INSPECTION AND TEST REPORT Rev.

0
INSPECTION REPORT Page : 16 Pages
REPORT NO: 2037-PL-PL-0058-IR-T-014 PO NO : 2037-PL-PL-0058-C.O-1 Dated 31.01.2019
VENDOR : FTV Proclad LLC LOCATION: Techno Park, Jebel Ali, Dubai , U.A.E.
PROJECT NO: Duqm Refinery EPC Package 2 – Utilities DATE OF INSPECTION or Period Of Inspection: 08.12.2019, to
& Off sites 10.12.2019.
CONTRACTOR PROJECT/JOB NO. /PURCHASE ORDER NO.: 2037-PL-PL-0058-C.O-1 Dated 31.01.2019
INSPECTION NOTIFICATION NO (if any) : 014 Rev.04 Dated 26.11.2019.

DESCRIPTION OF PRODUCT
Hot Induction Bends – 10” x 7.09 mm-90 Deg-5D Bend, 10” x 7.09 mm-20 Deg-5D Bend, 10”
Item Description: x 7.09 mm-5.83 Deg-5D Bend. Heat No- 179908
First production test bend- 12” X 7.14mm-90 Deg-5D Bend. Heat No- 179644
PO Item No: PO Line Item # 23, 30, 66 & PO Line Item # A2- Production test bend.
PO Line Item # 23- 27 Nos out of 54 Nos PO Qty / PO Line Item # 30- 2Nos out of PO Qty 3
Qty:
Nos. PO Line Item # 66- 1No PO Qty 1 No. PO Line Item # A2- 1No out of PO Qty 2 Nos.
Tag No: SP-PL-HIB-023, SP-PL-HIB-030, SP-PL-HIB-066
TYPE OF INSPECTION: DURING MANUFACTURE/ PRIOR TO SHIPMENT/ RECEIPT:
Reference Documents:
Drawing No.: DRP001-OUF-2037-PL-PL-0058-G54-0001, Rev B1 Code : 4
P&ID No.: NA Code : NA
Data Sheet: DRP001-OUF-DSH-Y-650SPI-029, Rev B1 Code : NA
ITP: DRP001-OUF-2037-PL-PL-0058-Q93-0001, Rev O3 Code : 3
Procedure No.: DRP001-OUF-2037-PL-PL-0058-P40-0002, Rev O3 Code : 4
(INDICATE TYPE)

REQUIRED INSPECTION AS PER ITP Hold Witness

INSPECTION/ TEST RESULT: Acceptable Not Acceptable (Refer area of concern)

Continuation Sheet Yes No

NCR ISSUED DURING INSPECTION : Yes No

PURCHASE ORDER STATUS: Completed Not Completed

NEXT VISIT: Required Not Required

INSPECTION PERFORMED BY :

CONTRACTOR INSPECTOR :

NAME : NITIN SAMPATE

DEPT : QC

SIGNATURE:

DATE: 11.12.2019

Duqm Refinery Project

EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
INSPECTION REPORT

REPORT NO : 2037-PL-PL-0058-IR-T-014

DRP001-OUF-2037-PL-PL-0058-P40-0001-O1 – Heat Treatment Procedure - Code 3

DRP001-OUF-2037-PL-PL-0058 -P80-0001 - NDE Procedures- REV O3 – Code 3
DRP001-OUF-MR-Y-650-007, Rev P1- Purchase Requisition for Hot Induction Bends
DRP001-OUF-SPE-Y-650-023, Rev B1- Specification for Hot Induction Bends
REFERENCE DOCUMENTS & DRP001-OUF-DSH-Y-650SPI-025, Rev B2- Data Sheet for Line Pipe Material
SPECIFICATION : DRP001-OUF-SPE-Y-650-004, Rev B3- Specification for Line Pipe Material
DRP001-OUF-2037-PL-PL-0058 -T97-0001, Rev O1- Procedure for Handling, Storage, Packing,
Preservation & delivery of Hot Induction Bends.
DRP001-OUF-SPE-N-000-006, Rev A1- Packing, Marking, Preservation & Shipping procedure.

PRODUCTION TEST BEND :

PO Line Item No # A2 - 12” x 7.14 thk (Min-5.74 Thk) - 90 Deg.- 5D Bend- API 5L GR X60
PSL2- Tan Length 486 mm (1.5 D)- Heat No- FTDS19009-60-1 / Heat No- 179644

&

PRODUCTION BEND : Tag No- SB-PL-HIB-023 Heat No- 179908

PO Line Item No # 23 - 10" 7.09 mm (min 5.71mm) thk. Pipe bend 90 Deg 5D bend BE API 5L
GR X60 PSL2 smls hot induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 27 Nos
out of 54 Nos.
( Documents provided for endorsement SR. NO. – (FTDS19009-23-25 to 30, 32 to 35, 37 to 50,
52 to 54 ))

&

PRODUCTION BEND : Tag No- SB-PL-HIB-030 Heat No- 179908

PO Line Item No # 30 - 10" 7.09 mm (min 5.71mm) thk. Pipe bend 20 Deg 5D bend BE API 5L
GR X60 PSL2 smls hot induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 2 Nos out
of 03 Nos.
( Documents provided for endorsement SR. NO. – (FTDS19009-30-01 to 02)
DOCUMENTATION : &

PRODUCTION BEND : Tag No- SB-PL-HIB-066 Heat No- 179908

PO Line Item No # 66 - 10" 7.09 mm (min 5.71mm) thk. Pipe bend 5.83 Deg 5D bend BE API 5L
GR X60 PSL2 smls hot induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 1 No PO
Qty 01 No.
( Documents provided for endorsement SR. NO. – (FTDS19009-74-01)

Below documents reviewed & endorsed.

• Visual & dimension inspection report.
• Surface Hardness test report.
• Magnetic Particle Inspection report.
• Ultrasonic test report.
• Ultrasonic Wall Thickness Measurement report.
• Hydro test reports.
• Bending parameter sheet.

NOTE Vendor to submit TPI certified 3.2 certificate for contractor & company review for PO Sr.
No.- 23, 30 & 66.
 PRODUCTION TEST BEND :
PO Line Item No # A2 - 12” x 7.14 thk (Min-5.74 Thk) - 90 Deg.- 5D Bend- API 5L GR X60 PSL2- Tan
Length 486 mm (1.5 D)- Heat No- FTDS19009-60-1 / Heat No- 179644

&

PRODUCTION BEND : Tag No- SB-PL-HIB-023 Heat No- 179908

PO Line Item No # 23 - 10" 7.09 mm thk. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 27 Nos out of 54 Nos.
( SR. NO. –FTDS19009-23-25 to 30, 32 to 35, 37 to 50, 52 to 54 ) (As per ITP 20 % witness- 6 Nos
quantity from 27 no’s offered quantity witnessed. Witness randomly selected bend Sr. No.- 23-28,
23-29, 23-40, 23-44, 23-53 & 23-54 )

&

PRODUCTION BEND : Tag No- SB-PL-HIB-030 Heat No- 179908

VISUAL
PO Line Item No # 30 - 10" 7.09 mm thk. Pipe bend 20 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
INSPECTION induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 2 Nos out of 03 Nos.
( Documents provided for endorsement SR. NO. – (FTDS19009-30-01 to 02) (As per ITP 20 %
witness- randomly witnessed bend Sr. No.- FTDS19009-30-02)

&

PRODUCTION BEND : Tag No- SB-PL-HIB-066 Heat No- 179908

PO Line Item No # 66 - 10" 7.09 mm thk. Pipe bend 5.83 Deg 5D bend BE API 5L GR X60 PSL2 smls
hot induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 1 No PO Qty 01 No.
(SR. NO. – FTDS19009-74-01)

- Visual inspection of above bend carried out after blast cleaning to ensure surface is free
of defects like surface notches, surface marks, laminations, cracks, mechanical damage
etc. Visual inspection of bend found satisfactory.
- Heat number, Bend size, Thk, Angle, Radius, Proclad Id number found marked on pipe by
low stress stamping.

DIMENSION PRODUCTION TEST BEND :

INSPECTION PO Line Item No # A2 - 12” x 7.14 thk (Min-5.74 Thk) - 90 Deg.- 5D Bend- API 5L GR X60 PSL2- Tan
Length 486 mm (1.5 D)- Heat No- FTDS19009-60-1 / Heat No- 179644

&

PRODUCTION BEND : Tag No- SB-PL-HIB-023 Heat No- 179908

PO Line Item No # 23 - 10" 7.09 mm thk. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 27 Nos out of 54 Nos.
( SR. NO. –FTDS19009-23-25 to 30, 32 to 35, 37 to 50, 52 to 54 ) (As per ITP 20 % witness- 6 Nos
quantity from 27 no’s offered quantity witnessed. Witness randomly selected bend Sr. No.- 23-28,
23-29, 23-40, 23-44, 23-53 & 23-54 )

&

PRODUCTION BEND : Tag No- SB-PL-HIB-030 Heat No- 179908

PO Line Item No # 30 - 10" 7.09 mm thk. Pipe bend 20 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 2 Nos out of 03 Nos.
( Documents provided for endorsement SR. NO. – (FTDS19009-30-01 to 02) (As per ITP 20 %
witness- randomly witnessed bend Sr. No.- FTDS19009-30-02)

&

PRODUCTION BEND : Tag No- SB-PL-HIB-066 Heat No- 179908

PO Line Item No # 66 - 10" 7.09 mm thk. Pipe bend 5.83 Deg 5D bend BE API 5L GR X60 PSL2 smls
hot induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 1 No PO Qty 01 No.
(SR. NO. – FTDS19009-74-01)
 - Dimension inspection of above bend carried out as per approved drawing and following
parameters verified.
- Bend layout, Bend OD, Bend ends Ovality, Bend body Ovality, Tan length, Bend Radius,
Bend Angle, Drift test gauge dimensions & wall thickness measurements. All these
parameters found in line with drawing.
- Drift test- Gauge passing test witnessed and found acceptable.
- After completion of all testing sample locations mark/ signed on bend for destructive
testing as per figure 1, Table 1 provided in MPS. Proclad to offer testing at Laboratory.
(this is applicable only for Production test bend)

PRODUCTION TEST BEND :

PO Line Item No # A2 - 12” x 7.14 thk (Min-5.74 Thk) - 90 Deg.- 5D Bend- API 5L GR X60 PSL2- Tan
Length 486 mm (1.5 D)- Heat No- FTDS19009-60-1 / Heat No- 179644

&

PRODUCTION BEND : Tag No- SB-PL-HIB-023 Heat No- 179908

PO Line Item No # 23 - 10" 7.09 mm thk. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 27 Nos out of 54 Nos.
( SR. NO. –FTDS19009-23-25 to 30, 32 to 35, 37 to 50, 52 to 54 ) (As per ITP 20 % witness- 6 Nos
quantity from 27 no’s offered quantity witnessed. Witness randomly selected bend Sr. No.- 23-28,
23-29, 23-40, 23-44, 23-53 & 23-54 )

&

PRODUCTION BEND : Tag No- SB-PL-HIB-030 Heat No- 179908

WALL THICKNESS PO Line Item No # 30 - 10" 7.09 mm thk. Pipe bend 20 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 2 Nos out of 03 Nos.
CHECK : ( Documents provided for endorsement SR. NO. – (FTDS19009-30-01 to 02) (As per ITP 20 %
witness- randomly witnessed bend Sr. No.- FTDS19009-30-02)

&

PRODUCTION BEND : Tag No- SB-PL-HIB-066 Heat No- 179908

PO Line Item No # 66 - 10" 7.09 mm thk. Pipe bend 5.83 Deg 5D bend BE API 5L GR X60 PSL2 smls
hot induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 1 No PO Qty 01 No.
(SR. NO. – FTDS19009-74-01)

- Wall thickness witnessed for above said bend.

- Wall thickness check carried out with calibrated ultrasonic gauge. Calibration ensured on
step wedge block prior to start of test.
- Wall thickness readings found within acceptance limit as per MPS and drawing.

HYDROTEST :
PRODUCTION TEST BEND :
PO Line Item No # A2 - 12” x 7.14 thk (Min-5.74 Thk) - 90 Deg.- 5D Bend- API 5L GR X60 PSL2- Tan
Length 486 mm (1.5 D)- Heat No- FTDS19009-60-1 / Heat No- 179644

- Above 12” Production Test Bend hydro test witnessed along with proclad TPIA & Duqm
TPIA.
- Hydro test witnessed at test pressure 2100 PSIG for holding duration of 13 minutes as per
approved drawing & MPS requirement.
- Visual examination carried out. NO pressure drop / leakage or water seepage observed
during testing. Hydro test found satisfactory.
- Pressure gauge, chart recorder calibration verified and found within validity.
- Calibration certificate for pressure gauges, chart recorder and water quality certificate
reviewed & endorsed.
 - Hydro test report along with chart reviewed & endorsed.

PRODUCTION TEST BEND :

PO Line Item No # A2 - 12” x 7.14 thk (Min-5.74 Thk) - 90 Deg.- 5D Bend- API 5L GR X60 PSL2- Tan
Length 486 mm (1.5 D)- Heat No- FTDS19009-60-1 / Heat No- 179644

&

PRODUCTION BEND : Tag No- SB-PL-HIB-023 Heat No- 179908

PO Line Item No # 23 - 10" 7.09 mm thk. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 27 Nos out of 54 Nos.
( SR. NO. –FTDS19009-23-25 to 30, 32 to 35, 37 to 50, 52 to 54 ) (As per ITP 20 % witness- 6 Nos
quantity from 27 no’s offered quantity witnessed. Witness randomly selected bend Sr. No.- 23-28,
23-29, 23-40, 23-44, 23-53 & 23-54 )

&

PRODUCTION BEND : Tag No- SB-PL-HIB-030 Heat No- 179908

HARDNESS TEST PO Line Item No # 30 - 10" 7.09 mm thk. Pipe bend 20 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 2 Nos out of 03 Nos.
( Documents provided for endorsement SR. NO. – (FTDS19009-30-01 to 02) (As per ITP 20 %
witness- randomly witnessed bend Sr. No.- FTDS19009-30-02)

&

PRODUCTION BEND : Tag No- SB-PL-HIB-066 Heat No- 179908

PO Line Item No # 66 - 10" 7.09 mm thk. Pipe bend 5.83 Deg 5D bend BE API 5L GR X60 PSL2 smls
hot induction ASME B16.49 and ISO 15590-1 tan length 1.5D / Qty- 1 No PO Qty 01 No.
(SR. NO. – FTDS19009-74-01)

- Hardness test of above one number bend witnessed

- Hardness test carried out with calibrated MIC-10 hardness tester. Calibration ensured on
block prior to start of test.
- Hardness reading found within acceptance limit as per MPS.

MARKING, PACKING &

PRODUCTION BEND : Marking & Preservation
PRESERVATION :
PO Line Item No # 23 –
Tag No- SB-PL-HIB-023 Heat No- 179908
10" 7.09 mm thk. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction ASME
B16.49 and ISO 15590-1 tan length 1.5D.
(OFFERED BEND SR. NO. –FTDS19009-23-25 to 30, 32 to 35, 37 to 50, 52 to 54 )

- Marking checked for above said 27 nos bends performed with low stress stamp, tag no to
be added in the identification. Rest marking found inline.
- Temporary rust preventive applied and end cape checked for 20 bends verified and found
satisfactory. Balance 7 bends rust preventive application & end cap provision to be
completed & re-offer. Rust preventive validity checked found with in valid date.
- Packing to be offer for inspection.

PRODUCTION BEND :
PO Line Item No # 30 –
Tag No- SB-PL-HIB-030, Heat No- 179908, First lot offered quantity 2 nos
10" 7.09 mm thk. Pipe bend 20 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction ASME
B16.49 and ISO 15590-1 tan length 1.5D. (witnessed bend No- FTDS19009-30-2)
&
PO Line Item No # 66
Tag No- SB-PL-HIB-066 Heat No- 179908, Offered Qty 01 No.
10" 7.09 mm thk. Pipe bend 5.83 Deg 5D bend BE API 5L GR X60 PSL2 smls hot induction ASME
 B16.49 and ISO 15590-1 tan length 1.5D.
(As per ITP 20 % witness- 1 Nos quantity offered Witness Sr. No.- FTDS19009-74-1)
- Rust preventive application, Marking, Packing & Preservation to be completed and
offered for inspection.

NIL
LAB TEST WITNESS

INSPECTION RESULTS : Acceptable

AREA OF CONCERN NIL

NCR STATUS (if any) NIL

ANNEXURE (If any)

Check List Yes No
MTC Yes No
Test Reports Yes No
Packing List Yes No

INSEPCTION PERFORMED BY :

CONTRACTOR INSPECTOR:

NAME NITIN SAMPATE

DEPARTMENT: QC
SIGNATURE:

DATE 11.12.2019

Photos

PRODUCTION TEST BEND HYDRO TEST PHOTOS

PG-1 PG-2
PG Calibration status Hydro test- Pressure holding.
UT DSA Bend UT

Bend lay out inspection Bend lay out verification

Bend lay out inspection Butt edge squareness.

Butt end squareness check. Bend ID check

Butt end squareness check. Bend ID check

Minimum thickness check Minimum thickness check

Hardness test witness Hardness test witness

DRIFT test DRIFT test

Bend ovality check Bend ovality check

Dimension inspection photo
Hardness Test
UT Test
Thickness check
Marking/ Identification

<< End of Report >>