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24 ENGINEER

CONSTRUCTION
BRIGADE PMC

Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

Inspection Report
for

Cleaning, Gauging, Hydro-testing, De-watering


&
Swabbing of Pipeline.

Date Prepare By ML PMC 24 ECB

Review and approved


Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
LIST OF ATTACHEMENT FOR HYDROTESTIC TESTING
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Wall Avg.
Avg. Wall Volume
OD Thik Length Inner Total
I.D Thik per Total Length:27134
(mm) (mm (Meters) Radius Volume(m³)
(mm) meter(m³) Meter
) (mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4

1.TEST PLAN FOR HYDRO TEST


2. MECHANICAL CLEARANCE CERTIFICATE
3.SAFETY CHECK LIST
4.INSPECTION REPORT FOR AIR CLEANING
5. INSPECTION REPORT FOR GAUGING
6.INSPECTION REPORT FOR WATER FILLING
PROVE LOCATION
7.THERMAL STABILIZATION REPORT
100
8.PRESSURIZATION REPORT
10. 24 HOURS HOLD PERIOD
11. HYDROTEST CALCULATION REPORT
12.
13. DEPRESSURIZATION REPORT
14. COATING REPAIR
15.DEWATERING REPORT
16. NDT REPORT OF TEMPORARY JOINT

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

TEST PLAN FOR HYDRO TEST


Spread: HT-02 Final Section No: II & IIIA Report No:02
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Wall Avg. Avg. Test Pressure (Kg/cm²)
Volume Total
OD Thik Length Wall Inner
I.D per Volume(m³
(mm) (mm (Meters) Thik Radius
meter(m³) ) Min Max
) (mm) (mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4 150.00 153.20
Total Length 27134 Grand Total Volume(m³) 3120.4
Note:
1. Length of test headers to be included.
2.Test pressure shall be as per min, wall thk of the section.
3.in case the test section has multipool wall thk inner radius (ir) shall
correspond to the wall thk which has max. total length in the section.
Test Pressure General Data

Start End High Low Water Source:


60+500 87+634 60+500 87+634 Fill Pump Location:
Chainage Corrosion Inhibitor:
km Km km Km Dosage(ppm):
Di charge point chainage:
Elevation
Test Cabin Location:
Pressure Number of Temp
153 153 153 153 Probes:
(Kg/cm²)
Major Crossing
% of Test Pressure
included:
50% 75% 100%
Pressure Sequence
75.00 112.50 150.00
(kg/cm²)
A Sketch Showing Elevation Vs KM (Chainage) enclosed.
Air Cleaning & Gauging Direction: From: CH: 60+500 km To: CH: 87+634 Km
Fill Direction: From: CH: 60+500 km To: CH: 87+634 Km
Dewatering Direction: From: CH: 60+500 km To: CH: 87+634 Km
Remarks:

FOR ML FOR PMC


Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

MECHANICAL CLEARANCE CERTIFICATE

Spread: HT-02 Final Section No: II & IIIA Report No:01


Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Wall Avg. Avg.
Volume Total
OD Thik Length Wall Inner
I.D per Volume(m³
(mm) (mm (Meters) Thik Radius Total Length:27134 Meter
meter(m³) )
) (mm) (mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4

Number of Welds:
Length of not back filled section:30 Meter
CONSTRUCTION PERIOD:
Start Date:

THIS IS TO CERTIFY THAT ALL WELDS OF THE ABOVE TEST SECTION HAVE BEEN ACCEPTEO AND THE
PIPELINE SECTION HAS BEEN LAID AND BACKFILLED ACCORDING TO THE SPECIFICTIONS. ALL ACTIVITIES
UPTO PART-B OF PIPE BOOK IS COMPLETED.

Remarks (Exceptions if any):

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

SAFETY CHECK LIST YES NO


01 The test section has been Isolated from all other pipeline sections.
02 ls a copy of the hydrotest pack available in the area?
03 ls adequate water disposal arrangement made?
04 Check Housekeeping standards are acceptable at the filling end and receiving end.
05 Check the conditions of the tools and tackles to be used.
Check that the lighting arrangements are adequate and the condition of the electrical wiring
06 circuit boards, conduit etc. are acceptable and safe.
07 Check that test areas at each end of the test section have been cordoned off with stakes and
bunting tape.
Check that emergency equipment are adequate and are working condition- standby vehicle,
08
communication system, first aid boxes, medical facilities, stretcher etc.
09 Check the condition of tools to be used.
All temporary piping test heads and other equipment connected to the test section have
10
been pre tested to a pressure of at least 1.25 time the test pressure.
Ensure complete bolting on cleaning /Batching Pigs are
11
property tightened before insertion in the test Headers.
12 The test section has been completely filled with water and the air vented off.
13 All instruments and gauges which are used have valid calibration certificates
14 Safety valve with set pressure to the max test pressure is installed on the piping system.
15 All warming notes, marker tapes, protective barriers and other safely equipment have been positioned
and all the concerned informed.
16 All persons who may be affected by the operations are informed of the activity.
17 Communication channel is tested and ensured that they are working properly. Backup instruments are
available.

18 Informed the person operating the pressuring equipment’s of the maximum lest pressure
which shall be applied to the test section
Joint inspection of the entire facilities by the hydrotest
19 engineer and HSE officer to ensure all the safety measures have
been undertaken before the test.
Note: Hydrotest engineer / HSE officer to add any other safety points to this list as per
the site circumstance if deem necessary.

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

Inspection Report for Air Cleaning


Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume Total
OD Length Inner
Thik I.D Thik per Volume(m³ Total Length:27134
(mm) (Meters) Radius
(mm) (mm) meter(m³) ) Meter
(mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4

Compressor: Output: 05 Bar

Pigging Direction: CH: 60+500 km To: CH: 87+634 Km

Pressure
Run No Start End Avg. Vel. Remarks
Pig Type (Kg/cm²)
Km/Hr
Date Time Date Time Max Min
Four Cup
01
Batching
02 Brush Cup

Remarks (Exceptions if any):

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

Inspection Report for Gauging

Spread: HT-02 Final Section No: II & IIIA Report No:01


Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total
Thik I.D Thik per Total Length:27134
(mm) (Meters) Radius Volume(m³)
(mm) (mm) meter(m³) Meter
(mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4

Compressor: Output: 05 Bar Max. Pressure: 08 bar

Pigging Direction: CH: 60+500 km To: CH: 87+634 Km

Pressure Remark
Gauge Plate Start End
Avg. Vel. (Kg/cm²) s
Dia(mm Km/Hr
Thk. (mm) Material Date Time Date Time Max Min
)
351.4 10 Aluminum

Enclosure: The photography of gauge plate after run.


Details of gauge plate damaged (if any):

Remarks (Exceptions if any):

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
PROB LOCATION
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total Total
Thik I.D Thik per
(mm) (Meters) Radius Volume(m³) Length:27134
(mm) (mm) meter(m³)
(mm) Meter
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Section: II & IIIA From: CH: 60+500 km To: CH: 87+634 Km

SL No. Location of Thermocouple Chainage(km) Remarks


01 Under 500 meters from start point 60+500
02
03
04
05
06
07
08
09
10
11
12
13 Under 500 meters from start point

Remarks (Exceptions if any):


FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
INSPECTION REPORT FOR THERMAL STABILIZATION
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total Total
Thik I.D Thik per
(mm) (Meters) Radius Volume(m³) Length:27134
(mm) (mm) meter(m³)
(mm) Meter
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Pipe Temp C°
SL DATE Avrg. P-1 P-2 P-3 P-4 P-5 P-6 P-7 Avrg. Deference
Soil Temp C°
NO Soil Pipe between
Temp Temp pipe &
TIME S-1 S-2 S-3 S-4 S-5 S-6 S-7 soil temp
01
02
03
04

Reading to be taken at every 2 hours intervals

NOTE: THE PRESSURE AT THE HIGHEST POINT MUST BE MINIMUM ONE BAR BEFORE START OF TEMP
STABILIZATION

THERMAL STABILIZER SHALL BE CONSIDER TO HAVE BEEN ACHIVED WHEN THE DIFFERNCE BETWEEN THE AVRG
PIPE TEMP AND AVRG SOIL TEMP IS NOT HIGHER THAN 1C FOR 2 CONSECUTIVE READING.

Remarks (Exceptions if any):


FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
INSPECTION REPORT FOR 50% PRESSURIZATION
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total
Thik I.D Thik per Total Length:27134
(mm) (Meters) Radius Volume(m³)
(mm) (mm) meter(m³) Meter
(mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Source of Water: Borewell
Elevation/ Pressure at:
Highest Pt 78.04 kg/Cm² Pressurizing Pt. - 78.04 kg/Cm²
Lowest Pt 78.04 kg/Cm² Receiving Pt.- 78.25 kg/Cm²

SL Date & Time DEAD WT. Pressure Gauge-01 Pressure Gauge-02


Temperature Remarks
NO Date Time READING kg/Cm² kg/Cm²
01
02
03
04
05
06
07

Pressurization Pump: Make: Pumpmen Gmbh & Co. Model: Plunger pumps Type Discharge Pressure:05 kg/Cm²

Dead Weight Tester : Make & Model. NAGANO KElKI CO. LTD

Calibration Certificate No & Date:


Flow Meter: Make & Model N/P Calibration Certificate No & Date lls/202202/22/0838 22/t2.2022

Acceptance of the pressurization: Yes


FOR ML FOR PMC
Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
50% AIR VOLUME CALCULATION
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Total Length:27134 Meter Total Volume(m³)= 3120.4
Air Volume Test Carried out at 50%
Dead Weight Tester: Calibration Certificate Number:
Dead Weight Tester (Bar) Pressure Lowering (Bar) Volume of Water(m³)
Initial
After First Pressure Lowering
After Second Pressure Lowering
The theoretical water amount that is necessary for pressurizing the section shall be calculated
by means of the following formula:
Vp = (0.884 r i/t +A) x 10-6 x Vt x Δ P x K
Where:
Vp = computed water amount required to raise by P the pressure in the section to
be tested (m3).
Vt = geometrical volume of the section (m3)
Δ P = Pressure rise (bar)
r i = nominal inner radius of the pipe (mm)
t = nominal pipe thickness(mm)
A = isothermal compressibility value for water at the pressurization temperature in
the P range (bar-1) x 106.
(Refer water compressibility factor vs pressure and temperature chart). For
temperature above 30°C the values may be extrapolated.
K = a dimensionless coefficient that is equal to a value of 1.02 for longitudinally
welded pipe.
B
ΔP = -------------------------- ΔT
0.884 r i/ t +A
Were,
ΔP = pressure change resulting from a temperature change (bar)
Therefore Vp=
Vt Actual Volume of water drained to drop pressure by 0.5 bar
Therefore Vt /Vp = 1.002 in first lowering

Therefore Vt /Vp = 0.98 in second lowering

section may be ppressurized t0 75% test pressure


Since the ratio is less than 1.06, the filling Is acceptable and the test
wall thickness, rl ShaII be corresponds la the wall thickness which have max length in the section.
Nota In case the test section has multiple

FOR ML FOR PMC


Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

INSPECTION REEPORT FOR 75% PRESSURIZATION

Spread: HT-02 Final Section No: II & IIIA Report No:01


Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Test Medium Water
Avg.
Wall Avg. Wall Volume
OD Length Inner Total
Thik I.D Thik per Total Length:27134
(mm) (Meters) Radius Volume(m³)
(mm) (mm) meter(m³) Meter
(mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Source of Water: Borewell
Elevation/ Pressure at:
Highest Pt kg/Cm² Pressurizing Pt. - kg/Cm²
Lowest Pt kg/Cm² Receiving Pt.- kg/Cm²

SL Date & Time DEAD WT. Pressure Gauge-01 Pressure Gauge-02


Temperature Remarks
NO Date Time READING kg/Cm² kg/Cm²
01 LINE
PRESSURE
02
03
04
05
06
07

Pressurization Pump: Make: Pumpmen Gmbh & Co. Model: Plunger pumps Type Discharge Pressure:05 kg/Cm²

Dead Weight Tester : Make & Model. NAGANO KElKI CO. LTD

Calibration Certificate No & Date:


Flow Meter: Make & Model N/P Calibration Certificate No & Date lls/202202/22/0838 22/t2.2022

Acceptance of the pressurization: Yes

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

75% AIR VOLUME CALCULATION


Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Total Length:27134 Meter Total Volume(m³)= 3120.4
Air Volume Test Carried out at 75%
Dead Weight Tester: Calibration Certificate Number:
Dead Weight Tester (Bar) Pressure Lowering (Bar) Volume of Water(m³)
Initial
After First Pressure Lowering
After Second Pressure Lowering
The theoretical water amount that is necessary for pressurizing the section shall be calculated
by means of the following formula:
Vp = (0.884 r i/t +A) x 10-6 x Vt x Δ P x K
Where:
Vp = computed water amount required to raise by P the pressure in the section to
be tested (m3).
Vt = geometrical volume of the section (m3)
Δ P = Pressure rise (bar)
r i = nominal inner radius of the pipe (mm)
t = nominal pipe thickness(mm)
A = isothermal compressibility value for water at the pressurization temperature in
the P range (bar-1) x 106.
(Refer water compressibility factor vs pressure and temperature chart). For
temperature above 30°C the values may be extrapolated.
K = a dimensionless coefficient that is equal to a value of 1.02 for longitudinally
welded pipe.
B
ΔP = -------------------------- ΔT
0.884 r i/ t +A
Were,
ΔP = pressure change resulting from a temperature change (bar)
Therefore Vp=
Vt Actual Volume of water drained to drop pressure by 0.5 bar
Therefore Vt /Vp = 1.002 in first lowering

Therefore Vt /Vp = 0.98 in second lowering

section may be ppressurized t0 75% test pressure


Since the ratio is less than 1.06, the filling Is acceptable and the test
wall thickness, (rl) shall be corresponds la the wall thickness which have max length in the section.
Nota In case the test section has multiple
Remarks: Acceptance of the Air Volume: Yes

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

INSPECTION REEPORT FOR 100% PRESSURIZATION

Spread: HT-02 Final Section No: II & IIIA Report No:01


Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Test Medium Water
Avg.
Wall Avg. Wall Volume
OD Length Inner Total
Thik I.D Thik per Total Length:27134
(mm) (Meters) Radius Volume(m³)
(mm) (mm) meter(m³) Meter
(mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Source of Water: Borewell
Elevation/ Pressure at:
Highest Pt kg/Cm² Pressurizing Pt. - kg/Cm²
Lowest Pt kg/Cm² Receiving Pt.- kg/Cm²

SL Date & Time DEAD WT. Pressure Gauge-01 Pressure Gauge-02


Temperature Remarks
NO Date Time READING kg/Cm² kg/Cm²
01 LINE
PRESSURE
02
03
04
05
06
07

Pressurization Pump: Make: Pumpmen Gmbh & Co. Model: Plunger pumps Type Discharge Pressure:05 kg/Cm²

Dead Weight Tester : Make & Model. NAGANO KElKI CO. LTD

Calibration Certificate No & Date:


Flow Meter: Make & Model N/P Calibration Certificate No & Date lls/202202/22/0838 22/t2.2022

Acceptance of the pressurization: Yes

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

PRESSURE TEST (24 HOURS HOLD)


Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total Total
Thik I.D Thik per
(mm) (Meters) Radius Volume(m³) Length:27134
(mm) (mm) meter(m³)
(mm) Meter
406.4 11.1 384.20 27134 14.55 0.115 3120.4

Dead Avrg. Deference


Avr.
weigh Soil between
Soil Temp C°
Temp Pipe Temp C° Pipe
pipe &
SL t Tep
DATE TIME soil temp
NO Readi
ng S- S- S- S- P- P- P- P- P- P-
S-1 S-2 S-3 P-7
(bar) 4 5 6 7 1 2 3 4 5 6
01 22.4 22.1 21.8
21. 22. 21. 20. 21. 22. 21. 21. 21. 22.
21.1
16 5 4 8 8 1 5 2 3 2
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Reading to be taken at every 2 hours intervals
Remarks (Exceptions if any):
FOR ML FOR PMC
Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

HYDRO TESTIC TEST CALCULATION REPORT


Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Total Length:27134 Meter Total Volume(m³)= 3120.4
Air Volume Test Carried out at 75%
Dead Weight Tester: Calibration Certificate Number:
Pressure Recorder:
Sl No:
Description Elevation in meter Pressure in Bar
Highest Point
Lowest Point
Pressurization Point
Receiving Point
Date Time Dead Weight Teste bar Average pipe
temperature
Start of Test
End of Test
Algebraic deference

Calculation of pressure change (P) due to change in temperature:


The theoretical water amount that is necessary for pressurizing the section shall be calculated
by means of the following formula:
Δ P = Pressure rise (bar)
ΔP = --------------------------Bx ΔT/0.884 r i/ t +A

ΔP = pressure change resulting from a temperature change (bar) =


B = value of the difference between the thermal expansion of water at the pressure and =
temperature as measured at the end of the test and that of steel (°C-1) x 106
r i = nominal inner radius of the pipe (mm) =
t = nominal pipe thickness(mm) =
A = isothermal compressibility value for water at the pressurization temperature in =
the P range (bar-1) x 106.
ΔT= algebraic difference between water temperature at the beginning of the test and water=
temperature as measured at the end of the test (°C).

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
HYDROTESTIC TEST EVALUTION
Spread: HT-02 Final Section No: II & IIIA Report No:02
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Wall Avg. Avg. Test Pressure (Kg/cm²)
Volume Total
OD Thik Length Wall Inner
I.D per Volume(m³
(mm) (mm (Meters) Thik Radius
meter(m³) ) Min Max
) (mm) (mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4 150.00 153.20
Total Length 27134 Grand Total Volume(m³) 3120.4
Note:
1. Length of test headers to be included.
2.Test pressure shall be as per min, wall thk of the section.
3.in case the test section has multipool wall thk inner radius (ir) shall
correspond to the wall thk which has max. total length in the section.
Test Pressure General Data

Start End High Low Water Source:


60+500 87+634 60+500 87+634 Fill Pump Location:
Chainage Corrosion Inhibitor:
km Km km Km Dosage(ppm):
Di charge point chainage:
Elevation
Test Cabin Location:
Pressure Number of Temp
153 153 153 153 Probes:
(Kg/cm²)
Major Crossing
% of Test Pressure
included:
50% 75% 100%
Pressure Sequence
75.00 112.50 150.00
(kg/cm²)
A Sketch Showing Elevation Vs KM (Chainage) enclosed.
Air Cleaning & Gauging Direction: From: CH: 60+500 km To: CH: 87+634 Km
Fill Direction: From: CH: 60+500 km To: CH: 87+634 Km
Dewatering Direction: From: CH: 60+500 km To: CH: 87+634 Km
Remarks:

FOR ML FOR PMC


Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

100% DE PRESSURIZATION REPORT

Spread: HT-02 Final Section No: II & IIIA Report No:01


Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
SL
Date Time (Hour) Dead Wt Reading (bar)
NO
1
2
3
4
5
6
7
8
9
10

FOR ML FOR PMC

Name:

Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
COATING REPAIR REPORT

Spread: HT-02 Final Section No: II & IIIA


Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634
Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Volu
Wal Inne
Avg. me
OD l r Total
Length Wall per
(mm Thik I.D Radi Volume( Total
(Meters) Thik met
) (m us m³) Length:27134
(mm) er(
m) (mm Meter
m³)
)
406. 11. 0.11
384.20 27134 14.55 3120.4
4 1 5
LOCATION OF THE COATING REPAIR ON THE P P P
P-
P-1 - - P P - REMAREKS
THERMOCOUPLE INSTALLATION POINT 2 3 - - 6 7

COATING HAS BEEN REPAIRED, HOLIDAY CHECKED AND FOUND SATISFACTORY THE PITS ARE
BACKFILLED.

Remarks (Exceptions if any):


Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
FOR ML FOR PMC
Name:
Date:

Inspection Report for DE-WATERING


Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume Total
OD Length Inner
Thik I.D Thik per Volume(m³ Total Length:27134
(mm) (Meters) Radius
(mm) (mm) meter(m³) ) Meter
(mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4

Compressor: Output: 05 Bar

Pigging Direction: CH: 60+500 km To: CH: 87+634 Km

Pressure
Run No Start End Avg. Vel. Remarks
Pig Type (Kg/cm²)
Km/Hr
Date Time Date Time Max Min
Four Cup
01
Batching

Remarks (Exceptions if any):


Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

FOR ML FOR PMC

Name:

Date:

INSPECTION REPORT FOR MAINLINE SWABBING

Spread: HT-02 Final Section No: II & IIIA Report No:01


Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total Total
Thik I.D Thik per
(mm) (Meters) Radius Volume(m³) Length:27134
(mm) (mm) meter(m³)
(mm) Meter
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Run Type of Initial weight Final weight Pig Launch Pig Receiver Avr Pressure Weight Remarks
Sequence Pigs of foam pig at of foam pig at vel kg/cm² difference
launching end receiving end km/h Min Max between
(kg) (kg) r receiving
Date Time Date Time LD pig to
launching
LD
01
02
03
04

ACCEPTANCE OF SECTION SWABBING YES/NO

Remarks (Exceptions if any):

FOR ML FOR PMC


Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.

Name:

Date:

INSPECTION REPORT FOR WATER FILLING


Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Volume
Wall Avg. Wall Avg. Inner Total
OD Length per
Thik I.D Thik Radius Volume(m Total Length:27134
(mm) (Meters) meter(
(mm) (mm) (mm) ³) Meter
m³)
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Test Medium: Water Source: Borewell location: CH: 60+500 km
Fill Pump: CH: 60+500 km
Output:55 m³/hr Dosing Pump: ALGO Model:10LPH-4BAR PRESSURE
Flow Meter: AMICO Calibration Certificate No:0222403700
Pre filling 10% of total volume of section Volume(m³):312.4
1st Pig Type: Unidirectional
Between pig 1 & 2 length (meter):
2nd Pig Type: Bi-Directional
Pigging Direction: CH: 60+500 km To: CH: 87+634 Km

Fill Flow Volume


Pressure Cumulative Volume (m³) Filled water Corrosion
meter this
Date & Time (kg/cm² temperature Inhibitor Remarks
reading period Include After 2nd pig
) (°C) Injection(liters)
(m³) (m³) Prefill
Filling Start
03.02.2024 14:55 0 6174 0 0 0 21.9 0
16:00 6238 64 64 0 22.2
6334 96 160 0 21.9 1st Pigg Launched
20:25
23:15 6606 272 432 272 22.3
04.02.2024 1:00 6766 160 592 432 22.5
6:00 6859 348 940 780 22.4

9:30 7179 320 1260 1100 22.3

13:30 7390 211.2 1471 1311.2 21.9

16:00 7646 256 1727 1567.2 21.8

20:25 7793 147.2 1874 1714.4 22

23:15 8065 272 2146 1986.4 22.4

05.02.2024 1:00 8225 220 2366 2206.4 22.3

6:00 8318 148 2514 2354.4 22.5

1:30 8638 320 2834 2674.4 22.4


5:20 9105 467.2 3302 3141.6 22.3

FOR ML FOR PMC


Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Name:
Date:

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