Duqm Refinery

FLASH Project
INSPECTION REPORT

Flash Report No : 2037-PL-PL-0058-FR-TPL-025 Inspection Date: 16 & 17.12.2019.

PROJECT: Duqm Refinery Project – EPC Package 2 Petrofac Job No.: JI-2037
Client: Duqm Refinery and Petrochemical Company LLC
Contract No.: CNT-1100-1000-007
(DRIPC)
Purchase Order No.: 2037-PL-PL-0058-C.O-1
Vendor: FTV Proclad LLC
Dated 31.01.2019

Sub Vendor: NIL Sub Order No: NIL

Inspection Notification No : 015 Rev. No : 02 Date: 16.12.2019

QTY
PO ITEM No /
ITEM DESCRIPTION Inspected during this
TAG Nos As per PO
visits

PRODUCTION BEND :
PO Line Item No # 23 –
Tag No- SB-PL-HIB-023 Heat No- 179908
10" 7.09 mm thk. Pipe bend 90 Deg 5D bend BE API
23/ 5L GR X60 PSL2 smls hot induction ASME B16.49 and Offer Qty- 27 Nos.
SB-PL-HIB-023 ISO 15590-1 tan length 1.5D. 54
(As per ITP 20 % witness- 6 Nos quantity from 27 no’s
offered quantity witnessed. Witness randomly
selected bend Sr. No.- 23-28, 23-29, 23-40, 23-44,
23-53 & 23-54 ) (OFFERED BEND SR. NO. –
(FTDS19009-23-25 to 30, 32 to 35, 37 to 50, 52 to 54 )

PRODUCTION BEND :
PO Line Item No # 30 –
Tag No- SB-PL-HIB-030 Heat No- 179908
10" 7.09 mm thk. Pipe bend 20 Deg 5D bend BE API
5L GR X60 PSL2 smls hot induction ASME B16.49 and
30/ SB-PL-HIB-
ISO 15590-1 tan length 1.5D. 3 Offered Qty- 02 Nos.
030
(As per ITP 20 % witness- 1 Nos quantity from 02 no’s
offered quantity witnessed. Witness randomly
selected bend Sr. No.- FTDS19009- 30-2)
(OFFERED BEND SR. NO. – (FTDS19009-30-1 & 30-2)

PRODUCTION BEND :
PO Line Item No # 66 –
Tag No- SB-PL-HIB-066 Heat No- 179908
10" 7.09 mm thk. Pipe bend 5.83 Deg 5D bend BE API
66/ SB-PL-HIB-
5L GR X60 PSL2 smls hot induction ASME B16.49 and 1 No 1 No
066
ISO 15590-1 tan length 1.5D.
(As per ITP 20 % witness- 1 Nos quantity offered
Witness Sr. No.- FTDS19009-74-1)

PRODUCTION BEND :
PO Line Item No # 01 –
Tag No- SB-PL-HIB-001 Heat No- 180358
16" Sch 30. Pipe bend 90 Deg 5D bend BE API 5L GR
01/ SB-PL-HIB- X60 PSL2 smls hot induction ASME B16.49 and ISO
51 2 Nos
001 15590-1 tan length 1.5D.
(As per ITP 20 % witness- 2 Nos quantity offered –
FTDS19009-01-38 & FTDS19009-34-3, Witness Sr.
No.- FTDS19009-34-3)
 PRODUCTION TEST BEND :
Duqm
PO Line Item No # A5 – Refinery Project
Heat No- 179644 FTDS No- FTDS19009-60-1
A5 12" 7.14 mm thk. Pipe bend 90 Deg 5D bend BE API 1 No 1 No
5L GR X60 PSL2 smls hot induction ASME B16.49 and
ISO 15590-1 tan length 1.5D.

Brief Description of Inspection Performed: Yes NO Remarks

1. Inspection performed as per Notification _____________

2. Inspection Completed _____________

3. Inspection performed with satisfactory results _____________

4. If No, Please clarify - _____________

5. Any NCR was issued - ______________

6. Related Documentation Reviewed (If ready) _____________

7. Company Inspector attended? _____________

8. Next Visit Planned _____________

ANNEXURE  Yes (Total number of pages: )  No

Issued by :
Name : Nitin D Sampate

Signature :
Date: 18.12.2019.

Attach P.O. Status Report, as applicable.

PURCHASE ORDER STATUS: Completed Not Completed

NEXT VISIT: Required Not Required

Details of Inspection Activities performed :

PRODUCTION BEND :
Second Lot of 27 Nos ( 20 % Witness) : PO Line Item No # 23 –
10" 7.09thk Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction ASME
B16.49 and ISO 15590-1 tan length 1.5D. Heat No- 179908
( As per ITP 20 % witness- 6 Nos from 27 no’s offered quantity witnessed)
&
PO Line Item No # 30 –
Tag No- SB-PL-HIB-030, Heat No- 179908, First lot offered quantity 2 nos
10" 7.09 mm thk. Pipe bend 20 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction
ASME B16.49 and ISO 15590-1 tan length 1.5D. (witnessed bend No- FTDS19009-30-2)
&
PO Line Item No # 66
VISUAL INSPECTION : Tag No- SB-PL-HIB-066 Heat No- 179908, Offered Qty 01 No.
10" 7.09 mm thk. Pipe bend 5.83 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction
ASME B16.49 and ISO 15590-1 tan length 1.5D.
(As per ITP 20 % witness- 1 Nos quantity offered Witness Sr. No.- FTDS19009-74-1)

Visual inspection of above production bends carried out after blast cleaning to ensure
surface is free of defects like surface notches, surface marks, laminations, cracks,
mechanical damage etc. Visual inspection of bend found satisfactory.
•Heat number, Bend size, Thk, Angle, Radius, Proclad Id number found marked on pipe by
low stress stamping.
 PRODUCTION BEND :
Duqm
PO Line Item No # 01 –Refinery Project
Tag No- SB-PL-HIB-001, Heat No- 180358, second lot offered quantity 2 nos
16" Sch 30 (7.66 mm thk.) Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. (witnessed bend No-
FTDS19009-34-3)

• Dimension inspection of above 1 No production bend carried out as per approved drawing
DIMENSION
and following parameters verified.
INSPECTION :
• Bend layout, Bend OD, Tangent Length, Bend ends Ovality, Bend body ovality, Tan length,
Bend Radius, Bend Angle, Bevel Edge angle, bevel Root face, bevel end Squareness, & wall
thickness measurements. All these parameters found in line with drawing.
• Drift Test- Gauge passing test to be offered for witness with correct dimensions of drift
gauge.

•
PRODUCTION BEND :
PO Line Item No # 01 –
Tag No- SB-PL-HIB-001, Heat No- 180358, second lot offered quantity 2 nos
16" Sch 30 (7.66 mm thk.) Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. (witnessed bend No-
FTDS19009-34-3)
WALL THICKNESS
CHECK :
• Wall thickness witnessed for above said production bends.
• Wall thickness check carried out with calibrated ultrasonic gauge. Calibration ensured on
step wedge block prior to start of test.
• Wall thickness readings found within acceptance limit as per MPS and drawing.

PRODUCTION BEND :
PO Line Item No # 01 –
Tag No- SB-PL-HIB-001, Heat No- 180358, second lot offered quantity 2 nos
16" Sch 30 (7.66 mm thk.) Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. (witnessed bend No-
FTDS19009-34-3)
NDE
• UT: Ultrasonic test performed on above bend. UT machine range calibration & sensitivity
calibration verified on calibration block & DAC block prior to start of test and found satisfactory.
UT test was carried out by using Normal probe for full body scanning including tangent ends
and angle probe of 45 & 60 degree for scanning of extrados portion. UT test found satisfactory.

HYDRO TEST NIL

PRODUCTION BEND :
PO Line Item No # 01 –
Tag No- SB-PL-HIB-001, Heat No- 180358, second lot offered quantity 2 nos
16" Sch 30 (7.66 mm thk.) Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D.

-Dimensional report.
DOCUMENTATION :
- MPT report,
- UT report,
- Hardness report &
- Thickness report endorsed.

NOTE Vendor to submit TPI certified 3.2 certificate for PSJV review.

MARKING, PACKING PRODUCTION BEND :

& PRESERVATION : PO Line Item No # 23 –
Tag No- SB-PL-HIB-023 Heat No- 179908
10" 7.09 mm thk. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction
ASME B16.49 and ISO 15590-1 tan length 1.5D.
(OFFERED BEND SR. NO. –FTDS19009-23-25 to 30, 32 to 35, 37 to 50, 52 to 54 )
&
PO Line Item No # 30 –
 10" 7.09 mm thk. Pipe bend 20 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction
Duqm
ASME B16.49 and Refinery
ISO 15590-1 Project
tan length 1.5D. (witnessed bend No- FTDS19009-30-2)
&
PO Line Item No # 66
Tag No- SB-PL-HIB-066 Heat No- 179908, Offered Qty 01 No.
10" 7.09 mm thk. Pipe bend 5.83 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction
ASME B16.49 and ISO 15590-1 tan length 1.5D.

- Marking details witnessed on bends and found inline with the marking identification
details provided in the approved MPS. Marking of bends has been performed using low
stress punch stamping.
- Temporary rust preventive rust inhibitor CRC SP 400 has been applied on external
surface of pipe body including bevel ends.
- Bevel ends of bends has been protected by plastic bevel end caps.
- Bends are sutably kept on pallets and wooden stoppers are provided on either side of
the bends to stop the bend movement during transit.
- Bends are sutably tied-up by plastic strap to hold them in wooden pallet.

-
BENDING
NIL
MONITORING
INSPECTION
Acceptable.
RESULT :

AREA OF CONCERN NIL

Photos

UT DSA Bend UT

Bend UT Bend UT
Duqm Refinery Project
 Duqm Refinery Project

Thickness check photos

Hardness test
 Duqm Refinery Project

Marking photos
Duqm Refinery Project
 Duqm Refinery Project

Packing & Preservation

 Duqm Refinery Project

Marking Photo Tag no missing Marking Photo Tag no missing

12” Production bend Lab test photos:

Duqm Refinery Project
 Duqm Refinery Project
<< End of Report >>