PRELIMINARY WELDING PROCEDURE SPECIFICATION (Pwps)

DIALOG TOWER, No. 15, Jalan PJU 7/5, Mutiara Damansara,

47810 Petaling Jaya, Selangor Darul Ehsan, Malaysia

Welding Procedure Specification :

Method of Preparation and Cleaning :
WPQR No. : Parent Material Designation : Group 1
Welder's Name : Material Thickness (mm) : 40 mm
Mode of Metal Transfer : N/A Joint Type and Weld Type : Double V
Welding Position : 1G Outside Diameter (mm) : N/A
Weld Preparation Details (Sketch) :
Joint Design Welding Sequences

60º
3 mm

22 mm 40 mm
4 mm
4 mm 3 mm
14 mm

60º
3 mm

View 3 mm
A
3 mm

3 mm View
A
*Provide 200 mm width length from weldment for NDT purpose

Welding Details

Welding Size of Filler Material Current A Voltage V Type of Current/ Polarity Wire Feed Travel
Heat Input,
Run Speed Speed
Process (KJ/mm)
1 2 1 2 1 2 1 2 (mm/min) (mm/min)
1 121 (SAW) 4 N/A 700 N/A 29 N/A AC N/A 720 3.44
2 121 (SAW) 4 N/A 750 N/A 29 N/A AC N/A 800 3.43
3 121 (SAW) 4 N/A 750 N/A 29 N/A AC N/A 800 3.43
4 121 (SAW) 4 N/A 750 N/A 29 N/A AC N/A 800 3.43
5 121 (SAW) 4 N/A 750 N/A 29 N/A AC N/A 800 3.43
6 121 (SAW) 4 N/A 750 N/A 29 N/A AC N/A 800 3.43
Filler Material
Any Special Baking or Drying :
1 2
Filler Metal Designation EH12K N/A
Flux Designation F7P8 N/A
Filler Metal Brand and Trade Name ESAB OK Autrod 12.32 N/A
Flux Brand Trade Name ESAB OK Flux 10.62 N/A
Wire Flux Classification F7P8-EH12K N/A
Designation Gas/Flux - Shielding : N/A N/A Other information* e.g. :
- Backing : N/A N/A Weaving (max. width of run) : N/A
Gas Flow Rate - Shielding : N/A N/A Oscillation : amplitude, frequency, dwell time : N/A
- Backing : N/A N/A Pulse welding details : N/A
Tungsten Electrode Type/Size : N/A N/A Distance contact tube/ workpiece : N/A
Details of Back Gouging/Backing : N/A N/A Plasma welding details : N/A
Preheat Temperature : Torch angle : 20º
Interpass Temperature : Post-Weld Heat Treatment and/or Ageing : : Yes
Post-Heating : (Time, Temperature, Method) : 1hour , 550-600º , Burner
Pre-heat Maintenance Temperature : (Heating and Cooling Rates) : 137.5 ºC/h

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