typical applications. All DATRON rotary axes are delivered with
integrated servo-positioning units and additional software. They can also be
installed easily at a later time.
Suitable for applications where workpieces must be turned in front of the
vertical clamping surface of the DATRON M8/M35 series or for applications
with high demands on precision. Robust gears running in an oil bath allow
for low-friction operation and provide long-term reliability. The axis is char-
acterised by top precision and has a resolution of 864,000 steps/revolution.
Its dimensions are 352 mm x 185 mm x 148 mm (L x W x H).
Rotary swivel table
Five workpiece sides can be machined in one set-up. The DATRON control
also supports complex five-axis simultaneous machining here. Centring
sleeves ensure that the rotary/swivel table can be reproducibly inserted in
the cut-out of the machine.
470 70
Rotary/Swivel Axes
DATRON Rotary/Swivel Axes
This DATRON rotary axis is characterised by an especially high-quality struc-
ture, very high resolution and a maximum of backlash freedom. It offers high
holding forces, e.g. for taking up clamping fixtures. Available in a single-turn
or multi-turn design.
Robust gears running in an oil bath allow for low-friction operation and
provide long-term reliability.
For DATRON milling machines with lower portal passage, the traverse path
must be adapted.
Properties:
n SK40 insert
n Resolution: 864.000 steps/revolution
n Multi-turn version: Axis can be freely rotated, reference point can be
freely selected
n Single-turn version: Fixed zero point of the axis, only one revolution
possible
Scope of delivery:
n Rotary axis
n Connection cable
n User software
n Collet chuck 20 mm
n SK40 collet chuck holder for collet chucks ER32, (article No. 0069783)
n Reference switch, (article No. 0690223H)
n Collet chuck set ER32, inner diameter 3 mm to 20 mm
(article No. 0068360)
n Module clamping plate, (article No. 0690211G)
n Three-jaw chuck, (article No. 0A01123M)
n Four-jaw chuck, (article No. 0A01123N)
Precision rotary axis, multi-turn, PD-A-360 0A01125
Precision rotary axis, single-turn, PD-A-360 0A01125E
1
4
8

m
m
8
7

m
m
400 mm 175 mm
Technical data Precision rotary axis PD-A-360
Resolution 864,000 steps/revolution
Speed 30 rpm
Advantages:
n High precision
n High twisting rigidity
n Stop-free rotary axis
Application:
n Machining of cylindrical bodies,
also for larger diameters
n Round engraving (scales, etc.)
n Turning and milling
5 71
Information
Rotary/Swivel Axes
Advantages:
n Stop-free rotary axis
n Counterbearing of long
workpieces
n High precision
n High twisting rigidity
n Variable clamping length
thanks to modular
clamping system
Application:
n Multi-side machining of
long, rotationally-
symmetrical workpieces
n Round engraving (scales,
etc.)
n Turning and milling
Precision rotary axis with tailstock PD-RS-360
This rotary axis is especially suited for all-round machining of long workpieces
or for drilling in the radial direction.
The rotary axis with tailstock is available with module clamping technology.
Properties:
n SK40 insert
Scope of delivery:
n Rotary axis PD-A-360
n Connection cable
n User software
n Collet chuck 10 mm
n SK40 collet chuck holder for collet chucks ER32 (article No. 0069783)
n Reference switch (article No. 0690223H)
n Linear guide with tailstock
n Module plate
n Collet chuck set ER32,
inner diameter 3 mm to 20 mm, (article No. 0068360)
n Module clamping plate, (article No. 0690211G)
Precision rotary axis with tailstock PD-RS-360, multi-turn, M8 0A01125A
Precision rotary axis with tailstock PD-RS-360, multi-turn, M10, ML 0A01125G
Technical data Precision rotary axis with tailstock PD-RS-360
Dimensions (L x W x H) 1,050 mm x 430 mm x 161 mm
Resolution 864,000 steps/revolution
Speed 30 rpm
Max. tool diameter 110 mm
Maximum workpiece length 650 mm
472 72 DATRON Rotary/Swivel Axes
Rotary/Swivel Axes
DST-M8/M10 rotary/swivel table
The massive unit consists of a horizontally aligned swivel axis in a U design,
which supports the compact rotary table with a face plate diameter of 135 mm.
Centring sleeves ensure that the rotary/swivel table can be reproducibly
inserted in the cut-out of the machine. Included in the scope of delivery is a
zero-point clamping tower, which allows the pneumatic clamping of workpiece
carriers with a repeat accuracy of 1/100 mm.
Application-specific workpiece carriers can be set up on the empty module
clamping plate (available as an option), which then can be used as a changing
system without additional set-up work. Five workpiece sides can be machined
in one set-up. The DATRON control also supports complex five-axis simultane-
ous machining here.
Scope of delivery:
n Rotary swivel table with zero-point clamping system and vise
n Adapter plate
n Mounting flanges for inserting in the machine
n Connection cable
n User software
n Adapter plate, (article No. 0069080Y)
n Centring clamp on adapter plate, (article No. 0069080X)
n Torque wrench, (article No. 0069080W)
n Stepped jaw, (article No. 0069080U)
n Raw jaw, (article No. 0069080V)
n Equipment carrier, (article No. 0069080T)
n 3-jaw chuck for zero-point clamping system, (article No. 0691221Q)
n 4-jaw chuck for zero-point clamping system, (article No. 0691221R)
n Collet chuck ER32 for zero-point clamping system, (article No. 0691221S)
Compatibility:
n Starting from software version V8.03 O
Technical data DST-M8/M10 rotary/swivel table
Weight approx. 38 kg
Type of protection IP65
Swivel range (swivel axis) -10 - 100
Turning range without stop (rotary axis) 360
Axial running < 0.01 mm
Concentricity < 0.01 mm
Positioning error (absolute) < = 50"
Repeat accuracy < = 25"
CNC rotary-swivel table DST, M10 cpl. with zero-point clamping system 0A01126K
CNC rotary-swivel table DST, M8 cpl. with zero-point clamping system 0A01126L
Advantages:
n Precise 5-side machining in
one set-up
n Integrated zero-point clamping
system
n Extensive software support with
automatic set-up function and
zero-point tracking
n Automatable
Application:
n Suitable for workpiece sizes from
60 x 60 mm to 150 x 150 mm,
larger workpieces on request
5 73 DATRON Chip/Dust Disposal
Chip/Dust Disposal
Application:
n Dust suctioning
n Graphite dust suctioning
n Green ceramic dust suctioning
Table nozzle
Graphite dust suctioning M7 GSA
The specially powerful graphite dust suctioning for the machining
system M7 offers the greatest possible protection from fine graphite dust
for the machine and its surroundings.
A round suction nozzle on the machine table encloses the workpiece and the
clamping fixture. In connection with the high suction power of the suction
unit, there are eddy currents in the nozzle which surround the workpiece
and effectively suction any dust created during machining. Larger particles
remain in the nozzle and can be vacuumed up with the manual suction
nozzle present on the suction unit after machining.
Properties:
n In stage one, course particles are separated from the rest of the dust
in the "cyclone" and are caught in a 50 l tank.
n In stage two, graphite dust is separated from the suctioned air in the
main filter element. The filter element is cleaned by means of a
mechanical device.
Scope of delivery:
n Industrial vacuum cleaner on rollers
n Back wall with hose connection ( 70 mm)
n Suction nozzle 225 mm
n All necessary connections
n Tubing approx. 4 m
n Additional manual suction nozzle
n Collection tank with PE sack for dust-free emptying
Technical data Graphite dust suctioning M7 GSA
Nominal power 4 kW
Nominal capacity 520 m/h
Operating voltage 400 V
Sound pressure level 68 dB(A)
Main filter area 1.75 m, category "M" according to
DIN EN 60335-2-69
Dimensions (L x W x H) 850 mm x 760 mm x 1,820 mm
Weight 161 kg (suction unit only)
Graphite dust suctioning M7 with accessories 0A01179B
Table nozzle for graphite dust suctioning M7, including accessories 0A01179C
474 74
DATRON other Accessories
DATRON Chip/Dust Disposal
Chip/Dust Disposal
Safety suctioner Alto type 22
Here you will find the ideal wet/dry vacuum cleaner for working in environ-
ments with potentially explosive dusts in accordance with ATEX Zone 22.
The vacuum cleaner has a 70 l Stainless Steel tank, which can be tilted or
can be lifted out of the frame for emptying. A robust steel chassis and large
wheels ensure its mobility and durability, while the automatic switch-on
function increases the working efficiency.
Properties:
n Approved for environments with explosive dusts in accordance with
ATEX Zone 22
Scope of delivery:
n Filter bags, 5 x
n Suction hose ( 50 mm, length 4 m)
n Suction hose ( 27 mm, length 3.5 m)
n Bushing
n Filter element "M", (article No. 0069655B)
n Filter bags, 5 x, (article No. 0A01180K)
n Safety filter sack, (article No. 0069655A)
Safety suctioner Alto type 22 with suction hose 0A01180A
Technical data Safety suctioner SAS-WAP
Air volume 3,400 l/min
Power 1,500 W
Working noise 59 dB(A)
Tank volume 70 l
Weight 25 kg
Advantages:
n Chip-free milling
n Suitable for dangerous dusts in
accordance with ATEX Zone 22
n Anti-static suction hose
Application:
n Plastic machining
Chip/Dust Disposal
Advantages:
n Large collection volume
n Chips can be emptied easily
Application:
n Optimised for the DATRON
CleanCut suction system
Pre-separator
CleanCut industrial vacuum cleaner with pre-separator station 0A01177
Industrial vacuum cleaner RI 331 for CleanCut
The RI 331 industrial vacuum cleaner is particularly suitable for use with
the DATRON CleanCut suction system. A large volume pre-separator allows
the vacuum cleaner to be operated for a long time. The sound-insulated and
splash-proof housing is made of painted Steel. The vacuum cleaner is also
equipped with a pressure manometer for volume flow monitoring.
Pre-separator:
The pre-separator has a collection vessel volume of 160 litres with a tilting
undercarriage which can be tilted by a forklift or a crane. The pre-separator
can be rolled with two steering and fixed rollers.
Properties:
n For metallic chips and general dust
n Suitable for use in the dust EX area
n For toxic substances and dusts
n Longer filter service life since the pocket filter can be washed out
Scope of delivery:
n Industrial vacuum cleaner on rollers
n Back wall with hose passage
n All necessary connections
n Tubing approx. 3 m
n 160 litre pre-separator
n Vacuum cleaner control
Technical data Industrial vacuum cleaner RI 331 for CleanCut
Nominal power 3.0 kW
Nominal capacity 320 m/h
Main filter area 1.75 m, category "M"
according to DIN EN 60335-2-69
Weight 142 kg
Technical data Pre-separator for industrial vacuum cleaner RI331
Volume 160 l
Weight 87 kg
476 76
Chip/Dust Disposal
Advantages:
n Chip-free machining
n Reduction of non-productive time
n Clean CNC machine
Application:
n Plate material made of Non-
Ferrous Metal, Plastic, Graphite
and Wood
CleanCut CC
With the DATRON CleanCut System, chips can be removed very efficiently.
Nearly chip-free working is possible thanks to this suctioning technology
developed especially for plate machining. Time-consuming machine clean-
ing is no longer necessary.
Due to non-contact removal of chips, CleanCut suctioning is also suitable for
highly sensitive surfaces. The automatic extension/retraction of the suction
head also saves time.
Tool measurement and 3D measurement can be performed without any
restrictions. If the suction funnel disturbs during machining, it can remain
fixed in the retracted position or be dismantled. With the optionally availa-
ble four-nozzle cooling lubrication head, you can remove chips and effec-
tively cool the machining tool at the same time. This combination of suction
and minimum quantity cooling leaves almost no residue.
Note:
The portal passage is reduced by CleanCut from 200 mm to 160 mm.
CleanCut must be operated with suitable minimum lubrication.
Properties:
n Program-controlled extension/retraction
n Distance to the surface can be precisely set
n Non-contact suction
n Compatible with tool changing station and precision sensor
n Automatic swinging in and out with parking function
n Can be used for spindles with HSK-E 25 insert
n Minimum quantity lubrication is necessary
Scope of delivery:
n CleanCut basic module and suction funnel
n CleanCut industrial vacuum cleaner with pre-separator station,
(article No. 0A01177)
n CleanCut M8 hose connection, (article No. 0A01177B)
n CleanCut M8XL hose connection, (article No. 0A01177C)
n Four-nozzle lubrication system for CleanCut, (article No. 0A01106S)
Technical data CleanCut CC
Max. distance to the table surface 98 mm
Max. distance to
vacuum module clamping plate MS-VP-A
and sandwich vacuum plate VSP
40 mm
Max. distance to
vacuum module clamping plate MS-VP-B
38 mm
Max. distance to
vacuum module clamping plate VacuPlate
58 mm
CleanCut basic module with suction funnel 0A01177A
Chip/Dust Disposal
Advantages:
n Chip-free working
n No scratches due to chips
n No cleaning up later
Application:
n Plastic machining
n GRP machining
n For sheet metal machining only
n Not suitable for M7
DATRON suctioning SAS
Combining SAS and SAS-SH makes a variable system which makes it pos-
sible to quickly and easily convert between cool-spraying mode and suction-
ing. The DATRON suctioning system SAS is used in order to dispose of any
accumulated chips and dust which form during sheet-metal machining.
A brush which surrounds the milling cutter keeps chips and dust in the
drawing area of the suction.
SAS suctioning is suitable for spindles with direct shaft clamping.
Scope of delivery:
n Suction head
n Basic module for brush
n Brush
n Suction hose 36 mm
n Cabin wall passage
n Spray nozzle holder SAS-SH
Spray nozzle holder for
basic suction module SAS-SH
If spraying equipment is used, this can be fastened to the machine as an
alternative to the brush head. The spray nozzle holder for the basic SAS-SH
suction module makes installation work easier, since the SAS suctioning
does not have to be completely dismantled when it is used.
Limitations:
It is not possible to suction chips in spray mode.
When the brush and the closed 15fold tool changers are used, tool positions
1, 15 and 16 cannot be used.
Depending on the machine type, limitations in the machining area are to be
expected.
SAS suctioning for spindles with direct shaft clamping, for M7/M8 0A01173F
Suctioning for spindles with direct shaft clamping, for ML machines 0A01173M
Spray nozzle holder for basic suction module SAS-SH 0A01175B
Chip/Dust Disposal
Advantages:
n Chip-free working
n No scratches due to chips
n No cleaning up later
Application:
n Plastic machining
n GRP machining
n For sheet metal machining only
n (Graphite machining)
n Not suitable for M7
Suctioning with HSK-E 25 spindle suction connection 0A01173L
DATRON brush HSK-E 25
The DATRON suctioning can be used to dispose of dusts and chips which
accumulate during plate machining.
The brush surrounding the milling cutter prevents chips and dusts from
getting out of the drawing area of the suction.
The HSK-E 25 brush is designed for M8 and M8XL-1600 machines. It can
also be used on other types of machines. Limitations can also result in the
travel path. As an alternative to the brush head, a microjet spray head can
be attached.
Scope of delivery:
n Suction head
n Brush
n Fixture
n Blow-off device
n Extended fixture for the precision sensor
n Suction hose 36 mm
n Cabin wall passage
n Submacro "Abblasen.mcr"
Properties:
n Brush for HSK-E 25 spindles
n Brush pushes itself upward during a tool change
n Automatic blowing off of chips via submacro
5 79
Chip/Dust Disposal
Advantages:
n Automatic removal of
chips from the machine
n High working safety
Application:
n Suitable for M10 machine
Chip conveyor M10-NL
The robust and durable design of the DATRON chip conveyor, made of
anodised Aluminium extrusions, allows dry and slightly moist chips to be
transported out of the machine. In addition, chips can be conveyed up to 60
upward and are conducted directly away into a container.
Properties:
n Programmable drive with constant or cyclical belt movement
n Continuous adjustment of the belt bend between 0 and 60
Scope of delivery:
n Chip conveyor with cycle switching device
Chip conveyor M10-NL 0A01170
Technical data Chip conveyor M10-NL
Flat belt length L1 1,250 mm
Inclined belt length L2 1,000 mm
Nominal belt width 450 mm
Max. conveying height up to top edge of the
chip container
650 mm
Running cover Polyester
Supply/power 400 V; 0.18 kW
480 80
Chip/Dust Disposal
Advantages:
n Considerably simplifies
machine and workpiece
cleaning
n Shortens the machine-
cleaning time
Ion spray gun with filter pressure controller
Ionised compressed air is given off with the ion spray gun. This way, electri-
cally charged chips, which adhere to the machine after machining plastics
or other materials, are discharged. The chips hit by the ionised air discharge
and fall to the floor.
This drastically reduces the time for the tedious cleaning of workpieces and
machine walls.
The ion spray gun can be retrofit on any machine. All that is needed is a
connection for the compressed air supply and a 230 V electrical socket.
Scope of delivery:
n Pressure reducer
n Ion gun
n Power supply
n Compressed air hose extension
Ion spray gun with filter pressure controller and power supply 0A01182
Technical data Ion spray gun with filter pressure controller
Compressed air connection At least 2 bars, max. 10 bars
Weight 6 kg
Supply 230 V
5 81 DATRON Pneumatic Accessories
Pneumatic Accessories
Membrane dryer unit MTE
The membrane air dryer with maintenance unit protects the high-frequency
spindle and pneumatic valves from damage due to moist compressed air.
The air dryer is pneumatically operated and requires no connections of its
own. It is simply inserted in the compressed air line. For this reason, the air
dryer is especially suitable where no other connection option exists.
Function:
The membrane draws the moisture out of the compressed air and releases
it again on the atmosphere side. To keep the membrane safely dry, a part
of the dried air is branched off and conducted to the outside via the mem-
brane. This results in air consumption of about 10% of the nominal flow
rate.
If the machine is not operated, the compressed air line can be closed with a
stop cock in front of the air dryer.
Properties:
n For max. 15 m/h volume flow
n No other connections are required
n Max. air consumption approx. 1.5 m/h
Scope of delivery:
n Membrane dryer unit for one machine
n Stop cock
n Fastening material
n Connection material
Air dryer unit 15 m/h + 1/2" (13 mm) hose 0A01183
482 82 DATRON Pneumatic Accessories
Pneumatic Accessories
Compressor 24-40 KJ
The DATRON KJ compressors for operating dispensing machines are
characterised by their compact and robust design as well as their quiet and
low-vibration running.
The compressors are designed for minimum maintenance effort and
simplest operation.
Scope of delivery:
n Compressor
n Pressure reducer
n Quick coupling
Compressor JUN-AIR, 24-40, 40 l tank 0A01181E
Technical data Compressor 24-40 KJ
Nominal power 1.35 kW
Pressure 8 bar
Air volume 200 l/min
Tank 40 l
Weight 84 kg
Advantages:
n Operation as quiet as a whisper
n Compact design
n Runs with low vibrations
Application:
n Compressed air generation for
DATRON Dispensing machines
5 83 DATRON other Accessories
System workshop trolley SW-6
The system workshop trolley with its six lockable drawers provides
sufficient space and organisation options for tools, manufacturing docu-
ments and other utensils.
Properties:
n Extremely robust structure
n Easy-to-open drawers
n TV-tested industrial quality
n Rollable
n Can be locked
Scope of delivery:
n Complete workshop trolley
System workshop trolley SW-6 0A01185
Technical data System workshop trolley SW-6
Weight 55 kg
Advantages:
n Systematic organisation
n Mobile use possible
n Large storage space
Application:
n Stashing tools, documents,
spare parts and other utensils
Other Accessories
484 84 DATRON other Accessories
Software
DATRON software overview
DATRON machine software CNCv8/v9
The DATRON CNC software offers high performance with easiest handling
for the operator at the same time. This is reached by means of a clearly
structured user interface based on Windows, intuitive user guidance and
the programming of plain language commands. Already existing data is
used via CAD interfaces.
DATRON CAM modules
The DATRON CNC control is compatible with all common CAD/CAM
programmes on the market. The following programs are used at DATRON
and can therefore be especially recommended by us:
The 2.5D CAD/CAM system PrimCAM implements the philosophy of
DATRON machine software consistently for the CAD/CAM area: Easy to
learn, easy to operate, but still powerful. The clearly structured menu
guidance allows even CAM beginners to create their own CNC programmes
within a minimum amount of time. Many special functions of the DATRON
CNC control are directly integrated in PrimCAM.
Mastercam offers a wide range of complete machining software for 2- to
5-axis milling. Thanks to the modular structure, Mastercam can be tailored
to special applications (Mastercam, milling entry, Level1, Level2, Level3).
Mastercam is the most frequently used PC-based CAD/CAM software of the
world today with more than 85,000 installations.
SolidCAM is the complete manufacturing solution for efficient NC program-
ming in SolidWorks. SolidCAM in successfully used in many industrial appli-
cations (mechanical manufacturing, electronics, automobile and aerospace
industry).
Type3 from Vision Numeric is a specially perfected software solution for
3D CNC machining in the artistic and creative area. 3D engraving, complex
dies, coins, jewellery elements and many other more artistic applica-
tions can be effectively realised and manufactured on the DATRON machine.
Further powerful software solutions in this application area are also provi-
ded by AH-Soft (HCAM) and Delcam (ArtCAM).
Software and Control Accessories
CNCv9
CNCv8
5 85
Software
DATRON machine software CNC v8
The DATRON CNC software offers high performance with simplest handling
for the operator at the same time. This is achieved by means of a clearly
structured user interface based on Windows and programming with plain
language commands. The menu guidance is intuitive, so that even complex
applications can be easily programmed. There are many simple and
complex commands available for milling, drilling and engraving. Also,
existing library functions can be used, or new ones created by the operator.
Already existing data is used via CAD interfaces.
The DATRON CNC software has extensive software help and is also avail-
able as a work preparation version.
Properties:
n Very simple programming by means of menu guidance and
powerful macro functions
n Easy to learn, easy to operate
n Very fast programming: With two presses of a button,
you can reach most basic functions.
n Macro programming system with plain language commands
n Library of basic elements; e.g. DSUB, BNC, Lemosa
n Many ready-to-use commands, e.g. thread, counterbore, rectangles,
circles and pocket cycles
n Automatic tool radius correction
n Powerful engraving commands
n Extensive font libraries available
n Graphic display of the machining paths in several display modes
n Machining simulation with display of the actual tool diameter
n Measuring function on the screen
n Simple pre-calculation by specifying machining duration and
machining path
n Fast and simple interfaces for CAD/CAM programs:
Data converters are available for the following formats:
HPGL, DXF, DIN 66025, drilling data, CL data, customer-specific
formats
n Partial measuring field
DATRON Software
486 86 DATRON Software
Software
Machine software CNCv8 upgrade v7 -> v8 0A01356
Upgrade CNC v7 to CNC v8
Upgrading the machine software from CNCv7 to v8 offers the following new
functions:
n Ethernet connection from the PC to CBox (increase in the
data transmission rate to up to 2,800 vectors/second)
n Macro projects in libraries (own macros can be
integrated in the user interface of the DATRON CNC)
n Macros before and after macro projects (before and after every macro,
a macro is executed automatically)
n Open command interface
n ISO converter: Support of M commands
n Tool length sensor
n maximum 45 tools
n User management
n Finding and replacing in the macro editor
n Arithmetic rules in a macro line
n Variable input in input fields
n Using the mouse in the macro editor
n Macro which is executed after termination
n 'Rotation' Macro with parameter 'Angle XZ'
n New variables for Feed, Rotation
n Tele-diagnostics
n Daily backup of machine data
n Shortcuts and machine outputs
n Faster tool change
n Microjet spraying/cooling system
n Tool changer for 11 tools
n Macro 'Csink' with drilling cycles parameter
CNCv8
5 87
Software
DATRON Software
Machine software CNCv9 upgrade v8 -> v9 0A01357
Upgrade CNC v8 to CNC v9
The upgrade of the machine software from CNCv8 to v9 offers the following
new functions:
n Extension of 'Condition' macro
n Order of submacros
n Deviation in the Z correction
n Tool data, position data
n Macro command 'Environment'
n New macros 'Arca' and 'Arci'
n New macro parameters
n 'Mload' (execution of external files MCR and ISO)
n 'Checktool'
n 'Tcheck' extended
n Text in the macro
n Execute macro project in nesting mode
n Order displayed in libraries
n 'Mservice' macro
n 'Dynamic' macro
n Revision and extension of 'thread' command
n Extension of 'Repeat' macro
CNCv9
488 88 DATRON Software
Software
DATRON PrimCAM
The CAD/CAM system PrimCAM puts the DATRON machine software
philosophy consistently into action for the CAD/CAM area:
Easy to learn, easy to operate, but still powerful. Graphically interactive and
with predefined libraries, you solve complex milling and engraving tasks
within minutes.
Properties:
n Convenient, and therefore fast and economical CAD drawing creation
n Easy data transfer from other CAD programs
(from AutoCAD, for example, even SHX fonts are accepted)
n Graphically interactive NC program creation with direct
CNC machine communication
n Complete and extendable CAD/CNC library modules for
CNC manufacturing in electronics
n Engraving functions with several text fonts
n CAD: Powerful and user-friendly
n Easy to learn, easy to operate
n Easy to understand and practical
n CAM machine data can be transferred from the drawing
with only a few steps
n Graphically interactive CNC program creation
n Data transfer from other CAD programs
n Ergonomic "symbol" control for minimum learning time
n Complete and easy-to-extend CAD/CAM library functions
for manufacturing in electronics
n Convenient tool management
n Powerful CAM functions, such as pocket spaces,
roughing/finishing operations, etc.
PrimCAM-ET V 2.98 CAD/CAM software system 0A01340
5 89 DATRON Control Accessories
Control Accessories
Advantages:
n More comfort thanks to
swivelling terminal and
flicker-free monitor
Application:
n Retrofitting of the
machine system M35
TFT 17" monitor, keyboard and keyboard holder (M35 retrofit) 0A01271A
Operating terminal for M35 BT
The retrofitting of the operating terminal offers the user the advantages of
the swivelling terminal and the TFT screen, even on the DATRON machine
system M35.
Scope of delivery:
n Terminal
n 17" TFT monitor
n Keyboard (keyboard layout D, GB, USA, F, I)
490 90
Control Accessories
Advantages:
n User-friendly external
arrangement
n Clearly structured machine
operation
n Sensible use for limited
user management
n Ergonomic operation of the
machine
n Flexible position on the machine
n Optical display of operating states
n Additional emergency stop
Application:
n Continuation of programme
sequences
Two-fold control unit with sensor switch and
emergency stop
This console is for continuing programme sequences when these are inter-
rupted by messages.
Thanks to the external placement of the W sensor, user-friendliness is
enhanced, since the use of the W key on the terminal keyboard can be
avoided.
Thanks to the contactless sensor switch with LED display, up to four
operating states can be displayed.
The two-fold control unit makes operation especially ergonomic since it is
not necessary to mechanically actuate switches.
The two-fold control unit is fastened to the machine via magnetic clamp
plates on the bottom or the housing.
Scope of delivery:
n Small housing with emergency stop button and sensor switch
Note:
If it is installed later, additional measures must be taken on the machine
wiring.
Technical data Two-fold control unit with sensor switch and
emergency stop
Sensor switch principle Capacitive proximity sensor
Two-fold control unit with sensor switch and emergency stop 0A01571V
DATRON Control Accessories
5 91
Control Accessories
Advantages:
n User-friendly external
arrangement
n Clearly structured machine
operation
n Sensible use for limited
user management
Application:
n Continuation of programme
sequences
W switch (external actuation button) for CNC machines 0A01571W
W switch
The W switch is a re-start-up button. It is used to continue programme
sequences when they are interrupted by messages.
Thanks to the external placement of the W sensor, user-friendliness is
enhanced, since the use of the W key on the terminal keyboard can be
avoided.
Scope of delivery:
n Sensor in the housing
n Cable, length 5 m
Note:
If it is installed later, additional measures must be taken on the machine
wiring.
492 92
Control Accessories
CNC hand-held control unit HBE
The CNC hand-held control unit makes it easier for the user to set up
the CNC machine. Thanks to the dust-protected keyboard and robust struc-
ture, the hand-held control unit is ideally suited for hard workshop use.
Properties:
n Emergency Stop switch
n Axis pre-selection for up to six axes
n Handwheel for machine movements in steps of 0.1 or 0.01 mm
n Speed regulator for feed and positioning feed
n Set zero point
n Z height measurement
n Cooling agent select key
n Volume controller for coolant
n Eight freely assignable function keys
n 'Stop' switch
n 'Continue' switch
n Macro execute
n Enter switch
n Cancel switch
n Go to parking position
n Spindle on/off
Scope of delivery:
n Hand-held control unit
n Magnetic holder
n Reinforced cable, length 2 m, (article No. 0075073D)
n Reinforced cable, length 4 m, (article No. 0075073E)
Advantages:
n Quick and easy positioning
n Calling and controlling of
special functions
n Freely programmable keys
Application:
n Set-up of workpieces
CNC hand-held control unit (standard) 0A01003
5 93
Control Accessories
Advantages:
n Protection against damage
n Prolongation of lifetime
n Exchangeable
Application:
n Terminal keyboard cover
Protective keyboard membrane TS
The protective keyboard membrane protects the keyboard of the operating
terminal from the usual contamination one finds in workshops. The touch-
pad function is not impaired by the protective membrane.
Properties:
n Protects the keyboard against contamination and moisture
n No impairment in operability
Scope of delivery:
n Protective membrane for the keyboard
Protective membrane for the TS keyboard which fits US 615-5142 0048282Y
Protective membrane for TS keyboard with fits D, GB, F and I 615-5141 0048282Z
494 94 DATRON Consumable Material
Expendable Material
Coolant additives KMZ
When used regularly, the coolant additives protect the spindle cooling
system from corrosion, uncontrolled growth of algae and calcification,
and therefore prolong the lifetime of all coolant-circulated components.
Properties:
n Protects the spindle and cooling system from corrosion, uncontrolled
algae growth and calcification
n Six-months protection for each maintenance package
Scope of delivery:
Sufficient for six months:
n One bottle AO-100 Anti-Oxidation, 100 ml each
n Six bottles B-100 Biozid, 100 ml each
Advantages:
n Prolongs the lifetime of the
spindle cooling system
n Increases the cooling water quality
n User-friendly single dosing
Coolant additives, 7 x 100 ml 0069260S
Expendable Material
5 95

DATRON Accessories

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light is a special, compact sys-

operating system, you

EK-M cooling/lubrication system

cooling/lubrication system is used everywhere where lubrication

light automation cell.

light is a closed automation cell which is connected on the

light changes pallets automatically with the clamped workpiece.

light IL for M8/M35 on request

light IL for M10 on request

The DATRON VacuPlates are the result of many years of experience

The use of the special cardboard, DATRON VacuCard, drastically simplifies

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