Professional Documents
Culture Documents
CONSTRUCTION
BRIGADE PMC
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Inspection Report
for
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Number of Welds:
Length of not back filled section:30 Meter
CONSTRUCTION PERIOD:
Start Date:
THIS IS TO CERTIFY THAT ALL WELDS OF THE ABOVE TEST SECTION HAVE BEEN ACCEPTEO AND THE
PIPELINE SECTION HAS BEEN LAID AND BACKFILLED ACCORDING TO THE SPECIFICTIONS. ALL ACTIVITIES
UPTO PART-B OF PIPE BOOK IS COMPLETED.
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
18 Informed the person operating the pressuring equipment’s of the maximum lest pressure
which shall be applied to the test section
Joint inspection of the entire facilities by the hydrotest
19 engineer and HSE officer to ensure all the safety measures have
been undertaken before the test.
Note: Hydrotest engineer / HSE officer to add any other safety points to this list as per
the site circumstance if deem necessary.
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Pressure
Run No Start End Avg. Vel. Remarks
Pig Type (Kg/cm²)
Km/Hr
Date Time Date Time Max Min
Four Cup
01
Batching
02 Brush Cup
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Pressure Remark
Gauge Plate Start End
Avg. Vel. (Kg/cm²) s
Dia(mm Km/Hr
Thk. (mm) Material Date Time Date Time Max Min
)
351.4 10 Aluminum
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
PROB LOCATION
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total Total
Thik I.D Thik per
(mm) (Meters) Radius Volume(m³) Length:27134
(mm) (mm) meter(m³)
(mm) Meter
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Section: II & IIIA From: CH: 60+500 km To: CH: 87+634 Km
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
INSPECTION REPORT FOR THERMAL STABILIZATION
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total Total
Thik I.D Thik per
(mm) (Meters) Radius Volume(m³) Length:27134
(mm) (mm) meter(m³)
(mm) Meter
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Pipe Temp C°
SL DATE Avrg. P-1 P-2 P-3 P-4 P-5 P-6 P-7 Avrg. Deference
Soil Temp C°
NO Soil Pipe between
Temp Temp pipe &
TIME S-1 S-2 S-3 S-4 S-5 S-6 S-7 soil temp
01
02
03
04
NOTE: THE PRESSURE AT THE HIGHEST POINT MUST BE MINIMUM ONE BAR BEFORE START OF TEMP
STABILIZATION
THERMAL STABILIZER SHALL BE CONSIDER TO HAVE BEEN ACHIVED WHEN THE DIFFERNCE BETWEEN THE AVRG
PIPE TEMP AND AVRG SOIL TEMP IS NOT HIGHER THAN 1C FOR 2 CONSECUTIVE READING.
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
INSPECTION REPORT FOR 50% PRESSURIZATION
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Avg.
Wall Avg. Wall Volume
OD Length Inner Total
Thik I.D Thik per Total Length:27134
(mm) (Meters) Radius Volume(m³)
(mm) (mm) meter(m³) Meter
(mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4
Source of Water: Borewell
Elevation/ Pressure at:
Highest Pt 78.04 kg/Cm² Pressurizing Pt. - 78.04 kg/Cm²
Lowest Pt 78.04 kg/Cm² Receiving Pt.- 78.25 kg/Cm²
Pressurization Pump: Make: Pumpmen Gmbh & Co. Model: Plunger pumps Type Discharge Pressure:05 kg/Cm²
Dead Weight Tester : Make & Model. NAGANO KElKI CO. LTD
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
50% AIR VOLUME CALCULATION
Spread: HT-02 Final Section No: II & IIIA Report No:01
Pipe Materials: API 5LX70M PSL-2
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Total Length:27134 Meter Total Volume(m³)= 3120.4
Air Volume Test Carried out at 50%
Dead Weight Tester: Calibration Certificate Number:
Dead Weight Tester (Bar) Pressure Lowering (Bar) Volume of Water(m³)
Initial
After First Pressure Lowering
After Second Pressure Lowering
The theoretical water amount that is necessary for pressurizing the section shall be calculated
by means of the following formula:
Vp = (0.884 r i/t +A) x 10-6 x Vt x Δ P x K
Where:
Vp = computed water amount required to raise by P the pressure in the section to
be tested (m3).
Vt = geometrical volume of the section (m3)
Δ P = Pressure rise (bar)
r i = nominal inner radius of the pipe (mm)
t = nominal pipe thickness(mm)
A = isothermal compressibility value for water at the pressurization temperature in
the P range (bar-1) x 106.
(Refer water compressibility factor vs pressure and temperature chart). For
temperature above 30°C the values may be extrapolated.
K = a dimensionless coefficient that is equal to a value of 1.02 for longitudinally
welded pipe.
B
ΔP = -------------------------- ΔT
0.884 r i/ t +A
Were,
ΔP = pressure change resulting from a temperature change (bar)
Therefore Vp=
Vt Actual Volume of water drained to drop pressure by 0.5 bar
Therefore Vt /Vp = 1.002 in first lowering
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Pressurization Pump: Make: Pumpmen Gmbh & Co. Model: Plunger pumps Type Discharge Pressure:05 kg/Cm²
Dead Weight Tester : Make & Model. NAGANO KElKI CO. LTD
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Pressurization Pump: Make: Pumpmen Gmbh & Co. Model: Plunger pumps Type Discharge Pressure:05 kg/Cm²
Dead Weight Tester : Make & Model. NAGANO KElKI CO. LTD
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
HYDROTESTIC TEST EVALUTION
Spread: HT-02 Final Section No: II & IIIA Report No:02
Date:
Chainage: From: CH: 60+500 km To: CH: 87+634 Km
Joint No: From: TP-196+03 To: TP-261-01
Wall Avg. Avg. Test Pressure (Kg/cm²)
Volume Total
OD Thik Length Wall Inner
I.D per Volume(m³
(mm) (mm (Meters) Thik Radius
meter(m³) ) Min Max
) (mm) (mm)
406.4 11.1 384.20 27134 14.55 0.115 3120.4 150.00 153.20
Total Length 27134 Grand Total Volume(m³) 3120.4
Note:
1. Length of test headers to be included.
2.Test pressure shall be as per min, wall thk of the section.
3.in case the test section has multipool wall thk inner radius (ir) shall
correspond to the wall thk which has max. total length in the section.
Test Pressure General Data
Name:
Date:
Project Name: LAYING & CONSTRUCTION OF STEEL PIPELINES FOR TRANSPORTATION OF OIL
THROUGH PIPELINE FROM CHATTOGRAM TO DHAKA (CDPL), BANGLADESH
Client: 24 ENGINEER CONSTRUCTION BRIGADE, BANGLADESH ARMY
Consultant: M/s China Petroleum LONGWAY Engineering Project Management Co. Limited
LONGWAY
Contractor: MONICO LTD.
COATING REPAIR REPORT
COATING HAS BEEN REPAIRED, HOLIDAY CHECKED AND FOUND SATISFACTORY THE PITS ARE
BACKFILLED.
Pressure
Run No Start End Avg. Vel. Remarks
Pig Type (Kg/cm²)
Km/Hr
Date Time Date Time Max Min
Four Cup
01
Batching
Name:
Date:
Name:
Date: