Learning Objectives/Intended Learning Outcomes Knowledge and Understanding Understanding of material families and their property relationships Skills and Abilities Ability to create material property charts for specific purposes Values and Attitudes Grasping a broad view of materials information, the big picture Learning objectives for Lecture Unit 2 Outline of Lecture Unit 2 Exploring relationships: property charts Making charts Report writing Custom subsets, adding your own materials Metals Polymers Ceramics Hybrids PEEK PP PTFE WC Alumina Glass CFRP GFRP Fibreboard Steel Copper Lead Zinc Aluminum 10 3
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10 1 Bar chart Bar charts Data sheets = numbers, words Log scale Property charts We want meaning Many decades Bar- chart created with CES EduPack Metals Polymers Ceramics Hybrids
Metals Polymers Elastomers Materials with high modulus Materials with low modulus Bubble chart Bubble charts Many decades Many decades Log scales Families occupy discrete fields Bubble chart created with CES EduPack Box selection: Materials with high Modulus and Density Line selection: Materials with high Modulus / Density Creating charts Plotting and selection tools Creating Bar charts and Bubbel charts P r o p e r t y
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Property 1 Bubble chart P r o p e r t y
Bar chart X-axis Y-axis List of properties Density Yield strength Youngs modulus etc. Choose: Charts with combinations of properties X-axis Y-axis List of properties Density Yield strength Youngs modulus etc Advanced List of properties Density Yield strength Youngs modulus etc + - * / ^ ( ) Modulus
Density / M o d u l u s
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D e n s i t y
Bar chart M o d u l u s
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Yield strength / Density Bubble chart The chart-management tool bar Box selection tool Cancel selection Add text Zoom Add envelopes Un-zoom Hide failed materials Grey failed materials Add grid Line selection tool Custom subsets Custom subset Selection table: Initial subset: Selection attributes: MaterialsUniverse Edu Level 2 Edu Level 2 MaterialUniverse Ceramics and glasses Hybrids: composites Metals and alloys Polymers etc Changing the Units Making your own records Youngs modulus GPa Yield strength MPa Hardness Vickers Fracture toughness MPa.m 1/2
Mechanical properties Min. Max. General properties Thermal properties Min. Max. Max service temp C T-conductivity W/m.K etc Name My material
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30 33 Saving projects, report writing Open project Save project Print . Cut Copy Paste. Clip- board To WORD What is it? ABS (Acrylonitrile-butadiene-styrene ) is tough, resilient, and easily molded. It is usually opaque, although some grades can now be transparent, and it can be given vivid colors. ABS-PVC alloys are tougher than standard ABS and, in self-extinguishing grades, are used for the casings of power tools. Design guidelines. ABS has the highest impact resistance of all polymers. It takes color well. Integral metallics are possible (as in GE Plastics' Magix.) ABS is UV resistant for outdoor application if stabilizers are added. It is hygroscopic (may need to be oven dried before thermoforming) and can be damaged by petroleum-based machining oils. ABS can be extruded, compression moulded or formed to sheet that is then vacuum thermo-formed. It can be joined by ultrasonic or hot-plate welding, or bonded with polyester, epoxy, isocyanate or nitrile-phenolic adhesives. Technical notes. ABS is a terpolymer - one made by copolymerising 3 monomers: acrylonitrile, butadiene and syrene. The acrylonitrile gives thermal and chemical resistance, rubber-like butadiene gives ductility and strength, the styrene gives a glossy surface, ease of machining and a lower cost. In ASA, the butadiene component (which gives poor UV resistance) is replaced by an acrylic ester. Without the addition of butyl, ABS becomes, SAN - a similar material with lower impact resistance or toughness. It is the stiffest of the thermoplastics and has excellent resistance to acids, alkalis, salts and many solvents. Typical Uses. Safety helmets; camper tops; automotive instrument panels and other interior components; pipe fittings; home-security devices and housings for small appliances; communications equipment; business machines; plumbing hardware; automobile grilles; wheel covers; mirror housings; refrigerator liners; luggage shells; tote trays; mower shrouds; boat hulls; large components for recreational vehicles; weather seals; glass beading; refrigerator breaker strips; conduit; pipe for drain-waste-vent (DWV) systems. The environment. The acrylonitrile monomer is nasty stuff, almost as poisonous as cyanide. Once polymerized with styrene it becomes harmless. ABS is FDA compliant, can be recycled, and can be incinerated to recover the energy it contains. Paste Metals Polymers Ceramics Hybrids Metals Polymers Ceramics Hybrids Copy - Paste So what? Material property charts gives meaning to data CES EduPack lets you make any chart you want Comprehensive report-writing facilities Data Information (understanding the data) Knowledge (using the data) The texts contain many charts you can copy them for teaching You can customize any database, or add your own records Project files for many charts can be downloaded from the Granta website