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GROUP EXPERIMENT 3
DANANG JAWARA DITYA 04211640000073
SASTRI ADE PRIYANGGA 04211640000075
REYHAN IBRAHIM 04211640000115
TABLE OF CONTENT
CHAPTER I..................................................................................................................................3
1.1 Background.......................................................................Error! Bookmark not defined.
2
CHAPTER I
INTRODUCTION
1.1 Background
Diesel Engine is a type of power generating machine with a machine that uses
combustion system by compression (internal combustion engine). Diesel engine is an
internal combustion engine that uses pressure as a fuel combustion trigger. The diesel
engine that is part of the ship's propulsion system has the power adjusted for the
magnitude of the prisoner owned by a ship and also the speed of sailing of the vessel.
In practice diesel engine that has been done, used fuel type Bio-Diesel oil. From the
fuel will be variations of rotation and loading with the generator to determine the fuel
consumption of diesel engines with certain loading and without loading. The results of
the data obtained will be used to determine the efficiency and large consumption of
fuel in diesel engines used.
1.2 Purposes
c. Knowing the power connection with certain loading with the round.
d. Knowing the torque relation on a certain loading by round.
e. Determine the relationship of BMEP value to the loading of the round.
f. Knowing the Envelope Engine owned by the machine used.
1.3 Benefits
a. Students are able to understand the effect of power on the diesel engine on the large
fuel consumption.
b. Students understand the effect of power variations on thermal efficiency.
c. Students are able to understand the effect of power due to load variation with engine
rotation value.
d. Students are able to understand the relation of torque on certain loading variations
with engine rotation value.
4
f. Students are able to describe the engine envelope graph that is owned by the
machine.
5
CHAPTER II
THEORITICAL FARWORK
Diesel Engine is a type of power generating machine with a machine that uses combustion
system by compression (internal combustion engine). Diesel uses hot temperatures from
compression. Air is drawn to the cylinder and compressed to create such a hot temperature
that ignites the fuel injected into the engine. The concept of combustion in a diesel motor is
through the process of ignition of air compression at high pressure. This combustion may
occur because the air is compressed in the room with a compression ratio much larger than
the gasoline motor (7-12), ie between (14-22). Consequently air will have pressure and
temperature above temperature and pressure ignition fuel.
Intake: Air is drawn into the cylinder through the open green air inlet valve on the right
as the piston moves down.
Compression: The inlet valve closes, the piston moves up, and compresses the air
mixture, heating it up. Fuel is injected into the hot gas through the central fuel injection
valve and spontaneously ignites. Unlike with a gas engine, no sparking plug is needed
to make this happen.
Power: As the air-fuel mixture ignites and burns, it pushes the piston down, driving the
crankshaft that sends power to the wheels.
Exhaust: The green outlet valve on the left opens to let out the exhaust gases, pushed
out by the returning piston.
6
where,
W = Weight of fuel supplied in kg/min, value of fuel oil in k.cal/kg,
J = Joules equivalent = 427.
The basic premise of diesel combustion is its unique way of releasing the
chemical energy stored in the fuel. To perform this process, oxygen must be made
available to the fuel in a specific manner to facilitate combustion. One of the most
important aspects of this process is the mixing of fuel and air, which is a process often
referred to as mixture preparation.
In diesel engines, fuel is often injected into the engine cylinder near the end of
the compression stroke, just a few crank angle degrees before top dead center
[Heywood 1988]. The liquid fuel is usually injected at high velocity as one or more
jets through small orifices or nozzles in the injector tip. It atomizes into small droplets
and penetrates into the combustion chamber. The atomized fuel absorbs heat from the
surrounding heated compressed air, vaporizes, and mixes with the surrounding high-
temperature high-pressure air. As the piston continues to move closer to top dead
center (TDC), the mixture (mostly air) temperature reaches the fuel’s ignition
temperature. Instantaneous ignition of some premixed fuel and air occurs after the
ignition delay period. This instantaneous ignition is considered the start of combustion
(also the end of the ignition delay period) and is marked by a sharp cylinder pressure
increase as combustion of the fuel-air mixture takes place. Increased pressure resulting
from the premixed combustion compresses and heats the unburned portion of the
charge and shortens the delay before its ignition. It also increases the evaporation rate
of the remaining fuel. Atomization, vaporization, fuel vapor-air mixing, and
combustion continue until all the injected fuel has combusted.
Diesel combustion is characterized by lean overall A/F ratio. The lowest
average A/F ratio is often found at peak torque conditions. To avoid excessive smoke
formation, A/F ratio at peak torque is usually maintained above 25:1, well above the
stoichiometric (chemically correct) equivalence ratio. In turbocharged diesel engines
the A/F ratio at idle may exceed 160:1. Therefore, excess air present in the cylinder
after the fuel has combusted continues to mix with burning and already burned gases
throughout the combustion and expansion processes. At the opening of the exhaust
valve, excess air along with the combustion products are exhausted, which explains the
oxidizing nature of diesel exhaust. Although combustion occurs after vaporized fuel
mixes with air, forms a locally rich but combustible mixture, and the proper ignition
temperature is reached, the overall A/F ratio is lean. In other words, the majority of the
air inducted into the cylinder of a diesel engine is compressed and heated, but never
engages in the combustion process. Oxygen in the excess air helps oxidize gaseous
hydrocarbons and carbon monoxide, reducing them to extremely small concentrations
in the exhaust gas.
The following factors play a primary role in the diesel combustion process:
The inducted charge air, its temperature, and its kinetic energy in
several dimensions.
The injected fuel’s atomization, spray penetration, temperature, and
chemical characteristics.
10
While these two factors are most important, there are other
parameters that may dramatically influence them and therefore play a
secondary, but still important role in the combustion process. For
instance:
Intake port design, which has a strong influence on charge air motion
(especially as it enters the cylinder) and ultimately the mixing rate in
the combustion chamber. The intake port design may also influence
charge air temperature. This may be accomplished by heat transfer
from the water jacket to the charge air through the intake port surface
area.
Intake valve size, which controls the total mass of air inducted into the
cylinder in a finite amount of time.
Compression ratio, which influences fuel vaporization and
consequently mixing rate and combustion quality.
Injection pressure, which controls the injection duration for a given
nozzle hole size.
Nozzle hole geometry (length/diameter), which controls the spray
penetration as well as atomization.
Spray geometry, which directly impacts combustion quality through air
utilization. For instance, a larger spray cone angle may place the fuel
on top of the piston, and outside the combustion bowl in open chamber
DI diesel engines. This condition would lead to excessive smoke
(incomplete combustion) because of depriving the fuel of access to the
air available in the combustion bowl (chamber). Wide cone angles may
also cause the fuel to be sprayed on the cylinder walls, rather than
inside the combustion bowl where it is required. Fuel sprayed on the
cylinder wall will eventually be scraped downward to the oil sump
where it will shorten the lube oil life. As the spray angle is one of the
variables that impacts the rate of mixing of air into the fuel jet near the
outlet of the injector, it can have a significant impact on the overall
combustion process.
Valve configuration, which controls the injector position. Two-valve
systems force an inclined injector position, which implies uneven
spray arrangement that leads to compromised fuel/air mixing. On the
other hand, four-valve designs allow for vertical injector installation,
symmetric fuel spray arrangement and equal access to the available air
by each of the fuel sprays.
Top piston ring position, which controls the dead space between the
piston top land (area between top piston ring groove and the top of the
piston crown), and the cylinder liner. This dead space/volume traps air
that is compressed during the compression stroke and expands without
ever engaging in the combustion process.
11
1
i for 4 stroke
2
L : Length of Stroke
A : Area of Piston Bore
Z : Total Number of Cylinder
2.5.4 Fuel Oil Consumption
2.4.4.1 Fuel Oil Consumption
The total amount of fuel oil noted by mass that consumed by a combustion
motor in a specific period of operational time.
Units: Kg/h
2.4.4.2 Specific Fuel Oil Consumption
The total mass of fuel oil consumed by a combustion motor within the power
units and time with a correspondent value of load and revolution.
CHAPTER III
EXPERIMENT PROCESS
CHAPTER IV
RESULT AND DISCUSSION
4.1 Practical Result
Engine Generato The
Rotatio r Alternator Amount Time
No n Rotation Load of Fuel
Load
. Voltag Curren Factor
(RPM) (RPM) e t (ml) (s)
(V) (A)
1 1079 0 117 0 132.28
2 1075 1000 134 2 104.28
3 1078 1500 134 3 97.04
1700 0.85 20
4 1092 2000 137 5 82.39
5 1068 2500 137 7 77.39
6 1127 3000 150 9 70.87
1 1107 0 123 0 122.82
2 1129 1000 137 2 109.63
3 1800 1150 1500 145 3 93.84
0.85 20
4 1170 2000 155 5 80.40
5 1143 2500 150 7 73.60
6 1163 3000 155 9 70.50
1 1212 0 147 0 111.95
2 1212 1000 155 2 99.53
3 1900 1214 1500 160 3 95.57
0.85 20
4 1217 2000 162 5 76.41
5 1212 2500 163 7 71.5
6 1210 3000 163 9 68.57
1 1266 0 160 0 103.93
2 1266 1000 167 2 94.31
3 2000 1264 1500 169 3 90.41
0.85 20
4 1267 2000 173 6 73.11
5 1265 2500 173 7 70.26
6 1260 3000 173 9 67.31
Alternator
Putaran Putaran
Putaran Daya Daya
Generato Generato Teganga
No Engine Arus Engine Engine
r (Nyata) r (Teori) η (Belt) n
.
(Ampere
(RPM) (RPM) (RPM) (Volt) (watt) (Kw)
)
1 1079 1.269 117.0 0.0 0.000 0.000
2 1075 1.265 134.0 2.0 224.372 0.224
3 1078 1.268 134.0 3.0 335.622 0.336
1700 850
4 1092 1.285 137.0 5.0 564.560 0.565
5 1068 1.256 137.0 7.0 808.146 0.808
6 1127 1.326 150.0 9.0 1078.083 1.078
1 1107 1.230 123.0 0.0 0.000 0.000
2 1129 1.254 137.0 2.0 231.272 0.231
3 1150 1.278 145.0 3.0 360.460 0.360
1800 900
4 1170 1.300 155.0 5.0 631.222 0.631
5 1143 1.270 150.0 7.0 875.405 0.875
6 1163 1.292 155.0 9.0 1143.038 1.143
1 1212 1.276 147.0 0.0 0.000 0.000
2 1212 1.276 155.0 2.0 257.280 0.257
3 1214 1.278 160.0 3.0 397.713 0.398
1900 950
4 1217 1.281 162.0 5.0 669.486 0.669
5 1212 1.276 163.0 7.0 946.957 0.947
6 1210 1.274 163.0 9.0 1219.528 1.220
1 1266 1.266 160.0 0.0 0.000 0.000
2 1266 1.266 167.0 2.0 279.342 0.279
3 1264 1.264 169.0 3.0 424.702 0.425
2000 1000
4 1267 1.267 173.0 6.0 867.450 0.867
5 1265 1.265 173.0 7.0 1013.625 1.014
6 1260 1.260 173.0 9.0 1308.403 1.308
1 1324 1.261 175.0 0.0 0.000 0.000
2 1333 1.270 180.0 2.0 300.252 0.300
3 1330 1.267 180.0 4.0 601.858 0.602
2100 1050
4 1315 1.252 180.0 6.0 913.084 0.913
5 1319 1.256 183.0 8.0 1233.983 1.234
6 1333 1.270 183.0 9.0 1373.651 1.374
20
P=2 π . Rps . T
Where:
P = Power (kW)
Rps = Rotation/second
T = Torque
Then:
P
T=
2 π . Rps
Putaran
Putaran Putaran Daya
Generato Torsi
No. Engine Engine Engine
r (Nyata)
P
BMEP=
i. L. A . Z . Rps
Where:
P : Power
i : Number of steps : 0.5 for 4 Stroke
L : Length of steps : 0.087 m
A : Cross sectional area of the cylinder : 0.0227 m2
Z : Number of cylinder = 1
Rps: Rotation/second
Putaran
Putaran Putaran Daya
Generato BMEP
No. Engine Engine Engine
r (Nyata)
Mf
SFC=
BP
Where:
Mf = Amount of fuel concumption in the span of time
BP = Brake Power
r (Nyata)
(RPM) (RPM) (Kw) s Kg/h Kg/Kwh
1 1079 0.000 132 0.453
2 1075 0.224 104 0.575 2.561
3 1078 0.336 97 0.616 1.836
1700
4 1092 0.565 82 0.729 1.291
5 1068 0.808 77 0.776 0.960
6 1127 1.078 70 0.854 0.792
1 1107 0.000 122 0.490
2 1129 0.231 109 0.548 2.371
3 1150 0.360 93 0.643 1.783
1800
4 1170 0.631 80 0.747 1.183
5 1143 0.875 73 0.819 0.935
6 1163 1.143 70 0.854 0.747
1 1212 0.000 111 0.538
2 1212 0.257 99 0.604 2.346
3 1214 0.398 95 0.629 1.582
1900
4 1217 0.669 76 0.786 1.175
5 1212 0.947 71 0.842 0.889
6 1210 1.220 68 0.879 0.721
1 1266 0.000 103 0.580
2 1266 0.279 94 0.636 2.276
3 1264 0.425 90 0.664 1.563
2000
4 1267 0.867 73 0.819 0.944
5 1265 1.014 70 0.854 0.842
6 1260 1.308 67 0.892 0.682
1 1324 0.000 96 0.623
2 1333 0.300 88 0.679 2.262
3 1330 0.602 80 0.747 1.241
2100
4 1315 0.913 70 0.854 0.935
5 1319 1.234 67 0.892 0.723
6 1333 1.374 62 0.964 0.702
BP
ηthermal =
Q fuel
Putara Putaran
Daya η
n Generato Mf Q fuel
No. Engine therma
Engine r (Nyata)
l
(RPM) (RPM) (Kw) Kg/h KJ/h
1 1079 0.000 0.453 18924.000 0%
2 1075 0.224 0.575 24018.923 3%
3 1078 0.336 0.616 25752.247 5%
1700
4 1092 0.565 0.729 30463.024 7%
5 1068 0.808 0.776 32441.143 9%
6 1127 1.078 0.854 35685.257 11%
1 1107 0.000 0.490 20475.148 0%
2 1129 0.231 0.548 22917.138 4%
3 1150 0.360 0.643 26859.871 5%
1800
4 1170 0.631 0.747 31224.600 7%
5 1143 0.875 0.819 34218.740 9%
6 1163 1.143 0.854 35685.257 12%
1 1212 0.000 0.538 22504.216 0%
2 1212 0.257 0.604 25232.000 4%
3 1214 0.398 0.629 26294.400 5%
1900
4 1217 0.669 0.786 32868.000 7%
5 1212 0.947 0.842 35182.648 10%
6 1210 1.220 0.879 36734.824 12%
1 1266 0.000 0.580 24252.117 0%
2 1266 0.279 0.636 26574.128 4%
3 1264 0.425 0.664 27755.200 6%
2000
4 1267 0.867 0.819 34218.740 9%
5 1265 1.014 0.854 35685.257 10%
6 1260 1.308 0.892 37283.104 13%
1 1324 0.000 0.623 26020.500
2 1333 0.300 0.679 28386.000 4%
3 1330 0.602 0.747 31224.600 7%
4 2100 1315 0.913 0.854 35685.257 9%
5 1319 1.234 0.892 37283.104 12%
6 1333 1.374 0.964 40289.806 12%
25
4.3 Graphic
4.3.1 SFC vs Engine Power (at constant rpm)
SFC x DAYA
3.000
2.500
2.000 1700
SFC(Kg/kWh)
1800
1.500 1900
2000
1.000 2100
0.500
0.000
0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600
Daya (kW)
η x Daya
14%
12%
10% 1700
1800
8% 1900
2000
6% 2100
4%
2%
0%
0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600
1.5
Daya
0.5
0
1500 1600 1700 1800 1900 2000 2100 2200 2300
RPM
1800
1750
1700
1650
1600
1550
0.01 0.01 0.01 0.01 0.01 0.01 0.01
Torsi
BMEP vs RPM
450
400
350
300
250
BMEP
200
150
100
50
0
1600 1700 1800 1900 2000 2100 2200
RPM
ENGINE ENVELOPE
2.5
1.5
Load
0.5
0
1600 1700 1800 1900 2000 2100 2200 2300
RPM
CHAPTER V
CONCLUSIONS
28
5.1 Conclusions
According to the results and discussions that have been described with explanatory
graph of engine performance, can be written in some conclusions as follows:
1. From SFC vs Power chart we know that that the larger the output of the engine rpm,
then the larger fuel consumption is required.
2. From the Full load Power vs rpm chart can be concluded that the larger the output
of the engine rpm, then the larger engine power output too.
3. From the full load torque vs power chart can be concluded that the larger the output
of the engine rpm, then the larger torque output too.
4. From the graph above can be concluded that the larger the output of the engine rpm,
then the larger BMEP of the combustion chamber too.
5. From the practicum data, obtained a graph of the engine envelope above. Based on
the amount of output rpm engine and the power generated.
6. Engine Envelope :
ENGINE ENVELOPE
2.5
1.5
Load
0.5
0
1600 1700 1800 1900 2000 2100 2200 2300
RPM
7. The errors that occur can be caused by error reading measurement tool that are
tachometer, voltmeter, ampermeter, and stopwatch (Human error).
5.2 Recommendations
In this practice, the author has some suggestions for future development:
1 Marine Diesel Practicum should be done more than once to minimize errors of
observation.
2 Each practicum should practice wearing full safety uniform especially mask.