AssemblyInstructions

C6724O.I?UDC
POWER
SUPPLY
KIT

IIISTRUGTIOI{S
AS$EMBLY
perparts
(Figure
(Figure
(Acid
1.Assemble
layout
1),parts
listandschematic
2)using
resin
orrosin
core
solder
only.
core
fluxes
kit.)
or
acid
will
ruin
the
solder
placement.
D1toD4observing
forcorrect
2.lnstall
diodes
cathode
band
Notice
thatthecathode
ofD3andD4ispointing
toward
thebottom
oftheboard
ofD1andD2toward
thetop.
andthecathode
perparts
parts
layout,
theresistors
listandcolor
code.
lnstall
also
thepigtail
3.Install
fuse
F1.
polarity.
4.Install
theelectrolytic
capacitors
Thenegative
lead
C'landC2observing
ofthecapacitor
istheshortest
one.
(and
the
Install
LED
L1
with
flat
side
ol
the
lens
the
lead)
in
the
direction
indicated
5,
short
bytheblack
halfmoon
intheparts
layout.
theprovided
6.Installthe
heatsink,
using
boltand
nut,inthetaboftransistor
01asshown
inFigure
installtransistor
5.Then
withthetabandheatsink
inthedirection
intheparts
layout.
Q'ltotheboard
shown
pieces.
potentiometer
.7.Cuttheprovided
wireintosixequal
Install
P1totheboard,
Alsoconnect
asshown.
twopieces
of
power
points
(+
parts
insulated
to
the
DC
the
wire
outputs
of
supplyand
on layout.)
transformer
T1totheboard.
Make
thatthetransformer
8.Install
sure
ispositioned
asintheparts
layout,
making
sure
that
thecolorofthewires
areinthecorrect
location
before
soldering.
After
soldering,
aftach
thetransformer
tothePCboard
thesupplied
tape
using
double
stick
against
thetransformer's
metal
laminations,
9.Connect
onelead
ofthelinecordtothePCboard
andonelead
ofthelinecordtotheswitch.
Now
useapiece
ofwireto
theother
lead
connect
oftheswitch
tothePCboard
asshown.
10.Before
testing
REMEMBER
touseextreme
CAUTI0N
when
using
akitthatconnects
totheACline,likethisone.
NEVER
plastic-(insulated)
useitsutsides+near
vrater
andalwaysmount
theentirc*it
insideraloodenor
boxtogeventany
contaet
withtheACvoltage.
Testing:
plugthelinecordintoanACoutlet.
Totestthisproject,
Power
setthe0-12VDC
Supply
0naninsulated
surface
and
TheLED
L1should
light,Now
totheDCoutputs
connect
aDCvoltmeter
androtate
theshaft
ofpotentiometer
P1fromonesideto
theother.
Theoutput
varybetween
voltage
should
19voltswithout
the
0andapproximately
load.Innormal
operation
transformer,
resistor
R2andtransistor
P'lwillgetwarm.
Thispower
isprstected
Qlwillgethotandpotentiometer
supply
fromatemporary
shortcircuit
onitsoutputs
andwillsupply
over
100mA
at12voltsand200mAat
lt isideal
9voltsorless.
powering
for
most
battery
small
operated
electronic
devices.

c
c

Dl

LI

m
cl :

zi

H2
+

c2;,
Rl<

B3

P1

Rev- 07/22l08LW