DESIGN IV MACHINERY SYSTEM

DEPARTEMENT OF MARINE ENGINEERING

CALCULATION AND SPECIFICATION OF

OILY WATER BILGE SYSTEM
Doc.No. 03 - 42 20 DN002- OW

Prepared By Approved by
Rev. Date Note A.A.B. Dinariyana Dwi P,
Sean Chen Gyarino
S.T.,MES., Ph.D.
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I. INTRODUCTON
According to Class NK, Oily bilge system is in fact similar to the bilge system. But in
serving the engine room and pump room only. But before the first treatment should be
discarded. This system aims to drain a small puddle in the room with a small capacity
engine pumped overboard through overboard after the treatment so as not to pollute
the sea (discarded if the oil content <5 ppm). In this document will be discussed in detail
about the oily bilge system. In order to know in detail about the oily bilge system, the
following is an explanation.

II. OBJECTIVES
The things that we must understand about Bilge System are :
1. Understand the oily water bilge system inside the ship.
2. Calculate the diameter of the main and the branch oily water bilge system.
3. Determining the capacity and head of oily water bilge pump according Class NK
Rule for Marine Pollution Prevention Systems/Guidence Chapter 2 Equipment for
the Prevention of Polution by Oil from Machinery Spaces 2017.
4. Choosing the pipe and pump which match to the calculation above.
5. Drawing the design of oily water bilge system.

III. REFERENCES
1. Class NK Rule for Marine Pollution Prevention Systems/Guidence Chapter 2
Equipment for the Prevention of Polution by Oil from Machinery Spaces 2017.
2. ANNEX I MARPOL 73/78 Chapter II Regulation 17.
3. Pompa dan Kompresor Ir. Sularso dan Haruo Tahara, M MSE.
4. Japanese Industrial Standards (JIS) G3452 2004 Carbon Steel Pipes for Ordinary
Piping.

IV. LIST OF ABBREVATIONS

HLs : Head loss mayor suction side (m)
Hld : Head loss discharge side (m)
Mls : Head loss minor at suction side (m)
Mld : Head loss minor at discharge side (m)
dH : Calculated inside diameter of main bilge pipe (mm)
B : Moulded breadth of the ship (m)
L : length between perpendiculars at the extremities (m)
D : moulded depth to the bulkhead deck (m)
C : length of compartment (m)
Vs : Velocity of fluid (m/s)
Q : Capacity (m3/h)
Vk : Viscocity (cst)
Rn : Reynold number
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V. SYSTEM DESCRIPTION
In this document, we will design a bilge system in the engine room. In the engine room,
we will find an leakage of oil that became from any machinery and pipe. Therefore, the
oily bilge system is designed automatically operate as the primary bilge system in the
engine room spaces. We need to consider about the mixed of oil and water in the engine
room. We can not sent the water out if that has an oil, according to Marine Pollution
statutory. And then we need a Oily Water Separator (OWS). Where, its function is to
separate the water from oil content up to 5 ppm. In OWS it has an oily content monitor
to control the content of oil in the water. If the content of oil in the water less than 5
ppm, we can sent the water out thorugh the overboard, if more than 5 ppm, the OWS
system will sent the mixed to the sludge tank to have a circulating again, and the oil that
sent to the sludge tank will be sent to the shore.

VI. DESIGN REQUIREMENTS

1. Piping System Class Requirement (Class NK Part D Machinery Installation Chapter

13.5 Bilge and Ballast Piping Edition 2017)
a. Diameter of the main bilge pipe
(attachment No. 03 Calculation Oily Water Bilge)
b. Branch bilge line
(attachment No. 03 Calculation Oily Water Bilge)
c. Material
Steel Galvanized Pipe or Cast Iron accepted for temperatures up to 350 0C
d. Pipe Class and Thickness
Class II or III
2. Pump
1. Type of Pump
A gear pump
2. Class Requirement
• Capacity of bilge pump
(attachment No. 03 Calculation Oily Water Bilge System)
• Head Pump
(attachment No. 03 Calculation Oily Water Bilge System)
3. Valves and Fitting (Class NK Part D Machinery Installation Chapter 12 Pipes,
Valves, Pipe Fittings and Auxiliaries Edition 2017)
a. Butterfly Valve
b. Non Return Valve
c. Filter
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VII. SUMMARY OF CALCULATIONS

1. Calculation of Main Oily Bilge Pipe

Main Pipe Diameter (dH) = 30.4 mm
1.2 inches

Spesification of pipe according to to JIS G 3452 :

Nominal Size = 32A
Inside Diameter (dH) = 1.4055 inches
= 35.7 mm
Outside Diameter (da) = 1.6811 inches
= 42.7 mm
Thickness (s) = 0.1378 inches
= 3.5 mm

2. Capacity of Pump Calculation

Q = 3.92 m3/h

3. Calculated of Head Bilge Pump

Total = 12.14 m

VIII. DETAIL OF CALCULATION

See attachment of Doc. No. 03 - 42 20 DN002– OW

IX. SPECIFICATION OF EQUIPMENTS

See attachment of Doc. No. 03 - 42 20 DN002– OW

X. DRAWING OF SYSTEM
See attachment of Doc. No. 01 - 42 20 DN002– OW
 DESIGN IV : MACHINERY SYSTEM

DEPARTMENT OF MARINE ENGINEERING

ATTACHMENT OF
OILY WATER BILGE SYSTEM
Doc.No. 03 - 42 20 DN002- OW

Preapared : Approved By
Rev. Date Remark A.A.B. Dinariyana Dwi
Sean Chen Gyarino
P, S.T.,MES., Ph.D.
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I. CALCULATION
a. Calculation of Bilge Well
Dimension of bilge well at engine room are
Length = 0.5 m
Width = 0.8 m
Height = 0.5 m
3
Volume = 0.2 m
The planned number of bilge well = 2 pieces
3
Total volume of bilge well = 0.4 m

b. Calculation of Oily Waste Collecting Tank

According to Class NK Rules for Marine Pollution Prevention
Systems or Guidance Part 3 Ch.2.3.4, The capacity Oily Bilge Water
Tank is:

BHP Engine = 2600 kW

3
Volume of oily waste collecting tank : 2.6 m
Dimension of oily waste collecting tank are
Length = 1.5 m
Width = 1.4 m
Height = 1.4 m
3
Total Volume tank = 2.9 m

c. Calculation of Sludge Tank Capacity

Capacity of sludge tank that coulde be found at ANNEX I MARPOL 73/78
chapter II Regulation 17, with the formula below:
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V = K1 x C x D
Which, K1 = 0.015, for ship that used both of HFO and purifier
0.005, for ship that used MDO or HFO without purifier
3
C = Fuel oil consumption per day (m )
3
D = Endurance of the ship γ FO = 0.89 ton/m
C FO ME = BHP me x SFOC x c x T
= 2600 x 191.5 x 1.05 x 24 / 106
= 12.55 ton
3
= 14.1 m /day
Dimension of Sludge Tank :
Length : 1.4
So, volume sludge tank is : Width : 1
V1 = K1 x C x D m3 Height : 1.4
3 3
= 0.85 m Volume : 1.96 m

d. Specification of Oily Water Separator (OWS)

According to NK 2017 Rules For Marine Pollution Prevention Systems Part 3
Chapter 2., The capacity Oily Bilge Separator is to be specified according to
the follow :

GT : 6314.97 GT
3
Q OWS : 2.5 m /h
So, from the catalog OWS to get specification is :
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Specification of OWS is : Motor Selection

Merk = RWO SKIT/S-DEB Type: OMT1 IE3
3
Capacity = 2.5 m /hr Power: 3 kW
Max. oil in effluent = 5 ppm / 15 ppm RPM: 2880
Length = 1663 mm V: 400 V
Width = 780 mm F: 50 Hz
Height = 1015 mm
Empty weight = 530 kg
P consumption = 3 kW

e. Calculation of Oily Bilge Pump

Calculation of Oily Bilge Pump Capacity

Oily water bilge system is a system to handle flooding or leakage in the engine
room area. Especially with the mixing fluid between water and oil. Planned
bilge pump equal to capacity of oily bilge pump is given from waste collecting
tank volume dan time to pumping in this project is planned time to pumping
30 minutes

T= 30 minutes
0.5 hours

then, oily bilge pump capacity :

Q = V/T
= Volume sludge tank/ t
3
= 3.92 m /h
= 0.0011 m³/s

Assumption velocity of fluida = 1.5 m/s

Calculation of pipe diameter Q= vxA

A = 0,0030/1.5
2
= 0.00073 m
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So, minimal internal diameter :

0.5
d = (4 x A / π)
0.5
= (4 x 0.0022/ 3.14)
= 0.03041 m
= 30.4 mm = 1.20 inch

Class NK Chapter 12 Pipes, Valves, Pipe Fittings and Auxiliaries

JIS G 3452
Accordance to the calculation, specification of selected pipe :
for main oily water pipe. Carbon steel pipes for ordinary Piping (galvanized)
Inside Diameter (db) = 35.7 mm 1.405512 inch
Thikness = 3.5 mm 0.137795 inch
Outside Diameter = 42.7 mm 1.681102 inch
Nominal pipe size = 32A
Material= Carbon Steel Galvanised

Calculation of Oily Bilge Pump Head

Head Static (HS) = 9.20 m

Head Pressure (HP) = 0 m (P.dis = P.suc)
Head Velocity (HV) = 0 m (v.dis = v.suc)

- Head losses in suction line

Reynold number (Rn) :

where : Vs = Flow velocity

= 2 m/s
v = 8,7 x 10-7 (Temperature 27oC)
2
= 0.00000087 m /s
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ds = Diameter from oily bilge pump from OWS pipe
= 35.7 mm = 0.0357 m

So, Rn = 82068.97
Flow is : Turbulen

Friction losses (λ) : 64/Rn = 0.00078

Length of Pipe (L) : (Suction) = 10 m

Friction losses (hf) = λ x L x v2 / (D x 2g)

= 0.04 m

Accesories losses (head because it is on the pipe accesories)

No Accessories n k nxk
o
1 Elbow 90 4 1 3
2 Butterfly valve 2 0.60 1.2
3 T connection 1 1 1.35
4 Bellmounted pipe end 1 0.05 0.05
5 SDNRV 0 1 0
6 Bulkhead Fitting Watertight 0 0.02 0
7 Filter or strainer 1 2.50 2.5
∑ 8.10

Accessories losses = ∑ n.k x v2 / (2g)

= 1.65 m

Head Losses in Suction Line (HL2) = 1.70 m

- Head losses in discharge line

2/
Friction losses (λ) : 64/Rn = 0.001 m s
Length of Pipe (L) : (Discharge) = 15 m

Friction losses (hf) = λ x L x v2 / (D x 2g)

= 0.001 x 15 x (2)^2/(0.0357 x 2 x 9,8)
= 0.07 m
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Accesories losses (head because it is on the pipe accesories)
No Accessories n k nxk
1 T Connection 2 1 2
2 Butterfly Valve 1 0.3 0.3
3 Elbow 90 1 1 1
5 Bulkhead Fitting 0 0.02 0
6 NRV 2 1.23 2.46
7 Globe Valve 0 2 0
∑ 5.76
Accessories losses = ∑ n.k x v2 / (2g)
= 1.18 m

Head Losses in Discharge Line (HL2) = 1.24 m

Total Head Losses = = HL 1 + HL 2

= 1.7 + 1.24
= 2.94 m

▪ Calculation of total Head Losses (HL)

Total Head (H tot) = HS + HP + HV + HL (suction + discharge)
= 12.14 m

f. Specification of Oily Water Bilge Pump

So, from calculate to get value of oily water bilge pump is :
3
Q = 3.920 m /hr
HI = 12 m
SG Fluid = 0.89 (Specific Gravity of MDO)
P = 0,0981 x Head (in meters) x SG
= 1.059732 bar

Based on the requirement above, the pump choosen :

Pump Selection
Brand = Sili Gear Pump NPSHr: 6m
Type = YCB-4/0.6 RPM: 910
Power = 1.5 kW Q : 4 m3/hr
Viscosity = 1500 Cst P: 0.6 Mpa
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g. Specification of Oily Water Separator

So, from calculate to get value of oily water separator is :
3
Q = 2.5 m /hr
Based on the requirement above, the pump choosen :
Pump Selection
Brand = RWO
Type = RWO SKIT/S-DEB - Type 25
Power = 3 kW Q : 2.5 m3/hr
Accordance to the calculation, specification of selected pipe :
for main oily water pipe. Carbon steel pipes for ordinary Piping (galvanized)
Inside Diameter (db) = 35.7 mm JIS G 3452
Thikness = 3.5 mm
Outside Diameter = 42.7 mm
Nominal pipe size = 32A
Material= Carbon Steel Galvanised
Pump Selection

Motor Selection

Type = Y1O0L-6
RPM = 940
Power = 1.5 kW
V = 380 V
F = 50 Hz
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