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53 2009 IEEE

in that year, where he was engaged in the research and development


of communication network architectures and communication switch-
ing software. He joined the Division of Medical Informatics, Shi-
mane University Hospital, in 2004. He moved to the Department of
Medical Informatics, Shimane University School of Medicine, in
2005. His research interests include information processing systems
in hospitals as well as computational learning theory and its appli-
cation. He is a member of the Institute of Electronics, Information
and Communication Engineers of Japan, the Japanese Society for
Artificial Intelligence, the Japan Society for Health Care Manage-
ment, and the Japanese Society for Clinical Pathway.
Takato Kudou was born in Oita, Japan, in
1963. He received his B.Eng., M.Eng. and D.
Eng. degrees in communication engineering, all
from Kyushu University, Fukuoka, Japan, in
1985, 1987 and 1990, respectively. From 1990
to 1994, he was a Research Associate of the
Department of Computer Science and Communica-
tion Engineering, Kyushu University. In 1994,
he joined the Department of Electrical and Electronic Engineering, Oita
University, and is currently an Associate Professor of the same Univer-
sity. His research interests have been on electromagnetic direct/inverse
scattering and FDTD analysis of the electromagnetic environment. Dr.
Kudou is a member of the IEICE of Japan, the IEE of Japan and the
Japanese Society of Medical and Biomedical Engineering.
Takashi Kano was born in Tokyo, Japan, in
1949. He received his B.Eng. degrees from
Sophia University, Tokyo, Japan, in 1973. He
received his Ph.D. degree from Toa University,
Yamaguchi, Japan, in 2004. Since 1973, he
has worked at the Department of Medical Engi-
neering Service in Mitsui Memorial Hospital for
32 years. Since 2006, he has been working at
the Department of Biomedical Engineering, Faculty of Health and
Medical Care, Saitama Medical University. Prof. Kano is a member
of the Japanese Society of Medical and Biomedical Engineering, the
Healthcare Engineering Association of Japan and the Japanese Society
of Medical Instrumentation. EMC
EMI in Modern AC Motor Drive Systems
Firuz Zare, Queensland University of Technology Brisbane, QLD,
Australia Email: f.zare@qut.edu.au
AbstractIn this paper, several aspects of high frequency related
issues of modern AC motor drive systems, such as common mode
voltage, shaft voltage and resultant bearing current and leakage
currents, have been discussed. Conducted emission is a major prob-
lem in modern motor drives that produce undesirable effects on
electronic devices. In modern power electronic systems, increasing
power density and decreasing cost and size of system are market
requirements. Switching losses, harmonics and EMI are the key
factors which should be considered at the beginning stage of a
design to optimise a drive system.
Introduction
Nowadays, more than 60 percent of the worlds energy is used
to drive electric motors. Due to growing requirements of speed
control, pulse width modulated inverters are used in adjustable
speed drives. Rapid developments in semiconductor technolo-
gy have increased the switching speed and frequency of power
switches dramatically. In a motor drive system, a voltage source
converter with hard switches generates high dv/dt, which
causes leakage currents due to stray capacitances in an electric
motor. As shown in Fig.1, a modern power electronic drive
consists of a filter, a rectifier, a DC link capacitor, an inverter
and an AC motor. Many small capacitive couplings exist in the
motor drive systems which may be neglected at low frequency
analysis but the conditions are completely different at high
frequencies.
Electromagnetic Interference (EMI) is a major problem in
recent motor drives that produces undesirable effects on elec-
tronic devices. In modern power electronic systems, increasing
power density and decreasing cost and size of a system are mar-
ket requirements. Switching losses, harmonics and EMI are the
key factors which should be considered at the beginning stage
of a design to optimise a drive system.
Common mode voltage creates shaft voltage through electro-
static couplings between a rotor and stator windings and the ro-
tor and a frame which can cause bearing currents when the shaft
voltage exceeds a breakdown voltage level of the bearing grease.
An increase in the carrier frequency of voltage-source Pulse
Width Modulated (PWM) inverters based on high-speed
switching devices has improved operating characteristics of the
inverters. High speed switching can generate the following se-
rious problems due to high dv/dt:
Ground current escaping to earth through stray capacitors
inside a motor
Conducted and radiated noises
Shaft voltage and bearing current
Models of parasitic couplings and high frequency com-
ponents for an inverter fed induction motor drive system
are investigated to determine suitable models to predict
54 2009 IEEE
bearing currents and shaft voltage over a wide frequency
range. A high frequency model of an electric motor is an
important issue for power electronic engineers, which helps
them to analyse leakage and bearing currents and to design
EMI filters. At low frequency, an equivalent circuit of an
electric motor consists of inductances and resistances with-
out considering stray capacitances and skin effect. These
issues become more important at high speed switching ap-
plications due to high dv/dt.
Fig.2 shows the capacitive cou-
plings of an induction motor and a
view of stator slot, where:
C
wr
is the capacitive coupling be-
tween the stator winding and rotor
C
ws
is the capacitive coupling be-
tween the stator winding and stator
frame
C
rs
is the capacitive coupling be-
tween the rotor and stator frame
C
ww
is the capacitive coupling
between turns of stator winding
C
ball
is the capacitive coupling of
ball bearing
Fig.3 shows a general structure of
a ball bearing and shaft in an AC ma-
chine. As shown in this figure there
are some balls between outer and in-
ner races with lubricated grease be-
tween the balls and the races. There
are capacitive couplings between the
outer and inner races. During opera-
tion, the distances between the balls
and races may be changed and will
vary the capacitance values and resul-
tant electric field between the races
and balls. Due to this fact, this capac-
itance has a nonlinear value. Lubricat-
ed grease in the ball bearing cannot
withstand a high voltage and a short
circuit through the lubricated grease
may happen, thus this phenomenon
can be modelled as a switch.
PWM inverters have been found
to be a major cause of motor bearing
failures in inverter motor drive sys-
tems. All inverters generate common
mode voltages relative to the ground,
which make bearing current through
motor parasitic capacitances.
According to Fig.4.a, phase volt-
ages and a common mode voltage (V
n
)
can be derived based on the power
converter voltages (V
a
, V
b
,V
c
). Each
leg voltage of a three phase inverter
is given by:
V
a
5V
an
1V
n
V
b
5V
bn
1V
n

(1)
V
c
5V
cn
1V
n
And then:
V
a
1V
b
1V
c
5 1 V
an
1V
bn
1V
cn
2 13V
n
(2)
It is clear that in a three-phase system:
V
an
1V
bn
1V
cn
50 (3)
So, the common mode voltage can be calculated as:
V
n
5 1 V
a
1V
b
1V
c
2 /3 (4)
Fig. 1. A power electronic motor drive system with capacitive couplings.
Filter
Voltage
Supply
Filter
Diode
Rectifier Inverter
dc-Link
Capacitor Cables Motor
PE
Fig. 3. (a) general structure of a ball bearing (b) a view of ball, outer and inner
races and capacitive couplings (c) simple model of a ball bearing.
Shaft
Inner Race
Ball
Outer Race
C
BO
d
BO
d
BI
C
BI
Outer Race
Inner Race
Ball
S C
(a) (b) (c)
Fig. 2. A view of stator slot and capacitive coupling in an induction motor.
Stator (s)
Winding (w)
Rotor (r)
Stator
Stator
End
Winding
End
Winding
Motor
Frame
Ballbearing
Ballbearing
C
ww
C
ws
C
wr
C
ball
C
ball
C
wr
C
ww
C
rs
Rotor
Shaft
55 2009 IEEE
In a three phase power inverter, a
DC voltage is converted to three
phase voltages with 120 phase
shift. Fig.4.b shows three phase leg
voltages of an inverter with common
mode voltage.
The trend in increasing switch-
ing frequency improves the quality
of current waveforms in motor drive
systems but due to short switching
time, a high dv/dt is produced across
the motor terminal. The leakage
current is created by a high voltage
stress during switching time and ca-
pacitive coupling in an AC motor.
Fig.5 shows a simple equiva-
lent model of an induction motor
which contains main capacitances
between the windings, rotor and
the stator frame.
Analysis of an Electric
Motor at High Frequency
The stray capacitance between the
windings and the stator frame is the
most significant parasitic compo-
nent compared to the other stray
capacitances which generate signifi-
cant conducted emission noise. At
high frequency, an electric motor
can be modeled as distributed capac-
itors, inductors and resistors as
shown in Fig.6 and the maximum
frequency can be determined using
the standing waves equation. We consider one v section to
model the motor at high frequency as shown in Fig.6.b and
only the stray capacitance between the windings and the stator
has been considered. Each motor has different high frequency
parameters due to its structure, size and materials.
Calculation of C
ws
The first step is to measure the magnitude and the phase values
of the impedance in terms of frequency based on two different
connections of the windings.
The first measurement is based on Fig.7.a where three phas-
es are connected to each other at the terminal sides. Thus, the
impedance between the phases and the stator (phase and mag-
nitude values) can be measured in terms of the frequency using
an impedance analyzer.
Based on this configuration, the impedance of the stray ca-
pacitance, C
ws
, is much higher than the impedance of L
s
and
R
loss
at low frequencies and the model can be simplified as two
parallel stray capacitances.
Fig.8 shows measurement results of the impedance between
the phases and the stator frame of a 5.5 KW motor. According
to Fig.8, the phase value is around 90 at ,40 KHz which
addresses the fact that the two capacitors are connected to each
other in parallel. The stray capacitance of the electric motor has
been calculated using the magnitude and the phase values from
10 kHz up to 40 kHz and the result shows that C
ws
is almost
around 0.9 nF. The capacitance value is calculated based on the
measurement results and 0 Z
c
ws
0 51/vC
ws
.
Calculation of L
s
and R
loss
The second measurement is based on Fig.7.b where three
phases are connected to each other and the impedance between
the phases and star point is measured. Based on this configura-
tion, the impedance of the stray capacitance is much higher
than the impedance of L
s
and R
loss
(Fig.9.a) at low frequencies
Fig. 4. (a) three phase voltage source inverter (b) PWM voltage.
V
a
V
an
V
bn
V
cn
V
b
V
c
V
n
(a)
(b)
60
40
20
0
20
40
60
Fig. 5. A high frequency model of an induction motor.
C
ws
C
rs
C
wr
C
ball
Rotor
Stator Frame
Winding
56 2009 IEEE
and it can be simplified as an induc-
tive and a resistive load as shown in
Fig.9.b.
Fig.10 shows measurement re-
sults of the impedance between the
phases and the star point. The in-
ductance and resistance values can
be calculated using the measure-
ment results and based on the cir-
cuit diagram shown in Fig.9.b. The
inductance value is decreased from
5.77 mH down to 5.56 mH when
L
s
L
s
c
ws
c
ws
R
Loss
R
Loss
(a) (b)
Fig. 9. Circuit diagram for measurement between phases
and star point (a) a model of motor (b) simplified model for
low frequency range.
1
10
100
718
4.73
100
50
0
50
100
72.2
85.5
1 10
3
1 10
4
1 10
4
1 10
7
1 10
5
1 10
6
1 10
7
Z1
0
Z1
1
(a)
1 10
4
1 10
4
1 10
7
1 10
5
1 10
6
1 10
7
P1
0
(b)
P1
1
Fig. 10. Measurement results (a) magnitude and
(b) phase values between the phases-star point
of a 5.5 KW motor.
Fig. 6. (a) a distributed model of an electric motor at high frequency (b) a simple
model of an electric motor.
C
C C
R-L
stator
R-L
stator
R-L
stator
R
loss
L
s
Phase
C C C C
ws
C
ws
C C
1 2 n
n
(a) (b)
Fig. 7. Two different connections to measure the impedance between
(a) the phases and the stator (b) the phases and the star point.
Phase Phase
Stator
n n
(a) (b)
Fig. 8. Measurement results (a) magnitude and (b) phase
values between the phases and the stator of a 5.5 KW motor.
1
10
100
1 10
4
1 10
4
1 10
5
1 10
6
1 10
7
1 10
3
Z2
1
Z2
0
100
50
0
50
100
(a)
1 10
4
1 10
5
1 10
6
1 10
7
P2
0
(b)
P2
1
57 2009 IEEE
the frequency is increased from 10 kHz up to 40 kHz. At low
frequency (below 100 kHz), the input impedance of the wind-
ings (according to Fig.9.b) is Z
RL
5R
loss
3jvL
s
/jvL
s
1R
loss
.
The magnitude and phase values of this configuration, which
are used to extract the resistance and inductance values, are
given in Fig.10.
The simulations have been carried out based on the follow-
ing equations driven from the above figures:
Z
stator_winding
5
Z
C
ws
1 Z
RL
1Z
C
ws
2
2 3 Z
C
ws
1Z
RL
Z
winding_winding
5
Z
C
ws
2
1 Z
RL
2
Z
C
ws
2
1Z
RL
Where Z
RL
5R
loss
3

jvL
s
/jvL
s
1R
loss
and 0 Z
c
ws
0 51/vC
ws
There is a short cable from the motor terminals to
the impedance analyzer, which can be modeled as a R_L
in series with the motor as shown in Fig.11. The second
resonance frequency shown in Fig.10 is associated with
this inductance and the first stray capacitance, C
ws
. Thus
the inductance value of the cable can be calculated using
L
cable
51/ 1 2pf 2
2
C
ws
5378 nH. The resistance value of the
cable can be calculated at the second resonance frequency.
Based on this analysis, the parameters of the 5.5 kW motor
have been extracted as follow:
L
s
5 5.56 mH; C
ws
5 0.9 nF; R
loss
5 2215 V; L
cable
5 378 nH;
R
cable
5 3 V
The 5.5 kW motor is modeled based on this analysis and the
simulation and experimental results are shown in Fig.12. The
cable impedance is negligible at frequencies below 4-5 MHz
but it becomes significant above that frequency range.
Active EMI Filters
The use of Active EMI filters based on current injection is a
proper solution to cancel common mode high frequency cur-
rents. Fig.13 shows a block diagram of an active EMI filter
with a common mode transducer.
The filter composes of an emitter follower using complemen-
tary transistors and a common mode transformer to measure the
Fig. 12. Experimental and simulation results of a 5.5 kW motor; (a) magnitude (b) phase values between phases-stator
(c) magnitude (d) phase values between phases-star point.
1
10
100
1 10
4
100
78.3
91.1
50
0
0
50
100
100
79.087
85.5
50
50
100
1 10
3
1 10
4
1 10
4
3.1 10
3
2.79
1 10
7
1 10
5
1 10
6
1 10
7
Z_exp
0
,

f
(a)
1 10
4
1 10
4
1 10
7
1 10
5
1 10
6
1 10
7
Z_exp
0
,

f
(c)
1 10
4
1 10
4
1 10
7
1 10
5
1 10
6
1 10
7
Phase_exp
0
,

f
(b)
1 10
4
1 10
4
1 10
7
1 10
5
1 10
6
1 10
7
Phase_exp
0
,

f
(d)
Z_exp
1
Zsimul(f )
Z_exp
1
Zsimul(f )
1
10
100
1 10
3
741.102
3.378
Phase_exp
1
arg(Zsimul(f ))
180

Phase_exp
1
arg(Zsimul(f ))
180

Fig. 11. A high frequency model of a motor with a short cable.


R
cable
L
cable
L
s
n
R
loss
C
ws
C
ws
Stator
58 2009 IEEE
leakage current. A high frequency amplifier generates the same
current and injects it into the motor drive circuit in order to by-
pass the current as shown in Fig.13. In this case, the leakage cur-
rent generated by dv/dt is circulated through the active filter.
There are few issues to design an active EMI filter which
should be considered:
A high band width power amplifier to generate the leakage
current
A three-phase or a single-phase current transducer with sym-
metrical configuration to measure current accurately
A separate power supply for the active EMI filter.
Conclusions
A high frequency model of an electric motor has been analyzed
in this paper. One of the advantages of the high frequency
model of the electric motor is to estimate and analyze the leak-
age and bearing currents to design EMI filters using simula-
tions. This paper addresses a simple method to extract high
frequency parameters of an electric motor based on the mea-
surement results. It is recommended to estimate the behavior
of the motor in a frequency range, when the motor acts as a
capacitive or an inductive load according to the phase values of
the impedance. Then, the parameters can be calculated directly
from the magnitude and the phase values of the impedance.
In this paper several aspects of high frequency related issues
of modern AC motor drive systems, such as common mode
voltage, shaft voltage and resultant bearing current and leak-
age currents, have been discussed. Conducted and radiated
emissions are major problems in modern motor drives that pro-
duce undesirable effects on electronic devices. In modern pow-
er electronic systems, increasing power density and decreasing
cost and size of system are market requirements. Switching
losses, harmonics and EMI are the key factors which should
be considered at the beginning stage of a design to optimise
a drive system. In most power electronic designs, EMI issues
have not been taken into account as one of the main factors;
and mitigation techniques for EMI are considered at the last
stage of design!
References
[1] Firuz Zare, Power Electronics E-Book, www.peeeb.com; from this web-
site, you can virtually attend lectures and tutorials and also access to lecture
notes and computer Labs.
[2] Firuz Zare, High frequency model of an electric motor based on measure-
ment results, Australian Journal of Electrical & Electronics Engineering
(AJEEE), Vol 4, No 1, 2008, page 17-24.
Biography
Dr. Firuz Zare received his B.Eng degree in
Electronic Engineering from Gilan University,
his MSc degree in Power Engineering from K.N
Toosi University and his Ph.D. degree in Power
Electronics from Queensland University of Tech-
nology in 1989, 1995 and 2001, respectively.
He spent several years in industry as a team
leader and development engineer where he was
involved in electronics and power electronics projects. Dr. Zare won a
student paper prize at the Australian Universities Power Engineering
Conference (AUPEC) conference in 2001 and was awarded a Sym-
posium Fellowship by the Australian Academy of Technological Sci-
ence and Engineering in 2001. He received the Vice Chancellors
Award in research in 2009 and faculty excellence award in research
as an early career academic from Queensland University of Technol-
ogy in 2007. Dr. Zare has published over 60 journal and conference
papers and technical reports in the area of Power Electronics. He has
been invited as a reviewer and technical chair of national and inter-
national conferences and presented several seminars and workshops. He
presented a half-day tutorial at the 2007 IEEE International Sym-
posium on EMC in Hawaii, at the EMC Asia Pacific Workshop in
Singapore in May 2008 and at the 2008 IEEE International Sym-
posium on EMC in Michigan. Dr. Zare is a senior lecturer at the
Queensland University of Technology, Australia and a senior member
of the IEEE. EMC
Vs
Active
EMI Filter
Motor
I
leakage
Fig. 13. An active EMI filter.

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