PROCEDURE QUALIFICATION RECORD (PQR) KRISHNA STEEL INDUSTRIES

PQR NO.:-KSI/KRBC/PQR/01 REV. NO. 00 FORMAT NO. :-KSI/PQR/01 DATE:- 18/09/2020

CODE:- ASME SEC IX SUPPORTING WPS NO. :- KSI/KRBC/PQR/01

WELDING PROCESS:- SMAW TYPE :- MANUAL
JOINT DESIGN BEAD SEQUENCE

Groove Angle 65±5 deg

10 mm

1.6 mm Root Gap 2.5 mm

BASE METALS PREHEAT

P No. 1 Group 1 to P No.1 Group 1

Pre Heat Temp (Min): N/A
Interpass Temp (Max) : N/A
Grade of Material: IS 2062 E-250 BR
Pre Heat Maintenance: N/A
Test Coupon Size: 300x300x10 MM Thk
Others: N/A
Test Coupon Dia: NA

Filler Metals POST WELD HEAT TREATMENT

Holding Temp: N/A

SFA No: 5.1 5.1
AWS No.: Root (E6010) Fillup/Cap/Final (E6013)
Min Holding Temp: N/A
F No: 3 2
A No.: 1 1
Rate of Cooliong: N/A
Filler Metal Size 2.5mm 3.15mm
Others N/A N/A
Others: N/A

POSITION GAS PERCENT COMPOSITION

Groove: 3G Inclined Gas Mixture Flowrate

Fillet: N/A Shielding N/A

Trailing N/A
Welding Progression: Uphill Backing N/A

TECHNIQUE ELECTRICAL CHARACTERSTICS

Travel Speed: Variable (Greater Than 85 mm/min) Polarity: DCEP

String or Weave: String & Weave Current: DC
Oscillation: 3 times rod dia Volts: 22-28 Volts
Single or Multiple Pass: Multiple Tungsten Electrode Size: N/A
Single or Multiple Electrode: Single Others: N/A

PREPARED BY KRISHNA STEEL INDUSTRIES APPROVED BY L&T

Signature with Date

NAME
 PROCEDURE QUALIFICATION RECORD (PQR) KRISHNA STEEL INDUSTRIES

PQR NO.:-KSI/KRBC/PQR/01 REV. NO. 00 FORMAT NO. :-KSI/PQR/01 DATE:- 18/09/2020

ELECTRICAL CHARACTERSTICS
Filler Metal Current Travel
Weld Layer Process Type Amp Volts Range Speed Remarks
Class Dia (mm) Weld Deposit (mm)
Polar Range (mm/min)
1-Root SMAW E6010 2.5 3 DCEP 50-80 22-26 50-60
2,3 SMAW E6013 3.15 3 DCEP 60-90 22-26 60-65
4 and Final SMAW E6013 3.15 3 DCEP 60-90 22-26 60-70

TENSILE TEST
Width Thickness Area Ultimate Load Ultimate Tensile Strenght
Specimen Type of Failure Location
(MM) (MM) (Sq MM) (KN) (N/SqMM)
T1 20.00 10.00 200.00 94.4 472.00 Outside Weld Location
T2 20.10 10.05 202.00 95.7 473.76 Outside Weld Location

GUIDED BEND TEST

Type and Fig. Former Dia Type and Fig. No Result
Root Bend-1 (RB1) Root Bend-1 (RB1) OK
Root Bend-2 (RB2) Bend to 180° at 4t Former Root Bend-2 (RB2) OK
Face Bend-1 (FB1) dia Face Bend-1 (FB1) OK
Face Bend-2 (FB2) Face Bend-2 (FB2) OK

TOUGHNESS TEST
Lateral Expansion Drop Weight Test
Specimen Notch Location Notch Type Test TMP Impact Value
% Shear MILS Break No Break
- - - - - - -

Fillet Test NA
Result Status Satisfactory Rejected

Penetration to Parent Material NA

Other Tests NA
Welder's Name Mr. Javed Khan
Lab Report Details VTRL/BPL/2026/108/2020 Dated 17/09/2020

We certify that the statement in this record are correct amd that the welds were prepared, welded and tested in accordance with the requirments of
ASME SEC-IX.

PREPARED BY KRISHNA STEEL INDUSTRIES APPROVED BY L&T

Signature with Date

NAME