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SERVICE NOTES

Confidential

TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of XJ-740/640/540.

3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.

5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright 2010 ROLAND DG CORPORATION

70073-09

Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12

COVERS ............................................................................................................................................................. 1-1


FRAME .............................................................................................................................................................. 1-3
HEAD CARRIAGE ............................................................................................................................................... 1-5
DRIVE UNIT ....................................................................................................................................................... 1-7
CHASSIS ............................................................................................................................................................ 1-9
PINCH ROLLER ................................................................................................................................................1-11
WIPE SYSTEM .................................................................................................................................................. 1-12
CAP SYSTEM ................................................................................................................................................... 1-13
INK SYSTEM .................................................................................................................................................... 1-14
STAND ............................................................................................................................................................. 1-15
TU CONTROLLER ............................................................................................................................................ 1-17
ACCESSORIES .................................................................................................................................................. 1-18

2 Electrical Section
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9

WIRING MAP ...................................................................................................................................................... 2-1


MAIN BOARD ..................................................................................................................................................... 2-3
HEAD BOARD .................................................................................................................................................. 2-14
SERVO BOARD ............................................................................................................................................... 2-25
HEATER BOARD............................................................................................................................................... 2-31
INK SYSTEM BOARD ...................................................................................................................................... 2-34
SUB BOARD ..................................................................................................................................................... 2-36
TAKEUP BOARD .............................................................................................................................................. 2-41
MAINTENANCE PARTS LIST .......................................................................................................................... 2-43

3 Replacement of Main Parts


3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12

HEAD REPLACEMENT ...................................................................................................................................... 3-4


WIPER REPLACEMENT .................................................................................................................................. 3-10
CAP TOP REPLACEMENT .............................................................................................................................. 3-12
CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-17
PUMP REPLACEMENT ................................................................................................................................... 3-23
INK TUBE REPLACEMENT ............................................................................................................................. 3-28
BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-33
BATTERY REPLACEMENT .............................................................................................................................. 3-48
CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-51
ENCODER SCALE REPLACEMENT ............................................................................................................... 3-56
PINCH ROLLER REPLACEMENT ................................................................................................................... 3-58
TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59

4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12

SERVICE MODE ................................................................................................................................................ 4-1


HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-16
HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-23
HEAD ALIGNMENT ........................................................................................................................................... 4-25
LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-36
PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-38
LINEAR ENCODER SETUP ............................................................................................................................. 4-40
CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-42
CALIBRATION .................................................................................................................................................. 4-44
BELT TENSION ADJUSTMENT ....................................................................................................................... 4-46
BELT POSITION ADJUSTMENT ...................................................................................................................... 4-49
TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56

5 Supplemental Information
5-2
5-1

SPECIAL TOOLS................................................................................................................................................. 5-1


SENSOR MAP ..................................................................................................................................................... 5-2

6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14

WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1
PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2
SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-3
INK DROPS ON THE MEDIA .............................................................................................................................. 6-3
VERTICAL BANDING .......................................................................................................................................... 6-3
MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING
AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME................................................................................. 6-4
MEDIA SKEW ...................................................................................................................................................... 6-4
MOTOR ERROR ................................................................................................................................................. 6-5
HEATER / DRYER TEMPERATURE DOES NOT GO UP ................................................................................... 6-6
THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-6
THE TAKE-UP UNIT DOES NOT OPERATE ...................................................................................................... 6-6
PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) ....................................................... 6-6
ERROR MESSAGE ............................................................................................................................................. 6-7
SERVICE CALL ................................................................................................................................................... 6-7

7 Service Activities
7-1
7-2
7-3

INSTALLATION CHECK LIST ............................................................................................................................. 7-1


MAINTENANCE CHECK LIST .......................................................................................................................... 7-12
SPECIFICATION ............................................................................................................................................... 7-13

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Revision Record
Revision
No.

Date

Description of Changes

Approval

Issued

2007.12.13

First Edition

Kato

Sato

2008.4.11

1-1 COVER, 1-7 WIPE SYSTEM : Parts have been revised.

Kato

Mabuchi

2008.5.8

1-3 HEAD CARRIAGE : Parts have been revised.

Kato

Mabuchi

2008.7.29

1-7 WIPER SYSTEM, 4-4 HEAD ALIGNMENT has been revised.

Kato

Misako

2008.10.9

1-1 COVER, 1-5 CHASSIS : Parts have been revised.


6-14 SERVICE CALL has been revised.

Kato

Misako

2008.11.10

2-9 MAINTENANCE PARTS LIST : Parts have been revised.

Kato

Misako

2009.1.30

4-1 : SERVICE MODE have been revised.

Kato

Misako

2009.2.9

3-8 : BOARDS REPLACEMENT has been revised.

Kato

Mabuchi

2009.10.8

1-8:CAP SYSTEM, 1-12: ACCESSORIES parts have been revised.


2-1:WIRING MAP has been revised.
5-2 : SENSOR MAP has been revised.

Kato

Misako

2010.9.13

1-2:FRAME parts have been revised.

Kato

Misako

To Ensure Safe Work


About

and

Notices.

Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.

About the Symbols


The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.

In addition to the

and

symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

Turn off the primary power SW


before servicing.

Do not recharge, short-circuit,


disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.

About the Labels Affixed to the Unit


These labels are affixed to the body of this product.
The following figure describes the location.

Electric charge.
Do not touch when power is on.
HIGH VOLTAGE,
HANDLING ATTENTION
Do not touch during power on
Electric shock, Compornents damage
Do not repair. Replace power unit.
Do not replace fuse. Can not be recovered.

The wiring terminal untended for


connection of the protective earthing
conductor associated with the supply
wiring.
Do not disconnect the cable of this
terminal except the time of replacement.

18

S11

1-1

40

S3

S11

S5

S3

S5

S3

46

50

53

S4

40

S1

41

S5

15

S1

S2

S10
55

S3

45

51
S9

30

S7
S9

32

S3

10

29

22

40 S5

13
S5
9

S3

20 S3

S3
S3

S9 8

25

S3

21

42

S5

54

36
43

24

S3

49 S10

38

26

5 11 12 S3

S9

48

S5

S3

16

53

S5

37

S4
4

46

33

S8

19

47

S3

S3

44

S3

23

S3

34

34

28

35

S12

29

27

S6

S3

31

17

S11

S3

S11

S12

52
Revised 1
39

14

1 Structure & Spare Parts


1-1 COVER

1-1 COVER

*
*

1000001517 APRON,F UNDER XC-540

1000004061 APRON,FRONT XJ-740

2 1000004063 APRON,FRONT XJ-640

1000002465 APRON,FRONT XC-540

1000003583 ASSY,APRON F HEATER XJ-740

3 1000003674 ASSY,APRON F HEATER XJ-640

34 1000001029 KEY TOP,D14 DG AJ-1000

* * *
* * *

36 1000004067 LABEL,CAUTION XJ#LA1025

* * *

37 1000000953 LABEL,EMBLEM LOGO ROLAND

* * *

38 1000003489 LABEL,MARK ECO#LA1014

* * *

39 1000001625 LABEL,SET INK XC-540#LA923

* * *

40 1000002468 PLATE,APRON F BACK XC-540

* * *

1000004069 PLATE,COVER FRONT LEFT XJ-740


*

1000003586 ASSY,COVER F XJ-740

41 1000004072 PLATE,COVER FRONT LEFT XJ-640

4 1000003677 ASSY,COVER F XJ-640

Parts Name

35 1000000111 KEY TOP,D14 WH AJ-1000

1000001616 ASSY,APRON F HEATER XC-540

1000003667 ASSY,COVER F XJ-540

Parts No.

XJ-740
XJ-640
XJ-540

1000003584 APRON,F UNDER XJ-740


1 1000003675 APRON,F UNDER XJ-640

XJ-540

Parts Name

Parts No.

XJ-640

PARTS LIST -Main PartsXJ-740

PARTS LIST -Main Parts-

1000004074 PLATE,COVER FRONT LEFT XJ-540


*

Revised 1

1000004066 PLATE,COVER FRONT REAR XJ-740


*

42 1000004071 PLATE,COVER FRONT REAR XJ-640

W700311450 ASSY,EXT JUNCTION BOARD XC-540

* * *

6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540

* * *

43 1000004068 PLATE,COVER FRONT RIGHT XJ-740

* * *

6 W700311411 ASSY,HEATER CONTROL BOARD XC-540

* * *

44 1000001565 PLATE,COVER PANEL XC-540

* * *

7 W700731370 ASSY,PANEL BOARD XJ-740

* * *

1000004062 PLATE,HEATER COVER XJ-740

8 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540

* * *

45 1000004064 PLATE,HEATER COVER XJ-640

1000002472 PLATE,COVER FRONT XC-540

*
*

CABLE-ASSY,117V SELECTOR XC-540 (for 117V)

* * *

1000002043 CABLE-ASSY,230V SELECTOR XC-540 (for 230V)

* * *

46 1000002471 SHAFT,COVER FRONT XC-540

* * *

* * *

47 1000003640 SHEET,PANEL XJ-740

* * *

1000002044

10 1000001680 CABLE-ASSY,HEATER CONTROL XC-540

1000002469 PLATE,HEATER COVER XC-540

11 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540

* * *

48 1000001599 STAY,EXT JB XC-540

* * *

12 1000001679 CABLE-ASSY,POWER-BLOWER XC-540

* * *

49 1000002473 SUPPORT,COVER FRONT XC-540

* * *

13 1000001708 CABLE-ASSY,THERM JUNCTION XC-540

* * *

50 1000001504 SUPPORT,COVER I/S L XC-540

* * *

14 1000001472 COVER,440CC I/C XC-540

* * *

15

1000003594 COVER,BACK XJ-740

* *

1000001505 COVER,BACK XC-540


1000004065 COVER,FRONT XJ-740

*
*

16 1000004070 COVER,FRONT XJ-640

1000004073 COVER,FRONT XJ-540

51

1000004077 THERMISTOR 103AT2 L700 XJ-740

* *

1000002467 THERMISTOR 103AT2 L430

52 1000001620

LABEL,USE ECO-SOL MAX#LA924 Revised 1 * * *

53 22535286

LABEL,CAUTION COVER #LA265

* * *

54 1000004160 LABEL, REFLECTION XC-540#LA1041

* * *
* * *

55 1000005233 STOPPER,ACRYLIC PLATE LEC-300

17 1000001539 COVER,I/C PCM XC-540

* * *

* Revised 1 Refer to the Service Information : XJ740-003

18 1000001503 COVER,I/S L XC-540

* * *

19 1000001502 COVER,I/S R XC-540

* * *

20 1000001501 COVER,L SUS XC-540

* * *

21 1000001500 COVER,PANEL SUS XC-540

* * *

S1 31029101

22 1000003593 COVER,RAIL F SUS L XJ-740

S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P

1000003592 COVER,RAIL F SUS R XJ-740

23 1000003678 COVER,RAIL F SUS XJ-640


1000001499 COVER,RAIL F SUS XC-540
1000003585 COVER,RAIL XJ-740

PARTS LIST -Supplemental PartsParts No.

Parts Name
BUSH,NB-19

S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.


*

S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.


*

24 1000003676 COVER,RAIL XJ-640

Revised 4

S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.


S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

1000003666 COVER,RAIL XJ-540

S7 31279191

LABEL,WARNING FUSE REPLACE #347

S8 31149601

RING SET,PUSH-ON CS CSTW-3 100 PCS

25 W700310000 COVER,SIDE L XC-540

* * *

S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

26 W700310001 COVER,SIDE R XC-540

* * *

S10 31019703

SCREW,BINDING P-TIGHT M3*8 3C 100P


SCREW,PLAPOINT M4*6 BK FE

27 1000001496 COVER,TOP F SUS XC-540

* * *

S11 31139104

28 1000001497 COVER,TOP R XC-540

* * *

S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

29 12239406

* * *

CUSHION,TM-96-6

1000004076 DRYER,HEATER XJ-740


30 1000004079 DRYER,HEATER XJ-640
1000002466 DRYER,HEATER XC-540

*
*
*

31 1000001600 ESCUTCHEON,XC-540

* * *

32 12559105

* * *

FUSE,5X20 021706.3MXP 6.3A/250V

33 1000002474 HOOK,INTERLOCK SW XC-540

* * *

1-2

1-3

48

48 S18

S20

S4

51

S5

S18

48

S20

S18

S21
49

51

S24

S20

S6

35

46

S18

S18

S24

S18

S7

S18

S20

49
S18
49

S21

48

23 S12

51

S11
51

17

48

S20

S18

S24
S18

48

S20
S12

S18
S20

49

23
S13

S11

S12

S5
51

S16
S24 S7
S5
41 S18
18
53 S16
51
41 52

S6

16
S1
6
S11
S2247
S10
S10
S21
49
S21
S18
49
S18

S5

S22

S18

S20

S18

S13

S1
47

51

S5

57

S3

S23
10

S9

S18

S14

S5
27

26

S19

S8 50 34
S17

S17

S9

42

S3

S3
S6

S25

38

S6

56

S6

15
14
11

30

40

45

44

S6

39

22

28
1
37

24
S5

33

45

24
37

S25
11
S12 S25

56

31

13

11 14
14
15
56 15 S15

S8
S3 S18
55
S6 S17

S6

S5
32

36
25 19
S12 S2

25 S5

2 29

S5 21

S23

43

54
36 S5
25
36

20

S5

S5

S3

12

1-2 FRAME

1-2 FRAME

1 11909133
2 11909167
3 1000001589
1000003580
4 1000003671
1000001521
1000003581
5 1000003672
1000003659
6 W7007313B0
6700730160
7 6700720110
6700710090
8 6700319030
10 1000003600
11 1000003657
1000003599
12 1000003688
1000001902
13 12159573
14 12529104
15 1000001068
1000003703
16 1000003699
1000001685
17 1000003707
18 1000001692
19 11769118
20 1000003636
21 1000003637
1000003603
22 1000003685
1000001425
23 1000000764
24 1000000387
25 1000001566
26 1000001555
27 21655131
28 11659149
29 11659249
21895154
30 21895161
21895153
31 1000003598
32 1000003787
1000003609
33
1000001560
34 22055316
1000003582
35 1000003673
1000001492
36 1000001568
37 21565105
1000003596
38 1000003686
1000003661
1000003595
39 1000003684
1000003660

Parts Name
ADAPTER,SCREW 2FAI FJ-50
ADAPTER,SCREW 3FAI FJ-540
ADAPTER,TUBE 2-3FAI XC-540
APRON,B XJ-740
APRON,B XJ-640
APRON,B XC-540
ASSY,BED HEATER XJ-740
ASSY,BED HEATER XJ-640
ASSY,BED HEATER XJ-540
ASSY,FAN JUNCTION BOARD XJ-740
ASSY,GRIT SHAFT XJ-740
ASSY,GRIT SHAFT XJ-640
ASSY,GRIT SHAFT XJ-540
ASSY,PULLEY XC-540
BASE,IDLE PULLEY XJ-740
BASE,SHAFT SQUARE XJ-740
BELT,150S2M2974LW-C
BELT,150S2M2754LW-C
BELT,150S2M2500LW-C
BUSH,80F-0603
BUSH,80F-1410
BUSH,80F-1610
CABLE-ASSY,FAN JUNCTION XJ-740
CABLE-ASSY,FAN JUNCTION XJ-640
CABLE-ASSY,FAN JUNCTION XC-540
CABLE-ASSY,HEATER XJ-740
CABLE-ASSY,PAPER-SENS XC-540
CLAMP,FCM2-S6-14
COVER,RAIL UNDER L XJ-740
COVER,RAIL UNDER R XJ-740
COVER,TKP0180-2B R100-096
COVER,TKP0180-2B R100-090
COVER,TKP0180-2B R100-084
FAN,A35577-55ROL
GUIDE,CABLE POM AJ-1000
GUIDE,TUBE XC-540
HOLDER,IDLE PULLEY XC-540
HOLDER,LINEAR SCALE CJ-70
HOLDER,RING O 2FAI FJ-50
HOLDER,RING O 3FAI FJ-540
L-BEARING SSR15XW2UE+2740LY
L-BEARING,SSR15XW2GE+2560LY
L-BEARING SSR15XW2UE+2320LY
LEVER,SHAFT XJ-740
PLATE,FLEX COVER XJ-740
PLATE,GUIDE CABLEVEYOR XJ-740
PLATE,GUIDE CABLE VEYOR XC-540
PLATE,LINEAR SCALE CJ-70
PLATE,SHUTTER BED XJ-740
PLATE,SHUTTER BED XJ-640
PLATE,SHUTTER BED XC-540
PLATE,TUBE GUIDE XC-540
P-ROLLER FD8S3(B15L30)
RAIL,CABLE XJ-740
RAIL,CABLE XJ-640
RAIL,CABLE XJ-540
RAIL,GUIDE XJ-740
RAIL,GUIDE XJ-640
RAIL,GUIDE XJ-540

* * *
* * *
* * *
*
*
*
*
*
*
* * *
*
*
*
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
*
*
*
* *
* * *
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
*
*
*
* * *
* * *
* *
*
* * *
*
*
*
* * *
* * *
*
*
*
*
*
*

40

41
42
43

44

45
46
47
48
49
50
51
52
53
54
55
56

Parts No.

Parts Name

1000003606
1000003687
1000007155
1000003663
15099115
1000001479
1000003597
1000003689
1000003662
1000003627
1000003691
1000003665
1000003638
1000003693
21475141
1000001567
21625103
1000001516
1000001515
22175122
1000001576
1000002064
1000001493
1000003639
1000001541
22135441
1000003612

RAIL,LINEAR SCALE XJ-740


RAIL,LINEAR SCALE XJ-640
Revised 9
RAIL,LINEAR SCALE XJ-640_01
RAIL,LINEAR SCALE XJ-540
SENSOR-INTERRUPTER GP2A25NJ
SHAFT,IDLE PULLEY XC-540
SHAFT,SQUARE XJ-740
SHAFT,SQUARE XJ-640
SHAFT,SQUARE XJ-540
SHEET,LINEAR SCALE XJ-740
SHEET,LINEAR SCALE XJ-640
SHEET,LINEAR SCALE XJ-540
SHEET,RAIL CABLE XJ-740
SHEET,RAIL CABLE XJ-640
SHEET,RAIL CABLE FJ-540
SHUTTER,BED XC-540
SHUTTER,HEATER CORD SP-300
SPACER,BED LOWER XC-540
SPACER,BED UPPER XC-540
SPRING,BACK UP PNC-960
SPRING,PRE HEATER XC-540
STAY,P-SENSOR B XC-540
STAY,P-SENSOR XC-540
STAY,TUBE XJ-740
STAY,TUBE XC-540
STOPPER,LINEAR SCALE FJ-540
STOPPER,SHAFT SQUARE XJ-740
TAPE,REFLECTION FNS 50 8*10M
(Cut when using.
XJ-740 : L=1955mm, XJ-640 : L=1734mm
XJ-540 : L=1480mm

57 31549107

Revised 9:Refer to the Service Information XJ740-009.

PARTS LIST -Supplemental PartsS1


S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
S24
S25

1-4

Parts No.
31029101
31379101
31289111AS
31289112AS
31289109AS
31289102AS
31279106
31129102
31149704AS
31299102AS
31409702
31409811AS
31019124
31049155AS
31049142AS
31049170AS
31049174AS
31049169AS
31239103AS
31019703
31179106
31329601AS
31069104
31119904
31199704AS

Parts Name
BUSH,NB-19
CLAMP,FLAT CABLE FCS-50P
CUPSCREW SET, M4*6 NI 100 PCS.
CUPSCREW SET,M3*10 NI 100 PCS.
CUPSCREW SET,M3*4 NI 100 PCS.
CUPSCREW SET,M3*6 NI 50 PCS.
LABEL,CAUTION HOT SURF NO.778
PIPE SET,POLYCA 4*8*10 20PCS
RING SET,E-RING ETW-6 SUS 100 PCS
RIVET SET,NYLON P2655B 20 PCS.
SADDLE SET,LOCKING WIRE LES-1010 20P
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
SCREW SET,BINDING M3*35 NI 50 PCS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
SCREW SET,CAP M3*6 NI MEC 20 PCS
SCREW SET,CAP M3*8 NI 50 PCS.
SCREW SET,CAP M4*15 NI 20 PCS.
SCREW SET,CAP M4*8 3CBC+PW 20PCS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
SCREW,BINDING P-TIGHT M3*8 3C 100P
SCREW,JACK UP SP-540V
CLAMP SET,INSULOK T-18S 100 PCS.
SCREW,CAP M4*6+FL NI
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
SCREW SET,SET WP M3*8 NI 20 PCS

XJ-740
XJ-640
XJ-540

Parts No.

PARTS LIST -Main PartsXJ-740


XJ-640
XJ-540

PARTS LIST -Main Parts-

*
*
*
*
* * *
* * *
*
*
*
*
*
*
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* *
*
* * *
* * *

* * *

1-3 HEAD CARRIADGE

14
5
39

S16

27

9
26

19

61

S6

21

21

S21

24

35
4

S15
44

S4

S5 20
S5

S8

32

53

50

15
32

S18
S4
54
S15

52
S19

S16

13
48

S20

59
41

40

S4

S5
20

S1
49

S16
22

34

18
55

6
28

S4

33
46

S21

31

S4

S4

S21

S6
45
S1

61

S4

S4

S1
23 S7
S7

36
52 46

S1

S19
42
S4

60

30
S1

49 S4
29
S4 37
S4

8
7 S3
47
56

51
S17
S2

S10

S1
43

S1 11

58

2
17

16
S11

25

57

12 S14

S16

1-5

38

S4
S12
S13

S9
10
3

1-3 HEAD CARRIADGE

Parts Name

Parts No.

Parts Name

XJ-740
XJ-640
XJ-540

Parts No.

XJ-740
XJ-640
XJ-540

PARTS LIST -Main Parts-

1 1000001461

ADAPTER,BASE CARRIAGE XC-540

* * *

47 21495115

SCREW,BLADE SET CM-500

* * *

2 1000003621

ADAPTER,CARRIAGE L XJ-740

* * *

48 22155960

SHAFT,HEXAGON CARRIAGE FJ-540

* * *

3 1000001453

ADAPTER,CARRIAGE R XC-540

* * *

49 22185127

SLIDER,CARRIAGE FJ-540

* * *

4 21905166

ADAPTER,HEAD FJ-540

* * *

50 22165216

SPACER,UD LEVER FJ-540

* * *

5 11909167

ADAPTER,SCREW 3FAI FJ-540

* * *

51 22175154

SPRING,BLADE UP CM-500

* * *

6 1000001550

ADAPTER,STAY HOLDER XC-540

* * *

52 22175159

SPRING,CARRIAGE SIDE FJ-50

* * *

7 22805292

ASSY,CLAMP BLADE CM-500

* * *

53 22175520

SPRING,HEAD ADJUST 500 FJ-540

* * *

8 22805291

ASSY,HOLDER BLADE CM-500

* * *

54 22175519

SPRING,HEAD PRESS 500 FJ-540

* * *

9 6085393800

ASSY,INK DAMPER L 3FAI 4 SJ-1000

* * *

55 22625109

SPRING,PULL CARRIAGE 3500 FJ-540 * * *

* * *

56 22175155

SPRING,SCREW CM-500

10

W700731380 ASSY,LINEAR ENCODER BOARD XJ-740

W700311380 ASSY,LINEAR ENCODER BOARD XC-540 Revised 2 * * *

* * *

57 1000003617

STAY,HOLDER BELT XJ-740

* * *

11 W7007313D0 ASSY,PAPERSIDE SENS BOARD XJ-740

* * *

58 1000001452

STAY,HOLDER CARRIAGE XC-540

* * *

12 22805396

* * *

59 1000001466

STAY,SENSOR CARRIAGE XC-540

* * *

* * *

60 1000001597

ASSY,PLATE CAM SLIDE FJ-500

13 W700731310 ASSY,PRINT CARRIAGE BOARD XJ-740


1000003811

ASSY,TUBING 3*2560MM XJ-740

14 1000003810

ASSY,TUBING 3*2350MM XJ-640

1000002061

ASSY,TUBING 3*2170MM XC-540

61

BASE,CARRIAGE AL XC-540

* * *

16 22355656

BASE,CUTTER CM-500

* * *

17 1000003618

BASE,HOLDER CARRIAGE XJ-740

* * *

CABLE-ASSY,HEAD U/D SENS XC-540

* * *

1000003783

CABLE-CARD,36P1 3300L BB HIGH-V

19 1000003784

CABLE-CARD,36P1 3070L BB HIGH-V

23475198

* * *

HOLDER,CABLE SJ-740

* *

21655248

HOLDER,CABLE FJ-540

15 1000001448

18 1000001700

SUPPORT,DAMPER XC-540

21655247

* Revised 2 : Both parts can be used.

PARTS LIST -Supplemental PartsParts No.

CABLE-CARD 36P1 2940L BB

S1 31289109AS

Parts Name
CUPSCREW SET,M3*4 NI 100 PCS.

S2 31029801AS

BUSH SET,ROLL 2*4 3C100PCS

20 21775103

CAM,CARRIAGE FJ-540

* * *

S3 31029803AS

BUSH SET,ROLL 3*5 3C 20PCS.

21 23475232

CARD CABLE,21P1 385L BB HIGH-V

* * *

S4 31289102AS

CUPSCREW SET,M3*6 NI 50 PCS.

22 11769118

CLAMP,FCM2-S6-14

* * *

S5 31149703AS

RING SET,E-RING ETW-4 100 PCS.

23 22025646

COVER,BELT HOLDER EGX-600

* * *

S6 31299102AS

RIVET SET,NYLON P2655B 20 PCS.

24 1000001520

COVER,CARRIAGE BOARD XC-540

* * *

S7 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

25 1000002258

COVER,CARRIAGE XC-540

* * *

S8 31679902AS

SCREW SET C-SEMS M2*8 NI 100 PCS

26 1000001529

COVER,HEAD BOARD XC-540

* * *

S9 31019148AS

SCREW SET,BINDING M2.6*4 NI 100 PCS

27 12399352

FILTER(E) FRC-45-12-6.5

* * *

S10 31019118AS

SCREW SET,BINDING M3*10 3CBC 100PCS

28 1000003619

FRAME,CARRIAGE BASE XJ-740

* * *

S11 31019116AS

SCREW SET,BINDING M3*6 3CBC 100 PCS

29 1000003620

FRAME,CARRIAGE U/D XJ-740

* * *

S12 31049142AS

SCREW SET,CAP M3*6 NI MEC 20 PCS

30 22115798

FRAME,CUTTER FJ-500

* * *

S13 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

31 22135602

GUIDE,CABLE FJ-500

* * *

S14 31169103AS

SCREW SET,FLAT M3*6 3CBC 100 PCS

32 22135618

GUIDE,CARRIAGE CAP FJ-540

* * *

S15 31089121AS

SCREW SET,PAN M2.3*8 NI+PW 100PCS

33 22135440

GUIDE,HEAD AL FJ-540

* * *

S16 31089110AS

SCREW SET,PAN M3*4 NI+PW 100 PCS

34 1000001566

GUIDE,TUBE XC-540

* * *

S17 31229103AS

SCREW SET,TRUSS M2*6 NI 100 PCS

35 1000002201

ASSY,HEAD INKJET SOL XC-540

* * *

S18 31179908AS

SCREW SET,UREA M3*20 N-1 WH 50PCS

36 21655232

HOLDER,BELT EGX-600

* * *

S19 31799103

SCREW SET,CAP M3*15 NI 20PCS

37 1000003622

HOLDER,CUTTER XJ-740

* * *

S20 31199905AS

SCRW SET,SET CONE M3*16 NI 20 PCS

38 1000003623

HOLDER,PAPER SENSOR XJ-740

* * *

S21 3000000032

SPACER,WPCS-19S-4.0

39 11659249

HOLDER,RING O 3FAI FJ-540

* * *

40 1000001465

LEVER,CARRIAGE XC-540

* * *

41 15229705

PHOTO INTERRUPTER GP1A71A1

* * *

42 1000001454

PLATE,DAMPER XC-540

* * *

43 22055557

PLATE,ENC SENS FJ-540

* * *

44 22055547

PLATE,GND FJ-540

* * *

45 22055486

PLATE,HOLD FILTER W11 CX-500

* * *

46 22055548

PLATE,SLIDER CARRIAGE FJ-540

* * *

1-6

S19

S2

S2

S2

42

38

S2

S19

20

S3
S23
S11

S2

29

41

S2

S3

S21
S2

19
23

2
S22

S10

S10

S5

1 18

S10

S10

35

S21
S1

S2

31

11 S19

43

S3

52
26 S14

S9

34

59
S21

S10 S19
47 S2
S19
S10
S2

27
S3

S21

55 S14
S19

S21

S21

1-7
S10

S10

S10

S10

S2

S2

S20

S10

S10

S19

46

S5
S27

S21

S6
S16
9
S18

S2

S16

30 62

S3

S10

28

S16

S2

S1

S3

S9

S4

S10

S10

S21

S2

S10

S3

14

S2

57

S2

S24

S10

S21

60

58

49

S8
13

S15

45

44

30

S19

S2

17
24

54

S3
S25

33
S21
51
S21
S21
7
56

S21

21

S17 53

S9
S21

S10

S2
37

S23

S19

15

S2 36

S6
S16
9
S18

S2 63

16 S11

S2

49

50

S21 40

S19

48
25

S19

S13
10
S15
S9
32

21

12

25

39 S19
S23

S2

S19
22

S15

S2

S7

61
S15

1-4 DRIVE UNIT

1-4 DRIVE UNIT


Parts No.

Parts Name

XJ-740
XJ-640
XJ-540

Parts No.

XJ-740
XJ-640
XJ-540

PARTS LIST -Main Parts-

* * *

45 1000001536

LEVER,CAM PINCH XC-540

* * *

46 12399102

MAGNET CATCHER TL-105

* * *

47 1000003655

PLATE,AUTOCUT JOINT XJ-740

* *

1000001551

PLATE,AUTOCUT JOINT XC-540

Parts Name

1 6700739010

ASSY,FEED MOTOR XJ-740

2 11879108

ABSORBER TK-3225

* * *

3 1000003656

ADAPTER,AUTOCUT JOINT XJ-740

* *

4 W700731390 ASSY,GRIT ENCODER BOARD XJ-740

* * *

5 W7007313A0 ASSY,MOTSENS JUNCTION BOARD XJ-740 * * *

48 1000003602

PLATE,LEVER LINK XJ-740

* * *

6 6700319030

ASSY,PULLEY XC-540

* * *

49 15229506

SENSOR INTERRUPTER,GP1A05A5

* * *

7 6700049030

ASSY,SCAN MOTOR SJ-1045EX

* * *

50 1000001480

SHAFT,DRIVE PULLEY XC-540

* * *

1000003579

BASE,BOTTOM XJ-740

8 1000003670

BASE,BOTTOM XJ-640

1000001426

BASE,BOTTOM XC-540

*
*

51 22175157

SPRING,C P-ROLLER CM-500

* * *

52 22175521

SPRING,PINCH ROLLER 930 FJ-540

* * *

53 22035161

STAND,LEVER FJ-500

* * *

9 22355807

BASE,RAIL FJ-540

* * *

54 1000001598

STAY,D-SUB CONNECTOR XC-540

* * *

10 1000001513

BASE,SCAN MOTOR XC-540

* * *

55 22715466

STAY,FA-CODER SP-540V

* * *

11 22175870

BEARING 10-19ZZ

* * *

56 1000001557

STAY,FRAME SCAN MOTOR XC-540

* * *

12 12159573

BUSH,80F-0603

* * *

57 1000001562

STAY,MOTOSENS XC-540

* * *

13 12159563

BUSH,80F-1006

* * *

58 1000003611

STAY,ORIGIN SENS XJ-740

* * *

14 23415266

CABLE-ASSY ESD SJ-1000

* * *

59 1000001564

STAY,RAIL GUIDE L XC-540

* * *

15 1000001689

CABLE-ASSY,3-COVER SW XC-540

* * *

60 1000003604

STAY,RAIL GUIDE R XJ-740

* * *

16 1000001698

CABLE-ASSY,F-COVER SW XC-540

* * *

61 1000001569

STAY,SHAFT PULLEY XC-540

* * *

17 1000001712

CABLE-ASSY,FD IF INT XC-540

* * *

1000003643

SUPPORT,FRAME L XJ-740

* *

1000003705

CABLE-ASSY,FEED-M XJ-740

1000003669

SUPPORT,FRAME L SHORT XJ-540

18 1000003701

CABLE-ASSY,FEED-M XJ-640

1000001687

CABLE-ASSY,FEED-M XC-540

1000003704

CABLE-ASSY,G-ENCODER XJ-740

19 1000003700

CABLE-ASSY,G-ENCODER XJ-640

1000001686

CABLE-ASSY,G-ENCODER XC-540

62

63 1000003642

SUPPORT,FRAME R XJ-740

*
*
*
*

PARTS LIST -Supplemental Parts-

20 1000001702

CABLE-ASSY,M-COVER SW XC-540

* * *

Parts No.

21 1000001690

CABLE-ASSY,PINCH-ORG XC-540

* * *

S1 31029101

BUSH,NB-19

22 1000003930

Parts Name

CABLE-ASSY,SCAN-M XC-540_01

* * *

S2 31289111AS

CUPSCREW SET, M4*6 NI 100 PCS.

1000003706

CABLE-ASSY,SW JUNCTION XJ-740

S3 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

23 1000003702

CABLE-ASSY,SW JUNCTION XJ-640

S4 31289102AS

CUPSCREW SET,M3*6 NI 50 PCS.

1000001699

CABLE-ASSY,SW JUNCTION XC-540

*
*

S5 31279106

LABEL,CAUTION HOT SURF NO.778

24 1000001706

CABLE-ASSY,TU IF INT XC-540

* * *

S6 31119904

PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS

25 21745109

COLLAR,LEVER FJ-540

* * *

S7 31149704AS

RING SET,E-RING ETW-6 SUS 100 PCS

26 1000001553

COVER,FEED MOTOR XC-540

* * *

S8 31149705

RING SET,E-RING ETW-7 SUS 50PCS

27 1000001552

COVER,I/S SW XC-540

* * *

S9 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

28 1000001526

COVER,INT SW XC-540

* * *

S10 31409811AS

SADDLE SET,LOCKING WIRE LWS-1211Z 20P

29 12239406

CUSHION,TM-96-6

* * *

S11 31019149

SCREW SET,BINDING M2.3*8 3CBC 100PCS

30 12399353

FILTER(E) TFT-081813N F-540

* * *

S13 31049171AS

SCREW SET,CAP M3*12 NI 50 PCS.

31 21995124

FLANGE,MOTOR FEED FJ-540

* * *

S14 31049170AS

SCREW SET,CAP M3*8 NI 50 PCS.

32 1000001559

FLANGE,MOTOR SCAN XC-540

* * *

S15 31049173AS

SCREW SET,CAP M4*10 NI 50 PCS.

33 1000003601

FRAME,DRIVE PULLEY XJ-740

* * *

S16 31049174AS

SCREW SET,CAP M4*15 NI 20 PCS.

34 1000001431

FRAME,FEED MOTOR XC-540

* * *

S17 31049175AS

SCREW SET,CAP M4*20 NI 20 PCS.

35 1000003608

FRAME,MIDDLE L XJ-740

* * *

S18 31049137AS

SCREW SET,CAP M4*25 3CBC 20 PCS

36 1000003607

FRAME,MIDDLE R XJ-740

* * *

S19 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

37 1000003605

FRAME,SCAN MOTOR XJ-740

* * *

S20 31049157

SCREW,CAP M6*20 3CBC+PW+SW

38 1000001430

FRAME,SIDE L XC-540

* * *

S21 31069104

SCREW,CAP M4*6+FL NI

39 1000001429

FRAME,SIDE R XC-540

* * *

S22 31799110AS

SCREW SET,CAP M5*20 NI 20PCS.

40 21685149

GEAR,H235S20(B8)T2

* * *

S23 31139104

SCREW,PLAPOINT M4*6 BK FE

41 21685119

GEAR,S300S10 FJ-540

* * *

S24 31379111

CLAMP,CABLE CKS-13-H

42 25095120

GRIT ENCODER TS5217N561 FJ-540

* * *

S25 31109601

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

43 1000001444

HOUSING,R-BEARING FRAME XC-540

* * *

S27 31019115AS

SCREW SET,BINDING M3*4 3CBC 100 PCS

44 1000001601

KNOB,XC-540

* * *

1-8

*
* * *

S15

S8

1-9

23

S15

33

21

S8

S2

24

S15

S4

43

S8

S15

S14

44

S15

S16

30

S8

S13

S1

S15

20

18

S12

S8

39

S8

S7

45

S15

14

19

28

S8

S3

S11

S10

32

S7

40

36

11

15

14

32

32

1
16

34

S2

S18 S13

S8
41

S7

S8

S3
S17
S8

17

37

S9

6
S8

S19

12

30

S15

29

43

S16

S6

13

S6

26

S19

35

25

S8

10

38

S8

S15

31 7

27

42

S8

22

S8

S9

S6

S8

S5

S9

1-5 CHASSIS

1-5 CHASSIS
PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

Parts No.

Parts Name

1 13429701

AC INLET SUP-J15G-E

S1 31029101

BUSH,NB-19

2 W700311440

ASSY,AC JUNCTION BOARD XC-540

S2 31029106

BUSH,SQUARE SB-6025

3 W700731360

ASSY,DC JUNCTION BOARD XJ-740

S3 31329601AS

CLAMP SET,INSULOK T-18S 100 PCS.

4 6700731100

ASSY,HEAD BOARD XJ-740

S4 31329501AS

CLAMP SET,PUSH MOUNT RT30SSF5 20P

5 W700311421

ASSY,HEATER BOARD XC-540

S5 31379111

CLAMP,CABLE CKS-13-H

S6 3000000033

CLAMP,WIRE PLESS RFC-45VO

6700739040

ASSY,MAIN BOARD XJ-740


Revised 4

6700909030

ASSY,MAIN BOARD LEC-300

S7 31289111AS

CUPSCREW SET, M4*6 NI 100 PCS.

7 6700731000

ASSY,SERVO BOARD XJ-740

S8 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

8 W700731340

ASSY,TU JUNCTION BOARD XJ-740

S9 31289102AS

CUPSCREW SET,M3*6 NI 50 PCS.

9 15009101

BATTERY CR2032

S10 22535257

LABEL,CAUTION VOLTAGE #LA167

10 23475196

CABLE CARD 24P1 850L BB FJ-540

S11 31279116

LABEL,EARTH MARK-1 NO.E-580

11 1000000574

CABLE-ASSY GND AJ-1000

S12 31279121

LABEL,FLASH-LIGHTING NO.E-582

12 1000001688

CABLE-ASSY,HEAD FAN XC-540

S13 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

13 1000001681

CABLE-ASSY,HEATER SERIAL XC-540

S14 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

14 1000004054

CABLE-ASSY,POWER-AC-DC XJ-740

S15 31409811AS

SADDLE SET,LOCKING WIRE LWS-1211Z 20P

15 1000001670

CABLE-ASSY,POWER-AC-JUNCTION XC-540

S16 31019124

SCREW SET,BINDING M3*35 NI 50 PCS

16 1000001668

CABLE-ASSY,POWER-AC-L XC-540

S17 31019161

SCREW SET,BINDING M4*8 NI ETW 20PCS

17 1000001669

CABLE-ASSY,POWER-AC-N XC-540

S18 31169103AS

SCREW SET,FLAT M3*6 3CBC 100 PCS

18 1000001674

CABLE-ASSY,POWER-DC-A XC-540

S19 31209118

SPACER SET,WPCS-12S-4.0 20PCS

19 1000001673

CABLE-ASSY,POWER-DC-B XC-540

20 1000001672

CABLE-ASSY,POWER-DRYER XC-540

21 1000001675

CABLE-ASSY,POWER-HEAD XC-540

22 1000001677

CABLE-ASSY,POWER-HEATER XC-540

23 1000001676

CABLE-ASSY,POWER-SERVO XC-540

24 1000001704

CABLE-ASSY,POWER-TU XC-540

25 1000001682

CABLE-ASSY,TU CONTROL XC-540

26 1000001900

CABLE-CARD,25P1 250L BB HIGH-V

27 1000001898

CABLE-CARD,26P1 880L BB HIGH-V

28 1000003968

CHASSIS,XC-540_01

29 1000003969

COVER,CHASSIS XC-540_01

30 1000000012

FAN,109R0624H459

31 12399351

FILTER(E) FRC-40-12-6.5 FJ-540

32 12399353

FILTER(E) TFT-081813N F-540

33 1000003820

FILTER(E),CHASSIS SHIELD XJ-740

34 1000001748

FILTER(E),EFC-40-S

35 12399331

FILTER(E),FPC-31-12

36 22535117

LABEL,POWER CM-500 NO.893

37 1000002107

LABEL,READ MANUAL XC-540#LA955

38 1000001620

LABEL,USE ECO-SOL MAX#LA924

39 1000000538

POWER UNIT,ZWD225PAF-0524/J

40 1000000097

POWER UNIT,ZWS240PAF-36/J

41 13129171

POWER-SW AJ8201B

42 1000001549

STAY,BOARD XC-540

43 22715327

STAY,CHASSIS FAN FJ-540

44 1000001605

STAY,COVER CHASSIS XC-540

45 1000002682

LABEL,LAN VP-540#LA964

* Revised 4 Refer to the Service Information : XJ740-006

1-10

1-6 PINCHROLLER

S1

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

1 21775105

CAM,PINCH ROLLER SHAFT SJ-1000

2 1000003610

FRAME,PINCH XJ-740

3 1000003615

LEVER,PINCH XJ-740

4 1000003652

PLATE,LEVER PINCH XJ-740

5 1000003616

P-ROLLER,FD8S3(B15B15L60)

6 1000000900

SPRING,PINCH 2000 AJ-1000

7 22715260

STAY,PINCH SPRING 2 FJ-500

Parts No.
S1 31119108

1-11

Parts Name
PIN,PARALLEL 3*30 SUS H7

1-7 WIPE SYSTEM


34

S1

S1

15

33
8

3
16

7
S1

19
S7

S1

21

S6

30

29

S1
26

S1
S1

18

S1

25

20

S1

S1

32
S1

27
S1

S1

S1

39
S5

12

31

13

24

S1

S1

S1

S9
28

10

2
S9

11
S4

23

10
S2

S9

S8

1
14

37

22

17
35

S3

40
38

41
S2

S2
36

PARTS LIST -Main PartsParts No.

Parts Name

PARTS LIST -Main PartsParts No.

Parts Name

1 1000001487

BASE,WIPER MOTOR XC-540

27 15229506

SENSOR INTERRUPTER,GP1A05A5

2 11929138

BELT,408P2M4-530

28 1000004034

SHAFT,WIPE PULLEY XC-540

3 12159536

BUSH,B-S6-17

29 22155961

SHAFT,WIPER FJ-540

4 1000001595

COVER,SCRAPER XC-540

30 1000001489

SHUTTER,WIPE F XC-540

5 1000001609

COVER,SERGE MIST XC-540

31 22175140

SPRING,TENSIONER STX-7

6 1000001606

COVER,WIPE R XC-540

32 1000001484

TRAY,WIPE XC-540

7 1000001491

COVER,WIPE XC-540

33 1000003390

WIPER,HEAD FOR SOLINK

8 22275122

FILTER(M),INNER SERGEMIST SJ-540

34 1000001658

WIPER,SCRAPER XC-540

9 1000000415

FILTER(M),SERGE MIST 3 SJ-540

35 1000001527

HOLDER,INK TRASH XC-540

10 21995104

FLANGE,PULLEY STX-7

36 1000001528

HOLDER,GUIDE INK TRASH XC-540

11 1000001481

FRAME,FLUSH F XC-540

37 1000001596

PLATE,INK TRASH XC-540

12 1000001482

FRAME,FLUSH R XC-540

38 12139657

GUIDE,INK FUNNEL PE 6-316-03

13 1000001483

FRAME,WIPER XC-540

39 1000001694

CABLE-ASSY,WIPER-SENS XC-540

14 21685144

GEAR,S53S5(B15) FJ-540

40 1000001696

CABLE-ASSY,WIPER-M XC-540

15 1000001488

HOLDER,SCRAPER XC-540

41 1000002870

ASSY,TUBING DRAIN 300MM XC-540

Revised 3

Revised 1

PARTS LIST -Supplemental Parts-

16 21655245

HOLDER,WIPER FJ-540

17 22435106

MOTOR,103-593-1041

18 1000001508

PAD,WIPE TRAY XC-540

19 21545159

PAD,WIPE F SJ-540

S2 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

20 1000001510

PLATE,FLUSH XC-540

S3 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

21 22055537

PLATE,SERGE MIST FJ-540

S4 31409811AS

SADDLE SET,LOCKING WIRE LWS-1211Z 20P

22 21975124

PULLEY,T14P2S4 + GEAR,S53

S5 31049171AS

SCREW SET,CAP M3*12 NI 50 PCS.

23 21975123

PULLEY,WD6.94S9

S6 31049170AS

SCREW SET,CAP M3*8 NI 50 PCS.

24 1000001485

RAIL,GUIDE WIPER XC-540

S7 31089110AS

SCREW SET,PAN M3*4 NI+PW 100 PCS

25 1000001490

RAIL,WIPER L XC-540

S8 31199701AS

SCREW SET,SET WP M3*3 NI 20 PCS

26 1000001486

RAIL,WIPER R XC-540

S9 31249952

WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS

Parts No.
S1 31289102AS

Parts Name
CUPSCREW SET,M3*6 NI 50 PCS.

Revised 3: Refer to Service Information XJ740-005.

1-12

1-8 CAP SYSTEM


17
28
1
12

38

S5
24

25

S11

S11

S5
16

S11

18

22

S10
42

S4

33

S4
41

40

S3

S4
S3

36
19
24

S11

S4

S7
34
S4
9
35

21

15

S9

S4

39

S2

29

26

11

30

13

25 22

S8
S8

S1
43

S4

34

S4

27

S3

32 18

S4

S8

S4

S6
S8

10

11

S3

37

S3

S2
S8

5
20

S3
S3

7
28

14

PARTS LIST -Main Parts-

Parts Name

1000002794

ASSY,CAP-TOP XC-540

31
23

Revised 8: Refer to the Service Information XJ740-008


Parts No.

S10

Parts No.
Revised 8

Parts Name

1000004546

ASSY,CAP-TOP 2 XC-540

30 22055542

PLATE,NUT FJ-540

2 6700319010

ASSY,PUMP SUB XC-540

31 1000001585

PLATE,P-MOTOR XC-540

3 1000002422

ASSY,TUBING 2*150MM XC-540

32 1000001440

PLATE,SHUTTER TABLE CAP XC-540

4 1000002423

ASSY,TUBING 2*210MM XC-540

33 1000001607

PLATE,T-MOTOR XC-540

5 1000002424

ASSY,TUBING 2*310MM XC-540

34 11889107

R-BEARING,D10S6(B3FL)

7 1000001437

BASE,BOTTOM CAP XC-540

35 15229506

SENSOR INTERRUPTER,GP1A05A5

8 1000001587

BASE,NEW PUMP XC-540

36 1000001591

SHAFT,GUIDE TABLE XC-540

9 1000001588

BASE,T-MOTOR CAP XC-540

37 22155957

SHAFT,SCREW M8 FJ-540

10 21925137

BELT,166P2M4-530

38 22175334

SPRING,CAP HEAD FJ-540

11 12529101

BUSH,80FL-08

39 22175326

SPRING,TABLE FJ-540

12 1000001695

CABLE-ASSY,CAP-M XC-540

40 22175324

SPRING,TABLE MOTOR FJ-540

13 1000001693

CABLE-ASSY,CAP-SENS XC-540

41 1000001608

STOPPER,G-SHAFT XC-540

14 1000001697

CABLE-ASSY,PUMP-M XC-540

42 1000001594

STOPPER,T-MOTOR CAP XC-540

15 22335146

CAP,TABLE SPRING FJ-540

43 1000001434

TABLE,CAP-CASE XC-540

16 21365121

CASE,CAP TOP FJ-540

17 22025671

COVER,CAP CASE FJ-540

18 22565406

DRIVE PULLEY

Parts No.

Parts Name

19 1000001433

FRAME,BACK-UP XC-540

S1 31029105

BUSH,NB-8

20 1000001438

FRAME,FRONT CAP XC-540

S2 31289111AS

CUPSCREW SET, M4*6 NI 100 PCS.

21 1000001435

FRAME,MAIN CAP XC-540

S3 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

22 1000001436

FRAME,SIDE CAP XC-540

S4 31289102AS

CUPSCREW SET,M3*6 NI 50 PCS.

23 21685122

GEAR,S10S20

S5 31109601

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

24 22135616

GUIDE,CAP CASE FJ-540

S6 31149703AS

RING SET,E-RING ETW-4 100 PCS.

25 22135614

GUIDE,SIDE FRAME FJ-540

S7 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

26 21655246

HOLDER,T-SPRING FJ-540

S8 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

27 1000001439

HOOK,CAP-CASE XC-540

S9 31049171AS

SCREW SET,CAP M3*12 NI 50 PCS.

28 22435106

MOTOR,103-593-1041

S10 31199701AS

SCREW SET,SET WP M3*3 NI 20 PCS

29 21575126

NUT,TABLE FJ-540

S11 31019116AS

SCREW SET,BINDING M3*6 3CBC 100 PCS

PARTS LIST -Supplemental Parts-

1-13

1-9 INK SYSTEM


S5
S7
S5

S7

9
S3

S7

14
S1
1
1
11
6

11
1

10

11
4

1
S6

11

S5

11

16

5
11

7
S6
S2
2

19

12
S1
S4

13
15

S4

17
S4
18

18

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

Parts No.

Parts Name

1 11909133

ADAPTER,SCREW 2FAI FJ-50

S1 31289112AS

CUPSCREW SET,M3*10 NI 100 PCS.

2 W700311520

ASSY,CARTRIDGE IC BOARD XC-540

S2 31019116AS

SCREW SET,BINDING M3*6 3CBC 100 PCS

3 W700311511

ASSY,INK TANK BOARD XC-540

S3 31019801

SCREW,BINDING S-TIGHT M3*6 3C 100PCS

4 1000002058

ASSY,TUBING 2*1100MM XC-540

S4 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

5 1000002059

ASSY,TUBING 2*1300MM XC-540

S5 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

6 1000002060

ASSY,TUBING 2*900MM XC-540

S6 31329601AS

CLAMP SET,INSULOK T-18S 100 PCS.

7 1000001703

CABLE-ASSY,INK CARTRIDGE XC-540

S7 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

8 1000001683

CABLE-ASSY,INK SERIAL XC-540

9 1000001899

CABLE-CARD,6P1 420L BB HIGH-V

10 11659218

HOLDER,IC SC-500

11 11659149

HOLDER,RING O 2FAI FJ-50

12 1000001473

PLATE,HOLDER I/C XC-540

13 1000001580

PLATE,INK CMCM XC-540

14 1000001509

PLATE,INK JOINT XC-540

15 21475141

SHEET,RAIL CABLE FJ-540

16 22625103

SPRING,PRESS CARTRIDGE SP-300

17 1000001471

STAND,INK CARTRIDGE XC-540

18 1000001542

STAY,I/C XC-540

19 21435109

TUBE,SILICONE 3*5*8 FJ-540

1-14

14

17

S3

S12

S12

1-15

39

S10

47

41

13

S11

13

S6 S9

45

S13
49

S14

31

S2

S8

38

2 S5
13
23 13

36

S12

S10

S12

43

S12

S11

S14

S13

S13

25

33

S10

S12

S12

S12

39

S13

19

S10

21

S10

25
35

S4

S13

38
S8

12

34

16

S10

37

S8

48

S8

S8
22 30

38

S10
11

S13

S13

24

19
S4

S8

40

38

S9

29

25

13 23

S10

26

S2

S8

38

19

28

S4

S4
19

S6

21

S10

S10

13

10

S13

23

S8

30

S12

S10

S10

S8

S13
15

14

38

44

S8

24

42

S12

S10

25

S10

38

S8

22

34
12

16

S11

S10 20
S7
18
38

35

27

S11

S9 S10

S12

50

32

S13

S13

S14

S14

S10

S12

S1

S1
46

S12

1-10 STAND

1-10 STAND

Parts Name

Parts No.

Parts Name

XJ-740
XJ-640
XJ-540

Parts No.

XJ-740
XJ-640
XJ-540

PARTS LIST -Main Parts-

1 11879108

ABSORBER TK-3225

* * *

41 1000002511

STAND,BASE L XC-540

* * *

2 1000002464

ARM,DANCER L XC-540

* * *

42 1000002507

STAND,BASE R XC-540

* * *

3 1000002463

ARM,DANCER R XC-540

* * *

43 1000002512

STAND,FRAME TU L XC-540

* * *

1000003071

ASSY,DANCER BAR TU2-74

4 1000003072

ASSY,DANCER BAR TU2-64

1000002462

DANCER BAR XC-540

1000003645

ASSY,DANCER BAR XJ-740

5 1000003695

ASSY,DANCER BAR XJ-640

*
*
*

44 1000002508

STAND,FRAME TU R XC-540

* * *

45 1000003887

STAND,LEG L XJ-740

* * *

46 1000003886

STAND,LEG R XJ-740

* * *

47 22035196

STAND,LEVER SP-300

* * *

1000003587

STAND,STAY XJ-740

*
*

48 1000003679

STAND,STAY XJ-640

6 22805230

ASSY,SCREW TUC-6070

* * *

1000001462

STAND,STAY XC-540

7 1000003648

ASSY,STAND LEG L XJ-740

* * *

49 1000003891

STAY,GUIDE MEDIA L XJ-740

* * *

50 1000003890

STAY,GUIDE MEDIA R XJ-740

* * *

1000001610

ASSY,DANCER BAR XC-540

8 1000003647

ASSY,STAND LEG R XJ-740

* * *

9 1000003628

BASE,FEEDER XJ-740

* * *

10 1000003658

BASE,SLIDER L XJ-740

* * *

11 1000003633

BASE,SLIDER R XJ-740

* * *

12 1000001068

BUSH,80F-1610

* * *

13 1000001352

BUSH,80F-1620

* * *

14 1000003892

CASTER,STAND XJ-740

* * *

Parts No.

15 1000001593

COLLAR,TU XC-540

* * *

S1 31379111

CLAMP,CABLE CKS-13-H

16 1000003629

COVER,FEEDER XJ-740

* * *

S2 31289111AS

CUPSCREW SET, M4*6 NI 100 PCS.

17 1000001470

COVER,TU L XC-540

* * *

S3 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

18 1000003546

DAMPER,FRT-G2-101G3

* * *

S4 31119701

PIN,SNAP M14 SUS

19 1000001584

FLANGE,GUIDE 3 XC-540

* * *

S5 31149707AS

RING SET,E-RING ETW-12 SUS 20 PCS

20 1000001442

GEAR,S96(B8M0.8) XC-540

* * *

S6 31149705

RING SET,E-RING ETW-7 SUS 50PCS

21 1000003634

HOLDER,SLIDER F XJ-740

* * *

S7 31019169

SCREW SET,BINDING M2*4 NI 100 PCS.

22 1000003630

HOLDER,SLIDER R XJ-740

* * *

S8 31019115AS

SCREW SET,BINDING M3*4 3CBC 100 PCS

23 1000001592

HOUSING,80F-1620 XC-540

* * *

S9 31049137AS

SCREW SET,CAP M4*25 3CBC 20 PCS

24 1000003545

KNOB,BOLT 117-10313

* * *

S10 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

25 22535347

LABEL,CAUTION PINCH-2 #LA423

* * *

S11 31799110AS

SCREW SET,CAP M5*20 NI 20PCS.

26 1000001090

LABEL,CLAMP L AJ-1000#LA913

* * *

S12 31239106AS

SCREW SET,W-SEMS M4*8 3CBC 50 PCS

27 1000001089

LABEL,CLAMP R AJ-1000#LA912

* * *

S13 31049157

SCREW,CAP M6*20 3CBC+PW+SW

S14 31249220AS

WASHER SET,PLAIN 6.5*16*1 NI 100PCS

1000003632

PIPE,FEEDER SHAFT XJ-740

28 1000003692

PIPE,FEEDER SHAFT XJ-640

1000003668

PIPE,FEEDER SHAFT XJ-540

1000003061

PIPE,TAKE UP TU2-74

29 1000003069

PIPE,TAKE UP TU2-64

*
*
*
*

1000001457

PIPE,TAKE UP XC-540

30 1000003631

PLATE,SLIDER XJ-740

* * *

31 1000003889

PLATE,STAND L XJ-740

* * *

32 1000003888

PLATE,STAND R XJ-740

* * *

33 1000001455

SHAFT,DANCER XC-540

* * *

34 1000003653

SHAFT,FEEDER XJ-740

* * *

35 1000001445

SHAFT,SPACER TU XC-540

* * *

36 1000001458

SHAFT,TU SLIDER XC-540

* * *

37 1000001460

SILDER,HOLDER PLATE XC-540

* * *

38 22185103

SLIDER,1 TUC-6070

* * *

39 1000003047

PARTS LIST -Supplemental Parts-

SLIDER,ARM TUC-2

* * *

1000003067

SLIDER,RAIL TU2-74

40 1000003068

SLIDER,RAIL TU2-64

1000001463

SLIDER,RAIL XC-540

*
*

1-16

Parts Name

*
*

1-11 TU CONTROLLER

S2

S8

12
17
4
S2

S10
16

S12
S2

11
23

10

S2

2
S9

22

25

S6

14

S4
20
9
S7

S6

S4
S8

21

26

19

S10

S1

S11

S13

15
18

24
3

S11
S5

S3

5
S10

13

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

Parts No.
S1 31329501AS

Parts Name

1 6700311200

ASSY,TAKEUP BOARD XC-540

CLAMP SET,PUSH MOUNT RT30SSF5 20P

2 1000001446

BASE,TU MOTOR XC-540

S2 31289105AS

CUPSCREW SET, M3*6 3CBC 100 PCS

3 12159563

BUSH,80F-1006

S3 31289111AS

CUPSCREW SET, M4*6 NI 100 PCS.

4 1000001352

BUSH,80F-1620

S4 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

5 1000001707

CABLE-ASSY,TU IF EXT XC-540

S5 31149705

RING SET,E-RING ETW-7 SUS 50PCS

6 1000001710

CABLE-ASSY,TU MANUAL SW XC-540

S6 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

7 1000001711

CABLE-ASSY,TU MODE SEL SW XC-540

S7 31049173AS

SCREW SET,CAP M4*10 NI 50 PCS.

8 1000003785

CABLE-ASSY,TUMTR RELAY XJ-740

S8 31049137AS

SCREW SET,CAP M4*25 3CBC 20 PCS

9 1000001705

CABLE-ASSY,TU-SENS XC-540

S9 31799107

SCREW SET,CAP M4*6 NI 20PCS

10 1000003654

CAP,COVER TU XJ-740

S10 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

11 1000001593

COLLAR,TU XC-540

S11 31199701AS

SCREW SET,SET WP M3*3 NI 20 PCS

12 1000001469

COVER,TU R XC-540

S12 31049157

SCREW,CAP M6*20 3CBC+PW+SW

13 12399353

FILTER(E) TFT-081813N F-540

S13 31069104

SCREW,CAP M4*6+FL NI

14 1000001443

FLANGE,TU MOTOR XC-540

15 1000001441

GEAR,S14.4(B12M0.8) XC-540

16 1000001442

GEAR,S96(B8M0.8) XC-540

17 1000001592

HOUSING,80F-1620 XC-540

18 1000001402

MOTOR,DME37K50G-128

19 1000001456

PLATE,SENSOR DANCER XC-540

20 15229506

SENSOR INTERRUPTER,GP1A05A5

21 1000001455

SHAFT,DANCER XC-540

22 1000001445

SHAFT,SPACER TU XC-540

23 1000001447

SHAFT,TU XC-540

24 22035196

STAND,LEVER SP-300

25 1000001467

STAY,DANCER SENS XC-540

26 1000001468

STAY,TU BOARD XC-540

1-17

1-12 ACCESSORIES

26

70
11

34

33

39

117V

230V

12

240VA

240VE

41
38
1

69

57

58
43
44

10 68

61

S6
14

61

S6

65
59

59

18

15

60

63

50

62

49

60

51

51
13

45
30 17
27

23
21

54
55

27
30

S2
S1
35

42

28

25

40
46

S4

42
48

16

56

S3

S5

47
67

S1
19

36
22

24

66

29
64
37

52
53
11

32
20

1-18

31

71

1-12 ACCESSORIES

Parts No.

Parts Name

XJ-740
XJ-640
XJ-540

Parts No.

XJ-740
XJ-640
XJ-540

PARTS LIST -Main Parts-

* * *

36 1000001631

PAD,L-LEFT XC-540

* * *

37 1000001632

PAD,L-RIGHT XC-540

* * *

Parts Name

1 23495124

AC CORD 3ASL100 240VA 10A SAA

2 13499111

AC CORD H05VV-F 240VE 10A S

* * *

3 23495125

AC-CORD H05VV 230V 10A S

* * *

38 1000001638

PAD,SHAFT GUARD XC-540

* * *

4 13499209

ADAPTER PLUG (100V)

* * *

1000003556

PAD,SHAFT SHEET XJ-740

6 11849102

39 1000003570

PAD,SHAFT SHEET XJ-640

8 1000005833

BLADE,OLFA AUTO CUTTER XB10


* * *
Revised
8
CABLE-AC,117V 15A 2.5M 3P
* * *

10 1000001639

CARTON,ACCESSORY XC-540

* * *
*

1000003548

CARTON,COVER XJ-740

11 1000003566

CARTON,COVER XJ-640

1000001627

CARTON,COVER XC-540

1000003555

CARTON,SHAFT SHEET XJ-740

12 1000003569

CARTON,SHAFT SHEET XJ-640

1000003574

CARTON,SHAFT SHEET XJ-540

1000003549

CARTON,SLEEVE XJ-740

13 1000003567

CARTON,SLEEVE XJ-640

1000001628

CARTON,SLEEVE XC-540

1000003564

CARTON,SPACER XJ-740

14

1000003782

1000003575

PAD,SHAFT SHEET XJ-540

1000003559

PAD,SLIDER XJ-740

40 1000003572

PAD,SLIDER XJ-640

1000001647

PAD,SLIDER XC-540

*
*
*
*
*
*
*
*
*

PAD,SPACER ACCESSORY XC-540

*
*
*
*
* * *

42 1000003558

PAD,SPACER STAND STAY XJ-740

* * *

43 1000001637

PAD,STAND L/R BASE XC-540

* * *

44 1000003554

PAD,STAND L/R TOP XJ-740

* * *

45 1000003551

PAD,SUPPORT STAND XJ-740

* * *

46 1000003552

PAD,U-LEFT XJ-740

* * *

47 1000003553

PAD,U-RIGHT XJ-740

* * *

48 22155133

PIPE,TOOL D9*L150 FJ-540

* * *

49 1000003624

SPRING,CLAMP MEDIA R XJ-740

* * *

CARTON,STAND L/R XC-540

* * *

50 1000003625

SPRING,CLAMP MEDIA L XJ-740

* * *

1000003557

CARTON,STAND STAY XJ-740

51 1000001602

SHEET,CLAMP MEDIA XC-540

* * *

16 1000003571

CARTON,STAND STAY XJ-640

1000001645

CARTON,STAND STAY XC-540

1000003550

CARTON,STAND XJ-740

17 1000003568

CARTON,STAND XJ-640

1000001629

CARTON,STAND XC-540

15 1000001635

CARTON,SPACER XJ-640

41 1000001640

*
*

1000003547

TRAY,SKID XJ-740

52 1000003781

TRAY,SKID XJ-640

1000001626

TRAY,SKID XC-540

*
*

*
*

53 12569656

TWEEZERS PTS-01

* * *

54 1000001604

PAD,INK TRASH XC-540

* * *
* * *

18 1000003561

CARTON,VKIT XJ-740

* * *

55 1000001603

COVER,INK TRASH XC-540

19 11369122

CASE,PE BOTTLE 5-038-03

* * *

56 1000003641

STOPPER,CARRIAGE XJ-740

* * *

20 11759105

CLEANER,STICK TX712A

* * *

57 6700739030

ASSY,MEDIA CLAMP R XJ-740

* * *

21 1000001535

COVER,BOTTLE INK XC-540

* * *

58 6700739020

ASSY,MEDIA CLAMP L XJ-740

* * *

22 21995106

FLANGE,GUIDE 2 PNS-70

* * *

59 1000003626

PLATE,CLAMP MEDIA XJ-740

* * *

23 12139657

GUIDE,INK FUNNEL PE 6-316-03

* * *

60 22395118

MAGNET,SM-911S NEO1854

* * *

24 22565682

HEXAGONAL WRENCH 5

* * *

61 1000003649

HOLDER,CLAMP MEDIA XJ-740

* * *

25 1000001534

HOLDER,BOTTLE INK XC-540

* * *

62 1000003650

LABEL,CLAMP R XJ-740#LA1024

* * *

26 22535532

LABEL,CARTON CARE #LA762

* * *

63 1000003651

LABEL,CLAMP L XJ-740#LA1023

* * *

LABEL,CARTON XJ-740#LA1020

64 1000003635

STOPPER,PIPE FEEDER XJ-740

* * *

1000003542
27 1000003541

LABEL,CARTON XJ-640#LA1019

1000003540

LABEL,CARTON XJ-540#LA1018

65 1000003536

STICKER,REP JP/EN XJ-740

* * *

66 1000003565

PAD,L-CENTER XJ-740

* *

LABEL,DRAIN BOTTLE FJ-540 #LA501

* * *

67 1000003861

SHEET,MIRROR XJ-740

* * *

29 1000001099

LABEL,HARMFUL FIRE #LA915

* * *

68 1000003562

CARTON,FEEDER XJ-740

* * *

30 22535357

LABEL,USE FORKLIFT #LA435

* * *

69 1000003563

PAD,FEEDER XJ-740

* * *

70 1000005832

CABLE-AC,100V 15A 2.5M 3P

* * *

28 22535393

31
32

1000003533

MANUAL,INS EN XJ-740

* * *

1000003532

MANUAL,INS JP XJ-740

* * *

1000003535

MANUAL,USE EN XJ-740

* * *

1000003534

MANUAL,USE JP XJ-740

* * *

33 1000001642

PAD,ACCESSORY B XC-540

* * *

34 1000001641

PAD,ACCESSORY S XC-540

* * *
*

1000003560

PAD,DANCER XJ-740

35 1000003573

PAD,DANCER XJ-640

1000001648

PAD,DANCER XC-540

*
*

71

26015490

MANUAL,USE JP VERSAWORKS Revised 8 * * *

26015491

MANUAL,USE EN VERSAWORKS

PARTS LIST -Supplemental PartsParts No.

Parts Name

S1 31279201

LABEL,REPACKAGE #LA16

S2 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

S3 31049157

SCREW,CAP M6*20 3CBC+PW+SW

S4 31139104

SCREW,PLAPOINT M4*6 BK FE

S5 31249220AS

WASHER SET,PLAIN 6.5*16*1 NI 100PCS

S6 31289102AS

CUPSCREW SET,M3*6 NI 50 PCS.

1-19

* * *

56 x2

CN13

40

CN7

40

45

55

CN6

46

43

TU MODE SELECTSW

CN2 CN1

TAKEUP BOARD

CN3

38

44

TU MANUAL SW

CN3

CN4

CN4

I NLET

41

42

CN17

CN403

TAKE UP MOTOR 2

CN5

C N15

18

50

19

CN16

56

CN15

1
2

CN3

POWER SW

11

31

33
CN909 CN907

CN1,CN2

52

13

CN7

14

CN1
CN5

56

56

15

59

CN903,CN906

16

58
17

CN11

AC LINE

CONTROL UNIT

SW POWER
O ER UNI T
+DC24V OUT
+DC 5V OUT

CN1

MAIN BOARD

CN9

CN11

54

CN805

57

60 x3

60 x3

10

CN13

CN1CN3,CN5CN7

CN2CN7

HEAD BOARD

CN9

23

PRINT CARRIAGE BOARD

SWPOWER UNIT
+DC41V OUT

51

58

CN10

24

53
CN15CN18 CN8CN11 CN16CN19 CN9 CN12 CN17 CN20 CN10 CN13

CN904

34

CN900

MOTSENS JUNCTION BOARD

32

FRONT COVER SW

HEATER BOARD

12

CN14

30
CN910 CN908

SERVO BOARD

CN7

27

28 29
CN902 CN901

PUMP MOTOR

CN404

56

CN6

INK SYSTEM UNIT

CN8

25

PAPER SENS F

PAPER SENS B

CN401 CN301 CN201 CN101

I NK TANK BOA RD

CN12 CN11 CN10 CN9

CN16

40

CN1201 CN1101 CN1001 CN901 CN801 CN701 CN601 CN501

CARTRIDGE IC BOARD12

PANEL BOARD

LCD

CN101

PRINT ORG SENSOR

PINCH ORG SENSOR

SCAN MOTOR

CN17

CN14

49

WIPER MOTOR

TU JUNCTION BOARD

CN4 CN18

CN21 CN14 CN22

CAP MOTOR

CN7

CN2

CN401

CN402

CN8

AC JUNCTION BOARD

HEAD UNIT
LINER ENCODER
BOARD

22

20

PAPER SIDE SENSOR

35

HEAD U/D SENSOR

117V SELECT

117V SELECT

117V SELECT

for 117V

CN1102 CN1101
CN201

CN200

EXT JUNCTION
BOARD

230V SELECT

230V SELECT

230V SELECT

for 230V

FAN JUNCTION
BOARD

CAP ORG SENSOR WIPER ORG SENSOR

CN301

CN12
CN4

CN 302

CN8

CN5

CN802 CN800

CN303

CN11

2-1
CN6

CN4

48

48

48

48

48

48

FAN

CN411

CN807

CN403 CN402

21

37

37

37

37

37

37

47

HEATER

56 x2

GRIT ENCODER
BOARD

HEATER UNIT

THERMOSTAT

FAN

FEED MOTOR

GRIT ENCORDER

TERMISTOR

39

MAINTENANCE COVER SW

CN103

CN102

CN806

CN600

CN101

DCJUNCTION BOARD

CN410 CN409CN408 CN407 CN406 CN405

CN601
CN605

CN500
CN100

C N 404

CN604

THERMISTORJUNCTION BOARD

PINCH LEVER

2 Electrical Section

2-1 WIRING MAP

CN412 CN413

CN1103
CN202 CN203

CN804 CN801

CN300

CN12

HEATER CONTROL BOARD

WIRING MAP
CABLE LIST
Parts No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

21

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

1000001668
1000001669
1000000574
1000001670
1000004054
1000001672
1000001673
1000001674
1000001675
1000001676
1000001704
1000001677
1000001678
1000001679
1000001680
1000001681
1000001682
1000001683
1000001684
1000003703
1000003699
1000001685
1000003704
1000003700
1000001686
1000003705
1000003701
1000001687
1000001688
1000001689
1000001690
1000003498
1000001692
1000001693
1000001694
1000001695
1000001696
1000001697
1000001698
1000003706
1000003702
1000001699
1000001700
1000001424
1000003707
1000003785
1000001702
1000001703
1000001706
1000001712
1000001707
1000001705
1000001710
1000001711
1000001708
1000004057
1000004056
23415266
23475196
1000001900
1000001898
23475232
1000003783
1000003784
23475198
1000001899
12399353
1000001748
12399331
12399351
12399352

HEAD & CARRIAGE FFC CONNECTION LIST


XJ- XJ- XJ740 640 540

Parts Name
CABLE-ASSY,POWER-AC-L XC-540
CABLE-ASSY,POWER-AC-N XC-540
CABLE-ASSY GND AJ-1000
CABLE-ASSY,POWER-AC-JUNCTION XC-540
CABLE-ASSY,POWER-AC-DC XJ-740
CABLE-ASSY,POWER-DRYER XC-540
CABLE-ASSY,POWER-DC-B XC-540
CABLE-ASSY,POWER-DC-A XC-540
CABLE-ASSY,POWER-HEAD XC-540
CABLE-ASSY,POWER-SERVO XC-540
CABLE-ASSY,POWER-TU XC-540
CABLE-ASSY,POWER-HEATER XC-540
CABLE-ASSY,OP.DRYER CONTROL XC-540
CABLE-ASSY,POWER-BLOWER XC-540
CABLE-ASSY,HEATER CONTROL XC-540
CABLE-ASSY,HEATER SERIAL XC-540
CABLE-ASSY,TU CONTROL XC-540
CABLE-ASSY,INK SERIAL XC-540
CABLE-ASSY,SCAN-M XC-540
CABLE-ASSY,FAN JUNCTION XJ-740
CABLE-ASSY,FAN JUNCTION XJ-640
CABLE-ASSY,FAN JUNCTION XC-540
CABLE-ASSY,G-ENCODER XJ-740
CABLE-ASSY,G-ENCODER XJ-640
CABLE-ASSY,G-ENCODER XC-540
CABLE-ASSY,FEED-M XJ-740
CABLE-ASSY,FEED-M XJ-640
CABLE-ASSY,FEED-M XC-540
CABLE-ASSY,HEAD FAN XC-540
CABLE-ASSY,3-COVER SW XC-540
CABLE-ASSY,PINCH-ORG XC-540
CABLE-ASSY,P-SIDE SENS XJ-740
Revised 8
CABLE-ASSY,PAPER-SENS XC-540
CABLE-ASSY,CAP-SENS XC-540
CABLE-ASSY,WIPER-SENS XC-540
CABLE-ASSY,CAP-M XC-540
CABLE-ASSY,WIPER-M XC-540
CABLE-ASSY,PUMP-M XC-540
CABLE-ASSY,F-COVER SW XC-540
CABLE-ASSY,SW JUNCTION XJ-740
CABLE-ASSY,SW JUNCTION XJ-640
CABLE-ASSY,SW JUNCTION XC-540
CABLE-ASSY,HEAD U/D SENS XC-540
CABLE-ASSY,LINEAR ENC XC-540
Revised 8
CABLE-ASSY,HEATER XJ-740
CABLE-ASSY,TUMTR RELAY XJ-740
CABLE-ASSY,M-COVER SW XC-540
CABLE-ASSY,INK CARTRIDGE XC-540
CABLE-ASSY,TU IF INT XC-540
CABLE-ASSY,FD IF INT XC-540
CABLE-ASSY,TU IF EXT XC-540
CABLE-ASSY,TU-SENS XC-540
CABLE-ASSY,TU MANUAL SW XC-540
CABLE-ASSY,TU MODE SEL SW XC-540
CABLE-ASSY,THERM JUNCTION XC-540
CABLE-ASSY,117V SELECTOR XJ-740 (for 117V)
CABLE-ASSY,230V SELECTOR XJ-740 (for 230V)
CABLE-ASSY ESD SJ-1000
CABLE CARD 24P1 850L BB FJ-540
CABLE-CARD,25P1 250L BB HIGH-V
CABLE-CARD,26P1 880L BB HIGH-V
CARD CABLE,21P1 385L BB HIGH-V
CABLE-CARD,36P1 3300L BB HIGH-V
CABLE-CARD,36P1 3070L BB HIGH-V
CABLE-CARD 36P1 2940L BB
CABLE-CARD,6P1 420L BB HIGH-V
FILTER(E) TFT-081813N F-540
FILTER(E),EFC-40-S
FILTER(E),FPC-31-12
FILTER(E) FRC-40-12-6.5 FJ-540
FILTER(E) FRC-45-12-6.5

2-2

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*

*
*
*
*
*
*

*
*
*
*
*
*
*

Head
CY
MG
YG
53
BK
LM
LC

CN1
CN2
CN1
CN2
CN1
CN2
CN1
CN2
CN1
CN2
CN1
CN2

Print Carriage Board


CN15
CN18
CN8
CN11
CN16
CN19
CN9
CN12
CN17
CN20
CN10
CN13

Head Board Print Carriage Board


CN1
CN2
CN2
CN3
CN3
CN4
54
CN5
CN5
CN6
CN6
CN7
CN7

2-2 MAIN BOARD


MAIN BOARD_Arrangement Diagram (Component Side)
DIP SW
Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
XJ-540/640/740 OFF OFF OFF OFF OFF OFF OFF OFF

It indicates the version of the Main Board.


2-3

MAIN BOARD_Arrangement Diagram (Soldering Side)

2-4

10K

10K

R303

R92

R104

R265

2.2K

R59

PC207

CE0.1u

PC209

CE0.1u

CE0.1u

CE0.1u

PC201

CE0.1u

CE0.1u

PC199

CE0.1u

CE0.1u

PC217

10K

R96

CE0.1u

CE0.1u

PC225

VCC3

/WR2
/WR2

CE0.1u

CE0.1u

PC229

EXBA10E103J

RA36

IC38
HD6417297BP267

CE0.1u
CE0.1u

PC237
CE0.1u

PC235

VCC3

CE0.1u

CE0.1u

PC234

VCC3

RA14

EXBA10E103J

PC236

VCC3

CE0.1u

PC238

VCC3

PC233

VCC3

CE0.1u

PC231

VCC3

RA15

EXBA10E103J

VCC3

CE0.1u

PC228

VCC3

PC227

VCC3

VCC3

VCC3

CE0.1u

PC226

VCC3

CE0.1u

PC223

VCC3

PC219

VCC3

CE0.1u

VCC3

PC218

VCC3

PC221

VCC3

PC220

VCC3

10K

CE0.1u

VCC3

CE0.1u

PC200

VCC3

PC198

CE0.1u

VCC3

PC196

VCC3

CE0.1u

VCC3

VCC1.55

B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18

A[0..25]

VCC3

10K

R45

T79

PC197

VCC3

CE0.1u

VCC3

PC205

VCC3

CE0.1u

VCC3

T97

T99

T135
T133

STATUS0
STATUS1

Cmd_MtoS

VCC1.55

VCC3

R93

VCC3

R94 T127
10K

VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC

CE0.1u

PC232

VCC1.55

CE0.1u

PC230

T98
/RESET
/RESET
T96

A1

PC203

VCC3

CE0.1u

PC206

VCC3

CE0.1u

PC208

PC213

VCC3

CE0.1u

VCC3

PC212

T95

T94

FA-365 20MHz

VCC3

CE9p

CE0.1u

VCC3

C27

Y5

10K

T129

A1

A0

T130

A0

A24
A25

A18
A19

10K

Cmd_MtoS

/Cmd_HS_MtoS

A20
A21
A22
A23

R90

VCC3

CE0.1u

PC224

/Cmd_HS_MtoS

CE0.1u

PC222

A25
A24
A23
A22
A21
A20
A19
A18

10K

10K

R58

+ C31
10u/16V

+ C29
10u/16V

CE9p

C28

10

10

+ C30
10u/16V

STATUS0
STATUS1
10

R102

R60

R103 10K

5
7
4
8
3
9
2
10

10K

T126

RA38

R91

T8

PC214

VCC3

R266

R262

VCC3

2.2K

R105

VCC3

2.2K

R304

T7

T125

CE0.1u

/Cmd_HS_StoM

T132 T131 T136 T134

VCC3

/Cmd_HS_StoM

PC202

CE0.1u

T49

PC204

D47
D32

CE0.1u

33

R43

D46
D33

33
33
33
33
33

/RESET
/CS0
/CS1 R34
/CS4 R44
/CS5 R32
/CS6 R42
R33

/RESET
/CS0
/CS1
/CS4
/CS5
/CS6

/RD2

/RD2

D45
D34
D44
D35

D35
D47
D44
D32
D34
D46
D45
D33

5
7
4
8
3
9
2
10
1

PC210

VCC3

D61
D50
D60
D51
D43
D36
D42
D37
6

D15
D0
D14
D1

PC211

10K
T128
EXBA10E103J

RA33

RA13

EXBA10E103J

D12
D3

CE0.1u

/IRL3
/IRL2
/IRL1
/IRL0
RRXD2

/IRL3
/IRL2
/IRL1
/IRL0
RRXD2

R95

D63
D48

VCC3

10

R302

1
D59
D52
D58
D53
D41
D38
D40
D39

D39
D43
D40
D36
D38
D42
D41
D37
5
7
4
8
3
9
2
10
1

D13
D2

D3
D1
D12
D14
D2
D0
D13
D15
6

EXBA10E103J

RA30

D29
D18
RA12

EXBA10E103J

EXBA10E103J

RA27

T77

T76

W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3

10K

R41

VCC3

A17

A15
A16

A13
A14

A10
A11
A12

A7
A8
A9

T119

A4
A5
A6

A2
A3

T121

D22
D24
D23

D25

VCC3

VCC1.55

D[0..63]

RA20
RA22
EXBV8V330J
EXBV8V330J
RA23
RA21
EXBV8V330J
EXBV8V330J

D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE

D9
D6

VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55

5
7
4
8
3
9
2
10
1

D11
D4
D10
D5

D7
D5
D6
D10
D8
D4
D9
D11
5
7
4
8
3
9
2
10
1

D8
D7

EXBA10E103J

D62
D49

10
2
9
3
8
4
7
5
D61
D63
D50
D49
D51
D62
D60
D48
D57
D54
D56
D55

1
D28
D19

10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
D31
D16
D30
D17

10
2
9
3
8
4
7
5
D19
D31
D28
D16
D18
D30
D29
D17
D27
D20
D26
D21

C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18

VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ

RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7

B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
D33
D46
D32
D47
1
2
3
4

D35
D44
D34
D45
1
2
3
4

1
2
3
4

DD35 8
DD44 7
DD34 6
DD45 5

8
7
6
5
DD33 8
DD46 7
DD32 6
DD47 5

10
2
9
3
8
4
7
5
D23
D24
D22
D26
D25
D20
D21
D27
1
2
3
4
8
7
6
5

D37
D42
D36
D43
1
2
3
4
8 1
7 2
6 3
5 4
DD37 8
DD42 7
DD36 6
DD43 5

D39
D40
D38
D41

10
2
9
3
8
4
7
5

R39

R35

R36

R37

R38

R48

R40

RA24

DQM3
DQM2
/WR
/RD
/RAS
/CS2

33
33
33
33
33

/WE0
DQM0
DQM1
DQM4
DQM5
CKE
/WE1

33
33
33
33
33
33

VCC3

R201
10K

33

VCC3

33

VCC3

/CS3

DQM6

33
33

33

DQM7

33

10K

R72

RA0
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
RA16
RA17
RA18
RA19
RA20
RA21
RA22
RA23
RA24
RA25

T46

T124

DQM5

DQM4

DQM1

DQM0

/WE1

CKE

CLBA1
CLKB2
CLKB3
CLKB4

6
7
10
11

2
3
14
15

RA[0..25]

CLKA1
CLKA2
CLKA3
CLKA4

CY2308-2

S1
S2

REF

FBK

IC20

/WE0

R206
10K

9
8

16

/CS3

/CS2

/RAS

/RD

/WR

DQM2

DQM3

DQM6

DQM7

DREQ0
RRXD

RA[0..25]

R208
R207
R202
R203

R20
R19
R204
R205

/CS0

CE0.1u

PC50
2
4
3

JP3

JP2
2

Cd

OUT

RN5VD29A

VDD
NC
GND

IC32

CE0.1u

CE0.1u

C42

R245
1.0K
TP131

GND
GND

NC
WP/ACC
CE
OE
WE
RP

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC11

VCC3

RY/BY
VIH

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20

MA[0..25]

37

15
47

25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10

74LVC14

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

DD[0..63]

DD[0..63]

10

R263

R264
1.0K
TP132

VCC3

/RESET_DLY

74LVC14

IC31B

CE0.1u

R301
10K

10K

R300

VCC3

MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18

MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9

PC18
CE0.1u

VCC3

MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21

MA[0..25]

RRXD
RRXD2
CROP_ONOUT

PC63

VCC3

18
17
16
15
14
13
12
11

/RESET_DLY

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC45

21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PS-40PE-D4T1-PN1

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN15

MBM29LV160B-90PFTN(HY29LV320)

27
46

IC31A

1
19

2
3
4
5
6
7
8
9

MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15

MA25
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7

R246

Cmd_StoM
RXD2
CROP_ON

CLK60_2

CLK60_1

VCC3

29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45

13
14
26
/MRD 28
/MWE0 11
/RESET 12

MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15

CLK120_1
CLK120_2

STATUS0
STATUS1

TP113

TP112

PC152

VCC3

STATUS0
STATUS1

VCC

TP100
TP114

Cmd_StoM
RXD2
CROP_ON

CLK60_2

CLK60_1

CLK120_1
CLK120_2

R152

/MRD
/MWE0
/RESET

VCC3

MD[0..15]

DSP01-002-430G-0

Short Plug

TP99
TP98

VCC3

33
R_non(0)
33
R_non(0)

0
0
R_non(0)
R_non(0)

CE0.1u

PC29

VCC3

/CS0

JP2
1-2:JIGU
2-3:OPERATE

MD[0..15]

RA37
RA35
RA34
RA32
RA26
RA31
RA28
RA29
RA18
RA16
RA19
RA17
EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J

A10
A11
A12
A13
A14
A15
A16
A17

RA25

R81

R82

R83

R84

R85

R86

R87

R88

R89

33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
VCC3
10K
T122

R261

10
2
9
3
8
4
7
5

CLK120

A2
A3
A4
A5
A6
A7
A8
A9

T120

DREQ0
RRXD

R73

VCC3

R61
R62
R80
R79
R78
R77
R76
R75
R74
R57
R56
R55
R54
R53
R52
R51
R50
R49
R101
R100
R99
R98
R97
R65
R64
R63

T123

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25

EXBA10E103J
EXBA10E103J

VCC3

DD1 8
DD14 7
DD0 6
DD15 5

1
2
3
4
8 1
7 2
6 3
5 4
DD39 8
DD40 7
DD38 6
DD41 5

D1
D14
D0
D15
1
2
3
4

D3
D12
D2
D13
1
2
3
4
8
7
6
5

1
2
3
4
1
2
3
4
8
7
6
5
DD3 8
DD12 7
DD2 6
DD13 5

D5
D10
D4
D11
1
2
3
4
8 1
7 2
6 3
5 4
DD5 8
DD10 7
DD4 6
DD11 5

D7
D6
D8
D9
1
2
3
4
8
7
6
5
DD7
DD6
DD8
DD9

8 1
7 2
6 3
5 4

D63
D48
D62
D49
1
2
3
4
8
7
6
5
DD63
DD48
DD62
DD49

8 1
7 2
6 3
5 4

D61
D50
D60
D51
1
2
3
4
8
7
6
5
DD61
DD50
DD60
DD51

8 1
7 2
6 3
5 4

D59
D52
D58
D53
1
2
3
4
8
7
6
5
DD59
DD52
DD58
DD53

8 1
7 2
6 3
5 4

D57
D54
D56
D55
1
2
3
4
8
7
6
5
DD57
DD54
DD56
DD55

8 1
7 2
6 3
5 4

D25
D24
D22
D23
1
2
3
4
8
7
6
5
DD25
DD24
DD22
DD23

8 1
7 2
6 3
5 4

D31
D16
D30
D17

TXD2

DD27 8
DD20 7
DD26 6
DD21 5

1
2
3
4
8 1
7 2
6 3
5 4
8
7
6
5
DD31
DD16
DD30
DD17

D27
D20
D26
D21
1
2
3
4

D29
D18
D28
D19
1
2
3
4
8
7
6
5

1
2
3
4
1
2
3
4
8
7
6
5

2-5

DD29 8
DD18 7
DD28 6
DD19 5

TXD2

/RESET

/RESET

RRXD
RRXD2
CROP_ONOUT

VCC3

MAIN BOARD_Circuit Diagram 1/9

2-6

RA[0..25]

RA22
RA23
RA24
RA25

RA20
RA21

RA18
RA19

/WR
/CS1

/RD
/WE0

RA16
RA17 R241

RA[0..25]

/WR2

DD[0..63]

/WR
/CS1

/RD
/WE0

VCC3

RA14
RA15

RA12
RA13

PC44
CE0.1u

VCC3

VCC3

RA10
RA11

RA6
RA7
RA8
RA9

RA4
RA5

RA2
RA3

RA0
RA1

PC31
CE0.1u

DD14
DD15
/WR2

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

PC16
CE0.1u

LAB/BA /LOE
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC23

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC29

PC30
CE0.1u

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

PC49
CE0.1u

PC48
CE0.1u

VCC3

PC45
CE0.1u

PC43
CE0.1u

VCC3

PC32
CE0.1u

SN74LVCH16245ADGG-EL

PC46
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

SN74LVCH16245ADGG-EL

PC33
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HA5
HB5
GND
GND
HA6
HB6
HB7
HA7
HAB/BA /HOE

IC15

SN74LVCH16245ADGG-EL

PC17
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

VCC3

/MRD
/MWE0

MA22
MA23
MA24
MA25

MA20
MA21

MA18
MA19

MA16
MA17

MA14
MA15

MA12
MA13

MA10
MA11

MA6
MA7
MA8
MA9

MA4
MA5

MA2
MA3

MA0
MA1

MD14
MD15

MD12
MD13

MD10
MD11

MD6
MD7
MD8
MD9

MD4
MD5

MD2
MD3

MD0
MD1

/CS0

TP121

/CS0

MD[0..15]

TP124
TP129

/MRD
/MWE0

MA[0..25]

MA25 TP127

MA18 TP87

MA24 TP122

MA23 TP126

MA22 TP125

MA21 TP55

MA20 TP56

MA19 TP52

MA0

MD[0..15]

TP123

MA[0..25]

R_non(0) SDBK2

R31

R_non(0) SDBK1
0

R28

R30

DQM5
DQM4
DQM3
DQM2
DQM1
DQM0

CKE
CLK120_1
CLK120_2

/RAS
/RD
/WR
/CS3
DQM7
DQM6

SDBK0

R29

R27

RA[0..25]

DD[0..63]

DQM5
DQM4
DQM3
DQM2
DQM1
DQM0

CKE
CLK120_1
CLK120_2

/RAS
/RD
/WR
/CS3
DQM7
DQM6

SDRAM 128M/265M Jumper

RA17

RA16

RA15

RA[0..25]

DD[0..63]

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

NC

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

MT48LC16MA2P-7E

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC9
DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63

1
3
9
14
27
43
49

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

PC77
PC78

PC79

PC97
PC81

PC80

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC70

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

+ PC502
C_non

VCC3

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

NC

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

MT48LC16MA2P-7E

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC10
DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47

1
3
9
14
27
43
49

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

PC82

PC83

PC84

PC100 PC86

PC85

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC71

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

NC

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

MT48LC16MA2P-7E

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC21
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31

1
3
9
14
27
43
49

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

PC99

PC128 PC129 PC140 PC131 PC130


CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC98

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

TP128

DD[0..63]

+ PC503
C_non

VCC3

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

NC

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

MT48LC16MA2P-7E

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC22
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15

1
3
9
14
27
43
49

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC101 PC102 PC132 PC133 PC141 PC135 PC134

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

MAIN BOARD_Circuit Diagram 2/9

/WR2
/GATE

PC125

CE0.1u

PC122

CE0.1u

PC124

CE0.1u

PC119

CE0.1u

PC117

CE0.1u

PC109

CE0.1u

PC93

CE0.1u

PC92

CE0.1u

10K

R185

VCC3

TP96

DD[0..63]

10K

R186

PC110

CE0.1u

PC94

CE0.1u

PC111

CE0.1u

PC139

CE0.1u

CE0.1u

CE0.1u

PC95

CE0.1u

PC121

PC127

PC113

CE0.1u

TP97

DD30
DD31

DD28
DD29

DD26
DD27

DD22
DD23
DD24
DD25

DD20
DD21

DD18
DD19

DD16
DD17

PC7
CE0.1u

VCC3

DD14
DD15

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

LAB/BA /LOE
LB0
LA0
LA1
LB1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HA1
HB1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HA5
HB5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LA3
LB3
VCC3 VCC3
LA4
LB4
LB5
LA5
GND
GND
LB6
LA6
LA7
LB7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HA4
HB4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC14

CE0.1u

PC91

CE0.1u

PC90

CE0.1u

PC126

CE0.1u

PC123

PC6
CE0.1u

CE0.1u

PC114

CE0.1u

PC96

CE0.1u

PC112

CE0.1u

PC115

CE0.1u

PC138

CE0.1u

PC116

CE0.1u

PC120

CE0.1u

PC118

VCC3

53398-1090

1
2
3
4
5
6
7
8
9
10

CN5

VCC3

VCC1.5

PC12
CE0.1u

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

PC14
CE0.1u

PC39
CE0.1u

SN74LVCH16245ADGG-EL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PC26
CE0.1u

SN74LVCH16245ADGG-EL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

IC28

TP68

VCC3

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

T45
T41
T40
T44
T43

TP86
TP85
TP84
TP83
TP82
TP81
TP80
TP26

VCC3

VCC3

TP91

TP95

VCC3

DB30
DB31

DB28
DB29

DB26
DB27

DB22
DB23
DB24
DB25

DB20
DB21

DB18
DB19

DB16
DB17

DB14
DB15

DB12
DB13

DB10
DB11

DB6
DB7
DB8
DB9

DB4
DB5

DB2
DB3

DB0
DB1

CE0.1u

PC11

1
2
3
4

R12
22

T137

EPCS1

nCS
DATA
Vcc
GND

IC47

10K

R26

Vcc
Vcc
DCLK
ASDI

A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2

T21

VCC3

VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0

R240

8
7
6
5

CLK60_1

/RESET

PD[0..7]

MA[0..25]

VCC3 VCC1.5

CLK60_1

/RESET

PD[0..7]

MA[0..25]

DB[0..31]

Y4

10K

R238

10K
R13

DD[0..63]

CE0.1u

PC76

4
3

INH VDD
GND OUT

1
2

10K

14.7456MHz

10K

R239

PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0

VCC3

10K

R181 1.0K
R183 R_non

R182 R_non
R184 1.0K
VCC3

T140
T139
/INTDDA
EXTIN
/INTDDA
EXTIN

PC41
CE0.1u

10K

T25
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA18

PR_RXD
PR_TXD
PR_RTS
PR_CTS
R194
R195
R198
R199

DB[0..31]

IC18

EP1C6F256C7N

1
2
3
4
EXBV8V103J
R180
10K
R179
10K
VCC3

8
7
6
5

RA8

/SW0
/SW1
/SW2
/LCD_CS
LCD_E
LCD_RW
LCD_RS
/LED
/PANEL_WR
/PANEL

R237

TP69
TP94
TP93
TP92
TP70

ND31
ND30
ND29
ND28
4 5
3 6
2 7
1 8

0
0
0
0
TP89

PC24
CE0.1u

CN_non(53398-0890)

1
2
3
4
5
6
7
8

PC23
CE0.1u
CN14

TP111
TP90
VCC3
VCC

D15
D16
E15
E16
F15
F13
F14
F16
G15
G13
G14
H12
J16
K15
K16
L16
L15
L14
M16
M15
L13
M14
M13
N14
L12
K14
K12
N16
N15
R16
P15
P14
N13
R15
T15
P13
R14
R13
T13
R12
P12
M12
M11
M9
N12
N11
P11
R11
P10
N10
T11
R10
N9
P9
T9
R9
M10
M8
P8
N8
T8
R8
N7
P7

ND[0..31]

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

6
RA1
EXBA10E103J

VCC3

T42
T39

RD[0..31]

T138

RA6
RA4
RA3
RA5
RA7
RA2
RA10
RA9
EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J

RD31
RD30
RD29
RD28

ND27
ND26
ND25
ND24
5
6
7
8
4
3
2
1
RD27
RD26
RD25
RD24

ND23
ND22
ND21
ND20
4 5
3 6
2 7
1 8
RD23
RD22
RD21
RD20

ND19
ND18
ND17
ND16
5
6
7
8
RD19
RD18
RD17
RD16

4
3
2
1

ND15
ND14
ND13
ND12
5
6
7
8
4
3
2
1
RD15
RD14
RD13
RD12

VCC3

1.0K

R164

/RESET_DLY
/RESET_DLY

R162

PR_RXD
PR_TXD
PR_RTS
PR_CTS
/F0_INTREQ
/F1_INTREQ
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0
/F0_INTREQ
/F1_INTREQ

R163

TP119
TP118
TP117
TP110
DB31
DB30
DB29
DB28
DB27
DB26
DB25
DB24
DB23
DB22
DB21
DB20
DB19
DB18
DB17
DB16
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0

T19
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

K4
K13
H3
J4
H4
T16
K3
G4
D4
T20
C2
T12
C3
B1
G5
F4
D3
T17
E4
F5
E3
/SW0
D2
/SW1
E2
/SW2
D1
/LCD_CS
F3
LCD_E
G3
LCD_RW
F2
LCD_RS
E1
/LED
/PANEL_WR G2
F1
/PANEL
H5
T6
J1
T4
K2
T3
L3
T1
K1
T5
L1
T2
ND31
L2
ND30
M1
ND29
N1
ND28
M2
ND27
N2
ND26
M3
ND25
L5
ND24
M4
ND23
N3
ND22
K5
ND21
L4
ND20
R1
ND19
P2
ND18
P3
ND17
N4
ND16
R2
ND15
T2
ND14
R3
ND13
P4
ND12
R4
ND11
T4
ND10
R5
ND9
P5
ND8
M5
ND7
M6
ND6
N5
ND5
N6
ND4
P6
ND3
R6
ND2
M7
T6
ND1
R7
ND0
ND11
ND10
ND9
ND8
4 5
3 6
2 7
1 8
RD11
RD10
RD9
RD8

ND7
ND6
ND5
ND4
5
6
7
8
4
3
2
1
RD7
RD6
RD5
RD4

ND3
ND2
ND1
ND0
4 5
3 6
2 7
1 8
RD3
RD2
RD1
RD0

9
10
11
12
13
14
15
16

RD[0..31]

33

33

33
33

33

33
33

33

R18

8
7
6
5
4
3
2
1

R17

R236
R235

R25

R23
R24

R200

KHS08(SOP)

SW1

TP77
TP76
TP79
TP73
TP78
TP75
TP74
TP72

1
/WE0
/RD2
/WR2
TU_STBY
TU_STATE
TU_ON
TU_REV
/WR_STB
/RBE3
/RBE2
/RBE1
/RBE0
PR_WREN
/FIFO_HALF_NET
WDT_/OUT
WDT_/MR
FD_STBY
FD_STATE
FD_ON
FD_REV
PINCHPOS
HEAD_U/D_D0
HEAD_U/D_D1
/LESSTHANF
/LESSTHANS
PSFAN_ON
HD_POWER
/P_SIDE_SENS
/MTRERR
CROP_ON
/SRVBRD_RESET
/SERIAL_START

/CS1
/CS4
/CS6
/GATE

RA43
EXBV8V103J

VCC3

5
6
7
8
RA11
EXBV8V103J

4
3
2
1

10
2
9
3
8
4
7
5
T13
T11
T14
T10
T15
T9

1
2
3
4
8
7
6
5

RA42
EXBA10E103J

RA41
EXBA10E103J

5
7
4
8
3
9
2
10
1

2-7

T33
T36
T35
T37
T38
T26
T23
T34
T32

T78
T47
T48

VCC3

F0OUT
F0IN
RTC_DATA
RTC_WDATA
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_DATA
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
/SENSOR
HEAD_IDE

10
2
9
3
8
4
7
5

PC28
CE0.1u

/WE0
/RD2
/WR2
TU_STBY
TU_STATE
TU_ON
TU_REV
/WR_STB
/RBE3
/RBE2
/RBE1
/RBE0
PR_WREN
/FIFO_HALF_NET
WDT_/OUT
WDT_/MR
FD_STBY
FD_STATE
FD_ON
FD_REV
PINCHPOS
HEAD_U/D_D0
HEAD_U/D_D1
/LESSTHANF
/LESSTHANS
PSFAN_ON
HD_POWER
/P_SIDE_SENS
/MTRERR
CROP_ON
/SRVBRD_RESET
/SERIAL_START
F0OUT
F0IN
RTC_DATA
RTC_WDATA
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_DATA
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
/SENSOR
HEAD_IDE

/CS1
/CS4
/CS6
/GATE

MAIN BOARD_Circuit Diagram 3/9

/CS5

F0_SA_/SOE

PC42

DD16
DD17

/CS5

/WE1
/RD2

RA22
RA23
RA24
RA25

RA20
RA21

RA18
RA19

RA16
RA17

CE0.1u

PC56

DD30
DD31

DD28
DD29

DD26
DD27

DD22
DD23
DD24
DD25

DD20
DD21

DD18
DD19

F0_SA_/SOE

T100

R_non(10K)

VCC3
R274

T103

R275 R_non(10K)

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

PC25
CE0.1u

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

PC54
CE0.1u

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

VCC3

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

CE0.1u

PC58

VCC3

F0_SB_/SOE

F0_SB_/SWE

FA23
FA24
FA25

/ALT_CS

/ALT_WE
/ALT_RD

FA22
FA23
FA24
FA25

FA20
FA21

FA18
FA19

FA16
FA17

F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9
F0_SA_A10
F0_SA_A11
F0_SA_A12

T91
T92
T93

/ALT_CS

/ALT_WE
/ALT_RD

33
33
33
33

33
33

R256
R255

R254
R253
R252
R251

33
33

33
33

R260
R259

CE0.1u

PC57

FD30
FD31

FD28
FD29

FD26
FD27

FD22
FD23
FD24
FD25

FD20
FD21

FD18
FD19

FD16
FD17

FD14
FD15

FD12
FD13

FD10
FD11

FD6
FD7
FD8
FD9

FD4
FD5

FD2
FD3

FD0
FD1

R258
R257

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC40

VCC3

PC27
CE0.1u

PC52
CE0.1u

SN74LVCH16245ADGG-EL

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

IC37

PC53
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

SN74LVCH16245ADGG-EL

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

IC19

PC13
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

VCC3

PC55
CE0.1u

SN74LVCH16245ADGG-EL

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

IC30

PC40
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

F0_SA_D0
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
F0_SA_D14
F0_SA_D15

VCC3

R272
F0_SA_/SWE
VCC3
R273

/CS5

PC15

CE0.1u

VCC3

DD14
DD15

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

CE0.1u

/WE1
/RD2

RA[0..25]

F0_SA_/SWE

RA[0..25]

/CS5

/WR2

DD[0..63]

/WR2

DD[0..63]

VCC3

A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2

F0_SB_/SOE

0
T107

R_non(10K)

VCC3
R280
T108

R281 R_non(10K)

R276
F0_SB_/SWE
VCC3
R277

F0_SB_D0
F0_SB_D1
F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15

/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG

T57

VCC1.5

VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0

/ALT_RESET
/ALT_WE
/ALT_CS

DDA_StoM

R244

0
C45
C_non

F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A9
F0_SA_A8
F0_SA_A6
F0_SA_A10
F0_SA_A7
F0_SA_A11
F0_SA_A12

CLK60_2

F0_SA_D[0..15]
F0_SA_A[0..12]

VCC3

/ALT_DATA

/ALT_DATA

DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
F0_SA_D3
F0_SA_D4
F0_SA_D1
F0_SA_D2
F0_SA_D0
F0_SA_D9
F0_SA_D6
F0_SA_D5
F0_SA_D7
F0_SA_D8
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D15
F0_SA_D14
F0_SA_D13

CLK60_2

/ALT_RESET
/ALT_WE
/ALT_CS

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG

FA[16..25]
FD[0..31]

/ALT_STATUS

/ALT_STATUS

F0_SA_/SWE
F0_SA_/SOE

T80
T52
T50
T51
T54

F0_SA_/SWE
F0_SA_/SOE

FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
T55
FA18
FA19
FD6
FD0
T53
FD5

J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14

EP1C6F256C8N

IC35

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC41

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

CE0.1u

PC59

VCC3

F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12

CE0.1u

PC173
CE0.1u

CE0.1u

PC156
CE0.1u

PC160

PC157

CE0.1u

PC155

CE0.1u

PC154

CE0.1u

PC161

CE0.1u

PC164

CE0.1u

PC169

CE0.1u

PC166

CE0.1u

PC170

CE0.1u

PC174

VCC1.5

F0_SB_D[0..15]

SIB_[0..3]
SIA_[0..3]
SCK[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]

CE0.1u

PC172

CE0.1u

PC146

CE0.1u

PC143

CE0.1u

PC165

CE0.1u

PC163

CE0.1u

PC142

CE0.1u

PC158

CE0.1u

PC171

/F0_INTREQ
F_ENC_PHB
F_ENC_PHA

CE0.1u

PC168

CE0.1u

PC162

D15 FD10
D16 FD15
E15 FD9
E16 FD14
F15 T56
F13 NCHG3
F14 NCHG2
F16 NCHG1
G15 NCHG0
G13 FA20
G14 FA22
H12 FA17
J16 T58
K15 T59
K16 CH3
L16 CH2
L15 CH1
L14 CH0
M16 FD30
M15 FD25
L13 T61
M14 FD21
M13 FD16
N14 FD22
L12 T62
K14 FA21
K12 FA16
N16 FD31
N15 FD26
R16 T60
P15 FD27
P14 FD23
N13 FD17
R15 FD28
T15 FD29
P13 FD18
R14 FD24
R13 FD19
T13 FD20
R12 LAT3
P12 LAT2
M12 LAT1
M11 LAT0
M9 T82
N12
N11
P11 F0_SB_D13
R11 F0_SB_D14
P10 F0_SB_D11
N10 F0_SB_D10
T11 F0_SB_D15
R10 F0_SB_D12
N9
F0_SB_D5
P9
F0_SB_D6
T9
F0_SB_D8
R9
F0_SB_D7
M10 F0_SB_D9
M8 F0_SB_D0
F0_SB_D2
P8
N8
F0_SB_D1
T8
F0_SB_D4
R8
F0_SB_D3
N7 /F0_DAC_RESET
P7 /ALT_RD

F0_SB_A[0..12]

K4
K13
H3
J4
H4
K3
G4
D4
C2
C3
B1
G5
F4
D3
E4
F5
E3
D2
E2
D1
F3
G3
F2
E1
G2
F1
H5
J1
K2
L3
K1
L1
L2
M1
N1
M2
N2
M3
L5
M4
N3
K5
L4
R1
P2
P3
N4
R2
T2
R3
P4
R4
T4
R5
P5
M5
M6
N5
N6
P6
R6
M7
T6
R7

2-8
/CE
/CE
T106
T102
T81
T101
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
T104
T105
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
SCK0
SCK1
SCK2
SCK3
SIA_0
SIA_1
SIA_2
SIA_3
SIB_0
SIB_1
SIB_2
SIB_3
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A9
F0_SB_A8
F0_SB_A6
F0_SB_A10
F0_SB_A7
F0_SB_A11
F0_SB_A12
T83

/F0_DAC_RESET
/ALT_RD
/F0_INTREQ
F_ENC_PHB
F_ENC_PHA

CE0.1u

CE0.1u

CE0.1u

PC167

CE0.1u

VCC3
PC145

PC159

PC144

F0_SB_/SOE
F0_SB_/SWE

LAT[0..3]

CH[0..3]

NCHG[0..3]

SIB_[0..3]
SIA_[0..3]
SCK[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]

F0_SB_/SOE
F0_SB_/SWE

LAT[0..3]

CH[0..3]

NCHG[0..3]

R278
1.0K

/F0_DAC_RESET
/F1_DAC_RESET
F0_SAVE
F1_SAVE

NCHG0
NCHG1
NCHG2
NCHG3

CH0
CH1
CH2
CH3

LAT0
LAT1
LAT2
LAT3

SIB_0
SIB_1
SIB_2
SIB_3

SIA_0
SIA_1
SIA_2
SIA_3

2
1

F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9

F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5

1
2
3
4

FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7

1
2
3
4

FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1

1
2
3
4

FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

1
2
3
4

SSI0_A
SSI1_A
SSI2_A
SSI3_A

8
7
6
5

1
2
3
4

8
7
6
5

1
2
3
4

R271
R279
R293
R290

VCC

0
0
0
0

OUTY
TC7SET08F

GND

INA
INB

PC4
CE0.1u

/FF0_DAC_RESET
/FF1_DAC_RESET
FF0_P_SAVE
FF1_P_SAVE

/RESET_LCD

NNCHG0
NNCHG1
NNCHG2
NNCHG3

CCH0
CCH1
CCH2
CCH3

LLAT0
LLAT1
LLAT2
LLAT3

SSI0_B
SSI1_B
SSI2_B
SSI3_B

SSI0_A
SSI1_A
SSI2_A
SSI3_A

SSCK0
SSCK1
SSCK2
SSCK3

FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5

FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1

FF0_DAC_A8
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT1

FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3

/RESET_LCD

VCC

/FF0_DAC_RESET
/FF1_DAC_RESET
FF0_P_SAVE
FF1_P_SAVE

NNCHG0
NNCHG1
NNCHG2
NNCHG3

RA54
TFN3NTJ000V
CCH0
8 1
CCH1
7 2
CCH2
6 3
CCH3
5 4

RA53
TFN3NTJ000V

LLAT0
LLAT1
LLAT2
LLAT3

RA52
TFN3NTJ000V
SSI0_B
8 1
SSI1_B
7 2
SSI2_B
6 3
SSI3_B
5 4

RA51
TFN3NTJ000V

8
7
6
5

RA50
TFN3NTJ000V
SSCK0
8 1
SSCK1
7 2
SSCK2
6 3
SSCK3
5 4

RA49
TFN3NTJ000V

8
7
6
5

RA48
TFN3NTJ000V
FF0_DAC_B2
8 1
FF0_DAC_B3
7 2
FF0_DAC_B4
6 3
FF0_DAC_B5
5 4

RA47
TFN3NTJ000V

8
7
6
5

RA46
TFN3NTJ000V
FF0_DAC_A8
8 1
FF0_DAC_A9
7 2
FF0_DAC_LAT0
6 3
FF0_DAC_LAT1
5 4

RA45
TFN3NTJ000V

8
7
6
5

RA44
TFN3NTJ000V
FF0_DAC_A0
8 1
FF0_DAC_A1
7 2
FF0_DAC_A2
6 3
FF0_DAC_A3
5 4

RA55
TFN3NTJ000V
IC5

F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1

F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1

F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7

F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3

SCK0
SCK1
SCK2
SCK3

R270
1.0K

/RESET

NCHG[0..3]

CH[0..3]

LAT[0..3]

SIB_[0..3]

F0_DAC_B[0..9]

F0_DAC_LAT[0..3]

F0_DAC_A[0..9]

/F0_DAC_RESET
/F1_DAC_RESET
F0_SAVE
F1_SAVE

/RESET

NCHG[0..3]

CH[0..3]

LAT[0..3]

SIB_[0..3]

SIA_[0..3]

SCK[0..3]

F0_DAC_B[0..9]

F0_DAC_LAT[0..3]

F0_DAC_A[0..9]

FA[16..25]
FD[0..31]

MAIN BOARD_Circuit Diagram 4/9

F1_SA_/SOE

F1_SA_/SWE

A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2

F1_SA_/SOE

T109

F1_SA_D0
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
F1_SA_D14
F1_SA_D15

R_non(10K)

VCC3
R284

T113

R285 R_non(10K)

R282
F1_SA_/SWE
VCC3
R283

/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2

/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A9
F1_SA_A8
F1_SA_A6
F1_SA_A10
F1_SA_A7
F1_SA_A11
F1_SA_A12

VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0

FA[16..25]

FD[0..31]

/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
/CE

F1_SA_A[0..12]
F1_SA_D[0..15]

T70

VCC1.5

VCC3

FA[16..25]

FD[0..31]

/ALT_DATA

/ALT_DATA

/ALT_STATUS

/ALT_STATUS

F1_SA_/SWE
F1_SA_/SOE
T84
T65
T63
T64
T67
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
T68
FA18
FA19
FD6
FD0
T66
FD5

F1_SAVE
F1_SII_in1
F1_SII_in0

T87
T85
T86 F1_SAVE
F1_SII_in1
F1_SII_in0
F1_SA_D3
F1_SA_D4
F1_SA_D1
F1_SA_D2
F1_SA_D0
F1_SA_D9
F1_SA_D6
F1_SA_D5
F1_SA_D7
F1_SA_D8
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D15
F1_SA_D14
F1_SA_D13
F1_SA_/SWE
F1_SA_/SOE

J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14

EP1C6F256C8N

IC36

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC42

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

CE0.1u

PC60

VCC3

F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
F1_SA_A10
F1_SA_A11
F1_SA_A12

F1_SB_/SOE

F1_SB_/SWE

F1_SB_/SOE

0
T117

0 T118

R_non(10K)

VCC3
R294

R295 R_non(10K)

R287
F1_SB_/SWE
VCC3
R289

F1_SB_D0
F1_SB_D1
F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11
F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC43

F1_SB_D[0..15]

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

SIB_[4..7]
SIA_[4..7]
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]

CE0.1u

PC61

VCC3

F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12

F1_SB_A[0..12]

DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

K4
/ALT_DCLK
/ALT_CONF_DONE K13
/ALT_CONFIG
H3
J4
/CE
H4
K3
G4
D4
C2
C3
B1
G5
F4
D3
E4
F5
E3
D2
E2
D1
F3
G3
F2
E1
G2
F1
H5
J1
K2
L3
K1
L1
L2
M1
N1
M2
N2
M3
L5
M4
N3
K5
L4
R1
P2
P3
N4
R2
T2
R3
P4
R4
T4
R5
P5
M5
M6
N5
N6
P6
R6
M7
T6
R7

2-9

T112
T116
T111
T88
T110
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
T114
T115
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
SCK4
SCK5
SCK6
SCK7
SIA_4
SIA_5
SIA_6
SIA_7
SIB_4
SIB_5
SIB_6
SIB_7
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A9
F1_SB_A8
F1_SB_A6
F1_SB_A10
F1_SB_A7
F1_SB_A11
F1_SB_A12
T90

/F1_INTREQ
F_ENC_PHB
F_ENC_PHA

D15 FD10
D16 FD15
E15 FD9
E16 FD14
F15 T69
F13 NCHG7
F14 NCHG6
F16 NCHG5
G15 NCHG4
G13 FA20
G14 FA22
H12 FA17
J16 T71
K15 T72
K16 CH7
L16 CH6
L15 CH5
L14 CH4
M16 FD30
M15 FD25
L13 T74
M14 FD21
M13 FD16
N14 FD22
L12 T75
K14 FA21
K12 FA16
N16 FD31
N15 FD26
R16 T73
P15 FD27
P14 FD23
N13 FD17
R15 FD28
T15 FD29
P13 FD18
R14 FD24
R13 FD19
T13 FD20
R12 LAT7
P12 LAT6
M12 LAT5
M11 LAT4
M9 T89
N12
N11
P11 F1_SB_D13
R11 F1_SB_D14
P10 F1_SB_D11
N10 F1_SB_D10
T11 F1_SB_D15
R10 F1_SB_D12
N9
F1_SB_D5
P9
F1_SB_D6
T9
F1_SB_D8
R9
F1_SB_D7
M10 F1_SB_D9
M8 F1_SB_D0
P8
F1_SB_D2
N8
F1_SB_D1
T8
F1_SB_D4
R8
F1_SB_D3
N7 /F1_DAC_RESET
P7 /ALT_RD
NCHG[4..7]

F1_SB_/SOE
F1_SB_/SWE

LAT[4..7]

CH[4..7]

NCHG[4..7]

SIB_[4..7]
SIA_[4..7]
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]

/F1_DAC_RESET
/ALT_RD
/F1_INTREQ
F_ENC_PHB
F_ENC_PHA

F1_SB_/SOE
F1_SB_/SWE

LAT[4..7]

CH[4..7]

F1_DAC_B[0..9]

F1_DAC_LAT[0..3]

F1_DAC_A[0..9]

F1_SII_in1
F1_SII_in0
F0_SII_in1
F0_SII_in0

NCHG[4..7]

CH[4..7]

LAT[4..7]

SIB_[4..7]

SIA_[4..7]

SCK[4..7]

F1_DAC_B[0..9]

NCHG4
NCHG5
NCHG6
NCHG7

CH4
CH5
CH6
CH7

LAT4
LAT5
LAT6
LAT7

SIB_4
SIB_5
SIB_6
SIB_7

SIA_4
SIA_5
SIA_6
SIA_7

SCK4
SCK5
SCK6
SCK7

F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9

F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5

F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1

F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1

F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7

F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3

F1_SII_in1
F1_SII_in0
F0_SII_in1
F0_SII_in0

F1_DAC_LAT[0..3]

F1_DAC_A[0..9]

1
2
3
4

FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7

8
7
6
5
1
2
3
4

1
2
3
4

FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

8
7
6
5

1
2
3
4

1
2
3
4

LLAT4
LLAT5
LLAT6
LLAT7

1
2
3
4

NNCHG4
NNCHG5
NNCHG6
NNCHG7

R286
R288
R291
R292

R_non(0)
R_non(0)
R_non(0)
R_non(0)

RA67
TFN3NTJ000V

8
7
6
5

RA66
TFN3NTJ000V
CCH4
8 1
CCH5
7 2
CCH6
6 3
CCH7
5 4

RA65
TFN3NTJ000V

8
7
6
5

RA64
TFN3NTJ000V
SSI4_B
8 1
SSI5_B
7 2
SSI6_B
6 3
SSI7_B
5 4

RA63
TFN3NTJ000V

SSI4_A
SSI5_A
SSI6_A
SSI7_A

RA62
TFN3NTJ000V
SSCK4
8 1
SSCK5
7 2
SSCK6
6 3
SSCK7
5 4

RA61
TFN3NTJ000V

8
7
6
5

RA60
TFN3NTJ000V
FF1_DAC_B2
8 1
FF1_DAC_B3
7 2
FF1_DAC_B4
6 3
FF1_DAC_B5
5 4

RA59
TFN3NTJ000V

FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1

RA58
TFN3NTJ000V
FF1_DAC_A8
8 1
FF1_DAC_A9
7 2
FF1_DAC_LAT0
6 3
FF1_DAC_LAT1
5 4

RA57
TFN3NTJ000V

8
7
6
5

RA56
TFN3NTJ000V
FF1_DAC_A0
8 1
FF1_DAC_A1
7 2
FF1_DAC_A2
6 3
FF1_DAC_A3
5 4

FF1_SII_in1
FF1_SII_in0
FF0_SII_in1
FF0_SII_in0

NNCHG4
NNCHG5
NNCHG6
NNCHG7

CCH4
CCH5
CCH6
CCH7

LLAT4
LLAT5
LLAT6
LLAT7

SSI4_B
SSI5_B
SSI6_B
SSI7_B

SSI4_A
SSI5_A
SSI6_A
SSI7_A

SSCK4
SSCK5
SSCK6
SSCK7

FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5

FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1

FF1_DAC_A8
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT1

FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3

FF1_SII_in1
FF1_SII_in0
FF0_SII_in1
FF0_SII_in0

R46
0

42V_SENSE

P_SIDE

FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON
HEAD_SENS
HEAD_TH

FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

C25
C_non

F_ENC_PHB

70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72

CE0.1u

PC190
CE0.1u

PC187
CE0.1u

CE0.1u

PC192
CE0.1u

PC178
CE0.1u

PC177
CE0.1u

PC193
CE0.1u

PC183

CE0.1u

PC189
CE0.1u

PC180

TX24-140R-LT-H1

69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

139
137
135
133
131
129
127
125
123
121
119
117
115
113
111
109
107
105
103
101
99
97
95
93
91
89
87
85
83
81
79
77
75
73
71

CN18

VCC

PC151

42V_SENSE

P_SIDE

FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON
HEAD_SENS
HEAD_TH

ENC_PHB
FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

VCC

C32
100u/25V

CE0.1u

PC194

CE0.1u

PC195

CE0.1u

PC186

CE0.1u

PC147

CE0.1u

CE0.1u

PC175

CE0.1u

PC176

CE0.1u

CE0.1u

PC182

CE0.1u

PC185

CE0.1u

PC150

PC149

CE0.1u

PC181

CE0.1u

PC191

VCC1.5

CE0.1u

PC188

CE0.1u

PC184

VCC3

FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER
FF1_SII_in1
FF1_SII_in0
FF1_P_SAVE
FF0_SII_in1
FF0_SII_in0
FF0_P_SAVE

CE0.1u

PC179

C26
C_non

F_ENC_PHA

FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

R47
0

PC148

FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER
FF1_SII_in1
FF1_SII_in0
FF1_P_SAVE
FF0_SII_in1
FF0_SII_in0
FF0_P_SAVE

ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

VCC

MAIN BOARD_Circuit Diagram 5/9

BT1

42V_SENSE

CROPMARK

P_SIDE

HEAD_TH

PC500

42V_SENSE

CROPMARK

P_SIDE

R66

1SS355

R70

R69

R68

R67

CE1u

C50

33

CE1u

C49

33

CE1u

C48

33

CE1u

C47

33

R_non(10K)

VCC

2
4
3

D12

Cd

PC69

CE0.1u

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

11

R138
10K

12
2
7

74LVC541

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

IC500

VCC3

18
17
16
15
14
13
12
11

Sens

OUT

RN5VD29A

VDD
NC
GND

IC33

Vc

Vi

Vo

470 1%

R71

1SS355
IC39
SI-3033ZF

RTC_WDATA
RTC_CLK
RTC_CE

CE0.1u

1SS355 D9
R165 10K

HEAD_TH

BCR20V4

D10

VCC3

VCC3

PC215
CE0.1u

CE0.1u

PC51

RTC_WDATA
RTC_CLK
RTC_CE

VCC3

CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4

PC216
CE0.1u

AD_DATA
HEAD_U/D_D0
HEAD_U/D_D1
HEAD_IDE

C33
10u/16V

VCC

B2PS-VH

VCC

GND

10K

R134

RX-4045SA

GND

VDD

DI
CLK
CE

IC6

1
19

2
3
4
5
6
7
8
9

VCC3

AD_CK
AD_IN

/AD_CS

TEST

NC
NC
NC
NC
NC

INT
FOUT

DO

74LVC14

CE0.01u

C43

R247
1.0K

IC31C

C34
100u/25V

VCC3

2
1
12
13

3
4
5
6

R135

10
3

1
4
8
9
14

R132

13

VSS

VREF
AGND

DO
SARS

VDD

TP24

VC

9
8

10
11

14

VCC

RA40

F0IN
F0OUT

PC62

R299

CE0.1u
0
AD_OUT

DDA_CLK

/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM

/INTDDA
DDA_MtoS
DDA_StoM

PINCHPOS
CROP_ONOUT
/SERIAL_START
/SRVBRD_RESET
/MTRERR
/LESSTHANF
/LESSTHANS

R242

1.0K 1%

R308

120 1%

R307

120 1%

R306

10 1%

R249

10 1%

R243

100 1%

VCC3

EXBV8V103J

CROPMARK

VADJ

VO

PQ070XZ1HZ

1SS355

D11

C23
C_non(10u/16V)

VO

AIC1086PM

1SS355

D7

VIN

IC46

VI

IC34

RTC_DATA

AD_OUT
HEAD_U/D_1
HEAD_U/D_2
HEAD_SENS

PC153
CE0.1u

PC239
CE0.1u

0 RTC_DATA

33
33
33

10K

R248

TLC0834ID

CS
NC
CK
DI

AIN0
AIN1
AIN2
AIN3

IC44

R501
R502
R503

CE0.1u

74LVC14

IC31D

VCC3

PC47

VCC3

C46
CE0.1u

TP138

D8
SML312ECT(GRN)

100pF

C501

10K

R133

100pF

C502

ADJ
1
GND
5

+ C35
100u/25V

TP139

C36
100u/25V

C24
100u/25V

AD_OUT

DDA_CLK

/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM

DDA_MtoS
DDA_StoM

5 4
6 3
7 2
8 1

2
1

TP140

100pF

10K

R296

TP141

C500

10K

TP142

10K

R297

2-10

R298

5 4
6 3
7 2
8 1

CE0.1u

C51

TP143

TP41
TP40
TP39
TP38
TP37
TP36
TP35
TP34

CROPMARK
PINCHPOS
CROP_ONOUT
/SERIAL_START
/SRVBRD_RESET
/MTRERR
/LESSTHANF
/LESSTHANS

R136

TP25

53398-1190

1
2
3
4
5
6
7
8
9
10
11

CN7

C39
C_non

VCC3

TU_STBY
TU_STATE
FD_STBY
FD_STATE

CE0.1u

PC501

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

/PANEL
/PANEL_WR
/RESET_LCD

PD[0..7]

18
17
16
15
14
13
12
11

CE0.1u

PC2

74LVC541

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

IC7

18
17
16
15
14
13
12
11

74LVC541

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

IC501

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

1
19

2
3
4
5
6
7
8
9

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

18
17
16
15
14
13
12
11

1
19

2
3
4
5
6
7
8
9
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

A0
A1
A2
A3
A4
A5
A6
A7
E
DIR

74LVC245

B0
B1
B2
B3
B4
B5
B6
B7

IC4

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

RXD2
TXD2

EXTIN

/SENSOR

C4
100pF

C6
100pF

12

R4
R2
R506
R507
C3
100pF

R8
R6
R504
R505
C5
100pF

11

R139
R140
R141
R142
R143
R144
R145
R146

19
1

2
3
4
5
6
7
8
9

18
17
16
15
14
13
12
11

74LVC14

IC31E

RXD2
TXD2

10

PRINT_CARRIAGE_ORG
PINCH_ROLL_U/D
FRONT_COVER
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
CUTTING_CARRIAGE_ORG
MAINTENANCE_COVER L

TU_ON
TU_REV
FD_ON
FD_REV

EXTIN

1
19

2
3
4
5
6
7
8
9

PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0

/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1

CE0.1u

PC5

VCC3

/PANEL
/PANEL_WR
/RESET_LCD

PD[0..7]

VCC

TO SERVO BOARD

DB[0..7]

52808-2590

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN8

DB[0..7]

TO HEATER BOARD

C38
C_non

TP30
TP29
TP28
TP27

TP33
TP32
TP31

TP43
TP42

TP44
F0IN
F0OUT

/INTDDA
R137
0

10K

R305

VCC1.55

R250
10K

CE0.1u

VCC1.5

C44

EXBV8V103J

RA39

TP130

/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1

IC3

33
33
33
33
33
33
33
33

R5
R7

33
33
33
33
C505
100pF

33
33
33
33
C503
100pF

VCC3

74LVC14

IC31F

TP19

TP18

C506
100pF

C504
100pF

10K
10K

33

R269

R3
VCC3 10K

13

CE0.1u

PC3

VCC3

10K

10K

10K

R1
10K

R267
10K

VCC
TP137
TP134
TP136
TP133
TP135

TP62
TP61
TP60

PC505
10u/16V +

TP59
TP58
TP57
TP54
TP53
TP51

PC508

TP50
TP49
TP48
TP47

D504
D506
UDZS 5.1B UDZS 5.1B
D505
D507
UDZS 5.1B UDZS 5.1B

TO PANEL BOARD

TO SENSOR

TO COVER SW
1
2
3
4
5
6

TO PAPER SENSOR

53398-0490
CN11

1
2
3
4

CN10

53014-0610

1
2
3
4
5
6

CN9

52808-2490

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CN6

TO CUT CARI ORG

TO MONITOR SERIAL

53014-09

1
2
3
4
5
6
7
8
9

CN4

TO TAKE UP UNIT
TO FEEDER UNIT

53398-0590

1
2
3
4
5

CN16

53398-0390

1
2
3

53398-0690
PC509
CE0.1u
CN12

CE0.1u

VCC
PC507
CE0.1u
R149 10K

TP46

TP45

PC504 PC506
10u/16V CE0.1u

TP21
TP22
TP23

TP20

TP17

TP2
TP3
TP4
TP5
TP6
TP7
TP8
TP9
TP10
TP11
TP12
TP13
TP14
TP15
TP16

VCC

D503
D501
UDZS 5.1B
UDZS 5.1B
D500
D502
UDZS 5.1B
UDZS 5.1B

R268
10K

VCC

R155 10K

R153 10K

R154

R150 10K

R151

R148

R147

10K

R131

R122

0
0
0
0
0
0
0
0
0
0
0
0

VCC

PC510
CE0.1u

R121

R120

R116
R117
R118
R123
R124
R125
R126
R127
R128
R129
R130
R119

R115

CN17

MAIN BOARD_Circuit Diagram 6/9

2-11

/RCS2
/RCS3

/RWE
/ROE
/RCS0

/RCS1

0
0
0
0
0
0

R193
R173
R21
R225
R224
R191

/RCS2
/RCS3

/RWE
/ROE
/RCS0

0
0

RD0
RD31

CPU_/RBE0 R174
CPU_/RBE1 R175

TP116

CPU_/RBE0
CPU_/RBE1

TP1
TP71

1
2

R177
10K

K16
L20
K19
L17
L18
L19
M20
M19
N20
P20
A10

B12
E12
D13
D14
A12
C12
B13
E14
C13
A13
B14
A14
C14
D15
E13
B15
A15
A16
B16
C15
D16
C16
B17
C17
A17
A18
A19
B18
A20
C18
D17
B19

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31

TP107
TP108

D18
C19
B20
E17
E18
D19
F17
G17
F18
E19
C20
D20
G16
H17
G18
E20
F19
H18
H16
F20
G19
G20
H19
J17
J18
J16
J19
H20
J20
K20
K18
K17

RAB0
RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23
RAB24

RAB0
RAB24

OUTY

VCC

SN74LVC1G32DCK

GND

INA
INB

IC25

AU1100-300MBD

RBEN0
RBEN1
RBEN2
RBEN3
RWE
ROE
RCS0
RCS1
RCS2
RCS3
EWAIT

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31

RAD0
RAD1
RAD2
RAD3
RAD4
RAD5
RAD6
RAD7
RAD8
RAD9
RAD10
RAD11
RAD12
RAD13
RAD14
RAD15
RAD16
RAD17
RAD18
RAD19
RAD20
RAD21
RAD22
RAD23
RAD24
RAD25
RAD26
RAD27
RAD28
RAD29
RAD30
RAD31

IC16A

TP106
TP105

R22

PC36
CE0.1u

VCC3

PREG
PCE1
PCE2
POE
PWE
PIOR
PIOW
PWAIT
PIOS16

SDQMO
SDQM1
SDQM2
SDQM3
SDRAS
SDCAS
SDWE
SDCLK0
SDCLK1
SDCLK2
SDCS0
SDCS1
SDCS2
SDCKE
SMROMCKE

SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31

SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
SDBA0
SDBA1

33

/WR_STB

A8
D10
B10
B8
A7
C9
B7
A9 R159
B9 R176

R170
0

TP104

TP102
TP101

TP103
SDCLK

SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31

V2
U2
U3
U4
W1
V1
U1
T2
T3
T1
R5
R2
R3
R4
P5
P2
R1
P1
P3
P4
N3
N2
N4
N5
M3
M4
M5
M2
L2
N1
M1
L1

H3
H2
G2
G1
H5
H4
H1
L4
K4
J4
K1
K2
J1
J2
E9

SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12

G3
F2
F3
F1
F4
E1
E2
F5
E4
E3
E5
D1
D3
G4
G5

VCC3

/WR_STB

10K
10K

R166
R14

22
22

SDD[0..31]

SDA[0..12]

RAB[0..24]

RD[0..31]

15
39
37
38
19
18
17
16

SDCKE
SDCLK1R2
/SDCS1

40

20
21

/SDQM2
/SDQM3

23
24
25
26
29
30
31
32
33
34
22
35
36

SDBA0
SDBA1

SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12

37
38
19
18
17
16

SDCKE
SDCLK1R1
/SDCS1

40

15
39

20
21

23
24
25
26
29
30
31
32
33
34
22
35
36

/SDQM0
/SDQM1

SDBA0
SDBA1

SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12

VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ

VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ

VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

IC24
EDS2516ADTA-75

NC

CKE
CLK
CS
RAS
CAS
WE

LDQM
DQM

A13/BA0
A12/BA1

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC

IC12
EDS2516ADTA-75

NC

CKE
CLK
CS
RAS
CAS
WE

LDQM
DQM

A13/BA0
A12/BA1

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC

28
41
54
6
12
46
52

1
14
27
3
9
43
49

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

28
41
54
6
12
46
52

1
14
27
3
9
43
49

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

VCC3

SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31

VCC3

SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15

PC20
CE0.1u

VCC3

PC8
CE0.1u

VCC3

PC22
CE0.1u

PC9
CE0.1u

PC34
CE0.1u

PC35
CE0.1u

32
13
34

/FROM
/RWE
/ROE

31
26
25
24
23
22
21
20
10
9
8
7
6
5
4
3
54
19
18
11
12
15
2

/RCS2

/FROM

/RCS0

JP1
2
4
6

52
33

43

17
1
27
28
29
30
55
56

35
37
39
41
44
46
48
50
36
38
40
42
45
47
49
51

/EPROM

/RWE
CPU_/RBE0

/ROE

/EPROM

VSS2
VSS1

VDD

/EPROM

DIC-252

XJ8C-0611
/RCS2

1
/FROM 3
5

DIC-252
/RCS0

Short Plug

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
RY/BY
NC1
NC2
NC3
NC4
NC5
NC6
NC7

TC58FVM7T2AFT

BYTE
WP/ACC
RESET

WE
OE

CE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22

Short Plug

53
VCC3
R178
4.7K 16
/NET_RESET 14

/RWE
/ROE

/FROM

PC21
CE0.1u

/NET_RESET

PC19
CE0.1u

RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23

IC13

RD14
RD15

RD12
RD13

RD10
RD11

RD6
RD7
RD8
RD9

RD4
RD5

RD2
RD3

RD0
RD1

/RWE
CPU_/RBE0

/ROE

/EPROM

PC75
PC74
CE0.1u CE0.1u

VCC3

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15

PC67
CE0.1u

VCC

RAB23

RAB19
RAB21

RDB7
RDB6
RDB5
RDB4
RDB3
RDB2
RDB1
RDB0

RDB15
RDB14
RDB13
RDB12
RDB11
RDB10
RDB9
RDB8

VCC3

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50

VCC
PC65
CE0.1u

PS-50PE-D4T1-PN1

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49

PC64
CE0.1u
CN2

RDB[0..15]

SN74LVCH16245ADGG-EL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PC68
CE0.1u

/LOE LAB/BA
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA

IC2

RDB14
RDB15

RDB12
RDB13

RDB10
RDB11

RDB6
RDB7
RDB8
RDB9

RDB4
RDB5

RDB2
RDB3

RDB0
RDB1

RAB9
RAB8
RAB7
RAB6
RAB5
RAB4
RAB3
RAB2
RAB1
RAB20
RAB22
/NET_RESET
CPU_/RBE1
/RCS3

RAB18
RAB17
RAB16
RAB15
RAB14
RAB13
RAB12
RAB11
RAB10

VCC3

/NET_RESET
CPU_/RBE1
/RCS3

RD[0..31]

MAIN BOARD_Circuit Diagram 7/9

2-12

R167

VCC3

R171

VCC3

MMZ1608S800A

L4

WDT_/MR

4.7K

R226

2
1
3
4

C10
4.7u/16V

WDO
RESET
WDI
PFO

PC87
CE0.1u
XAGND32

XPWR32

PC88
CE0.1u
XAGND12

XPWR12

XAGND32

XPWR32

XAGND12

XPWR12

/NET_RESET

8
7
6
5

R229
R_non(4.7K)

ADM706RARZ

VCC
MR
GND
PFI

PC37
CE0.1u
IC26

VCC3

C13
4.7u/16V

WDT_/OUT

WDT

MMZ1608S800A

L5

WDT_/MR

WDT_/OUT

WDT

C11
CE4pF

C15
100u/10V

VCC3

/NET_RESET

R227
4.7K

VCC3

VCC3

VCC1.2

2
1
5

C12
CE4pF

VDD
OUT

PC10
CE0.1u
4
3

ADJ

C20
CE68p
R15
10K 1%

PC136
CE0.1u

PC107
CE0.1u
C21
10u/16V
+

PC105
CE0.1u

PC108
CE0.1u
C22
10u/16V
+

PC104
CE0.1u

PC103
CE0.1u
C8
10u/16V
+

PC89
CE0.1u

PC106
CE0.1u
C14
10u/16V

C17
C16
C19
C18
10u/16V 10u/16V 10u/16V 10u/16V

LP3964EMP

VOUT

R228

XPWR12
XAGND12

R11

XPWR32
XAGND32

XPWR12
XAGND12

22

XPWR32
XAGND32

A3
B5

A5
A4

B1
B2

TP109
VCC1.2

C41
C_non

G9
G10
G11
G12
G13
G14
H14
J14
K14
L14
L16
M14
N14
P8
P9
P10
P11
P12
P13
P14

G7
G8
H7
J3
J7
K5
K7
L3
L7
M7
N7
P7

E15
F7
F8
F11
F12
F15
F16
G15
H6
J6
K15
L15
M6
N6
P15
R7
R8
R11
R12
R15
R16
T15

D5
D2
E7
/RESET_OUT
/RESET_OUT
E8
PWR_EN
E6
R168
R_non(2.7K)C5
R169
10K
C1
VCC3

R16
100 1%

VCC3

FXO-31FL 12.000MHz

INH
GND

Y2

1SS355

D2

VIN
SD
GND

IC17

1
2

R513 R_non Y3
C001R 32.768KHz

AU1100-300MBD

VDDX1
VDDX2
VDDX3
VDDX4
VDDX5
VDDX6
VDDX7
VDDX8
VDDX9
VDDX10
VDDX11
VDDX12
VDDX13
VDDX14
VDDX15
VDDX16
VDDX17
VDDX18
VDDX19
VDDX20

VDDY1
VDDY2
VDDY3
VDDY4
VDDY5
VDDY6
VDDY7
VDDY8
VDDY9
VDDY10
VDDY11
VDDY12

VDDI1
VDDI2
VDDI3
VDDI4
VDDI5
VDDI6
VDDI7
VDDI8
VDDI9
VDDI10
VDDI11
VDDI12
VDDI13
VDDI14
VDDI15
VDDI16
VDDI17
VDDI18
VDDI19
VDDI20
VDDI21
VDDI22

RESETIN
RESETOUT
EXTCLK0
EXTCLK1
PWR_EN
VDDXOK
VSEL

XPWR12
XAGND12

XTI12
XTO12

XPWR32
XAGND32

VSS1
VSS2
VSS3
VSS4
VSS5
VSS6
VSS7
VSS8
VSS9
VSS10
VSS11
VSS12
VSS13
VSS14
VSS15
VSS16
VSS17
VSS18
VSS19
VSS20
VSS21
VSS22
VSS23
VSS24
VSS25
VSS26
VSS27
VSS28
VSS29
VSS30
VSS31
VSS32
VSS33
VSS34
VSS35
VSS36
VSS37
VSS38
VSS39
VSS40
VSS41
VSS42
VSS43
VSS44
VSS45
VSS46
VSS47
VSS48
VSS49
VSS50
VSS51
VSS52
VSS53
VSS54
VSS55
VSS56
VSS57
VSS58
VSS59
VSS60
VSS61
VSS62
VSS63

GPIO0
GPIO1
GPIO7
GPIO16
GPIO17
GPIO18
GPIO19
GPIO20
GPIO21
GPIO22
GPIO23
D11
E10
E16
F6
F9
F10
F13
F14
G6
H8
H9
H10
H11
H12
H13
H15
J5
J8
J9
J10
J11
J12
J13
J15
K3
K6
K8
K9
K10
K11
K12
K13
L5
L6
L8
L9
L10
L11
L12
L13
M8
M9
M10
M11
M12
M13
M15
N8
N9
N10
N11
N12
N13
N15
N16
P6
R6
R9
R10
R13
R14
T5
T16

C6
D6
D9
Y7
W6
Y6
T9
Y8
V8
U7
V7

R189

PR_WREN
WDT
/RBE0
/RBE1
/RBE2

/RBE3
/FIFO_HALF_NET

VCC3
10K

PR_WREN
WDT
/RBE0
/RBE1
/RBE2

/RBE3
/FIFO_HALF_NET

VCC3

TP88

0
R510

D4
B4

R_non
R514

ROMSIZE
ROMSEL

4.7K
R190

XTI32
XT032

4.7K
R210

IC16C

4.7K
R209

A2
B3

4.7K
R211

0
0

R508
R509

MAIN BOARD_Circuit Diagram 8/9

R172

10K

D7
C8

V15
Y16
V11

U12
V13
U16
W15

V14
U13
W14
T13
U14

T7
V5
T6
V4
Y3
Y2
W4
W3
Y1
T4
W2
V3
U5

P17
M17
M16
R19
T17
R20
T20
N19
N18
N17
M18
P16
R17
R18
T18
P19
P18
T19
U20
V20
W20
V6
U6

AU1100-300MBD

DMA_REQ0
DMA_REQ1

IRDATX
IRDARX
IRFIRSEL

I2SCLK
I2SWORD
I2SDI
I2SDIO

ACSYNC
ACBCLK
ACDO
ACDI
ACRST

SDMS0_CLK
SDMS0_CMD
SDMS0_DAT0
SDMS0_DAT1
SDMS0_DAT2
SDMS0_DAT3
SDMS1_CLK
SDMS1_CMD
SDMS1_DAT0
SDMS1_DAT1
SDMS1_DAT2
SDMS1_DAT3
SDMS_MS_EN

LCD_FCK
LCD_LCK
LCD_PCK
LCD_BIAS
LCD_LEND
LCD_D0
LCD_D1
LCD_D2
LCD_D3
LCD_D4
LCD_D5
LCD_D6
LCD_D7
LCD_D8
LCD_D9
LCD_D10
LCD_D11
LCD_D12
LCD_D13
LCD_D14
LCD_D15
LCD_PWM0
LCD_PWM1

U1TXD
U1RXD

RESVD0
RESVD1
RESVD2
RESVD3
RESVD4
RESVD5

SOCLK
SODIN
SODOUT
SODEN

TESTEN
TC0
TC1
TC2
TC3

TRST
TDI
TDO
TMS
TCK

N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO

USBH1P
USBH1M

USBH0P
USBH0M

U3TXD
U3RXD
U3CTS
U3RTS
U3DSR
U3DTR
U3DCD
U3RI

T27

R220
R216

Y20
V19

W8
W7
T8
Y5
W5
Y4

W16
W18
Y17
U15

C3
B6
C7
D8
A6

C4
U19
U18
C2
V18

U8
U10
Y11
V10
U9
V9
W11
Y10
W13
U11
T12
T10
Y14
W10
W9
Y9

15K
15K

R223
R222

W17
Y18

PC137
CE0.1u

VCC3

15K
15K

0
0

R217
R218

R212

Y12
Y15
U17
W12
Y19
T11
V17
V16

R221

R214

V12
T14

T31

T29

T22
T30
T24
T18
T28

VCC3
4.7K
330
4.7K
4.7K
4.7K
4.7K

R114
R112
R111
R110
R109

74LVC14

1
2

13

11

VCC3

1.5K

L2
MMZ1608S800A

R108

OUTY

VCC

VCC3
PC66
CE0.1u

L1
MMZ1608S800A
C2
C1
CE0.1u
CE0.1u

VCC3

33

R231

33

R232

33

R230

SN74LVC1G32DCK

GND

INA
INB

IC1

C9
4.7u/16V

74LVC14

74LVC14

IC27E

74LVC14

IC27F
12

10

IC27D
9

IC27B

74LVC14

IC27C

74LVC14

R113

N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO

IC27A

TP120

TP115

32
8

36

14
48

9
10
12
13
15

7
2
6
5
4
3
16
22
21
20
19
18
23
1
25
26
24

1
2

VDD
OUT

PC73
CE0.1u
4
3

ACT

TP65

R10

29
35
11
17
45

27
28
37
38
39
40
41
42
43
44
46
47

34

33

31

30

22

VCC3

PR_RXD
PR_TXD
PR_RTS
PR_CTS

VCC3

AGND
AGND
AGND
AGND
AGND

NC
RESET
ANE
DUPLEX
SPEED
RPTR
LDPS
RESETB
ISOLATE
MII
X1
X2

TPTX+

TPTX-

TPRX+

TPRX-

VCC3

FXO-31FL 25.000MHz

INH
GND

Y1

RTL8201BL

PWFBOUT
PWFBIN

AVDD33

DVDD33
DVDD33

LED0
LED1
LED2
LED3
LED4

TXC
TXEN
TXD0
TXD1
TXD2
TXD3
RXC
RXDV
RXD0
RXD1
RXD2
RXD3
CRS
COL
MDC
MDIO
RXER/FXEN

IC8

4.7K
R160

U0TXD
U0RXD

4.7K
R161

LCLK
LWAIT
LWR0
LWR1
LRD0
LRD1

4.7K
R196

VCC3

4.7K
R197

PC38
CE0.1u

TP66

TP64

VCC

5.9K 1%

TP67

PC1
CE0.1u

/RESET_OUT

PC72
CE0.1u

VCC3

C37
CE0.1u

C40
CE0.1u

CE0.1u

C7

L3
MMZ1608S800A

53398-0590

5
4
3
2
1

CN13

49.9 1%
R107

R213

49.9 1%
R156

Y13
W19

49.9 1%
R157

IC16B

1.0K

R188

49.9 1%
R158

E11
D12
C11
A11
B11
C10

4.7K
4.7K
4.7K
4.7K

R219
R192
R187
R215

2-13
R106

VCC3

R511 R9
R_non 330

R512

VCC3

R_non

12
11

9
10

2
3
1

4
5

8
6
7

GREEN

J1011F21PNL

A_LED_L
K_LED_L

A_LED_R
K_LED_R

TDCT
TD+

GND
GND

RDCT
RD+

CN1

FG
FG

ORANGE

13
14

MAIN BOARD_Circuit Diagram 9/9

2-3 HEAD BOARD


HEAD BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Head Board.

2-14

HEAD BOARD_Arrangement Diagram (Soldering Side)

2-15

/P_SIDE_SENS

P_SIDE

R233
R277
R238
R286
R239
R287
R60
R105
R58
R103
R53
R89

R187
R307
R193
R311
R194
R312
R19
R142
R7
R140
R1
R138

74LV1G08

IC500

R510

42V_SENSE

/P_SIDE_SENS

R153
1.0K

P_SIDE

HEAD_TH

HEAD_U/D_L
PSFAN_ON

F1_DAC_A1
F1_DAC_A3
F1_DAC_A5
F1_DAC_A7
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT2
F1_DAC_B0
F1_DAC_B2
F1_DAC_B4
F1_DAC_B6
F1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6

R155
22K

+41V

HEAD_U/D_L
PSFAN_ON
HEAD_SENS
HEAD_TH

F1_DAC_A1
F1_DAC_A3
F1_DAC_A5
F1_DAC_A7
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT2
F1_DAC_B0
F1_DAC_B2
F1_DAC_B4
F1_DAC_B6
F1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6

ENC_PHB
F0_DAC_A0
F0_DAC_A2
F0_DAC_A4
F0_DAC_A6
F0_DAC_A8
/FF0_DAC_RESET
F0_DAC_LAT1
F0_DAC_LAT3
F0_DAC_B1
F0_DAC_B3
F0_DAC_B5
F0_DAC_B7
F0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

CE0.1u

PC500

VCC

NON

470
470
470
470
470
470
470
470
470
470
470
470

470
NON
470
NON
470
NON
470
NON
470
NON
470
NON
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72

TX25-140P-LT-H1

69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

139
137
135
133
131
129
127
125
123
121
119
117
115
113
111
109
107
105
103
101
99
97
95
93
91
89
87
85
83
81
79
77
75
73
71

CN4

TP100
TP95

TP110
TP105

VCC

TP96

TP99

R263
R325
R267
R330
R268
R331
R112
R136
R110
R134
R107
R132

R166
R215
R175
R223
R176
R224
R37
R66
R35
R64
R21
R62

ENC_PHA
F0_DAC_A1
F0_DAC_A3
F0_DAC_A5
F0_DAC_A7
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT2
F0_DAC_B0
F0_DAC_B2
F0_DAC_B4
F0_DAC_B6
F0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

VCC3

R114
0

R117
0

/F0_POWER_SAVE

/F1_POWER_SAVE

F1_DAC_A0
F1_DAC_A0
F1_DAC_A2
F1_DAC_A2
F1_DAC_A4
F1_DAC_A4
F1_DAC_A6
F1_DAC_A6
F1_DAC_A8
F1_DAC_A8
/FF1_DAC_RESET
/FF1_DAC_RESET
F1_DAC_LAT1
F1_DAC_LAT1
F1_DAC_LAT3
F1_DAC_LAT3
F1_DAC_B1
F1_DAC_B1
F1_DAC_B3
F1_DAC_B3
F1_DAC_B5
F1_DAC_B5
F1_DAC_B7
F1_DAC_B7
F1_DAC_B9
F1_DAC_B9
SSCK5
470
SSCK5
NON SSCK7
SSCK7
SSI5_A
470
SSI5_A
NON SSI7_A
SSI7_A
SSI5_B
470
SSI5_B
NON SSI7_B
SSI7_B
LLAT5
470
LLAT5
NON LLAT7
LLAT7
CCH5
470
CCH5
NON CCH7
CCH7
NNCHG5
470
NNCHG5
NON NNCHG7
NNCHG7
HEAD_U/D_H
HEAD_U/D_H
HD_POWER
HD_POWER

470
470
470
470
470
470
470
470
470
470
470
470

ENC_PHA
F0_DAC_A1
F0_DAC_A3
F0_DAC_A5
F0_DAC_A7
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT2
F0_DAC_B0
F0_DAC_B2
F0_DAC_B4
F0_DAC_B6
F0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

10K

ENC_PHB
F0_DAC_A0
F0_DAC_A2
F0_DAC_A4
F0_DAC_A6
F0_DAC_A8
/FF0_DAC_RESET
F0_DAC_LAT1
F0_DAC_LAT3
F0_DAC_B1
F0_DAC_B3
F0_DAC_B5
F0_DAC_B7
F0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

VCC

10K

2-16
R115

F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3

F1_DAC_B[0..9]

F1_DAC_A[0..9]

F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3

F0_DAC_B[0..9]

F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3

F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9

F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9

F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3

F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9

F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9

R109
R116
R129
R144

R82
R81
R80
R79
R91
R92
R93
R94
R95
R96

R78
R77
R76
R75
R97
R98
R99
R100
R101
R102

R39
R42
R55
R68

R12
R11
R10
R9
R23
R24
R25
R26
R27
R28

R16
R15
R14
R13
R29
R30
R31
R32
R33
R34

180
180
180
180

180
180
180
180
180
180
180
180
180
180

180
180
180
180
180
180
180
180
180
180

180
180
180
180

180
180
180
180
180
180
180
180
180
180

180
180
180
180
180
180
180
180
180
180

C84
C64
C_non
C_non
C73
C60
C_non
C_non

C152
C150
C148
C130
C132
C_non
C_non
C_non
C_non
C_non
C147
C131
C151
C149
C133
C_non
C_non
C_non
C_non
C_non

C134
C136
C143
C141
C139
C_non
C_non
C_non
C_non
C_non
C138
C135
C142
C140
C137
C_non
C_non
C_non
C_non
C_non

C40
C24
C_non
C_non
C34
C15
C_non
C_non

C98
C100
C109
C111
C113
C_non
C_non
C_non
C_non
C_non
C114
C99
C110
C112
C101
C_non
C_non
C_non
C_non
C_non

C102
C104
C115
C117
C119
C_non
C_non
C_non
C_non
C_non
C120
C103
C116
C118
C105
C_non
C_non
C_non
C_non
C_non

R118

F0_DAC_A[0..9]

FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_LAT2
FF1_DAC_LAT3

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

FF0_DAC_LAT0
FF0_DAC_LAT1
FF0_DAC_LAT2
FF0_DAC_LAT3

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_LAT2
FF1_DAC_LAT3

FF1_DAC_B[0..9]

FF1_DAC_A[0..9]

FF0_DAC_LAT0
FF0_DAC_LAT1
FF0_DAC_LAT2
FF0_DAC_LAT3

FF0_DAC_B[0..9]

FF0_DAC_A[0..9]

HEAD BOARD_Circuit Diagram 1/9

FF0_DAC_A[0..9]

/F0_POWER_SAVE

FF0_DAC_LAT0
/FF0_DAC_RESET

FF0_DAC_B[0..9]

2-17

SSCK0

SSI0_A

SSI0_B

SSI0_A

SSCK0

4
12

15

VCC3

LLAT1
CCH1
NNCHG1

LLAT0
CCH0
NNCHG0

SSI0_B

LLAT1
CCH1
NNCHG1

LLAT0
CCH0
NNCHG0

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

CE0.1u

PC6

14
13

10
11

6
5

2
3

VCC

CE0.1u

PC1

18
17
16
15
14
13
12
11

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC4

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC3

TC74VHCT541AFT

E1
E2

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

D1
D2
D3
D4
D5
D6
D7
D8

IC1

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

1
19

2
3
4
5
6
7
8
9

TP16

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

TP15

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

HD151031FPEL

G
G

4A

3A

2A

1A

IC2

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

TP4

TP1

TP13

TP18

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

C10

TP3

TP2

10

10

10

R159

R158

R161

R160

10

10

10

10

R177 10

TP14 R178

R179

TP17 R180

CE100p

C13

100

100

R8
R2

100

R20

C9
C8

C4
C2

TP6

TP8

TP9

TP11

TP5

TP7

TP10

TP12

R174

R165

CE100p

C5
CE220p

C6
CE220p

C11
CE220p

C12
CE220p

CE100p
CE100p
CE100p
CE100p

R173 0

R157

100

R22

R156

10

R164

TR4
2SA1213

R171
43

R170
43

TR3
2SC2873

TR2
2SA1213

R169
43

R168
43

TR1
2SC2873

SCK0_ZA

SCK0_YA

SCK0_ZB

SCK0_YB

SI0_ZA

SI0_YA

SI0_ZB

SI0_YB

510

R6

510

R5

510

10

R163

R4

510

R3

R162

R172

100

PC8
CE0.1u

VCC3

PC7
CE0.1u

VCC3

100

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

R167

R36

R38

22
20
18
16

NCHG1

CH1

LAT1

NCHG0

CH0

LAT0

TR8
2SA1746

TR7
2SC4131

TR6
2SA1746

TR5
2SC4131

C108
CE0.022u

R18
4.7 /0.25W

C7
CE0.1u

C107
CE0.022u

COM0_A

R502
R_non

COM0_B

+ C3
22u/50V

R17
4.7 /0.25W

C106
CE0.1u

VHV0

SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

NCHG0

CH0

LAT0

P_SIDE

HEAD_TH

VCC

C1
CE0.1u

VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

VHV0

36FMN-BTK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN1

HEAD0

HEAD BOARD_Circuit Diagram 2/9

2-18

1
2
3
4

NC

VOUT

103HT

TH1

C93
470u/63V

+41V

BA33DD0WHFP

GND

CTL

VCC

IC30

C96
CE0.1u

53398-0490

CN9

C89
220u/10V

VCC

C97
CE0.33u

VCC

R151
10K

VCC3

C92
220u/6.3V
EEEFK0J221P

NON

1
2

CN12

5267-02A

1
2

CN11

PSFAN_ON

C94
CE0.1u(NON)

C95
CE0.1u

TO Cooling FAN

B9P-VH

1
2
3
4
5
6
7
8
9

CN13

/F0_POWER_SAVE

FF0_DAC_LAT1
/FF0_DAC_RESET

HD_POWER

+41V

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

R152
2.2K/0.5W

R154
1K/0.5W

DTC114EK

TR65

TR66
2SJ535

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

TP28

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

TP27

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC8

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC7

01543.15DR(NON)

F4

01543.15DR

F3

01543.15DR

F2

01543.15DR

F1

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

VHV3

VHV2

VHV1

VHV0

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

PC11
CE0.1u

VCC3

PC10
CE0.1u

VCC3

SSCK1

SSI1_A

SSI1_B

SSI1_B

510

SSCK1

SSI1_A

R44

10

510

R200

R45

510

10

R201

R47

510

R48

R202

R203

VCC3

4
12

15

TR13
2SA1213

R195
43

R188
43

TR14
2SC2873

TR15
2SA1213

R189
43

R190
43

TR16
2SC2873

COM1_B

14
13

10
11

6
5

2
3

CE0.1u

COM1_A

R503
R_non

PC9

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

C121
CE0.022u

R43
4.7 /0.25W

C22
CE0.1u

C122
CE0.022u

R46
4.7 /0.25W

HD151031FPEL

G
G

4A

3A

2A

1A

IC6

TR9
2SA1746

TR10
2SC4131

TR11
2SA1746

TR12
2SC4131

C123
CE0.1u

+ C23
NON

VHV0

TP21

TP20

TP34

TP36

R181

TP22 R182

R183

TP19 R184

R197

TP33 R196

R199

TP35 R198

HEAD_SENS

33

10

10

10

10

10

10

10

10

C500
CE100p

R501

TP23

TP25

TP30

TP32

VCC
R500
10K

TP24

TP26

TP29

TP31

SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

NCHG1

CH1

LAT1

C16
CE220p

C17
CE220p

C20
CE220p

C21
CE220p

HEAD_U/D_L

HEAD_U/D_H

/P_SIDE_SENS

D1
1SS355

VCC

C14
CE0.1u

SCK1_ZA

SCK1_YA

SCK1_ZB

SCK1_YB

SI1_ZA

SI1_YA

SI1_ZB

SI1_YB

VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
HD_SENS
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

VHV0

36FMN-BTK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN2

HEAD1

HEAD BOARD_Circuit Diagram 3/9

FF0_DAC_LAT2
/FF0_DAC_RESET

/F0_POWER_SAVE

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

2-19

SSCK2

SSI2_A

SSI2_B

LLAT4
CCH4
NNCHG4

LLAT2
CCH2
NNCHG2

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

SSI2_A

SSCK2

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI2_B

LLAT4
CCH4
NNCHG4

LLAT2
CCH2
NNCHG2

TP38

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

TP37

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

18
17
16
15
14
13
12
11

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

CE0.1u

PC12

14
13

10
11

6
5

2
3

CE0.1u

PC3

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

VCC

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

VCC3

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

HD151031FPEL

G
G

4A

3A

2A

1A

IC10

1
19

2
3
4
5
6
7
8
9

IC9

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC12

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC11

100

TP42

TP39

TP51

TP54

C33
C32

CE100p

CE100p

10

10

R210

TP41 R209

R212

TP40 R211

10

10

10

10

R225 10

TP52 R226

R227

TP53 R228 10

CE100p

C38

100

R59
R54

100

C29

C27

CE100p

TP44

TP46

TP47

TP49

TP43

TP45

TP48

TP50

CE100p

CE100p

R214

C30
CE220p

C31
CE220p

C36
CE220p

C37
CE220p

TR20
2SA1213

R219
43

R218
43

TR19
2SC2873

R222

R217
43

R216
43

TR18
2SA1213

R221

R208

R61

R220

100

R207

100

C35

510

R63

100

R52

10

510

R206

R51

510

10

R205

R50

R204

510

R49

R65

R67

PC14
CE0.1u

VCC3

PC13
CE0.1u

VCC3

R213

TR17
2SC2873

TR24
2SA1746

TR23
2SC4131

TR22
2SA1746

TR21
2SC4131

SCK2_ZA

SCK2_YA

SCK2_ZB

SCK2_YB

SI2_ZA

SI2_YA

SI2_ZB

SI2_YB

NCHG4

CH4

LAT4

NCHG2

CH2

LAT2

C126
CE0.022u

R57
4.7 /0.25W

C28
CE0.1u

C125
CE0.022u

COM2_B

ENC_PHB

ENC_PHA

COM2_A

R504
R_non

+ C26
NON

R56
4.7 /0.25W

C124
CE0.1u

100

R40

100

R41

VHV1

74LVC14

IC5A

74LVC14

IC5B

PC2
CE0.1u

VCC3

C18
CE1000p

R186
1.0K

VCC

C19
CE1000p

R185
1.0K

VCC

33

R192

33

R191

SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

NCHG2

CH2

LAT2

C25
CE0.1u

VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PH_A
GND
ENC_PH_B
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

VHV1

12

10

36FMN-BTK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN3

74LVC14

IC5F

74LVC14

IC5E

74LVC14

IC5D

74LVC14

IC5C

13

11

HEAD2

HEAD BOARD_Circuit Diagram 4/9

FF0_DAC_LAT3
/FF0_DAC_RESET

FF0_DAC_A[0..9]

2-20

SSCK3

SSI3_A

SSI3_B

FF0_DAC_A[0..9]

7
9

SSI3_A

SSCK3

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI3_B

TP56

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

TP55

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

NON

G
G

4A

3A

2A

1A

IC26

NON

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC14

NON

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC13

NON

PC24

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

14
13

10
11

6
5

2
3

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

R305

TP120

R303

TP119 R302

TP117

NON

NON

NON

NON

NON

NON

R313 NON

TP118 R304

TP129

TP130 R314

R315

TP133 R316 NON


TP134

PC17
NON

VCC3

PC16
NON

VCC3

NON

TP122

TP121

TP124

TP123

TP125

TP126

TP127

TP128

R128

NON

NON

R294

NON

R127

NON

R293

R126

NON

NON

R125

R292

NON

R295

C75
NON

C76
NON

C80
NON

C81
NON

TR52
NON

R299
NON

R298
NON

TR51
NON

TR50
NON

R297
NON

R296
NON

TR49
NON

TR56
NON

TR55
NON

TR54
NON

TR53
NON

SI3_ZB

SCK3_ZA

SCK3_YA

SCK3_ZB

SCK3_YB

SI3_ZA

SI3_YA

COM3_B

COM3_A

R505
R_non

+ C70
NON

SI3_YB

C158
NON

R131
NON

C71
NON

C157
NON

R130
NON

C156
NON

VHV3

SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SI3_YB
SI3_ZB

NCHG3

CH3

LAT3

VCC

/F0_POWER_SAVE

FF0_DAC_B[0..9]

FF0_DAC_B[0..9]

VHV3
VHV3
GND
GND
COM3_A
GND
COM3_A
GND
COM3_A
GND
COM3_B
GND
COM3_B
GND
COM3_B
GND
VCC
GND
GND
GND
GND
LAT3
GND
CH3
GND
NCHG3
GND
GND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SI3_YB
SI3_ZB

VHV3
C69
NON

NON

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN8

HEAD3

HEAD BOARD_Circuit Diagram 5/9

FF1_DAC_LAT0
/FF1_DAC_RESET

/F1_POWER_SAVE

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

2-21

SSCK4

SSI4_A

SSI4_B

LLAT6
CCH6
NNCHG6

LLAT5
CCH5
NNCHG5

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

7
9

SSI4_A

SSCK4

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI4_B

LLAT6
CCH6
NNCHG6

LLAT5
CCH5
NNCHG5

TP78

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

TP77

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

CE0.1u

14
13

10
11

6
5

2
3

CE0.1u

PC4

18
17
16
15
14
13
12
11

PC15

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

VCC

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC16

VCC3

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

HD151031FPEL

G
G

4A

3A

2A

1A

IC15

1
19

2
3
4
5
6
7
8
9

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC19

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC18

R90

TP59

TP58

TP70

TP71

C55

CE100p

C54

C51

C50

10

10

R229

TP60 R230

R231

TP57 R232

10

10

10

10

R245 10

TP69 R244

R247

10

TP61

TP63

TP66

TP68

CE100p
CE100p
CE100p

TP72 R246

CE100p

C59

100

TP62

TP64

TP65

TP67

CE100p

R266

R262
0

R265 0

C41
CE220p

C42
CE220p

C45
CE220p

C46
CE220p

TR29
2SA1213

R234
43

R235
43

TR30
2SC2873

R104

100

R236
43

R237
43

TR31
2SA1213

R106 100

R253

100

R108

R252
R264

C56

510

100

100

R70

10

510

R240

R71

510

R241

R73

10

510

R242

R74

R111

R113

PC20
CE0.1u

VCC3

PC19
CE0.1u

VCC3

R243

TR32
2SC2873

TR25
2SA1746

TR26
2SC4131

TR27
2SA1746

TR28
2SC4131

SCK4_ZA

SCK4_YA

SCK4_ZB

SCK4_YB

SI4_ZA

SI4_YA

SI4_ZB

SI4_YB

NCHG6

CH6

LAT6

NCHG5

CH5

LAT5

C127
CE0.022u

R69
4.7 /0.25W

C43
CE0.1u

C128
CE0.022u

R72
4.7 /0.25W

C129
CE0.1u

COM4_A

R506
R_non

COM4_B

+ C44
22u/50V

VHV1

SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

NCHG4

CH4

LAT4

VCC
VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

VHV1
C39
CE0.1u

36FMN-BTK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN5

HEAD4

HEAD BOARD_Circuit Diagram 6/9

FF1_DAC_LAT1
/FF1_DAC_RESET

/F1_POWER_SAVE

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

2-22

SSCK5

SSI5_A

SSI5_B

SSCK5

4
12

15

SSI5_A

23

5
6

4
3
2
1
30
29
28
27
26
25

VCC3

TP92

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI5_B

FF1_DAC_A[0..9]

TP91

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

CE0.1u

PC18

14
13

10
11

6
5

2
3

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

VCC3

HD151031FPEL

G
G

4A

3A

2A

1A

IC17

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC22

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC21

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

TP76

TP73

TP87

TP90

R255

TP75 R254

R257

TP74 R256

R269

TP88 R270

R271

TP89 R272

PC23
CE0.1u

VCC3

PC22
CE0.1u

VCC3

10

10

10

10

10

10

10

10

TP86

TP80

TP82

TP83

TP79

TP81

TP84

510

TP85

R86

10

510

R250

R85

510

R249

R84

10

510

R83

R248

R251

C52
CE220p

C53
CE220p

C57
CE220p

C58
CE220p

TR36
2SA1213

R261
43

R260
43

TR35
2SC2873

TR34
2SA1213

R259
43

R258
43

TR33
2SC2873

TR40
2SA1746

TR39
2SC4131

TR38
2SA1746

TR37
2SC4131

SCK5_ZA

SCK5_YA

SCK5_ZB

SCK5_YB

SI5_ZA

SI5_YA

SI5_ZB

SI5_YB

C146
CE0.022u

R88
4.7 /0.25W

C49
CE0.1u

C145
CE0.022u

COM5_B

COM5_A

R507
R_non

+ C48
NON

R87
4.7 /0.25W

C144
CE0.1u

VHV2

SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

NCHG5

CH5

LAT5

VCC
VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

VHV2

FF1_DAC_B[0..9]

C47
CE0.1u

36FMN-BTK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN6

HEAD5

HEAD BOARD_Circuit Diagram 7/9

FF1_DAC_LAT2
/FF1_DAC_RESET

/F1_POWER_SAVE

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

2-23

SSCK6

SSI6_A

SSI6_B

LLAT7
CCH7
NNCHG7

LLAT3
CCH3
NNCHG3

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

SSI6_A

SSCK6

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI6_B

LLAT7
CCH7
NNCHG7

LLAT3
CCH3
NNCHG3

TP116

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

TP115

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

NON

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC25

VCC3

NPNB
FB
PNPB

VCC45

CE0.1u

14
13

10
11

6
5

2
3

NON

PC5

18
17
16
15
14
13
12
11

PC21

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

VCC

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

HD151031FPEL

G
G

4A

3A

2A

1A

IC20

1
19

2
3
4
5
6
7
8
9

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC24

E09A54RA

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC23

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

C78

NON

NON

C77

10

10

10

NON

R275

R273

TP98 R274

10

10

10

10

R289 10

TP93 R276

TP112

TP97

R291

TP111 R288

TP113

TP94

NON

TP114 R290

C79

C82

NON

NON

R135
R133

NON

C74

C72

NON

TP101

TP102

TP103

TP104

TP107

TP106

TP109

TP108

NON

R310

R306

R309

R301

NON

R139
R137

R308

R300

510

NON

NON

R120

10

510

R282

R121

510

10

R283

R123

R284

510

R124

R141

R143

PC26
CE0.1u

VCC3

PC25
CE0.1u

VCC3

R285

C62
CE220p

C63
CE220p

C67
CE220p

C68
CE220p

NON

NON

NON

NON

NON

NON

TR45
2SA1213

R278
43

R279
43

TR46
2SC2873

TR47
2SA1213

R280
43

R281
43

TR48
2SC2873

TR41
2SA1746

TR42
2SC4131

TR43
2SA1746

TR44
2SC4131

SCK6_ZA

SCK6_YA

SCK6_ZB

SCK6_YB

SI6_ZA

SI6_YA

SI6_ZB

SI6_YB

NCHG7

CH7

LAT7

NCHG3

CH3

LAT3

C153
CE0.022u

R119
4.7 /0.25W

C65
CE0.1u

C154
CE0.022u

COM6_A

R508
R_non

COM6_B

+ C66
22u/50V

R122
4.7 /0.25W

C155
CE0.1u

VHV2

SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

NCHG6

CH6

LAT6

VCC
VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

VHV2
C61
CE0.1u

36FMN-BTK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN7

HEAD6

HEAD BOARD_Circuit Diagram 8/9

/F1_POWER_SAVE

FF1_DAC_LAT3
/FF1_DAC_RESET

FF1_DAC_A[0..9]

2-24

SSCK7

SSI7_A

SSI7_B

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

SSCK7

4
12

15

SSI7_A

NON

G
G

4A

3A

2A

1A

IC29

NON

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC28

NON

DAOUT

PSAVE

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC27

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI7_B

TP132

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

TP131

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

NON

PC29

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

VCC3

NPNB
FB
PNPB

VCC45

14
13

10
11

6
5

2
3

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

PC28
NON

VCC3

PC27
NON

VCC3

R333

R319

TP137
R317

TP138R318

TP136

TP135R320

TP148

TP147R332

R335

TP150R334
TP149

NON

NON

NON

NON

NON

NON

NON

TP139

TP140

TP141

TP142

TP144

TP143

TP146

TP145

NON

NON

R146

NON

NON

R326

NON

R147

NON

R327

R149

NON

NON

R150

R328

NON

R329

C85
NON

C86
NON

C90
NON

C91
NON

TR61
NON

R321
NON

R322
NON

TR62
NON

TR63
NON

R323
NON

R324
NON

TR64
NON

TR57
NON

TR58
NON

TR59
NON

TR60
NON

SI7_ZB

SCK7_ZA

SCK7_YA

SCK7_ZB

SCK7_YB

SI7_ZA

SI7_YA

COM7_B

COM7_A

R509
R_non

+ C88
NON

SI7_YB

C159
NON

R145
NON

C87
NON

C160
NON

R148
NON

C161
NON

VHV3

SCK7_ZA
SCK7_YA
SI7_ZA
SI7_YA
SCK7_ZB
SCK7_YB
SI7_ZB
SI7_YB

NCHG7

CH7

LAT7

VCC
VHV3
VHV3
GND
COM7_A
GND
COM7_A
GND
COM7_A
GND
COM7_B
GND
COM7_B
GND
COM7_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT7
GND
CH7
GND
NCHG7
GND
SCK7_ZA
SCK7_YA
SI7_ZA
SI7_YA
SCK7_ZB
SCK7_YB
SI7_ZB
SI7_YB

VHV3

FF1_DAC_B[0..9]
C83
NON

NON

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN10

HEAD7

HEAD BOARD_Circuit Diagram 9/9

2-4 SERVO BOARD


SERVO BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.


2-25

SERVO BOARD_Arrangement Diagram (Soldering Side)

2-26

VCC

RA22
EXBA10E103J

R12
R11

TP2 TP1

+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
Sol_+
Sol_-

Therm
T72
T65
T71
T64
T70
/SensCov
Serial_IN

C7

52808-2691

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN2

VCC

TP74
TP73
TP68
TP64
TP57
TP53
TP40
TP39
TP38
TP37
TP36
TP34
TP29
TP26
TP23
TP18
TP27
TP30

TP19TP17TP8

+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H
+FAN
-FAN

R9
R10
R13

100
100
100

Monitor

CE470p

C6

C8

CE470p

C5

CE470p

53398-0590

5
4
3
2
1

CN12

11

CE470p

C9

74LVC14

IC19E

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC18

C106
CE1.0u

10

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

R159
10K

13

74LVC14

74LVC14
IC19F

IC19C

74LVC14

IC19D

/SensWOrg

CE0.1u

12

R109
R108

/SensC0
/SensC1
/SensCVOrg

PC14

VCC3

18
17
16
15
14
13
12
11

T18

SEL2
RST

T4 T14

VCC3

VCC3

T11

/CS1
/CS2

Q1
DTC114EK

SEL6410E

LED1

VCC

R130
220

10K(NON)

R160

Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
/Cmd_HS_MtoS

@/SensCVOrg
@/SensC1
@/SensHOrg

R169 10K

VCC

1
19

2
3
4
5
6
7
8
9

VCC3

@/SensWOrg
@/SensC0

RA23
EXBA10E103J

VCC3

CE470p

T66

100
100

To MOTSENS JUNCTION BOARD

@/SensC0
@/SensC1
@/SensCVOrg
@/SensWOrg
@/SensHOrg
@/SensR0
@/SensR1

52808-2691

VCC

TP58
TP76

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

10
2
9
3
8
4
7
5

10
2
9
3
8
4
7
5

CN1

12K 0.1% R166

10K

To MOTSENS JUNCTION BOARD

JP2
Pad

CE0.1u

PC27

Ctrg_TXD

Ctrg_RXD

/SensHOrg

/SerialStart

10K
10K

SEL
SEL1

VCC3

Y2
8.0MHz

R105
10K

R154

RA21
EXBA10E103J

CLK32

C102
CE22p

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

R106
NON

VCC3

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

CE0.1u

PC28

VCC3

LED
SEL
SEL1

TP156
TP158 TP159

R100
1.8K

C104
CE18p

R107
0

VCC3

T58

10K

VCC3

T17

220

/RD
/HWR
/LWR
C103
CE0.1u

IC15

CPU ID:0010

H8S/267X-QFP144

A1
A2
A3
A4
A5

/H8S_RESET

FWE

RA20
EXBA10E103J

A1
A2
A3
A4
A5
A6
A7
5
7
4
8
3
9
2
10

A8
A9
A10
A11
A12
A13
A14
A15
RA19
EXBA10E103J

5
7
4
8
3
9
2
10
1

R168

RA18
EXBV8V103J

VCC3

RA12
EXBA10E103J

/SensWOrg

RA17
EXBA10E102J

A[1..16]

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC23
CE0.1u

D0
D1
D2
D3
D4
D5
D6
D7

10
2
9
3
8
4
7
5

MtrC1_PB
MtrC1_PA
MtrC0_PB
MtrC0_PA
MtrA_PB
MtrA_PA

MtrI0_PB
MtrI0_PA

CE0.1u

T43
T47

RA11
EXBA10E103J
6

VCC3

Serial_LOAD

RA10
EXBV8V103J

Sol_Rush
Sol_Hold
Mstep_Hold

Mstep2B
Mstep2A
Mstep1B
Mstep1A
Mstep0B
Mstep0A

FWE

PC22

D4
D5
D6
D7

D15
D0
D1
D2
D3

VCC3

MtrW_PB
MtrW_PA
MtrH_PB
MtrH_PA

RA16
EXBV8V102J

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

10K

R167

10
2
9
3
8
4
7
5

TP147
TP157 TP155

A6
A7
A8
A9
A10
A11
1

A12
A13
A14
A15
A16
A16
10K

R152
R132

33
R153

10K

10K
R133

8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4

8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4
1
D8
D9
D10
D11

R95
6

D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
D12
D13
D14

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
5
7
4
8
3
9
2
10
1

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

/StepDrvEnable

RA15
EXBA10E102J

5
7
4
8
3
9
2
10
6

2-27
1

VCC3

VCC3

MtrI2_PB
MtrI2_PA
MtrI1_PB
MtrI1_PA

MtrADcy

/RD

/CS1

/LWR

14

22

20

27

11
12
13
15
16
17
18
19

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC16

Serial_CLK
Serial_LOAD
Serial_OUT
Serial_STORE

MtrI3_PB
MtrI3_PA

D0
D1
D2
D3
D4
D5
D6
D7

A[1..16]

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

PC25
CE0.1u

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

/StepDrvEnable

/HWR

FANPWM1
FANPWM2

14

22

20

27

11
12
13
15
16
17
18
19

1
19

2
3
4
5
6
7
8
9

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC3

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

18
17
16
15
14
13
12
11

CE0.1u

PC11

VCC

PC24
CE0.1u

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC14

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC13

TP154

D[0..15]
D8
D9
D10
D11
D12
D13
D14
D15

/StepDrvEnable1
/StepDrvEnable2
@Sol_
@Fan0
@FanFA
@FANPWM1
@FANPWM2

SERVO BOARD_Circuit Diagram 1/4

NON

B6P-VH

1
2
3
4
5
6

CN16

SOL_CURNT

C114

NON

TP162

R178

R179
NON

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN11
52808-2591

10K

R113

10K

DDA_CLK

F0in

CropMark

/LESSTHANS
/LESSTHANF
/MTRERR
/SRVBRD_RESET
/SerialStart

DDA_StoM
DDA_MtoS
INTDDA

/Cmd_HS_StoM
/Cmd_HS_MtoS

VSA

VREFA
VREFB
CR

+41

VCC3

F0out

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

VCC3

3403A

+27

VCC

CE0.1u

D73
D1FS6

D81
D1FS6

VMTD

Cd

OUT

R155
2.2K/0.5W

OUT

@Sol_

C129
CE0.1u

D77

T8

TP134

VI

CE0.1u

C83

R134

1
2
3
4

2
3403A

C120
CE0.1u

+15

74LVC14

UPA1759(NON)

Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2

IC29

T85

IC19B

C105
CE470p

Q5
2SK2796S

R177
47/1W

8
7
6
5

D71

D1FL20U(NON)

TP100

+27

R119
100

/RESET

CLK32

C87
CE470p

1
2
3
4
5
6
7
8
53398-0890

CN5

Sol_+
Sol_-

@FanFA
@Fan0
@FANPWM1
@FANPWM2

T2
TP124

TP3

RX1
100K

PC18
CE1.0u

33

TDI

4
3
2
1

R46
10K

R49
10K

VCC3

Serial_LOAD
Serial_CLK

Serial_IN
Serial_OUT

RA4
EXBV8V101J
5
4 5
6
3 6
7
2 7
8
1 8

TMS
TCK

/CS2
Mstep0A
Mstep0B
Mstep1A
Mstep1B
Mstep_Hold
T22
T25

TP137 TP133
TP136 TP135

R85

D[0..3]

A[1..4]

CropSens

A1
A2
A3
A4
D0
D1
D2
D3

TP80 TP79 TP77

To CUT CARI BOARD

52808-1291

1
2
3
4
5
6
7
8
9
10
11
12

CN13

D52
D1FL20U(NON)

R104
1.0K

VCC3

VM

C88
CE0.1u

R110 NON

R176
D72
PTZ43A 47/1W

R165
100

CE0.1u

R194
10K

VCC3

PC29

VCC3

74LVC14

IC19A

C84
100u/25V

R135
0

100

VO

1SS355

+27

FANPWM2

PinchPos
/Crop_ON
CropSens

EXCML20A390

TP169
TP166
VCC
TP167
TP160

IC26A
3
+

TP168

EXCML20A390

D17
DE3L20U

FL18

FL17

C85
C123
100u/25V CE0.1u

1SS355

R163
1.0K
T69

VCC3

IC25
TA7815

uPC2933T

GND

IN

Q8

D78

Q4
2SJ535

VMTD

DTC114EK

Q3

+41

CropMark

D74
R117
D1FS6 1.0ohm/1W

D82
D1FS6

R101
1K/0.5W

RN5VD29A

GND

VDD

IC21

MtrPower

VCC

100K 0.1%

R118

IC26B

PC30

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

/Crop_ON
PinchPos

Cmd_StoM
Cmd_MtoS

NON

CX1

SOL_CURNT

R189

R192 220

C89
100u/63V

R164
NON

+27

100u/25V

+ C90

VCC

23
20
25

22

ENA A
ENA B

PHA
PHB
DECAY

10K

T83
T84

VCC

27
16

26
17
18

10K

R187

T82

T75
T76
T77
T78
T79
T80
T81

T68
T73
T74

T60
T61
T62
T67

T59

10K

R111

VCC3
R112 10K

R180 0

To MAIN BOARD

SolPWM

R181 NON

R188

/SOL_EN

CE3900p

C117

RSA

R114

CE820p

C119

NC

13

10K

R182 0(NON)

RSB

10

SolDecay
SolPh

R116

100K 0.1%

1
14

12K 0.1%

R200 4.7K 0.1%

VMMA
VMMB

R199

R201

R115 4.7K 0.1%

VCC
ALM

12K 0.1%

19
24

C82
1000u/63V

4
11

VCC3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

T63 T5 T6 T7

TCK

TMS

TDO
TDI

GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND

1
2
3
4

1
2
3
4

UPA1759

Source1
Gate1
Source2
Gate2

IC27

UPA1759

Source1
Gate1
Source2
Gate2

IC28

MtrC0_0_
MtrC0_1_

VCC3

PC16
CE1.0u

Drain1
Drain1
Drain2
Drain2

Drain1
Drain1
Drain2
Drain2

8
7
6
5

8
7
6
5

MtrH_0_
MtrH_1_
/LWR

isp Download TP143TP82TP81

MtrC1_0_
MtrC1_1_

C92
+ 100u/63V

1.0K

R162

/StepDrvEnable

M4A3-64/64 TQFP100

IC10

D42

GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND

C42
10u/100V

C53
10u/100V

C58
10u/100V
L RCH895-181K

L4

L RCH895-181K
D69 D2FS6

L3

L RCH895-181K
Therm
D70 D2FS6

L2

75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51

TP85 TP78

TP93 TP75

R60
0ohm/1W

SerTU_CLK
SerTU_LOAD
SerTU_OUT
SerTU_IN
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

@/SensR0
@/SensR1

CE470p

C80

Ctrg_RXD

CE470p

R97

100

R148 100

MtrWDcy
MtrI3Dcy
MtrI2Dcy
MtrI1Dcy
MtrI0Dcy
MtrHDcy
MtrC1Dcy
MtrC0Dcy

C100

100

C34

R38
10K

/SensCov

R82

CE0.1u

PC15 VCC

VCC

C70

CE470p

18
17
16
15
14
13
12
11

VCC3

RA6
EXBA10E102J

T20
T21

T9
T10
T12
T13
T15
T16

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC9

To FAN JUNCTION BOARD


53398-0390

1
2
3

CN7

1
19

2
3
4
5
6
7
8
9

To HEAD BOARD

MtrI2_1_

MtrI3_1_
MtrI3_0_

MtrW_1_
MtrW_0_

PC19
CE1.0u

Serial_STORE

Ser500_IN

TDI_1

53398-0490

1
2
3
4

CN4

+FAN
-FAN

Ser500_CLK
Ser500_LOAD
Ser500_OUT

TP94
TP88 TP105

+27

L RCH895-181K(NON)
D51 D2FS6

D2FS6(NON)

C37
10u/100V(NON)
L1

PC17
CE1.0u

MtrI0_0_
MtrI0_1_

SerTU_STORE

VMTD

MtrI1_0_
MtrI1_1_

R86
10K

VCC

C73
CE470p

R142
100

100

100

R150
C101 CE470p

CE470p

R39

R89

RST
SEL2
SEL1
SEL

Sol_Rush
Sol_Hold

Mstep2A
Mstep2B

MtrADcy
MtrA_PA
MtrA_PB

Ctrg_TXD

+41

100

TP69 TP65
TP71 TP66 TP62

C75
CE470p

/StepDrvEnable1

SerCtrg_CLK
SerCtrg_LOAD
SerCtrg_OUT
SerCtrg_IN

VCC

VCC

+27

VCC3

TP138
TP152 TP153

TP145
TP144 TP146

VCC

for TU

for 500cc

for 500cc

53398-0690(NON)

1
2
3
4
5
6

CN10

Sensor(Reserve)

5267-09A(NON)

1
2
3
4
5
6
7
8
9

CN14

52808-2891(NON)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

CN6

53398-0790

1
2
3
4
5
6
7

CN3

52808-0691

1
2
3
4
5
6

CN8

To INKTANK BOARD

TP142 TP140
TP141 TP139 VCC

TP89

/RD
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND

GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
MtrI2_0_

TP125

TP90

IC23
MTD2005F

10
2
9
3
8
4
7
5

TP126

VCC

150
R99

TP95
TP101
R149 22K

TP165 TP163
TP161 TP164

22K
R98

TP92
TP129

TP96

10K

R186

GND

R185

2-28

R151 150

TP91
TP97
TP102
TP130

TP98
TP106
TP131

TP99
TP107
TP132

VCC3

SERVO BOARD_Circuit Diagram 2/4

MtrI1_1_

MtrI1_0_

MtrI0_1_

MtrI0_0_

3.3K
R36
1.0K

TP52
R37

3.3K
R34
1.0K

TP55
R129

3.3K
R32
1.0K

TP46
R33

3.3K
R30
1.0K

TP54
R128

VCC

C29
CE3900p

R35
CE0.047u 10K

C31

TP51

VCC

CE0.047u

C28

MtrI1_PA
MtrI1_PB
MtrI1Dcy

C22

TP47

TP49

CE820p

TP50

TP48

PC4
CE0.1u

C20

CE820p

C25

TP41

TP42

PC3
CE0.1u

TP43

CE3900p

R31
CE0.047u 10K

C27

CE0.047u TP45

C24

MtrI0_PA
MtrI0_PB
MtrI0Dcy

TP44

T1

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC3
MTD2005

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC4
MTD2005

220

PG

8
20

220

27

7
21
9
15
16
19

10
12
14
18

R28
0.68ohm/1W

R29

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R24
0.68ohm/1W

220

27

7
21
9
15
16
19

10
12
14
18

8
20

VMTD

R25

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

+ C81
1000u/63V

VMTD

R27
0.68ohm/1W

R26

2
26
4

6
22

5
23
24

25
3

VCC

R23
0.68ohm/1W

R22

2
26
4

6
22

5
23
24

25
3

VCC

C26

C23
CE820p

D16
D1FS6

D14
D1FS6

D15
D1FS6

D13
D1FS6

CE0.22u/50V

C33

CE0.22u/50V

C30

CE820p

C21

D12
D1FS6

D10
D1FS6

D11
D1FS6

D9
D1FS6

CE0.22u/50V

C32

CE0.22u/50V

VMTD

VMTD

D33 EXCML20A390
D1FS6

D31 EXCML20A390
D1FS6
TP56 FL9

TP60 FL10

D32 EXCML20A390
D1FS6

D30
D1FS6
TP61 FL11

FL12
TP70 EXCML20A390

D29 EXCML20A390
D1FS6

TP67 FL13

D27 EXCML20A390
D1FS6

D28 EXCML20A390
D1FS6
TP72 FL14

D26
D1FS6
TP59 FL15

FL16
TP63 EXCML20A390

+A_I1
+B_I1
-A_I1
-B_I1

PUMP2

+A_I0
+B_I0
-A_I0
-B_I0

PUMP1

MtrC0_1_

MtrC0_0_

MtrI3_1_

MtrI3_0_

MtrI2_1_

MtrI2_0_

3.3K
R78
1.0K

TP128
R75

3.3K
R77
1.0K

TP122
R74

3.3K
R20
1.0K

TP16
R21

3.3K
R18
1.0K

TP22
R127

3.3K
R16
1.0K

TP12
R17

3.3K
R14
1.0K

TP21
R126

VCC

TP14

VCC

C64
CE3900p

R76
CE0.047u 10K

C66

TP5

C3

TP6

TP13

C59
CE820p

TP114

R1

2
26
4

6
22

5
23
24

25
3

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC1
MTD2005(NON)

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC2
MTD2005

220

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC8
MTD2005F

R67 0.68ohm/1W

R65

22

23
20
25

27
16

26
17
18

19
24

VCC

R6
0.68ohm/1W

R5

2
26
4

6
22

5
23
24

25
3

VCC

R2
0.68ohm/1W(NON)

TP116

TP108

PC8
CE0.1u

TP7

PC2
CE0.1u

CE820p

CE0.047uTP115

C65

C1

TP4

CE820p

TP127
MtrC0_PA
MtrC0_PB
MtrC0Dcy

C15
CE3900p

R19
CE0.047u 10K

C17

VCC

CE0.047uTP15

C14

MtrI3_PA
MtrI3_PB
MtrI3Dcy

C11
CE3900p

R15
CE0.047u 10K

C13

CE0.047u TP11

C10

MtrI2_PA
MtrI2_PB
MtrI2Dcy

TP10

TP9

PC1
CE0.1u

VCC

PG

/StepDrvEnable1

RSB

17

RSA

11

RSA

11

13

PG

13

RSB

17

RSA
11
RSA
11

13
PG

220

27

7
21
9
15
16
19

10
12
14
18

8
20

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

R68 0.68ohm/1W

R66

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R7
0.68ohm/1W

R8

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R3
0.68ohm/1W(NON)

220

27

7
21
9
15
16
19

10
12
14
18

8
20

VMTD

R4

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

RSB
17
RSB
17

VCC

RSA
5

C12

C4
CE820p

C60
CE820p

D67
D1FS6

EXCML20A390
D68
D1FS6

D64
EXCML20A390
D1FS6
FL34

FL36
D63
D1FS6

D62
D1FS6

+A_I3
+B_I3
-A_I3
-B_I3

PUMP4

MtrW_1_

MtrW_0_

MtrH_1_

MtrH_0_

T3

+A_C0
+B_C0
-A_C0
-B_C0

MtrC1_1_

MtrC1_0_

CAP UP/DOWN
FL37
EXCML20A390

D66 EXCML20A390
D1FS6
FL35

D65
D1FS6

D61
D1FS6

CE0.22u/50V

C54
VMTD

D8
D1FS6
D25 EXCML20A390
D1FS6

D23 EXCML20A390
D1FS6
TP20 FL1

D22
D1FS6
TP25 FL3

FL4
TP31 EXCML20A390

D24 EXCML20A390
D1FS6
TP24 FL2

CE0.22u/50V

C55

VMTD

D21 EXCML20A390
D1FS6(NON)

TP33 FL5

D19 EXCML20A390
D1FS6(NON)

D20 EXCML20A390
D1FS6(NON)
TP35 FL6

D18
D1FS6(NON)
TP28 FL7

+A_I2
+B_I2
-A_I2
-B_I2

PUMP3 (Reserve)
FL8
TP32 EXCML20A390

D6
D1FS6

D7
D1FS6

D5
D1FS6

CE0.22u/50V

C19

D4
D1FS6(NON)

CE0.22u/50V

C16

D2
D1FS6(NON)

CE820p

C2

VMTD

D1FS6(NON)

D3

D1
D1FS6(NON)

CE0.22u/50V

C18

CE0.22u/50V

/StepDrvEnable2

VCC

R94
1.0K

R59
1.0K

3.3K

TP121
R56

R58
1.0K

3.3K

TP113
R55

R73
1.0K

3.3K

TP118
R70

R72
1.0K

3.3K

TP110
R69

R54
1.0K

3.3K

TP119
R51

R53
1.0K

3.3K

TP112
R50

VCC

VCC

C48
CE3900p

R57
CE0.047u 10K

C50

TP86

C43
CE820p

CE0.047u TP87

C49

TP117

TP109

PC6
CE0.1u

C56
CE820p

TP123
MtrC1_PA
MtrC1_PB
MtrC1Dcy

C61
CE3900p

R71
CE0.047u 10K

C63

VCC

TP151

TP149

PC7
CE0.1u

CE0.047u TP104
TP103

C62

TP150

C40
CE820p

TP111
MtrW_PA
MtrW_PB
MtrWDcy

C45
CE3900p

R52
CE0.047u 10K

C47

CE0.047u TP84

C46
TP83

TP120
MtrH_PA
MtrH_PB
MtrHDcy

TP148

PC5
CE0.1u

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC5
MTD2005F

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC7
MTD2005F

1.0ohm/1W

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

VMTD

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

R48
1.0ohm/1W(NON)

R45

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R64 0.68ohm/1W

R62

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R43 1.0ohm/1W

R41

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

IC6
MTD2005F(NON)

R47
1.0ohm/1W(NON)

R44

22

23
20
25

27
16

26
17
18

19
24

VCC

R63 0.68ohm/1W

R61

22

23
20
25

27
16

26
17
18

19
24

VCC

R42

R40

22

23
20
25

27
16

26
17
18

19
24

VCC

RSB

13
NC
13

RSA
5

RSB
10

RSA
5
RSA
5

NC
13

RSB
10
RSB
10

NC
13
NC
13

2-29

10

R96
1.0K

C36

VMTD

C44
CE820p

D1FS6(NON)

D49

D1FS6(NON)

D45

D1FS6(NON)

D47

D43
D1FS6(NON)

CE0.22u/50V

C38

CE0.22u/50V

C39

C57
CE820p

D59
D1FS6

D55
D1FS6

D57
D1FS6

D53
D1FS6

CE0.22u/50V

C51
VMTD

FL32

FL33
EXCML20A390

RESERVE

+A_W
+B_W
-A_W
-B_W

D50 EXCML20A390
D1FS6(NON)

D46 EXCML20A390
D1FS6(NON)
FL26

D48 EXCML20A390
D1FS6(NON)
FL27

FL29EXCML20A390
+A_C1
+B_C1
D44
-A_C1
D1FS6(NON)
FL28
-B_C1

D60 EXCML20A390
D1FS6

D56 EXCML20A390
D1FS6
FL30

FL31

D58 EXCML20A390
D1FS6

D54
D1FS6

WIPER

D37 EXCML20A390
D1FS6
FL22
D40
D1FS6

D41 EXCML20A390
D1FS6

D39 EXCML20A390
D1FS6
FL23
D36
D1FS6

WIPER HEIGHT

D38
D1FS6

CE0.22u/50V

C52

C41
CE820p

VMTD

FL25 EXCML20A390
+A_H
+B_H
D35
-A_H
D1FS6
FL24
-B_H

D34
D1FS6

CE0.22u/50V

C35

CE0.22u/50V

SERVO BOARD_Circuit Diagram 3/4

VM

C67
CE1000p

1
2
3
4
5

C98

VCC3

RA14
EXBA10E103J

R156

R157 1.0K

47
47

R93 10K

C78
CE1000p

VCC

53398-0590 R217
R218
DDA_CLK
DDA_MtoS
DDA_StoM

CN9

Moni t or

47K

R146 2.2K

RA2
EXBA10E103J

R91

R92

1.0K

VCC3

T24
T28

T19
T23

C79
CE1000p
T32 T31 T35 T34

DDA_CLK
DDA_MtoS
DDA_StoM

2.2K

1.0K

R90 10K

RA13
EXBA10E103J

IC11
CY7C1399

VCC3

R158
1.0K

C71
CE1000p

CE0.022u

C95

CE0.022u

C99

SOL_CURNT
Y_CURNT
X_CURNT
R145

VCC3

CE1000p

VD[0..15]

C97
CE0.1u

VA[0..15]

C72

CE1000p

C74

CE0.022u

VA0 5
VA1 7
VA2 4
VA3 8
VA4 3
VA5 9
VA6 2
VA7 10

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

CS

20

WE

27

/VHWR

11
12
13
15
16
17
18
19

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15

10 VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15

R147 470

RA7
EXBA10E103J

CE0.022u

C96

CE1000p

R143 470

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

/VRD

22

OE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

5
7
4
8
3
9
2
10

VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15

/VCS1

R144 470

CE1000p

C76
C77

Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS

5
7
4
8
3
9
2
10

JP1
Pad

R138
10K
R137

VCC3

10K(NON)

Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS

R81
10K

R80
NON

VCC3

RA9
EXBA10E103J
VCC3

5
7
4
8
3
9
2
10

RA1
EXBA10E103J

R79
0

VFWE

PC20
CE0.1u

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

PC21
CE0.1u

R84 2.2K

5
7
4
8
3
9
2
10

8.0MHz

Y1

C68
CE22p

SCLK

33

R141

CE18p
C69

1.8K

R83

F0out
F0in
/LESSTHANS
/LESSTHANF
/VCS1
Mode

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

VCC3

CPU ID:0001

VA[0..15]

R139 10K

R140 10K

R103
2.2K

/X_A
/X_B
/XM_A
/XM_B

/X_A
/X_B
XPWMXPWM+

/H8S_RESET

/XG_A
/XG_B
/RESET

T30
T29

T27
T26
SolPWM

5
7
4
8
3
9
2
10

Y_PWM

13
14
15
16
17
18
19
20
21
22
23
24

SelPWMMode
Y_DIR
MtrPower

T37

/Y_B

/Y_A

VD4
VD5
VD6
VD7
VFWE

VD0
VD1
VD2
VD3

PC26
CE1.0u

PC10
CE0.1u

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC9
CE0.1u

VCC3

SEL6410E
DTC114EK

/PWM_ENin
/MTRERR
G_CCW
G_CW
VD[0..15]

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

/SRVBRD_RESET

3
1

/VRD
/VHWR
/ENC_CHECK
/SerialStart

CE0.1u

C93

LED2

10
2
9
3
8
4
7
5
6

VCC3

Y_PWMMinus

INTDDA

T36

T33

VFWE

VCC3

R88
10K

I/O
I/O
I/O
I/O
VCC3
NC
GND
I/O
I/O
I/O
I/O
I/O

IC17
M4A3-64/32-TQFP48

FANPWM1

I/O
I/O
I/O
I/O
I/O
GND
NC
VCC3
I/O
I/O
I/O
I/O

48
47
46
45
44
43
42
41
40
39
38
37

VCC3

YP_PWM
YP_DIR
/PWM_EN
YM_PWM
YM_DIR

R87
10K

FANPWM2

1
19

2
3
4
5
6
7
8
9

PC12
CE1.0u

18
17
16
15
14
13
12
11
R175
R174
R172
R171
R170
VCC

Y_PWMMinus
T56
T57
T54

IC24
11
12
13
14
15
16
17
18
19
20

22
22
22
22
22

10K
R173

X_CURNT

C118
CE0.22u

PWM_EN

XPWM+
XPWM-

PC13
CE0.1u

100

100

100

G_CCW
G_CW
PWM_EN
Y_PWM
Mode

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC20

PWM_EN R184

XPWM+ R193
XPWMR183

C128
CE0.022u

3403A

VCC

4
10
16
5
9

15

12
14
13

11

4
10
16
5
9

15

12
14
13

VCC
11

R123

L6201PS

10 C86
9 CE0.022u
8
7
6
5
4
3
2
1

10

IC26C
9

100K 0.1%

GND
GND
NC
NC
IN1
IN2
BOOT2 BOOT1
OUT1
Vref
SENSE
VS
ENABLE OUT2
NC
NC
NC
NC
GND
GND

IR2112S

N.C
N.C
N.C
N.C
N.C

VSS

HIN
LIN
SD

VDD

IC30

IR2112S

N.C
N.C
N.C
N.C
N.C

VSS

HIN
LIN
SD

VDD

IC31

VCC

COM

LO

VCC

VS

HO

VB

VB

COM

LO

VCC

VS

HO

IC22D
/Y_B 8

/Y_A

+15

+15 VM

D80
DAN202K

C116
CE0.1u

R191 22

R205 22

CE0.22u/50V

C122

D79
DAN202K

+15

C115
CE0.1u

R190 22

R204 22

7
CE0.22u/50V C121
8
6

PC31
CE0.1u

IC22C
/X_B 6

+15 VM

/Y_B

/Y_A

/XM_B

/XM_A

IC22A
2
VCC3

/X_A

R208
0.1ohm/1W

/XG_B

/XG_A
1
74LVC14

IC22B
4

11
74LVC14

IC22F
13
74LVC14

Q6
FS30ASJ-2

Q9
FS30ASJ-2

VM

Q7
FS30ASJ-2

FS30ASJ-2
Q10

VM

VM

C130
CE1000p

C91
100u/63V

74LVC14
3

CE1000p
C133

IC22E
9
74LVC14

5
74LVC14
10

12

CE0.22u/50V
CE0.22u/50V

220

IC12
H8S/267X-QFP144

VA0
VA1
VA2
VA3
VA4
VA5

VD12
VD13
VD14

R136

C94
CE1.0u

VA6
VA7
VA8
VA9
VA10
VA11

VD15

RA3
EXBA10E103J

VA12
VA13
VA14
VA15

R215

10
2
9
3
8
4
7
5

Test0 T46
Test1 T42

12K 0.1% R211


R216 4.7K 0.1%

VD8
VD9
VD10
VD11
T39
T45
T41
T38
T44
T40

12K 0.1% R210


R209 4.7K 0.1%

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
SolPh
SolDecay
/SOL_EN

33

C136
CE0.1u

PhB+

PhA+

VCC

53398-0890

1
2
3
4
5
6
7
8

CN15

1
2
3
4

/ENC_CHECK

8
7
6
5

Y_CURNT

14

4
3
2
1

EXBV8V102J

RA25 VCC3
5
4 5
6
3 6
7
2 7
8
1 8

VCC

12

IC26D
13

R122 100K 0.1%


3403A

5267-07A

1
2
3
4
5
6
7

CN18

VCC

5267-08A

1
2
3
4
5
6
7
8

CN17

To SCAN MOTOR

EXCML20A390
FL21

FL19
R120
0.1ohm/1W EXCML20A390

R121
0.1ohm/1W

8
7
6
5

EXBV8V470J

1
2
3
4

RA24

EXCML20A390
FL20

VCC

To FEED MOTOR

To GRIT ENCODER BOARD

FL38
EXCML20A390

R206 470

R202 470

CE1000p
C110

VCC
R131 220

C108

P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Test2
Test3
Test4
Test5
Test6
Test7

CE1000p
C109
C107

100K 0.1%
C124

10
3

CE1000p
C111

Q2

SelPWMMode
T49
T48

CE0.1u
CE0.1u

10 R195
2
1

CE0.1u
C125
CE0.1u

R197
2
1
3

R198
15K
R196
15K

CE1000p
C112

C126
C127
D76
UDZS16B
C135 C134
CE0.22u/50V CE0.22u/50V

1.0K R203
CE1000p
C113

VCC3

100K 0.1%

1.0K

TMS

28

YM_DIR
YM_PWM
YP_DIR
YP_PWM
TCK
T51

VCC3

GND

14

SCLK
TDO

R213 12K 0.1%


R124 4.7K 0.1%

TDI_1 R161
Y_DIR
/PWM_EN
/PWM_ENin

12
11
10
9
8
7
6
5
4
3
2
1
I/O
I/O
I/O
I/O
TCK
GND
NC
CLK0/I0
TDI
I/O
I/O
I/O

I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O

25
26
27
28
29
30
31
32
33
34
35
36
T50
T53
T52
T55

R214

R212 12K 0.1%


4.7K 0.1%
R125

2-30

RA8
EXBA10E103J

RA5
EXBA10E103J
D75
UDZS16B
C132 C131
CE0.22u/50V CE0.22u/50V

1.0K R207

/H8S_RESET
R102

SERVO BOARD_Circuit Diagram 4/4

2-5 HEATER BOARD


HEATER BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.

2-31

1
2
3
4
5
6
7
8

PC12
CE0.1u

VCC

DRYER_ON

DRYER_THM

VCC
PC7
CE0.1u

5267-07A

1
2
3
4
5
6
7

C9
100u/63V

C2
10u/16V

VCC

+
C1
10u/16V

PC2
CE0.1u

+24V

PC3
CE0.1u

VCC3

5
4
3
2
1

33

33

R50

VCC

33

R51

T32

R39

33

33

R31

VCC3

CE0.1u

PC15

R41

53398-0590

CN8

PC1
CE0.1u

Monitor

/DRYER_E

BLW_FB

T29

R23

VCC3

74LVC08

IC6C
8

74LVC08

33

PRE-H_ON
PRINT-H_ON
AFTER-H_ON

From SERVO BOARD

CN3

CE100p

R34

T7

10K(NON)

R10

T25

10K

R12

AFTER-H_THM

T24

10K

R11

IC6D
11

/SUB_ERROR

CE100p

33

R22 10K 1%

10K

R8

CE100p

C14

R21

R20 10K 1%

2.2K

R2

R32 10K 1%(NON)

CE100p

C15

10K

R7

CE100p

C11

PRINT-H_THM

PRE-H_THM

R33 10K 1%

To EXT JUNCTION BOARD

53398-0890

CN7

53398-1271

1
2
3
4
5
6
7
8
9
10
11
12

CN5

R30 10K 1%

To HEATER CONTROL BOARD

10

13

12

R35 10K 1%

1
19

R60

74LVC541

E1
E2

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

VCC3

VCC3

10K

11

T8
T9

C24
CE100p

10

13

CE0.1u

74LVC14

74LVC14
IC4C

IC4F

12

VCC3

GND

Cd

1
2
3
4

R43

1
2
3
4

/CS1

8
7
6
5

8
7
6
5

T31
T30
T34
T33

T19
T18
T27
T26

8
7
6
5

8
7
6
5

EXBV8V103J

1
2
3
4

RA6

EXBV8V103J
10K

1
2
3
4

RA7

R26
10K

VCC3

R27
10K(NON)

R13
2.2K

T14
T15
T16
T17

T12

RN5VD29A

VDD

OUT

4
3
2
1

74LVC08

IC6A

33

VCC3

33

4
3
2
1

5
6
7
8

RA10

EXBV8V102J

T20T21

VCC3

R25 R24
10K 10K

R18

R1

VCC3

RA4
EXBA10E103J

PC10
CE0.1u

VCC3

IC4B

IC7
2

3
74LVC14

/ServoReset

/HeaterReset

74LVC14

IC4A

C25
CE0.1u

T38

HEATER BOARD

74LVC14

74LVC14
IC4D

IC4E

T2

R57
1.0K

/SerialStart

VCC3

T1

VCC3

PC11

CE0.1u

C13

R42 10K 1%

D1
D2
D3
D4
D5
D6
D7
D8

CE0.1u

C16

To MAIN BOARD

CE0.1u

C17

R40 10K 1%

2
3
4
5
6
7
8
9

CE0.1u

C19

53398-1190

10K

R62

IC2

CE0.1u

C10

10K

R61

CE0.1u(NON)

C18

1SS355

D4

C21

1SS355

D3

C20

1SS355

D7

CE0.1u

1SS355

D5

C23

1SS355

D8

CE0.1u

1SS355

1SS355

D6

C22

1SS355

T3
F0IN
F0OUT
/SERIAL_START
/SUB_RESET
/SUB_ERROR
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM

5
6
7
8

PC9
CE0.1u

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

PC6
CE0.1u

R14
1.8K

C6
CE18p

Y1
8.0MHz

74LVC08

IC6B
6
T44

T4

C8
CE0.1u

R4
220

VCC3

RA1
EXBA10E103J

VCC3

/H8S_RESET

R59
1.0K

VCC3

C7
CE22p

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

0
R63

1
2
3
4
5
6
7
8
9
10
11

0
R64

VCC3

0
R65

CE0.1u

CPUID_1
CPUID_2
CPUID_3
0(NON)
R66

A0
A1
A2
A3
A4
A5

T6

T11
T5

T10

CPU ID:0100

RA11
EXBA10E103J

RA12
EXBA10E103J

RA13
EXBA10E103J
VCC3

PC8
CE0.1u

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC5
CE0.1u

D4
D5
D6
D7

D15
D0
D1
D2
D3

T23
T22
T28

10
2
9
3
8
4
7
5

D0
D1
D2
D3
D4
D5
D6
D7

R46
R47
R52
R53

R28
R29
R38
R36
R37
R44
R45

0
0
0
0

10K
10K
10K
0
0
0
0

HEAT-B_ON
HEAT-C_ON
Cooling FAN
BLW_ON
HEAT-D_ON

10
2
9
3
8
4
7
5

D8
D9
D10
D11
D12
D13
D14
D15

/SerialStart

/DRYER_E

/RD
/HWR

LED1
LNJ308G8LRA

Q1
DTA114EKA

/SUB_ERROR

R6
220

VCC3

HEAT-A_ON

C12
CE100p

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

H8S/267X-QFP144

IC3

A0
A1
A2
A3
A4
A5
A6
A7
5
7
4
8
3
9
2
10
1

10
2
9
3
8
4
7
5

1
A6
A7
A8
A9
A10
A11
6

D10

33
R3

10
2
9
3
8
4
7
5
A12
A13
A14
A15

A8
A9
A10
A11
A12
A13
A14
A15
5
7
4
8
3
9
2
10
1

D9

D8
D9
D10
D11

PC4

CPUID_0

D12
D13
D14

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
5
7
4
8
3
9
2
10

1
3

VCC3

P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1

A[0..15]

RA9
EXBA10E103J

T35
T36
T39
T41
T40
T42

D8
D9
D10
D11
D12
D13
D14
D15

VCC3

VCC3

5
7
4
8
3
9
2
10
1

2-32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

RA3
EXBA10E103J

14

22

20

27

11
12
13
15
16
17
18
19

T13

R68

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

10
2
9
3
8
4
7
5

1
19

2
3
4
5
6
7
8
9

RA8
EXBA10E103J

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

10K 1%

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC3

10K 1%

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC5

R70
R69
0.1/1W

/CS1

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC8

10K
10K
10K
10K
RA5
EXBA10E103J

R5
R19
R9
R15
RA2
EXBA10E103J
5
7
4
8
3
9
2
10

PC13
CE0.1u

T37
T43

Reserve

10K
C26
CE1000p

R67

8
7
6
5

A[0..15]

53398-0990(NON)

1
2
3
4
5
6
7
8
9

CN6

100
100
100
100
100
100
100
100

T45

UPA1759

Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2

IC1

BA10358F

270K

1
2
3
4

IC9A

18 R48
17 R49
16 R17
15 R54
14 R16
13 R55
12 R56
11 R58
VCC

R71

PC14
CE0.1u

2
1

CN4

C4
CE0.1u

BLW_FB

PRE-H_ON
DRYER_ON

VCC

BA10358F

IC9B

5267-02A

1
2

CN1

BA10358F

IC9C

C3
CE0.1u

+24V

L1
SBC8-151-202

D2FS6

To EXT JUNCTION BOARD


C5
10u/100V

PRINT-H_ON
AFTER-H_ON

D1

PC16
CE0.1u

HEATER BOARD_Circuit Diagram 1/2

2-33

5267-02A(NON)

1
2

CN401

C403
PC400
10u/16V CE0.1u

VCC

pre_heater_on
print_heater_on
after_heater_on

after_therm

print_therm

pre_therm

HEATER CONTROL BOARD

5267-03A(NON)

1
2
3

CN400

53398-1271

1
2
3
4
5
6
7
8
9
10
11
12

CN402

From HEATER BOARD

B03P-VL

1
2
3

R405

R404

FH4

F3

FH6

D402
1SS355

Q405
S202SE2

FUSE 250V / 6.3A


PFC-5000 PFC-5000

FH5

VCC

R401
220

D401
1SS355

Q404
S202SE2

VCC

R402
C402
220
CE0.1u(NON)

Q402
DTC114EK

R403

F2

VCC

FUSE 250V / 6.3A


PFC-5000 PFC-5000

FH3

C401
CE0.1u(NON)

Q401
DTC114EK

FH2

D400
1SS355

Q403
S202SE2

R400
C400
220
CE0.1u(NON)

Q400
DTC114EK

F1

FUSE 250V / 6.3A


PFC-5000 PFC-5000

FH1

CN403

2
2
2

4
3
4
3
4
3

2
2

1
1

From AC JUNC BOARD

AFTER-THERM

PRINT-THERM

PRE-THERM

53014-06

1
2
3
4
5
6

CN404

B2P3-VH

1
2
3

CN409

B4P7-VH

1
2
3
4
5
6
7

CN413

B2P3-VH

1
2
3

CN410

B2P3-VH

1
2
3

CN407

B4P7-VH

1
2
3
4
5
6
7

CN412

B2P3-VH

1
2
3

CN408

B2P3-VH

1
2
3

CN405

B4P7-VH

1
2
3
4
5
6
7

CN411

B2P3-VH

1
2
3

CN406

AFTER HEATER THERMISTOR

PRINT HEATER THERMISTOR

PRE HEATER THERMISTOR

AFTER HEATER 2

to 117/230V SELECT JUMPER

AFTER HEATER 1

PRINT HEATER 2

to 117/230V SELECT JUMPER

PRINT HEATER 1

PRE HEATER 2

to 117/230V SELECT JUMPER

PRE HEATER 1

VFAN

B03P-VL

1
2
3

B2P3-VH
CN303

1
2
3

B2P3-VH
CN302

1
2
3

CN301

D200
RD3.0

MD-S8100-90

1
2
3
4
5
6
7
8

CN201

To EXT DU-540(DRYER)

HVCC

To DU-540(BLOWER)

MD-S6100-90

5
3
1
2
4
6

CN200

To EXT JUNCTION BOARD

To DC POWER UNIT 2

To DC POWER UNIT 1

EXT JUNCTION BOARD

/dryer_enable

dryer_on

PC201
CE0.1u

HVCC

From HEATER BOARD

53398-0890

1
2
3
4
5
6
7
8

CN203

After-H Thermistor

PRINT-H Thermistor

PRE-H Thermistor

AC JUNCTION BOARD

dryer_therm1

PC200
CE0.1u(NON)

From HEATER BOARD

5267-02A

1
2

B03P-VL

1
2
3

CN300

From POWER SW

CN202

53014-02

1
2

53014-02
CN102

1
2

53014-02
CN101

1
2

CN100

THERMISTOR JUNCTION BOARD

To HEATER CONTROL BOARD

53014-06

1
2
3
4
5
6

CN103

HEATER BOARD_Circuit Diagram 2/2

2-6 INK SYSTEM BOARD


INK SYSTEM BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.


2-34

2
1

CN032-004-000

3
4

1
2

CN1103

CN032-004-000

3
4

1
2

CN1203

CARTRIDGE IC BOARD

5268-02A

2
1

CN1201

CN032-004-000

3
4

1
2

CN1003

CARTRIDGE IC BOARD

5268-02A

2
1

CN1101

CN032-004-000

3
4

1
2

CN903

CARTRIDGE IC BOARD

5268-02A

2
1

CN1001

CN032-004-000

3
4

1
2

CN803

CARTRIDGE IC BOARD

5268-02A

2
1

CN901

CN032-004-000

3
4

1
2

CN703

CARTRIDGE IC BOARD

5268-02A

2
1

CN801

CN032-004-000

3
4

1
2

CN603

CARTRIDGE IC BOARD

5268-02A

2
1

CN701

CN032-004-000

3
4

1
2

CN503

CARTRIDGE IC BOARD

5268-02A

2
1

CN601

CN032-004-000

3
4

1
2

CN403

CARTRIDGE IC BOARD

5268-02A

2
1

CN501

CN032-004-000

3
4

1
2

CN303

CARTRIDGE IC BOARD

5268-02A

2
1

CN401

CN032-004-000

3
4

1
2

CN203

CARTRIDGE IC BOARD

5268-02A

2
1

CN301

3
4

CN032-004-000

CARTRIDGE IC BOARD

5268-02A

C201

5268-02A

53398-0590

1
2
3
4
5

CN17

52808-0691

6
5
4
3
2
1

CN14

VCC

C28
47u/16V

VCC

isp Writer

+ C22
47u/16V

PC8
CE0.1u

53398-0890

1
2
3
4
5
6
7
8

CN18

Serial_En
Sub_to_Servo
Servo_to_Sub

PC12
CE0.1u

SUB_DATA_in

SUB_CLK_in
SUB_LOAD_in
SUB_DATA_out

PC1
CE0.1u

VCC

VCC

To SERVO BOARD

OUT

PC7
CE0.1u

TCK

TMS

TDO
TDI

R9

R2
0

C23

C17

C30

C27
47u/16V

R8
10K

VCC R11
10K(NON)
R12
10K(NON)

R7
10K

VCC

CE330p CE330p CE330p

C29

VCC3

CE330p

TP23

E
DIR

TDO

IC2

VCC

8
7
6
5

1
2
3
4

PC19
CE0.1u

1
2
3
4

PC13
CE0.1u(NON)

DS2480B(NON)

RXD
TXD
POL
VPP

PC4

TP28

GND
TMS
I/O
I/O
I/O
I/O
GND(Bank 1)
I/O
I/O
I/O
I/O
IN
VCCO(Bank 1)
I/O
I/O
I/O
I/O
GND(Bank 1)
I/O
I/O
I/O
I/O
IN
TDO
VCC

TP15

CE0.1u

PC3

D2
UDZS 7.5B(NON)

TP40

UDZS 7.5B

D3

R6
22K TP19

C35
2.2u/50V

VCC3

D4
1SS355

@SUB_CLK_in
@SUB_LOAD_in
@SUB_DATA_out
@SUB_DATA_in
@Serial_En
@Sub_to_Servo
@Servo_to_Sub

CE0.1u CE0.1u CE0.1u CE0.1u

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

74LVC245

CE0.1u
VCC3
PC17 PC10 PC9

VCC

GND
1-W
NC
VDD

GND
1-W
NC
VDD

DS2480B

RXD
TXD
POL
VPP

IC7

TP16

IC4

TP24

8
7
6
5

TP17

PC2

19
1

2
3
4
5
6
7
8
9

CE0.1u CE0.1u CE0.1u CE0.1u

PC5

TP39

TP35
TP36
TP37
TP38

TP32
TP26
TP33
TP27
TP34

TP29
TP30
TP31
TP25

A0
A1
A2
A3
A4
A5
A6
A7

TMS

B0
B1
B2
B3
B4
B5
B6
B7

VCC3

VCC3
PC18 PC11 PC6

CE330p

C34

18
17
16
15
14
13
12
11

CE0.1u

INK TANK BOARD

1SS355

R14
10K

R13
10K

VCC3

uPC2933T

GND

IN

IC3

D1

100

100
100

100
100

CE330p(NON)

C33

R10

R1
R5

R4
R3

VCC3

TP13
TP6
TP4
TP1
TP14
TP18
TP22

C19
CE330p(NON)

PC15

20
VCC3
GND
10

1
2

TP21
TP20

CN103

LC4128V-TQFP100

R15
0

TP8
TP7

CARTRIDGE IC BOARD

VCC

8
7
6
5
8
7
6
5
1
2
3
4
VCC

1
2
3
4
8
7
6
5
8
7
6
5
1
2
3
4

VCC
TCK
IN
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
VCCO(Bank 0)
IN
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
TDI
GND

IC1

CE0.1u

PC14

VCC

VCC
16
3
6
11
10
9
7
8

RA11
EXBV8V103J

CE0.1u

VCC
16
3
6
11
10
9
7
VCC
8
PC16

RA10
EXBV8V103J

VCC3

0
1
2
3
4
5
6
7

R_non

0
1
2
3
4
5
6
7

R_non

TC74HC4051AFT

VCC
COM
INH
A
B
C
Vee
GND

IC6

R17

VCC

13
14
15
12
1
5
2
4

13
14
15
12
1
5
2
4

TP9
TP12
TP10
TP11

RA12
EXBV8V222J

TP3

TP2

TC74HC4051AFT

VCC
COM
INH
A
B
C
Vee
GND

IC5

R16

TDI

25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

TCK

C32

C31

C26

C25

C21

C20

C18

C2

C3

C4

C5

C6

C7

C8

C11

C14

C15

C16

5
6
7
8

VCC

RA14
EXBV8V222J

CE470p CE470p CE470p CE470p

C13

C10

4
3
2
1

RA13
EXBV8V222J

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

C12

4
3
2
1

EXBV8V101J

5
6
7
8

RA6
4
3
2
1

EXBV8V101J

5
6
7
8

RA5

EXBV8V101J

5
6
7
8

RA4

EXBV8V101J

5
6
7
8

RA3

EXBV8V101J

5
6
7
8

RA7

EXBV8V101J

5
6
7
8

CE470p CE470p CE470p CE470p

C9

5
6
7
8

CE470p CE470p CE470p CE470p

5
6
7
8

CE470p CE470p CE470p CE470p

C1

5
6
7
8

CE470p CE470p CE470p CE470p

C24

5
6
7
8

CE470p CE470p CE470p CE470p

5
6
7
8

RA9

VCC3

RA8
EXBA10E103J

VCC3

RA1
EXBA10E103J

10
2
9
3
8
4
7
5
1
1

2
1

TP5

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
I/O
I/O
I/O
I/O
GND(Bank 1)
VCCO(Bank 1)
I/O
I/O
I/O
I/O
VCC
CLK2/I
CLK1/I
I/O
I/O
I/O
I/O
VCCO(Bank 0)
GND(Bank 0)
I/O
I/O
I/O
I/O
IN
GND

GND
IN
I/O
I/O
I/O
I/O
GND(Bank 1)
VCC(Bank 1)
I/O
I/O
I/O
I/O/GOE1
CLK3/I
CLK0/I
VCC
I/O/GOE0
I/O
I/O
I/O
VCCO
GND
I/O
I/O
I/O
I/O

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
1
2
3
4

8
7
6
5
1
2
3
4

8
7
6
5
1
2
3
4

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1

R_non
R18
R_non

2-35

R19

6
VCC3

10
2
9
3
8
4
7
5
RA2
EXBA10E103J

6
10
2
9
3
8
4
7
5

CN101

1
2
3
4

CN13

1
2
3
4

CN12

1
2
3
4

CN11

1
2
3
4

CN10

1
2
3
4

CN9

1
2
3
4

CN8

1
2
3
4

CN6

1
2
3
4

CN5

1
2
3
4

CN4

1
2
3
4

CN3

1
2
3
4

CN2

1
2
3
4

CN1

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

R_non
R_non
R_non
R_non
R_non
R_non
R_non

R_non
R_non
R_non
R_non

R20
R21
R22
R23
R24
R25
R26

R27
R28
R29
R30

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

CN16
5267-08A

CN7
5267-08A

CN15
5267-08A

To CARTRIDGE IC

To INK CARTRIDGE

Ink_Empty_11

Ink_Exist_11

Ink_Empty_10

Ink_Exist_10

Ink_Empty_9

Ink_Exist_9

Ink_Empty_8

Ink_Exist_8

Ink_Empty_7

Ink_Exist_7

Ink_Empty_6

Ink_Exist_6

Ink_Empty_5

Ink_Exist_5

Ink_Empty_4

Ink_Exist_4

Ink_Empty_3

Ink_Exist_3

Ink_Empty_2

Ink_Exist_2

Ink_Empty_1

Ink_Exist_1

Ink_Empty_0

Ink_Exist_0

INK SYSTEM BOARD_Circuit Diagram

2-7 SUB BOARD


SUB BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-36

PC401
CE0.1u

+24V

IC1000
GP2S40

To FEED EXT UNIT

53014-10

1
2
3
4
5
6
7
8
9
10

53014-09
CN404

1
2
3
4
5
6
7
8
9

CN403

To TAKEUP UNIT

VCC

@/SensWOrg
@/SensC0

VCC

+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3

PC902
CE1.0u

VCC

+A_I0
-A_I0
-B_I0
+B_I0
+A_I1
-A_I1
-B_I1
+B_I1
+A_I3
-A_I3
-B_I3
+B_I3

5267-03A

1
2
3

CN902

5267-12A

1
2
3
4
5
6
7
8
9
10
11
12

CN909

CAP SENS

PUMP4

PUMP2

PUMP1

To FAN3

To FAN2

52808-2691

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

CN903

C600
CE0.1u(NON)

R601
1.0K(NON)

PC600
CE1.0u
R600
10K(NON)

PhA+
PhAPhB+
PhB-

VCC

@/SensCVOrg
@/SensC1
@/SensHOrg

VCC

+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H

VCC

LENC_PHB

LENC_PHA

1
2
3
4

PC500
CE0.1u

HEDS-9730Q50

GND
CH.A
VCC
CH.B

IC500

PC900
CE1.0u

VCC

VCC
PC901
CE1.0u

+A_W
-A_W
-B_W
+B_W
+A_H
-A_H
-B_H
+B_H

+A_C0
-A_C0
-B_C0
+B_C0

5267-06A

1
2
3
4
5
6

CN901

5267-08A

1
2
3
4
5
6
7
8

CN908

5267-04A

1
2
3
4

CN910

CN900

53398-0490

1
2
3
4
C901

C800 C801
D801
CE0.1u 22u/50V D2FS6

R802
390/1W

D800
D2FL20U

VCC

B6P-VH

5267-02A

1
2

5267-02A
CN802

1
2

CN804

To POWER UNIT FAN

B2P-VH(NON)

1
2

CN803

B2P-VH

1
2

CN805

To TU/FD I/F BOARD

V9P-VH

1
2
3
4
5
6
7
8
9

CN806

To HEAD BOARD

1
2
3
4
5
6

CN807

To SERVO BOARD

C900

5
6
7
8

4
3
2
1

4
3
2
1
EXBV8V101J

5
6
7
8

RA900

53398-02

1
2

CN904

MAINTENANCE COVER L SW

53014-02(NON)

1
2

CN905

53014-03

1
2
3

CN907

FRONT COVER SW

DC JUNCTION BOARD

Q801
2SJ529S

CE100p CE100p CE100p

C902

To MAIN BOARD

R800
5.6K

R801
3.3K

PSFAN_ON

Q800
DTC114EK

+24V

+41V

From SW POWER UNIT2

B8P-VH

1
2
3
4
5
6
7
8

CN800

B10P-VH

1
2
3
4
5
6
7
8
9
10

CN801

From SW POWER UNIT1

WIPER ORG SENS(1-3Pin)

WIPER(1-4Pin)

CAP UP/DOWN

LINEAR ENCODER BOARD

1
2
3
4

CN500

CABLE-ASSY LINER ENC XC-540

VCC

From AXIS SENSOR

Fr om GRIT ENCODER

5267-03A(NON)

1
2
3

CN602

5267-08A

1
2
3
4
5
6
7
8

CN605

53014-02

1
2

CN601

From MAINTENANCE COVER L SW

GRIT ENCODER BOARD

To FAN1

5267-02A(NON)

1
2

CN1100

5267-02A

1
2

CN1101

5267-02A

1
2

CN1102

VCC

53014-03(NON)

1
2
3

CN603

53398-0890

VCC

FAN JUNCTION BOARD

53398-0390

1
2
3

CN1103

To SERVO BOARD

To SERVO BOARD

To SERVO BOARD

1
2
3
4
5
6
7
8

CN604

53398-0290

1
2

CN600

To MOTSENS JUNCTION BOARD

MOTSENS JUNCTION BOARD

C903
47u/16V52808-2691

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

CN906

PAPERSIDE
SENSOR BOARD

NON

1
2
3

CN1000

TU JUNCTION BOARD

From DC JUNCTION BOARD

B2P-VH

1
2

CN402

53014-09

1
2
3
4
5
6
7
8
9

+24V

3
2

CN401

To SERVO BOARD

2-37
To SERVO BOARD

3
1

From MAIN BOARD

SUB BOARD_Circuit Diagram 1/4

To MAIN BOARD

52806-2410

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN101

VCC

C105
47u/16V

/RESET

/SW1

/SW0

/LED

LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS

/SW2

C107
NON

PC103
CE0.1u

R116
100

PC100
CE0.1u

R119 100

R118 100

R120 100

R117 100

PC101
CE0.1u

NON

C101

NON

C102

NON

C104

NON

C103

R115 100

R114 100

R113 100

PC102
CE0.1u

PC106
CE0.1u

PD[0..7]

C106
CE100p

C100
CE100p

C108
CE100p

PC105
CE0.1u

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

OC
CLK

VHCT574

1D
2D
3D
4D
5D
6D
7D
8D

VHC32

VHC32

1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

VCC

B0
B1
B2
B3
B4
B5
B6
B7

B0
B1
B2
B3
B4
B5
B6
B7

B0
B1
B2
B3
B4
B5
B6
B7

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

PC107
CE0.1u

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC104

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC105

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC106

HCT273

CLK
CLR

D1
D2
D3
D4
D5
D6
D7
D8

IC107

VHCT245

B0
B1
B2
B3
B4
B5
B6
B7

IC102

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

2
5
6
9
12
15
16
19

19
1

2
3
4
5
6
7
8
9

IC100C VHC32

IC100B
4

IC100A
1

10

PC104
CE0.1u

19
1

2
3
4
5
6
7
8
9

19
1

2
3
4
5
6
7
8
9

19
1

2
3
4
5
6
7
8
9

11
1

3
4
7
8
13
14
17
18

18
17
16
15
14
13
12
11

2
3
4
5
6
7
8
9

VCC
2

CUT_CONFIG
TEST_CUT
CLEANING
TEST_PRINT
Reserve_1
Reserve_2
Reserve_3

ENTER
DOWN CURSOR
MENU

RIGHT CURSOR
UP CURSOR
LEFT CURSOR

SHEET_CUT
PAUSE
POWER
SETUP
HEATER_CONFIG
TOOL_UD
BASE
AUTO CROP

LCD_ON
BUSY_LED
BASE LED
BUZZER
PAUSE_LED
POWER_LED
SETUP_LED
ALGIN_LED

19
18
17
16
15
14
13
12

3
1

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

R102
10K

RA101
EXBA10E103J

VCC

RA100
EXBA10E103J

VCC

13

12

R104
10K

VCC

VHC32

IC100D

VCC

RA102
EXBA10E103J

VCC

470

R100

11

R101
10K
Q101
DTD113EK

1
1
1

IC103

10
2
9
3
8
4
7
5
6

10
2
9
3
8
4
7
5
6
10
2
9
3
8
4
7
5

100

R103

EVQ21305R
EVQ21305R
EVQ21305R

SW120
SW105
SW119

SW100

EVQ21305R

EVQ21305R(NON)

EVQ21305R

SW103

SW101

EVQ21305R

SW107

EVQ21305R(NON)

EVQ21305R

SW102

EVQ21305R
SW112

EVQ21305R

SW117

SW116

EVQ21305R
EVQ21305R

SW118

EVQ21305R

SW110

SW113

EVQ21305R
EVQ21305R

SW106

EVQ21305R(NON)

EVQ21305R

SW111

SW108

SW114

EVQ21305R(NON)

EVQ21305R

SW109

SW104

EVQ21305R

VCC

SW115

Q100
2SK2796S

VSS
VDD
V0
RS
R/W
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VLED
VLSS

IC101A VHC14

To LCD

LCD EW162G2GLY

LCD1

CUT CONFIG
TEST CUT
CLEANING
TEST PRINT
Reserve 1
Reserve 2
Reserve 3

RIGHT CURSOR
UP CURSOR
LEFT CURSOR
ENTER
DOWN CURSOR
MENU

SHEET CUT
PAUSE
POWER
SETUP
HEATER CONFIG
TOOL U/D
BASE
AUTO CROP

MDF7-16P-2.54DSA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

CN100

Q104

Q108

Q106

Q103

Q102

Q105

13

11

BUSY

R106

180

R107

330

R105

VCC

R109

180

R112

180

R111

180

R110

VHC14

VHC14
IC101F

VHC14
IC101E

VHC14
IC101D

VHC14
IC101C

IC101B

BZ100

MEB-12C-5

180

R108

12

10

BUZZER

DTD113EK

VCC

DTD113EK

SLR343BBT3F

LED106

HEATER CONFIG

DTD113EK

SLR343BBT3F

LED101

SETUP

180(NON)
SLR343BBT3F(NON)

LED100

SETUP

DTD113EK

SLR343BBT3F

LED107

POWER

DTD113EK

SLR343BBT3F

LED104

PAUSE

180(NON)
SLR343BBT3F(NON)

LED103

PAUSE

DTD113EK

SLR343BBT3F

LED105

BASE

DTD113EK

SEL6410E TH12 RT

LED102

PANEL BOARD

Q107

3
1
3
1
3
1
3
1
3
1
3
1

2-38

2
1

1
11

SUB BOARD_Circuit Diagram 2/4

VHV0 VCC

/P_SIDE_SENS

VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH_BU
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

22u/16V

+ C502

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN2

C501
CE0.1u

R4

C10

R9

CE1000p

2.2K

BA10358F

NON

R5

NON

R12

IC1B

R8
3.3K

D2
1SS355

D1
1SS355

BA10358F

TR1

R7
10K 1%

R6

TP74

R500
10K

82

R10

VCC

VCC

TP75

CHECK0

DTB123EK

C9
CE0.1u

TP58 TP57 TP56 TP55

IC1A
3
+

VCC

TP62 TP63 TP64

47u/16V(NON)

+ C1

TP54 TP53 TP52 TP51

0 HEAD

C8
CE0.1u(NON)

FROM Head Board

VCC

2-39

100

R11

1.0K

C11
CE1000p

22u/16V

+ C511

VCC

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN18

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN15

10u/50V

+ C2

FROM Head Board


36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN3

C503
CE0.1u
22u/16V

+ C504

VHV0 VCC
VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
HD_SENS
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

VCC

VR1
22K
53261-0390

1
2
3

CN21

VCC
330

R1

To PAPERSIDE SENSOR BOARD

GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
GND
HEAD_TH
VCC
GND
NCHG0
GND
LAT0
GND
CH0
NC
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA

NC
SCK0_ZB
SCK0_YB
SI0_ZB
SI0_YB

VHV0
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
CHECK0
VCC
NCHG0
GND
LAT0
GND
CH0
GND

VHV0

VCC

R13

VCC

C5
CE0.1u

VHV0

To Head0 Module
To Head0 Module

SEL6410E-TP5

LED1

HEAD_U/D_L

HEAD_U/D_H

/P_SIDE_SENS

HD_SENS

TP43 TP42 TP41

ENC_PHB

ENC_PHA

TP2 TP1 TP8 TP7

TP32 TP33 TP34 TP44

1 HEAD

R501
10K

VCC

TP47

CHECK1

TP45

VCC

GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
GND
NC
VCC
GND
NCHG1
GND
LAT1
GND
CH1
NC
SCK1_YA
SCK1_ZA
SI1_YA
SI1_ZA

NC
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

VHV0
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
CHECK1
VCC
NCHG1
GND
LAT1
GND
CH1
GND

VHV0

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN11

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN8

FROM Head Board


36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN4

53261-0490

1
2
3
4

CN22

To LINEAR ENCODER BOARD

VCC

To Head1 Module
To Head1 Module

VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PHA
GND
ENC_PHB
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

VHV1

TP12 TP11 TP10 TP9

R502
10K

TP77

CHECK2

TP76

VCC

GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
GND
NC
VCC
GND
NCHG2
GND
LAT2
GND
CH2
NC
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA

22u/16V

+ C512

VCC

VCC

NC
SCK2_ZB
SCK2_YB
SI2_ZB
SI2_YB

VHV1
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
CHECK2
VCC
NCHG2
GND
LAT2
GND
CH2
GND

VHV1

PRINT CARRIAGE BOARD 1/2

ENC_PHB

ENC_PHA

TP4 TP5 TP6

TP19 TP20 TP21 TP35

2 HEAD

C6
CE0.1u

VHV1

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN19

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN16

10u/50V

+ C3

To Head 2 Module
To Head 2 Module

VCC

SUB BOARD_Circuit Diagram 3/4

FROM Head Board

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN5

VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

VHV1 VCC

C505
CE0.1u

HEAD_U/D_L

R2
1K

TP16 TP17 TP18

R3
1K

VCC

COM0_A
COM0_B
COM1_A
COM1_B
COM2_A
COM2_B
COM4_A
COM4_B
COM5_A
COM5_B
COM6_A
COM6_B

VCC

VCC

GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
GND
NC
VCC
GND
NCHG4
GND
LAT4
GND
CH4
NC
SCK4_YA
SCK4_ZA
SI4_YA
SI4_ZA

NC
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

VHV1
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
CHECK3
VCC
NCHG4
GND
LAT4
GND
CH4
GND

VHV1

53398-1390

1
2
3
4
5
6
7
8
9
10
11
12
13

CN1

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN12

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN9

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN6

To D-Pics

FROM Head Board

To HEAD UP/DOWN SENSOR

COM0_A
COM0_B
COM1_A
COM1_B
COM2_A
COM2_B
COM4_A
COM4_B
COM5_A
COM5_B
COM6_A
COM6_B

53261-0690

1
2
3
4
5
6

TP46

R503
10K

TP48

CHECK3

CN14

TP50 TP49 TP60 TP59

TP15TP14TP13TP3

4 HEAD

HEAD_U/D_H

22u/16V

+ C506

To Head4 Module
To Head4 Module

VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

VHV2 VCC

C507
CE0.1u
22u/16V

+ C508

TP71 TP72 TP73 TP78

TP66 TP65 TP70 TP69

TP61 TP68 TP67

5 HEAD

R504
10K

TP23

CHECK4

TP22

VCC

VCC

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN20

52808-2191

22u/16V

+ C513

VCC

GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
GND
NC
VCC
GND
NCHG5
GND
LAT5
GND
CH5
NC
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA

NC
SCK5_ZB
SCK5_YB
SI5_ZB
SI5_YB

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN17

10u/50V

+ C4

VHV2
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
CHECK4
VCC
NCHG5
GND
LAT5
GND
CH5
GND

VHV2

C7
CE0.1u

VHV2

To He a d 5 Module
To He a d 5 M odu l e

VCC

FROM Head Board


3

HD_SENS

C500
CE100p

33

R508

VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

74VHCT08AFT

74VHCT08AFT
IC502A
1

10

74VHCT08AFT
IC502C
9

IC502B

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN7

VCC

11
TR500
DTC114EKA

13

12

VCC
PC502
CE0.1u

11
13

12

VCC

VCC

74VHCT08AFT

10

74VHCT08AFT
IC501C
9

To Head6 Module
52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN13

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN10

CHECK4

CHECK5

CHECK0

CHECK1

CHECK2

CHECK3

GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
GND
NC
VCC
GND
NCHG6
GND
LAT6
GND
CH6
NC
SCK6_YA
SCK6_ZA
SI6_YA
SI6_ZA

NC
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

VHV2
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
CHECK5
VCC
NCHG6
GND
LAT6
GND
CH6
GND

VHV2

74VHCT08AFT
IC501A
1

IC501B

TP39

R505
10K

TP40

CHECK5

74VHCT08AFT

IC501D

TP30 TP31 TP29 TP28

74VHCT08AFT

IC502D

TP36 TP37 TP38

TP27 TP26 TP25 TP24

6 HEAD

22u/16V

+ C510

PRINT CARRIAGE BOARD 2/2

PC501
CE0.1u

C509
CE0.1u

R506
10K(NON)

VCC

R507
10K(NON)

VHV2 VCC

VCC

2-40

2
To Head6 Module

VCC

SUB BOARD_Circuit Diagram 4/4

2-8 TAKEUP BOARD


TAKEUP BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-41

1
2
3

1
2
3
4

5267-05A

1
2
3
4
5

5267-04A
CN4

CN6

5267-03A

1
2
3
4
5

DC24V

1
2
3
4

1
2

R14
1.0K

VCC3

FL1

R33
1.0K

B2P-VH(NON)

EXCELDR35V

5
6
7
8

5
6
7
8

EXBV8V330J

4
3
2
1

RA2

33

R32

4
3
2
1

5
6
7
8

5
6
7
8

VCC3

EXBV8V330J

4
3
2
1

RA3

C7
C6
C8
CE100p CE100p CE100p

C9
CE100p

C10
CE100p

C5
RA1
EXBV8V472J CE100p

4
3
2
1

VCC24

EXCELDR35V
C21
CE0.1u(NON)
FL2

CN8

VCC3

1
2

R10
1.0K

R4
1.0K

/TU_ENABLE
IN1
/TU_STATE
OUT1

2
HEC2305-01-250(NON)

CN10

B2P-VH(NON)

CN9

53014-04

CN5

CABLE-ASSY,TU IF EXT XC-540

53014-0510

CN2

CABLE-ASSY,TU IF EXT XC-540

TO MANUAL SW
1:FORWARD
3:OFF
5:REVERSE

1:AUTO ON FORWARD
2,3:OFF
4:AUTO ON REVERSE

TO MODE SELECT SW

SENSOR INPUT
CX-491

VCC24

33

R3

1SS355

1SS355

R2
10K

VCC3

VCC3

TCK

TMS

TDO
TDI

D9
D5S6M

SBC8-151-202

L1

TAKE UP BOARD

IC1
L4960

D1

MODE_CW
MODE_CCW
TMFOR
TMBACK

SENS2
SENS1

1SS355
D10

CN11

10K

R8

1SS355
D11

1
2
3

10K

R9

5
6
7
8

5
6
7
8

4
3
2
1

CE100p

C11

4
3
2
1

CE100p

C12

1SS355
D4

53014-03

CE0.1u

C2

10K

R12

1SS355
D12
1SS355
D5

SENSOR

100K

R6

CE100p

C18

1SS355
D13

VCC

10K

R13

10u/35V

C14

CE100p

C17

1SS355
D14
1SS355

53398-0890

1SS355
D15
1SS355

D19
1SS355(NON)

1SS355

D6

CN3

100u/63V

C1

15K 3

R11
22K

PC4
CE0.1u

VCC

C15
2.2u/50V

TP15

D18
1SS355
/RESET

TCK

TP1

TDI

PC6
CE0.1u

VCC3

PC5
CE0.1u

R25

4
3

TP16

TP17

1
2

OUT

uPC2933T

GND

IN

1SS355
IC2

D2

KHS22E

SW1

1.0K

1.0K

VCC3

1
3

CLK1

VCC3

MTRIN2
MTRIN1

MTRON

CVolt

TRIG

TMS

R19
4.7K

MTRIN2
MTRIN1

R31
4.7K

C30
CE0.01u

C29
CE0.01u

MTRON

R30
1.0K

R29
4.7K

NE555PS

IC4

4.7K

VCC

THR

DIS

R23

53014-02

1
2

CN7

4
13

15
16

3
2
1

C22
CE0.022u

47K

R24

TP14

R18
R17
4.7K 4.7K
VCC

PWM f : 128Hz
Duty : 47%(L=ON)

220

R15

Q1
DTA114EKA

VCC3

TDO
TP18
TP19
TP20
TP21

LED1
LNJ308G8LRA

C23
CE0.01u

CE0.1u

C20

36
35
34
33
32
31
30
29
28
27
26
25

R16
220

Q2
DTA114EKA
1
3

VCC3

VCC

TDI
VCC
I/O_A10
TDO
I/O_A12
I/O_D6
I/O_A14
I/O_D4
GND
I/O_D2
VCCO
I/O_D0
I/O_B0
IC3
VCCO
I/O_B2
GND
I/O_B4
I/O_C14
I/O_B6
I/O_C12
TCK
I/O_C10
LC4064V-75NT48C(48PIN-TQFP)
VCC
TMS

R26

VCC3

1
2
3
4
5
6
7
8
9
10
11
12

PC3
CE0.1u

VCC3 VCC3 VCC3 VCC3

TP2
TP7

D7

D16
1SS355(NON)

D3
D20
1SS355(NON)
2
2

SW1
SW2

R1
10K

TP13

D8

TP5
TP3
TP6
TP4
TP10
TP8
TP11
TP9
TP12
48
47
46
45
44
43
42
41
40
39
38
37
I/O_A8
I/O_A6
I/O_A4
I/O_A2
I/O_A0/GEO0
CLK0/I
CLK3/I
I/O_D14/GOE1
I/O_D12
I/O_D10
I/O_D8
GND

1
2
3
4
5
6
7
8

47u/16V
C19

8
VCC
GND
1

CN1

47u/16V
C16

IC5

MTRIN1

MTRIN2

MTRON

C24
CE0.01u

VCC24

C1
E1
C2
E2

R27
4.7K

R28
1.0K

8
9
11
10

VCC

C25
C26
C27
CE100p CE100p CE100p

UPC494GS

DEAD
OC

INV2
NONI2

FB
INV1
NONI1

33

R22

33

R21

33

R20

12

isp Writer

CE2200p

C13

CE0.1u
PC2

REF

GND
I/O_B8
I/O_B10
I/O_B12
I/O_B14
CLK1/I
CLK2/I
I/O_C0
I/O_C2
I/O_C4
I/O_C6
I/O_C8

CE0.1u

C28
CE0.1u

C33

VREF

IN2

IN1

EN

IC6

CE0.22u

11

C34
C35
220u/50V CE0.1u

13
14
15
16
17
18
19
20
21
22
23
24
47u/16V
C3

PC1

14
GND
7

+5
C
R
5
6

D17
1SS355(NON)

R5
C4
CE0.033u

4.7K

R7

GND

VS
SENSE

2-42

R34
0.56/2W

L6203

BOOT2

OUT2

OUT1

D24
D2FL20U

C32
CE0.022u

D22
C31
CE0.022u D2FL20U
4
BOOT1

2
10

VCC3

D23
D2FL20U

BLACK
RED

D21
D2FL20U

VCC24

5566-02A

1
2

CN12

TAKE UP MOTOR

TAKEUP BOARD_Circuit Diagram

2-9 MAINTENANCE PARTS LIST _ Electrical Parts


SERVO BOARD
Reference No.
Q4
IC2
IC3
IC4

Parts No
15119122
15189105
15189105
15189105

Description
TR,FET 2SJ535
IC-LINEAR MTD2005
IC-LINEAR MTD2005
IC-LINEAR MTD2005

Function
MOTOR POWER SUPPLY
MOTOR DRIVER(Right PUMP)
MOTOR DRIVER(Left PUMP)
MOTOR DRIVER(Middle PUMP)

HEAD BOARD
Reference No.
TR6,TR8
TR5,TR7
TR9,TR11
TR10,TR12
TR22,TR24
TR21,TR23
TR25,TR27
TR26,TR28
TR38,TR40
TR37,TR39
TR41,TR43
TR42,TR44
F1
F2
F3
TR66

Parts No
15129121
15129122
15129121
15129122
15129121
15129122
15129121
15129122
15129121
15129122
15129121
15129122
1000001053
1000001053
1000001053
15119122

Description
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
FUSE,04533.15MR
FUSE,04533.15MR
FUSE,04533.15MR
TR,FET 2SJ535

Function

TAKE UP BOARD
Reference No.
D9
IC1
IC6

Parts No
15019104
15199237
15199952

Description
DI D5S6M-4000
V.RGL L4960
IC L6203

HEATER CONTROL BOARD


Reference No.
Parts No
1000001417
Revised 5 Q403
1000004355
1000001417
Q404
1000004355
1000001417
Q405
1000004355
F1
12559105
F2
12559105
F3
12559105

TRANSISTOR for HEAD DRIVER(CYAN)


TRANSISTOR for HEAD DRIVER(MAGENTA)
TRANSISTOR for HEAD DRIVER(YELLOW)
TRANSISTOR for HEAD DRIVER(BLACK)
TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
HEAD POWER FUSE (CYAN, MAGENTA)
HEAD POWER FUSE (YELLOW, BLACK)
HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA)
HEAD POWER SUPPLY

Function
POWER SUPPLY
SWITCHING REGULATOR
MOTOR DRIVER

Description
Function
RELAY,S202SE2F *1
HEATER DRIVER (PRE HEATER)
RELAY,SSR AQ1208
RELAY,S202SE2F *1
HEATER DRIVER (PRINT HEATER)
RELAY,SSR AQ1208
RELAY,S202SE2F *1
HEATER DRIVER (DRYER HEATER)
RELAY,SSR AQ1208
FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRE HEATER)
FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRINT HEATER)
FUSE,5X20 021706.3MXP 6.3A/250VFUSE (DRYER HEATER)

*1:When old parts are damaging, change with the board.

2-43

3 Replacement of Main Parts

To Ensure safe Work


Turn off the Main Power SW and unplug the power cable of the Printer before performing parts
replacement.
In case that the DU-740/640 (Option Dryer) is installed, unplug the power cables of both printer and
DU-740/640 (Option Dryer) before performing parts replacement.
It is not possible to cut power off completely only by turning off the Sub Power SWs.

Unplug

AC INLET for the


Printer Unit.
- Rear View -

AC INLET for the


Dryer Unit.

Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching an
unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z

When unpacking a static-sensitive device from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.

When transporting a sensitive devices, first place it in an antistatic container or packaging.

Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.

3-1

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK

It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
Adj. Time : 40min
Total Time : 60min.

CAP TOP REPLACEMENT : 30 min. (6pcs.)


1. CAP HEIGHT CHECK

It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
Adj. Time : 2min
Total Time : 32min.

CARRIAGE MOTOR REPLACEMENT : 20 min


1. SERVO LOCK CHECK
2. AGING

It can be performed in the MOTOR MENU > AGING > SCAN.

3. MOTOR HOURS CLEAR

Adj. Time : 5min


Total Time : 25min.

PUMP REPLACEMENT : 25 min. (3 pcs.)


1. PUMP TIMES CLEAR

Total Time : 25min.

MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK.

6. IP ADDRESS SETTING

*Set the [DATE] in order of the [Year/Month/Day].

Start the machine with the Service Mode and set it in the User Menu.

7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER


8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].

12. CAP HEIGHT CHECK

It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.

13. SENSOR CHECK

It can be performed in the SENSOR CHECK.

14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE


15. LINEAR ENCODER SETUP
16. PAPER SIDE SENSOR ADJUSTMENT
17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.

18. CALIBRATION

Adj. Time : 70min


Total Time : 100min.

3-2

MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.

6. PUT PARAMETER
7. TIME AND DATE SETTING

Set the date and time in the SUB MENU > CLOCK.

*Set the [DATE] in order of the [Year/Month/Day].

8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER


9. SENSOR CHECK

It can be performed in the SENSOR CHECK.


Adj. Time : 30min
Total Time : 60min.

HEAD BOARD REPLACEMENT : 10min.


1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SENSOR CHECK.

3. FAN ON THE HEAD BOARD CHECK

Adj. Time : 13min


Total Time : 23min.

CARRIAGE BOARD REPLACEMENT : 15min.


1. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SENSOR CHECK.

2. THERMISTER CHECK
3. PAPER SIDE SENSOR ADJUSTMENT

Adj. Time : 5min


Total Time : 20min.

PANEL BOARD REPLACEMENT : 7min.


1. LCD/LED//BUZ CHECK

It can be performed in the SUB MENU > LCD/LED/BUZ CHK.

2. KEY CHECK

It can be performed in the SUB MENU > KEY CHECK.


Adj. Time : 3min
Total Time : 10min.

SERVO BOARD REPLACEMENT : 12min.


1. PINCH ROLLER SENSOR CHECK
2. AGING

It can be performed in the MOTOR MENU > AGING > BOTH.


Adj. Time : 8min
Total Time : 20min.

CARRIAGE BELT REPLACEMENT : 30min.


1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE

Adj. Time : 20min


Total Time : 50min.

ENCODER SCALE REPLACEMENT : 25min.


1. LINEAR ENCODER SETUP

Adj. Time : 3min


Total Time : 28min.

BATTERY REPLACEMENT : 7min.


1. TIME AND DATE SETTING

Adj. Time : 2min


Total Time : 9min.

3-3

3-1 HEAD REPLACEMENT

Turn on the Sub Power SW while pressing the Left, Right


and Down keys to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

Select [SUB MENU] > [HEAD REPLACE], and select


the group of the target Head.
Check the ink
amount in the
Drain Bottle.
Upper Limit
Discard it before
the ink exceeding
the upper limit.

] [

SUB MENU
PUMP UP

PUMP UP
A B C

Select [PRINT MENU] > [HEAD RANK], and select the


Head No. of the head that you are going to replace and
input the Head Rank written on the new head.
Input the Head Rank by selecting the digit with the Left
and Right keys, and changing the parameters with the
Up and Down keys.
Press the [ENTER] key to save the settings.
* The Head No. are [HEAD1], [HEAD2], [HEAD3] in order
starting from the Cyan Head at the left end.

SERVICE MENU
SUB MENU

HEAD RANK

SERVICE MENU
PRINT MENU
[

5CY2F2F

PRINT MENU
HEAD RANK
[

HEAD RANK
HEAD 1

HEAD RANK 1
1234567 (1/5)

Remove the Front Cover, Right I/S Cover and Right Inner
Plate.

Right Inner Plate has a small hook on its right


bottom and it is inserted to the lower cover.
Be cautious when removing it.

Right I/S Cover

Front Cover
Right Inner Plate

3-4

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[

CAP
OPEN

Turn off the Sub Power SW, and then turn off the Main
Power SW.

When replacing the Head, it is necessary to


turn off the Main Power SW. If not, the Head or
the Main Board may get broken. We
recommend replacing the Head with the AC
Cord unplugged.

Main Power SW
< Rear view >

Remove the 4 screws as shown in the figure to remove


the Carriage Cover.

Carriage Cover

Holes on the Top Cover

There are 2 holes on the Top Cover. 2 upper


side screws can be removed by using a
screwdriver through the Top Cover.

Remove the Damper Plate, and remove the 2 Ink


Dampers from the Head which will be replaced.

Damper Plate

Be sure to remove and fix the Ink Damper with


the Head Board Cover fixed. It prevents the ink
from dropping on the Head Board. If the ink
drops on the Head Board, Head will be broken.

Head Board Cover

3-5

Remove the 2 screws as shown in the figure to remove


the Head Board Cover.

Head Board Cover

10

Disconnect the 2 flexible cables from the Head.

Flexible Cable

Make sure that LED on the Carriage Board is


off when disconnecting the flexible cables.

11

Remove the Spring, and remove the 3 screws fixing the


Head as shown in the figure.
Then, pull the Head towards the front and pull it up to
remove it.

Spring

12

Remove the Head from the Head Adapter and fix the new
Head to the Head Adapter.

Make sure to fix the Head by pressing it to the


bottom left corner of the Adapter.
Use the 2kgfcm torque driver (ST-056) to
tighten up the screws.

3-6

5CY2F2F

Head

Head Adapter

13

Install the Head to the Head Carriage with the 3 screws


temporarily. Then, fix the Spring and tighten up the 3
screws as shown in the figure.

Use the 2kgfcm torque driver (ST-056) to


tighten up the screws.
Spring

14

Connect the 2 flexible cables to the Head Board.

Flexible Cable

Be careful not to connect the wrong flexible


cable.

15

Fix the Head Board Cover.

Head Board Cover

16

Replace the new 2 Ink Dampers, and fix them to the


Head.
Make sure to replace the Dampers when the
Head is replaced.
Do not hold both sides of the Ink Damper so
hard. It could break.
You can connect either Ink Damper to the either
connector on the Head, however, basically
connect the Ink Damper which has the Ink Tube
with 2 lines to rear side and connect the Ink
Damper which has the Ink Tube with 1 line to
front side.
3-7

17

Fix the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers.


Dampers could break.
* Fix the screws at the bottom of the long screw
holes.

18

After turning on the Main Power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

19

Select [SUB MENU] > [HEAD REPLACE], and select


the group of the target Head, and press the [ENTER]
key.
Check the ink amount in the Drain Bottle, and press the
[ENTER] key.

SERVICE MENU
SUB MENU
] [

SUB MENU
HEAD REPLACE
[

HEAD REPLACE
A B C
HEAD REPLACE
A
[ENTER]

CHECK
DRAIN BOTTLE
[ENTER]

Go through the following sequences to perform the Head


Cleaning and Ink Filling

REMOVE SOL CRT.


12345678910111
CHECK
DRAIN BOTTLE
SET SOLCL-LIQUID
12345678910111

[ENTER]

SET SOL CRT.


12345678910111
FILLING INK...
>>>

FILLING INK...
>>>

REMOVE SOL CL
12345678910111
CHECK
DRAIN BOTTLE
FILLING INK...
>>>

3-8

[ENTER]

If you dispose of the drained ink when performing [PUMP


UP] at 2 , select [SUB MENU] > [MAINTENANCE] >
[DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET
DRAIN COUNTER] in the User's menu, and press the
[ENTER] key to reset the drain counter.

SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
DRAIN BOTTLE
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER

20

Enter the Service Mode and perform the following adjustments.


1. THERMISTOR CHECK
2. [4-4 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-8 CAP HEIGHT ADJUSTMENT]

HOW TO CLEAR THE HEAD INFORMATION


After THERMISTOR CHECK and HEAD ALIGNMENT,
clear the HEAD INFORMATION from the [SERVICE
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select
the Head you replaced and press the [ENTER] key.

SERVICE MENU
HISTORY MENU
[
]
HISTORY MENU
HEAD GROUP
[

][

HEAD GROUP
CLEAR ALL
]

HEAD GROUP
CLEAR H6
[

HEAD GROUP
CLEAR H5

* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]


from the Head at the left end in order.

HEAD GROUP
CLEAR H4
[

HEAD GROUP
CLEAR H3
[

HEAD GROUP
CLEAR H2
[
HEAD GROUP
CLEAR H1

< Note for fixing the Carriage Cover >


Fix the Carriage Cover with the 4 screws shown in the figure
temporarily. And tighten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when


tightening the 2 front screws.
The Head position may shift when the Carriage is
distorted.
Screw

3-9

3-2 WIPER REPLACEMENT

Select [SUB MENU] > [MAINTENANCE] > [REPLACE


WIPER] in the User's Menu, and press the [ENTER] key.


 
 
 
 

][

][

 
 
    
2

The Head Carriage moves to a location permitting wiper


replacement, and then the screen shown in the figure
appears.
Open the Front Cover.

OPEN FRONT
COVER
Front Cover

The screen shown in the figure appears.

FINISHED?

Using tweezers, grasp the bottom portion of the Wiper


and take it off the hook.

Clean the Wiper Carriage and Scraper using the


Cleaning stick if they need to be cleaned.

3-10

Wiper Carriage

Scraper

Remove the Wiper and install the new one.

Make sure to fix the wiper to make the rubber


side faces the front.

Use the tweezers to press the area shown in the figure


and engage the Wiper on the hook.

Make sure to engage it on the hook. If the Wiper


is not hooked, it may fall off while in use.

Close the Front Cover, and press the [ENTER] key.


The Head Carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears.

MAINTENANCE
REPLACE WIPER

3-11

3-3 CAP TOP REPLACEMENT

Remove the Front Cover and Right I/S Cover.


Right I/S Cover

Front Cover

Turn on the Sub Power SW while pressing the Left, Right


and Down keys to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

Move the Head Carriage slowly leftwards to the position


where it is not above the Capping Unit.

3-12

Remove the 5 screws shown in the figure to remove the


Pump Cover together with the Right Inner Plate.

Pump Cover

Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key. The Capping Unit
moves up. Press the [ENTER] key 3 times, because the
Capping Unit moves up in 3 steps.

Right Inner Plate

SERVICE MENU
I/S MENU
[

] [

] [

][

I/S MENU
I/S CONTROL
[
I/S CONTROL
CAP
[
CAP
CLOSE

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Disconnect the tube (Black) of the Cap Top from the


Pump.

Make sure to replace the Cap Top one by one.


If you disconnect the plural tubes at the same
time, there is the risk of wrong connections.

Pump

3-13

Unhook the Cap Frame with holding it by the other hand,


and remove it.

Cap Frame

Make sure to hold the Cap Frame. There is a


Spring under the Cap Top. The Cap Top will
jump out unless you hold the cap frame when
removing it.

10

Remove the Cap Top together with the tube.


Cap Top

11

Fix the new Cap Top. Make sure to fix it so that the tube
side faces the front.
Cap Top

Note the following contents.


1. Do not touch the tip of rubber.
2. The Spring is properly fixed under the Cap
Top.
3. Do not bend the tubes.

12

Fix the Cap Frame.

Cap Frame

3-14

13

Connect the tube of the Cap Top to the joint part of the
Pump.
Then, replace the other Cap Tops in the same way.
You can connect the 2
tubes to any one of the
joint parts.

Fix the tubes firmly.

14

Pump

Turn on the Main Power SW, then turn on the Sub Power
SW while pressing the Left, Right and Down keys to
enter the Service Mode.

+
MENU

MENU
SERVICE MENU

15

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

16

Move the Head Carriage to lock it by hand to the standby


position.

3-15

17

Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the guides at the two ends of
the capping unit with the guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to Cap the
Heads with adjusting the position of the Head Carriage.
Guide

18

Guide

Fix the Pump Cover.

Pump Cover

19

Fix the Front Cover and Right I/S Cover.


Enter the Service mode and perform the following
adjustment.
1. [4-8 CAP HEIGHT ADJUSTMENT]

3-16

Front Cover

Right I/S Cover

3-4 CARRIAGE MOTOR REPLACEMENT

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< REAR VIEW >

Remove the Right Inner Plate and Panel Cover.


Panel Cover

Right Inner Plate

Remove the Panel and put it on the Top Cover.

Top Cover

Flexible Cable is connected to the Panel


Board. Do not disconnect the Flexible Cable.

Panel

Panel Board

3-17

Remove the Spring.

Spring

< Front view >

Disconnect the connector of the motor cable.

Connector

Remove the 4 screws as shown in the figure to remove


the Motor together with the Flange.

Flange
Screw

Remove the 4 screws to remove the Motor from the


Flange.
Fix the Motor Cable of a new Motor using a cable tie
without bending the cable root, and then fix the new
Motor to the Flange.

Be careful with the fixing direction of the


Flange.

3-18

Flange
Screw

Fix the Flange temporarily.


And Fix the Spring.
Flange
Screw

Spring

Check the gears mesh without backlash in the following


procedures.

1) Insert the head-unit tool into the hole at the bottom of


the machine and turn it gently. The Capping Unit
moves down.

Head-unit tool

2) Turn the Drive Gear by hand and check there is no


backlash all the way around.

Drive Gear
Motor Gear

If there is backlash, go back to the step 4 , and fix


the motor again.

< Top view >

3) Inset the Head-unit tool into the hole at the bottom of


the machine and turn it gently. The Capping Unit
rises.

Head-unit tool

3-19

4) Make the guides at the edges of the Head Carriage


line up with the guides at the edges of the Capping
Unit. When the heads make contact with the
Capping Unit, turn the tool one or two turns more.

Guide

Guide

10

Then, tighten up the 4 screws to fix the Flange firmly in


order as shown in the figure.
1

Apply a proper quantity of grease


(P/# 21675101 FLOIL GE-676 BLACK 10ML)
between gears.

< From top view >

11

Connect the connector of the motor cable.

Connector

12

Fix the Panel.

Panel

3-20

13 Fix the Panel Cover and Right Inner Plate.

Panel Cover

Front Cover
Right Inner Plate

14

Perform the SERVO LOCK CHECK.


After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

15

16

Open the Front Cover.


Front Cover

In [MOTOR MENU] > [SERVO LOCK] menu, select [S].


Move the Head Carriage left and right by hand and make
sure the value on the LCD changes as the Head moves.

SERVICE MENU
MOTOR MENU
[

] [

MOTOR MENU
SERVO LOCK

3-21

SERVO LOCK
S:

17 Press the [ENTER] key to excite the Motor.

Check the Head Carriage can not be moved easily by


hand and the value on the LCD doesn't change.

SERVO LOCK
S:
1688
[ ENTER ]
SERVO LOCK
S:*
1688

18

Perform the AGING for checking.


Go back to the [MOTOR MENU], and select [AGING] >
[SCAN] and press the [ENTER] key. Confirm that the
machine performs the AGING properly and press the
[ENTER] key to finish AGING.
Do the AGING with the Head Height set at the
HIGH position for its safety.
Do not load any media when performing
[AGING].

19

Clear the motor working hours.


Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor working
hours will be reset to 0.

SERVICE MENU
MOTOR MENU
[

MOTOR MENU
AGING

AGING
SCAN

SERVICE MENU
HITORY MENU
[

HITORY MENU
MOTOR GROUP
[

][

MOTOR HOURS S
1653 hours
[

MOTOR HOURS S
CLEAR
[ ENTER ]

3-22

3-5 PUMP REPLACEMENT

Remove the Front Cover and Right I/S Cover.

Right I/S Cover

Front Cover

Turn on the Sub Power SW while pressing the Left, Right


and Down keys to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

Move the Head Carriage slowly leftwards to the position


where it is not above the Capping Unit.

3-23

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Remove the 5 screws shown in the figure to remove the


Pump Cover together with the Right Inner Plate.

Pump Cover

Right Inner Plate

Disconnect the connector of the Pump Motor.

Connector

Pump

8 Disconnect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain from the Pump.

Tube
(Cap Top side)

Make sure to replace the Pump one by one. If


you disconnect the tubes of the plural Pumps
at the same time, there is a risk of wrong
connections.

3-24

Tube
(Drain side)

Remove the 2 screws as shown in the figure to remove


the Pump Unit.

Screw

10

Remove the 3 screws shown in the figure to remove the


Motor from the Pump Unit.
Fix the new Pump Unit to the Motor.
Motor

Pump Unit

11

Fix the Pump Unit with the 2 screws as shown in the


figure.

Screw

12

Connect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain.
Then, replace other Pumps in the same way.

Tube
(Cap Top side)

Connect the tubes on the Cap Top side to the


left joint and connect the tubes on the Drain
side to the right joint.
Fix the tubes firmly.
Make sure that the tubes on the Drain side are
inserted to the Ink trash.
3-25

Ink trash

Tube
(Drain side)

13

Connect the connector of the Pump Motor.

Connector

14

15

Pump

Move the Head Carriage to lock it by hand to the standby


position.

After turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

16

Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the Guides at the two ends of
the Capping Unit with the Guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to Cap the
Heads while adjusting the position of the Head Carriage.
Guide

3-26

Guide

17

Clear the pump rotation times.


Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP]. Then, select the pump
you replaced.
Select [CLEAR] and press the [ENTER] key.

SERVICE MENU
HITORY MENU
[

HITORY MENU
MOTOR GROUP
[

MOTOR HOURS F
3 hours
[

]
PUMP TIMES A
CLEAR

PUMP TIMES A
9134 times

18

Select [SERVICE MENU] > [I/S MENU] > [PUMP


CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] for visually checking the Pumps work
correctly.

SERVICE MENU
I/S MENU
[

][

I/S MENU
PUMP CHECK

PUMP CHECK
PUMP SUCTION
PUMP CHECK
PUMP RELEASE

19

Fix the Pump Cover with the 5 screws shown in the


figure.

Pump Cover

20

Fix the Front Cover and Right I/S Cover.


Right I/S Cover

Front Cover

3-27

3-6 INK TUBE REPLACEMENT

After turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

Select [SUB MENU] > [PUMP UP], and select the group
of the target tube.

SERVICE MENU
SUB MENU
[

] [

SUB MENU
PUMP UP

PUMP UP
A B C

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Remove the following covers.

Front Rail Cover


Top Cover

Right I/S Cover


Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Left I/S Cover (XJ-740 Only)

Right Top Cover


Right I/S Cover

Left I/S Cover


Front Cover

3-28

Remove the 4 screws as shown in the figure to remove


the Carriage Cover.

Remove the Carriage Board Cover.

Carriage Cover

Carriage Board Cover

Remove the Carriage


Board Cover by
pushing the part
indicated by the arrows
because the top part of
the support is easy to
break.

Remove the 2 Nylon Rivets fixing the clear plates. Then,


disconnect all the 6 flexible cables that are coming from
the Cable Vayor.

Filters

Flexible Cables

Handle the Filters with care.


The Filters may break when dropped.

Remove the Guide Plates of the Cable Vayor and Cable


Guides. Then, take out the flexible cables from the
Cable Vayor.

Cable Guide
Guide Plate

< Rear view of the machine >

3-29

Disconnect the Ink Tubes from the Ink Dampers, and


put the scotch tape on the tip of the Ink Tube to prevent
the ink from coming out.

Make sure not to replace the Ink Tubes of the


different colors at the same time. There is a risk
of connecting wrongly when fixing the new
ones.

10

Disconnect the Ink Tubes from the Joints, and put the
scotch tape on the tip of the Ink Tubes to prevent the ink
from coming out.

It is not necessary to replace the Ink Tubes of


the other side (Ink Cartridge side) of the Joints.
Joint

< Rear view of the machine >

11

Pull out the Ink Tubes from the Cable Vayor, and put the
new Ink Tubes in the Cable Vayor.

Make sure to insert the Ink Tubes to the right


slots shown in the figure.

12

Lm Lc
M C

K
M C

Connect the new Ink Tubes to the Joints, and mark both
ends of the Ink Tubes to indicate the color of the ink.

Be careful not to forget to fix the O rings. Make


sure that the Tubes are connected straight and
firmly at the joint part.

Joint

< Rear view of the machine >

3-30

13

Cut the Ink Tubes at appropriate length and connect


them to the Ink Dampers.
Then, replace the other Ink Tubes in the same way.

14

Connect the 6 Flexible Cables to the Carriage Board and


fix the Nylon Rivets to fix the Clear Plates.

Filters

Flexible Cables

Be careful not to forget to fix the Filters.

15

16

Fix the Carriage Board Cover.

Carriage Board Cover

Fix the Guide Plates and the Cable Guides.


Guide Plate

Do not fix the Guide Plates for the 3 positions from the
end of Cable Vayor.

Blank

< Rear view of the machine >


3-31

Fix the Cable Guide at the position shown in the figure.


Cable Guides are to be fixed next to the Tube Guides.

Cable Guide
Tube Guide

< Rear view of the machine >

17 After turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

18

Select [SUB MENU] > [FILL INK], and select the group
which you want to fill ink of, and press the [ENTER] key.

SERVICE MENU
SUB MENU
[

] [

SUB MENU
FILL INK

FILL INK
A B C

3-32

3-7 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)


BOARD LAYOUT (IN CHASSIS)
1. Board Cover opened
TU Junction Board

Heater
Board

Servo Board

Main Board

Head Board

Board Stay

2. Board Stay removed

SW Power Supply
(5V, 24V)
AC Junction
Board

DC Junction
Board

SW Power Supply
(41V)

3-33

Turn off the Sub Power SW and then turn off the Main
Power SW, and pull out the AC cord.

Main Power SW
< Rear view >

Remove the Chassis Cover.


Chassis Cover

3-34

HEAD BOARD REPLACEMENT


HEAD BOARD CONNECTOR LAYOUT

CN12
CN11

CN13

CN9

CN1~7

Disconnect all the Cables from the Head Board.

Revised 7

Remove the screws as shown in the figure to replace


to the new Head Board.
Make sure that there is no gap in connected
part with the main board when connecting the
Head Board.
< NG >

GAP

3-35

Main Board

Head Board

Connect all the Cables to the Head Board.

Carry out the following checks.


1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SENSOR CHECK.
3. FAN ON THE HEAD BOARD

3-36

SERVO BOARD REPLACEMENT


SERVO BOARD CONNECTOR LAYOUT

CN16

CN17

CN18

CN15

CN14

CN12
CN11
CN8

CN7

CN4

CN1,2

Disconnect all the Cables from the Servo Board.

Remove the screws shown in the figure to replace with


the new Servo Board.

3-37

Connect all the cables to the Servo Board.

Carry out the following adjustments and settings.


1. PINCH ROLLER SENSOR CHECK
2. AGING

3-38

MAIN BOARD REPLACEMENT


MAIN BOARD CONNECTOR LAYOUT

CN11
CN10
CN9
CN7
CN8

CN4

CN6

Connect the AC cord, and turn on the Main Power SW.

Main Power SW
< Rear view >

Start the Peck.

3-39

Perform [Get Report] and [Get Parameters], and save


them.

Turn off the Main Power SW and pull out the AC cord.

< Rear view >

Revised 7

Disconnect all the Cables which are connected to the


Main Board.

Remove the screws as shown in the figure fixing the


head Board, and disconnect from the Main Board.

Main Board

3-40

Main Power SW

Head Board

Revised 7

Remove the screws as shown in the figure fixing the


Main Board, and replace with the new Main Board.

Main Board

Revised 7

Connect the Head Board to the Main Board, and fix it


with the screws as shown in the figure.
Make sure that there is no gap in connected
part with the main board when connecting the
Head Board.
< NG >

GAP

Connect all the cables to the Head Board.

3-41

Main Board

Head Board

10

Perform the following operations after replacement.


1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-8 BATTERY REPLACEMENT]

3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

4. SYSTEM PARAMETER INITIALIZE


Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

5. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.

6. PUT PARAMETER
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

7. TIME AND DATE SETTING


Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].

8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER


Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]

9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.

Perform the following operations if it is not possible to transfer the parameters by Peck4.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-8 BATTERY REPLACEMENT]

3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

4. SYSTEM PARAMETER INITIALIZE


Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

5. TIME AND DATE SETTING


Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].

6. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.

7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER


Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]

8. HEAD RANK SETTING


It can be set in the [PRINT MENU] > [HEAD RANK].

9. SERIAL NUMBER INPUT


It can be set in the [SUB MENU] > [SERIAL NO.].

10. INK TYPE SETTING


It can be set in the [SUB MENU] > [CHANGE INKTYPE].

11. CAP & WIPER CHECK


It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP].
13. SENSOR CHECK
It can be performed in the Sensor Check.

14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE


Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE].

15. LINEAR ENCODER SETUP


Refer to [4-7 LINEAR ENCODER SETUP].

16. PAPER SIDE SENSOR ADJUSTMENT


Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].

17. HEAD ALIGNMENT


Refer to [4-4 HEAD ALIGNMENT].

* Only Horizontal and Bidirectional Adjustment are required.

18. CALIBRATION
Refer to [4-9 CALIBRATION].

3-42

SW POWER SUPPLY REPLACEMENT (41V)


SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN301]


on the AC Junction Board

Connected to the [CN800]


on the DC Junction Board

Disconnect the Cables from the following boards and


remove them with the Stays.
HEATER BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD

Servo Board
Heater
Board

Disconnect all the cables connected to the SW Power


Supply.

Remove the 4 screws shown in the figure and replace


with the new SW Power Supply (41V).

3-43

Main Board

Head Board

Connect all the Cables.

Set the output voltage of SW Power Supply to + 41V.


1. Turn on the Main Power SW.

Use the Digital multi-Meter that can measure the


direct voltage.

Main Power SW
< Rear view >

2. Put the black probe into CN51-1pin (GND) and the


red probe into CN51-8pin (Vout) on the SW Power
Supply.

CN51-1pin

CN51-8pin

Probe

3. Rotate the volume clockwise using the screwdriver to


adjust the output voltage value to +41V+0.1.
When the output voltage exceeds the +41.4V,
the protection circuit on the SW Power Supply is
activated and it stops outputting the voltage.
In this case, SW Power Supply will output the
voltage by rotating the volume counterclockwise.
When the protection circuit works, SW Power
Supply may not output for a while. Measure the
voltage some time later again.
3-44

Volume

Fix the following boards removed in the step 1 .


Connect all the Cables.
HEATER BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD

Servo Board

Main Board

Head Board

Heater
Board

Revised 7

Make sure that there is no gap in connected


part with the main board when connecting the
Head Board.
Main Board

< NG >

GAP

3-45

Head Board

SW POWER SUPPLY REPLACEMENT (5V, 24V)


SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN302]


on the AC Junction Board

Connected to the [CN801]


on the DC Junction Board

Disconnect the Cables from the following boards and


remove them with the Stays.
HEATER BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD

Servo Board
Heater
Board

Disconnect all the cables which are connected to the


SW Power Supply.

Remove the 4 screws shown in the figure and replace


with the new SW Power Supply (5V, 24V).

3-46

Main Board

Head Board

Connect all the Cables.

Fix the following boards removed in the step 1 .


Connect all the Cables.
HEATER BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD

Servo Board

Main Board

Head Board

Heater
Board

Revised 7

Make sure that there is no gap in connected


part with the main board when connecting the
Head Board.
Main Board

< NG >

GAP

3-47

Head Board

3-8 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor put


it into fire.
It may cause heat, explosion and fire.

Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and fire.

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Remove the Chassis Cover.

Chassis Cover

3-48

Remove the Battery on the Main Board by pushing it


down and tilting towards right.

Socket
1

Main Board

Replace the Battery with a new one.


Socket

Be careful with the direction of the Battery.


Battery

Main Board

Turn on the Main Power SW and turn on the Sub Power


SW while pressing the Left, Right and Down keys to
enter the Service Mode.

+
MENU

MENU
SERVICE MENU

Select [SUB MENU] > [CLOCK] > [TIME], and set the
time and press the [ENTER] key.

SERVICE MENU
SUB MENU

SUB MENU
CLOCK
[

] [

CLOCK
TIME

The display of [B], which shows a battery


exhaustion, disappears by this step.

TIME
00:00:59

B
[

TIME
13:01:59

]
B

[ ENTER ]

3-49

Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press the [ENTER] key.

SERVICE MENU
SUB MENU

SUB MENU
CLOCK
[

] [

CLOCK
DATE

DATE
00/00/00

DATE
06/08/08

Edit screen

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Fix the Chassis Cover.

Chassis Cover

10 Dispose the Battery.

3-50

3-9 CARRIAGE BELT REPLACEMENT

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Remove the following covers.


Right I/S Cover
Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Panel Cover
Left I/S Cover (XJ-740 only)

Front Rail Cover


Top Cover
Right Top Cover
Right I/S Cover
Left I/S Cover

Flexible Cable is connected to the Panel


Board. Do not disconnect the Flexible Cable.

Front Cover
Panel Cover

After turning on the Main Power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

To protect the Heads, select [I/S MENU] > [I/S


CONTROL] > [CAP] > [OPEN]. And press the [ENTER]
key to move down the Capping Unit.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

3-51

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Remove the Carriage Cover.

Carriage Cover

Remove the Damper Plate.

Damper Plate

Remove the Ink Dampers from head 2 and 3.


Remove the 2 screws fixing the Belt Holder to the Head
Carriage.

Screw

3-52

Loosen the 2 Fixingscrews as shown in the figure


located leftside of the Belt.
And loosen the Adjustment Screw.

< Top view - Leftside of the Belt >

Fixingscrew
Adjustment Screw

10

Move the Belt Holder to the left.

Do not scratch the Encoder Scale when


removing the Belt from the Carriage or moving
the Belt Holder.
For working easily and safely, it is
recommended to remove the encoder/encoder
scale if it is difficult to remove or move the Belt
Holder.

11

Belt Holder

Loosen the 4 screws to remove the Carriage Belt.

Do not scratch the Encoder Scale when


removing the carriage Belt.
If the grease of the Belt adheres to the Encoder
Scale, it can be a cause of defective printing.

12

Replace with the new Carriage Belt.

Check that the Belt is not twisted.

Put adequate quantity of grease(P/# : 21675102


GREASE, FLOIL G-902Y 10ML) between pulleys.
< Left side >

3-53

< Right side >

13

Tighten the Screws shown in the figure to fix both edges


of the Carriage Belt to the Belt Holder.

< Cross-section diagram from the front view >

OK)
Screw
Plastic Plate

Plastic Plate
Metal Plate

When fixing the Carriage Belt, make sure the


ends of the Belt are not overlapped.
Carriage Belt

Be careful with fixing direction of the Plastic


Plate and fixing order of the Plates.

NG)
Screw
Plastic Plate

Plastic Plate
Metal Plate

< Cross-section diagram from the side view >


Screw

Belt Holder

Metal Plate
Carriage Belt

Plastic Plate

Screw
Carriage Belt

Plastic Plate

Belt Holder

Plastic Plate
Metal Plate

Carriage Belt

14

Move the Belt Holder by hand to the position of the screw


hole which is for fixing with the carriage.

Belt Holder

15

Belt Holder

Fix the Belt Holder to the Head Carriage with the screws.
Then, fix the Ink Dampers to the head 2 and 3.

Screw

3-54

Belt Holder

16

Fix the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers.


Dampers could break.
* Fix the screws at the bottom of the long screw
hole.

17

Tighten the Adjustment Screw to have tension on the


Belt. And tighten the 2 Fixingscrews shown in the figure.

< Top view - Leftside of the Belt >

Do not tighten the Screws too hard.

FIxingscrew

Adjustment Screw

18 After turning on the Main Power SW, turn on the Sub

Power SW while pressing the Left, Right and Down keys


to enter the Service Mode.

MENU

MENU
SERVICE MENU

19 Select

[I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the guides at the two ends of
the Capping Unit with the guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to cap the
heads while adjusting the position of the Head Carriage.

20 Carry out the following adjustments and setting.


1. [4-10 Belt Tension Adjustment]
2. [4-11 Belt Position Adjustment]
3. [4-5 Limit & Cut Down Position Initialize]

3-55

Guide

Guide

3-10 ENCODER SCALE REPLACEMENT

Remove the following covers.

Left I/S Cover

Right I/S Cover


Front Rail Cover
Front Cover
Left I/S Cover (XJ-740 only)

Front Rail Cover


Right I/S Cover

Front Cover

After turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

Move the Head Carriage slowly leftwards.

3-56

Remove the Encoder Scale by removing the Plate fixing


the Encoder Scale on its right end and the Spring on its
left end.
Spring

Encoder Scale
Plate

Remove the Spring Plate from the Encoder Scale and fix
it to the Encoder Scale on the side without a cutout.
Cutout

Spring Plate

Make sure not to make scratches or put grease


on the Encoder Scale when fixing it.
Do not touch the surface of the Encoder Scale.

Put the Encoder Scale in between the Encoder Plate and


the Guide Rail.
Then, fix the right end with the Plate and hook up the
Spring on the left end.
After fixing, confirm that the Encoder Scale is in place.

Spring Plate

Encoder Scale
Encoder Plate

Do not loosen or tighten the screws fixing the


Encoder Plate.
Screw

Move the Head Carriage in a whole width of the machine.


Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also that the Encoder
Scale is between the slit of the Encoder Module.

Carry out the [4-7 LINEAR ENCODER SETUP].

3-57

3-11 PINCH ROLLER REPLACEMENT


1 Remove the Pinch Roller from the Pinch Lever.

Pinch Lever

Pinch Roller

2 Fix the new Pinch Roller to the Pinch Lever.

Pinch Lever

Make sure that the Pinch Roller is fixed


firmly at the 3 points and the hook.

Pinch Roller

Hook

< Bottom view >

3-58

3-12 TAKE-UP BOARD REPLACEMENT


1 Turn off the Sub Power SW and Main Power SW of the
machine, and turn off the SW of the Take-up unit.
Remove the TU Cover.

TU Cover

2 Remove the 2 screws as shown in the figure to remove


the Plate fixing the Board.

Board

Screw

Plate

Shaft

3 Remove all the cables that are connected to the Board.

4 Remove the 4 screws to remove the Board from the


Plate.
Replace with the new Board.

3-59

5 Connect all the cables to the Board.

6 Fix the Plate.


Board
Plate

Shaft

7 Fix the TU Cover.

TU Cover

8 Check the following.


1. [4-12 TAKE-UP UNIT OPERATION CHECK]

3-60

4 Adjustment
4-1 SERVICE MODE
[

], [

], [

] + POWER ON

SERVICE MENU
PRINT MENU

[ MENU ] key

PRINT MENU
HEAD RANK

PRINT MENU
HEAD ADJUST

MENU
SERVICE MENU

HEAD RANK
HEAD 1

HEAD RANK 1
1234567 (1/5)

HEAD RANK
HEAD 6

HEAD RANK 6
1234567 (1/5)

HEAD ADJUST
BIAS

BIAS
TEST PRINT

This menu is used for entering the HEAD RANK for each HEAD
with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
Warning sound goes off when the calculation for verification,
CHECK SUM, is not correct, in order to avoid input error.

PERFORMING
TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.

BIAS
--- VIEW --VERTICAL
TEST PRINT

HEAD ADJUST
VERTICAL

PERFORMING
TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.

VERTICAL
--- VIEW --HEAD ADJUST
HORIZONTAL

HORIZONTAL
TEST PRINT

PERFORMING
TEST PRINT

HORIZONTAL
DT1, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT1, High

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, High

H1
2

H2
1

H3
3

H5
2

H6
1

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is
defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.

BI-DIR.DEFAULT
TEST PRINT

HEAD ADJUST
BI-DIR.DEFAULT

TEST PRINT
123456

PERFORMING
TEST PRINT

Cursor can be moved with [left] and [right] keys, and the heads can
be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [left] key when the cursor is on the head 1.

BI-DIR.DEFAULT
DT1, Low

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT3, Low

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT1, High

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT3, High

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end.
Default:
It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.

HEAD ADJUST
STANDARD HEAD

STANDARD HEAD
3 > 3

This menu is hidden normally.


It appears when Base Head Menu is enabled
on Bit6 of PAGE2 in SYSTEM SWITCH menu.

This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].

4-1

Normal (beeps 1 time)

PRINT MENU
LINEAR ENCODER

NOW PROCESSING..
POS:
1361.00mm

LINEAR ENCODER
SETUP COMPLETED
Error (beeps 2 times)

LINEAR ENCODER
SETUP FAILED

Error is found on Linear


Encoder and Scale.

LINEAR ENCODER
HEADBOARD FAILED

Error is found on
Head Board.

This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-7 LINEAR ENCODER SETUP].

PRINT MENU
CALIB.DEFAULT

CALIB.DEFAULT
TEST PRINT

PERFORMING
TEST PRINT

CALIB.DEFAULT
TEST PRINT 2

PERFORMING
TEST PRINT

CALIB.DEFAULT
SETTING

SETTING
+0.05%

+0.10%

This menu is used for Calibration.


Refer to [4-9 CALIBR ATION (FEEDING DIRECTION)].

When it shows [
], it means
that it has never been setup and it
needs to be set. In this case, even if
adjustment is unnecessary by the
test result, it needs to be set with [0].

PRINT MENU
DOUBLED HEADS

DOUBLED HEADS
HEAD 1&2
5&6

PRINT MENU
TEST PATTERN

TEST PATTERN
HORIZONTAL

PERFORMING
TEST PRINT

It is for checking the Head


Alignment in Horizontal.

TEST PATTERN
BI-DIR.

PERFORMING
TEST PRINT

It is for checking the Head


Alignment in Bidirection.

TEST PATTERN
FILL

PERFORMING
TEST PRINT

It prints on the entire print range


solid in single color by each head.
Print mode is fixed at 720 dps and
8 pass.

TEST PATTERN
BI-DIR. CHECK

PERFORMING
TEST PRINT

This print pattern is for checking a


shifting error in Bidirection and also
for confirming the mechanical
tendency.

4-2

This menu is displayed only when the Ink Type is Max 2MC.
This is for specifying the MC head combination to be disabled under the
situation when the Ink Type is Max 2MC and printing in non-high-speed
mode using 4heads.
This setting is active only when ALTERNATE HEAD is DISABLED in the
user menu.
Options: 1&2, 5&6 Default: 5&6

Normal

SERVICE MENU
I/S MENU

I/S MENU
I/S CHECK

NOW PROCESSING..
Checking

I/S CHECK
COMPLETED
Error

I/S CHECK ERROR


CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. It may damage Head, Cap or Wiper Unit.
Error Displays

I/S MENU
PUMP CHECK

CAP: Error is found on Capping Motor or Capping Sensor.


WIPER: Error is found on Wiper Motor or Wiper Sensor.

PUMP CHECK
PUMP SUCTION

NOW PROCESSING..

PUMP CHECK
PUMP RELEASE

NOW PROCESSING..

This is for checking the pump motor.


The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.

I/S MENU
I/S CONTROL

I/S CONTROL
CAP

CAP
OPEN

I/S CONTROL
WIPER

WIPER
FRONT

CAP: Opens and closes the cap


Cap must not be left opened for long time when ink is installed. Dried ink may damage Head.
Option: OPEN/CLOSE Default: OPEN
WIPER: Moves the wiper towards front and rear.
Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.

I/S MENU
CAP ADJUST

I/S MENU
CAP AGING

CAP ADJUST
ADJUST POS.

ADJUST POS.
0.00
-2.00

CAP ADJUST
CHECK GAP

CHECK GAP

NOW PROCESSING..

0.00

CAP AGING
COMPLETED
Error (beeps 2 times)

CAP AGING
FAILED !!

I/S MENU
WIPER AGING

NOW PROCESSING..

WIPER AGING
COMPLETED
Error (beeps 2 times)

WIPER AGING
FAILED !!

4-3

This is for adjusting and checking


the height of the cap. Refer to
[4-8 CAP HEIGHT ADJUSTMENT].

This is to confirm that the


capping is done properly
within the operation range.

I/S MENU
CARTRIDGE

Remove all cartridges


before pressing ENTER

Set cartridge to SLOT1

CARTRIDGE
IC CHECK

IC CHECK
SLOT1

All cartridges must be removed before entering IC


CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.

INSERT

Error

IC CHECK
SLOT1

IC CHECK
SYSTEM ERROR

ERROR

Normal

IC CHECK
SLOT1

Next, IC communication is checked individually by SLOT.


When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. The
display shows [OK] when the communication is done
properly. As cartridge is removed, the next cartridge
SLOT number to be inserted is displayed. Starting from
SLOT1, it continues to SLOT12 in order. When the check
of SLOT12 is completed, the following message is
displayed at the end of check.

OK

From SLOT1 to 12 in order


Set cartridge to SLOT12

IC CHECK
SLOT12

IC CHECK
COMPLETED

INSERT

Error

IC CHECK
SLOT12

It returns to IC CHECK menu by pressing ENTER key.


When communication is failed, it displays as below.

ERROR

IC CHECK
SLOT1
ERROR

Normal

IC CHECK
SLOT12

It returns to IC CHECK menu by pressing ENTER key.

OK
*Any cartridge can be used for this check as long as it
has IC chip on it.
*No information is written on IC chip during this check.
(Normally, the count of the cartridge installation is
written. However, the count of the installation in this
check is not written.)
*Before this IC check, make sure Cartridge Sensor is
working properly.

IC CHECK
COMPLETED

CARTRIDGE
SLOT 1

CARTRIDGE
SLOT 2

SL1 : SERIAL
1402A30C010000A5

Serial No. of the Ink Cartridge IC is displayed.

SL1 : INK TYPE


Max K

Ink type is displayed.

SL1 : CAPACITY
400cc

Ink capacity is displayed.

SL1 : LOT NO.


40216A

Lot No. of the Ink Cartridge is displayed.

SL1 : CONSUM.
100.000cc

Ink consumption is displayed.

SL1 : TIME
0y000d00h00m00s

The used time of the Ink Cartridge is displayed.

SL1 : INSERT
1 times

The insert count of the Ink Cartridge is displayed.

SL1 : FLAG
000000000

The Flag information of the Ink Cartridge is displayed.

It reads the information written on the IC of each carriage.


Following messages are displayed when some error is found.
Ink cartridge is not inserted

SLOT1
NO CARTRIDGE
CARTRIDGE
SLOT 12

A cartridge with no IC is inserted, wire break or short

SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD

SLOT1
SYSTEM ERROR
Data error

SLOT1
DATA ERROR

4-4

SERVICE MENU
SENSOR CHECK

FRHCPULWcwab
H

123456789101112
E C

This menu displays the real-time status of each sensor. It shows " " when the sensor is ON.
The first page shows the status of each sensor. Each alphabet stands for as follows.

SERVICE MENU
THERMISTOR CHK

THERMISTOR CHK
HEAD:25 C/ 77 F

THERMISTOR CHK
BOARD:25 C/ 77 F
SERVICE MENU
SUB MENU

TU Motor Drive Sensor


: Not driving
Blank: Driving

SUB MENU
CHANGE INKTYPE

Blank: Cartridge not inserted, Ink remains


C: Cartridge inserted, Ink remains
E: Cartridge not inserted, Ink empty
: Cartridge inserted, Ink empty

This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and
the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
[HEAD] and [BOARD] are not necessarily the same.

SERIAL NO.
ZS00000

SUB MENU
SERIAL NO.

The second page shows the status of each


Cartridge Sensor and Ink Empty Sensor.
Each color has 2 positions and the left side
on the didplay shows the left-side head.

Head Up/Down Sensor


H: Head HIGH
L: Head LOW

L: Pinch Roller Sensor


W: Paper Side Sensor
c: Capping Sensor
w: Wiper Sensor
a: TU Motor Drive Sensor
(When TU is connected)
b: Out of use

F: Front Paper Sensor


R: Rear Paper Sensor
H: Limit Sensor
C: Front Cover Sensor
P: Maintenance Cover Sensor
U: Head Up/Down Sensor

This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

CHANGE INKTYPE
MAX cm MAX cm

NOW PROCESSING..

To Setup View

BUSY LED flashes

This menu is to change Ink Type. Different from the process in the user menu,
operations such as Head Wash and Ink Fill are not included.
This menu is used as a correction purpose when a wrong type ink is selected.
When the ink type is changed, Ink System is initialized internally. Then, it exits
the menu and Setup is canceled.

FILL INK
A B C

SUB MENU
FILL INK

Ink Type Max cm : ECO-SOL Max CMYKLcLm


Max 2MC: ECO-SOL Max CMYKMC
UNKNOWN: Ink Type not specified

Fills Ink to each print head. A to C shown on the lower


LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be only for a
recovery when PUMP UP or HEAD WASH is
performed individually.

CHECK
DRAIN BOTTLE

When ink is not filled

SELECT INK TYPE


E-SOL Max LcLm

INSTALL
DRAIN BOTTLE

SET SOL CRT.


123456789101112
Goes next, when cartridge is set

FILLING INK...

CHECK
DRAIN BOTTLE

Goes next, when completed

SUB MENU
PUMP UP

REMOVE SOL CRT.


123456789101112

PUMPING-UP...

Goes next, when cartridge is removed

SUB MENU
HEAD REPLACE

Removes ink from each print head. The difference


from the user menu is that head group can be
selected.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
When it is necessary to perform it individually,
fill the same type of ink for recovery with FILL
INK menu immediately.

CHECK
DRAIN BOTTLE

PUMP UP
A B C

Goes next, when completed

CHECK
DRAIN BOTTLE

HEAD REPLACE
A B C

REMOVE SOL CRT.


123456789101112

Head wash and ink filling


after replacing head

Goes next, when cartridge is removed

SET SOLCL-LIQUID
123456789101112

FILLING INK...

REMOVE SOL CL
123456789101112

Goes next,
when cleaning cartridge is removed

Goes next, when cleaning cartridge is set

CHECK
DRAIN BOTTLE

FILLING INK...

SET SOL CRT.


123456789101112
Goes next, when cartridge is set

4-5

FILLING INK...

CHECK
DRAIN BOTTLE

SUB MENU
HEAD WASH

HEAD WASH
A B C

Washes print heads. A to C shown on the lower


LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to wash
the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.

CHECK
DRAIN BOTTLE

REMOVE SOL CRT.


123456789101112

SET SOLCL-LIQUID
123456789101112

Goes next,
when cartridge is removed

Goes next,
when cleaning cartridge is set

WASHING HEAD...

REMOVE SOL CL
123456789101112
Goes next,
when cleaning cartridge is removed

SUB MENU
PERIODIC CL.

PERIODIC CL.
LIGHT
LIGHT

WASHING HEAD...
Goes next, when completed

This menu is to select the cleaning type of [PERIODIC CL] in the user menu.
Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and flushing only
LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel
Cleaning period can be set up in PERIODIC CL. menu of the user menu.

SUB MENU
FAN CHECK

FAN CHECK
VACUUM FAN

This menu is to check FANs.


Select a FAN type with [up] and [down] keys.
Press [ENTER] key for ON/OFF of FANs.
FAN turns off automatically when exit this menu.

FAN CHECK
BLOWER FAN
SUB MENU
TU CHECK

TU CHECK
TU

TU
START

STOP

When Take-Up unit is not connected

TU IS
NOT CONNECTED

TU CHECK
OPTION-TU

This menu is to confirm that Take-Up unit which is


connected to the connector equipped for Take-up unit
can be operated properly.
Refer to [4-12 TAKE-UP UNIT OPERATION CHECK].
[TU] menu supports the one named [TAKE UP] of the
two connectors located on the bottom of the right
printer body.

OPTION-TU
START
STOP
When Take-Up unit is not connected

OPTION-TU IS
NOT CONNECTED

SUB MENU
CLOCK

CLOCK
DATE

DATE
05/09/10

DATE
05/09/10

[Year/Month/Day]

CLOCK

TIME

Display

TIME
01:01:59

[Year/Month/Day]

Edit

TIME
01:01:59
Display

TIME
01:01:59

Edit

TIME
01:01:59

It shows [B], when


battery is dead.

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as
an information.

4-6

SUB MENU
DIP SW CHECK

DIP SW CHECK
0110 0000
bit # [1 2 3 4

SUB MENU
KEY CHECK

SUB MENU
LCD/LED/BUZ CHK

This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
[0] is OFF and [1] is ON.

5 6 7 8]

This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when
any key has not been pressed. It shows the key name when some key is pressed. And it shows a message
of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button
is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to
be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing
other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key,
it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot
be turned off with the sub power key while performing this menu.

KEY CHECK
NONE

Abbreviated
Returns when completed

This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the
functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back
light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD.
Confirm that all functions operate properly, visually and by the sound.

Waiting for incoming data

SUB MENU
PORT CHECK

DETECTING...
00:
0B

This menu is to confirm the data input from network. The check sum and input data byte are shown on the
lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the
input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input
data byte overflows at 4GB(4294967296B) and is reset to 0.

Receiving data from network

NETWORK
B3:1073741624B

SUB MENU
MAINTE. MSG.

MAINTE. MSG.
NONE 100 hours

SUB MENU
PAPERSIDE SENSE

PAPERSIDE SENS
OUTPUT LEVEL

OUTPUT LEVEL
0.7V

PAPERSIDE SENS

NOW PROCESSING..

This menu is to set up the cycle of showing the message of [TIME FOR MAINTENANCE].
Range: NONE, 10 to 999 hours (in 10 hour unit)

Default: NONE

This menu is used for adjusting the Paper Side Sensor.


Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].

TIME
01:01:59

SENSOR AUTOTEST

When MEDIA CLAMP is detected.(beeps one time)

SUB MENU
MEDIA CLAMP CHK

MEDIA CLAMP CHK


COMPLETED

NOW PROCESSING..

This menu is for checking the detection of


the Media Clamp.

When MEDIA CLAMP is not detected.(beeps two times)

MEDIA CLAMP CHK


FAILED

SERVICE MENU
MOTOR MENU

MOTOR MENU
AGING

SCAN : Aging for Scan Motor.


The Head Carriage runs max. printing width
in Scan direction.

SCAN
NOW AGING

AGING
SCAN

FEED : Aging for Feed Motor.


Grit Roller runs 100mm back and forth.

AGING
FEED

FEED
NOW AGING

AGING
BOTH

BOTH
NOW AGING

BOTH : The Head Carriage runs max. printing width


in Scan direction, and at the same time, Grit Roller
runs 100mm back and forth.

To stop Aging, press [ENTER] key. The Head Carriage returns


back to the capping position, and it returns to the former menu
after the Head is capped.
Make sure not to perform Aging for excessive time when the
Head is filled with ink, in order to prevent the Head from being
damaged by dried ink.
When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.

Servo Motor : LOCKED

MOTOR MENU
SERVO LOCK

SERVO LOCK
F:
0

SERVO LOCK
S:
100

Servo Motor : FREE

SERVO LOCK
F:
240

SERVO LOCK
F:
0

20

4-7

This menu is to check whether Servo Motor can be locked


properly. While in this menu, Servo Motor is free. When the
Carriages are moved by hands, the displayed values change as
the feed-back is performed normally.
Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the normal power
control is performed.
As for [F(Feed direction)], the value displayed on the left changes
by Grid Encoder, and the right changes by Motor Encoder.

SERVICE MENU
HEATER MENU

HEATER MENU
SVC. MODE HEAT.

SVC.MODE HEAT.
STOP > STOP

HEATER MENU
HEATER ADJUST

HEATER ADJUST
PRE

PRE

HEATER ADJUST
PRINT

PRINT

HEATER ADJUST
DRYER

DRYER

HEATER ADJUST
OPTION-DRYER

OPTION-DRYER
0
-3

This is to specify ON/OFF of the heater when the machine is started in the Service Mode.
START : Heater ON
Default : STOP
STOP : Heater OFF

This menu is to offset the temperature of each heater.


It should be set when the displayed temperature is different from
the actual temperature.

-3

Range : -5 to +5 Default : 0

-3

-3

HEATER MENU
PREHEAT TEMP.

PREHEAT TEMP.
35 C
35 C

Range : 20 to 40
Default : 30

HEATER MENU
HEAT TIMEOUT

HEAT TIMEOUT
OFF
10min

Range : OFF, 10 to 30min.


(in 10min. unit)
Default : 20min.

HEATER MENU
HEATER CHECK

This menu is to specify the temperature that is displayed in the [PREHEATING] menu
in the user menu.

Print Heater : OFF

Print Heater : ON

PRE
PRINT

25 C
_ 25 C

PRE
PRINT

DRYER
OPT.

_ 25 C
25 C

This menu is to set the timing to show the timeout message.


If the temperature does not reach to the targeted temperature and within the set
time when starting a printing, the message of HEATING TIMEOUT CONTINUE?
is displayed.

25 C
_ 25 C

This menu is to check the heaters and thermistors.


While in this menu, it displays ON/OFF status and the temperatures read
by thermistors on each Preheater, Printheater, Dryer and Option Dryer.
[Up] and [down] keys are to select heaters or dryers, and [ENTER] key is
to turn ON/OFF the selected heater or dryer.
("ON/OFF" described here stands for power manually distributed or not.
It is not for controlling the temperatures set in other menus. Be aware
that the temperature keeps rising when it is left ON. It turns off automatically
when exiting the menu.)
Check if the temperature rises when the heater is ON and also if the heater
temperature decreases to ambient temperature when it is OFF.
The temperature is displayed in Celsius only.

Option Dryer : Not connected

DRYER
OPT.

_ 25 C

Revised 6
SERVICE MENU
SYSTEM SWITCH

SYSTEM SWITCH
PAGE1

This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.

PAGE1
00000000

Bit

bit #[ 8 7 6 5 4 3 2 1 ]

SYSTEM SWITCH
PAGE16

PAGE16
00000000
bit #[ 8 7 6 5 4 3 2 1 ]

Contents

Settings

Default

PAGE1:Bit1

Cover Sensor

With [1], the error does not occur even if


the cover is open.

PAGE1:Bit4

Reflection to the test pattern


of a heater related parameters

[1] enables the settings of [FULL WIDTH S] and


[SCAN INTERVAL] for all test patterns.

PAGE1:Bit7

Maintenance flushing that


takes place every 24 hours

Enables with [0], Disables with [1]

PAGE2:Bit6

Standard Head Menu

With [1], [STANDARD HEAD] menu is added


to the Service Menu.

* All the default of settigs not shown here is "0".


CAUTION : The machine may make unexpected move when other system switches not shown here are changed.

SERVICE MENU
HISTORY MENU

HISTORY MENU
MOTOR GROUP

MOTOR HOURS F
3 hours

In History Menu, the parameters are separated in groups


by categories. The parameters can be displayed or cleared
by entering the menu of each groups.

SERVICE MENU
REPORT

REPORT
SERVICE REPORT

MOTOR HOURS F
CLEAR

CATEGORIES : MOTOR GROUP / HEAD GROUP /


MAINTE GROUP / WIPE GROUP /
PRINT GROUP /
INK GROUP / HEATER GROUP /
ERROR GROUP / SYSTEM GROUP

SERVICE REPORT
HEAD H1
H1/H2/H3/H4/H5/H6

REPORT
HISTORY REPORT

HISTORY REPORT
HEAD H1
H1/H2/H3/H4/H5/H6

REPORT
CARTRIDGE

CARTRIDGE
HEAD H1

The menu shown on the upper LCD can be changed with [up] and
[down] keys. The corresponding parameter is shown on the lower
LCD. Refer to the HISTORY MENU List on the following pages.
Press [right] key to enter [CLEAR] menu, and parameter can be
cleard by pressing [ENTER] key.

Reports can be printed. The Head to print the report is selectable considering the case of head
trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.
SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional
Service Information.
HISTORY : History Report is printed.
CARTRIDGE : Ink Cartridge IC Report is printed.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)

H1/H2/H3/H4/H5/H6
REPORT
EVENT LOG

SELECT MAXIMUM
100 LOGS
Setting Value : 100LOGS/200LOGS/ALL

REPORT
ALL

ALL
HEAD H1

REPORT
SERIAL

4-8

EVENT LOG
HEAD H1

Required Printing Area


SERVICE : W350 L450mm
HISTORY : W250 L220mm
CARTRIDGE : W250 L100mm
EVENT LOG/100 LOGS : W350 L200mm
EVENT LOG/200 LOGS : W350 L330mm
EVENT LOG/ALL(400) : W350 L590mm
ALL : W800 L350mm

HISTORY MENU
MOTOR GROUP
Item
Motor feed
Motor scan
Pump Times A
Pump Times B
Pump Times C
CLEAR ALL

Contents
Total time that the Feed Motor has been rotated
Total time that the Scan Motor has been rotated
Total time that the Pump Motor A has been rotated
Total time that the Pump Motor B has been rotated
Total time that the Pump Motor C has been rotated
Clear all the value in the Motor Group.

Unit
hour
hour
times
times
times

Reference
Life: 1500 hours
Life: 200,000 times
Life: 200,000 times
Life: 200,000 times

HEAD GROUP
Item

Contents

Unit

Shot Cnt. 1

Number of shots fired from the nozzle (H1 left)

Shots/1000

Shot Cnt. 2

Number of shots fired from the nozzle (H1 right)

Shots/1000

Shot Cnt. 3

Number of shots fired from the nozzle (H2 left)

Shots/1000

Shot Cnt. 4

Number of shots fired from the nozzle (H2 right)

Shots/1000

Shot Cnt. 5

Number of shots fired from the nozzle (H3 left)

Shots/1000

Shot Cnt. 6

Number of shots fired from the nozzle (H3 right)

Shots/1000

Shot Cnt. 7

Number of shots fired from the nozzle (H4 left)

Shots/1000

Shot Cnt. 8

Number of shots fired from the nozzle (H4 right)

Shots/1000

Shot Cnt. 9

Number of shots fired from the nozzle (H5 left)

Shots/1000

Shot Cnt. 10

Number of shots fired from the nozzle (H5 right)

Shots/1000

Shot Cnt. 11

Number of shots fired from the nozzle (H6 left)

Shots/1000

Shot Cnt. 12

Number of shots fired from the nozzle (H6 right)

Shots/1000

WIPE H1
WIPE H2
WIPE H3
WIPE H4
WIPE H5
WIPE H6
RUB H1
RUB H2
RUB H3
RUB H4
RUB H5
RUB H6
AUTO CL.H1
AUTO CL.H2
AUTO CL.H3
AUTO CL.H4
AUTO CL.H5
AUTO CL.H6
NORMAL CL. H1
NORMAL CL. H2
NORMAL CL. H3
NORMAL CL. H4
NORMAL CL. H5
NORMAL CL. H6
MEDIUM CL. H1
MEDIUM CL. H2
MEDIUM CL. H3
MEDIUM CL. H4
MEDIUM CL. H5
MEDIUM CL. H6
POWERFUL CL.H1
POWERFUL CL.H2
POWERFUL CL.H3
POWERFUL CL.H4
POWERFUL CL.H5
POWERFUL CL.H6
CLEAR H6
CLEAR H5
CLEAR H4
CLEAR H3
CLEAR H2
CLEAR H1
CLEAR ALL

Number of times the Wiping has been performed (H1)


Number of times the Wiping has been performed (H2)
Number of times the Wiping has been performed (H3)
Number of times the Wiping has been performed (H4)
Number of times the Wiping has been performed (H5)
Number of times the Wiping has been performed (H6)
Number of times the Rubbing has been performed (H1)
Number of times the Rubbing has been performed (H2)
Number of times the Rubbing has been performed (H3)
Number of times the Rubbing has been performed (H4)
Number of times the Rubbing has been performed (H5)
Number of times the Rubbing has been performed (H6)
Number of times the Automatic Cleaning has been performed (H1
Number of times the Automatic Cleaning has been performed (H2
Number of times the Automatic Cleaning has been performed (H3
Number of times the Automatic Cleaning has been performed (H4
Number of times the Automatic Cleaning has been performed (H5
Number of times the Automatic Cleaning has been performed (H6
Number of times the Normal Cleaning has been performed (H1)
Number of times the Normal Cleaning has been performed (H2)
Number of times the Normal Cleaning has been performed (H3)
Number of times the Normal Cleaning has been performed (H4)
Number of times the Normal Cleaning has been performed (H5)
Number of times the Normal Cleaning has been performed (H6)
Number of times the Medium Cleaning has been performed (H1)
Number of times the Medium Cleaning has been performed (H2)
Number of times the Medium Cleaning has been performed (H3)
Number of times the Medium Cleaning has been performed (H4)
Number of times the Medium Cleaning has been performed (H5)
Number of times the Medium Cleaning has been performed (H6)
Number of times the Powerful Cleaning has been performed (H1)
Number of times the Powerful Cleaning has been performed (H2)
Number of times the Powerful Cleaning has been performed (H3)
Number of times the Powerful Cleaning has been performed (H4)
Number of times the Powerful Cleaning has been performed (H5)
Number of times the Powerful Cleaning has been performed (H6)
Clear all the value of the H6.
Clear all the value of the H5.
Clear all the value of the H4.
Clear all the value of the H3.
Clear all the value of the H2.
Clear all the value of the H1.
Clear all the value of all the Head.

times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times

4-9

Reference
Life: 6 billion Shots/nozzle
Ink from SLOT2
Life: 6 billion Shots/nozzle
Ink from SLOT8
Life: 6 billion Shots/nozzle
Ink from SLOT3
Life: 6 billion Shots/nozzle
Ink from SLOT9
Life: 6 billion Shots/nozzle
Ink from SLOT6
Life: 6 billion Shots/nozzle
Ink from SLOT12
Life: 6 billion Shots/nozzle
Ink from SLOT1
Life: 6 billion Shots/nozzle
Ink from SLOT7
Life: 6 billion Shots/nozzle
Ink from SLOT5
Life: 6 billion Shots/nozzle
Ink from SLOT11
Life: 6 billion Shots/nozzle
Ink from SLOT4
Life: 6 billion Shots/nozzle
Ink from SLOT10

MAINTENANCE GROUP
Item
MAINTE. COUNT
TOTAL TIME
PRINTING TIME
CLEAR ALL

Contents
Number of times the Head Maintenance has been performed
Lapsed time from the last Head maintenance
Printing time from the last Head Maintenance
Clear all the value in the MAINTENANCE GROUP.

Unit
times
hour
hour

Contents
Number of times the Wiping has been performed
Number of times the Rubbing has been performed
Number of times the Wipe has been replaced
Clear all the value in the WIPE GROUP.

Unit
times
times
times

Reference
This value is cleared automatically after carrying out the Head Maintenance.
This value is cleared automatically after carrying out the Head Maintenance.

WIPER GROUP
Item
WIPING COUNT
RUBBING COUNT
WIPE REPLACE
CLEAR ALL

Reference
This value is cleared automatically after replacing it.
This value is cleared automatically after replacing it.

PRINT GROUP
Item

Contents

Unit

Reference

PRINTING TIME

Total time of printing performed

hours

Test print time is excluded.

PRINT PAGES
CLEAR ALL

Number of pages printed


Clear all the value in the PRINT GROUP.

pages

Contents
Number of times the Ink Cartridge 1 has been changed
Number of times the Ink Cartridge 2 has been changed
Number of times the Ink Cartridge 3 has been changed
Number of times the Ink Cartridge 4 has been changed
Number of times the Ink Cartridge 5 has been changed
Number of times the Ink Cartridge 6 has been changed
Number of times the Ink Cartridge 7 has been changed
Number of times the Ink Cartridge 8 has been changed
Number of times the Ink Cartridge 9 has been changed
Number of times the Ink Cartridge 10 has been changed
Number of times the Ink Cartridge 11 has been changed
Number of times the Ink Cartridge 12 has been changed
Number of times the Ink Type has been changed
Clear all the value in the INK GROUP.

Unit
times
times
times
times
times
times
times
times
times
times
times
times
times

Reference

Item
SERVICE CALL
S-CALL HISTORY
MOTOR ERROR F
MOTOR ERROR S
LOW TEMP.ERR.
HIGH TEMP.ERR.

Contents
Number of times the Service Call has occurred
Service Call Number of the last 5 Calls.
Number of times the Feed Motor Error has occurred
Number of times the Scan Motor Error has occurred
Number of times the Low Temperature Error has occurred
Number of times the High Temperature Error has occurred

Unit
times
No.
times
times
times
times

Reference

EMERG. CAPPING

Number of times the Emergency Capping Error has occurred

times

START UNCAPPED
CLEAR ALL

Number of times the machine has started uncapped


Clear all the value in the ERROR GROUP.

times

Contents
Total time of PRE heater used
Total time of PRINT heater used
Total time of DRYER used
Total time of OPTION DRYER used
Clear all the value in the HEATER GROUP.

Unit
hour
hour
hour
hour

Reference

Contents
Number of times Subpower has been turned on
Total time of Subpower ON
Total time of the machine in Sleep Mode
Number of times the Sheet Cut has been performed
Clear all the value in the SYSTEM GROUP.

Unit
times
hour
hour
times

Reference

INK GROUP
Item
CARTRIDGE 1
CARTRIDGE 2
CARTRIDGE 3
CARTRIDGE 4
CARTRIDGE 5
CARTRIDGE 6
CARTRIDGE 7
CARTRIDGE 8
CARTRIDGE 9
CARTRIDGE 10
CARTRIDGE 11
CARTRIDGE 12
CHANGE INK TYPE
CLEAR ALL

ERROR GROUP

Number of times of forcible capping for Head dry prevention that works when cap is left open for 3
minutes or more due to cover open or other reasons.
When cap is left open, it is detected when machine is started.

HEATER GROUP
Item
PRE USE TIME
PRINT USE TIME
DRYER USE TIME
OPT. USE TIME
CLEAR ALL

SYSTEM GROUP
Item
POWER ON COUNT
POWER ON TIME
SLEEP TIME
SHEETCUT COUNT
CLEAR ALL

4-10

SLEEP time is excluded.


It counts Auto Sheet Cut performed by both command and panel.

Roland SOL JET PRO III series


Model
Version
Serial No.
Date

XJ-740
2.00
XX00001
2006/07/25 16:24

IP Address
Subnet Mask
Gateway Address
MAC Address

133, 111, 128, 060


255, 255, 252, 000
000, 000, 000, 000
00:40:AB:FF:01:30

Head Temperature
On Board Temperature

28 C / 82.4 F
35 C / 95.0 F

Heater temp. (PRE)


Heater temp. (PRINT)
Heater temp.(DRYER)

32 C /
34 C /
33 C /

Menu language
Length unit
Temperature unit
Head height
Sheet type
Empty mode
Calibration
Full width scanning
Sheet Width
Side Margin
Bi-dir. simple

Japanese
mm

Scan interval
Sleep
Sleep interval
Sheet remain
Periodic cleaning
Vacuum power

0.0 sec
Enable
30 min

Media Release
Sheet Position

Disable
0mm

Bi-dir. adjust No. 1


No. 2

C
High
Opaque
Stop
+2.20 %
FULL
1879mm
10mm
-4
H1
H2
-3.5
-2
-1
-1

Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2

SV-GG
-3
-0.10 %
35 C /
94 F
35 C /
94 F
50 C / 122 F
-3 / -3 / -3
-2 / -1 / -1

Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2

IKC 114XX
-2
+1.70 %

Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2

40 C
40 C
50 C
-4
-2.5

H3
-2
-1

/ 104 F
/ 104 F
/ 122 F
/ -3 /
/ -1 /

H4
H5
-2
-1
+0.5 -0.5

/
/

/
94 F
/
94 F
/ 122 F
/ -3 /
/ -1 /

-3
-1

C / 104
C / 104
C / 130
/ 0 /
/ 0 /

F
F
F
0
0

-3
-1

C / 104
C / 104
C / 130
/ 0 /
/ 0 /

F
F
F
0
0

/
/

-0.5
+1

/
/

/
/

-3
/
+0.5 /

/
/

/
/

0
0

-3
/
+0.5 /

/
/

0
0

Disable
0.0 sec
Enable
FULL

/
/

0
0

/
/

0
0

No. 3
No. 4

/
/

No. 3
No. 4

-3
-2

No. 3
No. 4

H4
-2
-1

H5
-2
-1

H6
-1.5
-0.5

-2.5 /
-2 /

-2.5 /
-2 /

-2
0

/
/

1879mm
0mm
10mm

-2.5 /
0
/

-2.5
0

/
/

-2.5 /
-1 /

-2.5 /
-1 /

-2
-1

/
/

1879mm
0mm
10mm

-2
-1

/
/

30 C / 86 F Sheet Width
Sheet Position
Enable
Side Margin
Auto
Disable
-3
-2

/
/

-2.5 /
-1 /

-2.5 /
-1 /

-2
-1

/
/

0
0

/
/

0
0

/
/

0
0

/
/

0
0

/
/

-2
-1

0
0

/
/

/
/

0
0

/
/

0
0

/
/

0
0

/
/

0
0

-1.5
-0.5

1879mm
0mm
10mm

/
/

30 C / 86 F Sheet Width
Sheet Position
Disable
Side Margin
Auto
Disable
0
0

-2
-0.5
1879mm
0mm
10mm

30 C / 86 F Sheet Width
Sheet Position
Disable
Side Margin
Auto
Disable

Preheating
Blower fan
Vacuum power
Media Release

0
0

H3
-2.5
-1

50 C / 122 F
Disable
30 C / 86 F
Enable
Enable

30 C / 86 F Sheet Width
Sheet Position
Disable
Side Margin
Auto
Disable

Preheating
Blower fan
Vacuum power
Media Release
No. 3
No. 4

Disable
0.0 sec
Enable
FULL

Disable
35 C / 94 F
35 C / 94 F

H2
-2.5
-1

-3.5 /
-2.5 /

Preheating
Blower fan
Vacuum power
Media Release

0
0

Set remain at loading


Heater setting(PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Feed for dry
Preheating
Option Dryer
Blower Fan

30 C / 86 F Sheet Width
Disable
Sheet Position
Auto
Side Margin
Disable

Preheating
Blower fan
Vacuum power
Media Release

-2
/ 0
+0.5 / +1.5

Feed for dry


Scan interval
Edge detection
Full width S
/
/

No. 3
No. 4

-2
/ 0
+0.5 / +1.5

Disable
0.0 sec
Enable
FULL

H1
-3
-2

Preheating
Blower fan
Vacuum power
Media Release

-0.5
+2

Disable
0.0 sec
Enable
FULL

Feed for dry


Scan interval
Edge detection
Full width S

PRESETTING5
0
0.00 %
40
40
55
0
0

-2
+1

Feed for dry


Scan interval
Edge detection
Full width S

PRESETTING4
0
0.00 %
40
40
55
0
0

Disable
0.0 sec
Opaque
FULL

Feed for dry


Scan interval
Edge detection
Full width S

SVGG2
-4
+2.20 %
35 C
35 C
50 C
-4
-2.5

No. 3
No. 4

Feed for dry


Scan interval
Sheet type
Full width S

E-SOL Max LcLm


74/ 86/ 64/ 100/ 71/ 100
100/ 100/ 97/ 72/ 100/ 100

88 F
92 F
90 F

0.0m
NONE
Auto

H6
0
+1.5

Ink type
Ink remain (1-6)
Ink remain(7-12)

0
0

1879mm
0mm
10mm

/
/

0
0

(Abbreviated)

Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2

PRESETTING8
0
0.00 %
40
40
55
0
0

C / 104
C / 104
C / 130
/ 0 /
/ 0 /

F
F
F
0
0

Disable
0.0 sec
Enable
FULL

Feed for dry


Scan interval
Edge detection
Full width S
/
/

0
0

/
/

0
0

/
/

30 C / 86 F Sheet Width
Sheet Position
Disable
Side Margin
Auto
Disable

Preheating
Blower fan
Vacuum power
Media Release
No. 3
No. 4

0
0

4-11

0
0

/
/

0
0

/
/

0
0

/
/

0
0

/
/

0
0

1879mm
0mm
10mm

/
/

0
0

Service Report
Head rank H1
H2
H3
H4
H5
H6
Head hori. (DT1. Low)
(DT3. Low)

Head bi

(DT1. High)
(DT3. High)
(DT1. Low)
(DT3. Low)
(DT1. High)
(DT3. High)

Dip SW
System SW page ( 1 - 4 )
System SW page ( 5 - 8 )
System SW page ( 9 - 12 )
System SW page ( 13 - 16 )
Network I/F version
Maintenance request
Booter version
Battery
Periodic CL. degree
Limit position
Cutter down position
Calibration default
Encoder position (L)
Encoder position (R)

6CZ343CUYUOVVRT
00B. . D
73V3739TVUXVVSV
00C. . D
6FW3436TVUXWWST
004. . D
6BV3230UTVVWVSU
00D. . D
6DT332FUSWSVVTT
00P. . D
00H. . D
6ET3935TTVUVVTU
H2
H3
H4
H1
H5
+1
-3
-2
+2
0
-2
-2
+2
+1
-3
-2
+2
-2
-3
-2
+1
+22
+23
+21
+23
+23
+21
+22
+22
+21
+22
+32
+33
+32
+31
+32
+30
+31
+30
+31
+32
00000000
01000000 00000000 00000000 00000000
01000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
Print Server 1.1 (Tue May 30 14:46:26 JST 2007)
NONE
1.00
Set sheet position
Empty
Heater adjust (PRE)
Light
Heater adjust (PRINT)
25.2 mm
Heater adjust (DRYER)
1950.3 mm
Preheat temperature
-0.09 %
Heating timeout
1642.7 mm
Cap adjust
271.1 mm
Drain liquid volume
Standard head

H6
+1
+2
+1
+3
+21
+21
+30
+29

-1 - 1877
0C
0C
0C
30 C
20 min
0.00 mm
589.9 cc
4

History Report
Model
Version
==== Motor group ====
Motor feed
(trip / total [clear])
Motor scan
(trip / total [clear])
Pump Times A (trip / total [clear])
Pump Times B (trip / total [clear])
Pump Times C (trip / total [clear])
==== Maintenance group ====
Maintenance Count
Total Time
Printing time
==== Wiper group ====
Wiping count
Rubbing count
Wiper replace count
==== Head group ====
Shot Cnt.
1 (trip / total [clear])
Shot Cnt.
2 (trip / total [clear])
Shot Cnt.
3 (trip / total [clear])
Shot Cnt.
4 (trip / total [clear])
Shot Cnt.
5 (trip / total [clear])
Shot Cnt.
6 (trip / total [clear])
Shot Cnt.
7 (trip / total [clear])
Shot Cnt.
8 (trip / total [clear])
Shot Cnt.
9 (trip / total [clear])
Shot Cnt.
10 (trip / total [clear])
Shot Cnt.
11 (trip / total [clear])
Shot Cnt.
12 (trip / total [clear])
Wiping count for head
Rubbing count for head
Headrank set count
Auto cleaning count
Normal cleaning count
Medium cleaning count
Powerful cleaning count

XJ-740
2.00

Serial No.
Date
1 /

Cartridge change (7-12)


Change ink type
==== Error group ====
Service call count
Service call history
Motor error (feed)
Motor error (scan)
Low temperature error
High temperature error
Emergency capping
Start uncapped
====Heater group====
Heater used time

1 hours [0]

3 /
5,829 /
5,664 /
5,461 /

3 hours [0]
5,829 times [0]
5,664 times [0]
5,461 times [0]

3 times
134 hours
10 hours
42 times
0 times
1 times
4,277 /
4,260 /
12,387 /
12,408 /
7,287 /
7,285 /
2,026 /
2,021 /
6,873 /
6,883 /
5,518 /
5,529 /
H1
62
6
0
6
10
4
2

==== Print group ====


Printing time
Print pages
==== Ink group ====
Cartridge change (1-6)

: XX00001
: 2007/06/25 16:24

4,277
4,260
12,387
12,408
7,287
7,285
2,026
2,021
6,873
6,883
5,518
5,529

H2
62
6
0
6
10
4
2

H3
60
6
0
6
9
4
2

times
times
times
times
times
times
times
times
times
times
times
times
H4
60
6
0
6
9
4
2

[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
H5
62
0
0
6
10
6
0

H6
62
0
0
6
10
6
0

times
times
times
times
times
times
times

2 hours
39 pages
0

times

1
0 times

times

0 times
**** **** **** **** ****
0 times
1 times
0 times
0 times
0 times
2 times
PRE
18

PRINT
18

==== System group======


Power on count
Power on time
Sleep time
Sheet cut count
Peck used count

DRYER
18

OPT.
16 hours

4-12

197
45
5
34
0

times
hours
hours
hours
times

Ink Cartridge Report


Model
Version
No :
1:
2:
3:
4:
5:
6:
7:
8:
9:
10 :
11 :
12 :

XJ-740
2.00
SERIAL /
NO IC CHIP /
14f83740020000a6 /
1449ff3f070000b8 /
14e09c400200001f /
1442f14f060000fd /
148e3a85060000ef /
1449ff3f020000b8 /
1438f73f05000086 /
1442f53f020000fd /
14f82960050000a6 /
148e3a41020000ef /
1438f73f02000029 /

Serial No.
INK TYPE /
CAP. / LOT No/
/
/
/
eSOL C / 400 cc / 61002A /
eSOL M / 400 cc / 60806A /
eSOL Lc / 400 cc / 60906A /
eSOL Lm / 400 cc / 60807A /
eSOL Y / 400 cc / ----------- /
eSOL K / 400 cc / 60911A /
eSOL C / 400 cc / 61002A /
eSOL M / 400 cc / 60806A /
eSO L Lc / 400 cc / 60906A /
eSOL Lm / 400 cc / 60807A /
eSOL Y / 400 cc / 60911A /

: XX00001
CONSUM. /
TIME / INS. /
FLAG
/
/
/
1 / 00000000
55.526cc / 0y003d00h07m48s /
86.091cc / 0y001d05h19m20s /
1 / 00000000
0.063cc / 0y000d13h14m59s /
2 / 00000000
1 / 00000000
43.356cc / 0y001d08h51m44s /
0 / 00000000
77.280cc / 0y001d11h08m29s /
0.641cc / 0y001d00h10m01s /
0 / 00000000
1 / 00000000
62.584cc / 0y003d00h36m21s /
11.978cc / 0y001d10h07m37s /
0 / 00000000
98.108cc / 0y000d18h52m14s /
2 / 00000000
0.892cc / 0y001d06h22m07s /
1 / 00000000
0.748cc / 0y001d01h56m57s /
0 / 00000000

Event Log
Model
Version
Date
Time Temp.
----------- ------ -------07/06/01 14:12 28
07/06/01 14:09 28
07/06/01 14:08 28
07/06/01 14:08 28
07/06/01 14:07 28
07/06/01 14:07 28
07/06/01 14:07 28
07/06/01 14:01 28
07/06/01 14:00 28
07/06/01 14:00 28
07/06/01 13:56 28
07/06/01 13:55 28
07/06/01 13:55 28
07/06/01 13:53 27
07/06/01 13:53 27
07/06/01 13:52 27
07/06/01 13:52 27
07/06/01 13:29 26
07/06/01 13:28 26
07/06/01 13:28 26
07/06/01 13:28 26
07/06/01 13:28 26
07/06/01 13:27 26
07/06/01 13:27 26
07/06/01 13:26 26
07/06/01 13:26 26
07/06/01 13:26 26
07/06/01 13:25 26
07/06/01 13:25 26
07/06/01 13:25 26
07/06/01 13:24 26
07/06/01 13:24 26
07/06/01 13:24 26
07/06/01 13:22 26
07/06/01 13:22 26
07/06/01 13:21 26
07/06/01 13:18 26
07/06/01 13:18 26
07/06/01 13:17 26
07/05/31 12:12 28
07/05/31 11:52 28
07/05/31 08:09 29
07/05/31 07:39 28
07/05/31 07:39 28
07/05/31 07:38 28
07/05/31 07:38 28
07/05/31 07:26 28
07/05/31 07:07 26
07/05/31 07:07 26
07/05/31 03:53 28

XJ-740
Serial No.
Date
2.00
Date
Time Temp.
Event
Information
---------------------- ------------------------------------------------------- ----------- ------ -------07/05/31 03:53 28
Print start
Testpattern
07/05/31 02:33 28
Setup done
Width : 1204mm Env. : 0.097
Cancel done
07/05/31 01:18 23
Cancel start
User cancel
07/05/31 01:18 23
07/05/31 00:02 25
Setup done
Width : 1204mm Env. : 0.097
07/05/30 23:59 25
Cancel done
07/05/30 23:59 25
Cancel start
User cancel
07/05/30 12:16 30
Setup done
Width : 1204mm Env. : 0.098
07/05/30 11:29 32
Sub power on
Service mode
07/05/30 11:28 32
Sub power off
07/05/30 11:28 32
Print done
Testpattern
07/05/30 11:26 32
Print start
Testpattern
07/05/30 11:26 32
Print done
Testpattern
07/05/30 11:24 32
Print start
Testpattern
07/05/30 11:24 32
Setup done
Width : 1204mm Env. : 0.100
07/05/30 11:20 32
Sub power on
Service report mode
07/05/30 11:20 32
Sub power off
07/05/30 11:17 32
Print done
Testpattern
07/05/30 11:16 32
Print start
Testpattern
07/05/30 11:16 32
Print done
Testpattern
07/05/30 11:16 32
Print start
Testpattern
07/05/30 11:15 32
Print done
Testpattern
07/05/30 11:15 32
Print start
Testpattern
07/05/30 11:14 32
Print done
Testpattern
07/05/30 11:14 32
Print start
Testpattern
07/05/30 11:13 32
Print done
Testpattern
07/05/30 11:13 32
Print start
Testpattern
07/05/30 11:05 32
Print done
Testpattern
07/05/30 10:58 32
Print start
Testpattern
07/05/30 10:57 32
Print done
Testpattern
07/05/30 10:50 32
Print start
Testpattern
07/05/30 10:37 32
Print done
Testpattern
07/05/30 10:29 32
Print start
Testpattern
07/05/30 10:29 32
Print done
Testpattern
07/05/30 10:28 32
Print start
Testpattern
07/05/30 10:25 32
Print done
Testpattern
07/05/30 10:24 32
Print start
Testpattern
07/05/30 10:24 32
Setup done
Width : 1204mm Env. : 0.107
07/05/30 10:17 32
Sub power on
Normal
07/05/30 10:15 32
Sub power off
07/05/30 10:14 32
Sleep out
07/05/30 10:13 32
Sleep in
07/05/30 10:12 32
Print done
Testpattern
07/05/30 10:11 32
Print start
Testpattern
07/05/30 10:10 32
Print done
Testpattern
07/05/30 10:10 32
Print start
Testpattern
07/05/30 10:08 31
Setup done
Width : 1204mm Env. : 0.092
07/05/30 10:08 31
Sub power on
Normal
07/05/30 10:04 31
Main power on
Normal
07/05/30 10:04 31
Sub power off

4-13

: XX00001
: 2007/06/25 16:24
Event
Information
---------------------- -------------------------------------------------------
Sleep out
Sleep in
Main power on
Nor mal
Sub power on
Nor mal
Sub power off
Cleaning
Power on cleaning
Sub power on
Normal
Sub power off
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Setup done
Width : 1304mm Env. : 0.066
Cancel done
Cancel start
User cancel
Print done
Testpattern
Print start
Testpattern
Print done
Testpattern
Print start
Testpattern
Print done
Testpattern
Print start
Testpattern
Print done
Print start
Print done
Print start
Print done
Print start
Setup done
Width : 1304mm Env. : 0.067
Cancel done
Cancel start
User cancel
Print start
Print done
Print start
Print done
Testpattern
Print start
Testpattern
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done

Other Factory Mode

SYSTEM PARAMETER INITIALIZE

ENTER

INITIALIZE ALL
SYS.PARAMETER
[ ]

SELECT MODEL
XJ-740
[ ]

INITIALIZATION
COMPLETED

DISPLAYED LANGUAGE
MENU

Revised 6

All parameters will be initialized. Turn on the sub


power switch while pressing [
],[
] and [ENTER]
keys to start the machine in SYSTEM PARAMETER
INITIALIZE mode.
Confirmation message is displayed first and press
[ENTER] key. Select the machine using [
],[
]
in [SELECT MODEL] menu. Press [ENTER] key to
initialize the SYSTEM PARAMETER or press
[POWER] key to cancel the initialization.
The machine turns off automatically when the
initialization is completed. All the parameters are
reset to the default.
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL
0101] is displayed and the machine never starts
before the LIMIT POSITION is set up.

SERVICE REPORT PRINTING

+
Roland DG Corp.
XJ-740

SERVICE REPORT
MENU LANGUAGE
ENGLISH
[ ]

SETUP SHEET
ROLL

LENGTH UNIT
mm > INCH
[ ]
TEMP. UNIT
C >
F

4-14

Turn on the Sub Power SW while


pressing [
] key to start the
machine in the SERVICE REPORT
PRINTING mode.
[SERVICE REPORT] is displayed
and it turns to be the normal mode
after printing.
It starts printing automatically when
media is setup. It requires a A4 size
media and prints with Black ink.
* Please print the [HISTORY
REPORT] from the service mode.

Special Key Combinations


Function for Service

Combination Key Selection

Press [MENU] and [


Menu.

Service Mode

Upgrade Firmware

Comments
] to enter Service

[UPDATE FIRMWARE?] will be displayed.


Press [ENTER] to upgrade firmware.

Use this when the Main Board is replaced.

Installing Firmware
(At Main Board Change)
ENTER

System Parameter
Initialize

ENTER

Limit & Cutter Down


Position

All parameters will be initialized.


Press [ENTER] to start initializing.

Function for Users

Combination Key Selection

MENU

Press [ ] while aligning Carriage to cap


Heads, and press [ENTER].
Set up Cut Down Pos., and press [ENTER].

Service Report(Adjustment value) will be


printed.

Service Report

Language

[SUM-ERROR] will be displayed.


Press [ENTER] to upgrade firmware.

Comments

Press[

4-15

] and [

] to select Language.

4-2 HOW TO UPGRADE/INSTALL FIRMWARE


It is necessary to prepare the followings to upgrade/install the firmware.
1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck.exe
4.Network cable (A cross cable is required when you connect XJ-740/640/540 to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

Check the IP address of XJ-740/640/540.


Turn on the Main Power SW and Sub Power SW, then
press [MENU] key.
Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS].

MENU

[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

Turn off the Sub Power SW.

4-16

Start the Peck on PC.


[Peck] screen is displayed, and click [Select Port]
button.

Select [Type 3] ProIII etc. from [Product].


Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier.
Click [OK] button.

[Peck] screen is displayed again.


Click [Firmware Upgrade] button.

[OPEN] screen is displayed.


Select the firmware file and click [Open].
Peck starts to send the firmware to XJ-740/640/540.

4-17

The machine goes into the Firmware Upgrade mode


automatically.
When upgrade is completed, the Sub Power SW turns off
automatically.

FIRMWARE

V1.0 NG

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

HOW TO INSTALL FIRMWARE (Referential Time : 5 min)


This is required when a new Main Board without the firmware is installed.

Turn on the Main Power SW while pressing [


and [
] keys.

], [

],

UPDATE FIRMWARE?

Press the [ENTER] key for the machine to be ready to


receive the firmware.
UPDATE FIRMWARE?
[ ]

WAITING
000.000.000.000

4-18

Press MENU key, and set [IP ADDRESS], [SUBNET


MASK] and [GATEWAY ADDR.].
Press [ ] and [ ] keys for moving between digits, and
[
] and [
] keys for selecting value. After setting an
address, press the [ENTER] key to go to the next
address setting.
When [GATEWAY ADDR.] is set, it returns to the
waiting mode for receiving the firmware by pressing the
[ENTER] key.

The setting made here is only temporary for


the firmware installation and it is not saved.

Start the Peck on PC.


[Peck] screen is displayed, and click [Select Port]
button.

Select [Type 3] ProIII etc. from [Product].


Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier.
Click [OK] button.

4-19

[Peck] screen is displayed again.


Click [Firmware Upgrade] button.

[OPEN] screen is displayed.


Select the firmware file and click [Open].
It starts to send the firmware to XJ-740/640/540.

It starts loading the firmware.


The firmware installation is done when [COMPLETE]
message is displayed.
Turn off the sub power when it is completed.

FIRMWARE

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

4-20

V1.0 NG

Turn on the Sub Power SW while pressing [


], [
],
and the [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu.
Press the [ENTER] key to start initialization. The Sub
Power SW turns off automatically when it is completed.

ENTER

INITIALIZE ALL
SYS.PARAMETER
[ ]

SELECT MODEL
XJ-740
[ ]

INITIALIZATION
COMPLETED

Turn on the Sub Power SW while pressing [


] keys to enter the Service Mode.

10 and [

], [

MENU

MENU
SERVICE MENU
Enter the [NETWORK] menu and input [IP ADDRESS],

11 [SUBNET MASK] and [GATEWAY ADDR.].

Turn off the Sub Power SW when the network setting is


completed.

MENU
SERVICE MENU
[ ]

MENU
SYSTEM INFO.
[ ][ ]

SYSTEM INFO.
NETWORK
[ ]

NETWORK
IP ADDRESS

[ ]

IP ADDRESS
192.168.000.003

[ ]

SUBNET MASK
255.255.255.003

[ ]

GATEWAY ADDR.
000.000.000.000

[ ]

[ ]

NETWORK
SUBNET MASK

[ ]

[ ]

NETWORK
GATEWAY ADDR.

4-21

[ ]

Start the Peck on PC.

12 [Peck] screen is displayed, and click [Put Parameters]


button.

13 [OPEN] screen is displayed.

Select the System Parameter file that is saved before the


main board replacement.
Click [Open]. Peck starts to send the System Parameter
to XJ-740/640/540.

14 Click [Get Report] button to import the System Report

file.
Confirm that the System Parameter is reloaded properly.

The addresses set at the step 11 are


replaced with the addresses saved in the
System Parameter as [Put Parameter] is
executed.
Please set it again if necessary.

4-22

4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER


( Referential Time : 5min.)

Turn on the Main Power SW and Sub Power SW. Select


[SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the
User's Menu and set the IP address.

MENU

[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]

Cancel the RIP when the RIP is running.


NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

Open a browser on the PC and enter the IP address


which is set at 1 .
Current firmware version appears.

The Internet Explorer is recommended.

Click [Update].

Specify the target file for upgrade and click [Update].

4-23

The progress is shown in percentage while upgrading.

Do not turn off the power or press any keys


during the upgrade.

When upgrading is completed, the version of upgraded


firmware appears.
Turn off the sub power and main power once.

4-24

4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)


HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If HEAD ALIGNMENT is not adjusted, printing problems such as banding, fine lines and gap between bands
could occur.
Please use the sheet media ([PET-G]).
Please DO NOT use Take-Up devise for this alignment.
The media tension changes during test printing and the result of alignment is not reliable.

Remove the Front Cover, Right I/S Cover and Right Inner
I/S Cover.

Right Inner Plate has a small hook on its right


bottom and it is inserted to the lower cover.
Be cautious when removing it.

Right I/S Cover

Front Cover
Right Inner Plate

Remove the Carriage Cover, removing the 4 screws


shown in the figure.

Carriage Cover
Holes on Top Cover

There are 2 holes on the Top Cover.


Upper 2 screws can be removed inserting a
screwdriver through the Top Cover.

Remove the Damper Plate, removing the 2 screws shown


in the figure.

4-25

Damper Plate

Screws

Turn on the Sub Power SW while pressing [


], [
and [ ] keys to enter the Service Mode.
Setup the sheet media (PET-G) film on the machine.

MENU

MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [BIAS] >
5
[TEST PRINT] menu and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
HEAD ADJUST
[ ]

HEAD ADJUST
BIAS
[ ]

BIAS
TEST PRINT
[ ]

test pattern shown in the figure will be printed.

C M Y K Lm Lc

Loosen the 3 screws fixing the Head in order shown in


the figure.
2
Loosen the screws fixing the Head for 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.

4-26

Insert the 1.5 mm Hexagonal Wrench through the hole of


the Head Carriage, then, turn the adjustment screw to
make the lines of each color in the test pattern to be
straight.
*Reference*
Position of the printing moves 1 line by turning
the screw for a 3/4 turn.

Adjustment
Screw

Hole for inserting


the Hexagonal
Wrench

- When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.

Tighten the screws fixing the Head in the order reverse of


loosening, using the TORQUE DRIVER (ST-056).

Torque for tightening is 2kgf cm (20cNm).


Make sure not to tighten the screws firmly.

2
3

4-27

10

Print the test pattern again.


If the result is not satisfactory, repeat 5 to 9 .

The shifting of lines should be less than 1/2 dot.

4-28

[VERTICAL ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [VERTICAL]
11
> [TEST PRINT] and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
VERTICAL
[ ]

VERTICAL
TEST PRINT
[ ]

test pattern shown in the figure will be printed.


] and [ ] keys.

12 Test pattern can be moved by [

The test pattern changes if the Base Head is


changed.

K C K M K Y K Lm K Lc K

K Head is specified as the Base Head.

13 Loosen the 3 screws fixing the Head in order as shown in


the figure.

2
Loosen the screws fixing the Head for 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.

14 Turn the Adjustment Screw to make the lines of each


color in the test pattern to be straight.

*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.

Adjustment Screw

4-29

- When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
- When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.

Adjust the Head positions referring to the leftend K head as the base position. The position
of K head on the left end does not need to be
adjusted.

Tighten the screws fixing the Head in the order reverse of

15 loosening, using the Torque Driver (ST-056).

2
3
Torque for tightening is 2kgf cm (20cNm).
Make sure not to tighten the screws firmly.
1

16

Print the test pattern again.


If the result is not aligned, repeat 11 to 15 .

The shifting of lines should be less than 1/2 dot.

4-30

Revised 3

17

If the Vertical test print result is satisfactory, select the


[BIAS] > [TEST PRINT] menu uder the [HEAD ADJUST]
menu and print the Bias test pattern again.
If the Bias test print result is not satisfactory, repeat the
Bias Adjustment.

4-31

[ HORIZONTAL ADJUSTMENT ]

18 S e l e c t

[PRINT MENU] > [HEAD ADJUST] >


[HORIZONTAL] > [TEST PRINT] and press the [ENTER]
key.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
HORIZONTAL
[ ]

HORIZONTAL
TEST PRINT
[ ]

Following test pattern will be printed.

19 Find the position where the line of each color matches the K line and check the number.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with
is the current setting.

H6
H5
H3
H2
H1
DT3.High -20

Head Position :
High

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

H6
H5
H3
H2
H1
DT1.High -20

H6
H5
H3
H2
H1

Head Position :
Low

DT3.Low -20
H6
H5
H3
H2
H1
DT1.Low -20

4-32

20 Select [HORIZONTAL] > [TEST PRINT] > [DT1, Low],


[DT3, Low], [DT1, High] and [DT3, High] menu and enter
the parameters checked at 19 with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.

Parameters can be entered with an increment


of 1/2.

HORIZONTAL
TEST PRINT

HORIZONTAL
DT1, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT1, High

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, High

H1
2

H2
1

H3
3

H5
2

H6
1

4-33

[ BIDIRECTION ADJUSTMENT ]
21 Select [PRINT MENU] > [HEAD ADJUST] > [BIDIR.DEFAULT] > [TEST PRINT] and press the [ENTER]
key.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BI-DIR.DEFAULT
[ ]

BI-DIR.DEFAULT
TEST PRINT
[ ]

Following test pattern will be printed.

22 Find the position where the two lines are overlapping and check the number of each color.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with
is the current setting.

H6

H5

H4

H3

H2

H1

Head Position :
High

DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

Head Position :
Low

DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

4-34

23 Select [BI-DIR.DEFAULT] > [TEST PRINT] > [DT1, Low],


[DT3, Low], [DT1, High] and [DT3, High] in the [HEAD
ADJUST] menu and enter the parameters checked at 22
with [
] and [
] keys.
Press the [ENTER] key to save the settings.

Parameters can be entered with an


increment of 1/2.

BI-DIR.DEFAULT
TEST PRINT

BI-DIR.DEFAULT
DT1, Low

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT3, Low

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT1, High

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT3, High

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

24 Fix the Damper Plate.

Damper Plate

Make sure to press the Damper Plate


downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.

If you press the Damper Plate strongly, the


Damper may be damaged.

4-35

4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)

This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error. And
also, if the Cut Down Position is not correctly set, it may also cause a cutter-down error when separating the
sheet.

Remove the Right I/S Cover, Front Cover and Right Inner
Plate.

Right I/S Cover

Right Inner Plate has a small hook on its right


bottom and it is inserted to the lower cover.
Be cautious when removing it.
Front Cover

Right Inner Plate

Turn on the Sub Power SW while pressing [


[ ] keys for LIMIT INITIALIZE mode.

], [

] and

+
LIMIT INITIALIZE
MENU

MOVE TO CAP POS

Confirm the relative positions of Head and Cap, moving


the capping unit up and down with [ ] and [ ] keys.
Align the guides on the both ends of the
Capping Unit with the guides on the both
ends of the Carriage.

Make sure not to move the Carriage when the


Capping Unit is up because the heads could
be broken by touching the Capping Unit.

4-36

Press the [ENTER] key to cap the heads.

Carry out the Limit Position Initialize by pressing the


[ENTER] key.
After the limit Position Initialize is completed, the
message appears as shown in the figure.

DETECTING..

SETTING UP
CUTTER DOWN POS

Move the Head Carriage with your hand until it makes full
contact with the Left Frame.

Perform the Cut Down Position Initialize by pressing the


[ENTER] key.
After the initialization, print the Service Report and check
that the value of the Limit Position is 10 +/- 2.5mm.
If the value is not appropriate, perform the adjustment
again.

DETECTING..

INITIALIZATION
COMPLETED

4-37

4-6 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the
media. If it is not adjusted, media width could not be detected correctly.

Remove the Right I/S Cover.


Right I/S Cover

Lower the Sheet Loading Lever.

Sheet Loading Lever

Select [SUB MENU] > [PAPER SIDE SENSE] >


[OUTPUT LEVEL] menu and press the [ ] key.

SERVICE MENU
SUB MENU
[ ][ ]

SUB MENU
PAPERSIDE SENSE
[ ]

PAPERSIDE SENS
OUTPUT LEVEL
[ ]

OUTPUT LEVEL
0.7V

4-38

Adjust the VR on the Carriage Board so that the


[OUTPUT LEVEL] will be 0.5 - 0.7V.

VR

Carriage Board

Select [PAPER SIDE SENSE] > [SENSOR AUTOTEST]


menu.
Press the [ENTER] key to carry out the test and make
sure the voltage is 0.5-1.0V and the NOISE is 0.

SERVICE MENU
SUB MENU
[ ][ ]

SUB MENU
PAPERSIDE SENSE
[ ]

PAPERSIDE SENS
SENSOR AUTOTEST
[ ]

SENSOR AUTOTEST
0.5V, NOISE 0

If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.
1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE with new one in case of scratch.

If adhesion of a tape remains on the Bed or


the dust sticks on the reverse side of a tape
when you replace reflective tape, a sensor
cannot read correctly.

4-39

4-7 LINEAR ENCODER SETUP (Referential Time : 10min.)


Linear Encoder Setup is necessary for the machine to recognize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Be sure to perform this setup when the adjustment or replacement of the Limit Sensor, Encoder Scale and
Encoder Module. And also, perform this when replacing the Main Board or initializing the system parameter.

Turn on the Sub Power SW while pressing [


[ ] keys to enter the Service Mode.

], [

] and

MENU

MENU
SERVICE MENU

Lower the Pinch Rollers.


Make sure to unload the media when it is set on the
machine.
Also, the media clamps must be removed.

Select [PRINT MENU] > [LINEAR ENCODER] menu in


the Service Menu and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
LINEAR ENCODER
[ ]

NOW PROCESSING..
POS:
1361.00mm

4-40

One of the messages appears at the completion of the


set up. In case of Setup error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
BELT.
6. Bad Contact in the cables.

In case of [HEADBOARD FAILED], the Head Board is


possibly defective.

4-41

LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED
LINEAR ENCODER
HEADBOARD FAILED

4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

Cap Height Adjustment is to adjust the height of the cap.


This adjustment is required when the cap unit is removed or replaced.
Without this adjustment, the Cap Evacuation* may not be performed properly.
* Cap Evacuation is an operation of ink evacuation with the Heads uncapped. This removes
the ink accumulated on the Cap surfaces.
For this adjustment, the Head height can be either High or Low. When it is adjusted with one of the Head
heights, the setting for the other height is also changed automatically.

Open the Front Cover and remove the Right Inner Plate.

Right Inner Plate has a small hook on its right


bottom and it is inserted to the lower cover.
Be cautious when removing it.
Front Cover
Right Inner Plate

Make sure to unload the media when it is set on the


machine.
Then, turn on the Sub Power SW while pressing [ ] [ ]
and [ ] keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.]


menu in the Service Menu.
SERVICE MENU
I/S MENU
[ ][ ]

I/S MENU
CAP ADJUST
[ ]

CAP ADJUST
ADJUST POS.

4-42

Move the cap upward to the position that the cap contacts
exactly to the head, then press the [ENTER] to update
the adjustment value.

CAP ADJUST
ADJUST POS.

[ ]

ADJUST POS.
0.00
-2.00

Head

-When you press [


] key, the cap moves upward in 0.25mm
unit.
-When you press [
] key, the cap moves to the position of
-2.00mm of the setting value.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out, and then it exits the menu.

Cap

If it is difficult to see whether Head makes


contact with the Cap, irradiate the plate behind
the Head Carriage with a penlight.
Move the Cap upward. And, when the light on
the back plate cannot be seen through the
gap between Head and Cap, it means that
Head makes contact with the Cap correctly.

Check the adjusted Capping Position.


Enter the [CHECK GAP.] menu.
The Cap moves to the same position as the Cap
Evacuation. Confirm that there is a gap between the
Cap and all Heads.
Gap

[CHECK GAP.] menu is for checking the gap


between the Cap and Head. For the
adjustment, use the [ADJUST POS.] menu.

4-43

4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)

This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper
amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based
on the value in feeding media [PET-G] (Roll media with a width of 1050mm.)
Without proper calibration, it causes misalignment in the feed amount of media, and results in the
problems such as white banding, banding of overlap or the dimension error of print result compared
to the original data.
Do not use the Take-up unit during this adjustment.

Turn on the Sub Power SW while pressing [


and [
] keys to enter the Service Mode.

], [

MENU

MENU
SERVICE MENU

Set PET-G film on the machine.

Select [PRINT MENU] > [CALIB.DEFAULT] > [TEST


PRINT] menu and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ] [ ]

Test print requires 510mm or more of the media


Setup width.

PRINT MENU
CALIB.DEFAULT
[ ]

CALIB.DEFAULT
TEST PRINT
[ ]

4-44

400mm

test pattern is printed.


Measure the length of the feed direction and use the
value to calculate the calibration amount with the formula
shown
at 5 .

Feed

test pattern is always printed with offset 0.00%.


Even if a correction is made in the [SETTING]
menu, the Test Pattern is not changed.

Scan

Calculate the amount to be calibrated with the formula


shown in the figure.
CA = Calibration Amount
CL = Commanded Length (=400mm)
ML = Measured Length

500mm

FORMULA
CA = CL - ML x 100
ML

Select [PRINT MENU] > [CALIB.DEFAULT] >


[SETTING] menu and enter the calibration value with
[
] and [
] keys.
Press the [ENTER] key to save the setting.
Parameters can be entered with an increment of
0.01%.
(MAX. +2.00% to MIN. -2.00%)

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
CALIB.DEFAULT
[ ] [ ]

CALIB.DEFAULT
SETTING
[ ]

SETTING
+0.00%

+0.15%
[ ]

4-45

4-10 BELT TENSION ADJUSTMENT

(Referential Time : 20min.)

Remove the following covers.

Left I/S Cover


Front Rail Cover

Front Rail Cover


Top Cover
Left I/S Cover (XJ-740 only)

Turn on the Sub Power SW while pressing [


and [
] keys to enter the Service Mode.

Top Cover

], [

MENU

MENU
SERVICE MENU

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key.
The Cap Unit moves down and is free to move by hand.

SERVICE MENU
I/S MENU
[ ][ ]

I/S MENU
I/S CONTROL
[ ]

I/S CONTROL
CAP
[ ]

CAP
OPEN
[ ]

Turn off the Sub Power SW and Main Power SW.

Main Power SW
< REAR SIDE >

4-46

Measure the tension of the belt at the position above the


center of the grit roller as below using Tension Gauge
(ST-001).
Press the upper belt downward with the gauge to make
slight contact with the lower belt. The tension is proper
when the measured value is as below.
When the tension is not proper, move on to the next step
and adjust the belt tension.
Measured position
XJ-740 8th grit roller from the left
XJ-640 7th grit roller from the left
XJ-540 6th grit roller from the left

<Front side>

Upper Belt
Hold down the belt
with Tension
Gauge
Lower Belt

The center of the


4th Grit Roller from
the left

Measured value
0.70~0.94kgf
0.85~1.09kgf
0.96~1.18kgf

It is recommended to put the Solenoid Cushion


(P/N 22265241) on the top of the ST-001 for an
easy measuring.

Loosen the two fixing screws which are located on the


left end of the belt halfway round.

<Top view - Left end of the belt >

Be cautious with the sharp edges around the


belt when loosening the screws. It may
cause injury.

Fixing Screw

Insert a wrench through the holes on the side frame


prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)

The gap between the screws and Idle Pulley


can be seen from both front and rear side of
the machine.

4-47

Screw

3mm

Idle Pulley Holder

Turn the adjustment screw shown in the figure to adjust


so that the value of the tension gauge is the following with
the procedure of 6 .

Adjustment Screw

The value of the tension gauge


XJ-740 0.8kgf
XJ-640 0.95kgf
XJ-540 1.05kgf
Turn the screw CW: Tension is increased
Turn the screw CCW: Tension is decreased

Tighten the two fixing screws shown in the figure, and


again confirm that the tension is within the proper value.

Fixing Screw

Tighten the two screws shown in the figure to slightly

10 contact with Idle Pulley Holder.

Make sure not to tighten the screws too


tight. It may move the fixed Idle Pulley Holder
accidentally.

Move on to [4-11 BELT POSITION ADJUSTMENT].

4-48

Screw

4-11 BELT POSITION ADJUSTMENT

(Referential Time : 30min.)

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley
flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and
adjusted if it is necessary.

Remove the following covers.


Front Rail Cover

Right I/S Cover


Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Left I/S Cover (XJ-740 only)

Top Cover
Right Top Cover
Right I/S Cover

Left I/S Cover


Front Cover

Confirm that the Belt Tension Adjustment is completed


and turn on the Main Power SW.

Main Power SW
< Rear view >

Turn on the Sub Power SW while pressing [


and [
] keys to enter the Service Mode.

], [

MENU

MENU
SERVICE MENU

4-49

[ADJUSTMENT ON THE DRIVE PULLEY SIDE]

Carry out the AGING test for the belt.


Select [MOTOR MENU] > [AGING] > [SCAN], and press
the [ENTER] key.

SERVICE MENU
MOTOR MENU
[ ]

MOTOR MENU
AGING
[ ]

AGING
SCAN
[ ]

Confirm the belt position.


The position is proper when the belt is not touching the
flanges of the Drive Pulley excessively. When the position
is proper, skip this adjustment and go to [ADJUSTMENT
ON THE IDLE PULLEY SIDE] described in the later step
of this adjustment leaving the belt aging on. When the
position is improper, make adjustment as following steps.

<Top view - Right end


of the belt - >
Drive Pulley

BELT

Belt partly touching the flange is acceptable.


Flange

Press the [ENTER] key to cancel Aging.

SCAN
NOW AGING
[ ]

Loosen the two fixing screws located on the right end of


the belt.

Stay

Fixing Screw

Loosen the screws about 3 rounds for the


bottom of the screw head not to contact
with the Stay.

Screw

Stay

4-50

Press the [ENTER] key to restart Aging.

AGING
SCAN
[ ]

Adjust the belt position turning the Adjustment Screw as


follows.

The work space is limited. Be cautious and


try not to touch the driving pulley and belt.
Also, there are many mechanical parts
around it. You need to work carefully with
your tool not to touch them.

Belt leans to the front side of the machine


-Turn the screw carefully in CCW (loosening).

Adjustment Screw

Touching the flange on the front side of machine

Belt leans to the rear side of the machine


-Turn the screw carefully in CW (tightening).

Adjustment Screw

Touching the flange on the rear side of machine

4-51

10 Tighten the two fixing screws for the bottom of the screw
head to slightly contact with the Stay.

Fixing Screw

Make sure not to tighten the screws too tight.


It may move the fixed Drive Pulley Holder
accidentally.

Screw

Stay

Confirm that the belt is not touching the pulley flanges

11 excessively while the carriages are in the printing area.

When the belt is in improper position, adjust it again.


When it is proper, leave the belt again on, and go to the
following [ADJUSTMENT ON THE IDLE PULLEY SIDE].

[ADJUSTMENT ON THE IDLE PULLEY SIDE]


Confirm the position of the belt.
12 The position is proper when the belt is not touching the
flanges excessively. When the position is proper, close
this Belt Position Adjustment. When it is not proper, make
adjustment as following steps.

Pulley Flange

<Top view - Left end of the belt - >

Idle Pulley

Belt

Belt partly touching the flange is acceptable.


Flange

13

Press the [ENTER] key to cancel Aging.

SCAN
NOW AGING
[ ]

4-52

14 Loosen the two fixing screws located at the left end of


the belt eighth to quarter round.

When the screw is loosen more than


necessary, it gives difficulty in adjusting the
belt. Also, you need to be cautious with the sharp
edges around it when turning the screws. It may
cause injury.
Fixing Screw

15

Insert a wrench through the holes on the side frame


prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
Idle Pulley Holder.

Screw

3mm

The gap between the screws and Idle Pulley


can be seen from both front side and rear side
of the machine.
Idle Pulley Holder

16 Press the [ENTER] key to restart Aging.

AGING
SCAN
[ ]

17 Insert a wrench through the holes on the side frame and

adjust the belt position turning the screw 1 and 2 shown


in the figure.

Idle Pulley
Screw
1

2
Not touching the flanges

4-53

Belt leans to the front side of the machine


-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
2 and Idle Pulley Holder when turning the screw 1 .

Screw
1

Touching the flange


on the FRONT side of machine

Belt leans to the rear side of the machine


-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning the screw 2 .

Screw
2

Touching the flange


on the rear side of machine

18

Tighten one of the screws that has no contact with the


Idle Pulley Holder to slightly touch the Idle Pulley Holder.

Screw
(The one with no contact with Idle Pulley Holder.)

Make sure not to tighten the screw too tight. It


may move the Idle Pulley Holder accidentally.

19 Tighten the two fixing screws shown in the figure.

Be cautious with the moving Carriages and


Cableveyor during the work, and also with the
sharp edges of the mechanical parts around it.

Fixing Screw

4-54

20 Confirm that the belt is not touching the pulley flanges

Pulley Flange

excessively while the carriages are in the printing area.


When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel Aing.

SCAN
NOW AGING
[ ]

4-55

4-12 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)


This is required when Take-up unit is installed or TU Junction Board is replaced.
This is to check whether Take-up Unit operates properly.

Confirm that the cable is connected to the connector


named [TAKE UP] and turn on the Main Power SW.

Turn on the Sub Power SW while pressing [


and [
] keys to enter the Service Mode.

], [

Undersurface of the right side of machine

MENU

MENU
SERVICE MENU

Select [SUB MENU] > [TU CHECK] > [TU] menu.

SERVICE MENU
SUB MENU
[ ] [ ]

[TU] menu supports the connector named


[TAKE UP].
Although [OPTION-TU] menu is for another
connector with no name, it is not in use.

SUB MENU
TU CHECK
[ ]

TU CHECK
TU
[ ]

TU
START

START
[ ]

4-56

Confirm that [START] is selected, and press the [ENTER]


key to turn on the Take-up Unit.

[START] or [STOP] can be selected with


[
] and [
] keys.
The current setting is displayed on the left
and the new setting is displayed on the right.

Set the Auto switch of the Take-up Unit to either Forward


or Backward.

Move the Dancer Roller up and down by hand, to confirm


that the drive part rotates.

TU
START

START
[ ]

Drive Part

Make sure that the rotation direction of the drive


part is the same as the setting at 5 .
The operation status of Take-up Unit can be
confirmed also on the LCD. [ * ] is displayed on
the right side of upper LCD while taking-up, and
not displayed while not taking-up.
TU
START

Select [STOP] with [


[ENTER] key.

] and [

Dancer Roller

START
] keys, and press the

TU
START

STOP
[ ]

4-57

Move the Dancer Roller up and down by hand to confirm


that the drive part does not rotate.

Drive Part

The setting of [STOP] is canceled when exiting


the menu. The initial setting is [START] every
time entering [TU] menu.
Dancer Roller

4-58

5 Supplemental Information

5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.

Tool No.
Tool Name

ST-056
TORQUE DRIVER N6

Purpose

HEAD ALIGNMENT

Tool No.

ST-001

Tool Name

TENSION GAUGE 2000GF/2000CN

Purpose

BELT TENSION ADJUSTMENT

Tool No.

ST-037

Tool Name

CLEAN STICK TX712A

Purpose

HEAD CLEANING

Tool No.

21755107

Tool Name

CLEANING LIQUID (SL) 500ML

Purpose

HEAD CLEANING (SOL)

Tool No.

22085118

Tool Name
Purpose

KIT, CLEANING (SL)


HEAD CLEANING (SOL)
*Cleaning Liquid + Cleaning Sticks 10 pcs.

5-1

5-2 SENSOR MAP


SHEET LOAD SENSOR
It detects whether the Sheet
Loading Lever is UP or DOWN.

LIMIT SENSOR
It detects the limit positon of the
Head Carriage.

FRONT COVER SENSOR


It detects whether the Front Cover
is opened or closed.

(Right side of the machine)

GRIT ENCODER
It detects rotation position of the Grit Roller.

(Front side of the machine)


(Left side of the machine)
MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is set
or not.

THERMISTOR(PRINT HEATER)
It takes the temperature of the Heater.

THERMOSTAT(PRINT HEATER)

REAR PAPER SENSOR

If the Heater exceeds the limit temperature, it


cuts the power being supplied.

It detects the rear edge of the


media and also whether the
media is loaded or not.

THERMOSTAT(DRYER)
If the Dryer exceeds the limit temperature, it cuts the
power being supplied.

THERMISTOR(DRYER )
It takes the temperature of the Dryer.

FRONT PAPER SENSOR


It detects the front edge of the media.

5-2

THERMISTOR (PRE-HEATER)
It takes the temperature of the Pre-Heater.

THERMOSTAT (PRE-HEATER)
If the Pre-Heater exceeds the limit temperature,
it cuts the power being supplied.

(Rear side of the machine)

THERMISTOR (HEAD BOARD)


It takes the temperature around the Head Board.

5-3

5 Supplemental Information

WIPER SENSOR
It detects the limit position of the Wiper
movement.

ENCODER MODULE
It detects coordinates for carriage
moving direction.

HEAD UP/DOWN SENSOR


It detects the position of the Head
Height Lever.

PAPER SIDE SENSOR


It detects the left and right edges of the media.

THERMISTOR (HEAD)
It takes the temperature around the Head.
The leftmost Head is used for the measurement.
Revised 8

CAPPING SENSOR
It detects the limit position of the Capping Unit.

5-4

INK CARTRIDGE SENSOR


It detects whether the Ink Cartridge is installed or not.

INK EMPTY SENSOR


It detects whether the Ink Cartridge is empty or not.

INK CARTRIDGE IC SENSOR


It reads the infromation of the IC chip.

DANCER ROLLER SENSOR


It detects the limit position of the
Dancer Roller.

5-5

6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

Missing dot or
deflected-fired dot
appears on the test
pattern.

Improved

Yes
Perform Normal
Cleaning

Completed

Not Improved
*Several Normal Cleanings and a
Powerful Cleaning do not improve the
printing result.

No

To 11-16

To 1-10

NO

CHECKING POINT

ACTION

REFERENCE

Install in a location that


The machine is not
is level and stable
installed in an appropriate
offering good operating
location
conditions

The media is not set up


correctly

Load and set up the


media correctly at the
correct position

Temperature of the
Preheater / Print heater /
Dryer is inappropriate

Bi-directinal adjustment is Correct setting for


not correct
Bidirectional Printing

Set appropriate
temperature

OUTLINE
Never install the machine in a location where it is tilted or where it may
wobble or librate.

User's Manual

Load the media while the left media holder is positioned close to the
left edge. Also, never secure the media holder in place before loading
the media. Loading media without following the steps described in the
User's Manual may make smooth and straight media feed impossible
or affect the print quality.
Feed is not smooth when the media is tilted or tensioned unevenly on
the left and right. Hold the media at the center and pull it out straight
and make sure all areas of the media are taut before setting up the
media.

User's Manual

When the temperature of the print heater is too high and the ink dries
too fast, it may result in banding because the dots stay small after
landing on media.
When the temperature of the print heater is too low and the ink dries
too slow, it may result in dark banding because the dots stay large and
overlap each other after landing on media.

User's Manual

FEED CALIBRATION is
not correct

Apply Calibration

User's Manual

If the calibration is not correct, white fine lines caused by gaps or dark
lines caused by overlaps appear.
In addition, a correction value set while printing is in progress is saved
only as a setting on the machine. In case of the calibration value made
on the RIP to take precedence, the correction value set by printer is
ignored.

Scanning distance of the


Head Carriage

Set the [FULL WIDTH


S] to [FULL]

User's Manual

Set [FULL WIDTH S] to [FULL] to uniform the heating time on each


pass. This may improve printing quality.

[PERIODIC CL.] setting

Set [PERIODIC CL.] to


[NONE] or [Page]

User's Manual

When this is set to [1 min] to [990 min], self cleaning is performed


while a printing is paused. It may cause uneven printing at the part
before and after cleaning.

Wrong profile for the


media

Use the suitable profile

Head Rank is not correct

Set Head Rank

[3-1 HEAD
REPLACEMENT]

Head Rank setting affects the amount of the fired Ink. If it is


not set properly, the ink dots are not fired in appropriate sizes.

10 Head is not adjusted

Head Alignment

[4-4 HEAD
ALIGNMENT]

Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BIDIR.DEFAULT] settings are correct.

11 Foreign substances

Manual Cleaning

User's Manual

Nozzle condition becomes poor due to the foreign substances stuck on


the surface of the Head.

12 Wiper wears out

Wiper Replacement

[3-2 WIPER
REPLACEMENT]

Wiping does not work effectively and foreign substances left


on the head surfaces cannot be removed completely.

6-1

13 Defect of Cap Top

Cap Top Replacement

14 Head nozzle is clogged

Clean the head surface


using the cleaning stick.
(Manual Cleaning)

15 Broken Head

Head Replacement

16 Broken Pump

Pump Replacement

[3-3 CAP TOP


REPLACEMENT]

Cleaning does not work effectively and the nozzle condition cannot be
improved. Also, if the head is not capped correctly, the head dries and it
may cause the head nozzle clogging.
Generally, we do not recommend to wipe the surface of Head with a
cleaning stick. Howerver, it's worth trying before replacing the Head.
Soak the cleaning stick in cleaning liquid fully, and then tap and scrub
the surface of Head with it.

[3-1 HEAD
REPLACEMENT]
Ink suction during cleaning does not work and the nozzle condition
cannot be improved.

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Ink Cartridge is almost


empty

Check remaining Ink /


Replace the Ink
Cartridge

When the machine keeps printing with ink cartridge almost empty, the
negative pressure delivered in the ink tube causes the improper ink
supplying and the head cannot fire the ink correctly.

Error of Ink Empty


detection

Replace the ink


cartridge/sensor

If the cartridge tab does not stick out when the cartridge is empty, Ink
Empty cannot be detected and printing continues without firing ink.
Also, if the sensor is not working, Ink Empty cannot be detected even if
the cartridge tab sticks out.
If there is a bad communication between the head and the Main Board,
the signal for driving head is not sent properly and results in not printing
properly. If the Flexible cable is fixed slanted, it may cause the bad
electrical contact or shortcircuit. And, the cable which has been
connected and disconnected several times may have a damaged
terminal.

User's Manual

Bad contact/Broken cable

Refix / Replace the


cable

Broken Damper

Damper Replacement

[3-1 HEAD
REPLACEMENT]

Defect of Cap Top

Cap Top Replacement

[3-3 CAP TOP


REPLACEMENT]

Air bubbles in Ink line

Powerful Cleaning/
Remove air bubbles by
a syringe

When air bubbles come inside the Ink line, the head may not fire the
Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is
installed and uninstalled so many times. The air bubbles inside the
lines can be removed by performing the powerful cleaning or using a
syringe.

Eliminate the looseness


of the tube joint

If the tube has air due to the looseness of the tube joint, fix the joint and
remove the air.

Broken Ink Tube

Ink Tube Replacement

Broken Fuse on the Head Replace the Fuse on


Board
the Head Board

Broken Head Board

[3-6 INK TUBE


REPLACEMENT]
In case of 6 color mode, the F1 Fuses are for C and M, the F2 Fuses
are for Y and K, and the F3 Fuses are for Lc and Lm. If the C and M
Heads do not fire the Ink at all, the F1 Fuse may be defective. If the Y
and K Heads do not, the F2 Fuse may be defective. If the Lc and Lm
Heads do not, the F3 Fuse may be defective.
In case of 4 color mode, the F1 Fuses are for C and M at the left side of
Print Carriage, the F2 Fuses are for Y and K, and the F3 Fuses are for
M and C at the right side of Print Carriage. If the C and M Heads at the
left side of Print Carriage do not fire the Ink at all, the F1 Fuse may be
defective. If the Y and K Heads do not, the F2 Fuse may be defective. If
the M and C Heads at the right side of Print Carriage do not, the F3
Fuse may be defective.

Head Board
Replacement

10 Broken Head

Head Replacement

11 Broken Main Board

Main Board
Replacement

If the Head is not capped correctly, the Head dries and it may cause the
Head nozzle clogging.

There might be a problem with the other devices on the Head Board if
the Fuses are not defective.
[3-1 HEAD
REPLACEMENT]
[3-7 BOARDS
REPLACEMENT]

6-2

6-3 SHIFTING IN PRINTING/COLOR SHIFTING


NO

CHECKING POINT

ACTION

REFERENCE

The media is set tilted

Set the media correctly User's Manual

Encoder Scale is
dirty/broken

Clean or replace
Encoder Scale

Encoder Module is
dirty/broken

Clean or replace
Encoder Module

Head is out of adjustment Head Alignment

Bad contact of Flexible


Cable

OUTLINE
Load the media while the left media holder is positioned close to the left
edge. Also, never secure the media holder in place before loading the
media. Loading media without following the steps described in the
User's Manual may make smooth and straight media feed impossible
or affect the print quality.
Feed is not smooth when the media is tilted or tensioned unevenly on
the left and right. Hold the media at the center and pull it out straight
and make sure all areas of the media are taut before setting up the
media.

[3-10 ENCODER
SCALE
REPLACEMENT]

When Encoder Scale is not read correctly, printing position may shift.

When Encoder Scale is not read correctly, printing position may shift.
[4-4 HEAD
ALIGNMENT]

If the Heads are not aligned or Horizontal adjustment is not performed


properly, the color shifting occurs.

Refix / Replace the


Flexible Cable

If the Flexible Cable is not fixed correctly, the Head moves incorrectly
and results in the shifting in printing.

6-4 INK DROPS ON THE MEDIA


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE
When foreign substances such as fiber dust are stuck on the surface of
the Head, Ink sometimes leaks from it. Wipe the surface of Head with a
cleaning stick.

Foreign substances

Manual Cleaning

Media strikes Head

Use the media clamps/


Replace with suitable
media

If media tends to curl or become bumpy due to the Ink absorption


and/or the Heater temperature, the Head sometimes strikes the media
and it causes the Ink dropping problem.

User's Manual

Static electricity of
the media

Perform [PERIODIC CL] User's Manual

If media produces static electricity easily, the ink tends to remain on the
head surface while printing and results in ink dropping. When this is set
to [1 min] to [990 min], automatic cleaning is performed while printing
and it may prevent the ink dropping.
Also, connecting to ground or humidifying the room may reduce the
static electricity generated on the media.

Wiper wears out

Wiper Replacement

User's Manual

Cleaning does not work effectively with worn wiper. Therefore, foreign
substances stuck on the head surface cannot be removed completely
and the ink flows through it and results in ink dropping.

Broken Ink Tube

Ink Tube Replacement

[3-6 INK TUBE


REPLACEMENT]

When the ink tube is broken, it is not possible to keep the ink line air
tight and results in ink dropping.

Broken Head

Head Replacement

[3-1 HEAD
REPLACEMENT]

When a head is broken mechanically such as a crack, it is not possible


to keep the ink line air tight and results in the ink dropping.

6-5 VERTICAL BANDING


NO

CHECKING POINT
Encoder Scale is dirty

ACTION

REFERENCE

Clean / Replace
Encoder Scale

[3-10 ENCODER
SCALE
REPLACEMENT]

LM Guide is dirty

There is dirt in teeth of the


Clean the gear
gear

OUTLINE
When there is scratch or dirt on the Encoder Scale, the printing image
could be affected and the vertical bandings could appear at the position
where there is scratch or dirt.
When the sliding resistance in the motion of the Head Carriage
increases partly due to some dirt on the LM Guide, it may affect the
printing at the position where there is dirt and the vertical banding may
appear.

Clean LM Guide

When there are foreign substances on the teeth of the gear, the
movement of the Head Carriage changes at the position where there is
dirt. And it results in the periodical vertical banding.

6-3

6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE
MACHINE UNUSED FOR A LONG TIME
NO

CHECKING POINT
Check the main power
switch

ACTION
Do not switch off the
main power

REFERENCE

OUTLINE
When the main power is off, the maintenance flushing is not performed
and it may cause the Head nozzle clogging. Make sure to power on/off
with only the sub power switch for daily use.

User's Manual

6-7 MEDIA SKEW


NO

CHECKING POINT

ACTION

Media is not set straight to


Setup Media again
the machine

Grit Roller is dirty

Clean the Grit Roller

Pinch Roller is worn out

Replace the Pinch


Roller

Grit Roller is loose

Fix the Grit Roller

REFERENCE

OUTLINE
The most effective measure against Media shifting is to set Media
straight to the machine. Especially on lengthy printing, small tilt of
Media setup results in big Media shifting while printing.
Loading roll media improperly to the machine or Take-up unit may
result in Media shifting. Follow the procedures described in the User's
manual and load roll media correctly.

User's Manual

When dust such as pieces of vinyl is stuck to the Grit Roller, ability to
hold Media decreases and it results in Media shifting. Use a brush to
clean the Grit Roller.
[3-11 PINCH
ROLLER
REPLACEMENT]

6-4

When pinch rollers wear out, ability to hold media decreases and it
results in media shifting. Referential time for replacing Pinch Roller is
24 months.

6-8 MOTOR ERROR


NO
1

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Remove cause of
Media Jam

Media Jamming

Back tension of media is


too high

Use appropriate Media

When using hard-to-unroll or too heavy media, Motor Error occurs due
to the too much load for feeding the media.
When [MEDIA RELEASE] is enabled, the setting-media is fed
backward short distance to release the media stuck to the Print Heater
or Dryer before starting printing that may prevent the Motor Error.

There is a dirt in teeth of


Drive Gear

Clean Drive Gear

When the Drive Gear has some dirt on its teeth and cannot rotate,
Motor Error occurs.

Life of the Motor


Motor is broken

Motor replacement

Broken Servo Board

Servo Board
replacement

Broken Power Supply for


Motor

Replace Switching
Power Supply

[3-4 CARRIAGE
MOTOR
REPLACEMENT]

When the Motor is broken or reaches its life, the Motor cannot follow
the order from the CPU and it results in a Motor Error.
When the Motor Driver IC on the Servo Board is broken, the Power
Supply voltage for the motor is not supplied and the motor cannot
move. It results in the Motor Error.

[3-7 BOARDS
REPLACEMENT]

When the Power Supply voltage for the Motor is not supplied, the
Motor cannot move and it results in the Motor Error.

ERROR DESCRIPTION
SCAN MOTOR ERROR
CODE : 0000
0000
Error detected at first
Error detected as a result
NO

MEANING

CAUSE

Feed Motor Deviation Error


0001 (The order from the CPU does not match
the feedback of the Feed Motor.)
0004

Feed Motor Overcurrent Error 1


(Big load is put on the motor movement
instantaneously.)

0008

Feed Motor Overcurrent Error 2


(A little load is put on the motor
movement for a long time.)

0005

0001 and 0004 occurred at the same


time.

0009

0001 and 0008 occurred at the same


time.

Scan Motor Deviation Error


(The order from the CPU does not match
the feedback of the Scan Motor.)
Scan Motor Overcurrent Error 1
0040 (Big load is put on the motor movement
instantaneously.)
Scan Motor Overcurrent Error 2
0080
(A little load is put on the motor
movement for a long time.)
0010

0050

0010 and 0040 occurred at the same


time.

0090

0010 and 0080 occurred at the same


time.

< External factors >


1. Media Jamming
2. Pull or Move the Carriage by hands.
3. Carriage runs into a thing/hands.
4. Media is stuck because it is caught by the paper pipe.
5. Media is pulled forcedly.
6. Too heavy media is loaded.
< Machine factors >
1. The grease lubrication of the motor gear is not enough.
2. Motor is broken or comes to its end of life
3. Servo Board is broken.
4. Head Carriage is not fixed to the belt firmly.

6-5

6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP


NO

CHECKING POINT

ACTION

OUTLINE

The media is not loaded

Inappropriate temperature Check the temperature


User's Manual
is set on the machine
setting

When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater
does not operate.

Media width is too small

Use a wider media

A narrow media may take a long time to heat because it is subject to be


cooled by a suction fan.

Environmental
temperature is low

Raise the environmental


User's Manual
temperature

In cold environment, it may take a long time or the Heater may fail to
reach the preset temperature. Recommended to use the machine under
the environment from 20 to 32 C.

Set up the media

REFERENCE
User's Manual

The voltage of power


Check the voltage
supply is unstable
Bad contact or cut line on
the cable between the
Re-fix / Replace the
Heater Unit and Main
cable
Board

If the voltage is unstable, the heater cannot function fully.


If the cable between the Heater unit and Main Board is broken, the
Heater temperature does not rise. Check the connection of the each
cable or replace it if it is broken.

Fuse on the Heater


Control Board is broken

Replace the Fuse on


the Heater Control
Board

The temperature of the Heater does not rise if the Fuse F1, F2 or F3 on
the Heater Control Board is blown out. F1 for Pre-Heater. F2 for Print
Heater and F3 for Dryer.

Heater Control Board is


broken

Replace the Heater


Control board

The Heater does not work correctly because the signal to the Heater is
not transferred correctly.

6-10 BLOWER FAN DOES NOT OPERATE


NO

CHECKING POINT

ACTION

[BLOWER FAN] is set to


[DISABLE]

Set [BLOWER FAN] to


[ENABLE]

Blower Fan is broken

Replace the Blower Fan

Blower Junction Board is


broken

Replace the Blower


Junction Board

REFERENCE

OUTLINE
When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the
Blower Fan does not work.

User's Manual

6-11 TAKE-UP UNIT DOES NOT OPERATE


NO

CHECKING POINT

ACTION

REFERENCE

The cable for Take-Up


Unit is not connected

Connect the cable to the


machine

AUTO switch is not ON

Make the setting for the


AUTO switch on

Check the cable


connection/bad contact

Check the cable


[3-12 TAKE-UP
connection/bad contact BOARD
Replace the cable
REPLACEMENT]

Life of the Take-up Motor


Take-up Motor is broken

Take-Up Board is broken

Replace the Take-Up


Board

OUTLINE

Check the connection/bad contact of the cables from AC Junction


Board to SW Power Unit, DC Junction Board, Head Board, Main Board,
TU Junction Board and Take-Up Board. Replace the cable if there is a
problem in the cable itself.

[3-12 TAKE-UP
BOARD
REPLACEMENT]

6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Turn off the main power


and restart the printer

It can be solved by restarting the printer with the main power.


Try it several times.

Refix the cable

Network problem

Connect them directly


with a crossover cable

Main board is damaged

Replace the Main board

It can be solved by refixing the network cable. Try it several times.


The problem may be in the network when they are connected through
LAN. It can be identified whether the problem is on the printer or the
network, by connecting the PC and the printer directly with a crossover
cable.
Main board may be damaged if the problem is not solved by the
measures above.

6-6

6-13 ERROR MESSAGE


NO

CHECKING POINT

service call

Internal Error

ACTION

REFERENCE

Restart the machine


Refer to SERVICE
CALL below

OUTLINE
Restart the machine and see if the same error occurs again.

[6-14 SERVICE
CALL]

Restart the machine

Restart the machine and see if the same error occurs again.

Upgrade the firmware to


the latest version

Check the revision record of the firmware version and upgrade it if the
error has been solved in the firmware.

6-14 SERVICE CALL


CODE

CAUSE

CONTENTS

ACTION

Disorder of
communication with Sub
CPU

Servo Board does not work correctly.


Sub CPU does not work correctly.
0002
There is a bad connection between Main
This occurs when the Sub
Board and Servo Board.
CPU is not detected when
the machine is turned on.
0004 Sub CPU SRAM error

SRAM is broken.

Check cable connection between Main Board and Servo Board.


Check cable connection between Main Board and Heater Board.
Check the other cable connections of Servo Board.
Heater Board replacement
Servo Board replacement
Main Board replacement
Flexible cable replacement
Servo Board replacement

Check cable connection between Main Board and Servo Board.


Check cable connection between Main Board and Heater Board.
Check the other cable connections of Servo Board.
Heater Board replacement
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo Board.
Check cable connection between Main Board and Heater Board.
A noise comes in while sending a command.
An error occurs when
Check the other cable connections of Servo Board.
Sub CPU was reset to default.
0006 trying to connect with Sub
Heater Board replacement
Tried to communicate when Sub CPU was
CPU.
Servo Board replacement
reset to default.
Main Board replacement
Flexible cable replacement

Servo Board does not work correctly.


Sub CPU does not work correctly.
An error occurs during
0005 downloading a program for There is a bad connection between Main
Board and Servo Board.
Sub CPU.
A noise comes in.

0007

An error occurs while


sending a command.

There is a problem with


synchronizing serial
0008
communication to Sub
CPU.

0010

Network I/F Initialize has


not been completed.

Servo Board does not work correctly.


Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise comes in while sending a command.
Sub CPU was reset while sending a
command.
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise comes in a signal.
Network I/F does not work correctly.
Firmware for Network I/F is not installed.

Check cable connection between Main Board and Servo Board.


Check cable connection between Main Board and Heater Board.
Check the other cable connections of Servo Board.
Heater Board replacement
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo Board.
Check cable connection between Main Board and Heater Board.
Check the other cable connections of Servo Board.
Heater Board replacement
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check the firmware is installed into Network I/F.
Main Board replacement

Limit Position Initialize in Limit Position Initialize has not been done.
0101 the Service Mode has not Limit Position Initialize is ended before it is
completed.
been done.

Complete Limit Position Initialize correctly.

Even though the machine


carries out the regular
Limit Sensor does not work correctly or is
0102 movement, the output of
broken.
Limit Sensor does not
reach the expected value.

Limit Sensor replacement


Check the mechanical backlash or loose with the scan axis related
parts.

6-7

Capping Motor does not work correctly or is


broken.
Even though the machine
Capping Unit does not work correctly or is
carries out the regular
broken.
0104 movement, the output of
Capping Sensor does not work correctly or is
Capping Sensor does not
broken.
reach the expected value.
Wiring or Flexible Cable has short circuited or
cut-line.

0107

Linear Encoder Setup has not been done.


Linear Encoder Setup has
Linear Encoder Setup is ended before it is
not been done.
completed.

Even though the machine


carries out the regular
0109 movement, the output of
the Wiper Sensor does not
reach the expected value.

Wiper Motor error


Defect of Wiper Unit
Defect of Wiper Sensor
Cut-line or short-circuit of cable and Flexible
cable

Input value from Linear


Encoder is not changed
when the Linear Encoder
Read error of Linear Encoder.
is setting its origin.
Read error of Encoder on Scan Motor side.
0110
When Motor stops during
Belt is not fixed to Head Carriage firmly.
printing, expected
movement is not
Revised 4
completed on some head.

Capping Motor replacement


Capping unit replacement
Capping Sensor replacement
Flexible Cable replacement

Carry out Linear Encoder Setup in service menu

Wiper Motor Replacement


Wiper Unit Replacement
Wiper Sensor Replacement
Cable and Flexible Cable Replacement
Confirm whether Encoder Scale is between the slit of
Encoder Module in a whole width of the machine.
Check cable connection between Linear Encoder Board and
Head Board
Confirm connection between Belt and Carriage
Linear Encoder replacement
Scan Motor replacement
Servo Board replacement
Main Board replacement

0112

Cartridge IC driver is broken.


Communication error with
Cartridge IC driver cable has short-circuit or
Cartridge IC driver
cut-line.

0120

Thermistor Cable has short-circuit or cut-line. Check Cable connection around Thermistor
There is a problem with
Thermistor for Pre-Heater. Thermistor has a problem.
Thermistor replacement

Ink cartridge IC sensor replacement

Pre-Heater temperature
0125 has reached 60C and
above.
There is a problem with
0130 Thermistor for Print
Heater.

Pre-Heater Cable connection has a problem. Check Pre-Heater


Thermostat has a problem.
Check Thermostat
Thermistor has a problem.
Check Thermistor

Print Heater temperature


0135 has reached 60C and
above.

Print Heater Cable connection has a problem. Check Print Heater


Thermostat has a problem.
Check Thermostat
Thermistor has a problem.
Check Thermistor

Thermistor cable has short-circuit or cutline.


Thermistor has a problem.

Thermistor cable has short-circuit or cutline.


Thermistor has a problem.

0140

There is a problem with


Thermistor for dryer.

0145

Dryer cable connection has a problem.


Dryer temperature has
Thermostat has a problem.
reached 80C and above.
Thermistor has a problem.

Check Cable connection around Thermistor


Thermistor replacement

Check Cable connection around Thermistor


Thermistor replacement
Check Dryer
Check Thermostat
Check Thermistor

Option Dryer temperature Option Dryer cable connection has a problem. Check Option Dryer
Thermostat has a problem.
0146 has reached 80C and
Check Thermostat
Thermistor has a problem.
above.
Check Thermistor

6-8

7 Service Activities
7-1 INSTALLATION CHECK LIST
XJ-740/640/540 INSTALLATION CHECK LIST
Date

User

Serial Number

Unpacking

There is a space necessary for installing the machine as follows.


XJ-740: 4.3 m (169 in.) / XJ-640: 4.0 m (157 in.) / XJ-540: 3.7 m (146 in.)

2.5 m (99 in.)

1.2 m (47 in.)

XJ-740: 3.3 m (130 in.) / XJ-640: 3.0 m (118 in.) /XJ-540: 2.7 m (106 in.)

Unit space

Work space

Install the machine in a location that is level, stable, and able to bear the weight of the machine.
The total weight of the machine may reach 300 kg (660 lb.), 280 kg (616 lb.) for the XJ-640, 250 kg (550
lb.) for the XJ-540 or more. Installation in an unsuitable location may cause a major accident, including
tipover, fall, or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Never install close to any flammable object or in a gas-filled location.
It causes a risk of combustion or explosion.
Install in a clean, brightly lit location.
Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the
machine as the result of an inadvertent stumble.

Position so that the power plug is within immediate reach at all times. This is to enable quick
disconnection of the power plug in the event of an emergency. Install the machine next to an electrical
outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
Ensure adequate ventilation for the work area.
Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.

7-1

Unpacking

7-2

Unpacking the Stand


Shafts

Jig for setting up

Stay, etc.
Stand Legs
Unpacking the
Accessory Box

Ink-cartridge tray, etc.

Manual, CD-ROM, etc.

7-3

Checking the Accessories

Stay : 1

Dancer roller : 1

Stand legs
(left and right) : 1 set

Rail slider : 1

Paper pipe : 1

Shaft : 2

Power cord : 1

Arm/Arm retaining
screw : 1 set

ink-cartriddge try :1

Media holders and


retaining screws : 1 set

Shaft clamps : 2

Drain bottle stand : 1

Drain bottles : 2

Media clamps : 1 set

Media flanges : 2

Bolt : 28

Washer : 8

Replacement blades
for separating knife
:1

SOL INK cleaning


cartridge : 4

Hexagonal wrench : 1

Cap-unit tool : 1

Software RIP : 1

Setup guide : 1

User's Manual : 1

Replacement
wipers : 2

Tweezers : 1

Cleaning stick : 10

Cleaning Kit : 1

Cleaning stick : 10

Cleaning Guide : 1

Cleaning liquid : 1

7-4

Installation and Preparation

Set up following items in reference to the Setup Guide from [3.Assembling and Installing] to [6. Network Settings].
In case of setting up DU-740/640/540, refer to the DU-740/640/540 Uer's Manual [1-4 Installing on the Printer].

Assemble the Stand

Mount the Machine

Install the Drain Bottle

Install the Media Holders

Attach the Ink-cartridge Tray

Removing the Packing Materials

Connect the Take-up Unit Cable

Connect the Power Cord and the Network Cable

Connect the Ethernet cable (100Base-TX suggested) to the Computer (Network).


*Make sure to use the Ethernet cable which is category 5 and above.

Install the Ink Cartridges

!! IMPORTANT !!
Shake the Ink Cartridge a few times gently before installing to the machine.

Make the Network Settings

IP address of PC

IP address of XJ-740/640/540

Upgrading the Firmware

Upgrade the firmware to the latest version.

7-5

Installing Roland VersaWorks


Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software
Operating system : Windows Vista Ultimate (32-bit edition)
or Windows Vista Business (32-bit edition)
or Windows XP Professional Service Pack 2
or Windows 2000 Service Pack 4
CPU :

2.0-GHz or faster Pentium 4 recommended

Memory (RAM) :

512 MB of RAM (1 GB or more recommended)


( For Windows Vista, 1 GB ( 2 GB or more recommended) )

Display :

High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended

Free hard-disk space required as a working space : 40 GB or more recommended


Hard-disk file system : NTFS format
Make the setting for Roland@NET
Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Power-saving setting on PC
Disable the PC's power-saving function which makes the PC go stanby or sleep. It may interrupt a
job being printed.

Operation
Explain following items in reference to the User's Manual.
Switching the Power On and Off

Main power switch

Sub power switch

Be sure to leave
switched on at
all times.

Back of the printer

Turn this switch on after


closing the front cover.
To turn it off, hold down
the switch for one
second or longer.

Front of the printer


Flip the loading lever down
to the rear when not in use.

!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 24
hours while the machine is not in use. Use the sub power switch for the daily powering on and off.

7-6

Loading and cutting off media

For setting media straight, load the media while the left media holder is positioned close to the left edge.
Also, never secure the media holder in place before loading the media.
Loading media without performing these steps in the proper order may make smooth media feed
impossible or causes poor printing results.

!! IMPORTANT !!
Be sure to detatch the media clamps before performing a sheet cut. Performing a sheet cut with the
media clamps attached causes the operation to be interrupted due to detection of the media clamps.

Settings for the Media Heating System


- Operation of the Preheater, Print heater, Drying-heater and DU-740/640/540 (Optional Drying-heater and
Blower-fan)
- Temperature setting
- General guide for the preset temperatures
!! IMPORTANT !!
If the print heater temperature is too high, the ink dots landed on the media are dried up
before the diameter of the ink dots expands enough and it may result in banding.
If the print heater temperature is too low, the ink dots landed on the media cannot be dried enough
and it may result in the dark banding.
Starting printing
- Getting Ready to Receive Data from a Computer

Pausing or Canceling Printing


- Canceling Printing Before It Finishes

Setting the Printing Position and Margins


- Shifting the Print-start Position Forward or Backward
- Shifting the Printing Position to the Left
- Expanding the Printing Area by Reducing the Margins

Printing test and cleanings


- Test print
- Normal cleaning
- Medium cleaning
- Powerful cleaning

Large amount of ink is consumed for the Powerful cleaning.

7-7

Checking for remaining Ink


- Explain the [EMPTY MODE]
!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may
differ somewhat from the actual amount remaining.
Installation & Handling of the ink cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge.
- Be sure to replace with the same type of ink. Never mix different type of ink.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause
of missing dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before
you perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.

Job outputting from


Roland VersaWorks

Explain the following procedure for a job outputting from Roland VersaWorks.

Printing

Adding Media Profiles

Explain the procedure of adding Media Profiles of third-party media.

Downloading Media Profiles from the website.

Adding Media Profiles to Roland VersaWorks.

Functions for optimizing


printing

Explain the following items referring to the User's Manual.


Optimizing printing to match Media thickness.
- Head height
- Bi-direction adjustment
- Feed calibration

7-8

!! IMPORTANT !!
- These adjustments are required for each Media individually.
- If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is
set on Roland VersaWorks.

Changing the Feed-correction Value During Printing

It is the function to change the feed-correction value without stopping the printing operation. You can
change the feed-correction value regardless of whether settings made on the machine or settings made
on the computer take precedence. A feed-correction value set while printing is in progress is saved only
as a setting on the machine. If you'd like to use the changed feed-correction value in the next printing, set
the [Feed Calibration Control] to [Use Printer Settings] in Roland VersaWorks.

Preset function
All menu items listed below can be saved in Presets.
- [FEED FOR DRY]
- [CALIBRATION]
- [VACUUM POWER]
- [SHEET TYPE]
- [SHEET WIDTH]
- [SHEET POS.]
- [SCAN INTERVAL]
- [BLOWER FAN]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
- [FULL WIDTH S]
- [MEDIA RELEASE]
- [PREHEATING]
- Temperature setting of Pre-Heater/Print-Heater/Dryer
- [ALTERNATE HEAD]
- [SIDE MARGIN]

Using the Take-up System

Check the following item in reference to the Service Manual [4-17. Take-up Unit Operation Check].

Cable Connection Check and Operating Check for Take-up Unit.

7-9

Explain the following items in reference to the User's Manual [3-2. Using the Take-up System].
Loading Roll Media
!! IMPORTANT !!
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use
to feed the media in reverse.

How to Remove Taken-up Media

Maintenance
Explain the following items referring to the User's Manual.
Disposing of discharged ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.

!! IMPORTANT !!
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >
[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.

Cleaning the parts other than the print heads


- Pinch Rollers
- Grit Rollers
- Platen
- Front & Rear Paper Sensors
- Front Cover
- Media Clamps
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.

Cleaning using the cleaning kit


!! IMPORTANT !!
This is very important work for maintaining the heads in good condition and must be done periodically.

Replacing the wipers

Replacing the separating knife

7-10

When not in use for a prolonged period

Transporting the unit


When transporting the unit, head cleaning is required and you need 8 unused cleaning cartridges for
performing it.

!! IMPORTANT !!
Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may
get clogged.

Explain the following items referring to the Setup Guide.


Temperature and humidity
Specified temperature and humidity must be maintained even while not in use. When the temperature
is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may
damage the print heads.
While in use: Temperature 20 to 32 C, Humidity 35 to 80% (Non-condensing)
While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing)

Others

Explain to refer to the User's Manual when an error message is displayed. And also, explain to switch off and
on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed,
since it occasionally solves the problem just by restarting.

Explain the procedure of capping the print heads referring to the User's Manual [6-6 The Print Heads
Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be
done manually by user.

Consumable Parts and


Replacement Cycle

Parts Nam e

Replacem ent Cycle

Printing Head

6 billion shots / nozzle (6,000,000 kshots)


* Damper needs to be replaced together w ith the Head replacement.

Wiper

6 months, Wiping 3000 times or Rubbing 100 times


* [TIME FOR WIPER REPLACE] appears w hen the number of Wiping
and Rubbing come to 3,000 times.

Scan Motor

1,500 hours

Cap Top

6 months

Ink Tube

3,000 hours

Sponge for Flushing

6 months

Sponge for Wiper

12 months

Lithium Battery

24 months

Pinch Roller

Replace it depending on the degree of w ear of its rubber part.

7-11

7-2 Maintenance Check List

XJ-740/640/540 MAINTENANCE CHECK LIST


Date :

Serial Number

User

!! IMPORTANT !!
If the DU-740/640/540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the
Printer and Drying-heater unit before performing the maintenance activity.

Check Items

Operation Points

Check

Interview the customer

Ask the customer if there is something that he/she is concerned


about.

Done

Output / Get report before maintenance

Get report with [Get Report] of the Peck, or print print [ALL] in Service
Menu.

Done

Check drain bottle

If large amount of ink is discharged in the drain bottle, dispose of it


and give an explanation to the customer. Make sure to reset the
discharged-ink count.

Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version.
Determine if they should be replaced based on the SHOT COUNT in
the History Report, the test print result and the customer's interview.
Replacement Cycle : 6 billion shots/nozzle
Head

7
Carriage Motor

Check
Consumable
Parts

Good
Disposed
OK
Good
Replacement Done

Perform a manual cleaning by using cleaning sticks and cleaning


liquid.

Cleaning Done

Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR.
DEFAULT to check the error, and perform adjustment if necessary.

Good
Adjustment

Determine if it should be replaced based on MOTOR ERROR and


MOTOR HOURS S in the History Report, the motor sound heard while
printing the report and the customer's interview. Put some grease(FLOIL
GE-676 BLACK) on the gear if you replace the motor.
Replacement Cycle : 1,500 hours

Cleaning Wiper

Determine if it should be replaced based on the deformation or the time


period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland
cleaning stick and cleaning liquid.
Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing
count 100 times.

Cap Top

Determine if it should be replaced based on the performance of the


cleaning or the time period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland
cleaning stick and cleaning liquid.
Replacement Cycle : 6 months

Good
Replacement Done
Reset
Cleaning Done
Replacement Done

Good
Cleaning Done
Replacement Done

Sponge for Flushing

Determine if it should be replaced based on its appearance


or the time period from the last replacement.
Replacement Cycle : 6 months

Sponge under Wipers

Determine if it should be replaced based on its appearance


or the time period from the last replacement.
Replacement Cycle : 12 months

Replacement Done

Wiper Scraper

Clean it manually using the Roland cleaning sticks and cleaning liquid.
Replace it if necessary.

Cleaning Done
Replacement Done

Lithium Battery

Replacement Cycle : 24 months

Good
Replacement
Good

Good
Replacement Done

Carriage Belt
Check
Mechanical
Parts

Check if the carriage belt doesn't touch the flanges of the drive pulley and
idle pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.
Check the belt tension and adjust it if necessary.

Good
Adjustment Done
Good
Adjustment Done
Good
Replacement Done

Pinch Roller

Check if it is not worn out, it does not have dirt on it and it rotates
smoothly.

Grit Roller

Remove foreign substances stuck on it by using a brush.

Done

Check printing

Check that there is no problem with the printing operation and


printing result.

Done

Output / Get report after maintenance

Get report with [Get Report] of the Peck, or print [ALL] in Service Menu.

Done

7-12

Reset

Reset

7-3 Specifications
Main Unit Specification
XJ-740
Printing technology
Media
Width

XJ-640

XJ-540

Piezoelectric inkjet
210 to 1,879 mm
(8.3 to 74 in.)

210 to 1,625 mm
(8.3 to 64 in.)

210 to 1,371 mm
(8.3 to 54 in.)

Thickness
Maximum 1.0 mm (39 mil) with liner
Roll outer diameter
Maximum 210 mm (8.3 in.)
Roll weight
Maximum 47 kg (103 lb.) Maximum 40 kg (88 lb.) Maximum 30 kg (66 lb.)
Core diameter
76.2 mm (3 in.) or 50.8 mm (2 in.)
Printing width (*1)
Ink cartridges

Maximum 1,869 mm
(73.6 in.)

Types
Colors

Maximum 1,361 mm
(53.6 in)

220-cc cartridge / 440-cc cartridge


6 colors (cyan, magenta, yellow, black, light-cyan, and light-magenta) or
4 colors (cyan, magenta, yellow, and black)

Printing resolution (dots per inch)


Distance accuracy (*2) (*3)
Media heating system (*4)

Media take-up
system

Maximum 1,615 mm
(63.6 in.)

Maximum 1,440 dpi


Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater
Preheater and print heater, setting range for the preset temperature: 30 to
50 C (86 to 122 F)
Dryer, setting range for the preset temperature: 30 to 55 C (86 to 130 F)

Roll outer diameter


Roll weight

Connectivity
Power-saving function
Power requirements
Power consumption During operation
Sleep mode
Acoustic noise level During operation
During standby
Dimensions (with stand)

Weight (with stand)


Environmental
Power on (*5)
Power off

Maximum 250 mm (9.8 in.)


Maximum 50 kg (110 lb.)
Ethernet (10BASE-T/100BASE-TX, automatic switching)
Automatic sleep feature
AC 100 to 120 V 10%, 13 A, 50/60 Hz or AC 220 to 240 V 10%, 7 A, 50/60 Hz
Approx. 1,600 W
Approx. 47 W
64 dB (A) or less (according to ISO 7779)
45 dB (A) or less (according to ISO 7779)
3,169 (W) x 1,103 (D) x
1,260 (H) mm
(124.8 (W) x 43.4 (D) x
49.6 (H) in.)

2,948 (W) x 1,103 (D) x


1,260 (H) mm
(116 (W) x 43.4 (D) x
49.6 (H) in.)

2,694(W) x 1,103 (D) x


1,260 (H) mm
(106 (W) x 43.4 (D) x
49.6 (H) in.)

225 kg (495 lb.)

213 kg (469 lb.)

200 kg (440 lb.)

Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended),


humidity: 35 to 80%RH (non-condensing)
Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing)

Accessories

Exclusive stands, power cord, media clamps, media flanges, replacement blade
for separating knife, cleaning kit, software RIP, Users Manual, etc.

*1
The length of printing is subject to the limitations of the program.
*2
With Roland PET film, print travel: 1 m
Temperature: 25 C (77 F), humidity: 50%
*3
Not assured when the print heater or dryer is used.
*4
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*5
Operating environment
Humidity (%)
(no condensation) 80

Use in an operating environment


with this range.

55
35
0

15 20
27 32 C ( F)
(59) (68) (81) (90)
Temperature

7-13

Conditions for Usable Media


Use genuine media from Roland DG Corp.

Media width
XJ-740: 210 to 1,879 mm (8.3 to 74 inches)
XJ-640: 210 to 1,625 mm (8.3 to 64 inches)
XJ-540: 210 to 1,371 mm (8.3 to 54 inches)

Roll outer diameter ( A)


Maximum 210 mm (8.3 inches)

Paper tube (core) inner diameter (B)


76.2 mm (3 inches) or 50.8 mm (2 inches)
Note:Using roll media whose paper tube has an
inner diameter of 2 inches requires the included
media flanges.

Media thickness (C)


Maximum 1.0 mm (39 mil)

Roll weight
XJ-740: 47 kg (103 lb.)
XJ-640: 40 kg (88 lb.)
XJ-540: 30 kg (66 lb.)

Other conditions

Media such as the following cannot be used.


Media whose end is attached to the paper tube (core)
Media which is severely warped or which has a strong tendency to reroll
Media that cannot withstand the heat of the media heating system
Media that cannot withstand the tensioning of the media take-up or feed system
Media whose paper tube (core) is bent or crushed
Media that bends under its own weight when loaded
Media on a sagging roll
Media that is rolled unevenly

This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in
advance to make sure that satisfactory printing quality is obtained.

7-14

XJ-740
XJ-640
XJ-540

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