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Tolerance Analysis of Involute Splines
Tolerance Analysis of Involute Splines
(m)
Total lead deviation
F
(m)
4
3 . 6 2 / 5 . 2 z m
10 ) 0125 . 0 ( 6 . 1 z m m
4 8 . 0 L
5
9 2 / 55 . 3 z m
16 ) 0125 . 0 ( 5 . 2 z m m
5 L
6
5 . 12 2 / 5 z m
25 ) 0125 . 0 ( 4 z m m
3 . 6 25 . 1 L
7
18 2 / 1 . 7 z m
40 ) 0125 . 0 ( 3 . 6 z m m
10 2 L
where: m module, z number of teeth, L the spline length (mm)
Proceedings of the World Congress on Engineering 2011 Vol III
WCE 2011, July 6 - 8, 2011, London, U.K.
ISBN: 978-988-19251-5-2
ISSN: 2078-0958 (Print); ISSN: 2078-0966 (Online)
WCE 2011
On the basis of the presented diagrams (fig. 4-7), the
following conclusions can be drawn:
the higher the pitch diameter, the higher the machining
tolerance and the deviation allowance
the number of teeth has a low influence on the
deviation allowance and the machining tolerance compared
with the module
the module and the number of teeth determinate the
value of the deviation allowance.
REFERENCES
[1] ANSI B92.2.2M-1980 Involute Splines, Metric Module.
[2] DIN 5480 Zahnwellen-Verbindungen mit Evolventenflanken.
[3] GOST 6033-80 .
30 . ,
. (English translation: Basic norms
of interchangeability. Involute splined joints with 30
o
profile angle.
Dimensions, tolerances and measurable sizes.)
[4] ISO 4156 Straight cylindrical involute splines Metric module, side
fit.
[5] Cedoz R.W., Chaplin M.R., Design Guide for Involute Splines. SAE,
Warrendale, PA, 1994.
[6] Klebanov B., Barlam D., Nystrom F., Machine Element: Life&Design.
CRC Press, Boca Raton, FL, 2008.
0,000
0,010
0,020
0,030
0,040
0,050
0,060
0,070
0,080
0 20 40 60 80 100
Pitch diameter dp (mm)
D
e
v
i
a
t
i
o
n
a
l
l
o
w
a
n
c
e
(
m
m
)
IT 4
IT 5
IT 6
IT 7
Fig. 4. Diagram of the relationship between the pitch diameter
and the deviation allowance for m = 1
0
0,01
0,02
0,03
0,04
0,05
0,06
0,07
0,08
0,09
0,1
0 20 40 60 80 100
Pitch diameter dp (mm)
D
e
v
i
a
t
i
o
n
a
l
l
o
w
a
n
c
e
(
m
m
)
IT 4
IT 5
IT 6
IT 7
Fig. 5. Diagram of the relationship between the pitch diameter
and the deviation allowance for z = 10
0
0,01
0,02
0,03
0,04
0,05
0,06
0,07
0,08
0,09
0,1
0 20 40 60 80 100
Pitch diameter dp (mm)
M
a
c
h
i
n
i
n
g
t
o
l
e
r
a
n
c
e
T
(
m
m
)
IT 4
IT 5
IT 6
IT 7
Fig. 6. Diagram of the relationship between the pitch diameter
and the machining tolerance for m = 1
0
0,02
0,04
0,06
0,08
0,1
0,12
0,14
0,16
0,18
0,2
0 20 40 60 80 100
Pitch diameter dp (mm)
M
a
c
h
i
n
i
n
g
t
o
l
e
r
a
n
c
e
T
(
m
m
)
IT 4
IT 5
IT 6
IT 7
Fig. 7. Diagram of the relationship between the pitch diameter
and the machining tolerance for z = 10
Proceedings of the World Congress on Engineering 2011 Vol III
WCE 2011, July 6 - 8, 2011, London, U.K.
ISBN: 978-988-19251-5-2
ISSN: 2078-0958 (Print); ISSN: 2078-0966 (Online)
WCE 2011