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Maritime News 22 Oct 14
Maritime News 22 Oct 14
SAFETY STUDY
CORROSION - THE HIDDEN ENEMY
A rescue boat fell into the sea while being
hoisted on board, due to a corroded wire rope.
NARRATIVE
After completing the weekly planned
maintenance routine on a rescue boat and its
crane, it was usual for the crew to lower the
boat to the water for training purposes while
alongside. The boat was lowered and
manoeuvred in the water for a short time and
then brought back to be hoisted on board. As
the boat was being hoisted, the wire rope
parted and the boat fell.
Fortunately, the company identified this as a
high risk operation and stopped the practice of
having the crew in the boat while hoisting or
lowering during training exercises. There were
no injuries, and the boat was not damaged.
On investigation, it was found that a new
wire rope had been fitted 14 months
previously, and it had passed a thorough
examination about five months before the
incident. It was also inspected/greased on a
weekly basis as part of the ship's planned
maintenance programme. Despite the checks,
the incipient corrosion was not discovered and
the wire eventually failed at the top of the steel
ball counter weight. The accelerated corrosion
was partly due to the harsh environment in
which the rescue boat and its crane were
located, at the aft end of the vessel. The ball
weight had a crevice at the top where the wire
passed through, and this formed an ideal trap
for sea water, salt and sulphur deposits from
nearby exhaust outlets to accumulate and
obstruct regular inspection.
The investigation discovered that unsuitable
grease had been applied, and this was not
effective in lubricating the wire core and
served to obscure the underlying corrosion.
The failed segments of the wire rope were
sent to a laboratory for testing, and the
subsequent report confirmed that the wire
rope failed through ductile tensile fractures of
wires wasted by corrosion. The laboratory also
confirmed that a contributory cause of the
failure was inadequate maintenance greasing
over a significant period of time.
LESSONS
- The inspection of all wire ropes should be
thorough, and should include the removal of
old grease to assess the condition of the wire
rope before re-coating with fresh wire
lubricant.
- Senior staff should regularly monitor
planned maintenance procedures which are
carried out by crew. Source: UK MAIB
SHIPPING DATA
BALTIC EXCHANGE
Market snapshot: 1200 GMT October 21
Dry Index
BDI
1,090
Capesize Index
BCI
2,003
Panamax Index
BPI
1,032
Supramax Index
BSI
911
Handysize Index
BHSI
498
EXCHANGE RATES
New York (Tue Cls)
Fgn Currency USD in Fgn
in USD
Currency
Britain (Pound)
1.6121
0.6203
Canada (Dollar)
0.8906
1.1228
China (Yuan)
0.1634
6.1210
Euro
1.2725
0.7858
India (Rupee)
0.0164
61.1010
Indonesia (Rupiah) 0.000083
12045.00
Japan (Yen)
0.009359
106.8500
Norway (Krone)
0.1523
6.5675
Philippines (Peso)
0.0223
44.7800
Poland (Zloty)
0.3014
3.3200
Russia (Ruble)
0.0244
40.9544
Singapore (Dollar)
0.7865
1.2715
Ukraine (Hryvnia)
0.0772
12.9550
ACCIDENT
TWO FATALITIES IN LIFEBOAT DRILL
An offshore energy company has
confirmed on Tuesday that two of its
workers were killed in an accident on board
a chartered oil rig off the Malaysian coast.
The accident occured during a nighttime
exercise when the safety harness attached
to a lifeboat broke. The men fell and
suffered fatal head injuries.
In a statement, the company said it was
"extremely saddened" by the accident that
happened during the weekend aboard a
jackup drilling rig operating offshore
Malaysia.
"Authorities were notified and an
investigation team is on board to determine
the cause in an effort to prevent future
incidents," the statement said.
CONVENTION
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HI TECH
GLYCERINE IS A CLEAN ALTERNATIVE
MARINE FUEL: RESEARCH
After a year of research on GLEAMS
(Glycerine Fuel for Marine Sustainability)
project, Marine South East (MSE) has
concluded that glycerine is a viable and
low-emission alternative to marine fuel.
MSE has publicly demonstrated by way
of emission tests how glycerine could be
used as a fuel in compression ignition
engines.
"This development disproves the general
view that glycerine can't be used as a fuel
due to its physical and chemical
properties," the consortium said.
According to the research, the adoption
of glycerine fuel is favourable in defined
markets because of its non-toxic, clean
burning and safe characteristics. The
company said in a press release that it is
not possible to power the world's deep-sea
shipping fleet with the available quantities
of glycerine.
But at the same time it added that there
could be a massive increase in glycerine
supply from other organic renewable
means such as salt-stressed algae.
Glycerine could support a range of smaller
vessel types and shore applications
despite the fact that it is available in less
quantity. NSRP project aims to reduce weld
distortion
A National Shipbuilding Research
Programme (NSRP) project aims to reduce
weld distortion by using a new welding
process called HiDep (high deposition) Arc
Welding, which uses induction heating to
heat the weld joint ahead of the arc welding
torch.
The thermal profile of the weld could be
modified by adjusting the induction heating.
This will prevent the asymmetrical cooling,
which causes most weld distortion,
according to the project.
Instead of the arc plasma, which occurs
at the tip of the wire electrode, the process
essentially substitutes induction heating to
heat the metal being welded. Then the arc
plasma is used primarily to melt the
electrode.
There are two benefits from this new
process: significantly reduced distortion
and a substantial increase in welding
speed and productivity.