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DESIGN IV MACHINERY

DEPARTMENT OF MARINE
ENGINEERING

CALCULATION AND
SPESIFICATION OF DOMESTIC
SYSTEM
Doc.No. 10 - 42 19 MA029- DS

Prepared by Approved by
Rev. Date Remark Muzami Thahir Dr. I Made Ariana S.T.,
M.T.
CALCULATION Doc. No. 10 - 42 19 MA029- DS
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I. INTRODUCTION
Domestic system is a system which is used to fulifill the fresh water and
the seawater needed for the crews and the accomodation during the voyage of the
ship. Domestic system is divided into two main branches which are domestic
supply system and the domestic discharge system.
a. Sanitary Supply System
Sanitary supply system is used to fulfill the water required for the crew
and the accommodation deck needs. This supply system uses 2 kinds of water
which are fresh water and the sea water. Each water is supplied on board for
different functions.
 Fresh Water
Fresh water is used to supply all the needs of the fresh water on the ship
during voyages. Fresh water supply is commonly generated to fulifill for drinking
water, cooking, sanitary supply, service (laundry), Cooling system (LT and HT
cooler system in this MT. Roschery).
 Sea Water
Sea water is used to fulfill all the needs of sea water on the ship during
sailing. Generally, it is used to sanitary supply, sewage (flushing), service, cooling
the Central and Jacket cooler, for Ballast System and Fire Main System. But,
actually for Ballast and Fire Main System have been already calculated separately
because both of those systems comes from the sea chest and will be directed by
using its piping system through the ballast tank or hydrants.
b. Sanitary Discharge System
Sanitary discharge system is all discharge from the sanitary system on the
ship. Sewage means drainage of other water from any form of toilets, urinals, and
WC scuppers, from medical premises, from spaces containing living animal, etc.
Discharges of sewage into water bodies can come from many sources, including
wastewater treatment, facilities, etc. Sanitary discharge is divided into two sewage
system as shown in the diagram below :
There are two types of sanitary discharge water, as follows :
 Grey Water
 Black Water
These discharge water have the potential to impair water quality,
adversely affect aquatic environments and also increase the risks to human health.
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While sewage discharge have potentially wide-ranging impacts on all aquatic
environments. So that is why, all of about the sewage has been regulated based on
Marine Pollution (MARPOL) Annex IV : Pollution by Discharge of Sewage.

II. OBJECTIVES
To know the calculation of :
Calculation of requirment food and beverage
Calculation of fresh water for wash and bath
Calculation of fresh water for cook
Calculation of fresh water for required auxiliary and main engine
Calculation of volume of FW hydrophore tank
Calculation of sanitary FW pump
- Calculation of diameter
- Calculation of instalation in engine room
- Calculation of head in suction side
- Calculation of head in discharge side
- Calculation of total head losses
- Calculation of power of pump
- Calculation of vessel power
Calculation of system serve sea water
Calculation of volume SW hydrophore tank
Calculation of sanitary SW pump
- Calculation of diameter
- Calculation of instalation in engine room
- Calculation of head in suction side
- Calculation of head in discharge side
- Calculation of total head losses
- Calculation of power of pump
- Calculation of vessel power
Calculation of sewage pump
- Calculation of diameter
- Calculation of instalation in engine room
- Calculation of head in suction side
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- Calculation of head in discharge side
- Calculation of total head losses
- Calculation of power of pump
- Calculation of vessel power

III. REFERENCES
1. NK Class
2. Pompa dan Kompresor by Sularso Haruo Tahara
3. Marine Pollution Annex IV : Pollution by Discharge of Sewage
4. Japanese Industrial Standards (JIS) G3455 2004 Carbon Steel Pipes for
Ordinary Piping.
5. Machinery Outfitting Design Manual Vol. I

IV. LIST OF ABBREVATIONS


N Symbo
Definition
o l
1 Lpp Length between perpendiculars
2 B Breadht of ship
3 H Height of ship
4 T Draught of ship
5 Q Minimum capacity of pump
6 A Pipe Area
7 V Velocity of water in pipe
8 hs Head static of bilge pump
9 hp Head of pressure difference
10 hv Head of velocity difference
11 Rn Reynould number
12 u kinematic viscocity
13 λ Friction loss coefficient
14 L Length of pipe
15 D Diameter of pipe
16 HTOTAL Total head
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V. SYSTEM DESCRIPTION
This system will be divided into two main branches which are sanitary supply
system and sanitary discharge system. both of these systems have different function and
also will be separated by distinguish pipelines, because they are not allowance to use the
same pipeline and to prevent the contaminants to mix the feed water then can potentially
damage the crews and passangers.
A. Sanitary Supply System
Sanitary supply system is used to fulfill the water required for the crew and the
accommodation deck needs. This supply system uses 2 kinds of water which are fresh
water and the sea water.
Fresh Water : feed water (drinking and cooking), deck cleaning, cooler, service
Sea Water : sanitary (flushing), cooling the LT and HT cooler, etc.

B. Sanitary Discharge System


Sanitary discharge system is all discharge from the sanitary system on the ship. Sewage
means drainage of other water from any form of toilets, urinals, and WC scuppers, from
medical premises, from spaces containing living animal, etc.

VI. DESIGN REQUIREMENTS


No
Key Equipment Reference Parameter Design
.
1 Soekarsono, Ship Vh = Vo + (D x Pm ) / ( 6 x ( Pm -
Hydrophore
outfittings.halaman Po )
Volume
284

Table 1.1. Design Requirements

VII. SUMMARY OF CALCULATION


SYMBO RESUL
NO CALCULATION   L T  
Capacity FW
1 Hydrophore V 0.2173 m3
Capacity SW
2 Hydrophore V 0.0189 m3/h
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3 FW Pump Q 7.5 m3/h

4 SW Pump Q 7.5 m3/h

5 Sewage Pump Q 12 m3/h

VIII. DETAIL OF CALCULATION


CALCULATION Doc. No. 10 - 42 19 MA029- DS
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a .4 . Ca lcula tion of Fre s h Wa te r Ma in Engine a nd Auxilia ry Engine


W fme = BHP x c x S x 1 0 -6

c = required fresh wa ter for a dding wa ter ja cket a t ma in


engine a nd a uxila ry engine (2 -5 ) gr/ BHP hr
= 5 gr/ BHP hr
Required fresh wa ter for ma in engine
BHP = 2 7 2 0 BHP
-6
W fme = BHP x c x S x 1 0
= 3 .2 6 Ton

Required fresh wa ter for a uxilia ry engine


W fa e = 0 .1 - 0 .2 W fme = 0 .2
W fa e = (0 .1 - 0 .2 ) x Wfme
= 0 .6 5 Ton

W fe total = 1 1 .7 8 +2 .3 6
= 3 .9 2 Ton

from the a ll fre s h wa te r ca lcula tion, the tota l fre s h wa te r re quire d is

Wf tota l = Wfwd + Wfww + Wfwc + Wfe


= 2 .4 2 + 4 .4 + 0 .1 + 1 4 .1 4
= 1 0 .2 3 Ton
3
ρ FW = 1 Ton/ m
V FW = weight of fresh wa ter / ρ fresh wa ter
3
= 1 0 .2 3 m
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Rn = (Vs x ds) / n
= (2 x (2 7 .6 / 1 0 0 0 ))/ 0 .0 0 0 0 0 0 9 4
= 5 8 5 6 6 .4

friction losses (l) 0 .0 2 + 0 .0 0 0 5 / D


turbulen flow 0 .0 2 0 0 2
2
Ma yor losses (hf) = f x L x v / ( D x 2 g)
Pipe length (L)
= 4 m
suction side is
Ma yor losses (hf) = 0 .0 2 x 4 x (2 ^2 ) / (0 .0 2 7 x 2 x 9 .8 )
= 0 .5 9 m

Minor losses (hea d beca use of the a ccessories tha t exist on the pipe)
No Type N k n xk
1 Butterfly va lve 1 0 .8 6 0 .9
2 Stra iner 1 1 .5 1 .5

Tota l 2 .4

2
Minor Losses (hl) = k tota l x v / (2 g)
2
= 4 .3 x (2 ) / (2 x 9 .8 )
= 0 .4 8 m

c.3 . Ca lcula tion of he a d los s e s a t the dis cha rge pipe


Hea d due to friction in the discha rge pipe
Reynold number (Rn) :
Viscosity = 0 .9 4 2 5 2 cst
= 0 .0 0 0 0 0 0 9 4
ds = 2 7 .6 mm
Rn = (Vs x ds) / n
= (2 x (5 2 .9 / 1 0 0 0 ))/ 0 .0 0 0 0 0 0 9 4
= 5 8 5 6 6 .4
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friction losses (l) 0 .02 + 0.0 00 5 / D
turbulen flow 0 .0 3 8 1 2
2
Ma yor losses (hf) = f x L x v / ( D x 2g)
Pipe length (L)
= 5 m
discha rge side is
2
Ma yor losses (hf) = 0 .0 38 1 x 4 5 x 2 / (0 .0 27 x 2 x 9 .8 )
= 1.4 1 m

Minor losses (hea d beca use of the a ccessories tha t exist on the pipe)
No type N k n xk
1 Butterfly va lve 1 0 .8 6 0 .8 6
2 Stra iner 1 1 .5 1 .5
3 SDNRV 1 1 .2 3 1 .2 3
4 Elbow 9 0 3 0 .7 5 2 .2 5
Total 5 .8 4
2
Minor Losses (hl) = k tota l x v / (2 g)
2
= 5 .8 x (2 ) / (2 x 9 .8 )
= 1.1 9 m

Tota l Hea d = Hs + Hp + Hv + Tota l Hea d Suction+Total Hea d Discharge


= 3.6 7 m

Selected pump specifica tion

Ma nufa cture KSB Pump Emporia


Type Centrifuga l Pump
3
Ca pa city 7 .5 m /h
Frequency 50 Hz
RPM 2 80 0
Power 0 .5 9 kW
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CALCULATION Doc. No. 10 - 42 19 MA029- DS
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Minor losses (hea d beca use of the a ccessories tha t exist on the pipe)
No Type N k n xk
1 Butterfly va lve 1 0 .8 6 0 .9
2 Stra iner 2 1 .5 3
3 T Join 1 1 .8 1 .8
4 SDNRV 1 1 .2 3 1 .2
5 Elbow 9 0 1 0 .7 5 0 .8
Tota l 7 .6

2
Minor Losses (hl) = k tota l x v / (2 g)
2
= 7 .6 x (2 ) / (2 x 9 .8 )
= 1 .5 6 m

e .3 . Ca lcula tion of he a d los s e s a t the dis cha rge pipe


Hea d due to friction in the discha rge pipe
Reynold number (Rn) :
Viscosity = 0 .8 0 1 cst
= 0 .0 0 0 0 0 0 8 0
ds = 1 4 .3 mm
Rn = (Vs x ds) / n
= (2 x (5 2 .9 / 1 0 0 0 ))/ 0 .0 0 0 0 0 0 8 0
= 3 5 7 0 5 .4

friction losses (l) 0 .0 2 + 0 .0 0 0 5 / D


turbulen flow 0 .0 5 4 9 7
2
Ma yor losses (hf) = f x L x v / ( D x 2 g)
Pipe length (L)
= 1 m
discha rge side is
2
Ma yor losses (hf) = 0 .0 5 5 x 1 x 2 / (0 .0 1 4 x 2 x 9 .8 )
= 0 .7 8 m
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Minor losses (hea d beca use of the a ccessories tha t exist on the pipe)
No Type N k n xk
1 Butterfly va lve 1 0 .8 6 0 .9
2 Stra iner 1 1 .5 1 .5
3 SDNRV 1 1 .2 3 1 .2
4 Elbow 9 0 2 0 .7 5 1 .5
Tota l 5 .1

2
Minor Losses (hl) = k tota l x v / (2 g)
2
= 7 .6 x (2 ) / (2 x 9 .8 )
= 1 .0 4 m

Tota l Hea d = Hs + Hp + Hv + Tota l Hea d Suction+Tota l Hea d Discha rge


= 9 .5 2 m

Consider the loca tion of insta lla tion, should be chossen a nother pump
Ma nufa cture KSB Pump Emporia
Type Centrifuga l Pump
3
Ca pa city 7 .5 m /h
Frequency 50 Hz
RPM 2800
Power 0 .5 9 kW
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CALCULATION Doc. No. 10 - 42 19 MA029- DS
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IX. SPECIFICATION OF EQUIPMENTS


See attachment of Doc. No. 08 - 42 19 MA029 – CO
X. DRAWING OF SYSTEM
See attachment of Dwg. No. 08 - 42 19 MA029 – CO

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