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999776002 - 09/2021

en-GB

The Formwork Experts.

Dokaflex
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

9720-337-01
© by Doka GmbH, A-3300 Amstetten
User Information Dokaflex

Contents
3 Introduction
3 Timber-beam floor formwork
4 Elementary safety warnings
7 Services

8 System description
10 Adaptability

11 Structural design
11 Dokaflex 1-2-4 system logic
12 Optimised equipment usage – Dokaflex 20

15 Instructions for assembly and use


(Method statement)

25 Measures for increasing the stability of


floor-slab formwork
25 Bracing clamp B
26 Propping with Bracing frame Eurex
28 Tie-back solutions
29 Secondary-beam stabilisers

30 Floor formwork around edges


30 Tableforms or load-bearing towers at edge of
building
31 Dokaflex at edge of building
34 Slab stop-ends
37 Guardrail systems on the formwork
42 Edge protection with façade scaffolding
43 Fall-arrest systems on the structure

44 Drop beams
44 Beam forming support
46 Drop-beam not integrated into the floor-slab /
stop-end formwork
47 Drop-beam integrated into the floor-slab
49 Downstand beam in mid-slab

50 Propping for precast sectional slabs

51 General
51 Transporting, stacking and storing
57 Reshoring props, concrete technology and
stripping out
60 Combining Doka table systems

61 Article list

2 999776002 - 09/2021
User Information Dokaflex Introduction

Introduction
Timber-beam floor formwork

The Dokaflex hand-set systems let you form


custom floor-slabs, drop beams and filigree
slabs easily and quickly, while offering full
flexibility with regard to the layout.

Dokaflex

|
Dokaflex 1-2-4
The easy-to-use floor-slab formwork with a
logical, built-in system for setting up the
formwork

Dokaflex 20
The tailor-made solution for your specific
project requirements

Dokaflex 30 tec
The fast floor-slab formwork for forming
large areas

Dokaflex 1-2-4 Dokaflex 30 tec

The easy-to-use floor-slab formwork with a logical, The timber-beam floor formwork with particularly sturdy
built-in system for setting up the formwork components reduces the number of items needed and
▪ marks on the beams show you the maximum spac- is fast to erect and dismantle, resulting in savings in
ings between secondary beams, props and primary labour costs.
beams, for floor-slabs up to a thickness of 30 cm The fast floor-slab formwork for forming large areas:
▪ having only 2 different lengths of beam facilitates ▪ fast working, as less equipment is needed
logistics and reduces the time spent searching - 1/3 fewer floor props needed because of the
▪ you can tell at a glance whether the formwork has higher load-bearing capacity of the I tec 20 beam
been set up correctly - smaller storage and transport volume
- wide access paths beneath the floor-slab form-
Dokaflex 20 work
- reduced follow-up costs
The tailor-made solution for your specific project ▪ suitable for shoring filigree slabs
requirements:
Follow the directions in the 'Dokaflex 30 tec'
▪ very little equipment is needed thanks to statically User Information booklet!
optimised beam and prop spacings, which are in
accordance with the room geometry and the loads
that occur
▪ drop beams and floor extensions can easily be man-
aged 'within the system'
▪ significant reduction in commissioning quantities
thanks to the Doka Xtra head, which allows early
stripping

999776002 - 09/2021 3
Introduction User Information Dokaflex

Elementary safety warnings


User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.

4 999776002 - 09/2021
User Information Dokaflex Introduction

Rules applying during all phases of Assembly


the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in an accept-
▪ The customer must ensure that this product is able condition. Steps must be taken to exclude com-
erected and dismantled, reset and generally used for ponents that are damaged, deformed, or weakened
its intended purpose in accordance with the applica- due to wear, corrosion or rot (e.g. fungal decay).
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Using our safety and formwork systems together
with those of other manufacturers can create risks
These persons' mental and physical capacity must
that may lead to injury and damage to property. This
not in any way be impaired by alcohol, medicines or
requires separate verification by the user.
drugs.
▪ Doka products are technical working appliances ▪ The equipment/system must be assembled and
erected in accordance with the applicable laws,
which are intended for industrial / commercial use
standards and rules by trained customer personnel
only, always in accordance with the respective Doka
whilst maintaining any applicable safety inspections
User Information booklets or other technical docu-
that may be required.
mentation authored by Doka.
▪ The stability and load-bearing capacity of all compo- ▪ It is not permitted to modify Doka products; such
modifications constitute a safety risk.
nents and units must be ensured during all phases of
the construction work!
▪ Do not step on or apply strain to cantilevers, clo- Closing the formwork
sures, etc. until suitable measures to ensure their
stability have been correctly implemented (e.g. by
tie-backs). ▪ Doka products and systems must be set up so that
▪ Strict attention to and compliance with the functional all loads acting upon them are safely transferred!
instructions, safety instructions and load specifica-
tions are required. Non-compliance can cause acci-
dents and severe injury (risk of fatality) and consid-
Pouring
erable damage to property.
▪ Sources of fire in the vicinity of the formwork are pro- ▪ Do not exceed the permitted fresh-concrete pres-
hibited. Heaters are permissible only when used cor- sures. Over-high pouring rates overload the form-
rectly and situated a correspondingly safe distance work, cause greater deflection and risk breakage.
from the formwork.
▪ Customer must give due consideration to any and all
Stripping the formwork
effects of the weather on the equipment and regards
both its use and storage (e.g. slippery surfaces, risk
of slipping, effects of the wind, etc.) and implement ▪ Do not strip out the formwork until the concrete has
appropriate precautionary measures to secure the reached sufficient strength and the person in charge
equipment and surrounding areas and to protect has given the order for the formwork to be stripped
workers. out!
▪ All connections must be checked at regular intervals ▪ When stripping out the formwork, never use the
to ensure that they are secure and in full working crane to break concrete cohesion. Use suitable tools
order. such as timber wedges, special pry-bars or system
In particular threaded connections and wedged con- features such as Framax stripping corners.
nections have to be checked and retightened as nec- ▪ When stripping out the formwork, do not endanger
essary in accordance with activity on the jobsite and the stability of any part of the structure, or of any
especially after out-of-the-ordinary occurrences (e.g. scaffolding, platforms or formwork that is still in
after a storm). place!
▪ It is strictly forbidden to weld Doka products – in par-
ticular anchoring/tying components, suspension
components, connector components and castings
etc. – or otherwise subject them to heating.
Welding causes serious change in the microstruc-
ture of the materials from which these components
are made. This leads to a dramatic drop in the failure
load, representing a very great risk to safety.
It is permissible to cut individual tie rods to length
with metal cutting discs (introduction of heat at the
end of the rod only), but it is important to ensure that
flying sparks do not heat and thus damage other tie
rods.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.

999776002 - 09/2021 5
Introduction User Information Dokaflex

Transporting, stacking and storing Symbols used


▪ Observe all country-specific regulations applying to The following symbols are used in this document:
the handling of formwork and scaffolding. For system
formwork the Doka slinging means stated in this DANGER
booklet must be used – this is a mandatory require- This is a notifier drawing attention to an
ment. extremely dangerous situation in which non-
If the type of sling is not specified in this document, compliance with this notifier will lead to death
the customer must use slinging means that are suit- or severe, irreversible injury.
able for the application envisaged and that comply
with the regulations.
▪ When lifting, always make sure that the unit to be WARNING
lifted and its individual parts can absorb the forces This is a notifier drawing attention to a dan-
that occur. gerous situation in which non-compliance
▪ Remove loose parts or secure them so that they can- with this notifier can lead to death or severe,
not slip out of position and drop. irreversible injury.
▪ When lifting formwork or formwork accessories with
a crane, no persons must be carried along, e.g. on
working platforms or in multi-trip packaging. CAUTION
▪ All components must be stored safely, following all This is a notifier drawing attention to a dan-
the special Doka instructions given in the relevant gerous situation in which non-compliance
sections of this document! with this notifier can lead to slight, reversible
injury.
Maintenance
NOTICE
▪ Only original Doka components may be used as This is a notifier drawing attention to a situa-
spare parts. Repairs may only be carried out by the
tion in which non-compliance with this noti-
manufacturer or authorised facilities.
fier can lead to malfunctions or damage to
property.
Miscellaneous
The weights as stated are averages for new material; Instruction
actual weights can differ, depending on material toler- Indicates that actions have to be performed
ances. Dirt accretions, moisture saturation, etc. can by the user.
also affect weight.
We reserve the right to make alterations in the interests
of technical progress. Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
Eurocodes at Doka been carried out.

The permissible values stated in Doka documents


(e.g. Fperm = 70 kN) are not design values (e.g. FRd = Tip
105 kN)! Points out useful practical tips.
▪ It is essential to avoid confusing permissible values
with design values!
▪ Doka documents will continue to state the permissi-
ble values. Reference
Allowance has been made for the following partial fac- Cross-references other documents.
tors:
▪ γF = 1.5
▪ γM, timber = 1.3
▪ γM, steel = 1.1
▪ kmod = 0.9
Consequently, all the design values for an EC design
calculation can be determined from the permissible val-
ues.

6 999776002 - 09/2021
User Information Dokaflex Introduction

Services
Support in every stage of the project High performance, in all stages of the project

▪ Project success assured by products and services


from a single source.
▪ Competent support from planning through to assem-
bly directly on site. Operations Construction Project close-
Tender
scheduling work out
Project assistance from start to finish
Every single project is unique and calls for individual- Engineering
ised solutions. When it comes to the forming opera- ▪ Execution planning
tions, the Doka team can help you with its consulting, ▪ Cycle planning
planning and ancillary services in the field, enabling ▪ Structure modelling/3D-planning
you to carry out your project effectively, safely and reli- ▪ Assembly drawings
ably. Doka assists you with individual consulting ser- ▪ Statics calculation
vices and customised training courses. ▪ Concremote

Efficient planning for a safe project sequence Consulting and training

Efficient formwork solutions can only be developed


▪ Project processing on-site

economically if there is an understanding of project


▪ Formwork instructor

requirements and construction processes. This under-


▪ Training & consulting

standing is the basis of Doka engineering services.


Process optimisation

Optimise construction workflows with Doka


▪ Concremote
▪ myDoka
Doka offers special tools that help you in designing ▪ Planning software
transparent processes. This is the way to speed up ▪ Yard management
pouring processes, optimise inventories and create
more efficient formwork planning processes. Pre-assembly and assembly
▪ Pre-assembly service
Custom formwork and on-site assembly ▪ Pre-assembly on site service
To complement its system formwork range, Doka
offers customised formwork units. And specially Logistics
trained personnel assemble load-bearing towers and ▪ Organisation of transport & freight
formwork on site.
Rental and reconditioning service
Just-in-time availability ▪ Rental service
Formwork availability is a crucial factor in realising ▪ Formwork returns
your project on time and on budget. The worldwide ▪ Reconditioning & service fixed rates
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.
upbeat construction
digital services for higher productivity
Rental and reconditioning service
From planning through to completion - with
The formwork material needed for any particular pro-
upbeat construction we’ll be moving construc-
ject can be rented from Doka’s high-performing rental
tion forward and upping the beat for more pro-
park. Doka Reconditioning cleans and overhauls both
ductive building with all our digital services.
client-owned equipment and Doka rental equipment.
Our digital portfolio covers the entire construc-
tion process and is being extended all the time.
To find out more about our specially developed
solutions go to doka.com/upbeatconstruction.

999776002 - 09/2021 7
System description User Information Dokaflex

System description

DokaflexThe versatile hand-set Small number of system components


system for floor-slabs - all perfectly co-ordinated

Dokaflex:1 system – 2 possible ways of using


it A

Dokaflex 1-2-4
The easy-to-use floor-slab formwork with a logical,
built-in system for setting up the formwork
▪ marks on the beams show you the maximum spac- B
ings between secondary beams, props and primary
beams, for floor-slabs up to a thickness of 30 cm
▪ having only 2 different lengths of beam facilitates
logistics and reduces the time spent searching C D
▪ you can tell at a glance whether the formwork has
been set up correctly
Dokaflex 20
The tailor-made solution for your specific project E
requirements:
▪ very little equipment is needed thanks to statically
optimised beam and prop spacings, which are in
accordance with the room geometry and the loads
that occur
▪ drop beams and floor extensions can easily be man-
aged 'within the system'
▪ significant reduction in commissioning quantities
thanks to the Doka Xtra head, which allows early
stripping F

General features
The system is ideal for enclosed spaces where the
formwork superstructure can rest up against walls on 9720-202-01
all sides.
Horizontal forces at exposed slab-edges, downturned
beams or steps in ceiling slabs must be restrained by
bracing or tie-backs.
General advantages of Dokaflex:
▪ infill zones are managed within the system, making it
easy to adapt to walls and columns
▪ for shoring heights of up to 5.50 m
▪ any type of form-facing can be used

8 999776002 - 09/2021
User Information Dokaflex System description

(A) Doka formwork sheet 3-SO (E) Doka floor props Eurex

▪ choice timber and superior surface coating for a ▪ EN 1065-compliant floor prop
high-quality concrete finish ▪ high load-bearing capacity
▪ all-round edge strip, so easier cleaning - permitted capacity of Eurex 20: 20 kN
▪ can be used on both sides ▪ numbered pegging holes for height adjustment
Follow the directions in the 'Formwork sheets'
▪ special geometry of the thread makes the prop eas-
ier to release even under high load
User Information booklet.
▪ elbowed fastening clamps, reducing the risk of injury
and making the props easier to operate
(B) Doka beam H20
Follow the directions in the 'Floor
▪ 1-2-4 method: easy-to-distinguish primary beams props Eurex top', 'Floor props Eurex eco’ or
(3.90 m) and secondary beams (2.65 m) are used ‘Floor props Eurex 20 LW’ User Information
▪ Dokaflex 20: also other beam lengths can be used booklet.
▪ when using H20 top:
- pre-defined positioning points as reference Note:
marks for setting-up and checking the formwork The floor props can be lengthened with the Floor prop
- integrated shock absorber on the beam end extension 0.50m (allow for the reduced load-bearing
piece for reduced damage and long service life capacity).

Follow the directions in the 'Timber formwork Follow the directions in the 'Floor prop exten-
beams' User Information booklet! sion 0.50m' User Information booklet.

(C) Lowering head H20


NOTICE
▪ integrated quick-lowering function for minimising The Doka floor prop Eurex 20 top 700 is only
damage when striking allowed to be used with a limited extension
▪ stabilises the primary beams so that these cannot tip length.
over on their sides
Follow the directions in the 'Doka floor prop
Eurex 20 top 700' User Information booklet.

(F) Removable folding tripod top, eco and


1.20m
9720-238-01

9720-239-01

▪ Set-up aid for floor props


▪ swing-out legs allow flexible placement in con-
stricted situations such as along edges and in cor-
ners
(D) Supporting head H20 DF
CAUTION
▪ easy to mount to the floor prop Not a substitute for the bracing necessary for
▪ for fixing intermediate props to the primary beam load-bearing towers.
➤ Use as a set-up aid only!

Follow the directions in the 'Removable folding


tripod eco (Dokaflex)' User Information book-
let.

999776002 - 09/2021 9
System description User Information Dokaflex

Adaptability
Closures and adjustments Grid and flexibility - in one system
Infill zones are solved within the system - with no spe- Dokaflex also adapts to difficult layouts.
cial accessories needed. The necessary adaptation is
made by telescoping the Doka beams and inserting
strips of formwork sheeting.
9720-336-01

9720-211-01

Adaptation along edge Adaptation around columns

B
B

A
A
9776-200-01
9768-209-01

A Doka formwork sheet 3-SO


B Fitting board in the closure zone

NOTICE
The grain of the face layer (A) must run at right
angles to the supports (B) .

B
9792-210-01

10 999776002 - 09/2021
User Information Dokaflex Structural design

Structural design
Dokaflex 1-2-4 system logic
The straightforward logic underlying the Dokaflex 1-2-4
system means that there is no need for planning and
operations scheduling work. The quantities are simply
11 1
computed using the materials slide-rule 1
A
4 B

9776-100
4 D

Spacing and positions of the 9720-242-01

component parts
2 2
A Floor prop Eurex + Lowering head H20 + Removable folding tri-
No matter whether the beams are resting on, between pod
or next to the marks, the maximum spacing is always B Floor prop Eurex + Supporting head H20 DF
plain to see. C Doka beam H20 top 2.65 m (secondary beam)
You can tell at a glance whether the formwork has been D Doka beam H20 top 3.90 m primary beam)
erected correctly, and without having to do any meas-
uring.
Primary and secondary beams
x
The 3.90m long Doka beam H20 top is used as a pri-
a mary beam, and the 2.65m long H20 top beam as a
secondary beam.
The primary beams should be orientated at
A right angles to the direction of an uneven
length/width of room (5 m, 7 m, 9 m, etc.). This
9768-202-01 makes more efficient use of the potential of the
a ... min. 30 cm system.
x ... 0.5 m
A Mark
Format of the formwork sheets
1 mark = 0.5 m The Doka formwork sheets 3-SO, in formats of
▪ max. spacing of secondary-beams 200x50cm and 250x50cm (21 or 27mm), have just the
right dimensions to fit exactly into the increment-grid of
2 marks = 1.0 m
the Dokaflex system.
▪ max. spacing of props
4 marks = 2.0 m
▪ max. spacing of primary beams
First mark at beam end (a)
▪ max. cantilever of edge-beam
▪ min. cantilever in primary-beam overlap zone

999776002 - 09/2021 11
Structural design User Information Dokaflex

Optimised equipment usage – Dokaflex 20


Only one system in use on the site
The quantities of Dokaflex system components can be
computed exactly, with reference to the thickness of
slab.
The beam and prop spacings are optimised depending
on the layout, and in accordance with the slab load.
On the site, the easy-to-use Dokaflex 20 slide-rule is 9776-101

ideal for determining the permissible spacing of primary


beams and props.

Optimisation of beam and prop spacings


Max. permitted primary-beam
spacing 2) b [m] Max. permitted spacing of props 3) a [m]
Slab thickness Slab load 1) for a secondary-beam spacing 2) for the selected primary-beam spacing 2) b [m] of
[cm] [kN/m2] c [m] of
0.500 0.625 0.667 0.750 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.50
10 4.25 3.69 3.43 3.35 3.22 2.93 2.72 2.50 2.32 2.17 2.04 1.88 1.71 1.57 1.34
12 4.74 3.49 3.24 3.17 3.05 2.77 2.57 2.37 2.20 2.05 1.87 1.69 1.53 1.41 —
14 5.23 3.33 3.09 3.03 2.91 2.65 2.46 2.26 2.09 1.91 1.70 1.53 1.39 1.27 —
16 5.72 3.20 2.97 2.91 2.79 2.54 2.36 2.16 2.00 1.75 1.55 1.40 1.27 1.16 —
18 6.21 3.08 2.86 2.80 2.69 2.45 2.27 2.07 1.84 1.61 1.43 1.29 1.17 1.07 —
20 6.71 2.98 2.77 2.71 2.61 2.37 2.18 1.99 1.70 1.49 1.33 1.19 1.08 — —
22 7.20 2.90 2.69 2.63 2.53 2.30 2.11 1.85 1.59 1.39 1.24 1.11 1.01 — —
24 7.69 2.82 2.61 2.56 2.46 2.24 2.04 1.73 1.49 1.30 1.16 1.04 0.95 — —
26 8.18 2.75 2.55 2.49 2.40 2.18 1.96 1.63 1.40 1.22 1.09 0.98 0.89 — —
28 8.67 2.68 2.49 2.44 2.34 2.13 1.85 1.54 1.32 1.15 1.03 0.92 — — —
30 9.16 2.62 2.44 2.38 2.29 2.08 1.75 1.46 1.25 1.09 0.97 0.87 — — —
35 10.49 2.50 2.32 2.27 2.18 1.91 1.52 1.27 1.09 0.95 0.85 0.76 — — —
40 11.84 2.39 2.22 2.17 2.09 1.69 1.35 1.13 0.97 0.84 0.75 — — — —
45 13.19 2.30 2.14 2.09 2.01 1.52 1.21 1.01 0.87 0.76 0.67 — — — —
50 14.54 2.22 2.06 2.02 1.92 1.38 1.10 0.92 0.79 0.69 — — — — —
1) In accordance with EN 12812, this allows for a service load of 0.75 kN/m2 and a variable load of 10% of a massive concrete floor-slab, totalling
at least 0.75 kN/m2 but no more than 1.75 kN/m2 (assuming a fresh-concrete density of 2500 kg/m3). Mid-span deflection has been limited to l/500.
In the case of cavity flat-slab floors, significantly lower slab loads occur.
2) Doka beam to EN 13377.
3) Doka floor prop with a permitted loading capacity of ≥ 20 kN.

Max. spacing of secondary beams, according to the sheeting used


Slab thickness Max. spacing of secondary beams c [m] when using the following sheeting
[cm] 3-SO 21mm 3-SO 27mm Dokaplex 18mm Dokaplex 21mm DokaPly eco 18mm DokaPly eco 21mm
Limit of deflection l/500 l/350 l/500 l/350 l/500 l/350 l/500 l/350 l/500 l/350 l/500 l/350
up to 18 0.667 0.75 0.75 0.75 0.50 0.50 0.667 0.75 0.50 0.50 0.50 0.667
up to 25 0.667 0.75 0.75 0.75 0.50 0.50 0.50 0.667 0.33 0.50 0.50 0.50
up to 30 0.625 0.667 0.75 0.75 0.33 0.50 0.50 0.625 0.33 0.50 0.50 0.50
up to 40 0.50 0.625 0.667 0.75 0.33 0.50 0.50 0.50 0.33 0.33 0.33 0.50
up to 50 0.50 0.50 0.667 0.75 0.33 0.33 0.33 0.50 0.33 0.33 0.33 0.50
In accordance with EN 12812, a service load of 0.75 kN/m2 and a variable load of 10% of a massive concrete floor-slab, totalling at least
0.75 kN/m2, but no more than 1.75 kN/m2, are allowed for (assuming a fresh-concrete density of 2500 kg/m3).
Only the dead weight of the formwork and fresh concrete has been allowed for in calculating deflection.
In the case of cavity flat-slab floors, the slab loads are considerably lower.

12 999776002 - 09/2021
User Information Dokaflex Structural design

cc d

e
b
B A

b
C

98060-200-01

a a
a ... Prop spacing (from table)
b ... Primary-beam spacing (from table)
c ... Secondary-beam spacing (from table)
d … max. 50 cm or half of prop spacing
e ... max. 50 cm
f ... min. 30 cm
A Floor prop Eurex + Lowering head H20 + Removable folding tri-
pod
B Floor prop Eurex + Supporting head H20 DF
C Doka beam H20 top (secondary beam)
D Doka beam H20 top (primary beam)

Close-up: primary-beam overlap / cantilevered


length of secondary beams

C
f d

E
g
g

A D B A

9776-211-01

d … max. 50 cm or half of prop spacing


f ... min. 30 cm primary-beam overlap (measured from the prop axis)
g ... min. 15 cm cantilevered length of secondary beams (measured
from the primary-beam axis)
E Primary-beam axis

999776002 - 09/2021 13
Structural design User Information Dokaflex

14 999776002 - 09/2021
User Information Dokaflex Instructions for assembly and use (Method statement)

Instructions for assembly and use (Method statement)


NOTICE NOTICE
As well as the instructions given here, you For manual transport, grip the floor prop only
MUST follow the instructions in 'Reshoring by the outer and inner tubes.
props, concrete technology and stripping out'.

Wheel-around scaffold DF:


▪ collapsible wheel-around platform made of

9720-006
light alloy
▪ variable working heights of up to 3.50 m
(max. platform height 1.50 m)
▪ width of scaffold: 0.75 m FreeFalcon
▪ When work is being carried out near drop-
off edges (i.e. at a distance of < 2 m), the
'Wheel-around scaffold DF accessory set' A fall arrester such as the FreeFalcon provides
(consisting of a toeboard and intermediate a mobile anchorage point for the safety har-
guardrail) is needed. ness.

For greater heights, the Working scaffold


Modul is ideal. 98043-228-01

Platform stairway 0.97m:


▪ Wheel-around, fold-down platform stairway WARNING
made of light alloy Risk of falling at open edges!
▪ Working heights of up to 3.00 m ➤ The crew must use personal fall-arrest sys-
(height of top step 0.97 m) tems (e.g. safety harnesses) until all fall pro-
▪ Stair width: 1.20 m tection has been installed.
▪ Minimum distance a from drop-off edge: ➤ Suitable anchorage points must be defined
2.00m by an approved person appointed by the
contractor.

User instruction prior to use of the FreeFalcon


is mandatory.
Follow the directions in the 'FreeFalcon' Oper-
ating Instructions.
a

Closing the formwork

NOTICE
98033-468-01 Windproofing
▪ For increased stability, in larger rooms, the
full erection sequence of ‘primary beams +
secondary beams + formwork sheets’
should be carried out progressively for suc-
cessive sub-areas of the room.
When doing this, provide suitable bracing to
walls or columns.
▪ If there is any risk of the formwork being
blown over, all free-standing, non-enclosed
areas of slab formwork must be secured
during work-breaks and when work finishes
for the day.

999776002 - 09/2021 15
Instructions for assembly and use (Method statement) User Information Dokaflex

Putting up floor props ➤ Set up each removable folding tripod.

➤ Using the 1-2-4 method: Lay the primary beams and NOTICE
secondary beams down on the ground, along the ➤ Do not oil or grease wedged connections.
walls. ➤ Put the floor prop into the tripod and fix it in place with
The marks on the beams show you the maximum the clamping lever.
spacings:
- 4 marks for primary beams Setting up tripods in corners or against walls
- 6 marks for props with removable folding tripods
(final prop spacing after installation of the intermedi-
ate props - 2 marks)
➤ Using Dokaflex 20: Measure up the positions of the
floor props. 9720-241-01 9720-240-01
➤ Roughly adjust the height of the floor prop, using the
fastening clamp. The pegging holes are all num- If it is not possible to completely unfold the legs of the
bered, which makes it easier to adjust the props to tripod – e.g. at the edges of a structure or at floor
the same height. breakthroughs etc. – we recommend fastening this
tripod to an adjacent floor prop instead, where there
is room for the legs to be completely unfolded.

9720-006

▪ The fastening clamp (A) has to be pushed


all the way into the floor prop.
▪ Adjusting nut (B) has to be tightened into
contact with the fastening clamp. 9720-204-01

The lowering heads under edge primary


beams must all be turned to the position in
A
which the wedges can be knocked open when
the formwork is stripped.
B

98017-202-01

CAUTION
➤ If you do transport the floor props with the
lowering heads still attached, you must
secure these with a Spring locked connect- 9720-335-01
ing pin 16mm to prevent them dropping out.
This is particularly important when they are
transported in the horizontal.
➤ Insert a Lowering head H20 into the floor prop.
Leave the correct amount of lowering play (a)!
a

9720-006

Clearance a between wedge and head-plate:


6 cm

16 999776002 - 09/2021
User Information Dokaflex Instructions for assembly and use (Method statement)

Inserting the primary beams Placing the secondary beams on the primary
beams
The lowering heads can support both single beams (on
edge-of-room props) and double beams (at overlaps). ➤ Use the beam forks to place the secondary beams
on the primary beams, with an overlap.
WARNING
Loads applied non-centrally can cause over-
loading of the system.
➤ Ensure that all loads are applied centrally!

9776-102-01

➤ Using beam-forks, place the primary beams into the


lowering heads.

9720-005
Using the 1-2-4 method: Maximum spacing of sec-
ondary beams - 1 mark.
Using Dokaflex 20: Measure up the positions of the
secondary beams.
➤ If it is planned to lay the panels on the sec-
ondary beams working from below, always
lay only as many secondary beams in place
as are needed for placing the next row of
panels.
9720-003

Place a beam (or double beam) wherever


there is to be a joint between the panels.

➤ Adjust the primary beams to the correct floor-slab

9720-243-01
height.

9720-205-01 9776-204-01

▪ Planks can be attached to the floor props as


diagonal braces, using the Bracing clamp B.
▪ Bracing frame Eurex 1.00m can also be
used as a set-up aid.
For details on set-up aids, see the section
headed 'Measures for increasing the stability
of floor-slab formwork'.

999776002 - 09/2021 17
Instructions for assembly and use (Method statement) User Information Dokaflex

Secondary beam stabilisers or Connector clips


H20 can be used as anti-tip protection for the
secondary beams.
▪ Secondary-beam stabiliser:

98039-216-01

▪ Connector clip H20:

9720-331-01

18 999776002 - 09/2021
User Information Dokaflex Instructions for assembly and use (Method statement)

Putting up intermediate props Laying the formwork sheets

NOTICE NOTICE
➤ Put up the intermediate props so that they When working from below:
force-fit. It is not allowed to make some ➤ To lay Doka formwork sheets 3-SO on the
props higher than others! secondary beams from below, always work
from a Wheel-around scaffold DF, a Plat-
➤ Place the Supporting head H20 DF on the inside form stairway 0.97m or a standard mobile
tube of the floor prop and secure it with the integral scaffold tower or platform ladder.
spring-steel stirrup.
NOTICE
1 2 3 When working from above:
➤ Even as early as when laying the formwork
sheeting, comply with the warnings for step-
ping on to the surface of the formwork.
➤ Lay the Doka formwork sheets 3-SO at right angles
to the secondary beams.

9767-233-01
➤ Put up the intermediate props.
Using the 1-2-4 method: Maximum spacing of floor
props: 2 marks.
Using Dokaflex 20: Measure up the positions of the
floor props.

A
B 9776-210-02
9768-215-01

A Supporting head H20 DF Where necessary (e.g. in edge zones), secure


B Doka beam H20 the formwork sheets with nails.
C Bore in the Supporting head
Recommended nail lengths
(for fixing with chipboard screw 4x35)
▪ Sheet thickness of 21 mm: approx. 50 mm
▪ Sheet thickness of 27 mm: approx. 60 mm

999776002 - 09/2021 19
Instructions for assembly and use (Method statement) User Information Dokaflex

Use at high floor-to-slab heights


WARNING
➤ Before anybody steps onto the surface of the
formwork, its stability must be ensured (for WARNING
example with Bracing frames Eurex, bracing
or back-staying). Follow the directions in the Stacked Dokaflex configurations lack stability!
section headed 'Measures for increasing the Stacked Dokaflex can lead to collapse and con-
stability of floor-slab formwork'. sequently these configurations are prohibited.
➤ It is not permitted to set down loads on the Connecting floor props one on top of another is
floor-slab formwork (e.g. beams, formwork also prohibited.
sheets, reinforcement steel) until after the ➤ Use floor props of adequate length or load-
intermediate props have been set up and bearing towers as propping.
adequate stability has been established!
➤ Transfer of horizontal loads during pouring Stacked Dokaflex
must be ensured by other measures (e.g. by
transferring these loads into the structure or
using tie-backs). For details on how to make
tie-backs with lashing straps, see the section
headed 'Floor formwork around edges'.
9720-004

9720-004

NOTICE
➤ Use personal fall-arrest systems to protect 9776-209-02

against fall hazards when working on unse-


cured slab-edges (e.g. safety harness). Floor props set one on top of another

➤ Mount guardrails around all exposed edges.


➤ Mount the slab stop-ends
For more information, see the section headed 'Floor
formwork around edges'.
➤ Spray the formwork sheets 3-SO with release agent.

9776-209-03

9776-209-01

20 999776002 - 09/2021
User Information Dokaflex Instructions for assembly and use (Method statement)

Floor props of adequate length

9776-209-03

Load-bearing tower

9776-209-04

Pouring
➤ Before pouring, recheck all floor props.
▪ The fastening clamp (A) has to be pushed
all the way into the floor prop.
▪ Adjusting nut (B) has to be tightened into
contact with the fastening clamp.

98017-202-01

To protect the surface of the form-facing, we recom-


mend using a vibrator with a protective rubber cap.

999776002 - 09/2021 21
Instructions for assembly and use (Method statement) User Information Dokaflex

Stripping the formwork Stress-releasing the first row


➤ Remove the intermediate props and put them in the
stacking pallet.
NOTICE
Comply with the stipulated stripping times.

Concremote provides reliable, standards-com-


pliant information on the strength development
of concrete on the site, in real-time.

Follow the directions in the 'Concremote' User


Information booklet.

Note:
For further information, see the section headed
'Reshoring props, concrete technology and stripping
9720-006
out'.

Lowering the floor-slab formwork

NOTICE
Basic rule:
▪ Stress-release the floor props row by row.
▪ Stress-release should always be carried out
working from one side towards the other,
or from the middle of the floor slab (mid- 9768-219-01

span) towards the slab-edges.


➤ Lower the floor-slab formwork by striking the wedge
For wide spans, this procedure MUST be
on the lowering head with a hammer.
followed!
▪ Stress-release must NEVER be carried out
from both sides towards the middle!

9776-230-01

9720-007

3
Stress-releasing next rows
➤ Stress-release the next rows one after the other in
the same way.

22 999776002 - 09/2021
User Information Dokaflex Instructions for assembly and use (Method statement)

Removing parts that are no longer needed Reshoring


➤ Turn the secondary beams over onto their sides, pull ➤ Install reshoring before the slab is subjected to live
them out and put them in the stacking pallet. load, or at the latest before the concrete for the next
slab up is poured.

Note:
For further information, see the section headed
'Reshoring props, concrete technology and stripping
out'.
9720-008

➤ Leave enough beams in position to secure the form-


work sheets.

9776-234-01

➤ Remove the formwork sheets and put them in the


stacking pallet.

9720-009

➤ Remove the remaining secondary beams and the


primary beams, and put them in the stacking pallet.

Removing the floor props


➤ Bring the floor prop into a horizontal position.
➤ If necessary, open the fastening clamp and push the
inner tube into the outer tube.
➤ Put the removable folding tripods and floor props in
the stacking pallet.
It is best to keep floor props and lowering
heads separate for repositioning (floor props
on their own can be stacked closer together in
the stacking pallet).

999776002 - 09/2021 23
Instructions for assembly and use (Method statement) User Information Dokaflex

24 999776002 - 09/2021
User Information Dokaflex Measures for increasing the stability of floor-slab formwork

Measures for increasing the stability of floor-slab formwork


Bracing clamp B
Planks can be attached to the floor props as diagonal Plank
braces, using the Bracing clamp B. Eurex 30 2.4 x 15 3 x 15 4 x 15 5 x 10 5 x 12 5 x 15
NOTICE IT OT IT OT IT OT IT OT IT OT IT OT
250 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
▪ Used as a set-up aid and takes horizontal 300 — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
loads during assembly.
350 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
▪ Not suitable for sustaining horizontal loads 400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
during pouring. 450 ✓ ✓ ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ —
▪ Always hammer in the wedge from top to 550 ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ — — —
bottom!
Plank
Eco 20 2.4 x 15 3 x 15 4 x 15 5 x 10 5 x 12 5 x 15
A
IT OT IT OT IT OT IT OT IT OT IT OT
250 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
C 300 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
350 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
400 — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Legend:
B IT Inner tube
OT Outer tube
✓ Possible to combine
— Not possible to combine

Tr968-200-01

A C

9776-213-03

A Bracing clamp B
B Doka floor prop
C Plank

Possible plank/floor-prop combinations with the


Bracing clamp B
Plank
Eurex 20 2.4 x 15 3 x 15 4 x 15 5 x 10 5 x 12 5 x 15
IT OT IT OT IT OT IT OT IT OT IT OT
150 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
250 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
300 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
350 — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
450 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
550 ✓ ✓ ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ —

999776002 - 09/2021 25
Measures for increasing the stability of floor-slab formwork User Information Dokaflex

Propping with Bracing frame Eurex


The Bracing frame Eurex fixes the Doka floor props Assembly
Eurex 20 and Eurex 30 and is a stable set-up aid -
especially close to the edges of floor-slab formwork.
Features: NOTICE
▪ Suitable for fixing to both the outer and inner tubes. ➤ Always set up the bracing frames such that
▪ Captively integrated quick-fixing mechanism for the the end with the two safety catches (D) and
Doka floor props. (E) is at the bottom (see Close-up 1).
▪ Can be used in combination with diagonal crosses. ➤ Join both bracing frames with diagonal crosses at
▪ On uneven surfaces, higher stability is ensured dur- top and bottom, and secure these with safety
ing assembly. catches (Close-up 1).
NOTICE ➤ Fasten floor props to the bracing frame with the
quick-fixing mechanism (Close-up 2).
▪ Used as a set-up aid and takes horizontal
loads during assembly.
▪ Not suitable for sustaining horizontal loads
during pouring.
▪ All the floor props must be plumb.
▪ The prop holders on the bracing frames
F
must always be pointing in the same direc-
tion. A
TR1012-212-01

A
A A A
A A A
TR1012-212-01

TR1012-212-01

B
O O O O O O

TR1012-206-01

A Bracing frame Eurex


A Bracing frame Eurex
B Diagonal cross
O Prop holder with quick-fixing mechanism
F Doka floor prop Eurex

26 999776002 - 09/2021
User Information Dokaflex Measures for increasing the stability of floor-slab formwork

Close-up 1 Close-up 2 Bracing frame Eurex 1.00m (d = 100 cm)


Bracing frame Eurex 0.82m or 1.22m Spacing of safety catches [cm]
Designation a = 98.3 b = 80.3
C Spacing of bracing frames c [cm]
Diagonal cross 9.100 82.4 100.0
Diagonal cross 9.150 138.9 150.0
B Diagonal cross 9.165 154.9 165.0
O
Diagonal cross 9.175 165.5 175.0
A
Diagonal cross 9.200 191.8 200.0
Diagonal cross 9.250 243.5 250.0
Diagonal cross 9.300 294.6 300.0
A F
D
TR1012-200-02

Diagonal cross 12.060 78.1 96.5


E TR1012-201-03 Diagonal cross 12.100 111.8 125.3
Diagonal cross 12.150 158.1 168.0
Diagonal cross 12.165 172.4 181.5
Diagonal cross 12.175 182.0 190.6
Bracing frame Eurex 1.00m Diagonal cross 12.200 206.1 213.8
Diagonal cross 12.250 254.9 261.1
C
Diagonal cross 12.300 304.1 309.4

Diagonal cross 18.100 173.4 182.4


B Diagonal cross 18.150 206.3 214.0
Diagonal cross 18.165 217.5 224.7
A O
Diagonal cross 18.175 225.2 232.2
Diagonal cross 18.200 245.1 251.6
A F
Diagonal cross 18.250 287.3 292.9
D Diagonal cross 18.300 331.8 336.6

E Bracing frame Eurex 1.22m (d = 122 cm) and


Bracing frame Eurex 0.81m (d = 81cm)
Spacing of safety catches [cm]
Designation a = 101.9 b = 87.6
Spacing of bracing frames c [cm]
A Bracing frame Eurex Diagonal cross 9.100 77.8 93.6
B Diagonal cross Diagonal cross 9.150 136.2 145.8
C Safety catch 1 Diagonal cross 9.175 163.3 171.4
D Safety catch 2 Diagonal cross 9.200 189.9 196.9
E Safety catch 3 Diagonal cross 9.250 242.0 247.5
F Doka floor prop Eurex Diagonal cross 9.300 293.3 297.9
O Prop holder with quick-fixing mechanism
Diagonal cross 12.060 73.2 89.8
Diagonal cross 12.100 108.4 120.3
Spacing of bracing frames Eurex Diagonal cross 12.150 155.8 164.2
Diagonal cross 12.175 180.0 187.3
Diagonal cross 12.200 204.4 210.9
Diagonal cross 12.250 253.5 258.8
Diagonal cross 12.300 302.9 307.4

Diagonal cross 18.100 171.3 179.0


Diagonal cross 18.150 204.5 211.1
Diagonal cross 18.175 223.5 229.5
d Diagonal cross 18.200 243.6 249.1
b
a

Diagonal cross 18.250 286.1 290.8


Diagonal cross 18.300 330.7 334.7

999776002 - 09/2021 27
Measures for increasing the stability of floor-slab formwork User Information Dokaflex

Tie-back solutions
For transferring low horizontal loads (stabilisation, To a beam-hole
V/100, windproofing etc.).
Tie-back attached to a diam. 20 mm tie-rod or rein-
forcement rod placed through a beam-hole

H Max. tie-back load: 5 kN

Tr784-200-01

A
V
B

Tr784-200-01
H Horizontal load
V Vertical load A

A Tie-back force

WARNING
A Lashing strap 5.00m
➤ Never attach the tie-back directly to head B Diam. 20 mm tie-rod or reinforcement rod
unit or floor prop

Lifting-bracket
Pre-mounted to primary beam.

Max. tie-back load: 5 kN


Tr784-208-01

Around formwork beam and A D


Tr784-205-02

Lowering head H20

Max. tie-back load: 5 kN A Lashing strap 5.00m


D Lifting bracket

Tr784-200-01

A Lashing strap 5.00m

28 999776002 - 09/2021
User Information Dokaflex Measures for increasing the stability of floor-slab formwork

Secondary-beam stabilisers
The secondary-beam stabiliser can be used to prevent
formwork beams from tilting while being sheeted out.

Secondary-beam stabiliser 1 Secondary-beam stabiliser 2

98039-217-01 98039-217-02

Advantages:
▪ Special claws to prevent slippage on the beam-
flange
▪ No work-platform scaffold needed, as the stabilisers
can be mounted/dismounted from ground level using
an Alu beam fork H20
▪ Needs only small commissioning quantities, as the
Secondary-beam stabilisers can be re-set in tandem
with the formwork erection cycle:
- approx. 20 Secondary-beam stabilisers 1
- approx. 10 Secondary-beam stabilisers 2

Note:
In certain special situations, (e.g. when forming inclined
floor-slabs), Secondary-beam stabilisers can also be
used for transferring horizontal loads.
For more information, please contact your Doka techni-
cian.

Assembly:
➤ Hang the Secondary-beam stabilisers into place with
an Alu beam fork H20.
98039-212-01

The secondary beam is now held in place.


➤ Lay the formwork sheets.
➤ After the formwork sheets have been laid, unhook
and remove the Secondary-beam stabilisers with an
Alu beam fork H20.

999776002 - 09/2021 29
Floor formwork around edges User Information Dokaflex

Floor formwork around edges


Tableforms or load-bearing towers at edge of building
It can be advantageous to combine Dokaflex with With edge drop-beam
Dokamatic tables, particularly in edge-zones.
This is an easy, safe way of forming drop-beams and
slab stop-ends, and of erecting safety railings. Configuration with tableform
For more information, see the 'Dokamatic
table', 'Dokaflex table', 'Doka load-bearing
tower Staxo 40' or 'Doka load-bearing tower C
Staxo 100' User Information booklets.

Without edge drop-beam A B

Configuration with tableform D

9720-339-01
C
A Dokamatic table
B Dokaflex
B
A C Handrail post T 1.80m (with Toeboard holder T 1.80m), Edge
protection system XP, Handrail clamp S or Handrail post 1.50m
D E D Lashing strap 5.00m
E Doka express anchor 16x125mm and Doka coil 16mm

9720-338-01
Supported by load-bearing tower
A Dokamatic table
B Dokaflex For downstand beams, the load-bearing towers and
C Dokamatic table platform beam-forming supports can be combined very effec-
D Lashing strap 5.00m
tively with Dokaflex.
E Doka express anchor 16x125mm and Doka coil 16mm

Supported by load-bearing tower D

A E B

F
C A E B

98024-236-01

D F A Load-bearing tower
B Dokaflex
98039-215-01 C Beam forming support 20
D Handrail post T 1.80m (optionally with Toeboard holder T
A Load-bearing tower 1.80m), Edge protection system XP, Handrail clamp S or Hand-
B Dokaflex rail post 1.50m
C Staxo 40 bracket 90cm E Lashing strap 5.00m
D Edge protection system XP F Doka express anchor 16x125mm and Doka coil 16mm
E Plumbing strut 340 for pre-cast members
F Doka express anchor 16x125mm and Doka coil 16mm
WARNING
➤ Where formwork beams cantilever out a long
way, secure them against accidental lift-out.

30 999776002 - 09/2021
User Information Dokaflex Floor formwork around edges

Dokaflex at edge of building


If no separate edge tables are available, the following
points must be remembered when using Dokaflex:
▪ In order to be able to transfer the horizontal forces,
the superstructure components must be firmly
attached to one another.
▪ The tie-down can be fastened to either the second-
ary or primary beam.

WARNING
➤ Before anybody steps onto the surface of the
formwork, its stability must be ensured (for
example with Bracing frames Eurex, bracing
or back-staying). Follow the directions in the
section headed 'Measures for increasing the
stability of floor-slab formwork'.
➤ Secure cantilevered slab formwork to pre-
vent lift-out and tipover.
➤ Secondary beams with stop-end formwork
must be secured against horizontal pull-out.
➤ In addition, if necessary, put up a protection
platform on the structure (e.g. Folding
platform K).

999776002 - 09/2021 31
Floor formwork around edges User Information Dokaflex

Practical examples Fixing in the direction of the secondary beams

Fixing in the direction of the primary beams

B C J D E F

A D E G G H

C F H
I

I 9776-213-01

9776-212-01

9776-213-02

B Doka beam H20 (secondary beam)


C Bracing frame Eurex 1.00m
D Diagonal cross
9776-212-02 E Doka floor prop Eurex
A Doka beam H20 (primary beam) F Removable folding tripod top
C Bracing frame Eurex 1.00m G Lashing strap 5.00m
D Diagonal cross H Doka express anchor 16x125mm and Doka coil 16mm
E Doka floor prop Eurex I Squared timber 10cm x 10cm (fall protection site-provided for
F Removable folding tripod top scissor-type elevated work platform)
G Lashing strap 5.00m J Secondary-beam stabilisers
H Doka express anchor 16x125mm and Doka coil 16mm
I Squared timber 10cm x 10cm (fall protection site-provided for NOTICE
scissor-type elevated work platform) One tie-back is required for each butt join
between sheets!

Legend
Removable folding tripod top

Fixing point (e.g. with Lashing strap 5.00m)


Arrow = direction of the tie-back

Bracing frames Eurex with diagonal crosses

32 999776002 - 09/2021
User Information Dokaflex Floor formwork around edges

Use with scissor-type elevated work


platform

Formwork and edge protection can be erected


from below if scissor-type elevated work plat-
forms with telescoping platforms are used.

E
C A B

9776-212-03

A Bracing frame Eurex 1.00m


B Diagonal cross
C Removable folding tripod top
D Doka floor prop Eurex
E Lashing strap 5.00m
F Scissor-type elevated work platform with telescoping platform
G Squared timber 10 cm x 10 cm (fall protection site-provided for
scissor-type elevated work platform)

Use with wheel-around scaffold

NOTICE
▪ When wheel-around scaffolds are used, the
fall protection is installed by persons work-
ing on the surface of the formwork.
▪ Use personal fall-arrest systems to protect
against fall hazards when working on unse-
cured slab-edges (e.g. safety harness).

999776002 - 09/2021 33
Floor formwork around edges User Information Dokaflex

Slab stop-ends
Configuration B: Fastened with Spax screws
WARNING
C
➤ Secondary beams with stop-end formwork E
must be secured against horizontal pull-out. D

d
A

Universal end-shutter support 30cm D

Configuration A: Fastened with nails


C
B 9776-203-01
d

A d ... slab thickness max. 30 cm


A Universal end-shutter support 30cm
B C Doka formwork sheet 3-SO
D Spax screws 4x40 (fully threaded)
E Doka beam H20

Note:
9776-202-01
As a basic rule, it is forbidden to use formwork beams
d ... slab thickness max. 30 cm 'horizontally' (i.e. with the load-direction perpendicular
A Universal end-shutter support 30cm to the web). However, the application shown here –
B Nail 3.1x80 with the end-shutter support – is allowed.
C Doka formwork sheet 3-SO
Structural design
Tip for stripping formwork:
➤ Take out the nails on the stop-end side.
➤ Put the claw of a hammer under the corner
a
(put a piece of wood under it to protect the
formwork sheeting)
➤ Lever up the end-shutter support

TR652-202-01

Max. influence width: a


for slab thickness of [cm]
How fastened: Configuration 20 25 30
4 nails 3.1x80 A 90 50 30
Tr652-203-02
4 Spax screws 4x40
B 220 190 160
(fully threaded)

34 999776002 - 09/2021
User Information Dokaflex Floor formwork around edges

Doka floor end-shutter clamp System dimensions

The Doka floor end-shutter clamp is used for fast, safe


forming of slab stop-ends.
▪ For slab thicknesses of up to 60 cm
▪ 3 different fixing methods
▪ Various types of stop-end are possible
▪ Fits all standard Doka handrail posts (also complies
with the requirements of DIN EN 13374)
▪ Can be mounted and dismounted from either above
or below when the End-shutter shoe is used
▪ Low unit weight (can be separated into 2 parts)
Follow the directions in the 'Doka floor end-
shutter clamp' User Information booklet!

h1 ... 15 - 57.5 cm with End-shutter shoe


h2 ... 18 - 57.5 cm using a Tie rod 15.0 and Bridge edge beam anchor
15.0

b ... formwork overlap min. 2 cm (as a rule, 5 cm)


c ... stop-end width 2 - 15 cm
d ... slab thickness max. 60 cm

Practical example

98023-233-01

Note:
The edge railings must be mounted before the form-
work sheets are laid out.

999776002 - 09/2021 35
Floor formwork around edges User Information Dokaflex

Floor end-shutter profile XP Practical example

The Floor end-shutter profile XP is used for fast, safe


forming of slab stop-ends.
▪ For slab thicknesses of up to 30 cm
▪ Can be combined with Edge protection system XP.
▪ Various stop-ends (planks or formwork sheets) pos-
sible.
▪ Fits all standard Doka handrail posts (also complies
with the requirements of DIN EN 13374)

Follow the directions in the 'Edge protection


system XP' User Information booklet.

System dimensions

9767-373-01
B C

Beam forming support


The Beam forming support 20 is the professional way
E of forming drop beams and slab stop-ends. In conjunc-
tion with the Extension for beam forming support 60cm,
exact height adjustment to within 1 cm is possible.
b

A D
▪ For slab thicknesses of up to 90 cm
▪ Secured directly to the secondary beam
For more information, see the section headed 'Drop
a

beams'.

F
A

9776-228-01

a ... 15.0 cm
b ... slab thickness max. 30 cm
A Floor end-shutter profile XP
B Handrail post XP 1.20m
C Protective grating XP
9776-231-01
D End-shuttering (5x20cm board)
E End-shuttering (5x13cm cm board) A Beam forming support 20
F Spacer board (5x10cm)

▪ Slab stop-ends and safety barriers in one system

36 999776002 - 09/2021
User Information Dokaflex Floor formwork around edges

Guardrail systems on the formwork

NOTICE Railing-height 1.20 m


▪ Working from below is the preferred method
for installing fall protection. Assembly
▪ When mounting/dismounting edge protec-
tion from above, the crew must use a per- The Railing clamp XP 40cm can be attached in the
sonal fall-arrest system (e.g. safety har- direction of either the secondary or primary beams.
ness). ➤ To adjust the clamping range of the Railing
▪ Suitable anchorage points must be defined clamp XP 40cm, first take the wedge out of the
by an approved person appointed by the wedge-slot.
contractor. ➤ Push the Railing clamp XP 40cm onto the Doka
beam until it is pressed against the end face of the
Follow the directions in the 'Edge protection slab.
system XP' User Information booklet.

Railing clamp XP 40cm


The Railing clamp XP 40cm is for clamping the Handrail
post XP to the end face of concrete slabs or to Doka
beams.
▪ for railing heights of 1.20 m
▪ for railing heights 1.80 m with additional measures
98031-255-02 98031-255-03

➤ Hammer in the wedge until the hammer rebounds.


9776-233-01

Clamping range: 2 - 43 cm

WARNING
➤ Only clamp the Railing clamp XP 40cm to
components that can reliably transfer the
forces involved! NOTICE
WARNING When Railing clamp XP is installed at right
Risk of formwork beams tipping over! angles to the beam, the beam must be
➤ Only attach the Railing clamp XP 40cm to securely seated in the recesses of the clamp.
formwork beams if there is no risk of these 9776-232-01
tipping over.

WARNING
A
Risk of breaking the formwork sheets!
➤ It is forbidden to fasten the clamp to the
formwork sheeting only.
B

A Top recess
B Bottom recess

9776-221-01

999776002 - 09/2021 37
Floor formwork around edges User Information Dokaflex

➤ Position the fully pre-assembled beams as primary Fixing in the direction of the secondary beams
beams or secondary beams, as applicable.

A
A

9776-214-04

a ... max. cantilever length of Doka beam H20 3.90m: 109.0 cm


98031-243-01
NOTICE 9776-218-01

▪ Secure cantilevering beams to prevent lift- Not possible for use with Protec-
out and tipover. tive grating XP.
▪ The superstructure has to be completed
before the remaining steps in the railing
assembly procedure are carried out. A
A

➤ Working from below, push the Toeboard holder XP


onto the Handrail post XP (not needed when using
the Protective grating XP).
➤ Push the Handrail post XP into the post holder of the
Railing clamp XP 40cm until the locking mechanism
engages (= 'Easy-Click' function).
The locking mechanism must engage.

➤ Fit on a Protective grating XP or guardrail boards, 9776-216-01 9776-217-01


and fix them in place.
Can be mounted to formwork
beam either with or without form-
work sheet.
A Load action

38 999776002 - 09/2021
User Information Dokaflex Floor formwork around edges

Fixing in the direction of the primary beams Railing-height 1.80 m


For railing height 1.80m, also proceed in accordance
with the instructions below when using the Railing
clamp XP.
A A
NOTICE
Insertion of a hardwood packer on top of the
Doka beam H20 is absolutely essential for
safe transfer of the loads.

B
A
a a

9776-222-01 9776-223-01 C B

Only allowed to be mounted to


formwork beams to which form-
work sheeting is attached.
Usual on-site nailing of the formwork sheet: 1 nail/0.5 m2
A Load action
9776-215-01

a ... 2.5 cm
A Railing clamp XP 40cm
B Hardwood packer 65x20x190 mm
C Universal screw countersunk head Torx TG 5x80

WARNING
➤ Installation at right angles to the beam is pro-
hibited when the railing height is 1.80 m.
9776-232-01
9776-222-02

a
a ... Protruding length of formwork sheet ≤ 5 cm

Use on the primary beam Use on the secondary beam

9776-214-01 A 9776-214-02
A B
B E

a a

a ... max. cantilever length of Doka beam H20 3.90m: 109.0 cm


A Railing clamp XP 40cm
B Hardwood packer 65x20x190 mm (only for railing height 1.80m)
D Toeboard (plank 150mm), site-provided
E Secondary-beam stabilisers

999776002 - 09/2021 39
Floor formwork around edges User Information Dokaflex

Insertion adapter XP ➤ Fit on a Protective grating XP or guard-rail boards,


and fix them in place.
Insertion adapters XP are used in combination with
Protective gratings XP, guardrail boards or scaffold E

tubes, for putting up safety barriers. B

▪ Suitable for railing-heights of 1.20 m and 1.80 m. F

D
9776-220-01

A Insertion adapter XP
B Handrail post XP 0.60m or Handrail post XP 1.80m
C Toeboard holder XP 0.60m (not needed when using the Protec-
WARNING tive grating XP)
D Doka beam H20
➤ Only fix the Insertion adapter XP to compo-
E Protective grating or guardrail boards (site-provided)
nents that can reliably transfer the forces
involved. F extra toeboard (wooden board 3x15 cm or 4x15 cm)

WARNING
WARNING
Risk of formwork beams tipping over!
Make sure the loading direction is correct!
➤ Only attach the Insertion adapter XP to form-
work beams if there is no risk of these tipping ➤ Subject the Insertion adapter XP to loading
over. in its longitudinal direction only.
➤ Subjection to loading in its transverse
direction is prohibited!
Assembly
➤ Mount the Insertion adapter XP in the ready-drilled
holes in the beam. B
(Can be used on both primary and secondary B
beams)
Threaded-fastener material required
▪ 2 hexagon screws M20x90
▪ 2 hexagon nuts M20
▪ 2 washers 20 (DIN EN ISO 7094, on timber side)
(not included with product)
➤ Position the fully pre-assembled beam as primary
beam or secondary beam, as applicable.
NOTICE
▪ Secure cantilevering beams to prevent lift- A
out and tipover.
▪ The superstructure has to be completed A
before the remaining steps in the railing 9776-235-01 9776-225-01

assembly procedure are carried out. A Insertion adapter XP


➤ Working from below, push the Toeboard holder XP B Load action
onto the Handrail post XP (not needed when using
the Protective grating XP).
➤ Push the Handrail post XP into the post-holding fix-
ture on the Insertion adapter XP until the locking
mechanism engages.
The locking mechanism must engage.

40 999776002 - 09/2021
User Information Dokaflex Floor formwork around edges

Structural design Railing clamp XP 40cm

e
used in combination with Handrail post XP 1.20m

Used in direction of either secondary or primary


beams
Permissible influence width 'e' [m]
Guardrail boards

Protective grating XP

Scaffold tubes
2.70x1.20m

48.3mm 1)
3 x 15 cm

4 x 15 cm
Dynamic
pressure q
9776-213-04 [kN/m2]
a 0.2 2.0 2.0 5.0
0.6 2.5 2.0 2.0 5.0
a ... Span
1.1 — — 3.5
e ... Influence width
1.3 2.2 — — 2.9
NOTICE 1) with toeboard 5 x 20 cm
A fundamental distinction must be made
between the span (a) and the influence width used in combination with Handrail post XP 1.20m
(e): and 0.60m or Handrail post XP 1.80m
▪ The span is the distance between the hand-
rail-post uprights (posts).
Used in direction of either secondary or primary
▪ The permitted influence width of a handrail- beams
post upright is stated in the respective Permissible influ-
tables. ence width 'e' [m]
▪ The actual influence width can only be
Protective gratings XP
determined by calculation, and corresponds
to roughly the spacing 'a' between the hand-
rail-post upright (posts). 2.70x1.20m and

Scaffold tubes
2.70x0.60m
▪ The span (a) of the handrail-post uprights is
48.3mm
Dynamic
roughly equal to the influence width (e) if pressure q
[kN/m2]
- they are evenly spaced
0.2 2.0 2.0
- the guardrail boards are either continu-
0.6 2.0 2.0
ous or are jointed at the handrail posts,
1.1 — —
and
1.3 — —
- there are no cantilevering projections.
▪ The wind conditions likely to be encoun-
tered in Europe for a height up to 40m Insertion adapter XP
above ground level are covered by the
dynamic pressure q = 0.6 kN/m². used in combination with Handrail post XP 1.20m
and 0.60m or Handrail post XP 1.80m
Note:
The plank and board thicknesses given here comply
with the C24 category to EN 338. Used in direction of either secondary or primary
beams
Observe all national regulations applying to deck-
Permissible influence width 'e' [m]
boards and guard-rail boards.
Guardrail boards
Protective gratings XP

Permitted cantilever (b) of edge-protection compo-


2.70x1.20m 1) and

nents
Scaffold tubes
2.70x0.60m

Permitted cantilever
2.4 x 15 cm

48.3mm 2)
3 x 15 cm

4 x 15 cm

Dynamic pressure q
Edge-protection component
[kN/m2] Dynamic pressure
0.2 0.6 1.1 1.3 q [kN/m2]
Protective grating XP 2.70x1.20m 0.6 m 0.6 m 0.4 m 0.1 m 0.2 1.9 2.7 3.6 5.0
Guardrail board 2.5 x 12.5 cm 0.3 m 0.6 1.9 2.7 2.7 5.0
2.5
Guardrail board 2.4 x 15 cm 0.5 m 1.1 1.5 1.5 1.5 2.8
Guardrail board 3 x 15 cm 0.8 m 1.3 1.2 1.2 1.2 2.4
Guardrail board 4 x 15 cm 1.4 m 1) ... Additional toeboard
Guardrail board 3 x 20 cm 1.0 m (wooden board 3 x 15 cm or 4 x 15 cm) required in some cases.
Guardrail board 4 x 20 cm 1.6 m 2) ... Toeboard 5 x 43 cm required
Guardrail board 5 x 20 cm 1.9 m (e.g. wooden board 5 x 20 cm + 5 x 23 cm).
Scaffold tube 48.3mm 1.3 m

999776002 - 09/2021 41
Floor formwork around edges User Information Dokaflex

Edge protection with façade scaffolding

G D E

C
B

9776-227-01

a ... max. 30 cm
A Bracing frame Eurex 1.00m
B Diagonal cross
C Removable folding tripod top
D Doka floor prop Eurex
E Lashing strap 5.00m
F Reshoring props (only when necessary)
G Facade scaffolding

NOTICE
▪ In order to be able to transfer the horizontal
forces, the superstructure components
must be firmly attached to the structure with
a rigid, force-transmitting join.
▪ The tie-down can be fastened to either the
secondary or primary beam.

42 999776002 - 09/2021
User Information Dokaflex Floor formwork around edges

Fall-arrest systems on the structure


Doka floor end-shutter clamp Handrail clamp T
▪ Slab stop-ends and fall-arrest barriers in one system ▪ Fixed in embedded anchoring components or
reinforcement hoops
Follow the directions in the 'Doka floor end- ▪ Guard-rail boards or scaffold tubes can be used as
shutter clamp' User Information booklet! the safety barrier

Handrail post XP 1.20m


▪ Attached with Screw-on shoe XP, railing clamp,
Handrail-post shoe or Step bracket XP

a
▪ Protective grating XP, guard-rail boards or scaffold
tubes can be used as the safety barrier

9755-205-01
a

a ... > 1.00 m

Follow the directions in the 'Handrail clamp T'


User Information!
98031-200-01

Handrail post 1.10m

a ... > 1.00 m ▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve


24mm
Follow the directions in the 'Edge protection
system XP' User Information booklet! ▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier

Handrail clamp S
▪ Attached with integral clamp
▪ Guard-rail boards or scaffold tubes can be used as
a

the safety barrier


9771-200-01
a

a ... > 1.00 m

Follow the directions in the 'Handrail


post 1.10m' User Information!
9756-206-01

a ... > 1.00 m

Follow the directions in the “Handrail clamp S”


User information!

999776002 - 09/2021 43
Drop beams User Information Dokaflex

Drop beams
Beam forming support
The Beam forming support 20 is the professional way How to use the Beam forming support
of forming drop beams and slab stop-ends. In conjunc-
tion with the Extension for beam forming support 60cm,
exact height adjustment to within 1 cm is possible. ➤ Place the beam-forming support onto the H 20 sec-
This does away with time-consuming jobsite squared- ondary beam and push it up against the sidewall
timber constructions. The Beam forming support auto- formwork.
matically clamps the formwork tight, resulting in clean
concrete surfaces and grout-tight edges.

9720-322-01
586149000-3b

9720-321-01
A

B The large bearing surface of the beam forming sup-


port gives the sidewall formwork a high degree of
(90°) angle accuracy.
➤ Clamp the beam forming support firmly into position
586148000-3b

A Beam forming support 20 F


B Extension for beam forming support 60cm

F ... 8 kN
The diagonal bracing of the beam forming support
ensures that the joint between the form-ply sheets is
automatically pressed together tightly when the
beam forming support is clamped.
This results in a clean concrete surface.

44 999776002 - 09/2021
User Information Dokaflex Drop beams

Formwork beams horizontal Structural design


(up to a height of 60 cm)
Vertical load and horizontal load
When drop beam and slab are poured at the same time,
the vertical loads and the horizontal loads act concur-
rently.

H M

9720-232-01

9720-255-02

Note:
As a basic rule, it is forbidden to use formwork beams
'horizontally' (i.e. with the load-direction perpendicular ▪ Permitted vertical load: 3.0 kN
to the web). However, the specific applications shown ▪ Permitted horizontal load: 4.5 kN
here, using the Beam forming support, are permitted. ▪ Permitted bending moment: 1.1 kNm
Formwork beams vertical
Vertical load
(up to a height of 90 cm)
If the slab is not poured until the concrete of the drop
beam has hardened, only the vertical loads act.

V
A

9720-260-02

9720-233-01
A Fresh concrete

Permitted vertical load: 8.0 kN

999776002 - 09/2021 45
Drop beams User Information Dokaflex

Drop-beam not integrated into the floor-slab / stop-end formwork


All the data below apply where 3-SO 21 mm and Drop beams of between 47 and 70 cm
3-SO 27 mm formwork sheets are used.
in height
Drop beams of between 10 and 30 cm
in height

h
9720-251-01
h

b
l
9720-249-01
b
b ... max. 100 cm
l l ... max. 150 cm
Sidewall formwork:
b ... max. 100 cm
▪ 2 Doka beams H20 top
l ... max. 150 cm
Spacing of Position of Beam
Sidewall formwork: h
secondary beams forming support
▪ Doka beam H20 top Up to 60 cm 50.0 cm On every 2nd secondary beam
From 60 cm 33.3 cm On every 2nd secondary beam
Spacing of Position of Beam
secondary beams forming support
50.0 cm On every 3rd secondary beam Drop beams of between 70 and 90 cm
in height
Drop beams of between 30 and 47 cm
in height
A
h
h

9720-252-01
b
9720-250-01 l
b
l b ... max. 100 cm
l ... max. 150 cm

Where the dimensional requirements are


b ... max. 100 cm
l ... max. 150 cm especially stringent, we recommend placing a
form-tie (A) through the sidewall formwork as
Side formwork: an additional precaution.
▪ Doka beam H20 top
▪ Squared timber 4/8 cm for drop beams of between Sidewall formwork:
30 and 34 cm in height ▪ Doka formwork beams H20 in the upright
▪ Squared timber 8/8 cm for drop beams of between
34 and 47 cm in height h
Spacing of Position of Beam
secondary beams forming support
Spacing of second- Position of Beam forming Up to 85 cm 41.7 cm On every secondary beam
ary beams support From 85 cm 36.0 cm On every secondary beam
on every other secondary h... Drop-beam height
50.0 cm
beam b... Drop-beam width
l... Spacing of primary beams

46 999776002 - 09/2021
User Information Dokaflex Drop beams

Drop-beam integrated into the floor-slab


Secondary beams parallel to drop- Drop beams of between 47 and 60 cm in
beam height

All the data below apply where 3-SO 21 mm and

d
3-SO 27 mm formwork sheets are used.

Drop beams of between 10 and 30 cm in

h
height
9720-255-01
b
l
d

b ... max. 100 cm


h

l ... max. 150 cm


Sidewall formwork:
9720-253-01 ▪ 2 Doka beams H20 top
b
l Slab Spacing of Position of Beam
thickness d secondary beams forming support
20 cm 31.25 cm On every 2nd secondary beam
b ... max. 100 cm 30 cm 25.00 cm On every 2nd secondary beam
l ... max. 150 cm
Base formwork
Drop beams of between 60 and 70 cm in
▪ Height of squared timber = 30-h (cm)
height
Sidewall formwork:
▪ Doka beam H20 top
▪ Squared timber 10/8 cm
d

Slab Spacing of Position of Beam


thickness d secondary beams forming support
h

20 cm 62.5 cm On every 2nd secondary beam


30 cm 41.7 cm On every 3rd secondary beam

Drop beams of between 30 and 47 cm in


height b
9720-256-01

b ... max. 100 cm


l ... max. 150 cm
d

Sidewall formwork:
▪ 2 Doka beams H20 top
h

▪ Height of squared timber = h-60 (cm)


9720-254-01
b Slab Spacing of Position of Beam
thickness d secondary beams forming support
l 20 cm 40.0 cm On every secondary beam
30 cm - -
b ... max. 100 cm
l ... max. 150 cm
Side formwork:
▪ Doka beam H20 top
▪ Squared timber 4/8 cm for drop beams of between
30 and 34 cm in height
▪ Squared timber 8/8 cm for drop beams of between
34 and 47 cm in height

Slab thickness Spacing of sec- Position of Beam forming sup-


'd' ondary beams port
20 cm 41.7 cm on every other secondary beam
30 cm 33.3 cm on every other secondary beam

999776002 - 09/2021 47
Drop beams User Information Dokaflex

Secondary beams perpendicular to Drop beams of between 40 and 51 cm in


drop-beam height

All the data below apply where 3-SO 21 mm and

d
3-SO 27 mm formwork sheets are used.
Floor influence zone on either side of the drop-beam
max. 1.0 m

h
Drop beams of between 10 and 30 cm in
height 9720-259-01
b
l

b ... max. 100 cm


d

l ... max. 150 cm


Sidewall formwork:
h

▪ Doka beam H20 top


▪ Height of squared timber = h-40 (cm)
9720-257-01
b
Slab Spacing of Position of Beam
l thickness d secondary beams forming support
20 cm 41.70 cm On every 2nd secondary beam
30 cm 31.25 cm On every 2nd secondary beam
b ... max. 100 cm
l ... max. 150 cm
Base formwork Drop beams of between 51 and 70 cm in
▪ Height of squared timber = 30-h (cm) height
Sidewall formwork:
▪ Doka beam H20 top
d

▪ Squared timber 10/8 cm


Slab Spacing of Position of Beam
h

thickness d secondary beams forming support


20 cm 62.5 cm On every 2nd secondary beam
30 cm 41.7 cm On every 3rd secondary beam

Drop beams of between 30 and 40 cm in b


9720-260-01

height l

b ... max. 100 cm


l ... max. 150 cm
Sidewall formwork:
d

▪ Doka beam H20 top


h

▪ Squared timber 5/8 cm for drop beams of between


51 and 60 cm in height
9720-258-01
▪ Squared timber 10/8 cm for drop beams of between
b 60 and 70 cm in height
l
Slab Spacing of Position of Beam
thickness d secondary beams forming support
b ... max. 100 cm 20 cm 40.0 cm On every secondary beam
l ... max. 150 cm 30 cm - -
Sidewall formwork: h... Drop-beam height
▪ Doka beam H20 top b... Drop-beam width
▪ Height of squared timber = h-20 (cm) l... Spacing of primary beams

Slab Spacing of Position of Beam


thickness d secondary beams forming support
20 cm 50.0 cm On every 2nd secondary beam
30 cm 41.7 cm On every 2nd secondary beam

48 999776002 - 09/2021
User Information Dokaflex Drop beams

Downstand beam in mid-slab

C C C

A
D
B

TR1012-210-01

A Bracing frame Eurex 1.00m


B Diagonal cross
C Doka floor prop Eurex
D Removable folding tripod top

NOTICE
Where necessary, the stability of the shoring
construction during assembly can be
increased by attaching crosswise tie-downs.

999776002 - 09/2021 49
Propping for precast sectional slabs User Information Dokaflex

Propping for precast sectional slabs


Propping with one primary beam

a a

a ... Obtain information about spacing from the manufacturer.


A Precast sectional slab
B Floor prop + primary beam
C e.g. Removable folding tripod

Propping with 2 primary beams

a a a

a ... Obtain information about spacing from the manufacturer.


A Precast sectional slab
B Floor prop + primary beam
C e.g. Bracing frame or Removable folding tripods

NOTICE
Structural design and assembly are the same
as for the primary beam plane. Note the con-
tinuous-beam effect of the precast sectional
slab and resulting higher primary-beam loads!

50 999776002 - 09/2021
User Information Dokaflex General

General
Transporting, stacking and storing

Utilise the benefits of Doka multi-trip packaging


Using Doka skeleton transport boxes
on your site. 1.70x0.80m as transport devices
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Lifting by crane
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys- NOTICE
tem components, small items and accessories.
▪ Multi-trip packaging items may only be lifted
one at a time.
Doka skeleton transport box ▪ Only lift the boxes when their sidewalls are
closed!
1.70x0.80m ▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Storage and transport device for small items Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!

9234-203-01

Repositioning by forklift truck or pallet stacking


truck

The forks can be inserted under either the broadside or


the narrowside of the containers.
Max. load-bearing capacity: 700 kg (1540 lbs)
Permitted imposed load: 3150 kg (6950 lbs)

To make the Doka skeleton transport box easier to load


and unload, one of its sidewalls can be opened.

Using Doka skeleton transport boxes


1.70x0.80m as storage units

Max. n° of units on top of one another


Outdoors (on the site) Indoors
Floor gradients up to 3% Floor gradients up to 1%
2 5
It is not allowed to stack empty
pallets
on top of one another!

NOTICE
Stacked multi-trip boxes or pallets must have
the heaviest boxes at the bottom and the light-
est at the top.

999776002 - 09/2021 51
General User Information Dokaflex

Doka multi-trip transport box Doka multi-trip transport box


1.20x0.80mx0.41m
Storage and transport device for small items

Doka multi-trip transport box 1.20x0.80m

Max. carrying capacity: 750 kg (1650 lbs)


Permitted imposed load: 7200 kg (15870 lbs)

Using Doka multi-trip transport boxes as


storage units
Max. carrying capacity: 1500 kg (3300 lbs)
Permitted imposed load: 7850 kg (17300 lbs) Max. n° of units on top of one another
Outdoors (on the site) Indoors
Different items in the Doka multi-trip transport box can Floor gradients up to 3% Floor gradients up to 1%
be kept separate with the Multi-trip transport box par- Doka multi-trip transport box Doka multi-trip transport box
titions 1.20m or 0.80m. 1.20x0.80m 1.20x0.80x0.41m 1.20x0.80m 1.20x0.80x0.41m
3 5 6 10
It is not allowed to stack empty
pallets on top of one another!

A NOTICE
9206-204-01

Stacked multi-trip boxes or pallets must have


the heaviest boxes at the bottom and the light-
est at the top.

Using Doka multi-trip transport boxes as


A Slide-bolt for fixing the partition transport devices
Possible ways of dividing the box
Multi-trip transport in the longitudinal in the transverse Lifting by crane
box partition direction direction
1.20m max. 3 partitions - NOTICE
0.80m - max. 3 partitions
▪ Multi-trip packaging items must be lifted
individually.
▪ Use a suitable crane lifting tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
9206-204-02 9206-204-03 capacity.
▪ Spread angle β max. 30°!

9206-202-01

Repositioning by forklift truck or pallet stacking


truck

The forks can be inserted under either the broadside or


the narrowside of the containers.

52 999776002 - 09/2021
User Information Dokaflex General

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices

Lifting by crane
Storage and transport devices for long items.

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ Spread angle β max. 30°!
Max. carrying capacity: 1100 kg (2420 lbs)
Permitted imposed load: 5900 kg (12980 lbs)

Using Doka stacking pallets as storage units

Max. n° of units on top of one another


Outdoors (on the site) Indoors
= =
Floor gradients up to 3% Floor gradients up to 1%
a
2 6
92815-224-01
It is not allowed to stack empty
pallets on top of one another!
a
NOTICE Doka stacking pallet 1.55x0.85m max. 4.5 m
▪ Stacked multi-trip boxes or pallets must Doka stacking pallet 1.20x0.80m max. 3.0 m
have the heaviest boxes at the bottom and
the lightest at the top. Repositioning by forklift truck or pallet stacking
▪ How to use with Bolt-on castor set B: truck
- Always apply the fixing brake when the
container is 'parked'. NOTICE
- When Doka stacking pallets are ▪ Load the items centrically.
stacked, the bottom pallet must NOT be
one with a bolt-on castor set mounted to ▪ Fasten the load to the stacking pallet so that
it. it cannot slide or tip out.

999776002 - 09/2021 53
General User Information Dokaflex

Transporting Bracing frames Eurex ➤ Fasten the load to the stacking pallet so that it cannot
slide or tip out.
NOTICE
A
It is not allowed to mix different sizes of brac-
ing frames!

Max. number of Bracing frames Eurex 1.00m per


stacking pallet: 10
C
Loading the pallet
➤ Turn the prop-holders (= quick-fixing mechanisms)
by 90°, fix them and place the frame into the Doka
stacking pallet (see Close-up 1).
TR1077-201-02

A Bracing frame Eurex 1.00m


C Doka stacking pallet 1.55x0.85m

A
Close-up 2
B
A B

1
C

TR1077-201-01
B

A Bracing frame Eurex 1.00m


B Prop-holder (= quick-fixing mechanism) TR1012-211-02
C Doka stacking pallet 1.55x0.85m
A Bracing frame Eurex 1.00m
B Prop-holder (= quick-fixing mechanism)
Close-up 1
Animation: https://player.vimeo.com/video/262344460

TR1077-201-03

B Prop-holder (= quick-fixing mechanism)

➤ Stack the other bracing frames alternate ways round


(as shown in Close-up 2).

54 999776002 - 09/2021
User Information Dokaflex General

Doka accessory box Doka accessory box as transport devices

Storage and transport device for small items Lifting by crane

NOTICE
▪ Multi-trip packaging items must be lifted
individually.
▪ Use a suitable crane lifting tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!

Max. carrying capacity: 1000 kg (2200 lbs)


Permitted imposed load: 5530 kg (12191 lbs)

Doka accessory boxes as storage units


92816-206-01

Max. n° of units on top of one another


Repositioning by forklift truck or pallet stacking
Outdoors (on the site) Indoors
truck
Floor gradients up to 3% Floor gradients up to 1%
3 6
The forks can be inserted under either the broadside or
It is not allowed to stack empty
pallets on top of one another!
the narrowside of the containers.

NOTICE
▪ Stacked multi-trip boxes or pallets must
Bolt-on castor set B
have the heaviest boxes at the bottom and
the lightest at the top. The Bolt-on castor set B turns the stacking pallet into a
▪ How to use with Bolt-on castor set B: fast and manoeuvrable transport device.
- Always apply the fixing brake when the Suitable for drive-through access openings > 90 cm.
container is 'parked'.
- When Doka stacking pallets are
stacked, the bottom pallet must NOT be
one with a bolt-on caster set mounted to
it.

The Bolt-on castor set B can be mounted to the follow-


ing multi-trip packaging items:
▪ Doka accessory box
▪ Doka stacking pallets
Follow the directions in the 'Bolt-on castor set
B' Operating Instructions!

999776002 - 09/2021 55
General User Information Dokaflex

Transporting formwork sheets Sheet stack


▪ Always use slings for lifting stacked sheets - do not NOTICE
use chains.
▪ Always use edge protectors when strapping sheets
▪ Cover the sheet stack to protect the sheets
against extremes of weather, for example
together. Edge protectors can be padding made of
direct sunlight or moisture. This reduces the
plastic, wood or cardboard.
tendency of cracks to form in the face ply.
▪ Do not attempt to place stacks of sheets
one on top of another on the construction
site.
➤ Always use edge protectors when strapping sheets
together. Edge protectors can be padding made of
plastic, cardboard or wood.

Stack units ex works


9792-208-01 Sheets per stack
Dimensions 21 mm 27 mm
NOTICE 100/50 cm - 300/50 cm 100 80
When transporting loose sheets without strap- 350/50 cm - 600/50 cm 60 50
ping, make sure that the sheets cannot slip! 100/100 cm - 300/100 cm 50 40
350/100 cm - 600/100 cm 30 25
Stack strapped complete with wooden battens 8 x 8 cm

Ground conditions for stacking

▪ Maximum angle of inclination of ground 3%.


▪ The ground on which the stack is to be placed must
be adequately firm and level. Best-case conditions
are concreted or paved storage areas.
▪ Storage on asphalt:
Depending on the parts stored, place wooden bat-
tens, strips of formwork sheeting or metal sheet
between the parts and the asphalt surface to ensure
that the weight is adequately spread.
▪ Storage on other surfaces (sand, gravel...):
Adopt suitable measures for storage (e.g. place thick
plywood sheets underneath the loads).

56 999776002 - 09/2021
User Information Dokaflex General

Reshoring props, concrete technology and stripping out

Follow the directions in the Calculation Guide Why put up reshoring props after
entitled 'Stripping out formwork from floors in
building construction', and/or ask your Doka
stripping out the formwork?
technician.
After the formwork has been stripped and the slab has
been stress-relieved or dismantled, the slab is able to
When is the best time to strip out the bear its dead load and live loads resulting from the con-
struction state, but not the concreting loads from subse-
formwork? quent floor-slabs.
The temporary reshoring serves to support the floor-
The concrete strength needed before the formwork can slab and distribute the concreting loads across several
be stripped out will depend upon the load factor α. This floors.
can be read off from the following table.

Load factor α Positioning the reshoring props


correctly
This is calculated by:
Reshoring props have the job of spreading loads
DLconcrete + LLconstruction state between the new floor-slab and the floor beneath it.
α= DLconcrete + DLfinishing + LLfinal The load distribution will depend on the relationship
state between these two floor-slabs and their rigidity.
Load factor α NOTICE
Slab Dead load LLfinal state
thickness DLconcrete Ask an expert!
'd' [m] [kN/m2] 2.00 3.00 4.00 5.00
kN/m2 kN/m2 kN/m2 kN/m2 As a rule, the question of using reshoring
0.14 3.50 0.67 0.59 0.53 0.48 props should be referred to the responsible
0.16 4.00 0.69 0.61 0.55 0.50 experts (e.g. structural engineers), regardless
0.18 4.50 0.71 0.63 0.57 0.52 of the information given above.
0.20 5.00 0.72 0.65 0.59 0.54 Observe all local standards and regulations!
0.22 5.50 0.74 0.67 0.61 0.56
0.25 6.25 0.76 0.69 0.63 0.58 The Floor prop spring clamp provides extra
0.30 7.50 0.78 0.72 0.67 0.62 stability of the floor prop.
0.35 8.75 0.80 0.75 0.69 0.65 ▪ This accessory reduces the risk of the floor
Valid for a finishing-load DLfinishing = 2.00 kN/m2 and a live load in the prop tipping over when the load on it is
early-stripped state of LLconstruction state = 1.50 kN/m2 relieved in the course of construction work.
DLconcrete: calculated with γconcrete = 25 kN/m3
DLfinishing: load for floor finish, etc.

Example: Slab thickness 0.20 m with a final live load of


5.00 kN/m2 results in a load factor α of 0.54.
This means that formwork removal / stress-release can
take place once the concrete has reached 54% of its ➤ The spring clamp is designed to be pushed
28-day strength. The load-bearing capacity will then into the top end of the inner tube of the floor
correspond to that of the finished structure. prop.

NOTICE Strength development in the new


If the floor props are not stress-relieved, mean- concrete
ing that the slab has not been activated, then
the props will remain loaded with the dead
weight of the floor-slab. Rough reference values can be found in DIN 1045-
When the floor above is concreted, this 3:2008, Table 2. The length of time until 50 percent of
may lead to a doubling of the load that is the final (28-day) strength is reached can be read off
being applied to the floor props. from this Table as a function of the temperature and the
type of concrete.
The floor props are not designed to cope with
The values are only valid if the concrete is given cor-
such an overload, and the result may be dam-
rect, appropriate curing throughout the entire period.
age to the formwork, the floor props and the
structure. For a concrete with medium strength development, the
following inferred graph may thus be used.

999776002 - 09/2021 57
General User Information Dokaflex

Concrete-strength development – medium


100
Compressive strength of concrete [%]

90
80
70
A B C
60
50
40
30
20

98059-100
10
0
0 4 8 12 16 20 24 28
Hardening (curing) duration [days]
A ϑ ≥ 15°
B ϑ ≥ 10°
C ϑ ≥ 5°

58 999776002 - 09/2021
User Information Dokaflex General

Deflection of the new concrete Removing the load from the formwork
from wide-spanned floor-slabs with
The concrete's modulus of elasticity develops faster
than compressive strength. At 60 % of its compressive support centres of over 7.5m
strength fck, the concrete has already reached approxi-
mately 90% of its modulus of elasticity Ec(28). In the case of thin, wide-spanned concrete floor-slabs
The increase in the elastic deformation taking place in (e.g. in multistorey car parks), the following points must
the new concrete is thus only negligible. be remembered:
The creep deformation, which only finally ceases after ▪ When the formwork beneath these floor-slab spans
several years, is several times more than the elastic is released (i.e. when the load is taken off the floor
deformation. props), the floor props that are still in place are briefly
Early striking – e.g. after 3 days instead of 28 – thus subjected to additional loads. This may lead to over-
only leads to an increase in the total deformation of less loading, and to the floor props being damaged.
than 5%. ▪ Please consult your Doka technician.
The part of this deformation accounted for by creep
deformation, however, may be anything between 50% NOTICE
and 100% of the standard value, due to such variable As a basic rule:
influences as the strength of the aggregates, and the ▪ Stress-release should always be carried out
atmospheric humidity. This means that the total deflec- working from one side towards the other,
tion of the floor-slab is practically independent of the or from the middle of the floor slab (mid-
time at which the formwork was struck. span) towards the slab-edges.
For wide spans, this procedure MUST be
Cracks in new concrete followed!
▪ Stress-release must NEVER be carried out
from both sides towards the middle!
The bonding strength between the reinforcement steel
and the concrete develops more rapidly in the new con- l
crete than does its compressive strength. This means
that early stripping does not have any negative influ- A A
ence upon the size and distribution of cracks on the ten-
sion side of reinforced concrete constructions.
Other cracking phenomena can be countered effec-
tively by appropriate curing methods.

Curing of new concrete 98059-105

New site-placed concrete is exposed to influences l


which may cause cracking and slow down its strength
A A
development:
▪ premature drying
▪ over-rapid cooling in the first few days
▪ excessively low temperatures or frost
▪ mechanical damage to the surface of the concrete
▪ hydration heat
▪ etc. 98059-105

The simplest precaution is to leave the formwork on the l ... Effective floor-slab spans of 7.50 m and over
concrete surface for longer. As well as the familiar extra A Load redistribution
curing measures, this measure should be carried out in
any case.

999776002 - 09/2021 59
General User Information Dokaflex

Combining Doka table systems


Because the superstructures of all Doka floor-slab sys-
tems share the same basic structure, they can also be
used together on the site.

Dokamatic and Dokaflex tables


The Doka tables are pre-assembled, and save on both
labour and crane time. With the DoKart, the tables can
easily be travelled to the next pouring section by just
one man working on his own. The system is optimised
to give the very shortest forming times on large areas,
and copes well with varying structural-design and
geometrical requirements.
For more information, see the 'Dokamatic
table' and 'Dokaflex table' User Information
booklets.

Doka Xtra
This value-for-money, high-speed system has a pre-
defined stripping sequence which boosts efficiency and
evens out the site crew's workload. Any type of form-
facing can be used, enabling all architectural wishes
regarding the concrete surface to be met.
For more information, please see the User
Information booklet 'Doka Xtra'.

60 999776002 - 09/2021
User Information Dokaflex Article list

[kg] Article N° [kg] Article N°


ArticleN°
Article
[kg] list

Doka floor prop Eurex 20 top 150 8.0 586096000 Doka floor prop Eurex 20 250 12.9 586086000
Length: 92 - 150 cm Length: 152 - 250 cm
Doka floor prop Eurex 20 top 250 12.7 586086400 Doka floor prop Eurex 20 300 15.3 586087000
Length: 148 - 250 cm Length: 172 - 300 cm
Doka floor prop Eurex 20 top 300 14.3 586087400 Doka floor prop Eurex 20 350 17.8 586088000
Length: 173 - 300 cm Length: 197 - 350 cm
Doka floor prop Eurex 20 top 350 17.4 586088400 Doka floor prop Eurex 20 400 22.2 586089000
Length: 198 - 350 cm Length: 227 - 400 cm
Doka floor prop Eurex 20 top 400 21.6 586089400 Doka floor prop Eurex 20 550 34.6 586090000
Length: 223 - 400 cm Length: 297 - 550 cm
Doka floor prop Eurex 20 top 550 32.3 586090400 Doka-Deckenstütze Eurex 20
Length: 298 - 550 cm Galvanised
Doka-Deckenstütze Eurex 20 top
Galvanised

Doka floor prop Eurex 30 top 250 12.8 586092400


Length: 148 - 250 cm
Doka floor prop Eurex 20 LW 300 11.5 586876000 Doka floor prop Eurex 30 top 300 16.4 586093400
Length: 173 - 300 cm Length: 173 - 300 cm
Doka floor prop Eurex 20 LW 350 13.9 586877000 Doka floor prop Eurex 30 top 350 20.7 586094400
Length: 198 - 350 cm Length: 198 - 350 cm
Doka-Deckenstütze Eurex 20 LW Doka floor prop Eurex 30 top 400 24.6 586095400
Galvanised Length: 223 - 400 cm
Doka floor prop Eurex 30 top 450 29.1 586119400
Length: 248 - 450 cm
Doka floor prop Eurex 30 top 550 38.6 586129000
Length: 303 - 550 cm
Doka-Deckenstütze Eurex 30 top
Galvanised

Doka floor prop Eurex 20 eco 250 11.5 586270000


Length: 148 - 250 cm
Doka floor prop Eurex 20 eco 300 14.0 586271000
Length: 173 - 300 cm
Doka floor prop Eurex 20 eco 350 16.9 586272000
Length: 198 - 350 cm Doka floor prop Eurex 30 250 14.8 586092000
Length: 152 - 250 cm
Doka floor prop Eurex 20 eco 400 20.5 586273000
Length: 223 - 400 cm Doka floor prop Eurex 30 300 16.7 586093000
Length: 172 - 300 cm
Doka floor prop Eurex 20 eco 450 24.1 586275000
Length: 248 - 450 cm Doka floor prop Eurex 30 350 20.5 586094000
Length: 197 - 350 cm
Doka floor prop Eurex 20 eco 550 32.0 586276000
Length: 298 - 550 cm Doka floor prop Eurex 30 400 24.9 586095000
Length: 227 - 400 cm
Doka-Deckenstütze Eurex 20 eco
Galvanised
Doka floor prop Eurex 30 450 29.2 586119000
Length: 248 - 450 cm
Doka-Deckenstütze Eurex 30
Galvanised

999776002 - 09/2021 61
Article list User Information Dokaflex

[kg] Article N° [kg] Article N°

Doka floor prop Eco 20 250 11.7 586134000 4-way head H20 4.0 586170000
Length: 152 - 250 cm Vierwegkopf H20
Doka floor prop Eco 20 300 13.0 586135000 Galvanised
Length: 172 - 300 cm Length: 25 cm
Doka floor prop Eco 20 350 15.3 586136000 Width: 20 cm
Length: 197 - 350 cm Height: 33 cm
Doka floor prop Eco 20 400 19.1 586137000
Length: 227 - 400 cm
Doka-Deckenstütze Eco 20
Galvanised

Spring locked connecting pin 16mm 0.25 582528000


Federbolzen 16mm
Galvanised
Length: 15 cm

Supporting head H20 DF 0.77 586179000


Haltekopf H20 DF
Galvanised
Length: 19 cm
Width: 11 cm
Height: 8 cm

U-head 12.5cm 1.2 586171000


Kopfgabel 12,5cm
Removable folding tripod top 12.0 586155500 Galvanised
Stützbein top Height: 23 cm
Galvanised
Height: 80 cm
Delivery condition: folded closed

Floor prop spring clamp 0.07 586169000


Federklammer Deckenstütze

Removable folding tripod 15.6 586155000


Stützbein
Galvanised
Height: 80 cm
Delivery condition: folded closed
Bracing frame Eurex 1.00m 15.5 586596000
Aufstellrahmen Eurex 1,00m
Galvanised
Height: 111 cm

Removable folding tripod 1.20m 20.7 586145000


Stützbein 1,20m
Galvanised
Height: 120 cm
Delivery condition: folded closed

Bracing frame Eurex 1.00m A 15.0 586599000


Aufstellrahmen Eurex 1,00m A
Removable folding tripod eco 9.4 586294000 Galvanised
Stützbein eco
Height: 111 cm
Galvanised
Height: 67.5 cm
Delivery condition: folded closed

Lowering head H20 6.1 586174000


Absenkkopf H20
Galvanised
Length: 25 cm
Width: 20 cm
Height: 38 cm

62 999776002 - 09/2021
User Information Dokaflex Article list

[kg] Article N° [kg] Article N°

Bracing frame Eurex 1.22m 16.0 586557000 Secondary-beam stabiliser 1 1.6 586196000
Bracing frame Eurex 0.81m 14.5 586558000 Secondary-beam stabiliser 2 2.1 586197000
Aufstellrahmen Querträgersicherung
Galvanised Galvanised
Height: 111 cm Height: 38.7 cm

Connector clip H20 0.70 586184000


Kreuzverbinder H20
Galvanised
Height: 18 cm

Diagonal cross 9.060 3.1 582322000


Diagonal cross 9.100 4.1 582772000
Diagonal cross 9.150 5.2 582773000
Diagonal cross 9.175 6.1 582334000
Diagonal cross 9.200 6.6 582774000 Universal end-shutter support 30cm 1.0 586232000
Diagonal cross 9.250 7.7 582775000 Universal-Abschalwinkel 30cm
Diagonal cross 9.300 9.0 582323000 Galvanised
Diagonal cross 12.060 4.0 582324000 Height: 21 cm
Diagonal cross 12.100 4.6 582610000
Diagonal cross 12.150 5.7 582612000
Diagonal cross 12.175 6.3 582335000
Diagonal cross 12.200 6.9 582614000
Diagonal cross 12.250 8.3 582616000
Diagonal cross 12.300 9.3 582325000 Beam forming support 20 6.9 586148000
Diagonal cross 18.100 6.1 582620000 Balkenzwinge 20
Diagonal cross 18.150 6.9 582622000 Galvanised
Diagonal cross 18.175 7.8 582336000
Length: 30 cm
Diagonal cross 18.200 7.8 582624000
Diagonal cross 18.250 9.1 582626000 Height: 35 cm
Diagonal cross 18.300 10.3 582326000
Diagonalkreuz
Galvanised
Delivery condition: folded closed
Extension for beam forming support 60cm 4.4 586149000
Balkenaufsatz 60cm
Galvanised

Doka floor end-shutter clamp 12.5 586239000


Doka-Deckenabschalklemme
Bracing clamp B 1.4 586195000
Verschwertungsklammer B Galvanised
Painted blue Height: 137 cm
Length: 36 cm

Lashing strap 5.00m 2.8 586018000


Zurrgurt 5,00m
Yellow

End-shutter shoe 1.6 586257000


Abschalschuh
Galvanised
Height: 13.5 cm

Doka express anchor 16x125mm 0.31 588631000


Doka-Expressanker 16x125mm
Galvanised
Length: 18 cm
Follow the directions in the "Fitting End-shutter tie rod 15.0 15-40cm 0.91 586258000
instructions"! Abschalanker 15,0 15-40cm
Galvanised
Length: 55 cm

Doka coil 16mm 0.009 588633000


Doka-Coil 16mm
Galvanised
Diameter: 1.6 cm

999776002 - 09/2021 63
Article list User Information Dokaflex

[kg] Article N° [kg] Article N°

Floor end-shutter profile XP 4.2 586481000 Doka beam H20 top N 1.80m 8.5 189011000
Deckenabschalprofil XP Doka beam H20 top N 2.45m 11.5 189012000
Galvanised Doka beam H20 top N 2.65m 12.5 189013000
Height: 77 cm Doka beam H20 top N 2.90m 13.6 189014000
Doka beam H20 top N 3.30m 15.5 189015000
Doka beam H20 top N 3.60m 16.9 189016000
Doka beam H20 top N 3.90m 18.3 189017000
Doka beam H20 top N 4.50m 21.2 189018000
Doka beam H20 top N 4.90m 23.0 189019000
Doka-Träger H20 top N
Varnished yellow

Wheel-around scaffold DF 44.0 586157000


Mobilgerüst DF
Aluminium
Length: 185 cm
Width: 80 cm
Height: 255 cm
Delivery condition: separate parts
Doka beam H20 top P 1.80m 9.5 189701000
Doka beam H20 top P 2.45m 13.0 189702000
Doka beam H20 top P 2.65m 14.1 189703000
Doka beam H20 top P 2.90m 15.4 189704000
Doka beam H20 top P 3.30m 17.5 189705000
Doka beam H20 top P 3.60m 19.1 189706000
Doka beam H20 top P 3.90m 20.7 189707000
Wheel-around scaffold DF accessory set 13.3 586164000 Doka beam H20 top P 4.50m 23.9 189708000
Zubehörset Mobilgerüst DF Doka beam H20 top P 4.90m 26.0 189709000
Doka-Träger H20 top P
Aluminium
Varnished yellow
Timber parts varnished yellow
Length: 189 cm

Platform stairway 0.97m 23.5 586555000


Podesttreppe 0,97m
Aluminium Doka beam H20 eco N 1.80m 8.5 189283000
Width: 121 cm Doka beam H20 eco N 2.45m 11.5 189271000
Pay attention to the national, techni- Doka beam H20 eco N 2.65m 12.5 189272000
cal safety regulations! Doka beam H20 eco N 2.90m 13.6 189273000
Doka beam H20 eco N 3.30m 15.5 189284000
Doka beam H20 eco N 3.60m 16.9 189285000
Doka beam H20 eco N 3.90m 18.3 189276000
Universal dismantling tool 3.7 582768000 Doka beam H20 eco N 4.50m 21.2 189286000
Universal-Lösewerkzeug Doka beam H20 eco N 4.90m 23.0 189277000
Galvanised Doka-Träger H20 eco N
Length: 75.5 cm Varnished yellow

Alu beam fork H20 2.4 586182000


Alu-Trägergabel H20
Aluminium
Powder-coated yellow
Length: 176 cm
Doka beam H20 eco P 1.80m 9.5 189940000
Doka beam H20 eco P 2.45m 13.0 189936000
Doka beam H20 eco P 2.65m 14.1 189937000
Doka beam H20 eco P 2.90m 15.4 189930000
Doka beam H20 eco P 3.30m 17.5 189941000
Doka beam H20 eco P 3.60m 19.1 189942000
Doka beam H20 eco P 3.90m 20.7 189931000
Doka beam H20 eco P 4.50m 23.9 189943000
Doka beam H20 eco P 4.90m 26.0 189932000
Doka-Träger H20 eco P
Varnished yellow

64 999776002 - 09/2021
User Information Dokaflex Article list

[kg] Article N° [kg] Article N°

Doka formwork sheet 3-SO 21mm 200/50cm 9.7 186009000 Handrail post XP 1.80m 6.0 586482000
Doka formwork sheet 3-SO 21mm 250/50cm 12.1 186011000 Geländersteher XP 1,80m
Doka-Schalungsplatte 3-SO 21mm Galvanised
Height: 176 cm

Doka formwork sheet 3-SO 27mm 200/50cm 12.1 187009000


Doka formwork sheet 3-SO 27mm 250/50cm 15.1 187011000
Doka-Schalungsplatte 3-SO 27mm

Railing clamp XP 40cm 7.7 586456000


Geländerzwinge XP 40cm
Galvanised
Height: 73 cm

Insertion adapter XP 4.1 586478000


Einschubadapter XP Toeboard holder XP 1.20m 0.64 586461000
Galvanised Fußwehrhalter XP 1,20m
Height: 43 cm Galvanised
Height: 21 cm

Toeboard holder XP 0.60m 0.77 586463000


Fußwehrhalter XP 0,60m
Handrail post XP 1.20m 4.1 586460000 Galvanised
Geländersteher XP 1,20m
Height: 21 cm
Galvanised
Height: 118 cm

Handrail clamp S 11.5 580470000


Schutzgeländerzwinge S
Galvanised
Height: 123 - 171 cm

Handrail post XP 0.60m 5.0 586462000


Geländersteher XP 0,60m
Galvanised
Height: 68 cm Handrail clamp T 12.3 584381000
Schutzgeländerzwinge T
Galvanised
Height: 122 - 155 cm

Handrail post 1.10m 5.5 584384000


Schutzgeländer 1,10m
Galvanised
Height: 134 cm

999776002 - 09/2021 65
Article list User Information Dokaflex

[kg] Article N° [kg] Article N°

Attachable sleeve 24mm 0.03 584385000 Safety harness FreeFalcon 1.5 583036000
Steckhülse 24mm Auffanggurt FreeFalcon
PVC Follow the directions in the "Opera-
PE ting Instructions"!
Grey
Length: 16.5 cm
Diameter: 2.7 cm

Screw sleeve 20.0 0.03 584386000


Schraubhülse 20,0
PP
Yellow
Length: 20 cm
Diameter: 3.1 cm

Fall arrester FreeFalcon 9.00m 3.8 583035000


Höhensicherungsgerät FreeFalcon 9,00m
Scaffold tube 48.3mm 0.50m 1.7 682026000 Follow the directions in the "Opera-
Scaffold tube 48.3mm 1.00m 3.6 682014000 ting Instructions"!
Scaffold tube 48.3mm 1.50m 5.4 682015000
Scaffold tube 48.3mm 2.00m 7.2 682016000
Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000
Scaffold tube 48.3mm 3.50m 12.6 682019000
Scaffold tube 48.3mm 4.00m 14.4 682021000
Scaffold tube 48.3mm 4.50m 16.2 682022000
Scaffold tube 48.3mm 5.00m 18.0 682023000
Scaffold tube 48.3mm 5.50m 19.8 682024000
Scaffold tube 48.3mm 6.00m 21.6 682025000 Fall arrester FreeFalcon 6.00m 3.3 583039000
Scaffold tube 48.3mm .....m 3.6 682001000 Höhensicherungsgerät FreeFalcon 6,00m
Gerüstrohr 48,3mm Follow the directions in the "Opera-
Galvanised ting Instructions"!

Screw-on coupler 48mm 50 0.84 682002000


Anschraubkupplung 48mm 50
Galvanised Case for safety accessories FreeFalcon 1.5 583037000
Width-across: 22 mm Koffer Sicherheitszubehör FreeFalcon
Follow the directions in the "Fitting
instructions"!

FreeFalcon
FreeFalcon 450.0 583034000
FreeFalcon
Red
Length: 225 cm
Multi-trip packaging
Width: 208 cm
Height: 235 cm Doka multi-trip transport box 1.20x0.80m 70.0 583011000
Follow the directions in the "Opera- Doka-Mehrwegcontainer 1,20x0,80m
ting Instructions"! Galvanised
Height: 78 cm

Mast cover FreeFalcon 3.8 583027000


Abdeckung Mast FreeFalcon
Red
Multi-trip transport box partition 0.80m 3.7 583018000
Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Steel parts galvanised
Timber parts varnished yellow

Base-plate cover FreeFalcon 3.2 583026000


Abdeckung Sockelplatte FreeFalcon
Red

66 999776002 - 09/2021
User Information Dokaflex Article list

[kg] Article N° [kg] Article N°

Doka multi-trip transport box 1.20x0.80x0.41m 42.5 583009000


Doka-Mehrwegcontainer 1,20x0,80x0,41m
Galvanised

Doka accessory box 106.4 583010000


Doka-Kleinteilebox
Timber parts varnished yellow
Steel parts galvanised
Length: 154 cm
Width: 83 cm
Height: 77 cm

Bolt-on castor set B 33.6 586168000


Anklemm-Radsatz B
Painted blue

Doka skeleton transport box 1.70x0.80m 87.0 583012000


Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm

Doka stacking pallet 1.55x0.85m 41.0 586151000


Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm

Doka stacking pallet 1.20x0.80m 38.0 583016000


Doka-Stapelpalette 1,20x0,80m
Galvanised
Height: 77 cm

999776002 - 09/2021 67
Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

www.doka.com/dokaflex

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999776002 - 09/2021

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