Fluke 805 Vibration Meter

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Fluke 805 Vibration Meter

Redefining Vibration Screening


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Types of Vibration Testing
Simple vibration screening: Overall vibration/bearing measurements
Use vibration screening tools to make quick go or no go decisions by
checking the value against a pre-set alarm level, comparing it to ISO Standards
(ISO 10816) and trending the results over time.
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What does it measure?
805 Vibration Meter is
Flukes multifunction
vibration checker which
Provides quantifiable
results of bearing
condition, overall
vibration,
temperature
Assesses the severity
on a severity scale
Provides ability to
upload the data to PC
for later trending
-
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The Problem The Solution

Problem: Not enough data
Vibration pens do not provide
enough data to provide good
value to a true reliability
program.
Solution:
A COMPLETE SOLUTION
A meternot a penthat
measures overall vibration,
bearing condition and
temperature reliably
Problem: Confusing
I dont understand what
the numbers mean.
What indicates a
problem?
Solution:
STRAIGHTFORWARD
Four-level severity scale
both overall vibration
and bearing condition
using
textual alerts
(Good, Satisfactory,
Unsatisfactory,
Unacceptable)
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Problem: Unreliable
The pens only work well when
applied exactly correctly and
theyve caused a lot of false
alarms mostly because of
technician error.
Solution: RELIABLE
Innovative sensor design,
force sensor and tip angle
ensure quick readings &
consistent results: Angle and
pressure has minimal impact
on results
(Patent pending)
The Problem The Solution
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Problem: Manual
The data from the pen needs to fit into our
existing operator rounds tracking program,
which means I need to be able to upload it
to Exceleasily.
Solution: DATA LOGGING
View previous measurements in device
Export to Excel for trending
Comparison to ISO Standards
The Problem The Solution
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The Problem The Solution

Problem: Difficult
Theyre a pain to useI have to
input a lot of datanot just RPM
range and type of equipment but
shaft diameter and actual RPM.
Solution: EASY
Sensor sensitivity to a wide
range of frequencies covering
most machine and
component types,
Minimizes the user inputs to
RPM range and equipment
type.
Green light indicating right
amount of pressure is applied

Problem: Fragile
Made of light-weight plastic. I feel
like it will break the first time that I
drop it
Solution: RUGGED
Made of tough, heavy plastic.
Feels solid and well-balanced in
your hand.

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Fluke 805 redefines vibration screening
Performs in low frequency range to measure overall vibration
and in high frequency range to identify bearing faults.
Assesses severity on a four-level scale for both overall vibration
and bearings.
Uses the new and innovative Crest Factor Plus algorithm.
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What is Crest Factor +?
A proprietary, weighted calculation involving several waveform
parameters, such as the Crest Factor, the Peak value, and the
RMS value algorithm used to identify bearing faults.
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Fluke 805 checks against 37 machine categories
Chiller (refrigeration)
Reciprocating (Open motor and compressor
separate)
Reciprocating (Hermetic motor and compressor)
Centrifugal (Hermetic or Open Motor
Fans
Belt-driven Fans 1800 to 3600 RPM
Belt-driven fans 600 to 1799 RPM
General direct drive fans (direct coupled)
Vacuum blowers (belt or direct drive)
Large forced draft fans (fluid film brgs.)
Large induced draft fans (fluid film brgs.)
Shaft-mounted integral fan (extended motor shaft)
Axial flow fans (belt or direct drive)
Cooling tower drives
Long, hollow drive shaft (motor)
Belt drive (motor and fan - all arrangements)
Direct drive (motor and fan - all arrangements
Centrifugal Pumps
Note: height is measured from grade to top motor bearing
Vertical pumps (12 to 20 height)
Vertical pumps (8 to 12 height)
Vertical pumps (5 to 8 height)
Vertical pumps (0 to 5 height)
Horizontal centrifugal end suction pumps direct
coupled
Horizontal centrifugal double suction pumps
direct coupled
Boiler feed pumps (turbine or motor driven)
Positive Displacement Pumps
Positive displacement horizontal piston pumps
(under load)
Positive displacement horizontal gear pumps (under
load)
Air compressors
Reciprocating
Rotary screw
Centrifugal with or without external gearbox
Centrifugal internal gear (axial meas.)
Centrifugal internal gear (radial meas.)
Blowers
Lobe-type rotary blowers (belt or direct drive)
Multi-stage centrifugal blowers (direct drive)
Generic gearboxes (rolling element bearings)
Single stage gearbox
Machine tools
Motor
Gearbox input
Gearbox output
Spindles roughing operations
Spindles machine finishing
Spindles critical finishing
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How to use the 805
Supports an optional external sensor
Any standard ICP type, (100 mV/g) single channel accelerometer
If external sensor is connected, the users will be able to measure only overall
vibration (no CF+ and temperature measurement)
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How to use the 805
The meter has an audio
connector for headphones
useful for detection of
unusual machine sounds.
Press and hold the measure
button to listen with sensor
tip pressed against bearing.
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Benefits of Trending with Vibration Meter
Export measurements to Excel template on PC to
trend overall vibration, CF+, and IR temperature.
Looking at the number alone for the overall
vibration or bearing condition might not be of
much benefit
What is normal or what indicates a problem?
805 users can use the severity assessment and
trending functionality to overcome this obstacle.
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Benefits of Trending with Vibration Meter
After operator rounds, trend with preconfigured Excel plot graphs and compare
to ISO Standards (10616-1, -3 and -7).
If there is an abnormality, it can be identified by using the trend charts.
The user can now see a clear picture of the changing bearing condition and
deteriorating health of the machine
Compare 805 and 810
Front line mechanical maintenance teams need:
A quick screening tool to fit into existing rounds
Reliable / repeatable measurements of rotating equipment to
make imperative go/no-go maintenance decisions
Ability to trend readings over time and notify a consultant or
reliability engineer when something abnormal arises
Quick understanding of overall machine and bearing condition,
to decide on repairs and repair equipment

Maintenance troubleshooters need:
Quick answers on specific machine condition fault/severity
Extensive setup, trending, analysis, and onsite expert not
needed to get machine condition answers
Ability to trend machine fault severity over time to help decide
when to generate a work order for repair
Majority of rotating machines are basic enough for the vibration
tester to be the perfect choice


Vibration Meter
Vibration Tester
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Forget the Pen Think METER
Fluke 805 is the most reliable and the user
intuitive vibration screening device for
frontline troubleshooting teams.

FOOLPROOF instead of false alarms
REPEATABLE instead of random
EASY instead of confusing
Company Name : Fluke Corporation - India

Website: http://www.fluke.com/fluke/inen/home/default.htm

Address: Division of DHR Holding India Pvt. Ltd.
10th Floor, Sigma
Hiranandani Business Park, Powai
Mumbai, Maharashtra 400076

Contact Number: 1 800 209 9110

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