P kgf/cm2 5.

602
D mm 3500
t
r,int
mm 7.0096
t
r,ext
mm 0
S
v
kgf/cm2 1406.14
c.a.
,shell
mm 3.2
t
'
mm 14
d' mm 610
t
n
'
mm 16
L
pr1
mm 400
S
n
kgf/cm2 1406.14
Off mm 0
t
r n,ext
mm 1.34
D
p
mm 0
t
e
mm 0
h mm 25
L' mm 20
X mm 100
leg
1
mm 0
leg
2
mm 16
c.a.
,nozzle
mm 3.2
S
p
kgf/cm2 1406.14
t mm 10.8
t
n
mm 12.8
d mm 584.4
W mm 0
radian 0
t
r n mm 1.213173
t
r
mm 7.0096
inside diameter of nozzle
Reqd. thickness of shell (corresponding to internal pressure)
weld leg between nozzle and pad/shell
allowable stress in nozzle
INTEGRAL NOZZLE INPUTS
weld leg between pad and shell
CERTAIN DERIVED PARAMETERS
Nozzle wall thickness after corrosion
Shell thickness after corrosion
Shell thickness provided
WELD LEGS INPUTS
reqd. nozzle thickness(corresponding to external pressure)
USE ASME CODE SECTION-8 DIVISION I (UG-37)
allowable stress in reinforcing pad at given temp
width of reinforcing pad
layout angle
NOZZLE INPUTS
REINFORCING PAD INPUTS
Reqd. thickness of shell (governing the case)
corrosion allowance of nozzle (internal only)
hub thickness of integral nozzle
reqd. nozzle thk
Reqd. thickness of shell (corresponding to external pressure)
set on nozzle without pad
Allowable stress in shell at given temp
outside diameter of reinforcing pad
Corrosion allowance of shell
NO
Nozzle wall thickness provided
nozzle projection outside the vessel wall
Offset distance
Doc. No. Revision
Page No
DESIGN CALCULATION FOR SET IN, SET ON NOZZLE WITH
AND WITHOUT PAD AND SELF REINFORCED NOZZLE
Internal pressure
Internal diameter of the shell
SHELL INPUTS
hub height of integral nozzle
thickness of reinforcing pad
type of nozzle
is it split type padding
Nozzle O.D.
height of beveled transition

WITHOUT CORROSION ALLOWANCE
WITHOUT CORROSION ALLOWANCE
CONSIDER LIQUID HEAD
SELECT FROM DROP DOWN LIST
FALSE
SELECT FROM DROP DOWN LIST
WARNING:PUT ALL FIELDS AS ZERO
max(t
a
,.min(t
b3
,max(t
b2
,t
b1
)))
t
b2
mm 4.413173
mm 10.2096
mm 4.54
min nozzle thickness(t
ug45
)
fr3
mm 10.2096
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
t
a
(P(d')/(2(S
n
+(0.4*P)))+c.a.
,nozzle
t
b1
t
int
+c.a.
,nozzle
t
ext
+c.a.
,nozzle
t
b3
from table +c.a.
,nozzle
mm 11.54
fr1,fr2
Sn/Sv
min(Sn,Sp)/Sv
- -
LIMITS OF REINFORCEMENT
limit parallel to vessel wall (D
1
)
D1 mm
-
min(2.5t,2.5t
n
+t
e
)
1
27
-
tlnp mm
1168.8
1
CALCULATIONS BY ASME CODE SECTION-8 DIVISION I (UG-37)
CALCULATION OF CERTAIN FACTORS
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
2*max(d,R
n
+t
n
+t)
limit normal to vessel wall (t
lnp
)
max(t
lnp
-h,0)*((max(t
lnp
-h,0)/L')*(X-t
n
))+(X-t
n
-((max(t
lnp
-h,0)/L'))*(X-tn))*max(t
lnp
-h,0)*2
[if fr<1] dt
r
F + 2t
n
t
r
F(1-f
r1
), else dt
r
F
AREA CALCULATION
A
1
max(d[E
1
t-Ft
r
]-2t
n
(E
1
t-Ft
r
)(1-f
r1
) , 2(t+t
n
)(E
1
t-Ft
r
)-2t
n
(E
1
t-Ft
r
)(1-f
r1
))
total area available
Area available in bevel
Area available in hub plus bevel
mm
2
0
3096.798
mm
2
A
61
-
if integral type(0.75+0.25cos2),else 1
1
1
mm
2
Area available in welds
(min(D
p
,2*d,2*(R
n
+t
n
+t))-d-2t
n
)t
e
f
r4
2*min(h,t
lnp
,L
pr1
)*(X-t
n
')*f
r2
fr4
Sp/Sv
force correlation factor
min(5f
r2
t(t
n
-t
r n
),2f
r2
t
n
(t
n
-t
r n
)(2.5t
n
+t
e
)
(leg
1
)
2
f
r1
Area available in nozzle
0
4096.41
2215.11
625.6886
256
A
2
A
4
A
5
A
1
+A
2
+A
41
+A
42
+A
5
+A
61
+A
62
Area available in pad
Area available in hub
A
T
A
6
Area available in shell
A
61
+A
62
mm
2
mm
2
OPENING IS NOT ADEQUATELY REINFORCED, INCREASE THICKNESS OF
REINFORCING ELEMENTS
mm
2
-
A
r
-
-
Area required
0
mm
2
mm
2
mm
2
0
A
62
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
t
a
mm 4.413173
(P(d')/(2(S
n
+(0.4*P)))+c.a.
,nozzle
mm
t
int
+c.a.
,nozzle
10.2096
t
b2
mm
mm L
R
86.4
t
b3
mm 11.54
from table +c.a.
,nozzle
min nozzle thickness(t
ug45
)
4.54
mm
max(t
a
,.min(t
b3
,max(t
b2
,t
b1
)))
effective vessel wall length
effective pressure radius
D/2+c.a
,shell
.
8t,10t,8(t+t
e
)(acc to diff condtns.)
LIMITS OF REINFORCEMENT
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
R
eff
1753.2
CERTAIN PARAMETERS
mm
(d'-2t
n
)/2
inside radius of nozzle
t
ext
+c.a.
,nozzle
t
b1
CALCULATION BY APPENDIX 1-10
R
n
mm 292.2
10.2096
for calculating L
H
t+0.78(R
n
t
n
)0.5
L
H1
PR
n
(L
H
-t)
internal pressure force on shell
PR
eff
(L
R
+t
n
)
area contributed by vessel
tL
R
max(1,/4)
mm
2
0.5Leg
1
2
+ 0.5leg
2
2
141.9814
L
pr1
+ t
ALLOWABLE STRESS
kgf/cm
2
mm
2
f
N
A
4
CALCULATION OF AREAS
mm
2
A
2
area contributed by welds
3.495137
933.12
0
1.5*S
n
A
1
mm
2
mm
2
effective nozzel wall length
if(h=0),min(L
H1
,L
H2
,L
H3
) else min(L
H1
,L
H2
,L
H4
)
nozzle radius opening in vessel along long chord
if t
e
>0.5tand w>8(t+t
e
),t+t
e
else t
mm
mm
128
effective thickness used in calc. of pressure stress
8(t+t
e
)
for calculating LH
mm
kgf
10.8
-176.786
292.2
mm
mm
mm
86.4
0
for calculating L
H
for calculating L
H
X(h+t)+0.78(t
n
/(X-c.a.))(R
n
t
n
)
0.5
0
1061.12
2109.21
FORCE CALCULATION
R
n
/cos
internal pressure force on nozzle
area contributed by reinforcing pad
min(A
5a
,A
5b
)
f
S
kgf
17992.85
-
if(L
H
<h+t)t
n
L
H
else(X(h+t)+0.78(t
n
2
/(X-c.a.))(R
n
t
n
)
0.5
)
total area available
A
1
+A
2
+A
41
+A
42
+A
5
allowable local primary membrane stress
for calculating A
1
min(10, (2R
n
+t
n
)/((D+t
eff
)t
eff
)
0.5
area contributed by nozzle
A
5
A
T
S
allow
R
nc
L
H2
410.8
t
eff
L
H3
L
H4
L
H
mm 0

max. local primary membrane stress at nozzle intersection

OPENING IS NOT ADEQUATELY REINFORCED, INCREASE THICKNESS OF
REINFORCING ELEMENTS
max[2
avg
-
circ
,
circ
]
(f
N
+f
S
+f
Y
)/A
T
Pr
eff
/t
eff
S
allow
/(2(A
p
/A
T
)-(R
eff
/t
eff
))
STRESS CALCULATION
general primary membrane stress
S
n
*(t/R
eff
)
P
max2
P
max

avg

circ
909.3913
7857.624
4383.508
MAXIMUM ALLOWABLE PRESSURE CALCULATION
1.503736
8.662053
1.503736
P
max1
830315.5
28698.21 f
Y
kgf/cm
2
kgf/cm
2
kgf/cm
2
kgf/cm
2
R
n
(L
H
-t)+R
eff
(L
R
+t
n
+R
nc
)
kgf/cm
2
kgf/cm
2
A
P mm
2
kgf
P
L
average primary membrane stress
discontinuity force from internal pressure
PR
eff
R
nc
used in calculation of P
max1
used in calculation of P
max
min(P
max1
,P
max2
)
nozzle maximum allowable pressure
used in calculation of P
max
some additional conditions are imposed on ug-37 when we use appendix 1-7 but area
min((d
1
-d-2t
n
)t
e
f
r4
,(D
p
-d-2t
n
)t
e
f
r4
)
mm
2
1107.555
mm 27
A
1
same as in ug-37
d
2
area contributed by nozzle
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
t
a
mm 4.413173
(P(d')/(2(S
n
+(0.4*P)))+c.a.
,nozzle
(d
1
-2*R
n
)*[E
1
t-Ft
r
]-2t
n
(E
1
t-Ft
r
)(1-f
r1
)
area contributed by shell
AREA CALCULATION
t
b1
mm 10.2096
t
int
+c.a.
,nozzle
t
b3
mm 11.54
from table +c.a.
,nozzle
t
b2
mm 4.54
t
ext
+c.a.
,nozzle
min nozzle thickness(t
ug45
)
mm 10.2096
A
T mm
2
4096.41
A
R mm
2
2730.94
A
2 mm
2
625.6886
A
4
mm
2
0
same as in ug-37
2*max(0.75*d,R
n
+t+t
n)
min(2.5*t,2.5t
n
+t
e
)
limit normal to vessel wall
limit parallel to vessel wall
mm 876.6 d
1
area contributed by welds
area contributed by pad
mm
2
256
A
5
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
from ug-37
CALCULATION BY APPENDIX 1-7
CONDITION ON LIMIT OF REINFORCEMENT
(A
T,l
>A
R
)
LIMITS OF REINFORCEMENT
area required for reinforcement
required for reinforcement remains the same and thus we will directly use it
two third of area required
max(t
a
,.min(t
b3
,max(t
b2
,t
b1
)))
0.6666666*A
T
A
q
+A
2
+A
41
+A
42
+A
5
+A
61
+A
62
same as in ug-37
A
62
same as in ug-37
area contributed by hub
total area within limits
LIMIT OF REINFORCEMENT IS NOT SATISFIED
area contributed by bevel
mm
2
CONDITION ON STRESSES
(S
m
<S
m,allow
and S
m+b
<S
m+b,allow
)
check following condition on stresses only if nozzle I.D. is greater than 1000mm
FOR GIVEN INPUTS IT NEED NOT BE CHECKED
0
A
T,l mm
2
1989.244
0 A
61 mm
2
and 3.4 (Rt)
0.5
and and vessel I.D. is greater than 1500mm
mm
2
A
4
A
5 mm
2
0
distance between neutral axis &shell midwell
area of hub
1303.12
M
S
b kgf/cm
2
589.9798
66.48866
I
kgfcm
0.5*(X-tn')*k
2
e+t/2
P(R(R
n
+t
n
+(R
m
t)
0.5
)+R(t+(R
nm
t
n
)
0.5
))/A
s
kgf/cm
2
S
m
713.1405
198606.9
max. membrane stress
1758.6
CALCULATION OF MOMENT OF INERTIA
area of bevel
A
3 mm
2
a mm
e mm
(X-t
n
')*(k
1
+t)
A
1
t
n
*min(L
pr1
+t,max(t+t
e
+(R
nm
t
n
)
0.5
,t+t
e
+16t
n
))
area of nozzle
mm
2
1866.24
mm
2
0
combined membrane and bending stress
max bending stress
bending moment
P(R
n
3
/6 +RR
n
e)
Ma/I
S
m
+S
b
S
m+b kgf/cm
2
A
2
area of shell
t
e
*min(16t,W,(R
m
t)
0.5
)
area of reinforcing pad
R
n
+ t
n
/2
CALCULATION OF AREAS FOR BENDING STRESS
R
nm
mm 298.6
mean radius of nozzle
distance between neutral axis and shell bottom
STRESS CALCULATION
61.08866
22382297
mm
4
moment of inertia
t*max(16t,(R
m
t)
0.5
)
R
m
mm
R
eff
+ t/2
mean radius of shell
CALCULATION OF SHADED AREAS FOR MEMBRANE STRESS
2759.68
0
shaded area in fig 1-7-1 A
s mm
2
6265.172
S
m,allow kgf/cm
2
1406.14
S
m+b,allow kgf/cm
2
2109.21
1.5*Sn
allowable combined membrane and bending stress
S
n
allowable membrane stress
STRESS CONDITION IS SATISFIED
0.5*(X-t
n
')*min(L',(t+t
n
+(R
nm
t
n
)
0.5
-h))+(X-t
n
')*(t+min(t+t
e
+(R
nm
t
n
)
0.5
,h))+t
n
(t+t
e
+(R
nm
t
n)
0.5
)+ t*(R
m
t)
0.5
+ t
e
(min(16t,W)
0.5*(X-t
n
')*min(L',(t+t
n
+(R
nm
t
n
)
0.5
-h))+(X-t
n
')*(t+min(t+t
e
+(R
nm
t
n
)
0.5
,h))+t
n
(t+t
e
+(R
nm
t
n)
0.5
)+ t*(R
m
t)
0.5
+ t
e
(min(16t,W)
P Kgf/cm2 5.602
E - 1
Di mm 3500
Do mm 610
Rn mm 292.2
D mm 584.4
t mm 70
tn2 mm 16
tn mm 100
Lx3 mm 25
C mm 3.2
S Kgf/cm2 1406.14
SN Kgf/cm2 1406.14
Leg mm 16
Lx4-Lx3 mm 84
Lpr1 mm 133.0171
DO THK.
323.8 8.34
273 8.11
219.1 7.16
168.3 6.22
141.3 5.73
114.3 5.27
101.6 5.02
88.9 4.8
73 4.52
60.3 3.42
48.3 3.22
42.2 3.12
33.4 2.96
26.7 2.51
21.3 2.42
17.1 2.02
13.7 1.96
10.3 1.51
610 8.34
DESIGN CALCULATION FOR VARIBLE THICKNESS NOZZLE TO
HEMI HEAD
Page No
Doc. No. Revision
INTERNAL PRESSURE
JOINT EFFICIENCY
INSIDE DIA OF SHELL
OUTSIDE DIA OF NOZZLE
INSIDE RADIUS OF NOZZLE
INSIDE DIA OF NOZZLE
HEAD THICKNESS
NOZZLE THICKNESS
HUB THICKNESS
HUB HEIGHT
CORROSION ALLOWANCE
SHELL ALLOWBLE
NOZZLEALLOWBLE
OUTSIDE NOZZLE FILLET WELD
BEVEL HEIGHT
GIVEN PERPENDICULAR LIMIT OF REINFORCEMENT
COMPUTED MINIMUM REQUIRED THICKNESS
0.5*D*(EXP(P/(S*E))-1)+C tn2 mm 4.366434
THIS IS MINIMUM REQUIRED THICKNESS OF NOZZLE AS PER TABLE 4.5.2 .
BUT WE HAVE TO CHECK MINIMUM THICKNESS OF NOZZLE BY INTERNAL
PRESSURE & EXTERNAL PRESSURE CALCULATION ALSO
HENCE MIN REQIRED THK OF NOZZLE MAX(tnX,tnY) 11.54
THICKNESS OF NOZZLE IS ADEQUATE
THICKNESS OF NOZZLE IS NOT ADEQUATE
NOZZLE MATERIAL FACTOR
frn - 1
MIN(Sn/S,1)

(DI+2C)/t - 52.49102
Reff mm 1753.2
Fp - 0.878244
LH1 mm 147.7043
LH2 mm 133
- 1.394305
A2 cm
2
193.423
A2a cm
2
24.2
A2b cm
1
16.41785
A2C cm
2
57.67096
A2 cm
2
81.87096
A4 cm
2
1.28
At cm
2
311.7532
EFFECTIVE HUB THICKNESS
tneff mm 96.8
tn-c
EFFECTIVE NOZZLE THICKNESS
tn2eff mm 12.8
tn2-c
SHELL DIA TO THICKNESS RATIO
EFFECTIVE RADIUS OF SHELL
PARALLEL LIMIT OF REINFORCEMENT
EFFECTIVE LENGTH OF VESSEL WALL
LR mm 342
MIN(SQRT(Reff x t),2 x Rn)
PERPENDICULAR LIMIT OF REINFORCEMENT
FEA DERIVED FACTOR TO MODIFY NOZZLE LENGTH
Cn - 0.878244
MIN((t/tn)^0.35,1)
NOZZLE ATTACHMENT FACTOR
LH1 ( Fp x SQRT(Rn,tn) )
LH2 (Equal to Lpr1)
EFFECTIVE NOZZLE WALL LENGTH OUTSIDE THE VESSEL
LH mm 199.8171
MIN(LH1,LH2) + t
NON LINERATITY PARAMETER
AREA CALCULATION
AREA PROVIDED BY VESSEL WALL
A1 cm2 228.6022 t x LR x max(/5^0.85),1)
A2 (IF PERPENDICULAR LIMIT IF LESS THAN HUB HEIGHT)
A2a ( REINFORCEMENT BY HUB)
A2b ( REINFORCEMENT BY BEVEL)
A2c ( REINFORCEMENT BY BEVEL+ NOZZLE WALL)
TOTAL AREA PROVIDED BY NOZZLE
AREA PROVIDE BY NOZZLE-SHELL FILLET WELD
TOTAL AREA
AREA REINFORCEMENT & MAWP CALCULATION
NOZZLE RADIUS FOR FORCE CALCULATION
Rxn mm 338.2848
tn/ In(1+tn/Rn)
PL Kgf/cm2 184.1059
Sallow Kgf/cm2 2109.21
SHELL RADIUS FOR FORCE CALCULATION
Rxs mm 1786.338
teff/ In(1+teff/Reff)
ALLOWABLE LOCAL PRIMARY MEMBRANE STRESS
Sallow Kgf/cm2 2109.21
1.5 x S x E
FORCE ACTING ON THE NOZZLE
fn kgf 3786.677
P x Rxn x LH
FORCE ACTING ON THE SHELL
fs kgf 21966.45
P x Rxs (LR + tn)
DISCONTINUITY FORCE FROM INTERNAL PRESSURE
fy kgf 14620.32
P x Rxs x Rnc/2
AREA RESISTING INTERNAL PRESSURE
Ap cm2 7206.971
( fs + fy + fn )/ P
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1
Pmax1 Kgf/cm2 64.17933
Sallow/ ( 2 x Ap/At - Rxs/2 X teff )
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1
Pmax1 Kgf/cm2 105.165
2 X S/ (t / Rxs)
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE
Pmax1 Kgf/cm2 64.17933
MIN(Pmax1,Pmax2)
NOZZLE PASS
STRESS CALCULATION
AVERAGE PRIMARY MEMBRANE STRESS
avg Kgf/cm2 129.5045
( fs + fy + fn )/ At
GENERAL PRIMARY MEMBRANE STRESS
circ Kgf/cm2 74.90319
P x Rxs / (2 X teff)
LOCAL PRIMARY MEMBRANE STRESS
PL Kgf/cm2 184.1059
MAX(2 x avg -circ , circ)
SUMMARY OS STRESS RESULT
LOCAL PRIMARY MEMBRANE STRESS
ALLOWED LOCAL PRIMARY MEMBRANE STRESS
STRESSES ARE UNDER PERMISIBLE LIMIT
STRENGTH OF NOZZLE ATTACHMENT WELDS
DICONTINUITY FORCE FACTOR
Ky - 1.33128
(Rn+tn) / Rnc
WELD LENGTH OF NOZZLE
L

- 610.73
- mm 11.3136
L

- 610.73
/2 x (Rn/tn)
Kgf/cm2 0.698533
WELD THROAT DIMENSION
WELD LOAD VALUE
fwelds kgf
DATE
WELD STRENGTH IS OK
PREPARED BY
VERIFIED BY
19463.74
MIN(fy x ky , 1.5 x Sn x A2) , x P x Rn^2 x ky^2)
WELD STRESS VALUE

1.060904 8275.052
0.087287