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Copia de Weld Consumable Calculator 1
Copia de Weld Consumable Calculator 1
Select Process
98 MIG (GMAW) pulsed arc
Complete dimensions below
Plate thickness (T)
Included bevel angle (A)
Root gap (G)
Root thickness (R)
Cap height (C)
Weld length
Opening width (O)
Consumable usage
Total weld metal weight
9
65
4
6
5
20
7.8
0.56
mm
degrees
mm
mm
mm
m
mm
Kg/mtr
11 Kg
NOTE: The weight of consumable required is based on the assumption that a singl
weld has no cap on the underside
NOTE: To calculate consumable weight for double-V butt welds, input the same bev
but half the plate thickness. Then double the result
Total consumable required
11 Kg
Fillet welds
Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F)
Cap height (C)
Weld length
Consumable usage
Total weld metal weight
8
1
50
0.17
mm
mm
m
Kg/mtr
9 Kg
16 Kg
TRIANGLE
Weight of Weld Metal in
KG/M
20
W
KG/M
3.15
0.01
0.8
0.01
1.1
4.2
0.02
1.1
0.03
1.5
5.25
0.03
1.4
0.04
1.9
0.04
1.6
0.05
2.2
0.07
2.1
0.09
2.9
10
0.11
2.7
0.14
3.6
12
0.15
3.2
0.21
4.4
14
0.21
3.8
0.28
5.1
16
0.27
4.3
0.37
5.8
18
0.34
4.8
0.47
6.6
20
0.42
5.4
0.58
7.3
22
0.51
5.9
0.70
8.0
24
0.61
6.4
0.83
8.7
25
0.66
6.7
0.90
9.1
26
0.72
7.0
0.97
9.5
28
0.83
7.5
1.13
10.2
30
0.95
8.0
1.29
10.9
32
1.08
8.6
1.47
11.6
34
1.22
9.1
1.66
12.4
36
1.37
9.6
1.86
13.1
38
1.53
10.2
2.08
13.8
40
1.69
10.7
2.30
14.6
TRIANGLE
Weight of Weld Metal in KG/M of weld
For Filet calculations use 45 degrees and F being the Fillet length
X (Angle in degrees)
30
KG/M
45
W
KG/M
60
KG/M
0.02
1.8
0.04
3.2
6.0
0.07
5.5
0.04
2.4
0.07
4.2
8.0
0.12
7.3
0.06
3.0
0.11
5.3
10.0
0.19
9.1
0.08
3.5
0.14
6.0
11.4
0.25
10.4
0.15
4.6
0.25
8.0
15.2
0.44
13.9
0.23
5.8
0.40
10.0
19.0
0.68
17.3
0.33
6.9
0.57
12.0
22.8
0.99
20.8
0.45
8.1
0.77
14.0
26.7
1.34
24.2
0.58
9.2
1.01
16.0
30.5
1.75
27.7
0.74
10.4
1.28
18.0
34.3
2.22
31.2
0.91
11.5
1.58
20.0
38.1
2.74
34.6
1.10
12.7
1.91
22.0
41.9
3.31
38.1
1.31
13.9
2.28
24.0
45.7
3.94
41.6
1.43
14.4
2.47
25.0
47.6
4.28
43.3
1.54
15.0
2.67
26.0
49.5
4.62
45.0
1.79
16.2
3.10
28.0
53.3
5.36
48.5
2.05
17.3
3.56
30.0
57.1
6.16
52.0
2.34
18.5
4.04
32.0
60.9
7.01
55.4
2.64
19.6
4.57
34.0
64.7
7.91
58.9
2.96
20.8
5.12
36.0
68.5
8.87
62.4
3.29
21.9
5.70
38.0
72.3
9.88
65.8
3.65
23.1
6.32
40.0
76.1
10.9
69.3
70
W
0.05
0.09
0.11
8.7
0.06
0.13
0.19
11.5
10
0.08
0.16
0.30
14.4
12
0.09
0.19
0.39
16.5
14
0.11
0.22
0.69
22.0
16
0.13
0.25
1.09
27.5
18
0.14
0.28
1.56
33.0
20
0.16
0.32
2.13
38.5
22
0.17
0.35
2.78
44.0
24
0.19
0.38
3.52
49.5
25
0.20
0.40
4.34
54.9
26
0.21
0.41
5.25
60.4
28
0.22
0.44
6.25
65.9
30
0.24
0.47
6.78
68.7
32
0.25
0.51
7.34
71.4
34
0.27
0.54
8.51
76.9
36
0.28
0.57
9.77
82.4
38
0.30
0.60
11.1
87.9
40
0.32
0.63
12.5
93.4
14.1
98.9
15.7
104
17.4
110
KG/M
RECTANGLE
Weight of Weld Metal in KG/M of weld
W (Width in mm)
3
0.14
0.19
0.24
0.28
0.33
0.38
0.43
0.19
0.25
0.32
0.38
0.44
0.51
0.57
0.24
0.32
0.40
0.47
0.55
0.63
0.71
0.28
0.38
0.47
0.57
0.66
0.76
0.85
0.33
0.44
0.55
0.66
0.77
0.88
1.00
0.38
0.51
0.63
0.76
0.88
1.01
1.14
0.43
0.57
0.71
0.85
1.00
1.14
1.28
0.47
0.63
0.79
0.95
1.11
1.26
1.42
0.52
0.70
0.87
1.04
1.22
1.39
1.56
0.57
0.76
0.95
1.14
1.33
1.52
1.71
0.59
0.79
0.99
1.19
1.38
1.58
1.78
0.62
0.82
1.03
1.23
1.44
1.64
1.85
0.66
0.88
1.11
1.33
1.55
1.77
1.99
0.71
0.95
1.19
1.42
1.66
1.90
2.13
0.76
1.01
1.26
1.52
1.77
2.02
2.28
0.81
1.07
1.34
1.61
1.88
2.15
2.42
0.85
1.14
1.42
1.71
1.99
2.28
2.56
0.90
1.20
1.50
1.80
2.10
2.40
2.70
0.95
1.26
1.58
1.90
2.21
2.53
2.84
10
12
15
20
0.57
0.71
0.95
0.63
0.76
0.95
1.26
0.79
0.95
1.19
1.58
0.95
1.14
1.42
1.90
1.11
1.33
1.66
2.21
10
1.26
1.52
1.90
2.53
12
1.42
1.71
2.13
2.84
1.58
1.90
2.37
3.16
1.74
2.09
2.61
3.48
1.90
2.28
2.84
3.79
1.98
2.37
2.96
3.95
2.05
2.46
3.08
4.11
2.21
2.65
3.32
4.42
2.37
2.84
3.56
4.74
25
2.53
3.03
3.79
5.06
26
2.69
3.22
4.03
5.37
29
2.84
3.41
4.27
5.69
30
3.00
3.60
4.50
6.00
35
3.16
3.79
4.74
6.32
40
0.47
14
15
16
18
20
22
24
CAP
Weight of Weld Metal in KG/M of weld
CH (Cap Height in mm)
1
1.5
2.5
0.03
0.04
0.06
0.07
0.09
0.12
0.15
0.04
0.05
0.07
0.09
0.11
0.14
0.18
0.04
0.06
0.08
0.10
0.12
0.17
0.21
0.05
0.07
0.09
0.12
0.14
0.19
0.24
0.06
0.09
0.12
0.15
0.18
0.24
0.30
0.07
0.11
0.14
0.18
0.21
0.28
0.36
0.08
0.12
0.17
0.21
0.25
0.33
0.41
0.09
0.13
0.18
0.22
0.27
0.36
0.44
0.09
0.14
0.19
0.24
0.28
0.38
0.47
0.11
0.16
0.21
0.27
0.32
0.43
0.53
0.12
0.18
0.24
0.30
0.36
0.47
0.59
0.13
0.20
0.26
0.33
0.39
0.52
0.65
0.14
0.21
0.28
0.36
0.43
0.57
0.71
0.15
0.22
0.30
0.37
0.44
0.59
0.74
0.15
0.23
0.31
0.39
0.46
0.62
0.77
0.17
0.26
0.34
0.43
0.52
0.69
0.86
0.18
0.27
0.36
0.44
0.53
0.71
0.89
0.21
0.31
0.41
0.52
0.62
0.83
1.04
0.24
0.36
0.47
0.59
0.71
0.95
1.19
6
0.18
0.21
0.25
0.28
0.36
0.43
0.50
0.53
0.57
0.64
0.71
0.78
0.85
0.89
0.92
1.03
1.07
1.24
1.42