Gambar 2.

1
Flowsheet Crushing Plants Bijih Emas
BAB II
MATERIA BAA!CE
Opening :500 mm
Eff : 95 %
Serries : Nordberg C 145
Kapasitas : 323 445 tp
Setting : 1!5 mm
"" : 2#$5
Series : Nordberg %& 500
Kapasitas : 3'5 455 tp
Setting : 22 mm
"" : !#95
Opening : 200(
Eff : 90 %
Pengolahan Bahan GAlian Lanjut - Emas Page !
"O)
%O&&E"
*"+,,-.
/N0E" S+,E
CONE C"/S%E"
O1E" S+,E
234 C"/S%E"
5EE0E" "OCK 6"E3KE"
63-- )+--
C-3SS+5+E"
7arget prod89si :ang diren;ana9an ada<a 500 ton=>am# /98ran 8mpan terbesar
:ang berasa< dari tambang ada<a '00 mm#
28m<a 8mpan :ang mas89 9e %opper ada<a 500 ton=>am ditamba dengan
tana seban:a9 5 %? seingga >8m<a 8mpan :ang mas89 :
28m<a 8mpan :ang mas89 9e opper @
ton=>am 52'?31 500 A
% 5 B % 100
% 100
=
2.2 Gri""l#
0istrib8si 898ran 8mpan sebagai beri98t :
B'00 mm C 500 mm @ 10 % A 500 ton=>am @ 50 ton=>am
B 500 mm C 250 mm @ 20 % A 500 ton=>am @ 100 ton=>am
B 250 mm C 100 mm @ 35 % A 500 ton=>am @ 1!5 ton=>am
B 100 mm C 50 mm @ 25 % A 500 ton=>am @ 125 ton=>am
B 50 mm @ 10 % A 500 ton=>am @ 50 ton=>am C
Total @ 500 ton=>am
Opening : 500 mm
Effisiensi : 95 %
)ateria< :ang sear8sn:a <o<os @ 100 C 1!5 C 125 C 50
@ 450
)ateria< :ang <o<os @ )ateria< :ang sear8sn:a <o<os A effisiensi
D8ndersiEeF @ 450 A 95 %
@ 42!?5
)ateria< :ang tertaan @ 28m<a 8mpan B 8ndersiEe
DoGersiEeF @ 500 B 42!?5
@ !2?5
Pengolahan Bahan GAlian Lanjut - Emas Page $
2.$ Fee%er
0istrib8si 8mpan :ang mas89 9e 5eeder :
OGersiEe dari *riEE<:
@!2?5
/ndersiEe
@ 42!?5
7ota< 8mpan :ang mas89 9e 2aH Cr8ser
@ 42!?5C !2?5
@ 500 ton=>am
2.& 'aw Crusher
-imit "ed8;tion "atio @
10
50
500
=
mm
mm
seingga <ebi dari se9a<i
proses perem89an 9arena s:arat 8nt89 primer: ;r8ser @ 4 !? 9arena it8
di<a989an d8a 9a<i proses perem89an#
/98ran 8mpan terbesar @ 500 mm? >adi >i9a diingin9an prod89 terbesar
ada<a 1!5 mm ma9a? ""
1
:
""
1
@
2?$5
mm 1!5
mm 500
=
&erem89 + 0ig8na9an 2aH Cr8ser
)er9 @ Nord 6erg
7ipe @ C145
5eed opening Hidt @ 1400 mm
5eed opening dept @ 1100 mm
Kapasitas @ 323 B 445 ton=>am
0is;arge setting @ 130 mm
)otor orse poHer @ 250 %p
Speed @ 220 rpm
Pengolahan Bahan GAlian Lanjut - Emas Page 9
0istrib8si pod89 2aH Cr8ser
B1!5 mm C1'0 mm @ 100% 90% @ 10% A 500 ton=>am @ 50 ton=>am
B1'0 mm C130 mm @ 90% !0% @ 20% A 500 ton=>am @ 100 ton=>am
B130 mm C3$ mm @ !0% 30% @ 40% A 500 ton=>am @ 200 ton=>am
B3$ mm C15 mm @ 30% 10% @ 20% A 500 ton=>am @ 100 ton=>am
B15 mm @ 10% A 500 ton=>am @ 50 ton=>am
Total @ 500 ton=>am
2.( Cone Crusher
/98ran 8mpan terbesar :ang berasa< dari perem89 pertama ada<a 1!5 mm
dengan "ed8;tion "atio D""F !?95 seingga dipero<e 898ran prod89 terbesar
sebagai beri98t :
0istrib8si 8mpan Cone Cr8ser :
B 22 mm C1' mm@ 100% B 92% @ $% A 500 @ 40 ton=>am
B1' mm C13 mm@ 92% B !$% @ 14% A 500 @ !0 ton=>am
B13 mm C4 mm @ !$% B 32% @ 4'% A 500 @ 230 ton=>am
B4 mm C 2 mm @ 32% B 1!% @ 15% A 500 @!5 ton=>am
B2 mm @ 1!% @ 1!% A 500 @ $5 ton=>am
7ota< @ 500 ton=>am
"" @ 1!5=22 @ !#95
/nt89 perem89 ++ dig8na9an Cone Cr8ser :
)er9 @ Nord 6erg
7ipe @ %& 500
CaGit: @ Coarse
)inim8m setting I3J
1
@ 25 mm
5eed opening I6J
2
@ 2$' mm
C<osed side setting @ 25 mm
Kapasitas @ 3'5B455 ton=>am
)otor orse poHer @ 300 %p
Pengolahan Bahan GAlian Lanjut - Emas Page 10
2.) Ball Mill
/mpan :ang mas89 dari ;one ;r8ser ada<a DB22 mmF# &roses di<a989an
dengan proses basa?>adi ada penambaan air?seingga a9an terbent89 p8<p dengan
persen so<id D% so<idF ada<a 50% dan persen air ada<a 50% >8ga#
So<id Dmateria<F :ang mas89 9e ba<< mi<< ada<a 500 ton=>am?>adi ada
penambaan air >8ga dengan >8m<a :ang sama 500 ton=>am#
6a<< mi<< :ang dipa9ai ada<a :
+nside diameter : 4000 A 5100 mm
Kapasitas : 122 )7&%
0istrib8si 898ran prod89 :
B '0 ( C 150 ( @ 5 % A 1000 ton=>am @ 50 ton=>am
B 150 ( C 200 ( @ 10 % A 1000 ton=>am @ 100 ton=>am
B 200 ( C 300 ( @ 55 % A 1000 ton=>am @ 550 ton=>am
B 300 ( C 400 ( @ 25 % A 1000 ton=>am @ 250 ton=>am
B 400( @ 5 % A 1000 ton=>am @ 50 ton=>am C
28m<a @ 1000 ton=>am
RR
Ball Mill
* 22+,-2(*&.
2./ Classi0ier
C<assifier dig8na9an dengan opening 200( dan efisiensi 90 %# 2adi prod89
:ang diasi<9an ada<a :
/nderf<oH
B '0 ( C 150 (
B 150 ( C 200 (
OGerf<oH
B 200 ( C 300 ( @ 550 ton=>am
B 300 ( C 400 ( @ 250 ton=>am
B 400 ( @ 50 ton=>am C
28m<a @ $50 ton=>am
Pengolahan Bahan GAlian Lanjut - Emas Page 11
OGerf<oH @ $50 ton=>am A 90%
@ !'5 ton=>am
/nderf<oH @ 1000 ton=>am !'5 ton=>am
@ 235 ton=>am
6eban Sir98<asi DC-"F
2adi beban edar ada<a ,-$($& ata8 $(-$&%
Pengolahan Bahan GAlian Lanjut - Emas Page 12