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GOVERNMENT OF INDIA

NATIONAL HIGHWAY AUTHORITY OF INDIA

02.10.14 0 INITIAL SUBMISSION JP GS GS


DATE REV. NO. DESCRIPTION Designed Checked Approved
REVISIONS
CLIENT : INDEPENDENT ENGINEER:
NATIONAL HIGHWAYS AUTHORITY OF
INDIA

CONCESSIONAIRE : EPC CONTRACTOR:


SECTION-I : MCNALLY BHARAT ENGINEERING CO.
Montecarlo Limited SECTION-II : PRIPL-AMR (JV)

DESIGN CONSULTANT :

ShweSai Engineers & Planners Group

PROJECT :
Widening and Strengthening of Badmer-Sanchor-Gujarat Border (up to Gandahv Bridge) Section of NH-15 to
construction of service road in existing 4 lane from ch. 153.000 to 157.000, 2 lane with paved shoulder from ch
157.000 to 245.505 and four lane from ch 245.505 to 259.300 under NHDP PHASE IV in state of Rajasthan
TOTAL NO. OF PAGES TITLE :
NAME SIGN DATE
Design of Superstructure for Flyover at CH 220+590
DSGN JP 02.10.14
CHKD GS 02.10.14
DESIGN OF PRECAST PSC SUPERSTRUCTURE OF 30.650 M SPAN
APPD GS 02.10.14
CODE REV.
DOC. No. NHAI/MC/SSEP/NH-15/DOC/001
IS 0

RELEASED FOR PRELIMINARY TENDER INFORMATION  APPROVAL CONSTRUCTION


Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of NH-15


NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

DP.1 Introduction:

The following calculations pertain to the design of Pre-Cast PSC Post Tensioned T-Beam with Cast in situ Solid slab for
30.65 m span.

The Dead load of beam and slab are taken to be acting on the individual section and the SIDL and live load are taken to
be acting on the composite section. The distribution of the same is calculated by grillage analysis, using STAAD Pro.

The bending moment and shear forces are calculated at different sections and the beam is checked for stresses at
different stage of casting and prestressing. The stresses for temperature are taken as per IRC-6 : 2010 LSM load
combination.

Girder Section is also checked for shear based on the ultimate theory and also for ultimate moments, as per
recommendations of IRC-18.

DP.2 Proposed Sequence of Construction and Prestressing:

Cast the beams in casting yard over temporary bearings.

Stress Stage I Cables after 4days or after the concrete has attained a strength of 30 Mpa which ever is later.

Stress Stage II Cables after 21days or after the concrete has attained a strength of 45 Mpa which ever is later.

Position the beams on permanent bearings.

Place the cast in situ slab over the girders resting on rolta deck and erect staging and shuttering for RC cantilever slab
supported from web of girders or by any other arrangement.

Cast the top RC Slab together with diaphrams after 28days of casting girder.

Cast the crash barrier and lay the wearing coat from 56th days of casting of girder.

Allow the traffice from 63days onwards.

DP.3 The following sections are considered for stress checking

Sec-1 1.500 m End of Solid Portion of Girder


Sec-2 3.000 m End of Tapering Portion of Girder
Sec-3 7.313 m L/4th of Span
Sec-4 10.969 m 3L/8th of Span
Sec-5 14.625 m Mid Span

Page # 1
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of NH-15


NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

Design Data

C/c Distance between Expansion Joint = 30.65 m


c/c Distance between Bearings = 29.25 m

Overall Deck Width = 12.00 m


Carriageway Width = 11.00 m
Width of Crash Barrier on both sides = 0.45 m
Width of RCC Kerb = 0.00 m
Width of Footway = 0.00 m

Cross Camber = 2.50 %


Thickness of Wearing Course = 65 mm

Centre to Centre of Longitudinal Girder = 3.00 m


Cantilever Slab = 1.500 m max, vary

Type of Cables & Sheathing = 19T13 Galvanized


Nominal Diameter D = 12.7 mm
Nominal Area A = 98.8 sq.mm
Tensile Strength Fu = 1860.0 MPa
Minimum Breaking Load Pn = 183.7 KN

Young's Modulus of Elasticity Eps = 195.0 Gpa


Jacking Force at Transfer (% of Breaking Load) Pj = 76.5 %
Slip at Jacking end (assumed) s = 6 mm

Coefficient of Friction for Galvanized Sheathing µ = 0.20 per radian


Wobble Friction Coefficient for Galvanized Sheathing k = 0.003 per metre

Relaxation of prestressing steel at 70% uts Re1 = 2.500 % (Refer Table 6.2, IRC-112:2011)
Relaxation of prestressing steel at 50% uts Re2 = 0.0 %

Age of concrete for 1st Stage prestressing td1 = 4 days


Age of concrete for 2nd Stage prestressing td2 = 21 days
Dia of Prestressing Duct qd = 90 mm

Concrete Grade of Girder Fcu1 = 45 MPa


Concrete Grade for Deck Slab Fcu2 = 40 MPa
Grade of Steel = S500

Clear Cover to main reinforcement = 40 mm

Page # 2
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

1.0 Section Properties of Outer Longitudinal Members after 28days of Casting of Deck Slab:

C/C Expansion Joint = 30.650 m


Distance between C/L of Brg. and C/L of Exp. Joint = 0.700 m
C/C spacing of Bearing = 29.250 m
Skew Angle = 0.0 deg
No of longitudinal girders = 4
C/C spacing of Longitudinal Girder = 3.00 m

No of Intermediate Cross girders = 1


C/C spacing of Cross Girder = 14.625 m

Thickenss of End Cross girder = 0.450 m


Thickenss of Intermediate Cross girder = 0.000 m

Projection of girder beyond cl of brg = 0.4000 m


Projection of girder beyond end cross girder = 0.1750 m

Deck Width = 12.000 m


Cantilever length = 1.500 m
Depth of L-Girder = 2.000 m
Thickness of section between polystyryn block above top flange 0.000 m
Thickness of Deck slab = 0.225 m
Thickness of Deck slab at Exp. Joint = 0.375 m

Grade of Concrete of Deck Slab = 40 Mpa


Grade of Concrete of Girder = 45 Mpa
Time after casting of Deck Slab = 28 days
Grade of Untensioned Steel = Fe 500

1.1 Outer L - Girder at the Span


Effective Width of beams
3.000 m Beff = bw + beff1 + beff2 l0 = 0.7 x L0 = 20.48 m
1.000 m beff1 = 0.2b1+0.1 l0 L0 = 29.25 m
0.225 beff2 = 0.2b2+0.1 l0 ( Fig-7.1 & Eq-7.1, IRC-112-2011)
0.150 0.225 beff = 3.000 m
C/C Spacing of L-girder = 3.000 m
dist to edge of cant. = 1.500 m
2.000 0.290
fcj = 40.00 MPa
Y E of Deck Slab = 33000.00 MPa
0.150 E of Girder = 34000.00 MPa
0.250
0.750

SL.No. Io Ix
A y Ay Ay2 Io Io + Ay2 Ix b deq
Deck Slab 0.65515 2.11250 1.38400 2.92370 0.002764 2.92646 0.00495 3.00 0.225
Section between polystryn block 0.00000 2.00000 0.00000 0.00000 0.000000 0.00000
Rctangular Top Flange 0.15000 1.92500 0.28875 0.55584 0.000281 0.55613
0.00225 1.000 m 0.198
Triangular Top Flange 0.02663 1.82500 0.04859 0.08868 0.000008 0.08869
Web+Top & Bott. Rect. Bulb 0.46400 1.05000 0.48720 0.51156 0.098987 0.61055 0.01018 0.29 1.45
Triangular Bottom Bulb 0.03450 0.30000 0.01035 0.00311 0.000043 0.00315
0.00816 0.750 0.354
Rectangular Bottom Bulb 0.18750 0.12500 0.02344 0.00293 0.000977 0.00391
Composite Section Σ 1.51777 2.24233 4.0858 0.1031 4.18887 0.02555
Girder Only Σ 0.86263 0.85833 1.1621 0.100 1.26241 0.02060
2 2
ΣA Σ Ay Σ Ay Σ Io Σ (Io+Ay ) Σ Ix

Section Properties of Composite Section:


Area = ΣA = 1.5178 m2
Dist. of cg from bottom fibre = Yb =Σ(A.y) / ΣA = 1.4774 m
M.I of outer girder = Iz = Σ(Io+A.y2)-ΣA.Y2 = 0.8761 m4
Torsioanl M.I of outer girder = Ix = 0.0255 m4

Page # 3
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Section Properties of Girder:


Area = ΣA = 0.8626 m2
Dist. of cg from bottom fibre = Yb =Σ(A.y) / ΣA = 0.9950 m
M.I of outer girder = Iz = Σ(Io+A.y2)-ΣA.Y2 = 0.4084 m4
Torsioanl M.I of outer girder = Ix = 0.0206 m4
1.2 Outer L - Girder at the Support
_ENDLGSU 1 10 51 60 1 10 51 60

3.000 m
1.000 m
0.225
0.150 0.176 beff = 3.000 m
C/C Spacing of L-girder = 3.000 m

2.000
fcj = 40.0 MPa
Y E of Deck Slab = 33000 MPa
E of Girder = 34000 MPa

0.750

SL.No. Io Ix
A y Ay Ay2 Io Io + Ay2 Ix b d
Deck Slab 0.65515 2.11250 1.38400 2.92370 0.002764 2.92646 0.00495 3.00 0.23
Section between polystryn block 0.00000 2.00000 0.00000 0.00000 0.000000 0.00000
Rctangular Top Flange 0.15000 1.92500 0.28875 0.55584 0.000281 0.55613
0.00151 1.000 0.173
Triangular Top Flange 0.00330 1.84120 0.00608 0.01119 0.000000 0.01119
Web+Top Rectangle Flange 1.38750 0.92500 1.28344 1.18718 0.395727 1.58291 0.19787 0.75 1.83
Composite Section Σ 2.19595 2.96226 4.6779 0.399 5.07668 0.20433
Girder Only Σ 1.54080 1.57826 1.7542 0.396 2.15022 0.19938
ΣA Σ Ay Σ Ay2 Σ Io Σ (Io+Ay2) Σ Ix

Section Properties of Composite Section:


Area = ΣA = 2.1959 m2
Dist. of cg from bottom fibre = Y =Σ(A.y) / ΣA = 1.3490 m
M.I of outer girder = Iz = Σ(Io+A.y2)-ΣA.Y2 = 1.0807 m4
Torsioanl M.I of outer girder = Ix = 0.2043 m4

Section Properties of Girder:


Area = ΣA = 1.5408 m2
Dist. of cg from bottom fibre = Y =Σ(A.y) / ΣA = 1.0243 m
M.I of outer girder = Iz = Σ(Io+A.y2)-ΣA.Y2 = 0.5336 m4
Torsioanl M.I of outer girder = Ix = 0.19938 m4

Note:
Ix = 0.5 * 3 * b^3 * d^3 / (10 (b^2 + d^2) For Deck Slab
= 3 * b^3 * d^3 / (10 (b^2 + d^2) For Other members

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M DESIGNED CHECKED SHEET
SPAN JP GMS
0
2.1 Section Properties of Transverse Members

C/C spacing of Longitudinal Girder = 3.000 m


C/C spacing of Cross Girder = 14.625 m
Distance betweenC/L of Brg. and C/L of Exp. Joint = 0.700 m
Depth of Cross-Girder = 1.600 m
Thickness of Deck slab = 0.225 m
Thickness of Deck slab at Exp. Joint = 0.375 m
Web thickness ofIntermediate Cross Girder = 0.000 m
Web thickness of End Cross Girder = 0.450 m

2.2 End Cross Girder _ENDCG 102 103 106 172 173 176
_ENDCG 102 103 106 172 173 176

0.870 m
0.225 beff = 0.2 l0 + bw [ Eq-7.1 IRC 112-2011]
= 0.870 m
1.600
y

0.450
Area = 0.9158 m2
Distance of cg from bottom fibre (y) = 0.9951 m
Moment of inertia of end cross girder (Iz) = 0.2826 m4
Moment of inertia of end cross girder (Ix) = 0.0433 m4

2.3 Slab members adjacent to End cross girder _SLAB1 108 TO 110 113 114 164 TO 166 169 170
_SLAB1 108 TO 110 113 114 164 TO 166 169 170

1.8150 m
N 0.225 A

Area = 0.4084 m2
Distance of cg from bottom fibre (y) = 0.1125 m
Moment of inertia slab (Iz) = 0.0017 m4
Moment of inertia slab (Ix) = 0.0034 m4

2.4 Slab members in between Cross girders _SLAB2 115 TO 117 120 121 157 TO 159 162 163
_SLAB2 115 TO 117 120 121 157 TO 159 162 163

2.9063 m
N 0.225 A

Area = 0.6539 m2
Distance of cg from bottom fibre (y) = 0.1125 m
Moment of inertia slab (Iz) = 0.0028 m4
Moment of inertia slab (Ix) = 0.0055 m4

2.6 Slab members in between Cross girders _SLAB3 122 TO 124 127 128 150 TO 152 155 156
_SLAB3 122 TO 124 127 128 150 TO 152 155 156

3.9844 m
0.225
N A
Area = 0.8965 m2
Distance of cg from bottom fibre (y) = 0.1125 m
Moment of inertia slab (Iz) = 0.0038 m4
Moment of inertia slab (Ix) = 0.0076 m4

Page # 5
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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M DESIGNED CHECKED SHEET
SPAN JP GMS
0

2.7 Slab members in between Cross girders _SLAB4 129 TO 131 134 TO 138 141 TO 145 148 149
_SLAB4 129 TO 131 134 TO 138 141 TO 145 148 149

3.6563 m
N 0.225
A

Area = 0.8227 m2
Distance of cg from bottom fibre (y) = 0.1125 m
Moment of inertia slab (Iz) = 0.0035 m4
Moment of inertia slab (Ix) = 0.0069 m4

2.8 Cantilever Slab (End of End Cross Girder) _SLAB5 101 107 171 177
_SLAB5 101 107 171 177

0.870 m
0.225
N A

Area = 0.1958 m2
Distance of cg from bottom fibre (y) = 0.1125 m
Moment of inertia slab (Iz) = 0.0008 m4
Moment of inertia slab (Ix) = 0.0014 m4

Page # 6
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

3.0 Calculations of Dead Load BM & SF for Outer Girder:

C/C spacing of Bearing = = 29.250 m


C/C spacing of Longitudinal Girder = = 3.000 m
Length of cantilever portion = = 1.500 m
Area of Girder at the Span = = 0.8626 m2
Area of Girder at the Support = = 1.5408 m2
Depth of L-Girder = = 2.000 m
Flange width of L-Girder = = 1.000 m
Bulb width of L-Girder = = 0.750 m
Bulb thickness of L-Girder = = 0.250 m
Haunch thickness on top of bulb = 0.150 m
Thickness of End X-Girder = = 0.450 m
Thick. of Intermediate X-Girder = = 0.000 m
Thickness of Deck slab = = 0.225 m
Thick. of Deck slab at Exp. Jt. = = 0.375 m
Desity of Concrete = = 25 KN/m3

3.1 Dead Load Calculation:

3.1.1 Self Weight of Precast Girder (DL Stage -1)

3.1.1.1 Self weight of beam = 0.8626 * 25 = 21.57 KN/m

3.1.1.2 Web thickening at ends

C/L of Exp. Jt.


C/L of Brg.

0.3000 0.4000 1.500 m 1.500 m

Extra widening at the Supprot

3.1.1.3 Wt due to extra widening (uni) = (1.5408 - 0.8626)*25 = 16.95 KN/m

Wt due to extra widening (vary) = = 17 to 0 KN/m

Add wt of concrete above top flange = = 0.00 KN/m


between polystyryn blocks

3.1.2 Weight of Cross girder to be cast with L-Girder

Intermediate Cross Girder = (1*2-0.8626-(1-0.75)*0.4)*0*25/2 = 0.00 KN

End Cross Girder = (1*2-1.5408-(1-0.75)*0.4)*0.45*25/2 = 2.02 KN

3.1.3 DL of Deck Slab & X - Girder (DL Stage - 2)

Weight of Deck Slab = (1.5+1.5)*0.225*25 = 16.88 KN/m

Weight of Inner X-Girder = (3-1)*(2-0.4)*0*25 /2 = 0.00 KN/m

Weight of End X-Girder = (3-1)*(2-0.4)*0.45*25 /2 = 18.00 KN/m

Page # 7
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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

3.2 Calculations of Bending Moment and Shear Force:

3.2.1 DL Stage 1 Loading

2.02 KN 0.0 KN 0.0 KN 0.0 KN 2.02 KN


7.313 m 7.313 m 7.313 m 7.313 m

16.95 KN/m 21.57 KN/m 16.95 KN/m

R1 1.500 m 1.50 m R2

0.400 m 29.250 m 0.400 m

Support Reaction R1 = 370.97 KN

Item Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
BM (KNm) 483.9 890.6 1771.2 2203.6 2347.8
SF (KN) 295.8 250.7 157.7 78.8 0.0

3.2.2 DL Stage 2 Loading

18.00 KN 0.0 KN 0.0 KN 0.0 KN #####


7.313 m 7.313 m 7.313 m 7.313 m

16.88 KN/m

R1 R2

0.700 m 29.250 m 0.700 m

Support Reaction R1 = 276.6 KN

Item Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
BM (KNm) 347.1 660.3 1349.4 1687.8 1800.6
SF (KN) 221.5 196.2 123.4 61.7 0.0

Page # 8
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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

3.3 SIDL Loads:

Effective Span = = 29.25 m


Distance between C/L of Brg. To C/L of Exp. Jt. = 0.70 m

Width of Footpath / Footway = = 0.00 m


Unit weight of RCC = = 25.00 KN/m^3
Unit weight of PCC = = 25.00 KNm^3

3.3.1 Weight of Footpath:

Width of Footpath = = 0.750 m


Avg. Height of raised Footpath = = 0.225 m

Weight of Footpath = 0.75 x 0.225 x 25 = 3.97 KN/m

3.3.2 Weight of RCC Kerb:

Width of Kerb = = 0.000 m


Height of Kerb = = 0.250 m

Weight of Kerb = 0 x 0.25 x 25 = 0.00 KN/m


Wt of RCC railing / m = ((0.175 x 0.2 x 2 x 2) + ( 0.25 x 0.275 x 0.86)) x 24 / 2
= 0.000 KN/m

Weight of Kerb + Railing = 0+0 = 0.000 KN/m

3.3.3 Weight of RCC Crash barrier

Volume of C/Barrier = (0.5*0.05*1.01)+(0.175*1.01)+(0.5*0.05*0.5)


(0.05*0.4)+(0.5*0.225*0.25)+(0.225*0.165)
= 0.352 m^3
Weight of RCC Crash barrier = 0.352 x 25 = 8.8 KN/m
Wt of pipe on c/barrier / m = = 0.200 KN/m

Weight of RCC Crash barrier+Pipe = 8.8 + 0.2 = 9.900 KN/m

3.3.4 Footpath Live Load:

As per IRC: 6-2000, Clause 209.4(b)


Intensity of FPLL P = P' - (40 x L - 300) / 9 when 7.5 > L <= 30.0m
(P' - 260 + (4800 / L) x (16.5 - W) / 15 when L > 30.0m
P' = 500.00 kg/m^2
P = = 403.40 kg/m^2
= 4.034 KN/m^2

Footpath Live Load = 4.034 x 0.75 = 3.10 KN/m

3.4 Calculation of BM & SF for Shuttering Load Addition Shutterng load considered is 1.8 KN/m2
2
Addition construction stage load considered is 1.8 KN/m
Shuttering and Working Live Load = 3.6 x 3.0 = 10.80 KN/m

10.80 KN/m

R1 R2
0.700 m 29.250 m 0.700 m

Support Reaction R1 = 165.5 KN

Item Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


1.50 m 3.00 m 7.31 m 10.97 m 14.63 m
BM (KNm) 222.1 422.6 863.6 1080.2 1152.4
SF (KN) 141.8 125.6 79.0 39.5 0.0

Page # 9
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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

4.1 Summary of Bending Moment in Outer Girder(KNm) (ULS COMBINATION)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 ULS


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 655 1208 2396 2977 3173 1.35
2nd Stage DL 473 898 1823 2282 2437 1.35
SIDL + FPDL 475 990 2085 2585 2750
70R (W)
70R (W) + 1LCA
CWLL+FPLL 1L Class A 890 1780 3665 4565 4900
(Max Envolope) 2L Class A
3L Class A
Maximum 890 1780 3665 4565 4900

4.2 Summary of Shear Force in Outer Girder (KN)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 ULS


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 405 344 216 108 0 1.35
2nd Stage DL 304 270 169 88 0 1.35
SIDL + FPDL 400 275 160 65 35
70R (W)
70R (W) + 1LCA
CWLL+FPLL 1L Class A 630 610 480 365 245
(Max Envolope) 2L Class A
3L Class A
Maximum 630 610 480 365 245

* The moments in both the outer girders are calculated and the critical outer girder is checked for the
stresses.The moments are rounded to the nearest 5.

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

4.1 Summary of Bending Moment in Outer Girder(KNm) (RARE COMBINATION)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 SLS RARE


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 485 895 1775 2205 2350 1.00
2nd Stage DL 350 665 1350 1690 1805 1.00
SIDL + FPDL 300 620 1300 1610 1715
70R (W) girders and hence neglected.
70R (W) + 1LCA
CWLL+FPLL 1L Class A 595 1185 2445 3045 3265
(Max Envolope) 2L Class A
3L Class A
Maximum 595 1185 2445 3045 3265

4.2 Summary of Shear Force in Outer Girder (KN)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 SLS RARE


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 300 255 160 80 0 1.00
2nd Stage DL 225 200 125 65 0 1.00
SIDL + FPDL 250 170 100 40 20
70R (W)
70R (W) + 1LCA
CWLL+FPLL 1L Class A 420 405 320 245 165
(Max Envolope) 2L Class A
3L Class A
Maximum 420 405 320 245 165

* The moments in both the outer girders are calculated and the critical outer girder is checked for the
stresses.The moments are rounded to the nearest 5.

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

4.1 Summary of Bending Moment in Outer Girder(KNm) (FREQUENT COMBINATION)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 SLS FC


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 485 895 1775 2205 2350 1.00
2nd Stage DL 350 665 1350 1690 1805 1.00
SIDL + FPDL 300 620 1300 1610 1715
70R (W) girders and hence neglected.
70R (W) + 1LCA
CWLL+FPLL 1L Class A 445 890 1835 2285 2450
(Max Envolope) 2L Class A
3L Class A
Maximum 445 890 1835 2285 2450

4.2 Summary of Shear Force in Outer Girder (KN)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 SLS FC


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 300 255 160 80 0 1.00
2nd Stage DL 225 200 125 65 0 1.00
SIDL + FPDL 250 170 100 40 20
70R (W)
70R (W) + 1LCA
CWLL+FPLL 1L Class A 315 305 240 185 125
(Max Envolope) 2L Class A
3L Class A
Maximum 315 305 240 185 125

* The moments in both the outer girders are calculated and the critical outer girder is checked for the
stresses.The moments are rounded to the nearest 5.

Page # 12
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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

5.0 Calculations fo Friction and Slip Losses in Outer Girder:

5.1 Basic Prestressing Data

Type of Cables & Sheathing = 19T13 Galvanized


Nominal Diameter D = 12.7 mm
Nominal Area A = 98.8 sq.mm
Tensile Strength Fu = 1860.0 MPa
Minimum Breaking Load Pn = 183.7 KN
Young's Modulus of Elasticity Eps = 195 Gpa
Jacking Force at Transfer (% of Breaking Load) Pj = 76.5 % (Refer cl.7.9.2, IRC-112:2011)
Slip at Jacking end (assumed) s = 6 mm
Coefficient of Friction for Galvanized Sheathing µ = 0.20 per radian (Refer Table 7.1,
Wobble Friction Coefficient for Galvanized Sheathing k = 0.003 per metre IRC-112:2011)
Relaxation of prestressing steel at 70% uts Re1 = 2.5 % (Refer Table 6.2, IRC-112:2011)
Relaxation of prestressing steel at 50% uts Re2 = 0 %
Age of concrete for 1st Stage prestressing td1 = 4 days
Age of concrete for 2nd Stage prestressing td2 = 21 days
Dia of Prestressing Duct qd = 90 mm
Concrete Grade of Girder Fcu1 = 45 MPa
Concrete Grade for Deck Slab Fcu2 = 40 MPa
Load factor for prestressing force = 1.00
5.2 Details of Prestressing Cables

Angle θ
1 E1 : Rise in cable at the Jacking end E3 : Effective Cover to Cable
E2 : Rise in cable at the end of curved portion
2 C.L of Symmetry

L3 : Curved in Plan
3 4 5

L1 : Straight Portion L2 : Curved in Elevation Soffit Level L4 : Straight in Plan

Jacking End Elevation of Cable

Angle γ
P2 Angle α
Plan Deviation, P1
L5 L6 Plan of Cable

Half length of the cable : 14.875 m

Strands per Stage of


Cable No. L1 L2 L3 L4 P1 P2 L5
cable Prestressing
6 0 2 11.375 1.500 0.000 2.000 0.000 0.000 0.000
5 0 2 11.375 1.500 0.000 2.000 0.000 0.000 0.000
1 3 2 11.875 1.000 0.000 2.000 0.000 0.000 0.000
2 19 1 11.875 1.000 0.000 2.000 0.000 0.000 0.000
3 19 2 11.875 1.000 0.000 2.000 0.000 0.000 0.000
4 19 2 11.875 1.000 0.000 2.000 0.000 0.000 0.000

Cable No. Strands per Stage of E1 E2 Angle Angle E3 Angle L6


cable Prestressing (Rise in cable θ α (degrees) (Effective γ
at the (degrees) cover to (degrees)
jacking end) cable)

6 0 2 1.020 0.0631 4.8086 0.000 0.680 0.000 0.000


5 0 2 1.300 0.0804 6.1197 0.000 0.500 0.000 0.000
1 3 2 1.400 0.0566 6.4545 0.000 0.300 0.000 0.000
2 19 1 0.880 0.0356 4.0675 0.000 0.120 0.000 0.000
3 19 2 0.180 0.0073 0.8333 0.000 0.120 0.000 0.000
4 19 2 0.180 0.0073 0.8333 0.000 0.120 0.000 0.000

Page # 13
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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

5.2.1 y' Coordinates at distance 'x' from centre of cable (mid span) in mm in Outer Girder:

5.2.1.1 Salient points of cables:

Cable No. Cable Ordinates


x 0 2000 3500 14875
6
y 680 680 743 1700
x 0 2000 3500 14875
5
y 500 500 580 1800
x 0 2000 3500 14875
1
y 300 300 357 1700
x 0 2000 3500 14875
2
y 120 120 156 1000
x 0 2000 3500 14875
3
y 120 120 127 300
x 0 2000 3500 14875
4
y 120 120 127 300

5.2.1.2 Coordinates ('x' & 'y') of cables at different locations:

Cable No. x 0 625 1625 2625 3625 4625 5625 6625 7625 8625 9625 10625 11625 12625 13625 14625 14875
x1 0 0 0 2000 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 14875
x2 0 2000 2000 3500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
6 y1 680 680 680 680 743 743 743 743 743 743 743 743 743 743 743 743 1700
y2 680 680 680 743 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700
y 680 680 680 706 754 838 922 1006 1090 1174 1258 1342 1427 1511 1595 1679 1700
x1 0 0 0 2000 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 14875
x2 0 2000 2000 3500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
5 y1 500 500 500 500 580 580 580 580 580 580 580 580 580 580 580 580 1800
y2 500 500 500 580 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800
y 500 500 500 534 594 701 808 915 1023 1130 1237 1344 1452 1559 1666 1773 1800
x1 0 0 0 2000 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 14875
x2 0 2000 2000 3500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
1 y1 300 300 300 300 357 357 357 357 357 357 357 357 357 357 357 357 1700
y2 300 300 300 357 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700
y 300 300 300 324 371 489 608 726 844 962 1080 1198 1316 1434 1552 1670 1700
x1 0 0 0 2000 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 14875
x2 0 2000 2000 3500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
2 y1 120 120 120 120 156 156 156 156 156 156 156 156 156 156 156 156 1000
y2 120 120 120 156 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
y 120 120 120 135 165 239 313 388 462 536 610 684 759 833 907 981 1000

Page # 14
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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

x1 0 0 0 2000 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 14875
x2 0 2000 2000 3500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
3 y1 120 120 120 120 127 127 127 127 127 127 127 127 127 127 127 127 300
y2 120 120 120 127 300 300 300 300 300 300 300 300 300 300 300 300 300
y 120 120 120 123 129 144 160 175 190 205 220 235 251 266 281 296 300
x1 0 0 0 2000 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 14875
x2 0 2000 2000 3500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
4 y1 120 120 120 120 127.2727 127 127 127 127 127 127 127 127 127 127 127 300
y2 120 120 120 127.2727 300 300 300 300 300 300 300 300 300 300 300 300 300
y 120 120 120 123 129 144 160 175 190 205 220 235 251 266 281 296 300

5.2.3 Y and Z Coordinates at distance 'x' from centre of cable in mm:

Cable No. x 0 625 1625 2625 3625 4625 5625 6625 7625 8625 9625 10625 11625 12625 13625 14625 14875
y 680 680 680 706 754 838 922 1006 1090 1174 1258 1342 1427 1511 1595 1679 1700
6
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 500 500 500 534 594 701 808 915 1023 1130 1237 1344 1452 1559 1666 1773 1800
5
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 300 300 300 324 371 489 608 726 844 962 1080 1198 1316 1434 1552 1670 1700
1
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 120 120 120 135 165 239 313 388 462 536 610 684 759 833 907 981 1000
2
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 120 120 120 123 129 144 160 175 190 205 220 235 251 266 281 296 300
3
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 120 120 120 123 129 144 160 175 190 205 220 235 251 266 281 296 300
4
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page # 15
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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

5.3 Force in Cables at nodal points after Friction & Slip Losses in Outer Girder:

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.415 12.916 12.917 14.917
Σθ (rad) 0.00000 0.00000 0.08393 0.08393 0.08393
Z= ( exp )-(µΣθ+kΣx) 6 1.00000 0.96633 0.94598 0.94598 0.94032
Px = Po * Z (KN) 0.01 0.01 0.01 0.01 0.01
Px1 0.01 0.01 0.01 0.01 0.01

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.440 12.942 12.942 14.942
Σθ (rad) 0.00000 0.00000 0.10681 0.10681 0.10681
Z= ( exp )-(µΣθ+kΣx) 5 1.00000 0.96626 0.94159 0.94159 0.93595
Px = Po * Z (KN) 0.00 0.00 0.00 0.00 0.00
Px1 0.00 0.00 0.00 0.00 0.00

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.951 12.952 12.952 14.952
Σθ (rad) 0.00000 0.00000 0.11265 0.11265 0.11265
Z= ( exp )-(µΣθ+kΣx) 1 1.00000 0.96478 0.94046 0.94046 0.93483
Px = Po * Z (KN) 421.59 406.74 396.49 396.49 394.12
Px1 378.11 392.96 396.49 396.49 394.12

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.905 12.906 12.906 14.906
Σθ (rad) 0.00000 0.00000 0.07099 0.07099 0.07099
Z= ( exp )-(µΣθ+kΣx) 2 1.00000 0.96492 0.94846 0.94846 0.94279
Px = Po * Z (KN) 2670.08 2576.40 2532.46 2532.46 2517.32 0.06
Px1 2395.55 2489.23 2532.46 2532.46 2517.32

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.876 12.876 12.876 14.876
Σθ (rad) 0.00000 0.00000 0.01454 0.01454 0.01454
Z= ( exp )-(µΣθ+kΣx) 3 1.00000 0.96500 0.95931 0.95931 0.95357
Px = Po * Z (KN) 2670.08 2576.62 2561.44 2561.44 2546.12
Px1 2402.97 2496.43 2511.61 2511.61 2526.93

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.876 12.876 12.876 14.876
Σθ (rad) 0.00000 0.00000 0.01454 0.01454 0.01454
Z= ( exp )-(µΣθ+kΣx) 4 1.00000 0.96500 0.95931 0.95931 0.95357
Px = Po * Z (KN) 2670.08 2576.62 2561.44 2561.44 2546.12
Px1 2383.79 2477.25 2492.43 2492.43 2507.75

Page # 16
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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

5.4 Force in Cable at chosen sections after Friction & Slip Losses
Support 1/8th span 1/4th span 3/8th span
Cable No. Notation Mid span
Section section section section
1
6 Lx 1.750 3.250 7.563 11.219 14.875
x 1.750 3.250 7.563 11.219 14.875
Pf 0.01 0.01 0.01 0.01 0.01
Ps 0.01 0.01 0.01 0.01 0.01

5 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 0.00 0.00 0.00 0.00 0.00
Ps 0.00 0.00 0.00 0.00 0.00

1 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 419.42 417.55 412.20 407.65 394.21
Ps 380.29 382.15 387.51 392.05 394.21

2 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 2656.31 2644.51 2610.57 2581.80 2517.55
Ps 2409.32 2421.12 2455.06 2483.83 2517.55

3 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 2656.31 2644.50 2610.57 2581.80 2546.13
Ps 2416.75 2428.55 2462.49 2491.26 2526.92

4 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 2656.31 2644.50 2610.57 2581.80 2546.13
Ps 2397.56 2409.36 2443.30 2472.07 2507.74

(*) Notations Used :


Σx (m) = Cumulative Length of Cable from jacking end in metres
Σθ (rad) = Cumulative angle of deviation in radian from jacking end
Po = Force at Jacking end before transfer (KN)
Px = Force at the nodal points before transfer (KN)
Px1 = Force at the nodal points after transfer (KN)
Lx1= Cumulative Length of Cable from jacking end (in metres) at various sections (m)
Pf = Force at the critical sections before transfer (i,e before slip at anchorage) (KN)
Ps = Force at the critical sections after transfer (i,e after slip at anchorage)(KN)

5.5 Elongation Calculation Grip Length = 0.6


Nodal Points of the Cable
Component (*) Cable No.
1 2 3 4 5
Px 0.01 0.01 0.01 0.01 0.01
Σx (m) 6 0.000 11.415 12.916 12.917 14.917
Elongation (mm) 0.00
Px 0.00 0.00 0.00 0.00 0.00
Σx (m) 5 0.000 11.440 12.942 12.942 14.942
Elongation (mm) 0.00
Px 421.59 406.74 396.49 396.49 394.12
Σx (m) 1 0.000 11.951 12.952 12.952 14.952
Elongation (mm) 110.65
Px 2670.08 2576.40 2532.46 2532.46 2517.32
Σx (m) 2 0.000 11.905 12.906 12.906 14.906
Elongation (mm) 110.47
Px 2670.08 2576.62 2561.44 2561.44 2546.12
Σx (m) 3 0.000 11.876 12.876 12.876 14.876
Elongation (mm) 110.46
Px 2670.08 2576.62 2561.44 2561.44 2546.12
Σx (m) 4 0.000 11.876 12.876 12.876 14.876
Elongation (mm) 110.46

Page # 17
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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

5.6 Horizontal & Vertical Component of Prestress Force in Outer Girder:

Section Stage of Cable No. No. of Yord θ Ps.cosθ


θ Ps.cosθ
θ. Yord Ps.sinθ
θ
Prestressing Cables (KN.m)
(m) (deg) (KN) (KN)
2 6 0.000 1.553 4.809 0.01 0.02 0.00
2 5 0.000 1.613 6.120 0.00 0.00 0.00
2 1 0.158 1.503 6.455 377.88 568.05 42.75
1 2 1.000 0.876 4.068 2403.25 2104.93 170.90
2 3 1.000 0.275 0.833 2416.49 663.44 35.15
Sec-1
2 4 1.000 0.275 0.833 2397.31 658.18 34.87
Total Stage 1 2403.25 2104.93 170.90
CG of Tendons from bottom 0.8759
Total Stage 2 5191.69 1889.69 112.77
CG of Tendons from bottom 0.364
2 6 0.000 1.428 4.809 0.01 0.02 0.00
2 5 0.000 1.454 6.120 0.00 0.00 0.00
2 1 0.158 1.335 6.455 379.73 506.81 42.96
1 2 1.000 0.769 4.068 2415.02 1858.29 171.74
2 3 1.000 0.253 0.833 2428.29 613.71 35.32
Sec-2
2 4 1.000 0.253 0.833 2409.11 608.86 35.04
Total Stage 1 2415.02 1858.29 171.74
CG of Tendons from bottom 0.7695
Total Stage 2 5217.14 1729.39 113.32
CG of Tendons from bottom 0.331
2 6 0.000 1.066 4.809 0.01 0.01 0.00
2 5 0.000 0.994 6.120 0.00 0.00 0.00
2 1 0.158 0.850 6.455 385.05 327.24 43.56
1 2 1.000 0.464 4.068 2448.87 1135.24 174.14
2 3 1.000 0.190 0.833 2462.22 467.85 35.81
Sec-3
2 4 1.000 0.190 0.833 2443.04 464.21 35.54
Total Stage 1 2448.87 1135.24 174.14
CG of Tendons from bottom 0.4636
Total Stage 2 5290.33 1259.32 114.91
CG of Tendons from bottom 0.2380
2 6 0.000 0.760 4.809 0.01 0.01 0.00
2 5 0.000 0.604 6.120 0.00 0.00 0.00
2 1 0.158 0.439 6.455 389.57 170.96 44.07
1 2 1.000 0.204 4.068 2477.57 506.00 176.18
2 3 1.000 0.137 0.833 2490.99 340.86 36.23
Sec-4
2 4 1.000 0.137 0.833 2471.81 338.23 35.95
Total Stage 1 2477.57 506.00 176.18
CG of Tendons from bottom 0.2042
Total Stage 2 5352.38 850.06 116.26
CG of Tendons from bottom 0.1588
2 6 0.000 0.680 0.000 0.01 0.01 0.00
2 5 0.000 0.500 0.000 0.00 0.00 0.00
2 1 0.158 0.300 0.000 394.21 118.26 0.00
1 2 1.000 0.120 0.000 2517.55 302.11 0.00
2 3 1.000 0.120 0.000 2526.92 303.23 0.00
Sec-5
2 4 1.000 0.120 0.000 2507.74 300.93 0.00
Total Stage 1 2517.55 302.11 0.00
CG of Tendons from bottom 0.1200
Total Stage 2 5428.89 722.43 0.00
CG of Tendons from bottom 0.1331

(*) Notations Used :


Yord (m) = Vertical Ordinate of Cable from soffit of deck
θ (deg) = Cumulative angle of deviation in radian from jacking end
Ps = Force at the critical sections after transfer (i,e after slip at anchorage) (KN)

Page # 18
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of NH-15


NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

6.0 Check for Ultimate Capacity in Flexure in Outer Girder:

Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
1st Stage DL 655 1208 2396 2977 3173
2nd Stage DL 473 898 1823 2282 2437
SIDL 475 990 2085 2585 2750
FPLL + CWLL 890 1780 3665 4565 4900

Location Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 Stress See Fig-4, IRC-112:2011
1.500 m 3.000 m 7.313 m 10.969 m 14.625 m 1617.39
Design Ultimate Moment (KN-m) 2492 4876 9969 12408 13259 210.26
Prestressing Force after all losses (KN) 7276 7321 7285 7255 7216 1407.13
Cable 6 from base d5 0 0 0 0 0
No of strands 0 0 0 0 0
Cable 5 from base d4 0 0 0 0 0
No of cables 0 0 0 0 0 Strain
Cable 1 from base d3 1495 1316 844 371 300 0 0.00722 0.00829
No of cables 3 3 3 3 3
Cable 2 from base d2 870 759 462 165 120
No of cables 19 19 19 19 19 3.00 0.225 0.4467 fck
Cable 3 from base d1 272 251 190 129 120
No of cables 19 19 19 19 19 0.15 1 0.176
Cable 4 from base d1 272 251 190 129 120
No of cables 19 19 19 19 19 0.000
Combined CG of cable (m) from botom 0.5260 0.4701 0.3094 0.1732 0.1289
Total Depth of Girder (m) D 2.225 2.225 2.225 2.225 2.225 0.75
Distance of CG of cable from NA (m) 1.5202 1.5761 1.7367 1.8729 1.9172
Prestrain in strands εp 0.0063 0.0063 0.0063 0.0063 0.0062
Assume Neutral Axis (m) from top Xu 0.179 0.179 0.179 0.179 0.179
D - Xu 2.0461 2.0461 2.0461 2.0461 2.0461
Stain in extrene fibre εsb 0.0400 0.0400 0.0400 0.0400 0.0400 3.00 0.225 0.4467 fck
Depth from top at strain level .002 0.0767 0.0767 0.0767 0.0767 0.0767
From equal Triangles 0.15 1 0.225
Strain at level of Cable 6 εs6s 0.0000 0.0000 0.0000 0.0000 0.0000
Strain at level of Cable 5 εs5s 0.0000 0.0000 0.0000 0.0000 0.0000 0.000
Strain at level of Cable 1 εs1s 0.0108 0.0143 0.0235 0.0328 0.0342
Strain at level of Cable 2 εs2s 0.0230 0.0252 0.0310 0.0368 0.0377 0.29
Strain at level of Cable 3 εs3s 0.0347 0.0351 0.0363 0.0375 0.0377
Strain at level of Cable 4 εs4s 0.0347 0.0351 0.0363 0.0375 0.0377

Page # 19
Stress in PT steel corresponding to .1% proof stress
(fp 0.1k = .87 * f p) fp 0.1k 1617 1617 1617 1617 1617
Strain in PT steel corresponding to .1% proof stress
( fp 0.1k /γm ) /Es ε (fp 0.1k) 0.00721 0.00721 0.00721 0.00721 0.00721

εs with prestrain > ε (fp.0.1k)


Cable 6 εs6 = εs6s + εp 0.00000 0.00000 0.00000 0.00000 0.00000
CHECK OK OK OK OK OK
Cable 5 εs5 = εs5s + εp 0.00000 0.00000 0.00000 0.00000 0.00000
CHECK OK OK OK OK OK
Cable 1 εs1 = εs1s + εp 0.01708 0.02062 0.02983 0.03905 0.04041
CHECK OK OK OK OK OK
Cable 2 εs2 = εs2s + εp 0.02931 0.03152 0.03730 0.04309 0.04393
CHECK OK OK OK OK OK
Cable 3 εs3 = εs3s + εp 0.04101 0.04146 0.04262 0.04379 0.04393
CHECK OK OK OK OK OK
Cable 4 εs4 = εs4s + εp 0.04101 0.04146 0.04262 0.04379 0.04393
CHECK OK OK OK OK OK
Total prestressing force (KN) Pjack 9588 9588 9588 9588 9588
Forces in Concrete (KN) 9588 9588 9588 9588 9588
0 0 0 0 0

MOR of Concrete =Forces in Concrete x


857 857 857 857 857
L.A.(KN.m)
Force in Cable 6 KN 0 0 0 0 0
Force in Cable 5 KN 0 0 0 0 0
Force in Cable 1 KN 417 417 417 417 417
Force in Cable 2 KN 2640 2640 2640 2640 2640
Force in Cable 3 KN 2640 2640 2640 2640 2640
Force in Cable 4 KN 2640 2640 2640 2640 2640
L.A. of Cable 6 m 0.0000 0.0000 0.0000 0.0000 0.0000
L.A. of Cable 5 m 0.0000 0.0000 0.0000 0.0000 0.0000
L.A. of Cable 1 m 0.5511 0.7301 1.2021 1.6751 1.7461
L.A. of Cable 2 m 1.1761 1.2871 1.5841 1.8811 1.9261
L.A. of Cable 3 m 1.7741 1.7951 1.8561 1.9171 1.9261
L.A. of Cable 4 m 1.7741 1.7951 1.8561 1.9171 1.9261
MOR of Tendon =Forces in tendon x L.A.(KN.m) 12703 13181 14484 15788 15984

Ultimate Moment of resistance of section (KN.m) 13560 14039 15342 16645 16841
Ultimate MomentMu
of loads (KN.m) Mu 2492 4876 9969 12408 13259
Demand capacity ratio 0.184 0.347 0.650 0.745 0.787

Check for MOR OK OK OK OK OK

Page # 20
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

7.0 Check for Shear Stresses at various Sections in Outer Girder:


7.1 Design BM and shear fores
Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5
(KN) 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
1st Stage DL 405 344 216 108 0
2nd Stage DL 304 270 169 88 0
SIDL 400 275 160 65 35
FPLL + CWLL 630 610 480 365 245
Total loss in Prestress (KN) 1156 1111 1147 1177 1216
Shear due to prestress (KN) Vp -284 -285 -289 -292 0
Horizontal Comp. of prestress (KN) NEd 6439 6521 6592 6653 6730
Ultimate Shear (KN) Vu 1455 1214 736 333 280
Cable coordinate Y from bottom Yord 0.526 0.470 0.309 0.173 0.129
7.2 Check for section Cracked or Uncracked
Stress at bottom due to all loads with loss σ cb 7.174 8.132 3.536 2.438 2.226
Cracking stress f cr = f ctm0.5 / γ m fcr -1.529 -1.529 -1.529 -1.529 -1.529
Check Uncracked Uncracked Uncracked Uncracked Uncracked
7.3 Design For Ultimate shear ( Clause 10.3 of IRC - 112 )
Design Shear Force (KN) VEd 1455 1214 736 333 280
strength reduction factor= 0.6(1-fck/310) ν 0.513 0.513 0.513 0.513 0.513 Eq. 10.6 of IRC:112-2011
Max Shear Force (KN) Vmax 6569 2216 2419 2591 2647 Eq. 10.5 of IRC:112-2011
Width (mm) bw 750.00 290.00 290.00 290.00 290.00
Overall Depth (mm) (D) D 2225.0 2225.0 2225.0 2225.0 2225.0
Depth (mm) (D - Yord) d 1699.0 1754.9 1915.6 2051.8 2096.1
Diameter of duct (mm) φ 90.0 90.0 90.0 90.0 90.0
bwnom = bw - .5 Σφ if φ > bw /8 bwnom 750.0 245.0 245.0 245.0 245.0
CHECK FOR Vmax OK OK OK OK OK
Design shear resistance of the section cracked in bending
Comp. stress as CG due to Axial load (Mpa) σcp 3.86 4.02 4.02 4.02 4.02
Corss sectional area of PT steel (mm 2) Asl 5928.01 5928.01 5928.01 5928.01 5928.01
ρ1= Asl /(bw x d ) <= .02 ρ1 0.0047 0.0116 0.0107 0.0100 0.0098
K = 1+ sqrt( 200/d) <= 2 K 1.3431 1.3376 1.3231 1.3122 1.3089 Eq. 10.2 of IRC:112-2011
Vmin (KN) Vmin 0.3237 0.3217 0.3165 0.3126 0.3114 Eq. 10.3 of IRC:112-2011
Shear resistance of section without shear
reinf. (KN) VRd.c 1258.08 587.19 629.02 664.15 675.51 Vide 10.3.2 of IRC:112-2011
Minimum shear resistance (KN) VRd.c min 1150.01 470.63 510.82 544.83 555.86 Eq. 10.1 of IRC:112-2011
Shear resistance Max( VRdc, VRdc min) (KN) VRd.c 1258.08 587.19 629.02 664.15 675.51
Design shear resistance of the section uncracked in bending
fctd = f ctk / γ m (KN) fctd 1.529 1.529 1.529 1.529 1.529
k1 = 1 for post tensioned members k1 1.000 1.000 1.000 1.000 1.000
Second moment of inertia of uncrcked section
4
(mm ) I 3.99E+11 1.03E+11 1.03E+11 1.03E+11 1.03E+11
First moment of Area of cracked section
(mm3) S 2.96E+08 2.24E+08 2.24E+08 2.24E+08 2.24E+08
Shear resistance (KN) VRd.c 2897.95 388.27 388.27 388.27 388.27 Eq. 10.4 of IRC:112-2011
VRdc ( Cracked or Uncracked ) (KN) VRd.c 2897.95 388.27 388.27 388.27 388.27
Shear Provide Provide Shear Shear
Check Shear Reinforcement Requirement Reinf. not Shear Shear Reinf. not Reinf. not
required Reinf. Reinf. required required

Page # 21
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

Design Shear force (KN) VNS 1455 1214 736 333 280
Comp. stress as CG due to Axial load (Mpa) σcp 3.86 11.96 12.09 12.20 12.35 (NEd/Ac)
αcw αcw 1.19 1.01 1.00 0.98 0.96 Eq. 10.9 of IRC:112-2011
sin2θ = V NS/αcwbwzν1fcd/2 sin2θ 0.159 0.391 0.220 0.095 0.079 Eq. 10.8 of IRC:112-2011
θ θ 4.57 11.50 6.37 2.71 2.27
Cotθ Cotθ 12.51 4.91 8.96 21.10 25.22
2.50 2.50 2.50 2.50 2.50 vide cl.10.2.2.2 of IRC-112-2011
Dia of bar used as shear reinforcement 12 12 12 12 12
Nos of legs 2 2 2 2 2
Spacing of bars mm s 150 150 200 200 200
Min shear reinf. ratio ρmin 0.0011 0.0011 0.0011 0.0011 0.0011 Eq. 10.20 OR 16.5 of IRC:112-2011
ρmin provided ρmin Pro 0.0020 0.0052 0.0039 0.0039 0.0039
Check for ρmin provided OK OK OK OK OK
Shear Force by shear reinf. (KN) V Rd.s 2229 2302 1885 2019 2062 Eq. 10.7 of IRC:112-2011
VNS - VRd.c -1443 826 347 -55 -108
Check Shear (VNS - VRd.c)<V Rd.s OK OK OK OK OK
Asw max (mm2) Asw max 1858.97 610.41 800.82 789.75 775.54 Eq. 10.10 of IRC:112-2011
Asw pro (mm2) Asw pro 226.19 226.19 226.19 226.19 226.19
Check for Asw pro<Asw max OK OK OK OK OK
Max Long. Spacing (mm) 600 600 600 600 600 Eq. 16.6 & 16.8 of IRC:112-2011
Check for Long. Spacing OK OK OK OK OK

Page # 22
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

8.0 Calculation of Load due to Temperature Gradient in Outer Girder

At Support At Span
Total Height of the girder h = 2.23 2.23 m
C.G. of Girder & slab from bottom Y = 1.3490 1.4774 m
M.O.I. of the Section I = 1.0807 0.8761 m4
Area of the Section A = 2.1959 1.5178 m2
Modulus of Elasticity of Concrete Ec = 1.70E+07 KN/m2
o
Coefficient of thermal expansion of concrete α = 0.000012 C

Section Modulus at the top of Slab ZTS = 1.2336 1.1719 m3


Section Modulus at the top of Girder ZTG = 1.6600 1.6764 m3
Section Modulus at the bottom of Girder ZBG = 0.8011 0.5930 m3

o
T1 = 17.8 C h1 = 0.15 m
o
T2 = 4.0 C h2 = 0.25 m
o
T3 = 2.1 C h3 = 0.15 m

8.1 Computation of Stresses due to Rise in Temperature

17.8 3.000 m 3.000 m


0.150 Stress 1.000 m 1.000 m
1 3631.2 0.225 0.225
2 4.0 0.250 816.0 0.150 0.225 0.150 0.176

2.000 0.29 2.000


1.675
Y Y
0.15
3 0.150 428.4 0.25
2.1 0.75 0.75

Section of Girder at Span Section of Girder at Support

8.1.1 Stresses at Span Section

Stresses
Stress due Stress due
Assuming
Segment

y to release to release Final


Height Stress b Force e Moment End
from top of Axial of Stress
Restrained
Force Moment
m KN/m2 m KN m m KNm KN/m2 KN/m2 KN/m2 KN/m2
1 0.150 3631.2 3.000 1000.62 0.059 0.688 688.87 3631.20 -810.90 -653.18 2167.1
2 0.075 816.0 3.000 156.06 0.185 0.562 87.76 816.00 -810.90 -456.60 -451.5
3 0.175 571.2 1.000 49.98 0.283 0.464 23.21 571.20 -810.90
4 0.150 428.4 0.750 24.10 2.175 -1.427 -34.40 428.40 -810.90 1290.76 908.3
1230.76 765.44

8.1.2 Stresses at Support Section


Stresses
Stress due Stress due
Assuming
Segment

y to release to release Final


Height Stress b Force e Moment End
from top of Axial of Stress
Restrained
Force Moment
m KN/m2 m KN m m KNm KN/m2 KN/m2 KN/m2 KN/m2
1 0.150 3631.2 3.000 1000.62 0.059 0.817 817.36 3631.20 -560.47 -748.60 2322.1
2 0.075 816.0 3.000 156.06 0.185 0.691 107.80 816.00 -560.47 -556.33 -300.8
3 0.175 571.2 1.000 49.98 0.283 0.593 29.62 571.20 -560.47
4 0.150 428.4 0.750 24.10 2.175 -1.299 -31.30 428.40 -560.47 1152.74 1020.7
1230.76 923.48

Page # 23
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

8.2 Computation of Stresses due to Fall in Temperature

10.6 Stress h = 2.225 m


1 0.25 -2162.4
o
2 0.7 0.2 -142.8 h1 = 0.250 m T1 = 10.6 C
o
h2 = 0.200 m T2 = 0.7 C
o
h3 = 0.200 m T3 = 0.8 C
o
h4 = 0.250 m T4 = 6.6 C
1.325

3 0.8 0.2 -163.2


4 0.25 -1346.4
6.6

8.2.1 Stresses at Span Section


Stresses
Stress due Stress due
Assuming
Segment

y to release to release Final


Height Stress b Force e Moment End
from top of Axial of Stress
Restrained
Force Moment
m KN/m2 m KN m m KNm KN/m2 KN/m2 KN/m2 KN/m2
1 0.225 -2162.4 3.000 -846.17 0.085 0.662 -560.42 -2162.40 669.77 332.77 -1159.9
2 0.025 -344.8 1.000 -6.09 0.236 0.512 -3.12 -344.76 669.77 232.62 557.6
3 0.200 -142.8 1.000 -14.28 0.317 0.431 -6.15 -142.80 669.77
4 0.000 0.0 0.290 0.00 0.450 0.298 0.00 0.00 669.77
5 0.200 -163.2 0.520 -8.49 1.908 -1.161 9.85 -163.20 669.77
4 0.250 -1346.4 0.750 -141.53 1.948 -1.200 169.88 -1346.40 669.77 657.60 -19.0
-1016.55 -389.96

8.2.2 Stresses at Support Section

Stresses
Stress due Stress due
Assuming
Segment

y to release to release Final


Height Stress b Force e Moment End
from top of Axial of Stress
Restrained
Force Moment
m KN/m2 m KN m m KNm KN/m 2
KN/m 2
KN/m2 KN/m2
1 0.225 -2162.4 3.000 -846.17 0.085 0.791 -669.08 -2162.40 464.63 418.79 -1279.0
2 0.025 -344.8 1.000 -6.09 0.236 0.640 -3.90 -344.76 464.63 311.23 431.1
3 0.200 -142.8 1.000 -14.28 0.317 0.559 -7.99 -142.80 464.63
4 0.000 0.0 0.750 0.00 0.450 0.426 0.00 0.00 464.63
5 0.200 -163.2 0.750 -12.24 1.908 -1.032 12.64 -163.20 464.63
4 0.250 -1346.4 0.750 -141.53 1.948 -1.072 151.71 -1346.40 464.63 644.88 -236.9
-1020.31 -516.63

Page # 24
Montecarlo Limited

PROJECT:Badmer-Sanchor-Gujarat Border Section of DOCUMENT NO. DATE


NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

9.0 Basic Design Data Stipulation

9.1 Prestressing and casting sequence

1st stage prestressing = 4 day


2nd stage prestressing = 21 day
Casting of Deck Slab = 28 day
Shift of Bearing = 49 day
SIDL = 56 day
Age of deck slab at time of 2nd stage prestressing = 7 day
fck for Slab = 40 Mpa
fck for Girder = 45 Mpa

Theoritical Considered
Strength of concrete at 1st stage prestressing = 20.02 30.00
Strength of concrete at 2nd stage prestressing = 38.14 45.00

Modulus of Elasticity (Conc) 4th Day = 3.10E+06 t/m2


Modulus of Elasticity (Conc) 28th Day = 3.40E+06 t/m2
Modulus of Elasticity (Conc) 21st Day = 3.40E+06 t/m2
Modulus of Elasticity (Strands) = 1.95E+07 t/m2

9.2 Prestressing data

Type of cables = 19 T15


Area of 1 strand = 0.0000988 m2
Area of one cable = 1.877E-03 m2
No of tendons stressed in 1st stage = 1.000
No of tendons stressed in 2nd stage = 2.158
Jacking Force = 0.765 UTS
No of Sections to be checked = 5
Prestressing force per cable (UTS) = 349.03 T

9.3 Increase Factors for losses

Elastic Shortening loss = 1.0


Relaxation loss = 1.2
Shrinkage loss = 1.2
Creep loss = 1.2

9.4 Factor for Shrinkage loss

4th day = 3.82E-04


21th day = 3.38E-04
28th day = 3.25E-04
56th day = 2.97E-04
Infinity = 0.00E+00

9.5 Factor for Creep Loss

4th day = 0.00E+00


21th day = 5.75E-07
28th day = 4.43E-07
56th day = 6.37E-07
Infinity = 1.73E-06

9.6 Factor for Relaxation Loss

1000hr relaxation = 2.50%


9.7 Factors Differential Shrinkage and creep
Strain due to differential shrinkage and creep = 2.00E-04 (As per BS:5400, P-4)
Reduction factor due to differential creep = 0.43 (As per BS:5400, P-4)

Page # 25
9.8 Total Shrinkage Strain E cs = E cd + E ca Refer IRC 112:2011 Cl. 6.4.2.6

9.8.1 Autogenous shrinkage strain E ca = 0.000035 For 1st stage prestress


(Table 6.5) = 0.000065 For Final stage of Girder
= 0.000055 For Deck slab

Grade of Concrete at 1st stage = 30 Mpa


Grade of Concrete for Girder = 45 Mpa
Grade of Concrete for Deck slab = 40 Mpa
t
4 E ca (t) = 0.000012
21 = 0.000039
28 = 0.000042
56 = 0.000050
25550 = 0.000065

9.8.2 Drying shrinkage strain E cd (t) = βds (t,ts). Kh . εcud


βds (t,ts) = (t-ts)/(t-ts)+0.04 sqrt(h0^3)

Concrete Cross section Ac = 0.8626 Girder Only


= 1.5178 Composite Girder
Perimeter of Cross section u = 5.75 Girder Only
= 8.2 Composite Girder
Notional size h0 = 300.04 Girder Only
(Table 6.6) = 370.19 Composite Girder
Coefficient Kh = 0.7500 Girder Only
= 0.7325 Composite Girder
Relative humidity RH in % = 50
Unrestrained draying shrinkage εcud = 0.000512 For 1st stage prestress
= 0.000443 For Final stage of Girder
= 0.000466 For Deck slab
t ts
4 4 βds (t,ts) = 0.00000
21 10 = 0.05025
28 10 = 0.07968
56 10 = 0.13901
25550 10 = 0.98897

Drying shrinkage strain E cd (t) = 0.000000 At 4 days


= 0.000017 At 21 days
= 0.000026 At 28 days
= 0.000046 At 56 days
= 0.000329 At 25550 days

9.8.3 Total Shrinkage Strain E cs = E cd + E ca = 0.000012 At 4 days


= 0.000056 At 21 days
= 0.000069 At 28 days
= 0.000097 At 56 days
= 0.000394 At 25550 days

9.8.4 Total Residual Shrinkage Strain = 0.000382 At 4 days


= 0.000338 At 21 days
= 0.000325 At 28 days
= 0.000297 At 56 days
= 0.000000 At 25550 days

9.9 Final Creep coefficient φ = 1.4000 Girder Only


Refer IRC 112:2011 Cl. 6.4.2.7 = 1.3532 Composite Girder

Creep Coefficient with time φ (t-t0) = β(t,t0). φ(α,t0)

Grade of Concrete at 1st stage fcm = 40 Mpa


Grade of Concrete for Girder fcm = 55 Mpa
Grade of Concrete for Deck slab fcm = 50 Mpa

α = 1.0
= 0.90
= 0.95

βH = 700.065 At 4 days
= 676.199 At 21 days
= 676.199 At 28 days
= 781.416 At 56 days
= 781.416 At 25550 days

Page # 26
t t0
4 4 β(t-t0) = 0.0000 At 4 days
21 4 = 0.3288 At 21 days
28 21 = 0.2530 At 28 days
56 28 = 0.3645 At 56 days
25550 56 = 0.9910 At 25550 days

φ (t-t0) = 0.0000 At 4 days


= 0.4449 At 21 days
= 0.3424 At 28 days
= 0.4932 At 56 days
= 1.3410 At 25550 days

Max comp stress in concrete due to DL + 1 st prestress = 4.01 Mpa


Modulus of elasticity (Concrete at 1st stage) = 3100000 Mpa
Initial strain at loading = 0.000001

Utlimate creep Strain at time = 0.000000 At 4 days


= 0.000001 At 21 days
= 0.000000 At 28 days
= 0.000001 At 56 days
= 0.000002 At 25550 days

Page # 27
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

10.0 Summary of Stresses in Outer Girder due to Rare combination:

Item Unit 1 2 3 4 5

Distances of Sections from left support m 1.500 3.000 7.313 10.969 14.625

10.1 Details of Section property (Individual Beam Section)

Area of the section m2 1.5408 0.8626 0.8626 0.8626 0.8626


Depth of the section m 2.0000 2.0000 2.0000 2.0000 2.0000
CG of section from bottom m 1.0243 0.9950 0.9950 0.9950 0.9950
Inertia of section m4 0.5336 0.4084 0.4084 0.4084 0.4084
Top Section Modulus m3 0.5469 0.4063 0.4063 0.4063 0.4063
Bottom Section Modulus m3 0.5209 0.4104 0.4104 0.4104 0.4104

10.2 Details of Section property (Composite Section)

Area of the section m2 2.1959 1.5178 1.5178 1.5178 1.5178


Depth of the section m 2.2250 2.2250 2.2250 2.2250 2.2250
CG of section from bottom m 1.3490 1.4774 1.4774 1.4774 1.4774
Inertia of section m4 1.0807 0.8761 0.8761 0.8761 0.8761
Top Section Modulus m3 1.2336 1.1719 1.1719 1.1719 1.1719
Bottom Section Modulus m3 0.8011 0.5930 0.5930 0.5930 0.5930

10.3 Details of Stage I prestressing after 4 th day

No of Tendons of 19T15 Nos. 1.00 1.00 1.00 1.00 1.00


Prestressing Force (P1) T 240.33 241.50 244.89 247.76 251.75
CG of Tendons from Bottom m 0.8759 0.7695 0.4636 0.2042 0.1200
Eccentricity of Tendons m 0.1484 0.2255 0.5314 0.7908 0.8750
Prestressing Factor (Top) 0.3776 0.6042 -0.1486 -0.7869 -0.9942
Prestressing Factor (Bottom) 0.9340 1.7088 2.4542 3.0861 3.2913

10.4 Dead Load Moments - Ist stage Tm 48.50 89.50 177.50 220.50 235.00

Stress Due to dead load


Top of Girder T/m2 88.69 220.26 436.83 542.65 578.34
Bottom of Girder T/m2 -93.11 -218.08 -432.50 -537.28 -572.61

Elastic Shortening loss (Eloss) T 1.38 1.38 1.38 1.38 1.38

P1 - Eloss T 238.95 240.12 243.51 246.38 250.37


Stress due to P1 - Eloss
Top of Girder T/m2 90.22 145.07 -36.19 -193.87 -248.92
Bottom of Girder T/m2 223.17 410.32 597.61 760.34 824.06

Stress after Elastic Shortening loss


Top of Girder T/m2 178.91 365.34 400.64 348.78 329.42
Bottom of Girder T/m2 130.07 192.25 165.10 223.06 251.46
Stress at CG of Tendon GR I T/m2 151.46 258.84 219.70 235.90 256.13
Avg stress for each segment T/m2 205.15 239.27 227.80 246.02 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon T/m2 234.05
Check for loss due to elastic shortening T 1.38
0.5 *234.05*1.00*0.0018772*1* (19500000/3100000)

Page # 28
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

10.5 Losses From 4 to 21 day

Creep loss due to GR I Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss due to GR I Tendons T 1.94 1.94 1.94 1.94 1.94
=(0.000382041048085607-0.000337877609694026)*1.00*0.0018772*19500000*1.2
Relaxation loss due to GR I Tendons
Relaxation factor = 1-10^(-1*(((21-4)*24/1000)^0.25)) 0.841
Relaxation loss due to GR I Tendons T 6.22 6.33 6.66 6.94 7.32
=0.841*(1-(0.7-(238.95/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2

Total Loss (C+S+R) T 8.15 8.27 8.59 8.87 9.26

Stress Due to C+S+R


Top of Girder T/m2 -3.08 -4.99 1.28 6.98 9.20
Bottom of Girder T/m2 -7.62 -14.13 -21.09 -27.38 -30.47

Stress before 2nd Stage Prestressing at 21 day


Top of Girder T/m2 175.83 360.34 401.91 355.76 338.63
Bottom of Girder T/m2 122.45 178.12 144.01 195.69 220.99

Stress at CG of Tendon GR I T/m2 145.83 248.23 203.79 212.03 228.05


Avg stress for each segment T/m2 197.03 226.01 207.91 220.04 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 215.99

Creep loss (check) T -0.01


=(0-5.74951271393581E-07)*1.00*0.0018772*19500000*1.2*215.99/1000

10.7 Details of Stage II prestressing after 21th day

No of Tendons of 19T15 2.16 2.16 2.16 2.16 2.16


Prestressing Force (P2) T 519.17 521.71 529.03 535.24 542.89
CG of Tendons from Bottom m 0.3640 0.3315 0.2380 0.1588 0.1331
Eccentricity of Tendons m 0.660 0.664 0.757 0.836 0.862
Prestressing Factor (Top) -0.5584 -0.4737 -0.7037 -0.8987 -0.9620
Prestressing Factor (Bottom) 1.9166 2.7760 3.0037 3.1968 3.2595

Prestressing Factor
Gr. I Top 0.3776 0.6042 -0.1486 -0.7869 -0.9942
Gr. I Bottom 0.9340 1.7088 2.4542 3.0861 3.2913
Gr. II Top -0.5584 -0.4737 -0.7037 -0.8987 -0.9620
Gr. II Bottom 1.9166 2.7760 3.0037 3.1968 3.2595

Elastic shortening loss due to Gr II Tendons


Eloss in GR I Tendons T 12.10 12.10 12.10 12.10 12.10
Eloss in GR II Tendons T 17.33 17.33 17.33 17.33 17.33

P2 - Eloss T 501.84 504.38 511.70 517.91 525.56


Stress due to P2 - Eloss
2
Top of Girder T/m -280.25 -238.94 -360.08 -465.42 -505.59
Bottom of Girder T/m2 961.85 1400.19 1537.01 1655.62 1713.05

Stress due to Eloss of Gr I


Top of Girder T/m2 -4.57 -7.31 1.80 9.52 12.02
Bottom of Girder T/m2 -11.30 -20.67 -29.68 -37.33 -39.81

Stress after 2nd Stage Prestressing


Top of Girder T/m2 -108.99 114.10 43.63 -100.14 -154.94
Bottom of Girder T/m2 1073.00 1557.64 1651.34 1813.98 1894.23

Stress at CG of GR Tendon I T/m2 555.37 1002.26 1278.69 1618.52 1771.28


Stress at CG of GR Tendon II T/m2 857.89 1318.38 1459.99 1661.98 1757.88

Avg stress for each segment T/m2 778.81 1140.47 1448.61 1694.90 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of GR I Tendon T/m2 1339.43
Avg stress for each segment T/m2 1088.14 1389.19 1560.99 1709.93 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of GR II Tendon T/m2 1491.99

Page # 29
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

2
Increase in Average stress at cg of GR I Tendon T/m 1123.43
Check for loss due to Elastic Shortening
In Gr I due to GR II T 12.10
In GR II due to GR II T 17.33

10.80 Losses from 21th to 28th day

Creep Loss of GR II Tendons T 0.02 0.02 0.02 0.02 0.02


Shrinkage Loss of Gr. II Tendons T 1.25 1.25 1.25 1.25 1.25
=(0.000337877609694026-0.000324663036674289)*2.16*0.0018772*19500000*1.2
Relaxation Loss of Gr. II Tendons T 11.08 11.31 11.95 12.50 13.18

Creep Loss of Gr I Tendons T 0.01 0.01 0.01 0.01 0.01


Shrinkage loss of Gr I Tendons T 0.58 0.58 0.58 0.58 0.58
=(0.000337877609694026-0.000324663036674289)*1.00*0.0018772*19500000*1.2
Relaxation loss of Gr. I Tendons T 0.18 0.18 0.19 0.20 0.21

Loss due to C+S+R of GR I T 0.77 0.77 0.78 0.79 0.80


Loss due to C+S+R of GR II T 12.35 12.58 13.23 13.77 14.45
Total Loss due to C+S+R T 13.12 13.35 14.01 14.56 15.25

Stresses due to C+S+R


Top of Girder T/m2 6.61 5.49 9.42 13.00 14.70
Bottom of Girder T/m2 -24.39 -36.23 -41.64 -46.46 -49.73

Stress before casting of Deck Slab


Top of Girder T/m2 -102.38 119.59 53.06 -87.14 -140.25
Bottom of Girder T/m2 1048.61 1521.40 1609.70 1767.52 1844.50

Stress at CG of Tendon I T/m2 544.55 982.08 1248.89 1578.13 1725.41


Stress at CG of Tendon II T/m2 839.14 1289.07 1424.43 1620.24 1712.44

Avg stress for each segment T/m2 763.31 1115.48 1413.51 1651.77 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 1307.65
Avg stress for each segment T/m2 1064.10 1356.75 1522.33 1666.34 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRII T/m2 1455.67

Relaxation Factor GR II Cables


=1-10^(-1*(((28-21)*24/1000)^0.25)) 0.771
Check for relaxation loss of GR II Cables
=0.771*(1-(0.7-(501.84/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of GR II Cables
=(5.74951271393581E-07-4.42505819593384E-07)*2.16*0.0018772*19500000*1.2*1455.673/1000
0.02

Relaxation Factor for GR I Cables


=1-10^(-1*(((28-4)*24/1000)^0.25))-0.841 0.024
Relaxation Loss of GR I Cables
=0.024*(1-(0.7-(238.95/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of GR I Cables
=(5.74951271393581E-07-4.42505819593384E-07)*1.00*0.0018772*19500000*1.2*1307.651/1000
0.01

10.9 Casting of Deck Slab at 28th day

Shuttering / Working Live Load Moments Tm 22.21 42.26 86.36 108.02 115.24
Stress due to shuttering load (for casting of Deck Slab)
2
Top of Girder T/m 40.62 104.00 212.54 265.83 283.60
Bottom of Girder T/m2 -42.64 -102.97 -210.43 -263.20 -280.79

Dead Load Moments -IInd stage : Deck Slab Tm 35.00 66.50 135.00 169.00 180.50
Stress Due to dead load
2
Top of Girder T/m 64.00 163.66 332.24 415.91 444.21
Bottom of Girder T/m2 -67.19 -162.04 -328.94 -411.79 -439.81

Page # 30
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Stress at CG of GR I Tendons T/m2 -9.74 -36.73 -175.69 -327.27 -386.77


Stress at CG of GR II Tendons T/m2 -43.31 -108.05 -250.25 -346.06 -380.99

Gain due to dead load of Deck Slab T -1.11 -2.91 -7.71 -11.56 -13.02
Stress due to Gain
2
Top of Girder T/m 0.04 0.24 -0.28 -2.77 -4.14
Bottom of Girder T/m2 0.10 0.68 4.64 10.87 13.71

Stress due to release of Shuttering / Working Live load


Top of Deck Slab T/m2 -18.01 -36.06 -73.70 -92.18 -98.34
Top of Girder T/m2 -13.38 -25.21 -51.52 -64.44 -68.74
Bottom of Girder T/m2 27.73 71.26 145.63 182.15 194.32

Stress after release of shuttering load


Top of Deck Slab T/m2 -18.01 -36.06 -73.70 -92.18 -98.34
Top of Girder T/m2 -11.10 362.28 546.03 527.40 514.68
Bottom of Girder T/m2 966.60 1328.34 1220.60 1285.55 1331.93

Prestressing Factor
Gr. I Top 0.0719 0.0548 -0.2063 -0.4276 -0.4995
Gr. I Bottom 1.0459 1.8526 2.3684 2.8058 2.9478
Gr. II Top -0.3431 -0.3190 -0.3987 -0.4663 -0.4883
Gr. II Bottom 1.6849 2.5912 2.7488 2.8824 2.9258

10.10 Losses from 28 to 56 day

Creep Loss of Gr II Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss of Gr II Tendons T 2.63 2.63 2.63 2.63 2.63
=(0.000324663036674289-0.000296944931164533)*2.16*0.0018772*19500000*1.2
Relaxation loss of Gr. II Tendons T 1.71 0.25 1.41 1.98 2.17

Creep Loss of Gr I Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss of Gr I Tendons T 1.22 1.22 1.22 1.22 1.22
=(0.000324663036674289-0.000296944931164533)*1.00*0.0018772*19500000*1.2
Relaxation loss of Gr. I Tendons T 1.76 0.35 0.37 0.39 0.41

Loss due to C+S+R of GR I T 2.97 1.56 1.58 1.59 1.62


Loss due to C+S+R of GR II T 4.32 2.86 4.03 4.60 4.79
Total Loss due to C+S+R T 7.29 1.56 1.58 1.59 1.62

Stresses due to C+S+R


Top of Deck Slab T/m2 1.27 0.83 1.93 2.82 3.14
Top of Girder T/m2 0.09 -0.30 0.24 0.75 0.93
Bottom of Girder T/m2 -10.39 -10.31 -14.81 -17.72 -18.77

Stress before SIDL at 56 day


Top of Deck Slab T/m2 -16.74 -35.23 -71.76 -89.35 -95.19
Top of Girder T/m2 -11.01 361.98 546.27 528.15 515.61
Bottom of Girder T/m2 956.22 1318.03 1205.79 1267.84 1313.16

Stress at CG of Tendon GR I T/m2 532.63 950.20 1052.92 1192.30 1265.30


Stress at CG of Tendon GR II T/m2 780.19 1159.57 1127.30 1209.10 1260.09
Avg stress for each segment 741.42 1001.56 1122.61 1228.80 0.00
Segment length 1.50 4.31 3.66 3.66 0.00
length 13.13
Average Stress at CG of Tendon GRI T/m2 1068.85
Avg stress for each segment 969.88 1143.43 1168.20 1234.59 0.00
Segment length 1.50 4.31 3.66 3.66 0.00
length 13.13
Average Stress at CG of Tendon GRII T/m2 1155.89

Page # 31
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Relaxation Factor for GR II Cables


=1-10^(-1*(((56-21)*24/1000)^0.25))-0.771 0.119
Relaxation Loss of Gr. II Cables at mid span
=0.119*(1-(0.7-(501.837/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of Gr II Cables
=(4.42505819593384E-07-6.37455052754964E-07)*2.16*0.0018772*19500000*1.2*1155.89/1000
-0.01

Relaxation Factor for GR I Cables


=1-10^(-1*(((56-4)*24/1000)^0.25))-0.841-0.024 0.047
Relaxation Loss of Gr. I Cables at mid span
=0.047*(1-(0.7-(238.948/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of Gr I Cables
=(4.42505819593384E-07-6.37455052754964E-07)*1.00*0.0018772*19500000*1.2*1068.85/1000
-0.01

10.11 SIDL applied at 56th day

SIDL Moments Tm 30.00 62.00 130.00 161.00 171.50


Stress due to SIDL
2
Top of Deck Slab T/m 24.32 52.91 110.93 137.39 146.35
Top of Girder T/m2 18.07 36.98 77.55 96.04 102.30
Bottom of Girder T/m2 -37.45 -104.55 -219.22 -271.50 -289.20

Stress at CG of Gr I Tendons T/m2 -13.13 -50.10 -150.43 -233.96 -265.71


Stress at CG of Gr II Tendons T/m2 -27.34 -81.09 -183.90 -242.31 -263.15

Gain due to SIDL T -0.78 -2.42 -5.89 -8.15 -8.97


stress due to gain
Top of Girder T/m2 -0.30 -0.57 -3.25 -7.04 -8.73
Bottom of Girder T/m2 1.35 6.15 16.81 25.77 29.34

Creep, Shrinkage & Relaxation losses from 56 day upto infinity


Creep loss of GR II T 0.05 0.05 0.05 0.05 0.05
Shrinkage loss of GR II T 28.15 28.15 28.15 28.15 28.15
=(0.000296944931164533)*2.16*0.0018772*19500000*1.2
Relaxation loss of GR II T 30.33 30.95 32.72 34.22 36.07

Creep loss of GR I T 0.02 0.02 0.02 0.02 0.02


Shrinkage loss of GR I T 13.04 13.04 13.04 13.04 13.04
=(0.000296944931164533)*1.00*0.0018772*19500000*1.2
Relaxation loss of GR I T 15.44 15.72 16.53 17.22 18.17

Loss due to C+S+R of GR I T 28.50 28.78 29.59 30.28 31.24


Loss due to C+S+R of GR II T 58.52 59.14 60.91 62.42 64.27
Total Loss due to C+S+R T 87.02 87.92 90.50 92.69 95.51

Stress due to C+S+R


Top of Deck Slab T/m2 18.03 17.29 30.39 42.05 46.98
Top of Girder 3.22 -5.35 3.30 11.02 13.91
Bottom of Girder T/m2 -128.42 -206.57 -237.52 -264.86 -280.12

Stress during Service at infinity


Top of Deck Slab T/m2 25.31 34.39 66.31 83.05 89.42
Top of Girder T/m2 9.98 393.05 623.87 628.16 623.10
Bottom of Girder T/m2 791.70 1013.06 765.86 757.25 773.18

Stress at CG of Tendon I T/m2 449.36 774.52 732.95 744.07 764.18


Stress at CG of Tendon II T/m2 649.43 910.30 748.96 747.00 763.20

Avg stress for each segment T/m2 611.94 753.73 738.51 754.12 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 714.58
Avg stress for each segment T/m2 779.87 829.63 747.98 755.10 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRII T/m2 778.14

Page # 32
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Relaxation Factor for GR II =


= 2 + ( 1- 0.771 - 0.119) 2.110
Relaxation Loss of GR II Cables at mid span
=2.110*(1-(0.7-(501.84/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of GR II Cables
=(6.37455052754964E-07)*2.16*0.0018772*19500000*1.2*778.143/1000 0.05

Relaxation Factor for GR I =


= 2+ (1- 0.841 - 0.024 - 0.047) 2.088
Relaxation Loss of GR I Cables at mid span
=2.09*(1-(0.7-(238.9/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of GR I Cables
=(6.37455052754964E-07)*1.00*0.0018772*19500000*1.2*714.576/1000 0.02

10.12 CWLL from 56th day onwards

Moment Due to Live Load (Sagging) Tm 59.5 118.50 244.50 304.50 326.50
Stresses due to Live Load (Sagging)
2
Top of Deck Slab T/m 48.23 101.12 208.64 259.84 278.62
Top of Girder T/m2 35.84 70.69 145.85 181.64 194.77
Bottom of Girder T/m2 -74.27 -199.83 -412.30 -513.48 -550.58

Stress at service with Live Load (Sagging)


Top of Deck Slab T/m2 73.54 135.52 274.96 342.89 368.03
Top of Girder T/m2 45.82 463.74 769.72 809.81 817.86
Bottom of Girder T/m2 717.43 813.23 353.56 243.77 222.60

Stress due to Differential Shrinkage & Creep


P T 191.57 191.57 191.57 191.57 191.57
e m 0.7635 0.6351 0.6351 0.6351 0.6351
Top of Deck Slab T/m2 -86.60 -62.36 -62.36 -62.36 -62.36
Top of Girder T/m2 175.35 198.79 198.79 198.79 198.79
Bottom of Girder T/m2 -95.34 -78.95 -78.95 -78.95 -78.95

Stress at service with differential shrinkage and differential creep effect (with Live Load)
2
Top of Deck Slab T/m -13.05 73.15 212.60 280.53 305.67
2
Top of Girder T/m 221.17 662.53 968.52 1008.60 1016.66
2
Bottom of Girder T/m 622.09 734.28 274.60 164.81 143.65

Stress at service with differential shrinkage and differential creep effect (without Live Load)
2
Top of Deck Slab T/m -61.29 -27.97 3.95 20.69 27.05
2
Top of Girder T/m 185.33 591.84 822.66 826.96 821.89
2
Bottom of Girder T/m 696.36 934.11 686.90 678.30 694.23
Check under Live Load (sag) with Temp
Stress at Service with 100% Live Load (sag) + Differential shrinkage and creep
2
Top of Deck Slab T/m -13.05 73.15 212.60 280.53 305.67
2
Top of Girder T/m 221.17 662.53 968.52 1008.60 1016.66
2
Bottom of Girder T/m 622.09 734.28 274.60 164.81 143.65

Stress due to Temp (Rise) (Eigen stresses)


Top of Deck Slab T/m2 232.21 216.71 216.71 216.71 216.71
Top of Girder T/m2 -30.08 -45.15 -45.15 -45.15 -45.15
Bottom of Girder T/m2 102.07 90.83 90.83 90.83 90.83

Stress at Service with 100% Live Load (sag) + 60%Temp rise ( LL as leading load)
2
Top of Deck Slab T/m 126.27 203.18 342.62 410.56 435.70
2
Top of Girder T/m 203.13 635.44 941.43 981.51 989.57
2
Bottom of Girder T/m 683.33 788.78 329.10 219.31 198.15

Stress due to Temp (Fall) (Eigen Stresses)


Top of Deck Slab T/m2 -127.90 -115.99 -115.99 -115.99 -115.99
Top of Girder T/m2 43.11 55.76 55.76 55.76 55.76
Bottom of Girder T/m2 -23.69 -1.90 -1.90 -1.90 -1.90

Stress at Service with 100% Live Load (sag) + 60%Temp Fall (LL as leading load)
2
Top of Deck Slab T/m -89.79 3.56 143.00 210.94 236.08
2
Top of Girder T/m 247.04 695.99 1001.97 1042.06 1050.11
2
Bottom of Girder T/m 607.88 733.14 273.46 163.67 142.51

Page # 33
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Stress at Service with 75% Live Load (sag) + Differential shrinkage and creep
2
Top of Deck Slab T/m -25.11 47.87 160.44 215.57 236.02
2
Top of Girder T/m 212.21 644.86 932.05 963.19 967.96
2
Bottom of Girder T/m 640.66 784.24 377.68 293.19 281.30

Stress at Service with 75% Live Load (sag) + 100%Temp rise ( TL as leading load)
2
Top of Deck Slab T/m 207.10 264.59 377.15 432.28 452.73
2
Top of Girder T/m 182.13 599.71 886.90 918.04 922.81
2
Bottom of Girder T/m 742.72 875.06 468.50 384.01 372.12

Stress at Service with 75% Live Load (sag) + 100%Temp Fall (TL as leading load)
2
Top of Deck Slab T/m -153.01 -68.11 44.45 99.58 120.03
2
Top of Girder T/m 255.32 700.62 987.82 1018.95 1023.73
2
Bottom of Girder T/m 616.97 782.33 375.77 291.28 279.39

Page # 34
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

11.1 Summary of extreme fibre stress in Outer Girder due to Rare combination:

Grade of concrete of Deck Slab = M40


Grade of concrete of Girder = M45

1st stage prestressing = 4 days of casting girder ; fcj = 30.0 MPa


2nd stage prestressing = 21 days of casting girder ; fcj = 45.0 MPa

Days after casting deck slab = 7 days ; fcj = 30.0 MPa


Days after casting deck slab = 28 days ; fcj = 40.0 MPa
Reference for 15 % incre.
11.1.1 Permissible Stresses: During Construction Stage (t/m^2) During Service Stage (t/m^2) With Temperature (t/m^2)

Max Compressive stress in Girder = 0.5 fcj or 30 MPa 1440.0 0.48 fcj 2160.0 service stage 2160.0
Max Tensile stress in Girder = fctm -250.1 No Tension 0.0 2/3 modulus of ruture -313.0

Max Compressive stress in Slab = 0.5 fcj or 30 MPa 1920.0 0.48 fcj 1920.0 service stage 2208.0
Max Tensile stress in Slab = fctm -302.9 No Tension 0.0 2/3 modulus of ruture -295.1

Stage Top of Slab Top of girder Bottom Perm. Stress in Slab Perm. Stress in Girder Status in Slab Status in Girder
max +ve max -ve max +ve max -ve max +ve max -ve Tension Comp. Tension Comp. Tension Comp. Tension Comp.
After 1st stage prestress 400.64 178.91 251.46 130.07 -250.1 1500.0 Safe Safe
Before 2nd Stge Prestess 401.91 175.83 220.99 122.45 -250.1 1500.0 Safe Safe
After 2rd stage prestress 114.10 -154.94 1894.23 1073.00 -327.7 2160.0 Safe Safe
Before casting of Deck Slab 119.59 -140.25 1844.50 1048.61 -327.7 2160.0 Safe Safe
After casting of Deck Slab -18.01 -98.34 546.03 -11.10 1331.93 966.60 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Before SIDL -16.74 -95.19 546.27 -11.01 1318.03 956.22 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Stress at service 89.42 25.31 628.16 9.98 1013.06 757.25 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress at service (with LL sag) 368.03 73.54 817.86 45.82 813.23 222.60 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress with LL (sag) + diff shr 305.67 -13.05 1016.66 221.17 734.28 143.65 0.0 1920.0 0.0 2160.0 R/F Req. Safe Safe Safe
Stress with diff shr w/o LL 27.05 -61.29 826.96 185.33 934.11 678.30 0.0 1920.0 0.0 2160.0 R/F Req. Safe Safe Safe
Stress with 100%LL(sag)+60%temp
452.73 126.27 989.57 182.13 875.06 198.15 -295.1 2208.0 -313.0 2160.0 Safe Safe Safe Safe
rise OR 75%LL(sag)+100%temp rise
Stress with 100%LL(sag)+60%temp
fall OR 75%LL(sag)+100%temp fall 236.08 -153.01 1050.11 247.04 782.33 142.51 -295.1 2208.0 -313.0 2160.0 Safe Safe Safe Safe

CHECK FOR TENSILE STRESS REINFORCEMENT:


Item Unit 1 2 3 4 5 Slab thk = 0.225 m
Top of Slab = -153.01 t/m2 0.084 m
Chainage of Section from left support m 1.500 3.000 7.313 10.969 14.625 Top of girder = 255.32 t/m3 0.141 m
Tensile Force = 6.45 t mm
Total Loss in Prestress T 115.59 111.10 114.68 117.72 121.63 = 580.72 Ast Required = 268.76 mm2 Dia = 10
Ast Provided = 392.70 mm2 Spacing = 200
Hence OK

Page # 35
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

11.2 Summary of extreme fibre stress in Outer Girder (Superior condition):


Load factor for prestressing force = 1.10
Grade of concrete of Deck Slab = M40 ( cl.7.9.5, IRC -112:2011)
Grade of concrete of Girder = M45

1st stage prestressing = 4 days of casting girder ; fcj = 30.0 MPa


2nd stage prestressing = 21 days of casting girder ; fcj = 45.0 MPa

Days after casting deck slab = 7 days ; fcj = 30.0 MPa


Days after casting deck slab = 28 days ; fcj = 40.0 MPa
Reference for 15 % incre.
11.2.1 Permissible Stresses: During Construction Stage (t/m^2) During Service Stage (t/m^2) With Temperature (t/m^2)

Max Compressive stress in Girder = 0.5 fcj or 30 MPa 1500.0 0.48 fcj 2160.0 service stage 2160.0
Max Tensile stress in Girder = fctm -250.1 No Tension 0.0 2/3 modulus of ruture -313.0

Max Compressive stress in Slab = 0.5 fcj or 30 MPa 2000.0 0.48 fcj 1920.0 service stage 2208.0
Max Tensile stress in Slab = fctm -302.9 No Tension 0.0 2/3 modulus of ruture -295.1

Stage Top of Slab Top of girder Bottom Perm. Stress in Slab Perm. Stress in Girder Status in Slab Status in Girder
max +ve max -ve max +ve max -ve max +ve max -ve Tension Comp. Tension Comp. Tension Comp. Tension Comp.
After 1st stage prestress 396.79 188.51 333.29 153.82 -250.1 1500.0 Safe Safe
Before 2nd Stge Prestess 398.57 184.17 291.73 143.10 -250.1 1500.0 Safe Safe
After 2rd stage prestress 100.65 -229.51 2144.99 1196.87 -327.7 2160.0 Safe Safe
Before casting of Deck Slab 109.14 -208.15 2072.70 1160.11 -327.7 2160.0 Safe Safe
After casting of Deck Slab -18.01 -98.34 508.45 -30.24 1560.13 1078.10 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Before SIDL -16.43 -94.99 508.69 -30.10 1540.18 1065.54 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Stress at service 102.91 31.04 587.29 -8.08 1121.04 862.84 0.0 1920.0 0.0 2160.0 Safe Safe R/F Req. Safe
Stress at service (with LL sag) 381.53 79.28 753.95 27.76 921.21 370.33 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress with LL (sag) + diff shr 319.17 -7.32 952.75 203.11 842.26 291.38 0.0 1920.0 0.0 2160.0 R/F Req. Safe Safe Safe
Stress with diff shr w/o LL 40.55 -55.55 786.08 167.27 1042.09 767.50 0.0 1920.0 0.0 2160.0 R/F Req. Safe Safe Safe
Stress with 100%LL(sag)+60%temp
466.23 132.01 925.66 164.07 983.04 345.87 -295.1 2208.0 -313.0 2160.0 Safe Safe Safe Safe
rise OR 75%LL(sag)+100%temp rise
Stress with 100%LL(sag)+60%temp
fall OR 75%LL(sag)+100%temp fall 249.58 -147.28 986.20 228.98 890.31 290.23 -295.1 2208.0 -313.0 2160.0 Safe Safe Safe Safe

CHECK FOR TENSILE STRESS REINFORCEMENT:


Item Unit 1 2 3 4 5 Slab thk = 0.225 m
Top of Slab = -147.28 t/m2 0.086 m
Chainage of Section from left support m 1.500 3.000 7.313 10.969 14.625 Top of girder = 237.26 t/m3 0.139 m
Tensile Force = 6.35 t mm
Total Loss in Prestress T 152.67 147.15 151.49 155.16 159.14 = 765.61 Ast Required = 264.40 mm2 Dia = 10
Ast Provided = 392.70 mm2 Spacing = 200
Hence OK

Page # 36
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

11.3 Summary of extreme fibre stress in Outer Girder (Inferior condition):


Load factor for prestressing force = 0.90
Grade of concrete of Deck Slab = M40 ( cl.7.9.5, IRC -112:2011)
Grade of concrete of Girder = M45

1st stage prestressing = 4 days of casting girder ; fcj = 30.0 MPa


2nd stage prestressing = 21 days of casting girder ; fcj = 45.0 MPa

Days after casting deck slab = 7 days ; fcj = 30.0 MPa


Days after casting deck slab = 28 days ; fcj = 40.0 MPa
Reference for 15 % incre.
11.3.1 Permissible Stresses: During Construction Stage (t/m^2) During Service Stage (t/m^2) With Temperature (t/m^2)

Max Compressive stress in Girder = 0.5 fcj or 30 MPa 1500.0 0.48 fcj 2160.0 service stage 2160.0
Max Tensile stress in Girder = fctm -250.1 No Tension 0.0 2/3 modulus of ruture -313.0

Max Compressive stress in Slab = 0.5 fcj or 30 MPa 2000.0 0.48 fcj 1920.0 service stage 2208.0
Max Tensile stress in Slab = fctm -302.9 No Tension 0.0 2/3 modulus of ruture -295.1

Stage Top of Slab Top of girder Bottom Perm. Stress in Slab Perm. Stress in Girder Status in Slab Status in Girder
max +ve max -ve max +ve max -ve max +ve max -ve Tension Comp. Tension Comp. Tension Comp. Tension Comp.
After 1st stage prestress 404.47 169.33 169.54 101.78 -250.1 1500.0 Safe Safe
Before 2nd Stge Prestess 405.32 167.32 148.60 87.82 -250.1 1500.0 Safe Safe
After 2rd stage prestress 127.29 -86.47 1641.84 948.76 -327.7 2160.0 Safe Safe
Before casting of Deck Slab 130.23 -82.87 1611.36 934.88 -327.7 2160.0 Safe Safe
After casting of Deck Slab -18.01 -98.34 589.75 8.41 1155.38 852.87 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Before SIDL -16.99 -95.38 590.46 8.46 1145.43 844.35 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Stress at service 77.86 20.44 689.05 28.58 892.46 596.05 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress at service (with LL sag) 356.48 68.67 883.82 64.43 692.63 58.36 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress with LL (sag) + diff shr 294.12 -17.92 1082.61 239.78 613.68 -20.59 0.0 1920.0 0.0 2160.0 R/F Req. Safe R/F Req Safe
Stress with diff shr w/o LL 15.50 -66.15 887.84 203.93 813.51 517.10 0.0 1920.0 0.0 2160.0 R/F Req. Safe Safe Safe
Stress with 100%LL(sag)+60%temp
441.17 121.41 1055.52 200.74 754.46 33.90 -295.1 2208.0 -313.0 2160.0 Safe Safe Safe Safe
rise OR 75%LL(sag)+100%temp rise
Stress with 100%LL(sag)+60%temp
fall OR 75%LL(sag)+100%temp fall 224.52 -157.88 1116.07 265.64 661.73 -21.74 -295.1 2208.0 -313.0 2160.0 Safe Safe Safe Safe

CHECK FOR TENSILE STRESS REINFORCEMENT:


Item Unit 1 2 3 4 5 Slab thk = 0.225 m
Top of Slab = -157.88 t/m2 0.082 m
Chainage of Section from left support m 1.500 3.000 7.313 10.969 14.625 Top of girder = 273.93 t/m3 0.143 m
Tensile Force = 6.49 t mm
Total Loss in Prestress T 84.06 80.45 83.35 85.82 89.56 = 423.24 Ast Required = 270.58 mm2 Dia = 10
Ast Provided = 392.70 mm2 Spacing = 200
Hence OK

Page # 37
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

12.0 Design of Shear Connector Outer girder: As per IRC 112 : 2011 Clause 10.3.4

Shear Force Unit Distance of Section from Support


Sec-1 Sec-2 Sec-3 Sec-4 Sec-5
Super Imposed Dead Load (KN) 400 275 160 65 35
Live Load (KN) 630 610 480 365 245
Effective width of transformed section (m) 3.00 3.00 3.00 3.00 3.00
Depth of Deck slab (m) 0.225 0.225 0.225 0.225 0.225
Depth of Girder (m) 2 2 2 2 2
Distance of C.G. of bottom fiber (m) 1.3490 1.4774 1.4774 1.4774 1.4774
M.I. of the composite section (m4) 1.0807 0.8761 0.8761 0.8761 0.8761
Type of reinforcement Fe 500 Fe 500 Fe 500 Fe 500 Fe 500
Width of top flange of the girder (mm) 1000 1000 1000 1000 1000

Thk. of deck slab mm 225 225 225 225 225


Width of deck slab mm 3000 3000 3000 3000 3000
Interface width bi mm 1000 1000 1000 1000 1000
NA of composite section mm 876.00 747.60 747.60 747.60 747.60
Force in deck slab KN 10720.8 10720.8 10720.8 10720.8 10720.8
Force in flange KN 12744.35 4522.84 4522.84 4522.84 4522.84
β 0.457 0.703 0.703 0.703 0.703
Transverse Shear force VEd KN 1030 885 640 430 280
Lever arm Z mm 1802.6 1853.96 1853.96 1853.96 1853.96
Interface shear stress VEdi (Mpa) 0.26 0.34 0.24 0.16 0.11
µ (Rough surface) 0.70 0.70 0.70 0.70 0.70
α (angle of reinf. To interface) 90.00 90.00 90.00 90.00 90.00
fyd Perm. Stress in steel Mpa 435.00 435.00 435.00 435.00 435.00
σn Co-existing normal stress Mpa 0.00 0.00 0.00 0.00 0.00
No. of legs Nos 4L- 4L- 4L- 4L- 4L-
Dia of stirrup (mm) mm 12 mm @ 12 mm @ 12 mm @ 12 mm @ 12 mm @
Spacing Provided (mm) mm 150 150 200 200 200
As -Area of Reinf. Crossing joint mm2/m 3016 3016 2262 2262 2262
Aj - Interface area of joint (mm2/m) mm2/m 1000000 1000000 1000000 1000000 1000000
As/Aj 0.00302 0.00302 0.00226 0.00226 0.00226
VRdi Mpa 0.875 0.875 0.689 0.689 0.689
VEdi <= VRdi OK OK OK OK OK

VL = V Ae Y / I

VL = Longitudinal Shear per unit length


V = Vertical Shear
Ae = Area of transformed section on one side of interface
Y = Distance of centroid of the area under consideration from NA of composite section
I = Moment of Inertia of the section

Qu = As * fu * 10-3

Qu = Ultimate Shear capacity = As * fu * 10-3


As = The c/s area of anchorage connector
fu = The ultimate tensile strength of steel

S.No Description of Cal. for Sec-1 Unit Distance of Section from Support
Sec-1 Sec-2 Sec-3 Sec-4 Sec-5
1 V = 400+630 KN 1030.00 885.00 640.00 430.00 280.00
2 Ae = 0.225*3 m4 0.675 0.675 0.675 0.675 0.675
3 Y = 2-1.349+0.1125 m 0.764 0.635 0.635 0.635 0.635
4 I = 1.0807 m4 1.0807 0.8761 0.8761 0.8761 0.8761
5 VL = 1030*0.675*0.7635/1.0807 KN 491.2 433.0 313.2 210.4 137.0
6 Legs = 4 4L- 4L- 4L- 4L- 4L-
7 Dia = 12 mm 12 mm @ 12 mm @ 12 mm @ 12 mm @ 12 mm @
8 Spacing = 150 mm 150 150 200 200 200
9 As = 4*pi()*12^2/4*1000/150 mm2 3016 3016 2262 2262 2262
10 fu = 500 Mpa 500 500 500 500 500
11 Qu = 3016*500 KN 1508 1508 1131 1131 1131
12 Status OK OK OK OK OK
13 Ast Required mm2 0 0 0 0 0
14 Minimum reinforcement
15 (i) 0.15 % of the contact area mm2 1500 1500 1500 1500 1500
16 (ii) 130 mm2 mm2 130 130 130 130 130
17 Therefore min reinforcement mm2 1500 1500 1500 1500 1500
18 Status OK OK OK OK OK

Page # 38
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

13.0 Design of End Anchorage: As per clause 17 of IRC: 18 - 2000

Size of Anchor Block = 310 mm


C/C spacing of Cable = 700 mm
Width of web bulb = 750 mm
Ultimate Cable force Pk = 3490 KN
Max Force in one cable = 2670 KN
Max Force after friction and slip = 2416 KN
Grade of Concrete of Girder = 45 Mpa
First Stage Prestressing after the casting of Girder = 4 days
Type of reinforcement = Fe 500

700

750

13.1 Permissible Bearing Stress behind Anchorages:

fcj = 30.00 Mpa

Smaller of (i) and (ii)


(i) fb = 0.48 fcj sqrt (A2/A1)
(ii) fb = 0.8 fcj

A1 = 0.31*0.31 = 0.0961 m^2


A2 = 0.7*0.7 = 0.49 m^2

fb from (i) = 32516.13 KN/m^2


fb from (ii) = 24000.00 KN/m^2

Hence fb = 24000.00 KN/m^2

Max force in cable after friction and slip loss = 2416.49 KN

fb developed = 25146 KN/m^2

Hence Not OK
Hence allowable stress behind anchorage has been suitably increased by providing hoop
reinforcement. CEB-FIP model code has been used to calculate the increase in permissible
bearing stress.

According to the above code, increase in permissible stress


∆F = 1.3 * u/s * As * (fyd -(Ac1-Ac2)*fcd*(1-(8*Msdu)/(u/π * Nsdu))

Using 16 φ spirals with 320 mm ID and 90 mm Spacing

Page # 39
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

Where,
u = perimeter of hoop = pi*(0.32 + 0.016) = 1.056 m
s = hoop spacing = 0.090 m
As = Cross sectional area of hoop reinforcement = 201 mm^2
fyd = design strength of hoop = 0.87 * 500 = 435 N/mm^2
AC1 = 320 * 320 = 102400 mm2
AC2 = Area of concrete within hoop reinforcement
= pi/4 * 0.32^2 = 80424.8 mm^2
fcd = 0.8 * fcj / 1.5 = 16.00 N/mm^2
Msdu = Maximum moment in hoop reinforcement zone = 0.00

∆F = 1.3*u/s *As*fyd -(Ac1-Ac2)fcd*(1-(8*Msdu)/(u/π * Nsdu)) = 981.95 KN

Increase in permissible stress = ∆F / A1 = 10218.0 KN/m^2

Required permissible stress = = 1145.6 KN/m^2

Hence OK

13.2 Bursting Reinforcement:

2Yo = 700 310 = 2Ypo

2Ypo = = 700
2Yo = = 310

Ypo / Yo = = 0.4429

From Table 13.1 of IRC-112:2011

Fbst / Pk = = 0.1428571
Fbst = = 498.62 KN

Allowable stress in steel = 0.87fy = 0.87*500 = 435.0 N/mm^2


Ast required = 498.62* 1000 / 435 = 1146 mm^2

Provide Nos. 3
Dia. 16
legged 2

Provide 3 nos 2 legged T16 in the form of spiral as mentioned above

Area of Steel provided = 1206 mm^2


OK

This reinforcement shall be provided in a zone 0.2 Yo = 70 mm from face to


2Yo = 700 mm
Therefore revised spacing of the spiral shall be 45 mm

Page # 40
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

14.0 Provision of Untensioned Reinforcement in Beams

Thickness of web = 290 mm


Width of bottom bulb = 750 mm
Area of cross section of the Girder alone at Mid Span = 0.8626 m^2
Area of cross section of the Girder alone at Support = 1.5408 m^2

14.1 Minimum reinforcement in Vertical direction: As per clause 15.2 of IRC: 18 - 2000

14.1.1 In Web 0.18% of Area


= 0.18/100 * 290 * 1000 = 522 mm^2/m

Provide 2 legged 10 φ @ 200 c/c

Area of Reinforcement provided = 785 mm^2/m


OK

14.1.2 In bottom flange 0.18% of Area


= 0.18/100 * 750 * 1000 = 1350 mm^2/m

Provide 4 legged 10 φ @ 200 c/c

Area of Reinforcement provided = 1571 mm^2/m


OK

14.2 Minimum reinforcement in Longitudinal direction: As per clause 15.3 of IRC: 18 - 2000

14.2.1 Minimum reinforcement in Beam at Mid Span


= 0.15/100 * 0.862625 * 1000 = 1294 mm^2/m

Provide 16 nos. 12 φ along the periphery of the girder.


12 nos. 12
Area of Reinforcement provided = 3167 mm^2/m
OK

14.2.2 Minimum reinforcement in Beam at Support


= 0.15/100 * 1.5408 * 1000 = 2311 mm^2/m

Provide 16 nos. 12 φ along the periphery of the girder.


12 nos. 12
Area of Reinforcement provided = 3167 mm^2/m
OK

Page # 41
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

14.3 Lifting Arrangement of Girder:

The girders are proposed to be lifted by inserting the required number of bars near the support point.

Reaction at each end of girder = = 370.98 KN

Force resisted by 32mm dia bar = = 164.88 KN

No of bars required = 370.98 / 164.88 = 2.30 no

Provide 4 no's of 32 mm dia bars at each end. OR Provide 2 no's of 32 mm dia U bars at each end.

Shear Force resisted by 32mm dia bar = = 140.75 KN

No of bars required = 370.98 / 140.75 = 2.70 no

Provide 4 no's of 32 mm dia bars at each end. OR Provide 2 no's of 32 mm dia U bars at each end.

Page # 42
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

15.0 Summary of Stresses in Outer Girder due to frequent combination:

Item Unit 1 2 3 4 5

Distances of Sections from left support m 1.500 3.000 7.313 10.969 14.625

15.1 Details of Section property (Individual Beam Section)

Area of the section m2 1.5408 0.8626 0.8626 0.8626 0.8626


Depth of the section m 2.0000 2.0000 2.0000 2.0000 2.0000
CG of section from bottom m 1.0243 0.9950 0.9950 0.9950 0.9950
Inertia of section m4 0.5336 0.4084 0.4084 0.4084 0.4084
Top Section Modulus m3 0.5469 0.4063 0.4063 0.4063 0.4063
Bottom Section Modulus m3 0.5209 0.4104 0.4104 0.4104 0.4104

15.2 Details of Section property (Composite Section)

Area of the section m2 2.1959 1.5178 1.5178 1.5178 1.5178


Depth of the section m 2.2250 2.2250 2.2250 2.2250 2.2250
CG of section from bottom m 1.3490 1.4774 1.4774 1.4774 1.4774
Inertia of section m4 1.0807 0.8761 0.8761 0.8761 0.8761
Top Section Modulus m3 1.2336 1.1719 1.1719 1.1719 1.1719
Bottom Section Modulus m3 0.8011 0.5930 0.5930 0.5930 0.5930

15.3 Details of Stage I prestressing after 4 th day

No of Tendons of 19T15 Nos. 1.00 1.00 1.00 1.00 1.00


Prestressing Force (P1) T 240.33 241.50 244.89 247.76 251.75
CG of Tendons from Bottom m 0.8759 0.7695 0.4636 0.2042 0.1200
Eccentricity of Tendons m 0.1484 0.2255 0.5314 0.7908 0.8750
Prestressing Factor (Top) 0.3776 0.6042 -0.1486 -0.7869 -0.9942
Prestressing Factor (Bottom) 0.9340 1.7088 2.4542 3.0861 3.2913

15.4 Dead Load Moments - Ist stage Tm 48.50 89.50 177.50 220.50 235.00

Stress Due to dead load


Top of Girder T/m2 88.69 220.26 436.83 542.65 578.34
Bottom of Girder T/m2 -93.11 -218.08 -432.50 -537.28 -572.61

Elastic Shortening loss (Eloss) T 1.38 1.38 1.38 1.38 1.38

P1 - Eloss T 238.95 240.12 243.51 246.38 250.37


Stress due to P1 - Eloss
Top of Girder T/m2 90.22 145.07 -36.19 -193.87 -248.92
Bottom of Girder T/m2 223.17 410.32 597.61 760.34 824.06

Stress after Elastic Shortening loss


Top of Girder T/m2 178.91 365.34 400.64 348.78 329.42
Bottom of Girder T/m2 130.07 192.25 165.10 223.06 251.46
Stress at CG of Tendon GR I T/m2 151.46 258.84 219.70 235.90 256.13
Avg stress for each segment T/m2 205.15 239.27 227.80 246.02 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon T/m2 234.05
Check for loss due to elastic shortening T 1.38
0.5 *234.05*1.00*0.0018772*1* (19500000/3100000)

Page # 43
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

15.5 Losses From 4 to 21 day

Creep loss due to GR I Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss due to GR I Tendons T 1.94 1.94 1.94 1.94 1.94
=(0.000382041048085607-0.000337877609694026)*1.00*0.0018772*19500000*1.2
Relaxation loss due to GR I Tendons
Relaxation factor = 1-10^(-1*(((21-4)*24/1000)^0.25)) 0.841
Relaxation loss due to GR I Tendons T 6.22 6.33 6.66 6.94 7.32
=0.841*(1-(0.7-(238.95/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2

Total Loss (C+S+R) T 8.15 8.27 8.59 8.87 9.26

Stress Due to C+S+R


Top of Girder T/m2 -3.08 -4.99 1.28 6.98 9.20
Bottom of Girder T/m2 -7.62 -14.13 -21.09 -27.38 -30.47

Stress before 2nd Stage Prestressing at 21 day


Top of Girder T/m2 175.83 360.34 401.91 355.76 338.63
Bottom of Girder T/m2 122.45 178.12 144.01 195.69 220.99

Stress at CG of Tendon GR I T/m2 145.83 248.23 203.79 212.03 228.05


Avg stress for each segment T/m2 197.03 226.01 207.91 220.04 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 215.99

Creep loss (check) T -0.01


=(0-5.74951271393581E-07)*1.00*0.0018772*19500000*1.2*215.99/1000

15.7 Details of Stage II prestressing after 21th day

No of Tendons of 19T15 2.16 2.16 2.16 2.16 2.16


Prestressing Force (P2) T 519.17 521.71 529.03 535.24 542.89
CG of Tendons from Bottom m 0.3640 0.3315 0.2380 0.1588 0.1331
Eccentricity of Tendons m 0.660 0.664 0.757 0.836 0.862
Prestressing Factor (Top) -0.5584 -0.4737 -0.7037 -0.8987 -0.9620
Prestressing Factor (Bottom) 1.9166 2.7760 3.0037 3.1968 3.2595

Prestressing Factor
Gr. I Top 0.3776 0.6042 -0.1486 -0.7869 -0.9942
Gr. I Bottom 0.9340 1.7088 2.4542 3.0861 3.2913
Gr. II Top -0.5584 -0.4737 -0.7037 -0.8987 -0.9620
Gr. II Bottom 1.9166 2.7760 3.0037 3.1968 3.2595

Elastic shortening loss due to Gr II Tendons


Eloss in GR I Tendons T 12.10 12.10 12.10 12.10 12.10
Eloss in GR II Tendons T 17.33 17.33 17.33 17.33 17.33

P2 - Eloss T 501.84 504.38 511.70 517.91 525.56


Stress due to P2 - Eloss
2
Top of Girder T/m -280.25 -238.94 -360.08 -465.42 -505.59
Bottom of Girder T/m2 961.85 1400.19 1537.01 1655.62 1713.05

Stress due to Eloss of Gr I


Top of Girder T/m2 -4.57 -7.31 1.80 9.52 12.02
Bottom of Girder T/m2 -11.30 -20.67 -29.68 -37.33 -39.81

Stress after 2nd Stage Prestressing


Top of Girder T/m2 -108.99 114.10 43.63 -100.14 -154.94
Bottom of Girder T/m2 1073.00 1557.64 1651.34 1813.98 1894.23

Stress at CG of GR Tendon I T/m2 555.37 1002.26 1278.69 1618.52 1771.28


Stress at CG of GR Tendon II T/m2 857.89 1318.38 1459.99 1661.98 1757.88

Avg stress for each segment T/m2 778.81 1140.47 1448.61 1694.90 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of GR I Tendon T/m2 1339.43
Avg stress for each segment T/m2 1088.14 1389.19 1560.99 1709.93 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of GR II Tendon T/m2 1491.99

Page # 44
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

2
Increase in Average stress at cg of GR I Tendon T/m 1123.43
Check for loss due to Elastic Shortening
In Gr I due to GR II T 12.10
In GR II due to GR II T 17.33

15.80 Losses from 21th to 28th day

Creep Loss of GR II Tendons T 0.02 0.02 0.02 0.02 0.02


Shrinkage Loss of Gr. II Tendons T 1.25 1.25 1.25 1.25 1.25
=(0.000337877609694026-0.000324663036674289)*2.16*0.0018772*19500000*1.2
Relaxation Loss of Gr. II Tendons T 11.08 11.31 11.95 12.50 13.18

Creep Loss of Gr I Tendons T 0.01 0.01 0.01 0.01 0.01


Shrinkage loss of Gr I Tendons T 0.58 0.58 0.58 0.58 0.58
=(0.000337877609694026-0.000324663036674289)*1.00*0.0018772*19500000*1.2
Relaxation loss of Gr. I Tendons T 0.18 0.18 0.19 0.20 0.21

Loss due to C+S+R of GR I T 0.77 0.77 0.78 0.79 0.80


Loss due to C+S+R of GR II T 12.35 12.58 13.23 13.77 14.45
Total Loss due to C+S+R T 13.12 13.35 14.01 14.56 15.25

Stresses due to C+S+R


Top of Girder T/m2 6.61 5.49 9.42 13.00 14.70
Bottom of Girder T/m2 -24.39 -36.23 -41.64 -46.46 -49.73

Stress before casting of Deck Slab


Top of Girder T/m2 -102.38 119.59 53.06 -87.14 -140.25
Bottom of Girder T/m2 1048.61 1521.40 1609.70 1767.52 1844.50

Stress at CG of Tendon I T/m2 544.55 982.08 1248.89 1578.13 1725.41


Stress at CG of Tendon II T/m2 839.14 1289.07 1424.43 1620.24 1712.44

Avg stress for each segment T/m2 763.31 1115.48 1413.51 1651.77 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 1307.65
Avg stress for each segment T/m2 1064.10 1356.75 1522.33 1666.34 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRII T/m2 1455.67

Relaxation Factor GR II Cables


=1-10^(-1*(((28-21)*24/1000)^0.25)) 0.771
Check for relaxation loss of GR II Cables
=0.771*(1-(0.7-(501.84/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of GR II Cables
=(5.74951271393581E-07-4.42505819593384E-07)*2.16*0.0018772*19500000*1.2*1455.673/1000
0.02

Relaxation Factor for GR I Cables


=1-10^(-1*(((28-4)*24/1000)^0.25))-0.841 0.024
Relaxation Loss of GR I Cables
=0.024*(1-(0.7-(238.95/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of GR I Cables
=(5.74951271393581E-07-4.42505819593384E-07)*1.00*0.0018772*19500000*1.2*1307.651/1000
0.01

15.9 Casting of Deck Slab at 28th day

Shuttering / Working Live Load Moments Tm 22.21 42.26 86.36 108.02 115.24
Stress due to shuttering load (for casting of Deck Slab)
2
Top of Girder T/m 40.62 104.00 212.54 265.83 283.60
Bottom of Girder T/m2 -42.64 -102.97 -210.43 -263.20 -280.79

Dead Load Moments -IInd stage : Deck Slab Tm 35.00 66.50 135.00 169.00 180.50
Stress Due to dead load
2
Top of Girder T/m 64.00 163.66 332.24 415.91 444.21
Bottom of Girder T/m2 -67.19 -162.04 -328.94 -411.79 -439.81

Page # 45
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Stress at CG of GR I Tendons T/m2 -9.74 -36.73 -175.69 -327.27 -386.77


Stress at CG of GR II Tendons T/m2 -43.31 -108.05 -250.25 -346.06 -380.99

Gain due to dead load of Deck Slab T -1.11 -2.91 -7.71 -11.56 -13.02
Stress due to Gain
2
Top of Girder T/m 0.04 0.24 -0.28 -2.77 -4.14
Bottom of Girder T/m2 0.10 0.68 4.64 10.87 13.71

Stress due to release of Shuttering / Working Live load


Top of Deck Slab T/m2 -18.01 -36.06 -73.70 -92.18 -98.34
Top of Girder T/m2 -13.38 -25.21 -51.52 -64.44 -68.74
Bottom of Girder T/m2 27.73 71.26 145.63 182.15 194.32

Stress after release of shuttering load


Top of Deck Slab T/m2 -18.01 -36.06 -73.70 -92.18 -98.34
Top of Girder T/m2 -11.10 362.28 546.03 527.40 514.68
Bottom of Girder T/m2 966.60 1328.34 1220.60 1285.55 1331.93

Prestressing Factor
Gr. I Top 0.0719 0.0548 -0.2063 -0.4276 -0.4995
Gr. I Bottom 1.0459 1.8526 2.3684 2.8058 2.9478
Gr. II Top -0.3431 -0.3190 -0.3987 -0.4663 -0.4883
Gr. II Bottom 1.6849 2.5912 2.7488 2.8824 2.9258

15.10 Losses from 28 to 56 day

Creep Loss of Gr II Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss of Gr II Tendons T 2.63 2.63 2.63 2.63 2.63
=(0.000324663036674289-0.000296944931164533)*2.16*0.0018772*19500000*1.2
Relaxation loss of Gr. II Tendons T 1.71 0.25 1.41 1.98 2.17

Creep Loss of Gr I Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss of Gr I Tendons T 1.22 1.22 1.22 1.22 1.22
=(0.000324663036674289-0.000296944931164533)*1.00*0.0018772*19500000*1.2
Relaxation loss of Gr. I Tendons T 1.76 0.35 0.37 0.39 0.41

Loss due to C+S+R of GR I T 2.97 1.56 1.58 1.59 1.62


Loss due to C+S+R of GR II T 4.32 2.86 4.03 4.60 4.79
Total Loss due to C+S+R T 7.29 1.56 1.58 1.59 1.62

Stresses due to C+S+R


Top of Deck Slab T/m2 1.27 0.83 1.93 2.82 3.14
Top of Girder T/m2 0.09 -0.30 0.24 0.75 0.93
Bottom of Girder T/m2 -10.39 -10.31 -14.81 -17.72 -18.77

Stress before SIDL at 56 day


Top of Deck Slab T/m2 -16.74 -35.23 -71.76 -89.35 -95.19
Top of Girder T/m2 -11.01 361.98 546.27 528.15 515.61
Bottom of Girder T/m2 956.22 1318.03 1205.79 1267.84 1313.16

Stress at CG of Tendon GR I T/m2 532.63 950.20 1052.92 1192.30 1265.30


Stress at CG of Tendon GR II T/m2 780.19 1159.57 1127.30 1209.10 1260.09
Avg stress for each segment 741.42 1001.56 1122.61 1228.80 0.00
Segment length 1.50 4.31 3.66 3.66 0.00
length 13.13
Average Stress at CG of Tendon GRI T/m2 1068.85
Avg stress for each segment 969.88 1143.43 1168.20 1234.59 0.00
Segment length 1.50 4.31 3.66 3.66 0.00
length 13.13
Average Stress at CG of Tendon GRII T/m2 1155.89

Page # 46
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Relaxation Factor for GR II Cables


=1-10^(-1*(((56-21)*24/1000)^0.25))-0.771 0.119
Relaxation Loss of Gr. II Cables at mid span
=0.119*(1-(0.7-(501.837/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of Gr II Cables
=(4.42505819593384E-07-6.37455052754964E-07)*2.16*0.0018772*19500000*1.2*1155.89/1000
-0.01

Relaxation Factor for GR I Cables


=1-10^(-1*(((56-4)*24/1000)^0.25))-0.841-0.024 0.047
Relaxation Loss of Gr. I Cables at mid span
=0.047*(1-(0.7-(238.948/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of Gr I Cables
=(4.42505819593384E-07-6.37455052754964E-07)*1.00*0.0018772*19500000*1.2*1068.85/1000
-0.01

15.11 SIDL applied at 56th day

SIDL Moments Tm 30.00 62.00 130.00 161.00 171.50


Stress due to SIDL
2
Top of Deck Slab T/m 24.32 52.91 110.93 137.39 146.35
Top of Girder T/m2 18.07 36.98 77.55 96.04 102.30
Bottom of Girder T/m2 -37.45 -104.55 -219.22 -271.50 -289.20

Stress at CG of Gr I Tendons T/m2 -13.13 -50.10 -150.43 -233.96 -265.71


Stress at CG of Gr II Tendons T/m2 -27.34 -81.09 -183.90 -242.31 -263.15

Gain due to SIDL T -0.78 -2.42 -5.89 -8.15 -8.97


stress due to gain
Top of Girder T/m2 -0.30 -0.57 -3.25 -7.04 -8.73
Bottom of Girder T/m2 1.35 6.15 16.81 25.77 29.34

Creep, Shrinkage & Relaxation losses from 56 day upto infinity


Creep loss of GR II T 0.05 0.05 0.05 0.05 0.05
Shrinkage loss of GR II T 28.15 28.15 28.15 28.15 28.15
=(0.000296944931164533)*2.16*0.0018772*19500000*1.2
Relaxation loss of GR II T 30.33 30.95 32.72 34.22 36.07

Creep loss of GR I T 0.02 0.02 0.02 0.02 0.02


Shrinkage loss of GR I T 13.04 13.04 13.04 13.04 13.04
=(0.000296944931164533)*1.00*0.0018772*19500000*1.2
Relaxation loss of GR I T 15.44 15.72 16.53 17.22 18.17

Loss due to C+S+R of GR I T 28.50 28.78 29.59 30.28 31.24


Loss due to C+S+R of GR II T 58.52 59.14 60.91 62.42 64.27
Total Loss due to C+S+R T 87.02 87.92 90.50 92.69 95.51

Stress due to C+S+R


Top of Deck Slab T/m2 18.03 17.29 30.39 42.05 46.98
Top of Girder 3.22 -5.35 3.30 11.02 13.91
Bottom of Girder T/m2 -128.42 -206.57 -237.52 -264.86 -280.12

Stress during Service at infinity


Top of Deck Slab T/m2 25.31 34.39 66.31 83.05 89.42
Top of Girder T/m2 9.98 393.05 623.87 628.16 623.10
Bottom of Girder T/m2 791.70 1013.06 765.86 757.25 773.18

Stress at CG of Tendon I T/m2 449.36 774.52 732.95 744.07 764.18


Stress at CG of Tendon II T/m2 649.43 910.30 748.96 747.00 763.20

Avg stress for each segment T/m2 611.94 753.73 738.51 754.12 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 714.58
Avg stress for each segment T/m2 779.87 829.63 747.98 755.10 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRII T/m2 778.14

Page # 47
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Relaxation Factor for GR II =


= 2 + ( 1- 0.771 - 0.119) 2.110
Relaxation Loss of GR II Cables at mid span
=2.110*(1-(0.7-(501.84/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of GR II Cables
=(6.37455052754964E-07)*2.16*0.0018772*19500000*1.2*778.143/1000 0.05

Relaxation Factor for GR I =


= 2+ (1- 0.841 - 0.024 - 0.047) 2.088
Relaxation Loss of GR I Cables at mid span
=2.09*(1-(0.7-(238.9/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of GR I Cables
=(6.37455052754964E-07)*1.00*0.0018772*19500000*1.2*714.576/1000 0.02

15.12 CWLL from 56th day onwards

Moment Due to Live Load (Sagging) Tm 44.50 89.00 183.50 228.50 245.00
Stresses due to Live Load (Sagging)
2
Top of Deck Slab T/m 36.07 75.95 156.59 194.99 209.07
Top of Girder T/m2 26.81 53.09 109.46 136.31 146.15
Bottom of Girder T/m2 -55.55 -150.08 -309.44 -385.32 -413.15

Stress at service with Live Load (Sagging)


Top of Deck Slab T/m2 61.38 110.34 222.90 278.04 298.48
Top of Girder T/m2 36.79 446.14 733.33 764.47 769.25
Bottom of Girder T/m2 736.15 862.98 456.42 371.93 360.04

Stress due to Differential Shrinkage & Creep


P T 191.57 191.57 191.57 191.57 191.57
e m 0.7635 0.6351 0.6351 0.6351 0.6351
Top of Deck Slab T/m2 -86.60 -62.36 -62.36 -62.36 -62.36
Top of Girder T/m2 175.35 198.79 198.79 198.79 198.79
Bottom of Girder T/m2 -95.34 -78.95 -78.95 -78.95 -78.95

Stress at service with differential shrinkage and differential creep effect (with Live Load)
2
Top of Deck Slab T/m -25.21 47.98 160.54 215.68 236.12
2
Top of Girder T/m 212.14 644.93 932.13 963.26 968.04
2
Bottom of Girder T/m 640.81 784.03 377.47 292.97 281.08

Stress at service with differential shrinkage and differential creep effect (without Live Load)
2
Top of Deck Slab T/m -61.29 -27.97 3.95 20.69 27.05
2
Top of Girder T/m 185.33 591.84 822.66 826.96 821.89
2
Bottom of Girder T/m 696.36 934.11 686.90 678.30 694.23
Check under Live Load (sag) with Temp
Stress at Service with 100% Live Load (sag) + Differential shrinkage and creep
2
Top of Deck Slab T/m -25.21 47.98 160.54 215.68 236.12
2
Top of Girder T/m 212.14 644.93 932.13 963.26 968.04
2
Bottom of Girder T/m 640.81 784.03 377.47 292.97 281.08

Stress due to Temp (Rise) (Eigen stresses)


Top of Deck Slab T/m2 232.21 216.71 216.71 216.71 216.71
Top of Girder T/m2 -30.08 -45.15 -45.15 -45.15 -45.15
Bottom of Girder T/m2 102.07 90.83 90.83 90.83 90.83

Stress at Service with 100% Live Load (sag) + 60%Temp rise ( LL as leading load)
2
Top of Deck Slab T/m 114.11 178.01 290.57 345.70 366.15
2
Top of Girder T/m 194.09 617.84 905.04 936.17 940.95
2
Bottom of Girder T/m 702.05 838.52 431.96 347.47 335.58

Stress due to Temp (Fall) (Eigen Stresses)


Top of Deck Slab T/m2 -127.90 -115.99 -115.99 -115.99 -115.99
Top of Girder T/m2 43.11 55.76 55.76 55.76 55.76
Bottom of Girder T/m2 -23.69 -1.90 -1.90 -1.90 -1.90

Stress at Service with 100% Live Load (sag) + 60%Temp Fall (LL as leading load)
2
Top of Deck Slab T/m -101.95 -21.61 90.95 146.09 166.53
2
Top of Girder T/m 238.00 678.39 965.58 996.72 1001.50
2
Bottom of Girder T/m 626.60 782.88 376.33 291.83 279.94

Page # 48
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Stress at Service with 75% Live Load (sag) + Differential shrinkage and creep
2
Top of Deck Slab T/m -34.23 28.99 121.39 166.93 183.86
2
Top of Girder T/m 205.44 631.66 904.76 929.19 931.50
2
Bottom of Girder T/m 654.70 821.55 454.83 389.30 384.37

Stress at Service with 75% Live Load (sag) + 100%Temp rise ( TL as leading load)
2
Top of Deck Slab T/m 197.98 245.71 338.11 383.64 400.57
2
Top of Girder T/m 175.36 586.51 859.61 884.04 886.35
2
Bottom of Girder T/m 756.77 912.37 545.65 480.13 475.20

Stress at Service with 75% Live Load (sag) + 100%Temp Fall (TL as leading load)
2
Top of Deck Slab T/m -162.13 -86.99 5.41 50.94 67.87
2
Top of Girder T/m 248.55 687.42 960.52 984.95 987.26
2
Bottom of Girder T/m 631.01 819.64 452.92 387.40 382.47

Page # 49
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

16.0 Summary of extreme fibre stress in Outer Girder due to frequent combination:

Grade of concrete of Deck Slab = M40


Grade of concrete of Girder = M45

1st stage prestressing = 4 days of casting girder ; fcj = 30.0 MPa


2nd stage prestressing = 21 days of casting girder ; fcj = 45.0 MPa

Days after casting deck slab = 7 days ; fcj = 30.0 MPa


Days after casting deck slab = 28 days ; fcj = 40.0 MPa
Reference for 15 % incre.
16.1 Permissible Stresses: During Construction Stage (t/m^2) During Service Stage (t/m^2) With Temperature (t/m^2)

Max Compressive stress in Girder = 0.5 fcj or 30 MPa 1440.0 0.36 fcj 1620.0 15% over service stage 1620.0
Max Tensile stress in Girder = fctm -250.1 No Tension 0.0 2/3 modulus of ruture -313.0

Max Compressive stress in Slab = 0.5 fcj or 30 MPa 1920.0 0.36 fcj 1440.0 15% over service stage 1440.0
Max Tensile stress in Slab = fctm -302.9 No Tension 0.0 2/3 modulus of ruture -295.1

Stage Top of Slab Top of girder Bottom Perm. Stress in Slab Perm. Stress in Girder Status in Slab Status in Girder
max +ve max -ve max +ve max -ve max +ve max -ve Tension Comp. Tension Comp. Tension Comp. Tension Comp.
After 1st stage prestress 400.64 178.91 251.46 130.07 -250.1 1440.0 Safe Safe
Before 2nd Stge Prestess 401.91 175.83 220.99 122.45 -250.1 1440.0 Safe Safe
After 2rd stage prestress 114.10 -154.94 1894.23 1073.00 -327.7 2160.0 Safe Safe
Before casting of Deck Slab 119.59 -140.25 1844.50 1048.61 -327.7 2160.0 Safe Safe
After casting of Deck Slab -18.01 -98.34 546.03 -11.10 1331.93 966.60 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Before SIDL -16.74 -95.19 546.27 -11.01 1318.03 956.22 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Stress at service 89.42 25.31 628.16 9.98 1013.06 757.25 0.0 1440.0 0.0 1620.0 Safe Safe Safe Safe
Stress at service (with LL sag) 298.48 61.38 769.25 36.79 862.98 360.04 0.0 1440.0 0.0 1620.0 Safe Safe Safe Safe
Stress with LL (sag) + diff shr 236.12 -25.21 968.04 212.14 784.03 281.08 0.0 1440.0 0.0 1620.0 R/F Req. Safe Safe Safe
Stress with diff shr w/o LL 27.05 -61.29 826.96 185.33 934.11 678.30 0.0 1440.0 0.0 1620.0 R/F Req. Safe Safe Safe
Stress with 100%LL(sag)+60%temp
400.57 114.11 940.95 175.36 912.37 335.58 -295.1 1440.0 -313.0 1620.0 Safe Safe Safe Safe
rise OR 75%LL(sag)+100%temp rise
Stress with 100%LL(sag)+60%temp
fall OR 75%LL(sag)+100%temp fall 166.53 -162.13 1001.50 238.00 819.64 279.94 -295.1 1440.0 -313.0 1620.0 Safe Safe Safe Safe

CHECK FOR TENSILE STRESS REINFORCEMENT:


Item Unit 1 2 3 4 5 Slab thk = 0.225 m
Top of Slab = -162.13 t/m2 0.089 m
Chainage of Section from left support m 1.500 3.000 7.313 10.969 14.625 Top of girder = 248.55 t/m3 0.136 m
Tensile Force = 7.20 t mm
Total Loss in Prestress T 115.59 111.10 114.68 117.72 121.63 = 580.72 Ast Required = 300.03 mm2 Dia = 10
Ast Provided = 392.70 mm2 Spacing = 200
Hence OK

Page # 50
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

17.0 Check for crack width in Outer Girder:

17.1 Crack width check Bottom girder:

Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


(KN) 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
Stresses in Steel σsc (Mpa) 0.00 0.00 0.00 0.00 0.00
Dia diameter (mm) 12 12 12 12 12
Spacing (mm) 150 150 150 150 150
Permissible stress in steel for 0.3 mm crack
280 280 280 280 280 Table-12.2 of IRC:112-2011
width due bars
Permissible stress in steel for 0.3 mm crack
280 280 280 280 280 Table-12.3 of IRC:112-2011
width due spacing
Check for crack width OK OK OK OK OK

17.2 Crack width check Top of girder:

Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


(KN) 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
Stresses in Steel σsc (Mpa) 11.10 0.00 0.00 0.00 0.00
Dia diameter (mm) 12 12 12 12 12
Spacing (mm) 150 150 150 150 150
Permissible stress in steel for 0.3 mm crack
280 280 280 280 280 Table-12.2 of IRC:112-2011
width due bars
Permissible stress in steel for 0.3 mm crack
280 280 280 280 280 Table-12.3 of IRC:112-2011
width due spacing
Check for crack width OK OK OK OK OK

Page # 51
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

17.3 Crack width check Top of slab:

Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


(KN) 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
Stresses in Steel σsc (Mpa) 162.13 86.99 86.99 92.18 98.34
Dia diameter (mm) 10 10 10 10 10
Spacing (mm) 200 200 200 200 200
Permissible stress in steel for 0.3 mm crack
320 320 320 320 320 Table-12.2 of IRC:112-2011
width due bars
Permissible stress in steel for 0.3 mm crack
240 240 240 240 240 Table-12.3 of IRC:112-2011
width due spacing
Check for crack width OK OK OK OK OK

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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE


NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN DESIGNED CHECKED SHEET
JP GMS

18.0 Defection Check

Please note that the value of defection is taken from stadd file: ( cl. 12.4, IRC 112-2011)

Max defection Due to


Self wt & Deck slab wt = 38.802 mm Girder only condition
SIDL-3 lane = 7.143 mm
FPLL = 0.000 mm
LL-3 lane = 12.78 mm
Prestress = -31.20 mm Girder only condition
Self wt & Deck slab wt +SIDL-3 lane+LL-3 lane+Prestress = 27.526 mm

Total deflection = 27.526 mm CHECK

Permissible deflection = 20.000 mm

Deflection check for live load :


LL-3 lane = 12.780 mm Hence OK

Permissible deflection = 29.25 mm (Span/1000 for LL-2lane)


= 36.56 mm (Span/800 for LL-3lane)

de the Precamber of 38.802 mm at the center see the details in the respective drawing.

18.1 Deflection Calculation for prestressing force

Deflection = -P.e / 6 EI x ( 2 l12 + 6 l1 l2 + 3 l22) (Trapezoidal tandons)

Effective Prestressing Force P = 7748.54 KN (After friction & slip loss)


Eccentricity e = 0.6735 m
CG of Girder only from bottom y = 0.9950 m
CG of Cable from bottom yc = 0.3215 m
Length of the beam l1 = 12875.0 m
l2 = 2000.0 m
Modulus of Elasticity E = 34000.00 Mpa
4
Moment of Inertia I = 0.4084 m

Deflection = -31.20 mm

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TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

1.0 Section Properties of Inner Longitudinal Members after 28days of Casting of Deck Slab:

C/C Expansion Joint = 30.650 m


Distance between C/L of Brg. and C/L of Exp. Joint = 0.700 m
C/C spacing of Bearing = 29.250 m
Skew Angle = 0.0 deg
No of longitudinal girders = 4
C/C spacing of Longitudinal Girder = 3.00 m

No of Intermediate Cross girders = 1


C/C spacing of Cross Girder = 14.625 m

Thickenss of End Cross girder = 0.450 m


Thickenss of Intermediate Cross girder = 0.000 m

Projection of girder beyond cl of brg = 0.400 m


Projection of girder beyond end cross girder = 0.175 m

Deck Width = 12.000 m


Cantilever length = 1.500 m
Depth of L-Girder = 2.000 m
Thickness of section between polystyryn block above top flange 0.000 m
Thickness of Deck slab = 0.225 m
Thickness of Deck slab at Exp. Joint = 0.375 m

Grade of Concrete of Deck Slab = 40 Mpa


Grade of Concrete of Girder = 45 Mpa
Time after casting of Deck Slab = 28 days
Grade of Untensioned Steel = Fe 500

1.1 Inner L - Girder at the Span


Effective Width of beams
3.000 m Beff = bw + beff1 + beff2 l0 = 0.7 x L0 = 20.48 m
1.000 m beff1 = 0.2b1+0.1 l0 L0 = 29.25 m
0.225 beff2 = 0.2b2+0.1 l0 ( Fig-7.1 & Eq-7.1, IRC-112-2011)
0.150 0.225 beff = 3.000 m [Cl. 305.15.2 IRC 21]
C/C Spacing of L-girder = 3.000 m
dist to edge of cant. = 1.500 m
2.000 0.290
fcj = 40.00 MPa
Y E of Deck Slab = 33000.00 MPa
0.150 E of Girder = 34000.00 MPa
0.250
0.750

SL.No. Io Ix
A y Ay Ay2 Io Io + Ay2 Ix b deq
Deck Slab 0.65515 2.11250 1.38400 2.92370 0.002764 2.92646 0.00495 3.00 0.225
Section between polystryn block 0.00000 2.00000 0.00000 0.00000 0.000000 0.00000
Rctangular Top Flange 0.15000 1.92500 0.28875 0.55584 0.000281 0.55613
0.00225 1.000 m 0.198
Triangular Top Flange 0.02663 1.82500 0.04859 0.08868 0.000008 0.08869
Web+Top & Bott. Rect. Bulb 0.46400 1.05000 0.48720 0.51156 0.098987 0.61055 0.01018 0.29 1.45
Triangular Bottom Bulb 0.03450 0.30000 0.01035 0.00311 0.000043 0.00315
0.00816 0.750 0.354
Rectangular Bottom Bulb 0.18750 0.12500 0.02344 0.00293 0.000977 0.00391
Composite Section Σ 1.51777 2.24233 4.0858 0.1031 4.18887 0.02555
Girder Only Σ 0.86263 0.85833 1.1621 0.100 1.26241 0.02060
2 2
ΣA Σ Ay Σ Ay Σ Io Σ (Io+Ay ) Σ Ix

Section Properties of Composite Section:


Area = ΣA = 1.5178 m2
Dist. of cg from bottom fibre = Yb =Σ(A.y) / ΣA = 1.4774 m
M.I of inner girder = Iz = Σ(Io+A.y2)-ΣA.Y2 = 0.8761 m4
Torsioanl M.I of inner girder = Ix = 0.0255 m4

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Badmer-Sanchor-Gujarat Border Section of NH-15
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TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Section Properties of Girder:


Area = ΣA = 0.8626 m2
Dist. of cg from bottom fibre = Yb =Σ(A.y) / ΣA = 0.9950 m
M.I of inner girder = Iz = Σ(Io+A.y2)-ΣA.Y2 = 0.4084 m4
Torsioanl M.I of inner girder = Ix = 0.0206 m4
1.2 Inner L - Girder at the Support
_ENDLGSU 11 20 21 30 31 40 41 50 11 20 21 30 31 40 41 50

3.000 m
1.000 m
0.225
0.150 0.176 beff = 3.000 m
C/C Spacing of L-girder = 3.000 m

2.000
fcj = 40.0 MPa
Y E of Deck Slab = 33000 MPa
E of Girder = 34000 MPa

0.750

SL.No. Io Ix
A y Ay Ay2 Io Io + Ay2 Ix b d
Deck Slab 0.65515 2.11250 1.38400 2.92370 0.002764 2.92646 0.00495 3.00 0.23
Section between polystryn block 0.00000 2.00000 0.00000 0.00000 0.000000 0.00000
Rctangular Top Flange 0.15000 1.92500 0.28875 0.55584 0.000281 0.55613
0.00151 1.000 0.173
Triangular Top Flange 0.00330 1.84120 0.00608 0.01119 0.000000 0.01119
Web+Top Rectangle Flange 1.38750 0.92500 1.28344 1.18718 0.395727 1.58291 0.19787 0.75 1.83
Composite Section Σ 2.19595 2.96226 4.6779 0.399 5.07668 0.20433
Girder Only Σ 1.54080 1.57826 1.7542 0.396 2.15022 0.19938
ΣA Σ Ay Σ Ay2 Σ Io
2
Σ (Io+Ay ) Σ Ix

Section Properties of Composite Section:


Area = ΣA = 2.1959 m2
Dist. of cg from bottom fibre = Y =Σ(A.y) / ΣA = 1.3490 m
M.I of inner girder = Iz = Σ(Io+A.y2)-ΣA.Y2 = 1.0807 m4
Torsioanl M.I of inner girder = Ix = 0.2043 m4

Section Properties of Girder:


Area = ΣA = 1.5408 m2
Dist. of cg from bottom fibre = Y =Σ(A.y) / ΣA = 1.0243 m
M.I of inner girder = Iz = Σ(Io+A.y2)-ΣA.Y2 = 0.5336 m4
Torsioanl M.I of inner girder = Ix = 0.19938 m4

Note:
Ix = 0.5 * 3 * b^3 * d^3 / (10 (b^2 + d^2) For Deck Slab
= 3 * b^3 * d^3 / (10 (b^2 + d^2) For Other members

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TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

3.0 Calculations of Dead Load BM & SF for Inner Girder:

C/C spacing of Bearing = = 29.250 m


C/C spacing of Longitudinal Girder = = 3.000 m
Length of cantilever portion = = 1.500 m
Area of Girder at the Span = = 0.8626 m2
Area of Girder at the Support = = 1.5408 m2
Depth of L-Girder = = 2.000 m
Flange width of L-Girder = = 1.000 m
Bulb width of L-Girder = = 0.750 m
Bulb thickness of L-Girder = = 0.250 m
Haunch thickness on top of bulb = 0.150 m
Thickness of End X-Girder = = 0.450 m
Thick. of Intermediate X-Girder = = 0.000 m
Thickness of Deck slab = = 0.225 m
Thick. of Deck slab at Exp. Jt. = = 0.375 m
Desity of Concrete = = 25 KN/m3

3.1 Dead Load Calculation:

3.1.1 Self Weight of Precast Girder (DL Stage -1)

3.1.1.1 Self weight of beam = 0.8626 * 25 = 21.57 KN/m

3.1.1.2 Web thickening at ends

C/L of Exp. Jt.


C/L of Brg.

0.3000 0.4000 1.500 m 1.500 m

Extra widening at the Supprot

3.1.1.3 Wt due to extra widening (uni) = (1.5408 - 0.8626)*25 = 16.95 KN/m

Wt due to extra widening (vary) = = 17 to 0 KN/m

Add wt of concrete above top flange = = 0.00 KN/m


between polystyryn blocks

3.1.2 Weight of Cross girder to be cast with L-Girder

Intermediate Cross Girder = (1*2-0.8626-(1-0.75)*0.4)*0*25 = 0.00 KN

End Cross Girder = (1*2-1.5408-(1-0.75)*0.4)*0.45*25 = 4.04 KN

3.1.3 DL of Deck Slab & X - Girder (DL Stage - 2)

Weight of Deck Slab = (1.5+1.5)*0.225*25 = 16.88 KN/m

Weight of Inner X-Girder = (3-1)*(2-0.4)*0*25 = 0.00 KN/m

Weight of End X-Girder = (3-1)*(2-0.4)*0.45*25 = 36.00 KN/m

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TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

3.2 Calculations of Bending Moment and Shear Force:

3.2.1 DL Stage 1 Loading

4.04 KN 0.0 KN 0.0 KN 0.0 KN 4.04 KN


7.313 m 7.313 m 7.313 m 7.313 m

16.95 KN/m 21.57 KN/m 16.95 KN/m

R1 1.500 m 1.50 m R2

0.400 m 29.250 m 0.400 m

Support Reaction R1 = 372.99 KN

Item Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
BM (KNm) 483.9 890.6 1771.2 2203.6 2347.8
SF (KN) 295.8 250.7 157.7 78.8 0.0

3.2.2 DL Stage 2 Loading

36.00 KN 0.0 KN 0.0 KN 0.0 KN 36.00 KN


7.313 m 7.313 m 7.313 m 7.313 m

16.88 KN/m

R1 R2

0.700 m 29.250 m 0.700 m

Support Reaction R1 = 294.6 KN

Item Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
BM (KNm) 347.1 660.3 1349.4 1687.8 1800.6
SF (KN) 221.5 196.2 123.4 61.7 0.0

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TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

3.3 SIDL Loads:

Effective Span = = 29.25 m


Distance between C/L of Brg. To C/L of Exp. Jt. = 0.70 m

Width of Footpath / Footway = = 0.00 m


Unit weight of RCC = = 25.00 KN/m^3
Unit weight of PCC = = 25.00 KNm^3

3.3.1 Weight of Footpath:

Width of Footpath = = 0.750 m


Avg. Height of raised Footpath = = 0.225 m

Weight of Footpath = 0.75 x 0.225 x 25 = 3.97 KN/m

3.3.2 Weight of RCC Kerb:

Width of Kerb = = 0.000 m


Height of Kerb = = 0.250 m

Weight of Kerb = 0 x 0.25 x 25 = 0.00 KN/m


Wt of RCC railing / m = ((0.175 x 0.2 x 2 x 2) + ( 0.25 x 0.275 x 0.86)) x 24 / 2
= 0.000 KN/m

Weight of Kerb + Railing = 0+0 = 0.000 KN/m

3.3.3 Weight of RCC Crash barrier

Volume of C/Barrier = (0.5*0.05*1.01)+(0.175*1.01)+(0.5*0.05*0.5)


(0.05*0.4)+(0.5*0.225*0.25)+(0.225*0.165)
= 0.352 m^3
Weight of RCC Crash barrier = 0.352 x 25 = 8.8 KN/m
Wt of pipe on c/barrier / m = = 0.200 KN/m

Weight of RCC Crash barrier+Pipe = 8.8 + 0.2 = 9.900 KN/m

3.3.4 Footpath Live Load:

As per IRC: 6-2000, Clause 209.4(b)


Intensity of FPLL P = P' - (40 x L - 300) / 9 when 7.5 > L <= 30.0m
(P' - 260 + (4800 / L) x (16.5 - W) / 15 when L > 30.0m
P' = 500.00 kg/m^2
P = = 403.40 kg/m^2
= 4.034 KN/m^2

Footpath Live Load = 4.034 x 0.75 = 3.10 KN/m

3.4 Calculation of BM & SF for Shuttering Load Addition Shutterng load considered is 1.8 KN/m2
Addition construction stage load considered is 1.8 KN/m2
Shuttering and Working Live Load = 3.6x 1.0 x 2.85 = 10.80 KN/m

10.80 KN/m

R1 R2
0.700 m 29.250 m 0.700 m

Support Reaction R1 = 165.5 KN

Item Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


1.50 m 3.00 m 7.31 m 10.97 m 14.63 m
BM (KNm) 222.1 422.6 863.6 1080.2 1152.4
SF (KN) 141.8 125.6 79.0 39.5 0.0

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TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

4.1 Summary of Bending Moment in Inner Girder(KNm) (ULS COMBINATION)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 ULS


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 655 1208 2396 2977 3173 1.35
2nd Stage DL 473 898 1823 2282 2437 1.35
SIDL + FPDL 245 370 730 905 960
70R (W) girders and hence neglected.
70R (W) + 1LCA
CWLL+FPLL 1L Class A 1015 1850 3300 4020 4295
(Max Envolope) 2L Class A
3L Class A
Maximum 1015 1850 3300 4020 4295

4.2 Summary of Shear Force in Inner Girder (KN)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 ULS


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 405 344 216 108 0 1.35
2nd Stage DL 304 270 169 88 0 1.35
SIDL + FPDL 175 140 85 40 5
70R (W)
70R (W) + 1LCA
CWLL+FPLL 1L Class A 790 665 525 460 375
(Max Envolope) 2L Class A
3L Class A
Maximum 790 665 525 460 375

* The moments in both the outer girders are calculated and the critical inner girder is checked for the
stresses.The moments are rounded to the nearest 5.

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DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

4.1 Summary of Bending Moment in Inner Girder(KNm) (RARE COMBINATION)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 SLS RARE


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 485 895 1775 2205 2350 1.00
2nd Stage DL 350 665 1350 1690 1805 1.00
SIDL + FPDL 170 270 535 665 705
70R (W) girders and hence neglected.
70R (W) + 1LCA
CWLL+FPLL 1L Class A 675 1235 2200 2680 2865
(Max Envolope) 2L Class A
3L Class A
Maximum 675 1235 2200 2680 2865

4.2 Summary of Shear Force in Inner Girder (KN)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 SLS RARE


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 300 255 160 80 0 1.00
2nd Stage DL 225 200 125 65 0 1.00
SIDL + FPDL 125 95 60 30 5
70R (W)
70R (W) + 1LCA
CWLL+FPLL 1L Class A 525 445 350 310 250
(Max Envolope) 2L Class A
3L Class A
Maximum 525 445 350 310 250

* The moments in both the outer girders are calculated and the critical inner girder is checked for the
stresses.The moments are rounded to the nearest 5.

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TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

4.1 Summary of Bending Moment in Inner Girder(KNm) (FREQUENT COMBINATION)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 SLS FC


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 485 895 1775 2205 2350 1.00
2nd Stage DL 350 665 1350 1690 1805 1.00
SIDL + FPDL 170 270 535 665 705
70R (W) girders and hence neglected.
70R (W) + 1LCA
CWLL+FPLL 1L Class A 510 925 1650 2010 2150
(Max Envolope) 2L Class A
3L Class A
Maximum 510 925 1650 2010 2150

4.2 Summary of Shear Force in Inner Girder (KN)

SECTIONS Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 SLS FC


LOADINGS 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m FACTOR
1st Stage DL 300 255 160 80 0 1.00
2nd Stage DL 225 200 125 65 0 1.00
SIDL + FPDL 125 95 60 30 5
70R (W)
70R (W) + 1LCA
CWLL+FPLL 1L Class A 395 335 265 230 190
(Max Envolope) 2L Class A
3L Class A
Maximum 395 335 265 230 190

* The moments in both the outer girders are calculated and the critical inner girder is checked for the
stresses.The moments are rounded to the nearest 5.

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TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

5.0 Calculations fo Friction and Slip Losses in Inner Girder:

5.1 Basic Prestressing Data

Type of Cables & Sheathing = 19T13 Galvanized


Nominal Diameter D = 12.7 mm
Nominal Area A = 98.7 sq.mm
Tensile Strength Fu = 1860.0 MPa
Minimum Breaking Load Pn = 183.7 KN
Young's Modulus of Elasticity Eps = 195 Gpa
Jacking Force at Transfer (% of Breaking Load) Pj = 76.5 % (Refer cl.7.9.2, IRC-112:2011)
Slip at Jacking end (assumed) s = 6 mm
Coefficient of Friction for Galvanized Sheathing µ = 0.20 per radian (Refer Table 7.1,
Wobble Friction Coefficient for Galvanized Sheathing k = 0.003 per metre IRC-112:2011)
Relaxation of prestressing steel at 70% uts Re1 = 2.5 % (Refer Table 6.2, IRC-112:2011)
Relaxation of prestressing steel at 50% uts Re2 = 0 %
Age of concrete for 1st Stage prestressing td1 = 4 days
Age of concrete for 2nd Stage prestressing td2 = 21 days
Dia of Prestressing Duct qd = 90 mm
Concrete Grade of Girder Fcu1 = 45 MPa
Concrete Grade for Deck Slab Fcu2 = 40 MPa
Load factor for prestressing force = 1.00
5.2 Details of Prestressing Cables

Angle θ
1 E1 : Rise in cable at the Jacking end E3 : Effective Cover to Cable
E2 : Rise in cable at the end of curved portion
2 C.L of Symmetry

L3 : Curved in Plan
3 4 5

L1 : Straight Portion L2 : Curved in Elevation Soffit Level L4 : Straight in Plan

Jacking End Elevation of Cable

Angle γ
P2 Angle α
Plan Deviation, P1
L5 L6 Plan of Cable

Half length of the cable : 14.875 m

Strands per Stage of


Cable No. L1 L2 L3 L4 P1 P2 L5
cable Prestressing
6 0 2 10.875 1.000 0.000 3.000 0.000 0.000 0.000
5 0 2 10.375 1.500 0.000 3.000 0.000 0.000 0.000
1 3 2 11.875 1.000 0.000 2.000 0.000 0.000 0.000
2 19 1 11.875 1.000 0.000 2.000 0.000 0.000 0.000
3 19 2 11.875 1.000 0.000 2.000 0.000 0.000 0.000
4 19 2 11.875 1.000 0.000 2.000 0.000 0.000 0.000

Cable No. Strands per Stage of E1 E2 Angle Angle E3 Angle L6


cable Prestressing (Rise in cable θ α (degrees) (Effective γ
at the (degrees) cover to (degrees)
jacking end) cable)

6 0 2 1.020 0.0448 5.1240 0.000 0.680 0.000 0.000


5 0 2 1.300 0.0876 6.6650 0.000 0.500 0.000 0.000
1 3 2 1.400 0.0566 6.4545 0.000 0.300 0.000 0.000
2 19 1 0.880 0.0356 4.0675 0.000 0.120 0.000 0.000
3 19 2 0.180 0.0073 0.8333 0.000 0.120 0.000 0.000
4 19 2 0.180 0.0073 0.8333 0.000 0.120 0.000 0.000

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TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

5.2.1 y' Coordinates at distance 'x' from centre of cable (mid span) in mm in Inner Girder:

5.2.1.1 Salient points of cables:

Cable No. Cable Ordinates


x 0 3000 4500 14875
6
y 680 680 725 1700
x 0 3000 4500 14875
5
y 500 500 588 1800
x 0 3000 4500 14875
1
y 300 300 357 1700
x 0 3000 4500 14875
2
y 120 120 156 1000
x 0 3000 4500 14875
3
y 120 120 127 300
x 0 3000 4500 14875
4
y 120 120 127 300

5.2.1.2 Coordinates ('x' & 'y') of cables at different locations:

Cable No. x 0 625 1625 2625 3625 4625 5625 6625 7625 8625 9625 10625 11625 12625 13625 14625 14875
x1 0 0 0 0 3000 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 14875
x2 0 3000 3000 3000 4500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
6 y1 680 680 680 680 680 725 725 725 725 725 725 725 725 725 725 725 1700
y2 680 680 680 680 725 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700
y 680 680 680 680 699 737 831 925 1019 1113 1207 1301 1395 1489 1583 1677 1700
x1 0 0 0 0 3000 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 14875
x2 0 3000 3000 3000 4500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
5 y1 500 500 500 500 500 588 588 588 588 588 588 588 588 588 588 588 1800
y2 500 500 500 500 588 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800
y 500 500 500 500 537 602 719 836 953 1070 1187 1303 1420 1537 1654 1771 1800
x1 0 0 0 0 3000 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 14875
x2 0 3000 3000 3000 4500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
1 y1 300 300 300 300 300 357 357 357 357 357 357 357 357 357 357 357 1700
y2 300 300 300 300 357 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700
y 300 300 300 300 324 373 502 632 761 891 1020 1150 1279 1409 1538 1668 1700
x1 0 0 0 0 3000 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 14875
x2 0 3000 3000 3000 4500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
2 y1 120 120 120 120 120 156 156 156 156 156 156 156 156 156 156 156 1000
y2 120 120 120 120 156 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
y 120 120 120 120 135 166 247 329 410 491 573 654 735 817 898 980 1000

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Badmer-Sanchor-Gujarat Border Section of NH-15
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TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

x1 0 0 0 0 3000 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 14875
x2 0 3000 3000 3000 4500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
3 y1 120 120 120 120 120 127 127 127 127 127 127 127 127 127 127 127 300
y2 120 120 120 120 127 300 300 300 300 300 300 300 300 300 300 300 300
y 120 120 120 120 123 129 146 163 179 196 213 229 246 263 279 296 300
x1 0 0 0 0 3000 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 14875
x2 0 3000 3000 3000 4500 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875 14875
4 y1 120 120 120 120 120 127 127 127 127 127 127 127 127 127 127 127 300
y2 120 120 120 120 127 300 300 300 300 300 300 300 300 300 300 300 300
y 120 120 120 120 123 129 146 163 179 196 213 229 246 263 279 296 300

5.2.3 Y and Z Coordinates at distance 'x' from centre of cable in mm:

Cable No. x 0 625 1625 2625 3625 4625 5625 6625 7625 8625 9625 10625 11625 12625 13625 14625 14875
y 680 680 680 680 699 737 831 925 1019 1113 1207 1301 1395 1489 1583 1677 1700
6
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 500 500 500 500 537 602 719 836 953 1070 1187 1303 1420 1537 1654 1771 1800
5
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 300 300 300 300 324 373 502 632 761 891 1020 1150 1279 1409 1538 1668 1700
1
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 120 120 120 120 135 166 247 329 410 491 573 654 735 817 898 980 1000
2
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 120 120 120 120 123 129 146 163 179 196 213 229 246 263 279 296 300
3
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
y 120 120 120 120 123 129 146 163 179 196 213 229 246 263 279 296 300
4
z 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

5.3 Force in Cables at nodal points after Friction & Slip Losses in Inner Girder:

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 10.919 11.920 11.920 14.920
Σθ (rad) 0.00000 0.00000 0.08943 0.08943 0.08943
Z= ( exp )-(µΣθ+kΣx) 6 1.00000 0.96777 0.94777 0.94777 0.93928
Px = Po * Z (KN) 0.00 0.00 0.00 0.00 0.00
Px1 0.00 0.00 0.00 0.00 0.00

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 10.446 11.948 11.948 14.948
Σθ (rad) 0.00000 0.00000 0.11633 0.11633 0.11633
Z= ( exp )-(µΣθ+kΣx) 5 1.00000 0.96915 0.94260 0.94260 0.93416
Px = Po * Z (KN) 0.00 0.00 0.00 0.00 0.00
Px1 0.00 0.00 0.00 0.00 0.00

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.951 12.952 12.952 14.952
Σθ (rad) 0.00000 0.00000 0.11265 0.11265 0.11265
Z= ( exp )-(µΣθ+kΣx) 1 1.00000 0.96478 0.94046 0.94046 0.93483
Px = Po * Z (KN) 421.59 406.74 396.49 396.49 394.12
Px1 378.14 392.99 396.49 396.49 394.12

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.905 12.906 12.906 14.906
Σθ (rad) 0.00000 0.00000 0.07099 0.07099 0.07099
Z= ( exp )-(µΣθ+kΣx) 2 1.00000 0.96492 0.94846 0.94846 0.94279
Px = Po * Z (KN) 2670.08 2576.40 2532.46 2532.46 2517.32 0.06
Px1 2395.72 2489.40 2532.46 2532.46 2517.32

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.876 12.876 12.876 14.876
Σθ (rad) 0.00000 0.00000 0.01454 0.01454 0.01454
Z= ( exp )-(µΣθ+kΣx) 3 1.00000 0.96500 0.95931 0.95931 0.95357
Px = Po * Z (KN) 2670.08 2576.62 2561.44 2561.44 2546.12
Px1 2403.12 2496.58 2511.76 2511.76 2527.08

Nodal Points of the Cable


Component (*) Cable No.
1 2 3 4 5
Σx (m) 0.000 11.876 12.876 12.876 14.876
Σθ (rad) 0.00000 0.00000 0.01454 0.01454 0.01454
Z= ( exp )-(µΣθ+kΣx) 4 1.00000 0.96500 0.95931 0.95931 0.95357
Px = Po * Z (KN) 2670.08 2576.62 2561.44 2561.44 2546.12
Px1 2384.09 2477.54 2492.72 2492.72 2508.05

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

5.4 Force in Cable at chosen sections after Friction & Slip Losses
Support 1/8th span 1/4th span 3/8th span
Cable No. Notation Mid span
Section section section section
6 Lx1 1.750 3.250 7.563 11.219 14.875
x 1.750 3.250 7.563 11.219 14.875
Pf 0.00 0.00 0.00 0.00 0.00
Ps 0.00 0.00 0.00 0.00 0.00

5 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 0.00 0.00 0.00 0.00 0.00
Ps 0.00 0.00 0.00 0.00 0.00

1 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 419.42 417.55 412.20 407.65 394.21
Ps 380.32 382.18 387.54 392.08 394.21

2 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 2656.31 2644.51 2610.57 2581.80 2517.55
Ps 2409.49 2421.29 2455.23 2484.00 2517.55

3 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 2656.31 2644.50 2610.57 2581.80 2546.13
Ps 2416.89 2428.70 2462.63 2491.41 2527.07

4 Lx1 1.750 3.250 7.563 11.219 14.875


x 1.750 3.250 7.563 11.219 14.875
Pf 2656.31 2644.50 2610.57 2581.80 2546.13
Ps 2397.86 2409.66 2443.60 2472.37 2508.04

(*) Notations Used :


Σx (m) = Cumulative Length of Cable from jacking end in metres
Σθ (rad) = Cumulative angle of deviation in radian from jacking end
Po = Force at Jacking end before transfer (KN)
Px = Force at the nodal points before transfer (KN)
Px1 = Force at the nodal points after transfer (KN)
Lx1= Cumulative Length of Cable from jacking end (in metres) at various sections (m)
Pf = Force at the critical sections before transfer (i,e before slip at anchorage) (KN)
Ps = Force at the critical sections after transfer (i,e after slip at anchorage)(KN)

5.5 Elongation Calculation Grip Length = 0.6


Nodal Points of the Cable
Component (*) Cable No.
1 2 3 4 5
Px 0.00 0.00 0.00 0.00 0.00
Σx (m) 6 0.000 10.919 11.920 11.920 14.920
Elongation (mm) 0.00
Px 0.00 0.00 0.00 0.00 0.00
Σx (m) 5 0.000 10.446 11.948 11.948 14.948
Elongation (mm) 0.00
Px 421.59 406.74 396.49 396.49 394.12
Σx (m) 1 0.000 11.951 12.952 12.952 14.952
Elongation (mm) 110.76
Px 2670.08 2576.40 2532.46 2532.46 2517.32
Σx (m) 2 0.000 11.905 12.906 12.906 14.906
Elongation (mm) 110.58
Px 2670.08 2576.62 2561.44 2561.44 2546.12
Σx (m) 3 0.000 11.876 12.876 12.876 14.876
Elongation (mm) 110.57
Px 2670.08 2576.62 2561.44 2561.44 2546.12
Σx (m) 4 0.000 11.876 12.876 12.876 14.876
Elongation (mm) 110.57

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PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of NH-15


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TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

5.6 Horizontal & Vertical Component of Prestress Force in Inner Girder:

Section Stage of Cable No. No. of Yord θ Ps.cosθ


θ Ps.cosθθ. Ps.sinθ
θ
Prestressing Cables Yord
(m) (deg) (KN) (KN.m) (KN)
2 6 0.000 1.544 5.124 0.00 0.00 0.00
2 5 0.000 1.597 6.665 0.00 0.00 0.00
2 1 0.158 1.503 6.455 377.91 568.10 42.75
1 2 1.000 0.876 4.068 2403.42 2105.08 170.91
2 3 1.000 0.275 0.833 2416.64 663.48 35.15
Sec-1
2 4 1.000 0.275 0.833 2397.60 658.26 34.87
Total Stage 1 2403.42 2105.08 170.91
CG of Tendons from bottom 0.8759
Total Stage 2 5192.15 1889.84 112.78
CG of Tendons from bottom 0.364
2 6 0.000 1.410 5.124 0.00 0.00 0.00
2 5 0.000 1.423 6.665 0.00 0.00 0.00
2 1 0.158 1.335 6.455 379.76 506.84 42.96
1 2 1.000 0.769 4.068 2415.19 1858.42 171.75
2 3 1.000 0.253 0.833 2428.44 613.75 35.32
Sec-2
2 4 1.000 0.253 0.833 2409.41 608.93 35.05
Total Stage 1 2415.19 1858.42 171.75
CG of Tendons from bottom 0.7695
Total Stage 2 5217.61 1729.52 113.33
CG of Tendons from bottom 0.331
2 6 0.000 1.025 5.124 0.00 0.00 0.00
2 5 0.000 0.922 6.665 0.00 0.00 0.00
2 1 0.158 0.850 6.455 385.08 327.27 43.56
1 2 1.000 0.464 4.068 2449.04 1135.32 174.15
2 3 1.000 0.190 0.833 2462.37 467.88 35.82
Sec-3
2 4 1.000 0.190 0.833 2443.34 464.26 35.54
Total Stage 1 2449.04 1135.32 174.15
CG of Tendons from bottom 0.4636
Total Stage 2 5290.79 1259.41 114.92
CG of Tendons from bottom 0.2380
2 6 0.000 0.711 19.341 0.00 0.00 0.00
2 5 0.000 0.543 16.831 0.00 0.00 0.00
2 1 0.158 0.439 6.455 389.59 170.97 44.08
1 2 1.000 0.204 4.068 2477.74 506.03 176.20
2 3 1.000 0.137 0.833 2491.14 340.88 36.23
Sec-4
2 4 1.000 0.137 0.833 2472.11 338.27 35.96
Total Stage 1 2477.74 506.03 176.20
CG of Tendons from bottom 0.2042
Total Stage 2 5352.85 850.12 116.27
CG of Tendons from bottom 0.1588
2 6 0.000 0.680 0.000 0.00 0.00 0.00
2 5 0.000 0.500 0.000 0.00 0.00 0.00
2 1 0.158 0.300 0.000 394.21 118.26 0.00
1 2 1.000 0.120 0.000 2517.55 302.11 0.00
2 3 1.000 0.120 0.000 2527.07 303.25 0.00
Sec-5
2 4 1.000 0.120 0.000 2508.04 300.96 0.00
Total Stage 1 2517.55 302.11 0.00
CG of Tendons from bottom 0.1200
Total Stage 2 5429.32 722.48 0.00
CG of Tendons from bottom 0.1331

(*) Notations Used :


Yord (m) = Vertical Ordinate of Cable from soffit of deck
θ (deg) = Cumulative angle of deviation in radian from jacking end
Ps = Force at the critical sections after transfer (i,e after slip at anchorage) (KN)

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PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of NH-15


NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

6.0 Check for Ultimate Capacity in Flexure in Outer Girder:

Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
1st Stage DL 655 1208 2396 2977 3173
2nd Stage DL 473 898 1823 2282 2437
SIDL 245 370 730 905 960
FPLL + CWLL 1015 1850 3300 4020 4295

Location Sec-1 Sec-2 Sec-3 Sec-4 Sec-5 Stress See Fig-4, IRC-112:2011
1.500 m 3.000 m 7.313 m 10.969 m 14.625 m 1617.39
Design Ultimate Moment (KN-m) 2387 4326 8249 10183 10864 210.26
Prestressing Force after all losses (KN) 7276 7321 7285 7255 7216 1407.13
Cable 6 from base d5 0 0 0 0 0
No of strands 0 0 0 0 0
Cable 5 from base d4 0 0 0 0 0
No of cables 0 0 0 0 0 Strain
Cable 1 from base d3 1495 1316 844 371 300 0 0.00722 0.00829
No of cables 3 3 3 3 3
Cable 2 from base d2 870 759 462 165 120
No of cables 19 19 19 19 19 3.00 0.225 0.4467 fck
Cable 3 from base d1 272 251 190 129 120
No of cables 19 19 19 19 19 0.15 1 0.176
Cable 4 from base d1 272 251 190 129 120
No of cables 19 19 19 19 19 0.000
Combined CG of cable (m) from botom 0.5260 0.4701 0.3094 0.1732 0.1289
Total Depth of Girder (m) D 2.225 2.225 2.225 2.225 2.225 0.75
Distance of CG of cable from NA (m) 1.5204 1.5762 1.7369 1.8731 1.9174
Prestrain in strands εp 0.0063 0.0063 0.0063 0.0063 0.0062
Assume Neutral Axis (m) from top Xu 0.179 0.179 0.179 0.179 0.179
D - Xu 2.0463 2.0463 2.0463 2.0463 2.0463
Stain in extrene fibre εsb 0.0401 0.0401 0.0401 0.0401 0.0401 3.00 0.225 0.4467 fck
Depth from top at strain level .002 0.0766 0.0766 0.0766 0.0766 0.0766
From equal Triangles 0.15 1 0.225
Strain at level of Cable 6 εs6s 0.0000 0.0000 0.0000 0.0000 0.0000
Strain at level of Cable 5 εs5s 0.0000 0.0000 0.0000 0.0000 0.0000 0.000
Strain at level of Cable 1 εs1s 0.0108 0.0143 0.0236 0.0328 0.0342
Strain at level of Cable 2 εs2s 0.0230 0.0252 0.0310 0.0369 0.0377 0.29
Strain at level of Cable 3 εs3s 0.0348 0.0352 0.0364 0.0376 0.0377
Strain at level of Cable 4 εs4s 0.0348 0.0352 0.0364 0.0376 0.0377

Page # 68
Stress in PT steel corresponding to .1% proof stress
(fp 0.1k = .87 * f p) fp 0.1k 1617 1617 1617 1617 1617
Strain in PT steel corresponding to .1% proof stress
( fp 0.1k /γm ) /Es ε (fp 0.1k) 0.00721 0.00721 0.00721 0.00721 0.00721

εs with prestrain > ε (fp.0.1k)


Cable 6 εs6 = εs6s + εp 0.00000 0.00000 0.00000 0.00000 0.00000
CHECK OK OK OK OK OK
Cable 5 εs5 = εs5s + εp 0.00000 0.00000 0.00000 0.00000 0.00000
CHECK OK OK OK OK OK
Cable 1 εs1 = εs1s + εp 0.01710 0.02064 0.02986 0.03910 0.04045
CHECK OK OK OK OK OK
Cable 2 εs2 = εs2s + εp 0.02934 0.03156 0.03734 0.04313 0.04398
CHECK OK OK OK OK OK
Cable 3 εs3 = εs3s + εp 0.04106 0.04151 0.04267 0.04384 0.04398
CHECK OK OK OK OK OK
Cable 4 εs4 = εs4s + εp 0.04106 0.04151 0.04267 0.04384 0.04398
CHECK OK OK OK OK OK
Total prestressing force (KN) Pjack 9578 9578 9578 9578 9578
Forces in Concrete (KN) 9578 9578 9578 9578 9578
0 0 0 0 0

MOR of Concrete =Forces in Concrete x


856 856 856 856 856
L.A.(KN.m)
Force in Cable 6 KN 0 0 0 0 0
Force in Cable 5 KN 0 0 0 0 0
Force in Cable 1 KN 416 416 416 416 416
Force in Cable 2 KN 2637 2637 2637 2637 2637
Force in Cable 3 KN 2637 2637 2637 2637 2637
Force in Cable 4 KN 2637 2637 2637 2637 2637
L.A. of Cable 6 m 0.0000 0.0000 0.0000 0.0000 0.0000
L.A. of Cable 5 m 0.0000 0.0000 0.0000 0.0000 0.0000
L.A. of Cable 1 m 0.5513 0.7303 1.2023 1.6753 1.7463
L.A. of Cable 2 m 1.1763 1.2873 1.5843 1.8813 1.9263
L.A. of Cable 3 m 1.7743 1.7953 1.8563 1.9173 1.9263
L.A. of Cable 4 m 1.7743 1.7953 1.8563 1.9173 1.9263
MOR of Tendon =Forces in tendon x L.A.(KN.m) 12692 13170 14471 15773 15969

Ultimate Moment of resistance of section (KN.m) 13547 14025 15327 16629 16825
Ultimate MomentMu
of loads (KN.m) Mu 2387 4326 8249 10183 10864
Demand capacity ratio 0.176 0.308 0.538 0.612 0.646

Check for MOR OK OK OK OK OK

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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

7.0 Check for Shear Stresses at various Sections in Outer Girder:


7.1 Design BM and shear fores
Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5
(KN) 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
1st Stage DL 405 344 216 108 0
2nd Stage DL 304 270 169 88 0
SIDL 175 140 85 40 5
FPLL + CWLL 790 665 525 460 375
Total loss in Prestress (KN) 1156 1111 1147 1177 1216
Shear due to prestress (KN) Vp -284 -285 -289 -292 0
Horizontal Comp. of prestress (KN) NEd 6440 6522 6593 6653 6731
Ultimate Shear (KN) Vu 1390 1134 706 403 380
Cable coordinate Y from bottom Yord 0.526 0.470 0.309 0.173 0.129
7.2 Check for section Cracked or Uncracked
Stress at bottom due to all loads with loss σ cb 7.233 8.606 5.143 4.499 4.434
Cracking stress f cr = f ctm0.5 / γ m fcr -1.529 -1.529 -1.529 -1.529 -1.529
Check Uncracked Uncracked Uncracked Uncracked Uncracked
7.3 Design For Ultimate shear ( Clause 10.3 of IRC - 112 )
Design Shear Force (KN) VEd 1390 1134 706 403 380
strength reduction factor= 0.6(1-fck/310) ν 0.513 0.513 0.513 0.513 0.513 Eq. 10.6 of IRC:112-2011
Max Shear Force (KN) Vmax 6569 2216 2419 2591 2647 Eq. 10.5 of IRC:112-2011
Width (mm) bw 750.00 290.00 290.00 290.00 290.00
Overall Depth (mm) (D) D 2225.0 2225.0 2225.0 2225.0 2225.0
Depth (mm) (D - Yord) d 1699.0 1754.9 1915.6 2051.8 2096.1
Diameter of duct (mm) φ 90.0 90.0 90.0 90.0 90.0
bwnom = bw - .5 Σφ if φ > bw /8 bwnom 750.0 245.0 245.0 245.0 245.0
CHECK FOR Vmax OK OK OK OK OK
Design shear resistance of the section cracked in bending
Comp. stress as CG due to Axial load (Mpa) σcp 3.86 4.02 4.02 4.02 4.02
Corss sectional area of PT steel (mm 2) Asl 5922.00 5922.00 5922.00 5922.00 5922.00
ρ1= Asl /(bw x d ) <= .02 ρ1 0.0046 0.0116 0.0107 0.0100 0.0097
K = 1+ sqrt( 200/d) <= 2 K 1.3431 1.3376 1.3231 1.3122 1.3089 Eq. 10.2 of IRC:112-2011
Vmin (KN) Vmin 0.3237 0.3217 0.3165 0.3126 0.3114 Eq. 10.3 of IRC:112-2011
Shear resistance of section without shear
reinf. (KN) VRd.c 1258.00 587.10 628.92 664.05 675.40 Vide 10.3.2 of IRC:112-2011
Minimum shear resistance (KN) VRd.c min 1150.10 470.63 510.83 544.83 555.86 Eq. 10.1 of IRC:112-2011
Shear resistance Max( VRdc, VRdc min) (KN) VRd.c 1258.00 587.10 628.92 664.05 675.40
Design shear resistance of the section uncracked in bending
fctd = f ctk / γ m (KN) fctd 1.529 1.529 1.529 1.529 1.529
k1 = 1 for post tensioned members k1 1.000 1.000 1.000 1.000 1.000
Second moment of inertia of uncrcked section
4
(mm ) I 3.99E+11 1.03E+11 1.03E+11 1.03E+11 1.03E+11
First moment of Area of cracked section
(mm3) S 2.96E+08 2.24E+08 2.24E+08 2.24E+08 2.24E+08
Shear resistance (KN) VRd.c 2898.07 388.27 388.27 388.27 388.27 Eq. 10.4 of IRC:112-2011
VRdc ( Cracked or Uncracked ) (KN) VRd.c 2898.07 388.27 388.27 388.27 388.27
Shear Provide Provide Provide Shear
Check Shear Reinforcement Requirement Reinf. not Shear Shear Shear Reinf. not
required Reinf. Reinf. Reinf. required

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PROJECT: Badmer-Sanchor-Gujarat Border Section of NH-15 DOCUMENT NO. DATE

NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

Design Shear force (KN) VNS 1390 1134 706 403 380
Comp. stress as CG due to Axial load (Mpa) σcp 3.86 11.96 12.09 12.21 12.35 (NEd/Ac)
αcw αcw 1.19 1.01 1.00 0.98 0.96 Eq. 10.9 of IRC:112-2011
sin2θ = V NS/αcwbwzν1fcd/2 sin2θ 0.152 0.365 0.212 0.114 0.107 Eq. 10.8 of IRC:112-2011
θ θ 4.36 10.71 6.11 3.29 3.09
Cotθ Cotθ 13.10 5.29 9.35 17.42 18.55
2.50 2.50 2.50 2.50 2.50 vide cl.10.2.2.2 of IRC-112-2011
Dia of bar used as shear reinforcement 12 12 12 12 12
Nos of legs 2 2 2 2 2
Spacing of bars mm s 150 150 200 200 200
Min shear reinf. ratio ρmin 0.0011 0.0011 0.0011 0.0011 0.0011 Eq. 10.20 OR 16.5 of IRC:112-2011
ρmin provided ρmin Pro 0.0020 0.0052 0.0039 0.0039 0.0039
Check for ρmin provided OK OK OK OK OK
Shear Force by shear reinf. (KN) V Rd.s 2229 2302 1885 2019 2062 Eq. 10.7 of IRC:112-2011
VNS - VRd.c -1508 746 317 15 -8
Check Shear (VNS - VRd.c)<V Rd.s OK OK OK OK OK
Asw max (mm2) Asw max 1859.01 610.30 800.68 789.61 775.43 Eq. 10.10 of IRC:112-2011
Asw pro (mm2) Asw pro 226.19 226.19 226.19 226.19 226.19
Check for Asw pro<Asw max OK OK OK OK OK
Max Long. Spacing (mm) 600 600 600 600 600 Eq. 16.6 & 16.8 of IRC:112-2011
Check for Long. Spacing OK OK OK OK OK

Page # 71
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PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border
Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

8.0 Calculation of Load due to Temperature Gradient in Inner Girder

At Support At Span
Total Height of the girder h = 2.23 2.23 m
C.G. of Girder & slab from bottom Y = 1.3490 1.4774 m
M.O.I. of the Section I = 1.0807 0.8761 m4
Area of the Section A = 2.1959 1.5178 m2
Modulus of Elasticity of Concrete Ec = 1.70E+07 KN/m2
o
Coefficient of thermal expansion of concrete α = 0.000012 C

Section Modulus at the top of Slab ZTS = 1.2336 1.1719 m3


Section Modulus at the top of Girder ZTG = 1.6600 1.6764 m3
Section Modulus at the bottom of Girder ZBG = 0.8011 0.5930 m3

o
T1 = 17.8 C h1 = 0.15 m
o
T2 = 4.0 C h2 = 0.25 m
o
T3 = 2.1 C h3 = 0.15 m

8.1 Computation of Stresses due to Rise in Temperature

17.8 3.000 m 3.000 m


0.150 Stress 1.000 m 1.000 m
1 3631.2 0.225 0.225
2 4.0 0.250 816.0 0.150 0.225 0.150 0.176

2.000 0.29 2.000


1.675
Y Y
0.15
3 0.150 428.4 0.25
2.1 0.75 0.75

Section of Girder at Span Section of Girder at Support

8.1.1 Stresses at Span Section

Stresses
Stress due Stress due
Assuming
Segment

y to release to release Final


Height Stress b Force e Moment End
from top of Axial of Stress
Restrained
Force Moment
m KN/m2 m KN m m KNm KN/m 2
KN/m 2
KN/m2 KN/m2
1 0.150 3631.2 3.000 1000.62 0.059 0.688 688.87 3631.20 -810.90 -653.18 2167.1
2 0.075 816.0 3.000 156.06 0.185 0.562 87.76 816.00 -810.90 -456.60 -451.5
3 0.175 571.2 1.000 49.98 0.283 0.464 23.21 571.20 -810.90
4 0.150 428.4 0.750 24.10 2.175 -1.427 -34.40 428.40 -810.90 1290.76 908.3
1230.76 765.44

8.1.2 Stresses at Support Section


Stresses
Stress due Stress due
Assuming
Segment

y to release to release Final


Height Stress b Force e Moment End
from top of Axial of Stress
Restrained
Force Moment
m KN/m2 m KN m m KNm KN/m 2
KN/m 2
KN/m2 KN/m2
1 0.150 3631.2 3.000 1000.62 0.059 0.817 817.36 3631.20 -560.47 -748.60 2322.1
2 0.075 816.0 3.000 156.06 0.185 0.691 107.80 816.00 -560.47 -556.33 -300.8
3 0.175 571.2 1.000 49.98 0.283 0.593 29.62 571.20 -560.47
4 0.150 428.4 0.750 24.10 2.175 -1.299 -31.30 428.40 -560.47 1152.74 1020.7
1230.76 923.48

Page # 72
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border
Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

8.2 Computation of Stresses due to Fall in Temperature

10.6 Stress h = 2.225 m


1 0.25 -2162.4
o
2 0.7 0.2 -142.8 h1 = 0.250 m T1 = 10.6 C
o
h2 = 0.200 m T2 = 0.7 C
o
h3 = 0.200 m T3 = 0.8 C
o
h4 = 0.250 m T4 = 6.6 C
1.325

3 0.8 0.2 -163.2


4 0.25 -1346.4
6.6

8.2.1 Stresses at Span Section


Stresses
Stress due Stress due
Assuming
Segment

y to release to release Final


Height Stress b Force e Moment End
from top of Axial of Stress
Restrained
Force Moment
m KN/m2 m KN m m KNm KN/m 2
KN/m 2
KN/m2 KN/m2
1 0.225 -2162.4 3.000 -846.17 0.085 0.662 -560.42 -2162.40 669.77 332.77 -1159.9
2 0.025 -344.8 1.000 -6.09 0.236 0.512 -3.12 -344.76 669.77 232.62 557.6
3 0.200 -142.8 1.000 -14.28 0.317 0.431 -6.15 -142.80 669.77
4 0.000 0.0 0.290 0.00 0.450 0.298 0.00 0.00 669.77
5 0.200 -163.2 0.520 -8.49 1.908 -1.161 9.85 -163.20 669.77
4 0.250 -1346.4 0.750 -141.53 1.948 -1.200 169.88 -1346.40 669.77 657.60 -19.0
-1016.55 -389.96

8.2.2 Stresses at Support Section

Stresses
Stress due Stress due
Assuming
Segment

y to release to release Final


Height Stress b Force e Moment End
from top of Axial of Stress
Restrained
Force Moment
m KN/m2 m KN m m KNm KN/m 2
KN/m 2
KN/m2 KN/m2
1 0.225 -2162.4 3.000 -846.17 0.085 0.791 -669.08 -2162.40 464.63 418.79 -1279.0
2 0.025 -344.8 1.000 -6.09 0.236 0.640 -3.90 -344.76 464.63 311.23 431.1
3 0.200 -142.8 1.000 -14.28 0.317 0.559 -7.99 -142.80 464.63
4 0.000 0.0 0.750 0.00 0.450 0.426 0.00 0.00 464.63
5 0.200 -163.2 0.750 -12.24 1.908 -1.032 12.64 -163.20 464.63
4 0.250 -1346.4 0.750 -141.53 1.948 -1.072 151.71 -1346.40 464.63 644.88 -236.9
-1020.31 -516.63

Page # 73
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PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of


NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

9.0 Basic Design Data Stipulation

9.1 Prestressing and casting sequence

1st stage prestressing = 4 day


2nd stage prestressing = 21 day
Casting of Deck Slab = 28 day
Shift of Bearing = 49 day
SIDL = 56 day
Age of deck slab at time of 2nd stage prestressing = 7 day
fck for Slab = 40 Mpa
fck for Girder = 45 Mpa

Theoritical Considered
Strength of concrete at 1st stage prestressing = 20.02 30.00
Strength of concrete at 2nd stage prestressing = 38.14 45.00

Modulus of Elasticity (Conc) 4th Day = 3.10E+06 t/m2


Modulus of Elasticity (Conc) 28th Day = 3.40E+06 t/m2
Modulus of Elasticity (Conc) 21st Day = 3.40E+06 t/m2
Modulus of Elasticity (Strands) = 1.95E+07 t/m2

9.2 Prestressing data

Type of cables = 19 T15


Area of 1 strand = 0.0000987 m2
Area of one cable = 1.875E-03 m2
No of tendons stressed in 1st stage = 1.000
No of tendons stressed in 2nd stage = 2.158
Jacking Force = 0.765 UTS
No of Sections to be checked = 5
Prestressing force per cable (UTS) = 349.03 T

9.3 Increase Factors for losses

Elastic Shortening loss = 1.0


Relaxation loss = 1.2
Shrinkage loss = 1.2
Creep loss = 1.2

9.4 Factor for Shrinkage loss

4th day = 3.82E-04


21th day = 3.38E-04
28th day = 3.25E-04
56th day = 2.97E-04
Infinity = 0.00E+00

9.5 Factor for Creep Loss

4th day = 0.00E+00


21th day = 5.75E-07
28th day = 4.43E-07
56th day = 6.37E-07
Infinity = 1.73E-06

9.6 Factor for Relaxation Loss

1000hr relaxation = 2.50%

9.7 Factors Differential Shrinkage and creep

Strain due to differential shrinkage and creep = 2.00E-04 (As per BS:5400, P-4)
Reduction factor due to differential creep = 0.43 (As per BS:5400, P-4)

Page # 74
9.8 Total Shrinkage Strain E cs = E cd + E ca Refer IRC 112:2011 Cl. 6.4.2.6

9.8.1 Autogenous shrinkage strain E ca = 0.000035 For 1st stage prestress


(Table 6.5) = 0.000065 For Final stage of Girder
= 0.000055 For Deck slab

Grade of Concrete at 1st stage = 30 Mpa


Grade of Concrete for Girder = 45 Mpa
Grade of Concrete for Deck slab = 40 Mpa
t
4 E ca (t) = 0.000012
21 = 0.000039
28 = 0.000042
56 = 0.000050
25550 = 0.000065

9.8.2 Drying shrinkage strain E cd (t) = βds (t,ts). Kh . εcud


βds (t,ts) = (t-ts)/(t-ts)+0.04 sqrt(h0^3)

Concrete Cross section Ac = 0.8626 Girder Only


= 1.5178 Composite Girder
Perimeter of Cross section u = 5.75 Girder Only
= 8.2 Composite Girder
Notional size h0 = 300.04 Girder Only
(Table 6.6) = 370.19 Composite Girder
Coefficient Kh = 0.7500 Girder Only
= 0.7325 Composite Girder
Relative humidity RH in % = 50
Unrestrained draying shrinkage εcud = 0.000512 For 1st stage prestress
= 0.000443 For Final stage of Girder
= 0.000466 For Deck slab
t ts
4 4 βds (t,ts) = 0.00000
21 10 = 0.05025
28 10 = 0.07968
56 10 = 0.13901
25550 10 = 0.98897

Drying shrinkage strain E cd (t) = 0.000000 At 4 days


= 0.000017 At 21 days
= 0.000026 At 28 days
= 0.000046 At 56 days
= 0.000329 At 25550 days

9.8.3 Total Shrinkage Strain E cs = E cd + E ca = 0.000012 At 4 days


= 0.000056 At 21 days
= 0.000069 At 28 days
= 0.000097 At 56 days
= 0.000394 At 25550 days

9.8.4 Total Residual Shrinkage Strain = 0.000382 At 4 days


= 0.000338 At 21 days
= 0.000325 At 28 days
= 0.000297 At 56 days
= 0.000000 At 25550 days

9.9 Final Creep coefficient φ = 1.4000 Girder Only


Refer IRC 112:2011 Cl. 6.4.2.7 = 1.3532 Composite Girder

Creep Coefficient with time φ (t-t0) = β(t,t0). φ(α,t0)

Grade of Concrete at 1st stage fcm = 40 Mpa


Grade of Concrete for Girder fcm = 55 Mpa
Grade of Concrete for Deck slab fcm = 50 Mpa

α = 1.0
= 0.90
= 0.95

βH = 700.065 At 4 days
= 676.199 At 21 days
= 676.199 At 28 days
= 781.416 At 56 days
= 781.416 At 25550 days

Page # 75
t t0
4 4 β(t-t0) = 0.0000 At 4 days
21 4 = 0.3288 At 21 days
28 21 = 0.2530 At 28 days
56 28 = 0.3645 At 56 days
25550 56 = 0.9910 At 25550 days

φ (t-t0) = 0.0000 At 4 days


= 0.4449 At 21 days
= 0.3424 At 28 days
= 0.4932 At 56 days
= 1.3410 At 25550 days

Max comp stress in concrete due to DL + 1 st prestress = 4.01 Mpa


Modulus of elasticity (Concrete at 1st stage) = 3100000 Mpa
Initial strain at loading = 0.000001

Utlimate creep Strain at time = 0.000000 At 4 days


= 0.000001 At 21 days
= 0.000000 At 28 days
= 0.000001 At 56 days
= 0.000002 At 25550 days

Page # 76
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

10.0 Summary of Stresses in Inner Girder due to Rare combination:

Item Unit 1 2 3 4 5

Distances of Sections from left support m 1.500 3.000 7.313 10.969 14.625

10.1 Details of Section property (Individual Beam Section)

Area of the section m2 1.5408 0.8626 0.8626 0.8626 0.8626


Depth of the section m 2.0000 2.0000 2.0000 2.0000 2.0000
CG of section from bottom m 1.0243 0.9950 0.9950 0.9950 0.9950
Inertia of section m4 0.5336 0.4084 0.4084 0.4084 0.4084
Top Section Modulus m3 0.5469 0.4063 0.4063 0.4063 0.4063
Bottom Section Modulus m3 0.5209 0.4104 0.4104 0.4104 0.4104

10.2 Details of Section property (Composite Section)

Area of the section m2 2.1959 1.5178 1.5178 1.5178 1.5178


Depth of the section m 2.2250 2.2250 2.2250 2.2250 2.2250
CG of section from bottom m 1.3490 1.4774 1.4774 1.4774 1.4774
Inertia of section m4 1.0807 0.8761 0.8761 0.8761 0.8761
Top Section Modulus m3 1.2336 1.1719 1.1719 1.1719 1.1719
Bottom Section Modulus m3 0.8011 0.5930 0.5930 0.5930 0.5930

10.3 Details of Stage I prestressing after 4 th day

No of Tendons of 19T15 Nos. 1.00 1.00 1.00 1.00 1.00


Prestressing Force (P1) T 240.35 241.52 244.90 247.77 251.75
CG of Tendons from Bottom m 0.8759 0.7695 0.4636 0.2042 0.1200
Eccentricity of Tendons m 0.1484 0.2255 0.5314 0.7908 0.8750
Prestressing Factor (Top) 0.3776 0.6042 -0.1486 -0.7869 -0.9942
Prestressing Factor (Bottom) 0.9340 1.7088 2.4542 3.0861 3.2913

10.4 Dead Load Moments - Ist stage Tm 48.50 89.50 177.50 220.50 235.00

Stress Due to dead load


Top of Girder T/m2 88.69 220.26 436.83 542.65 578.34
Bottom of Girder T/m2 -93.11 -218.08 -432.50 -537.28 -572.61

Elastic Shortening loss (Eloss) T 1.38 1.38 1.38 1.38 1.38

P1 - Eloss T 238.97 240.14 243.52 246.39 250.37


Stress due to P1 - Eloss
2
Top of Girder T/m 90.23 145.09 -36.20 -193.89 -248.92
Bottom of Girder T/m2 223.19 410.36 597.65 760.40 824.07

Stress after Elastic Shortening loss


Top of Girder T/m2 178.91 365.35 400.63 348.77 329.42
Bottom of Girder T/m2 130.09 192.28 165.15 223.12 251.46
Stress at CG of Tendon GR I T/m2 151.47 258.86 219.73 235.95 256.14
Avg stress for each segment T/m2 205.17 239.30 227.84 246.04 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon T/m2 234.09
Check for loss due to elastic shortening T 1.38
0.5 *234.09*1.00*0.0018753*1* (19500000/3100000)

Page # 77
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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

10.5 Losses From 4 to 21 day

Creep loss due to GR I Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss due to GR I Tendons T 1.94 1.94 1.94 1.94 1.94
=(0.000382041048085607-0.000337877609694026)*1.00*0.0018753*19500000*1.2
Relaxation loss due to GR I Tendons
Relaxation factor = 1-10^(-1*(((21-4)*24/1000)^0.25)) 0.841
Relaxation loss due to GR I Tendons T 6.22 6.33 6.66 6.94 7.32
=0.841*(1-(0.7-(238.97/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2

Total Loss (C+S+R) T 8.15 8.27 8.59 8.87 9.26

Stress Due to C+S+R


Top of Girder T/m2 -3.08 -4.99 1.28 6.98 9.20
Bottom of Girder T/m2 -7.62 -14.13 -21.09 -27.38 -30.46

Stress before 2nd Stage Prestressing at 21 day


Top of Girder T/m2 175.83 360.35 401.91 355.75 338.62
Bottom of Girder T/m2 122.47 178.15 144.06 195.74 221.00

Stress at CG of Tendon GR I T/m2 145.84 248.25 203.83 212.08 228.06


Avg stress for each segment T/m2 197.05 226.04 207.95 220.07 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 216.02

Creep loss (check) T -0.01


=(0-5.74951271393581E-07)*1.00*0.0018753*19500000*1.2*216.02/1000

10.7 Details of Stage II prestressing after 21th day

No of Tendons of 19T15 2.16 2.16 2.16 2.16 2.16


Prestressing Force (P2) T 519.21 521.76 529.08 535.28 542.93
CG of Tendons from Bottom m 0.3640 0.3315 0.2380 0.1588 0.1331
Eccentricity of Tendons m 0.660 0.664 0.757 0.836 0.862
Prestressing Factor (Top) -0.5584 -0.4737 -0.7037 -0.8987 -0.9620
Prestressing Factor (Bottom) 1.9167 2.7761 3.0037 3.1968 3.2595

Prestressing Factor
Gr. I Top 0.3776 0.6042 -0.1486 -0.7869 -0.9942
Gr. I Bottom 0.9340 1.7088 2.4542 3.0861 3.2913
Gr. II Top -0.5584 -0.4737 -0.7037 -0.8987 -0.9620
Gr. II Bottom 1.9167 2.7761 3.0037 3.1968 3.2595

Elastic shortening loss due to Gr II Tendons


Eloss in GR I Tendons T 12.08 12.08 12.08 12.08 12.08
Eloss in GR II Tendons T 17.32 17.32 17.32 17.32 17.32

P2 - Eloss T 501.90 504.44 511.76 517.97 525.62


Stress due to P2 - Eloss
2
Top of Girder T/m -280.29 -238.97 -360.12 -465.48 -505.65
Bottom of Girder T/m2 961.97 1400.36 1537.20 1655.82 1713.24

Stress due to Eloss of Gr I


Top of Girder T/m2 -4.56 -7.30 1.80 9.51 12.01
Bottom of Girder T/m2 -11.29 -20.65 -29.66 -37.29 -39.77

Stress after 2nd Stage Prestressing


Top of Girder T/m2 -109.01 114.08 43.58 -100.22 -155.02
Bottom of Girder T/m2 1073.15 1557.86 1651.60 1814.27 1894.47

Stress at CG of GR Tendon I T/m2 555.44 1002.39 1278.88 1618.77 1771.50


Stress at CG of GR Tendon II T/m2 858.01 1318.57 1460.21 1662.24 1758.11

Avg stress for each segment T/m2 778.91 1140.63 1448.83 1695.13 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of GR I Tendon T/m2 1339.62
Avg stress for each segment T/m2 1088.29 1389.39 1561.23 1710.17 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of GR II Tendon T/m2 1492.21

Page # 78
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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

2
Increase in Average stress at cg of GR I Tendon T/m 1123.59
Check for loss due to Elastic Shortening
In Gr I due to GR II T 12.08
In GR II due to GR II T 17.32

10.80 Losses from 21th to 28th day

Creep Loss of GR II Tendons T 0.02 0.02 0.02 0.02 0.02


Shrinkage Loss of Gr. II Tendons T 1.25 1.25 1.25 1.25 1.25
=(0.000337877609694026-0.000324663036674289)*2.16*0.0018753*19500000*1.2
Relaxation Loss of Gr. II Tendons T 11.09 11.31 11.96 12.51 13.19

Creep Loss of Gr I Tendons T 0.01 0.01 0.01 0.01 0.01


Shrinkage loss of Gr I Tendons T 0.58 0.58 0.58 0.58 0.58
=(0.000337877609694026-0.000324663036674289)*1.00*0.0018753*19500000*1.2
Relaxation loss of Gr. I Tendons T 0.18 0.18 0.19 0.20 0.21

Loss due to C+S+R of GR I T 0.77 0.77 0.78 0.79 0.80


Loss due to C+S+R of GR II T 12.36 12.58 13.23 13.78 14.45
Total Loss due to C+S+R T 13.12 13.35 14.01 14.57 15.25

Stresses due to C+S+R


Top of Girder T/m2 6.61 5.50 9.43 13.00 14.70
Bottom of Girder T/m2 -24.40 -36.24 -41.65 -46.48 -49.74

Stress before casting of Deck Slab


Top of Girder T/m2 -102.40 119.57 53.01 -87.21 -140.32
Bottom of Girder T/m2 1048.75 1521.62 1609.95 1767.79 1844.72

Stress at CG of Tendon I T/m2 544.62 982.20 1249.07 1578.37 1725.62


Stress at CG of Tendon II T/m2 839.25 1289.24 1424.64 1620.49 1712.65

Avg stress for each segment T/m2 763.41 1115.64 1413.72 1651.99 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 1307.83
Avg stress for each segment T/m2 1064.25 1356.94 1522.57 1666.57 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRII T/m2 1455.88

Relaxation Factor GR II Cables


=1-10^(-1*(((28-21)*24/1000)^0.25)) 0.771
Check for relaxation loss of GR II Cables
=0.771*(1-(0.7-(501.90/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of GR II Cables
=(5.74951271393581E-07-4.42505819593384E-07)*2.16*0.0018753*19500000*1.2*1455.884/1000
0.02

Relaxation Factor for GR I Cables


=1-10^(-1*(((28-4)*24/1000)^0.25))-0.841 0.024
Relaxation Loss of GR I Cables
=0.024*(1-(0.7-(238.97/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of GR I Cables
=(5.74951271393581E-07-4.42505819593384E-07)*1.00*0.0018753*19500000*1.2*1307.833/1000
0.01

10.9 Casting of Deck Slab at 28th day

Shuttering / Working Live Load Moments Tm 22.21 42.26 86.36 108.02 115.24
Stress due to shuttering load (for casting of Deck Slab)
Top of Girder T/m2 40.62 104.00 212.54 265.83 283.60
Bottom of Girder T/m2 -42.64 -102.97 -210.43 -263.20 -280.79

Dead Load Moments -IInd stage : Deck Slab Tm 35.00 66.50 135.00 169.00 180.50
Stress Due to dead load
Top of Girder T/m2 64.00 163.66 332.24 415.91 444.21
Bottom of Girder T/m2 -67.19 -162.04 -328.94 -411.79 -439.81

Page # 79
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Stress at CG of GR I Tendons T/m2 -9.74 -36.73 -175.69 -327.27 -386.77


Stress at CG of GR II Tendons T/m2 -43.31 -108.06 -250.25 -346.06 -380.99

Gain due to dead load of Deck Slab T -1.11 -2.90 -7.70 -11.55 -13.00
Stress due to Gain
Top of Girder T/m2 0.04 0.24 -0.28 -2.77 -4.14
Bottom of Girder T/m2 0.10 0.68 4.64 10.86 13.69

Stress due to release of Shuttering / Working Live load


Top of Deck Slab T/m2 -18.01 -36.06 -73.70 -92.18 -98.34
Top of Girder T/m2 -13.38 -25.21 -51.52 -64.44 -68.74
Bottom of Girder T/m2 27.73 71.26 145.63 182.15 194.32

Stress after release of shuttering load


Top of Deck Slab T/m2 -18.01 -36.06 -73.70 -92.18 -98.34
Top of Girder T/m2 -11.13 362.26 545.99 527.33 514.62
Bottom of Girder T/m2 966.75 1328.55 1220.84 1285.82 1332.14

Prestressing Factor
Gr. I Top 0.0719 0.0548 -0.2063 -0.4276 -0.4995
Gr. I Bottom 1.0459 1.8526 2.3684 2.8058 2.9478
Gr. II Top -0.3431 -0.3190 -0.3987 -0.4663 -0.4883
Gr. II Bottom 1.6849 2.5912 2.7488 2.8824 2.9258

10.10 Losses from 28 to 56 day

Creep Loss of Gr II Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss of Gr II Tendons T 2.62 2.62 2.62 2.62 2.62
=(0.000324663036674289-0.000296944931164533)*2.16*0.0018753*19500000*1.2
Relaxation loss of Gr. II Tendons T 1.71 0.25 1.41 1.98 2.17

Creep Loss of Gr I Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss of Gr I Tendons T 1.22 1.22 1.22 1.22 1.22
=(0.000324663036674289-0.000296944931164533)*1.00*0.0018753*19500000*1.2
Relaxation loss of Gr. I Tendons T 1.76 0.35 0.37 0.39 0.41

Loss due to C+S+R of GR I T 2.97 1.56 1.58 1.59 1.61


Loss due to C+S+R of GR II T 4.32 2.86 4.02 4.59 4.78
Total Loss due to C+S+R T 7.29 1.56 1.58 1.59 1.61

Stresses due to C+S+R


Top of Deck Slab T/m2 1.27 0.83 1.93 2.82 3.14
Top of Girder T/m2 0.09 -0.30 0.24 0.75 0.93
Bottom of Girder T/m2 -10.38 -10.30 -14.80 -17.71 -18.76

Stress before SIDL at 56 day


Top of Deck Slab T/m2 -16.74 -35.24 -71.77 -89.35 -95.19
Top of Girder T/m2 -11.04 361.97 546.22 528.07 515.55
Bottom of Girder T/m2 956.36 1318.25 1206.04 1268.11 1313.38

Stress at CG of Tendon GR I T/m2 532.71 950.33 1053.11 1192.54 1265.51


Stress at CG of Tendon GR II T/m2 780.31 1159.75 1127.51 1209.35 1260.30
Avg stress for each segment 741.52 1001.72 1122.82 1229.03 0.00
Segment length 1.50 4.31 3.66 3.66 0.00
length 13.13
Average Stress at CG of Tendon GRI T/m2 1069.04
Avg stress for each segment 970.03 1143.63 1168.43 1234.82 0.00
Segment length 1.50 4.31 3.66 3.66 0.00
length 13.13
Average Stress at CG of Tendon GRII T/m2 1156.10

Page # 80
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Relaxation Factor for GR II Cables


=1-10^(-1*(((56-21)*24/1000)^0.25))-0.771 0.119
Relaxation Loss of Gr. II Cables at mid span
=0.119*(1-(0.7-(501.898/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of Gr II Cables
=(4.42505819593384E-07-6.37455052754964E-07)*2.16*0.0018753*19500000*1.2*1156.10/1000
-0.01

Relaxation Factor for GR I Cables


=1-10^(-1*(((56-4)*24/1000)^0.25))-0.841-0.024 0.047
Relaxation Loss of Gr. I Cables at mid span
=0.047*(1-(0.7-(238.969/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of Gr I Cables
=(4.42505819593384E-07-6.37455052754964E-07)*1.00*0.0018753*19500000*1.2*1069.04/1000
-0.01

10.11 SIDL applied at 56th day

SIDL Moments Tm 17.00 27.00 53.50 66.50 70.50


Stress due to SIDL
Top of Deck Slab T/m2 13.78 23.04 45.65 56.75 60.16
Top of Girder T/m2 10.24 16.11 31.91 39.67 42.06
Bottom of Girder T/m2 -21.22 -45.53 -90.22 -112.14 -118.88

Stress at CG of Gr I Tendons T/m2 -7.44 -21.82 -61.91 -96.64 -109.23


Stress at CG of Gr II Tendons T/m2 -15.49 -35.31 -75.68 -100.08 -108.18

Gain due to SIDL T -0.44 -1.05 -2.42 -3.36 -3.69


stress due to gain
2
Top of Girder T/m -0.17 -0.25 -1.34 -2.91 -3.58
Bottom of Girder T/m2 0.76 2.68 6.91 10.63 12.05

Creep, Shrinkage & Relaxation losses from 56 day upto infinity


Creep loss of GR II T 0.05 0.05 0.05 0.05 0.05
Shrinkage loss of GR II T 28.12 28.12 28.12 28.12 28.12
=(0.000296944931164533)*2.16*0.0018753*19500000*1.2
Relaxation loss of GR II T 30.35 30.96 32.73 34.24 36.09

Creep loss of GR I T 0.02 0.02 0.02 0.02 0.02


Shrinkage loss of GR I T 13.03 13.03 13.03 13.03 13.03
=(0.000296944931164533)*1.00*0.0018753*19500000*1.2
Relaxation loss of GR I T 15.44 15.72 16.53 17.22 18.17

Loss due to C+S+R of GR I T 28.49 28.77 29.58 30.27 31.23


Loss due to C+S+R of GR II T 58.52 59.13 60.91 62.41 64.26
Total Loss due to C+S+R T 87.01 87.91 90.49 92.68 95.49

Stress due to C+S+R


Top of Deck Slab T/m2 18.03 17.29 30.39 42.05 46.97
Top of Girder 3.22 -5.35 3.30 11.01 13.90
2
Bottom of Girder T/m -128.40 -206.53 -237.48 -264.82 -280.06

Stress during Service at infinity


Top of Deck Slab T/m2 14.90 4.85 2.94 6.54 8.36
Top of Girder T/m2 2.26 372.48 580.10 575.85 567.92
Bottom of Girder T/m2 807.51 1068.86 885.25 901.79 926.49

Stress at CG of Tendon I T/m2 454.86 800.94 814.52 868.50 904.98


Stress at CG of Tendon II T/m2 660.96 953.44 848.93 875.90 902.63

Avg stress for each segment T/m2 627.90 807.73 841.51 886.74 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 790.97
Avg stress for each segment T/m2 807.20 901.19 862.42 889.27 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRII T/m2 865.02

Page # 81
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Relaxation Factor for GR II =


= 2 + ( 1- 0.771 - 0.119) 2.110
Relaxation Loss of GR II Cables at mid span
=2.110*(1-(0.7-(501.90/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of GR II Cables
=(6.37455052754964E-07)*2.16*0.0018753*19500000*1.2*865.020/1000 0.05

Relaxation Factor for GR I =


= 2+ (1- 0.841 - 0.024 - 0.047) 2.088
Relaxation Loss of GR I Cables at mid span
=2.09*(1-(0.7-(239.0/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of GR I Cables
=(6.37455052754964E-07)*1.00*0.0018753*19500000*1.2*790.971/1000 0.02

10.12 CWLL from 56th day onwards

Moment Due to Live Load (Sagging) Tm 67.5 123.50 220.00 268.00 286.50
Stresses due to Live Load (Sagging)
Top of Deck Slab T/m2 54.72 105.39 187.74 228.70 244.48
Top of Girder T/m2 40.66 73.67 131.24 159.87 170.91
Bottom of Girder T/m2 -84.26 -208.26 -370.99 -451.93 -483.13

Stress at service with Live Load (Sagging)


Top of Deck Slab T/m2 69.62 110.23 190.68 235.23 252.84
Top of Girder T/m2 42.92 446.15 711.34 735.72 738.83
Bottom of Girder T/m2 723.25 860.60 514.27 449.86 443.36

Stress due to Differential Shrinkage & Creep


P T 191.57 191.57 191.57 191.57 191.57
e m 0.7635 0.6351 0.6351 0.6351 0.6351
Top of Deck Slab T/m2 -86.60 -62.36 -62.36 -62.36 -62.36
Top of Girder T/m2 175.35 198.79 198.79 198.79 198.79
Bottom of Girder T/m2 -95.34 -78.95 -78.95 -78.95 -78.95

Stress at service with differential shrinkage and differential creep effect (with Live Load)
2
Top of Deck Slab T/m -16.98 47.87 128.31 172.87 190.48
2
Top of Girder T/m 218.27 644.94 910.13 934.51 937.62
2
Bottom of Girder T/m 627.91 781.65 435.31 370.90 364.41

Stress at service with differential shrinkage and differential creep effect (without Live Load)
2
Top of Deck Slab T/m -71.70 -57.52 -59.42 -55.83 -54.00
2
Top of Girder T/m 177.61 571.27 778.89 774.64 766.71
2
Bottom of Girder T/m 712.17 989.91 806.30 822.83 847.54
Check under Live Load (sag) with Temp
Stress at Service with 100% Live Load (sag) + Differential shrinkage and creep
2
Top of Deck Slab T/m -16.98 47.87 128.31 172.87 190.48
2
Top of Girder T/m 218.27 644.94 910.13 934.51 937.62
2
Bottom of Girder T/m 627.91 781.65 435.31 370.90 364.41

Stress due to Temp (Rise) (Eigen stresses)


Top of Deck Slab T/m2 232.21 216.71 216.71 216.71 216.71
Top of Girder T/m2 -30.08 -45.15 -45.15 -45.15 -45.15
Bottom of Girder T/m2 102.07 90.83 90.83 90.83 90.83

Stress at Service with 100% Live Load (sag) + 60%Temp rise ( LL as leading load)
2
Top of Deck Slab T/m 122.35 177.90 258.34 302.90 320.51
2
Top of Girder T/m 200.22 617.85 883.04 907.42 910.53
2
Bottom of Girder T/m 689.15 836.15 489.81 425.40 418.91

Stress due to Temp (Fall) (Eigen Stresses)


Top of Deck Slab T/m2 -127.90 -115.99 -115.99 -115.99 -115.99
Top of Girder T/m2 43.11 55.76 55.76 55.76 55.76
Bottom of Girder T/m2 -23.69 -1.90 -1.90 -1.90 -1.90

Stress at Service with 100% Live Load (sag) + 60%Temp Fall (LL as leading load)
2
Top of Deck Slab T/m -93.72 -21.72 58.72 103.28 120.89
2
Top of Girder T/m 244.14 678.40 943.59 967.97 971.08
2
Bottom of Girder T/m 613.70 780.51 434.17 369.76 363.27

Page # 82
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Stress at Service with 75% Live Load (sag) + Differential shrinkage and creep
2
Top of Deck Slab T/m -30.66 21.52 81.38 115.70 129.36
2
Top of Girder T/m 208.10 626.52 877.32 894.55 894.89
2
Bottom of Girder T/m 648.98 833.72 528.06 483.89 485.19

Stress at Service with 75% Live Load (sag) + 100%Temp rise ( TL as leading load)
2
Top of Deck Slab T/m 201.55 238.24 298.09 332.41 346.07
2
Top of Girder T/m 178.02 581.37 832.17 849.40 849.74
2
Bottom of Girder T/m 751.04 924.54 618.89 574.71 576.02

Stress at Service with 75% Live Load (sag) + 100%Temp Fall (TL as leading load)
2
Top of Deck Slab T/m -158.56 -94.46 -34.61 -0.29 13.37
2
Top of Girder T/m 251.21 682.29 933.08 950.31 950.66
2
Bottom of Girder T/m 625.29 831.81 526.16 481.98 483.29

Page # 83
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

11.1 Summary of extreme fibre stress in Inner Girder due to Rare combination:

Grade of concrete of Deck Slab = M40


Grade of concrete of Girder = M45

1st stage prestressing = 4 days of casting girder ; fcj = 30.0 MPa


2nd stage prestressing = 21 days of casting girder ; fcj = 45.0 MPa

Days after casting deck slab = 7 days ; fcj = 30.0 MPa


Days after casting deck slab = 28 days ; fcj = 40.0 MPa
Reference for 15 % incre.
11.1.1 Permissible Stresses: During Construction Stage (t/m^2) During Service Stage (t/m^2) With Temperature (t/m^2)

Max Compressive stress in Girder = 0.5 fcj or 30 MPa 1440.0 0.48 fcj 2160.0 service stage 2160.0
Max Tensile stress in Girder = fctm -250.1 No Tension 0.0 2/3 modulus of ruture -313.0

Max Compressive stress in Slab = 0.5 fcj or 30 MPa 1920.0 0.48 fcj 1920.0 service stage 2208.0
Max Tensile stress in Slab = fctm -302.9 No Tension 0.0 2/3 modulus of ruture -295.1

Stage Top of Slab Top of girder Bottom Perm. Stress in Slab Perm. Stress in Girder Status in Slab Status in Girder
max +ve max -ve max +ve max -ve max +ve max -ve Tension Comp. Tension Comp. Tension Comp. Tension Comp.
After 1st stage prestress 400.63 178.91 251.46 130.09 -250.1 1500.0 Safe Safe
Before 2nd Stge Prestess 401.91 175.83 221.00 122.47 -250.1 1500.0 Safe Safe
After 2rd stage prestress 114.08 -155.02 1894.47 1073.15 -327.7 2160.0 Safe Safe
Before casting of Deck Slab 119.57 -140.32 1844.72 1048.75 -327.7 2160.0 Safe Safe
After casting of Deck Slab -18.01 -98.34 545.99 -11.13 1332.14 966.75 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Before SIDL -16.74 -95.19 546.22 -11.04 1318.25 956.36 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Stress at service 14.90 2.94 580.10 2.26 1068.86 807.51 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress at service (with LL sag) 252.84 69.62 738.83 42.92 860.60 443.36 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress with LL (sag) + diff shr 190.48 -16.98 937.62 218.27 781.65 364.41 0.0 1920.0 0.0 2160.0 R/F Req Safe Safe Safe
Stress with diff shr w/o LL -54.00 -71.70 778.89 177.61 989.91 712.17 0.0 1920.0 0.0 2160.0 R/F Req. Safe Safe Safe
Stress with 100%LL(sag)+60%temp
346.07 122.35 910.53 178.02 924.54 418.91 -295.1 1920.0 -313.0 2160.0 Safe Safe Safe Safe
rise OR 75%LL(sag)+100%temp rise
Stress with 100%LL(sag)+60%temp
fall OR 75%LL(sag)+100%temp fall 120.89 -158.56 971.08 244.14 831.81 363.27 -295.1 1920.0 -313.0 2160.0 Safe Safe Safe Safe

CHECK FOR TENSILE STRESS REINFORCEMENT:


Item Unit 1 2 3 4 5 Slab thk = 0.225 m
Top of Slab = -158.56 t/m2 0.087 m
Chainage of Section from left support m 1.500 3.000 7.313 10.969 14.625 Top of girder = 251.21 t/m3 0.138 m
Tensile Force = 6.90 t mm
Total Loss in Prestress T 115.57 111.09 114.67 117.71 121.61 = 580.65 Ast Required = 287.59 mm2 Dia = 10
Ast Provided = 392.70 mm2 Spacing = 200
Hence OK

Page # 84
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

11.2 Summary of extreme fibre stress in Outer Girder (Superior condition):


Load factor for prestressing force = 1.10
Grade of concrete of Deck Slab = M40 ( cl.7.9.5, IRC -112:2011)
Grade of concrete of Girder = M45

1st stage prestressing = 4 days of casting girder ; fcj = 30.0 MPa


2nd stage prestressing = 21 days of casting girder ; fcj = 45.0 MPa

Days after casting deck slab = 7 days ; fcj = 30.0 MPa


Days after casting deck slab = 28 days ; fcj = 40.0 MPa
Reference for 15 % incre.
11.2.1 Permissible Stresses: During Construction Stage (t/m^2) During Service Stage (t/m^2) With Temperature (t/m^2)

Max Compressive stress in Girder = 0.5 fcj or 30 MPa 1500.0 0.48 fcj 2160.0 service stage 2160.0
Max Tensile stress in Girder = fctm -250.1 No Tension 0.0 2/3 modulus of ruture -313.0

Max Compressive stress in Slab = 0.5 fcj or 30 MPa 2000.0 0.48 fcj 1920.0 service stage 2208.0
Max Tensile stress in Slab = fctm -302.9 No Tension 0.0 2/3 modulus of ruture -295.1

Stage Top of Slab Top of girder Bottom Perm. Stress in Slab Perm. Stress in Girder Status in Slab Status in Girder
max +ve max -ve max +ve max -ve max +ve max -ve Tension Comp. Tension Comp. Tension Comp. Tension Comp.
After 1st stage prestress 396.79 188.51 333.29 153.84 -250.1 1500.0 Safe Safe
Before 2nd Stge Prestess 398.57 184.18 291.74 143.12 -250.1 1500.0 Safe Safe
After 2rd stage prestress 100.63 -229.59 2145.24 1197.03 -327.7 2160.0 Safe Safe
Before casting of Deck Slab 109.13 -208.23 2072.94 1160.25 -327.7 2160.0 Safe Safe
After casting of Deck Slab -18.01 -98.34 508.40 -30.26 1560.36 1078.25 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Before SIDL -16.43 -94.99 508.64 -30.12 1540.42 1065.69 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Stress at service 21.86 10.03 543.52 -15.81 1176.84 878.65 0.0 1920.0 0.0 2160.0 Safe Safe R/F Req Safe
Stress at service (with LL sag) 266.34 75.35 677.86 24.86 968.58 591.09 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress with LL (sag) + diff shr 203.98 -11.24 876.65 200.21 889.63 512.13 0.0 1920.0 0.0 2160.0 R/F Req Safe Safe Safe
Stress with diff shr w/o LL -40.50 -65.96 742.31 159.54 1097.88 783.31 0.0 1920.0 0.0 2160.0 R/F Req. Safe Safe Safe
Stress with 100%LL(sag)+60%temp
359.57 128.08 849.56 159.96 1032.52 566.63 -295.1 1920.0 -313.0 2160.0 Safe Safe Safe Safe
rise OR 75%LL(sag)+100%temp rise
Stress with 100%LL(sag)+60%temp
fall OR 75%LL(sag)+100%temp fall 134.39 -152.82 910.11 226.07 939.79 510.99 -295.1 1920.0 -313.0 2160.0 Safe Safe Safe Safe

CHECK FOR TENSILE STRESS REINFORCEMENT:


Item Unit 1 2 3 4 5 Slab thk = 0.225 m
Top of Slab = -152.82 t/m2 0.089 m
Chainage of Section from left support m 1.500 3.000 7.313 10.969 14.625 Top of girder = 233.15 t/m3 0.136 m
Tensile Force = 6.81 t mm
Total Loss in Prestress T 152.66 147.14 151.48 155.16 159.13 = 765.56 Ast Required = 283.63 mm2 Dia = 10
Ast Provided = 392.70 mm2 Spacing = 200
Hence OK

Page # 85
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

11.3 Summary of extreme fibre stress in Outer Girder (Inferior condition):


Load factor for prestressing force = 0.90
Grade of concrete of Deck Slab = M40 ( cl.7.9.5, IRC -112:2011)
Grade of concrete of Girder = M45

1st stage prestressing = 4 days of casting girder ; fcj = 30.0 MPa


2nd stage prestressing = 21 days of casting girder ; fcj = 45.0 MPa

Days after casting deck slab = 7 days ; fcj = 30.0 MPa


Days after casting deck slab = 28 days ; fcj = 40.0 MPa
Reference for 15 % incre.
11.3.1 Permissible Stresses: During Construction Stage (t/m^2) During Service Stage (t/m^2) With Temperature (t/m^2)

Max Compressive stress in Girder = 0.5 fcj or 30 MPa 1500.0 0.48 fcj 2160.0 service stage 2160.0
Max Tensile stress in Girder = fctm -250.1 No Tension 0.0 2/3 modulus of ruture -313.0

Max Compressive stress in Slab = 0.5 fcj or 30 MPa 2000.0 0.48 fcj 1920.0 service stage 2208.0
Max Tensile stress in Slab = fctm -302.9 No Tension 0.0 2/3 modulus of ruture -295.1

Stage Top of Slab Top of girder Bottom Perm. Stress in Slab Perm. Stress in Girder Status in Slab Status in Girder
max +ve max -ve max +ve max -ve max +ve max -ve Tension Comp. Tension Comp. Tension Comp. Tension Comp.
After 1st stage prestress 404.47 169.34 169.55 101.82 -250.1 1500.0 Safe Safe
Before 2nd Stge Prestess 405.32 167.33 148.61 87.86 -250.1 1500.0 Safe Safe
After 2rd stage prestress 127.27 -86.49 1642.07 948.91 -327.7 2160.0 Safe Safe
Before casting of Deck Slab 130.22 -82.89 1611.58 935.02 -327.7 2160.0 Safe Safe
After casting of Deck Slab -18.01 -98.34 589.68 8.38 1155.59 853.01 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Before SIDL -16.99 -95.38 590.39 8.43 1145.64 844.49 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Stress at service 10.03 -4.76 635.43 20.86 948.26 728.09 0.0 1920.0 0.0 2160.0 R/F Req Safe Safe Safe
Stress at service (with LL sag) 241.28 64.75 804.78 61.52 740.00 279.12 0.0 1920.0 0.0 2160.0 Safe Safe Safe Safe
Stress with LL (sag) + diff shr 178.92 -21.85 1003.57 236.87 661.05 200.17 0.0 1920.0 0.0 2160.0 R/F Req Safe Safe Safe
Stress with diff shr w/o LL -61.92 -76.57 834.22 196.21 869.31 632.75 0.0 1920.0 0.0 2160.0 R/F Req. Safe Safe Safe
Stress with 100%LL(sag)+60%temp
334.51 117.48 976.48 196.63 803.94 254.66 -295.1 1920.0 -313.0 2160.0 Safe Safe Safe Safe
rise OR 75%LL(sag)+100%temp rise
Stress with 100%LL(sag)+60%temp
fall OR 75%LL(sag)+100%temp fall 109.33 -163.43 1037.03 262.74 711.21 199.02 -295.1 1920.0 -313.0 2160.0 Safe Safe Safe Safe

CHECK FOR TENSILE STRESS REINFORCEMENT:


Item Unit 1 2 3 4 5 Slab thk = 0.225 m
Top of Slab = -163.43 t/m2 0.085 m
Chainage of Section from left support m 1.500 3.000 7.313 10.969 14.625 Top of girder = 269.82 t/m3 0.140 m
Tensile Force = 6.94 t mm
Total Loss in Prestress T 84.04 80.43 83.34 85.80 89.54 = 423.15 Ast Required = 288.97 mm2 Dia = 10
Ast Provided = 392.70 mm2 Spacing = 200
Hence OK

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PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of NH-15


NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

12.0 Design of Shear Connector Inner girder: As per clause 611.4.2 of IRC: 22

Shear Force Unit Distance of Section from Support


Sec-1 Sec-2 Sec-3 Sec-4 Sec-5
Super Imposed Dead Load (KN) 175 140 85 40 5
Live Load (KN) 790 665 525 460 375
Effective width of transformed section (m) 3.00 3.00 3.00 3.00 3.00
Depth of Deck slab (m) 0.225 0.225 0.225 0.225 0.225
Depth of Girder (m) 2 2 2 2 2
Distance of C.G. of bottom fiber (m) 1.3490 1.4774 1.4774 1.4774 1.4774
M.I. of the composite section (m4) 1.0807 0.8761 0.8761 0.8761 0.8761
Type of reinforcement Fe 500 Fe 500 Fe 500 Fe 500 Fe 500
Width of top flange of the girder (mm) 1000 1000 1000 1000 1000

Thk. of deck slab mm 225 225 225 225 225


Width of deck slab mm 3000 3000 3000 3000 3000
Interface width bi mm 1000 1000 1000 1000 1000
NA of composite section mm 876.00 747.60 747.60 747.60 747.60
Force in deck slab KN 10720.8 10720.8 10720.8 10720.8 10720.8
Force in flange KN 12744.35 4522.84 4522.84 4522.84 4522.84
β 0.457 0.703 0.703 0.703 0.703
Transverse Shear force VEd KN 965 805 610 500 380
Lever arm Z mm 1802.6 1853.96 1853.96 1853.96 1853.96
Interface shear stress VEdi (Mpa) 0.24 0.31 0.23 0.19 0.14
µ (Rough surface) 0.70 0.70 0.70 0.70 0.70
α (angle of reinf. To interface) 90.00 90.00 90.00 90.00 90.00
fyd Perm. Stress in steel Mpa 435.00 435.00 435.00 435.00 435.00
σn Co-existing normal stress Mpa 0.00 0.00 0.00 0.00 0.00
No. of legs Nos 4L- 4L- 4L- 4L- 4L-
Dia of stirrup (mm) mm 12 mm @ 12 mm @ 12 mm @ 12 mm @ 12 mm @
Spacing Provided (mm) mm 150 150 200 200 200
As -Area of Reinf. Crossing joint mm2/m 3016 3016 2262 2262 2262
Aj - Interface area of joint (mm2/m) mm2/m 1000000 1000000 1000000 1000000 1000000
As/Aj 0.00302 0.00302 0.00226 0.00226 0.00226
VRdi Mpa 0.875 0.875 0.689 0.689 0.689
VEdi <= VRdi OK OK OK OK OK

VL = V Ae Y / I

VL = Longitudinal Shear per unit length


V = Vertical Shear
Ae = Area of transformed section on one side of interface
Y = Distance of centroid of the area under consideration from NA of composite section
I = Moment of Inertia of the section

Qu = As * fu * 10-3

Qu = Ultimate Shear capacity = A s * fu * 10-3


As = The c/s area of anchorage connector
fu = The ultimate tensile strength of steel

S.No Description of Cal. for Sec-1 Unit Distance of Section from Support
Sec-1 Sec-2 Sec-3 Sec-4 Sec-5
1 V = 175+790 KN 965.00 805.00 610.00 500.00 380.00
2 Ae = 0.225*3 m4 0.675 0.675 0.675 0.675 0.675
3 Y = 2-1.349+0.1125 m 0.764 0.635 0.635 0.635 0.635
4 I = 1.0807 m4 1.0807 0.8761 0.8761 0.8761 0.8761
5 VL = 965*0.675*0.7635/1.0807 KN 460.2 393.9 298.5 244.7 185.9
6 Legs = 4 4L- 4L- 4L- 4L- 4L-
7 Dia = 12 mm 12 mm @ 12 mm @ 12 mm @ 12 mm @ 12 mm @
8 Spacing = 150 mm 150 150 200 200 200
9 As = 4*pi()*12^2/4*1000/150 mm2 3016 3016 2262 2262 2262
10 fu = 500 Mpa 500 500 500 500 500
11 Qu = 3016*500 KN 1508 1508 1131 1131 1131
12 Status OK OK OK OK OK
13 Ast Required mm2 0 0 0 0 0
14 Minimum reinforcement
15 (i) 0.15 % of the contact area mm2 1500 1500 1500 1500 1500
16 (ii) 130 mm 2 mm2 130 130 130 130 130
17 Therefore min reinforcement mm2 1500 1500 1500 1500 1500
18 Status OK OK OK OK OK

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

13.0 Summary of Stresses in Outer Girder due to frequent combination:

Item Unit 1 2 3 4 5

Distances of Sections from left support m 1.500 3.000 7.313 10.969 14.625

13.1 Details of Section property (Individual Beam Section)

Area of the section m2 1.5408 0.8626 0.8626 0.8626 0.8626


Depth of the section m 2.0000 2.0000 2.0000 2.0000 2.0000
CG of section from bottom m 1.0243 0.9950 0.9950 0.9950 0.9950
Inertia of section m4 0.5336 0.4084 0.4084 0.4084 0.4084
Top Section Modulus m3 0.5469 0.4063 0.4063 0.4063 0.4063
Bottom Section Modulus m3 0.5209 0.4104 0.4104 0.4104 0.4104

13.2 Details of Section property (Composite Section)

Area of the section m2 2.1959 1.5178 1.5178 1.5178 1.5178


Depth of the section m 2.2250 2.2250 2.2250 2.2250 2.2250
CG of section from bottom m 1.3490 1.4774 1.4774 1.4774 1.4774
Inertia of section m4 1.0807 0.8761 0.8761 0.8761 0.8761
Top Section Modulus m3 1.2336 1.1719 1.1719 1.1719 1.1719
Bottom Section Modulus m3 0.8011 0.5930 0.5930 0.5930 0.5930

13.3 Details of Stage I prestressing after 4 th day

No of Tendons of 19T15 Nos. 1.00 1.00 1.00 1.00 1.00


Prestressing Force (P1) T 240.35 241.52 244.90 247.77 251.75
CG of Tendons from Bottom m 0.8759 0.7695 0.4636 0.2042 0.1200
Eccentricity of Tendons m 0.1484 0.2255 0.5314 0.7908 0.8750
Prestressing Factor (Top) 0.3776 0.6042 -0.1486 -0.7869 -0.9942
Prestressing Factor (Bottom) 0.9340 1.7088 2.4542 3.0861 3.2913

13.3 Dead Load Moments - Ist stage Tm 48.50 89.50 177.50 220.50 235.00

Stress Due to dead load


Top of Girder T/m2 88.69 220.26 436.83 542.65 578.34
Bottom of Girder T/m2 -93.11 -218.08 -432.50 -537.28 -572.61

Elastic Shortening loss (Eloss) T 1.38 1.38 1.38 1.38 1.38

P1 - Eloss T 238.97 240.14 243.52 246.39 250.37


Stress due to P1 - Eloss
2
Top of Girder T/m 90.23 145.09 -36.20 -193.89 -248.92
Bottom of Girder T/m2 223.19 410.36 597.65 760.40 824.07

Stress after Elastic Shortening loss


Top of Girder T/m2 178.91 365.35 400.63 348.77 329.42
Bottom of Girder T/m2 130.09 192.28 165.15 223.12 251.46
Stress at CG of Tendon GR I T/m2 151.47 258.86 219.73 235.95 256.14
Avg stress for each segment T/m2 205.17 239.30 227.84 246.04 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon T/m2 234.09
Check for loss due to elastic shortening T 1.38
0.5 *234.09*1.00*0.0018753*1* (19500000/3100000)

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

13.5 Losses From 4 to 21 day

Creep loss due to GR I Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss due to GR I Tendons T 1.94 1.94 1.94 1.94 1.94
=(0.000382041048085607-0.000337877609694026)*1.00*0.0018753*19500000*1.2
Relaxation loss due to GR I Tendons
Relaxation factor = 1-10^(-1*(((21-4)*24/1000)^0.25)) 0.841
Relaxation loss due to GR I Tendons T 6.22 6.33 6.66 6.94 7.32
=0.841*(1-(0.7-(238.97/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2

Total Loss (C+S+R) T 8.15 8.27 8.59 8.87 9.26

Stress Due to C+S+R


Top of Girder T/m2 -3.08 -4.99 1.28 6.98 9.20
Bottom of Girder T/m2 -7.62 -14.13 -21.09 -27.38 -30.46

Stress before 2nd Stage Prestressing at 21 day


Top of Girder T/m2 175.83 360.35 401.91 355.75 338.62
Bottom of Girder T/m2 122.47 178.15 144.06 195.74 221.00

Stress at CG of Tendon GR I T/m2 145.84 248.25 203.83 212.08 228.06


Avg stress for each segment T/m2 197.05 226.04 207.95 220.07 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 216.02

Creep loss (check) T -0.01


=(0-5.74951271393581E-07)*1.00*0.0018753*19500000*1.2*216.02/1000

13.7 Details of Stage II prestressing after 21th day

No of Tendons of 19T15 2.16 2.16 2.16 2.16 2.16


Prestressing Force (P2) T 519.21 521.76 529.08 535.28 542.93
CG of Tendons from Bottom m 0.3640 0.3315 0.2380 0.1588 0.1331
Eccentricity of Tendons m 0.660 0.664 0.757 0.836 0.862
Prestressing Factor (Top) -0.5584 -0.4737 -0.7037 -0.8987 -0.9620
Prestressing Factor (Bottom) 1.9167 2.7761 3.0037 3.1968 3.2595

Prestressing Factor
Gr. I Top 0.3776 0.6042 -0.1486 -0.7869 -0.9942
Gr. I Bottom 0.9340 1.7088 2.4542 3.0861 3.2913
Gr. II Top -0.5584 -0.4737 -0.7037 -0.8987 -0.9620
Gr. II Bottom 1.9167 2.7761 3.0037 3.1968 3.2595

Elastic shortening loss due to Gr II Tendons


Eloss in GR I Tendons T 12.08 12.08 12.08 12.08 12.08
Eloss in GR II Tendons T 17.32 17.32 17.32 17.32 17.32

P2 - Eloss T 501.90 504.44 511.76 517.97 525.62


Stress due to P2 - Eloss
2
Top of Girder T/m -280.29 -238.97 -360.12 -465.48 -505.65
Bottom of Girder T/m2 961.97 1400.36 1537.20 1655.82 1713.24

Stress due to Eloss of Gr I


Top of Girder T/m2 -4.56 -7.30 1.80 9.51 12.01
Bottom of Girder T/m2 -11.29 -20.65 -29.66 -37.29 -39.77

Stress after 2nd Stage Prestressing


Top of Girder T/m2 -109.01 114.08 43.58 -100.22 -155.02
Bottom of Girder T/m2 1073.15 1557.86 1651.60 1814.27 1894.47

Stress at CG of GR Tendon I T/m2 555.44 1002.39 1278.88 1618.77 1771.50


Stress at CG of GR Tendon II T/m2 858.01 1318.57 1460.21 1662.24 1758.11

Avg stress for each segment T/m2 778.91 1140.63 1448.83 1695.13 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of GR I Tendon T/m2 1339.62
Avg stress for each segment T/m2 1088.29 1389.39 1561.23 1710.17 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of GR II Tendon T/m2 1492.21

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

2
Increase in Average stress at cg of GR I Tendon T/m 1123.59
Check for loss due to Elastic Shortening
In Gr I due to GR II T 12.08
In GR II due to GR II T 17.32

13.80 Losses from 21th to 28th day

Creep Loss of GR II Tendons T 0.02 0.02 0.02 0.02 0.02


Shrinkage Loss of Gr. II Tendons T 1.25 1.25 1.25 1.25 1.25
=(0.000337877609694026-0.000324663036674289)*2.16*0.0018753*19500000*1.2
Relaxation Loss of Gr. II Tendons T 11.09 11.31 11.96 12.51 13.19

Creep Loss of Gr I Tendons T 0.01 0.01 0.01 0.01 0.01


Shrinkage loss of Gr I Tendons T 0.58 0.58 0.58 0.58 0.58
=(0.000337877609694026-0.000324663036674289)*1.00*0.0018753*19500000*1.2
Relaxation loss of Gr. I Tendons T 0.18 0.18 0.19 0.20 0.21

Loss due to C+S+R of GR I T 0.77 0.77 0.78 0.79 0.80


Loss due to C+S+R of GR II T 12.36 12.58 13.23 13.78 14.45
Total Loss due to C+S+R T 13.12 13.35 14.01 14.57 15.25

Stresses due to C+S+R


Top of Girder T/m2 6.61 5.50 9.43 13.00 14.70
Bottom of Girder T/m2 -24.40 -36.24 -41.65 -46.48 -49.74

Stress before casting of Deck Slab


Top of Girder T/m2 -102.40 119.57 53.01 -87.21 -140.32
Bottom of Girder T/m2 1048.75 1521.62 1609.95 1767.79 1844.72

Stress at CG of Tendon I T/m2 544.62 982.20 1249.07 1578.37 1725.62


Stress at CG of Tendon II T/m2 839.25 1289.24 1424.64 1620.49 1712.65

Avg stress for each segment T/m2 763.41 1115.64 1413.72 1651.99 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 1307.83
Avg stress for each segment T/m2 1064.25 1356.94 1522.57 1666.57 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRII T/m2 1455.88

Relaxation Factor GR II Cables


=1-10^(-1*(((28-21)*24/1000)^0.25)) 0.771
Check for relaxation loss of GR II Cables
=0.771*(1-(0.7-(501.90/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of GR II Cables
=(5.74951271393581E-07-4.42505819593384E-07)*2.16*0.0018753*19500000*1.2*1455.884/1000
0.02

Relaxation Factor for GR I Cables


=1-10^(-1*(((28-4)*24/1000)^0.25))-0.841 0.024
Relaxation Loss of GR I Cables
=0.024*(1-(0.7-(238.97/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of GR I Cables
=(5.74951271393581E-07-4.42505819593384E-07)*1.00*0.0018753*19500000*1.2*1307.833/1000
0.01

13.9 Casting of Deck Slab at 28th day

Shuttering / Working Live Load Moments Tm 22.21 42.26 86.36 108.02 115.24
Stress due to shuttering load (for casting of Deck Slab)
Top of Girder T/m2 40.62 104.00 212.54 265.83 283.60
Bottom of Girder T/m2 -42.64 -102.97 -210.43 -263.20 -280.79

Dead Load Moments -IInd stage : Deck Slab Tm 35.00 66.50 135.00 169.00 180.50
Stress Due to dead load
Top of Girder T/m2 64.00 163.66 332.24 415.91 444.21
Bottom of Girder T/m2 -67.19 -162.04 -328.94 -411.79 -439.81

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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Stress at CG of GR I Tendons T/m2 -9.74 -36.73 -175.69 -327.27 -386.77


Stress at CG of GR II Tendons T/m2 -43.31 -108.06 -250.25 -346.06 -380.99

Gain due to dead load of Deck Slab T -1.11 -2.90 -7.70 -11.55 -13.00
Stress due to Gain
Top of Girder T/m2 0.04 0.24 -0.28 -2.77 -4.14
Bottom of Girder T/m2 0.10 0.68 4.64 10.86 13.69

Stress due to release of Shuttering / Working Live load


Top of Deck Slab T/m2 -18.01 -36.06 -73.70 -92.18 -98.34
Top of Girder T/m2 -13.38 -25.21 -51.52 -64.44 -68.74
Bottom of Girder T/m2 27.73 71.26 145.63 182.15 194.32

Stress after release of shuttering load


Top of Deck Slab T/m2 -18.01 -36.06 -73.70 -92.18 -98.34
Top of Girder T/m2 -11.13 362.26 545.99 527.33 514.62
Bottom of Girder T/m2 966.75 1328.55 1220.84 1285.82 1332.14

Prestressing Factor
Gr. I Top 0.0719 0.0548 -0.2063 -0.4276 -0.4995
Gr. I Bottom 1.0459 1.8526 2.3684 2.8058 2.9478
Gr. II Top -0.3431 -0.3190 -0.3987 -0.4663 -0.4883
Gr. II Bottom 1.6849 2.5912 2.7488 2.8824 2.9258

13.10 Losses from 28 to 56 day

Creep Loss of Gr II Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss of Gr II Tendons T 2.62 2.62 2.62 2.62 2.62
=(0.000324663036674289-0.000296944931164533)*2.16*0.0018753*19500000*1.2
Relaxation loss of Gr. II Tendons T 1.71 0.25 1.41 1.98 2.17

Creep Loss of Gr I Tendons T -0.01 -0.01 -0.01 -0.01 -0.01


Shrinkage loss of Gr I Tendons T 1.22 1.22 1.22 1.22 1.22
=(0.000324663036674289-0.000296944931164533)*1.00*0.0018753*19500000*1.2
Relaxation loss of Gr. I Tendons T 1.76 0.35 0.37 0.39 0.41

Loss due to C+S+R of GR I T 2.97 1.56 1.58 1.59 1.61


Loss due to C+S+R of GR II T 4.32 2.86 4.02 4.59 4.78
Total Loss due to C+S+R T 7.29 1.56 1.58 1.59 1.61

Stresses due to C+S+R


Top of Deck Slab T/m2 1.27 0.83 1.93 2.82 3.14
Top of Girder T/m2 0.09 -0.30 0.24 0.75 0.93
Bottom of Girder T/m2 -10.38 -10.30 -14.80 -17.71 -18.76

Stress before SIDL at 56 day


Top of Deck Slab T/m2 -16.74 -35.24 -71.77 -89.35 -95.19
Top of Girder T/m2 -11.04 361.97 546.22 528.07 515.55
Bottom of Girder T/m2 956.36 1318.25 1206.04 1268.11 1313.38

Stress at CG of Tendon GR I T/m2 532.71 950.33 1053.11 1192.54 1265.51


Stress at CG of Tendon GR II T/m2 780.31 1159.75 1127.51 1209.35 1260.30
Avg stress for each segment 741.52 1001.72 1122.82 1229.03 0.00
Segment length 1.50 4.31 3.66 3.66 0.00
length 13.13
Average Stress at CG of Tendon GRI T/m2 1069.04
Avg stress for each segment 970.03 1143.63 1168.43 1234.82 0.00
Segment length 1.50 4.31 3.66 3.66 0.00
length 13.13
Average Stress at CG of Tendon GRII T/m2 1156.10

Page # 91
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PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Relaxation Factor for GR II Cables


=1-10^(-1*(((56-21)*24/1000)^0.25))-0.771 0.119
Relaxation Loss of Gr. II Cables at mid span
=0.119*(1-(0.7-(501.898/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of Gr II Cables
=(4.42505819593384E-07-6.37455052754964E-07)*2.16*0.0018753*19500000*1.2*1156.10/1000
-0.01

Relaxation Factor for GR I Cables


=1-10^(-1*(((56-4)*24/1000)^0.25))-0.841-0.024 0.047
Relaxation Loss of Gr. I Cables at mid span
=0.047*(1-(0.7-(238.969/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of Gr I Cables
=(4.42505819593384E-07-6.37455052754964E-07)*1.00*0.0018753*19500000*1.2*1069.04/1000
-0.01

13.11 SIDL applied at 56th day

SIDL Moments Tm 17.00 27.00 53.50 66.50 70.50


Stress due to SIDL
Top of Deck Slab T/m2 13.78 23.04 45.65 56.75 60.16
Top of Girder T/m2 10.24 16.11 31.91 39.67 42.06
Bottom of Girder T/m2 -21.22 -45.53 -90.22 -112.14 -118.88

Stress at CG of Gr I Tendons T/m2 -7.44 -21.82 -61.91 -96.64 -109.23


Stress at CG of Gr II Tendons T/m2 -15.49 -35.31 -75.68 -100.08 -108.18

Gain due to SIDL T -0.44 -1.05 -2.42 -3.36 -3.69


stress due to gain
2
Top of Girder T/m -0.17 -0.25 -1.34 -2.91 -3.58
Bottom of Girder T/m2 0.76 2.68 6.91 10.63 12.05

Creep, Shrinkage & Relaxation losses from 56 day upto infinity


Creep loss of GR II T 0.05 0.05 0.05 0.05 0.05
Shrinkage loss of GR II T 28.12 28.12 28.12 28.12 28.12
=(0.000296944931164533)*2.16*0.0018753*19500000*1.2
Relaxation loss of GR II T 30.35 30.96 32.73 34.24 36.09

Creep loss of GR I T 0.02 0.02 0.02 0.02 0.02


Shrinkage loss of GR I T 13.03 13.03 13.03 13.03 13.03
=(0.000296944931164533)*1.00*0.0018753*19500000*1.2
Relaxation loss of GR I T 15.44 15.72 16.53 17.22 18.17

Loss due to C+S+R of GR I T 28.49 28.77 29.58 30.27 31.23


Loss due to C+S+R of GR II T 58.52 59.13 60.91 62.41 64.26
Total Loss due to C+S+R T 87.01 87.91 90.49 92.68 95.49

Stress due to C+S+R


Top of Deck Slab T/m2 18.03 17.29 30.39 42.05 46.97
Top of Girder 3.22 -5.35 3.30 11.01 13.90
2
Bottom of Girder T/m -128.40 -206.53 -237.48 -264.82 -280.06

Stress during Service at infinity


Top of Deck Slab T/m2 14.90 4.85 2.94 6.54 8.36
Top of Girder T/m2 2.26 372.48 580.10 575.85 567.92
Bottom of Girder T/m2 807.51 1068.86 885.25 901.79 926.49

Stress at CG of Tendon I T/m2 454.86 800.94 814.52 868.50 904.98


Stress at CG of Tendon II T/m2 660.96 953.44 848.93 875.90 902.63

Avg stress for each segment T/m2 627.90 807.73 841.51 886.74 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRI T/m2 790.97
Avg stress for each segment T/m2 807.20 901.19 862.42 889.27 0.00
Segment length m 1.50 4.31 3.66 3.66 0.00
length m 13.13
Average Stress at CG of Tendon GRII T/m2 865.02

Page # 92
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Relaxation Factor for GR II =


= 2 + ( 1- 0.771 - 0.119) 2.110
Relaxation Loss of GR II Cables at mid span
=2.110*(1-(0.7-(501.90/(2.16*349.03)))/0.2)*2.5/100*(0.765*349.03)*2.16*1.2
Check for Creep Loss of GR II Cables
=(6.37455052754964E-07)*2.16*0.0018753*19500000*1.2*865.020/1000 0.05

Relaxation Factor for GR I =


= 2+ (1- 0.841 - 0.024 - 0.047) 2.088
Relaxation Loss of GR I Cables at mid span
=2.09*(1-(0.7-(239.0/(1.00*349.03)))/0.2)*2.5/100*(0.765*349.03)*1.00*1.2
Check for Creep Loss of GR I Cables
=(6.37455052754964E-07)*1.00*0.0018753*19500000*1.2*790.971/1000 0.02

13.12 CWLL from 56th day onwards

Moment Due to Live Load (Sagging) Tm 51.00 92.50 165.00 201.00 215.00
Stresses due to Live Load (Sagging)
Top of Deck Slab T/m2 41.34 78.93 140.80 171.52 183.47
Top of Girder T/m2 30.72 55.18 98.43 119.90 128.25
Bottom of Girder T/m2 -63.66 -155.98 -278.24 -338.95 -362.56

Stress at service with Live Load (Sagging)


Top of Deck Slab T/m2 56.24 83.78 143.74 178.06 191.83
Top of Girder T/m2 32.98 427.66 678.53 695.75 696.18
Bottom of Girder T/m2 743.85 912.88 607.01 562.84 563.93

Stress due to Differential Shrinkage & Creep


P T 191.57 191.57 191.57 191.57 191.57
e m 0.7635 0.6351 0.6351 0.6351 0.6351
Top of Deck Slab T/m2 -86.60 -62.36 -62.36 -62.36 -62.36
Top of Girder T/m2 175.35 198.79 198.79 198.79 198.79
Bottom of Girder T/m2 -95.34 -78.95 -78.95 -78.95 -78.95

Stress at service with differential shrinkage and differential creep effect (with Live Load)
2
Top of Deck Slab T/m -30.35 21.42 81.38 115.70 129.47
2
Top of Girder T/m 208.33 626.45 877.32 894.55 894.97
2
Bottom of Girder T/m 648.51 833.93 528.06 483.89 484.98

Stress at service with differential shrinkage and differential creep effect (without Live Load)
2
Top of Deck Slab T/m -71.70 -57.52 -59.42 -55.83 -54.00
2
Top of Girder T/m 177.61 571.27 778.89 774.64 766.71
2
Bottom of Girder T/m 712.17 989.91 806.30 822.83 847.54
Check under Live Load (sag) with Temp
Stress at Service with 100% Live Load (sag) + Differential shrinkage and creep
2
Top of Deck Slab T/m -30.35 21.42 81.38 115.70 129.47
2
Top of Girder T/m 208.33 626.45 877.32 894.55 894.97
2
Bottom of Girder T/m 648.51 833.93 528.06 483.89 484.98

Stress due to Temp (Rise) (Eigen stresses)


Top of Deck Slab T/m2 232.21 216.71 216.71 216.71 216.71
Top of Girder T/m2 -30.08 -45.15 -45.15 -45.15 -45.15
Bottom of Girder T/m2 102.07 90.83 90.83 90.83 90.83

Stress at Service with 100% Live Load (sag) + 60%Temp rise ( LL as leading load)
2
Top of Deck Slab T/m 108.97 151.45 211.41 245.72 259.49
2
Top of Girder T/m 190.28 599.36 850.23 867.46 867.88
2
Bottom of Girder T/m 709.75 888.42 582.56 538.38 539.48

Stress due to Temp (Fall) (Eigen Stresses)


Top of Deck Slab T/m2 -127.90 -115.99 -115.99 -115.99 -115.99
Top of Girder T/m2 43.11 55.76 55.76 55.76 55.76
Bottom of Girder T/m2 -23.69 -1.90 -1.90 -1.90 -1.90

Stress at Service with 100% Live Load (sag) + 60%Temp Fall (LL as leading load)
2
Top of Deck Slab T/m -107.09 -48.17 11.79 46.10 59.87
2
Top of Girder T/m 234.20 659.91 910.78 928.00 928.43
2
Bottom of Girder T/m 634.30 832.78 526.92 482.74 483.84

Page # 93
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

Stress at Service with 75% Live Load (sag) + Differential shrinkage and creep
2
Top of Deck Slab T/m -40.69 1.68 46.18 72.82 83.60
2
Top of Girder T/m 200.65 612.66 852.71 864.57 862.90
2
Bottom of Girder T/m 664.42 872.92 597.62 568.62 575.62

Stress at Service with 75% Live Load (sag) + 100%Temp rise ( TL as leading load)
2
Top of Deck Slab T/m 191.52 218.40 262.89 289.53 300.31
2
Top of Girder T/m 170.57 567.51 807.56 819.42 817.75
2
Bottom of Girder T/m 766.49 963.75 688.45 659.45 666.45

Stress at Service with 75% Live Load (sag) + 100%Temp Fall (TL as leading load)
2
Top of Deck Slab T/m -168.59 -114.30 -69.81 -43.17 -32.39
2
Top of Girder T/m 243.76 668.42 908.48 920.33 918.67
2
Bottom of Girder T/m 640.74 871.02 595.72 566.72 573.72

Page # 94
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR DESIGNED CHECKED SHEET
30.650M SPAN JP GMS

14.0 Summary of extreme fibre stress in Inner Girder due to frequent combination:

Grade of concrete of Deck Slab = M40


Grade of concrete of Girder = M45

1st stage prestressing = 4 days of casting girder ; fcj = 30.0 MPa


2nd stage prestressing = 21 days of casting girder ; fcj = 45.0 MPa

Days after casting deck slab = 7 days ; fcj = 30.0 MPa


Days after casting deck slab = 28 days ; fcj = 40.0 MPa
Reference for 15 % incre.
14.1 Permissible Stresses: During Construction Stage (t/m^2) During Service Stage (t/m^2) With Temperature (t/m^2)

Max Compressive stress in Girder = 0.5 fcj or 30 MPa 1440.0 0.36 fcj 1620.0 15% over service stage 1620.0
Max Tensile stress in Girder = fctm -250.1 No Tension 0.0 2/3 modulus of ruture -313.0

Max Compressive stress in Slab = 0.5 fcj or 30 MPa 1920.0 0.36 fcj 1440.0 15% over service stage 1440.0
Max Tensile stress in Slab = fctm -302.9 No Tension 0.0 2/3 modulus of ruture -295.1

Stage Top of Slab Top of girder Bottom Perm. Stress in Slab Perm. Stress in Girder Status in Slab Status in Girder
max +ve max -ve max +ve max -ve max +ve max -ve Tension Comp. Tension Comp. Tension Comp. Tension Comp.
After 1st stage prestress 400.63 178.91 251.46 130.09 -250.1 1440.0 Safe Safe
Before 2nd Stge Prestess 401.91 175.83 221.00 122.47 -250.1 1440.0 Safe Safe
After 2rd stage prestress 114.08 -155.02 1894.47 1073.15 -327.7 2160.0 Safe Safe
Before casting of Deck Slab 119.57 -140.32 1844.72 1048.75 -327.7 2160.0 Safe Safe
After casting of Deck Slab -18.01 -98.34 545.99 -11.13 1332.14 966.75 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Before SIDL -16.74 -95.19 546.22 -11.04 1318.25 956.36 -302.9 1920.0 -327.7 2160.0 Safe Safe Safe Safe
Stress at service 14.90 2.94 580.10 2.26 1068.86 807.51 0.0 1440.0 0.0 1620.0 Safe Safe Safe Safe
Stress at service (with LL sag) 191.83 56.24 696.18 32.98 912.88 562.84 0.0 1440.0 0.0 1620.0 Safe Safe Safe Safe
Stress with LL (sag) + diff shr 129.47 -30.35 894.97 208.33 833.93 483.89 0.0 1440.0 0.0 1620.0 R/F Req. Safe Safe Safe
Stress with diff shr w/o LL -54.00 -71.70 778.89 177.61 989.91 712.17 0.0 1440.0 0.0 1620.0 R/F Req. Safe Safe Safe
Stress with 100%LL(sag)+60%temp
300.31 108.97 867.88 170.57 963.75 538.38 -295.1 1440.0 -313.0 1620.0 Safe Safe Safe Safe
rise OR 75%LL(sag)+100%temp rise
Stress with 100%LL(sag)+60%temp
fall OR 75%LL(sag)+100%temp fall 59.87 -168.59 928.43 234.20 871.02 482.74 -295.1 1440.0 -313.0 1620.0 Safe Safe Safe Safe

CHECK FOR TENSILE STRESS REINFORCEMENT:


Item Unit 1 2 3 4 5 Slab thk = 0.225 m
Top of Slab = -168.59 t/m2 0.092 m
Chainage of Section from left support m 1.500 3.000 7.313 10.969 14.625 Top of girder = 243.76 t/m3 0.133 m
Tensile Force = 7.75 t mm
Total Loss in Prestress T 115.57 111.09 114.67 117.71 121.61 = 580.65 Ast Required = 323.10 mm2 Dia = 10
Ast Provided = 392.70 mm2 Spacing = 200
Hence OK

Page # 95
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of NH-15


NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

15.0 Check for crack width in Outer Girder:

15.1 Crack width check Bottom girder:

Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


(KN) 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
Stresses in Steel σsc (Mpa) 0.00 0.00 0.00 0.00 0.00
Dia diameter (mm) 10 10 10 10 10
Spacing (mm) 150 150 150 150 150
Permissible stress in steel for 0.3 mm crack
320 320 320 320 320 Table-12.2 of IRC:112-2011
width due bars
Permissible stress in steel for 0.3 mm crack
280 280 280 280 280 Table-12.3 of IRC:112-2011
width due spacing
Check for crack width OK OK OK OK OK

15.2 Crack width check Top of girder:

Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


(KN) 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
Stresses in Steel σsc (Mpa) 11.13 0.00 0.00 0.00 0.00
Dia diameter (mm) 12 12 12 12 12
Spacing (mm) 150 150 150 150 150
Permissible stress in steel for 0.3 mm crack
280 280 280 280 280 Table-12.2 of IRC:112-2011
width due bars
Permissible stress in steel for 0.3 mm crack
280 280 280 280 280 Table-12.3 of IRC:112-2011
width due spacing
Check for crack width OK OK OK OK OK

Page # 96
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section of NH-15


NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE DESIGNED CHECKED SHEET
FOR 30.650M SPAN JP GMS

15.3 Crack width check Top of slab:

Loadings Sec-1 Sec-2 Sec-3 Sec-4 Sec-5


(KN) 1.500 m 3.000 m 7.313 m 10.969 m 14.625 m
Stresses in Steel σsc (Mpa) 168.59 114.30 114.30 114.30 114.30
Dia diameter (mm) 10 10 10 10 10
Spacing (mm) 200 200 200 200 200
Permissible stress in steel for 0.3 mm crack
320 320 320 320 320 Table-12.2 of IRC:112-2011
width due bars
Permissible stress in steel for 0.3 mm crack
240 240 240 240 240 Table-12.3 of IRC:112-2011
width due spacing
Check for crack width OK OK OK OK OK

Page # 97
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN DESIGNED CHECKED SHEET
JP GMS

16.0 Defection Check

Please note that the value of defection is taken from stadd file: ( cl. 12.4, IRC 112-2011)

Max defection Due to


Self wt & Deck slab wt = 38.802 mm Girder only condition
SIDL-3 lane = 2.898 mm
FPLL = 0.000 mm
LL-3 lane = 11.431 mm
Prestress = -31.20 mm Girder only condition
Self wt & Deck slab wt +SIDL-3 lane+LL-3 lane+Prestress = 21.929 mm

Total deflection = 21.929 mm CHECK

Permissible deflection = 20.000 mm

Deflection check for live load :


LL-3 lane = 11.431 mm Hence OK

Permissible deflection = 29.25 mm (Span/1000 for LL-2lane)


= 36.56 mm (Span/800 for LL-3lane)

de the Precamber of 38.802 mm at the center see the details in the respective drawing.

16.1 Deflection Calculation for prestressing force

Deflection = -P.e / 6 EI x ( 2 l12 + 6 l1 l2 + 3 l22) (Trapezoidal tandons)

Effective Prestressing Force P = 7749.13 KN (After friction & slip loss)


Eccentricity e = 0.6735 m
CG of Girder only from bottom y = 0.9950 m
CG of Cable from bottom yc = 0.3215 m
Length of the beam l1 = 12875.0 m
l2 = 2000.0 m
Modulus of Elasticity E = 34000.00 Mpa
4
Moment of Inertia I = 0.4084 m

Deflection = -31.20 mm

Page 98
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section


of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

GRILLAGE ANALYSIS FOR SIDL- LONGITUDINAL GIRDERS

STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 26-Sep-15
END JOB INFORMATION
INPUT WIDTH 79
*******************************************************************
UNIT METER MTON
JOINT COORDINATES
1 0 0 1.5; 2 29.25 0 1.5; 3 0 0 4.5; 4 29.25 0 4.5; 5 0 0 7.5; 6 29.25 0 7.5;
11 14.625 0 7.5; 14 14.625 0 4.5; 15 14.625 0 1.5; 16 7.3125 0 7.5;
19 7.3125 0 4.5; 20 7.3125 0 1.5; 21 21.9375 0 7.5; 24 21.9375 0 4.5;
25 21.9375 0 1.5; 31 18.2812 0 7.5; 34 18.2812 0 4.5; 35 18.2812 0 1.5;
36 10.9688 0 7.5; 39 10.9688 0 4.5; 40 10.9688 0 1.5; 41 1.5 0 1.5;
42 1.5 0 4.5; 43 1.5 0 7.5; 46 3 0 1.5; 47 3 0 4.5; 48 3 0 7.5; 51 27.75 0 1.5;
52 27.75 0 4.5; 53 27.75 0 7.5; 56 26.25 0 1.5; 57 26.25 0 4.5; 58 26.25 0 7.5;
61 0 0 0; 62 1.5 0 0; 63 7.3125 0 0; 64 10.9688 0 0; 65 14.625 0 0;
66 18.2812 0 0; 67 21.9375 0 0; 68 26.25 0 0; 69 3 0 0; 70 27.75 0 0;
71 29.25 0 0; 83 0 0 10.5; 84 1.5 0 10.5; 85 3 0 10.5; 86 7.3125 0 10.5;
87 10.9688 0 10.5; 88 14.625 0 10.5; 89 18.2812 0 10.5; 90 21.9375 0 10.5;
91 26.25 0 10.5; 92 27.75 0 10.5; 93 29.25 0 10.5; 94 0 0 12; 95 1.5 0 12;
96 3 0 12; 97 7.3125 0 12; 98 10.9688 0 12; 99 14.625 0 12; 100 18.2812 0 12;
101 21.9375 0 12; 102 26.25 0 12; 103 27.75 0 12; 104 29.25 0 12;
*********************************************************************************
MEMBER INCIDENCES
1 1 41; 2 41 46; 3 46 20; 4 20 40; 5 40 15; 6 15 35; 7 35 25; 8 25 56; 9 56 51;
10 51 2; 11 3 42; 12 42 47; 13 47 19; 14 19 39; 15 39 14; 16 14 34; 17 34 24;
18 24 57; 19 57 52; 20 52 4; 21 5 43; 22 43 48; 23 48 16; 24 16 36; 25 36 11;
26 11 31; 27 31 21; 28 21 58; 29 58 53; 30 53 6; 51 83 84; 52 84 85; 53 85 86;
54 86 87; 55 87 88; 56 88 89; 57 89 90; 58 90 91; 59 91 92; 60 92 93; 101 1 61;
102 3 1; 103 5 3; 106 83 5; 107 94 83; 108 41 62; 109 42 41; 110 43 42;
113 84 43; 114 95 84; 115 46 69; 116 47 46; 117 48 47; 120 85 48; 121 96 85;
122 20 63; 123 19 20; 124 16 19; 127 86 16; 128 97 86; 129 40 64; 130 39 40;
131 36 39; 134 87 36; 135 98 87; 136 15 65; 137 14 15; 138 11 14; 141 88 11;
142 99 88; 143 35 66; 144 34 35; 145 31 34; 148 89 31; 149 100 89; 150 25 67;
151 24 25; 152 21 24; 155 90 21; 156 101 90; 157 56 68; 158 57 56; 159 58 57;
162 91 58; 163 102 91; 164 51 70; 165 52 51; 166 53 52; 169 92 53; 170 103 92;
171 2 71; 172 4 2; 173 6 4; 176 93 6; 177 104 93; 201 61 62; 202 62 69;
203 69 63; 204 63 64; 205 64 65; 206 65 66; 207 66 67; 208 67 68; 209 68 70;
210 70 71; 211 94 95; 212 95 96; 213 96 97; 214 97 98; 215 98 99; 216 99 100;
217 100 101; 218 101 102; 219 102 103; 220 103 104;
***********************************************************************************
START GROUP DEFINITION
GEOMETRY
_ENDLGSU 1 10 51 60
_ENDLGFLA 2 9 52 59
_ENDLGSP 3 TO 8 53 TO 58
_INTLGSU 11 20 21 30
_INTLGFLA 12 19 22 29

Page#99
_INTLGSP 13 TO 18 23 TO 28
_DUMMY 201 TO 220
_ENDCG 102 103 106 172 173 176
_SLAB1 108 TO 110 113 114 117 120
_SLAB2 115 TO 117 120 121 157 TO 159 162 163
_SLAB3 122 TO 124 127 128 150 TO 152 155 156
_SLAB4 129 TO 131 134 TO 138 141 TO 145 148 149
_SLAB5 101 107 171 177
END GROUP DEFINITION
***********************************************************************************
DEFINE MATERIAL START
ISOTROPIC M45
E 3.4e+006
POISSON 0.15
DENSITY 2.5
ALPHA 1e-005
DAMP 0.05
ISOTROPIC M40
E 3.3e+006
POISSON 0.15
DENSITY 2.5
ALPHA 1e-005
DAMP 0.05
ISOTROPIC M40-1
E 3.3e+006
POISSON 0.15
DENSITY 0
ALPHA 1e-005
DAMP 0.05
END DEFINE MATERIAL
***********************************************************************************
MEMBER PROPERTY INDIAN
1 10 51 60 PRIS AX 2.1959 IX 0.2043 IY 0.000001 IZ 1.0807
2 9 52 59 PRIS AX 1.85685 IX 0.1149 IY 0.000001 IZ 0.9784
3 TO 8 53 TO 58 PRIS AX 1.5178 IX 0.0255 IY 0.000001 IZ 0.8761
11 20 21 30 PRIS AX 2.1959 IX 0.2043 IY 0.000001 IZ 1.0807
12 19 22 29 PRIS AX 1.85685 IX 0.1149 IY 0.000001 IZ 0.9784
13 TO 18 23 TO 28 PRIS AX 1.5178 IX 0.0255 IY 0.000001 IZ 0.8761
102 103 106 172 173 176 PRIS AX 0.9158 IX 0.0433 IY 0.000001 IZ 0.2826
108 TO 110 113 114 164 TO 166 169 -
170 PRIS AX 0.4084 IX 0.0034 IY 0.000001 IZ 0.0017
115 TO 117 120 121 157 TO 159 162 -
163 PRIS AX 0.6539 IX 0.0055 IY 0.000001 IZ 0.0028
122 TO 124 127 128 150 TO 152 155 -
156 PRIS AX 0.8965 IX 0.0076 IY 0.000001 IZ 0.0038
129 TO 131 134 TO 138 141 TO 145 148 -
149 PRIS AX 0.8227 IX 0.0069 IY 0.000001 IZ 0.0035
101 107 171 177 PRIS AX 0.1958 IX 0.0014 IY 0.000001 IZ 0.0008
201 TO 220 PRIS AX 0.0001 IX 1e-007 IY 1e-006 IZ 1e-007
************************************************************************************
CONSTANTS
MATERIAL M45 MEMB 1 TO 30 51 TO 60
MATERIAL M40 MEMB 102 103 106 172 173 176
MATERIAL M40-1 MEMB 101 107 TO 110 113 TO 117 120 TO 124 127 TO 131 -
134 TO 138 141 TO 145 148 TO 152 155 TO 159 162 TO 166 169 TO 171 177 201 -
202 TO 220
************************************************************************************
SUPPORTS
2 4 6 93 FIXED BUT FZ MX MY MZ
1 3 5 83 PINNED
************************************************************************************

Page#100
MEMBER RELEASE
1 TO 30 51 TO 60 START MX
1 TO 30 51 TO 60 END MX
LOAD 1 LOADTYPE None TITLE SELF WEIGHT
SELFWEIGHT Y -1
************************************************************************************
LOAD 2 LOADTYPE None TITLE WC 3LANE
****Wearing coat
MEMBER LOAD
****Girder 1 & 5
***Wt of W.C. = 0.1*( 1.50+1.50-0.5)*2.2=0.55t/m
1 TO 10 51 TO 60 UNI GY -0.55
****Giredr 2,3 & 4
***Wt of W.C. = 0.1*3.0*2.2 = 0.66 t/m
11 TO 30 UNI GY -0.66
*************************************************
LOAD 3 LOADTYPE None TITLE CB 3LANE
MEMBER LOAD
*WT OF CRASH BARRIER ON MEDIAN SIDE = 9.9 KN/M
*MOMENT DUE TO C/B ON MEDIAN SIDE = 9.9 * 0.25 = 2.475 KNM
*WT OF CRASH BARRIER ON OTHER SIDE = 9.9 KN/M
*MOMENT DUE TO C/B ON OTHER SIDE = 9.9 * 0.225 = -2.475 KNM
201 TO 210 UNI GY -0.99
201 TO 210 UMOM GX 0.2475
211 TO 220 UNI GY -0.99
211 TO 220 UMOM GX -0.2475
**LOAD 4 LOADTYPE None TITLE WC 2LANE
******Wearing coat
**MEMBER LOAD
******Girder 1 & 5
*****Wt of W.C. = 0.1*( 2.15+1.75-0.45-0.75)*2.2=0.594t/m
**1 TO 10 51 TO 60 UNI GY -0.594
******Giredr 2,3 & 4
*****Wt of W.C. = 0.1*3.5*2.2 = 0.77 t/m
**11 TO 30 UNI GY -0.77
*************************************************
**LOAD 5 LOADTYPE None TITLE CB 2LANE
**MEMBER LOAD
***WT OF CRASH BARRIER ON MEDIAN SIDE = 9.9 KN/M
***MOMENT DUE TO C/B ON MEDIAN SIDE = 9.9 * 0.225 = 2.23 KNM
***WT OF CRASH BARRIER ON OTHER SIDE = 9.9 KN/M
***MOMENT DUE TO C/B ON OTHER SIDE = 9.9 * 0.225 = -2.23 KNM
******Footpath load = 3.97 Kn/m
*****moment = 3.97*0.825=3.28
**201 TO 210 UNI GY -0.99
**201 TO 210 UMOM GX 0.223
**211 TO 220 UNI GY -0.99
**211 TO 220 UMOM GX -0.223
**201 TO 210 UNI GY -0.397
**201 TO 210 UMOM GX 0.328
**211 TO 220 UNI GY -0.397
**211 TO 220 UMOM GX -0.328
**LOAD 6 LOADTYPE None TITLE FPLL
**MEMBER LOAD
**201 TO 210 UNI GY -0.31
**201 TO 210 UMOM GX 0.256
**211 TO 220 UNI GY -0.31
**211 TO 220 UMOM GX -0.256
*************************************************
LOAD COMB 7 DL+SIDL-3LANE
2 1.0 3 1.0
**LOAD COMB 8 DL+SIDL-2LANE
**4 1.0 5 1.0
*************************************************
PERFORM ANALYSIS
PRINT MEMBER FORCES LIST 1 TO 30 51 TO 60 103 173
FINISH

Page#101
Page#102
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section


of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

GRILLAGE ANALYSIS FOR CWLL- LONGITUDINAL GIRDERS

STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 26-Sep-15
END JOB INFORMATION
INPUT WIDTH 79
*******************************************************************
UNIT METER MTON
JOINT COORDINATES
1 0 0 1.5; 2 29.25 0 1.5; 3 0 0 4.5; 4 29.25 0 4.5; 5 0 0 7.5; 6 29.25 0 7.5;
11 14.625 0 7.5; 14 14.625 0 4.5; 15 14.625 0 1.5; 16 7.3125 0 7.5;
19 7.3125 0 4.5; 20 7.3125 0 1.5; 21 21.9375 0 7.5; 24 21.9375 0 4.5;
25 21.9375 0 1.5; 31 18.2812 0 7.5; 34 18.2812 0 4.5; 35 18.2812 0 1.5;
36 10.9688 0 7.5; 39 10.9688 0 4.5; 40 10.9688 0 1.5; 41 1.5 0 1.5;
42 1.5 0 4.5; 43 1.5 0 7.5; 46 3 0 1.5; 47 3 0 4.5; 48 3 0 7.5; 51 27.75 0 1.5;
52 27.75 0 4.5; 53 27.75 0 7.5; 56 26.25 0 1.5; 57 26.25 0 4.5; 58 26.25 0 7.5;
61 0 0 0; 62 1.5 0 0; 63 7.3125 0 0; 64 10.9688 0 0; 65 14.625 0 0;
66 18.2812 0 0; 67 21.9375 0 0; 68 26.25 0 0; 69 3 0 0; 70 27.75 0 0;
71 29.25 0 0; 83 0 0 10.5; 84 1.5 0 10.5; 85 3 0 10.5; 86 7.3125 0 10.5;
87 10.9688 0 10.5; 88 14.625 0 10.5; 89 18.2812 0 10.5; 90 21.9375 0 10.5;
91 26.25 0 10.5; 92 27.75 0 10.5; 93 29.25 0 10.5; 94 0 0 12; 95 1.5 0 12;
96 3 0 12; 97 7.3125 0 12; 98 10.9688 0 12; 99 14.625 0 12; 100 18.2812 0 12;
101 21.9375 0 12; 102 26.25 0 12; 103 27.75 0 12; 104 29.25 0 12;
*********************************************************************************
MEMBER INCIDENCES
1 1 41; 2 41 46; 3 46 20; 4 20 40; 5 40 15; 6 15 35; 7 35 25; 8 25 56; 9 56 51;
10 51 2; 11 3 42; 12 42 47; 13 47 19; 14 19 39; 15 39 14; 16 14 34; 17 34 24;
18 24 57; 19 57 52; 20 52 4; 21 5 43; 22 43 48; 23 48 16; 24 16 36; 25 36 11;
26 11 31; 27 31 21; 28 21 58; 29 58 53; 30 53 6; 51 83 84; 52 84 85; 53 85 86;
54 86 87; 55 87 88; 56 88 89; 57 89 90; 58 90 91; 59 91 92; 60 92 93; 101 1 61;
102 3 1; 103 5 3; 106 83 5; 107 94 83; 108 41 62; 109 42 41; 110 43 42;
113 84 43; 114 95 84; 115 46 69; 116 47 46; 117 48 47; 120 85 48; 121 96 85;
122 20 63; 123 19 20; 124 16 19; 127 86 16; 128 97 86; 129 40 64; 130 39 40;
131 36 39; 134 87 36; 135 98 87; 136 15 65; 137 14 15; 138 11 14; 141 88 11;
142 99 88; 143 35 66; 144 34 35; 145 31 34; 148 89 31; 149 100 89; 150 25 67;
151 24 25; 152 21 24; 155 90 21; 156 101 90; 157 56 68; 158 57 56; 159 58 57;
162 91 58; 163 102 91; 164 51 70; 165 52 51; 166 53 52; 169 92 53; 170 103 92;
171 2 71; 172 4 2; 173 6 4; 176 93 6; 177 104 93; 201 61 62; 202 62 69;
203 69 63; 204 63 64; 205 64 65; 206 65 66; 207 66 67; 208 67 68; 209 68 70;
210 70 71; 211 94 95; 212 95 96; 213 96 97; 214 97 98; 215 98 99; 216 99 100;
217 100 101; 218 101 102; 219 102 103; 220 103 104;
***********************************************************************************
START GROUP DEFINITION
GEOMETRY
_ENDLGSU 1 10 51 60
_ENDLGFLA 2 9 52 59
_ENDLGSP 3 TO 8 53 TO 58
_INTLGSU 11 20 21 30
_INTLGFLA 12 19 22 29

Page#103
_INTLGSP 13 TO 18 23 TO 28
_DUMMY 201 TO 220
_ENDCG 102 103 106 172 173 176
_SLAB1 108 TO 110 113 114 117 120
_SLAB2 115 TO 117 120 121 157 TO 159 162 163
_SLAB3 122 TO 124 127 128 150 TO 152 155 156
_SLAB4 129 TO 131 134 TO 138 141 TO 145 148 149
_SLAB5 101 107 171 177
END GROUP DEFINITION
***********************************************************************************
DEFINE MATERIAL START
ISOTROPIC M45
E 3.4e+006
POISSON 0.15
DENSITY 2.5
ALPHA 1e-005
DAMP 0.05
ISOTROPIC M40
E 3.3e+006
POISSON 0.15
DENSITY 2.5
ALPHA 1e-005
DAMP 0.05
ISOTROPIC M40-1
E 3.3e+006
POISSON 0.15
DENSITY 0
ALPHA 1e-005
DAMP 0.05
END DEFINE MATERIAL
***********************************************************************************
MEMBER PROPERTY INDIAN
1 10 51 60 PRIS AX 2.1959 IX 0.2043 IY 0.000001 IZ 1.0807
2 9 52 59 PRIS AX 1.85685 IX 0.1149 IY 0.000001 IZ 0.9784
3 TO 8 53 TO 58 PRIS AX 1.5178 IX 0.0255 IY 0.000001 IZ 0.8761
11 20 21 30 PRIS AX 2.1959 IX 0.2043 IY 0.000001 IZ 1.0807
12 19 22 29 PRIS AX 1.85685 IX 0.1149 IY 0.000001 IZ 0.9784
13 TO 18 23 TO 28 PRIS AX 1.5178 IX 0.0255 IY 0.000001 IZ 0.8761
102 103 106 172 173 176 PRIS AX 0.9158 IX 0.0433 IY 0.000001 IZ 0.2826
108 TO 110 113 114 164 TO 166 169 -
170 PRIS AX 0.4084 IX 0.0034 IY 0.000001 IZ 0.0017
115 TO 117 120 121 157 TO 159 162 -
163 PRIS AX 0.6539 IX 0.0055 IY 0.000001 IZ 0.0028
122 TO 124 127 128 150 TO 152 155 -
156 PRIS AX 0.8965 IX 0.0076 IY 0.000001 IZ 0.0038
129 TO 131 134 TO 138 141 TO 145 148 -
149 PRIS AX 0.8227 IX 0.0069 IY 0.000001 IZ 0.0035
101 107 171 177 PRIS AX 0.1958 IX 0.0014 IY 0.000001 IZ 0.0008
201 TO 220 PRIS AX 0.0001 IX 1e-007 IY 1e-006 IZ 1e-007
************************************************************************************
CONSTANTS
MATERIAL M45 MEMB 1 TO 30 51 TO 60
MATERIAL M40 MEMB 102 103 106 172 173 176
MATERIAL M40-1 MEMB 101 107 TO 110 113 TO 117 120 TO 124 127 TO 131 -
134 TO 138 141 TO 145 148 TO 152 155 TO 159 162 TO 166 169 TO 171 177 201 -

Page#104
202 TO 220
************************************************************************************
SUPPORTS
2 4 6 93 FIXED BUT FZ MX MY MZ
1 3 5 83 PINNED
************************************************************************************
MEMBER RELEASE
1 TO 30 51 TO 60 START MX
1 TO 30 51 TO 60 END MX
DEFINE MOVING LOAD FILE LLLL.TXT
****I.F = 4.5/(6+29.25) = 1.1277
TYPE 1 CLAR 1.1277
TYPE 2 A70RR 1.1277
TYPE 3 A70RT 1.1
***10% REDUCTION FOR 3 LANE LOADING
TYPE 4 CLAR 1.015
TYPE 5 A70RR 1.015
TYPE 6 A70RT 1.0
*****20% REDUCTION FOR 4 LANE LOADING
**TYPE 7 CLAR 0.90344
**TYPE 8 A70RR 0.90344
**TYPE 9 A70RT 0.88
***********************************************
***CASE-1: 70RT VEHICLE PLACED AT MIN DIST FROM CRASH BARRIER
***Z=0.5+1.2+0.84/2+2.06=4.18
***Z=12-(0.5+1.2+0.84/2)=9.88
****(4.57+29.25)/.5=67.64
LOAD GENERATION 69
TYPE 3 -4.57 0 4.18 XINC 0.5
LOAD GENERATION 69
TYPE 3 -4.57 0 9.88 XINC 0.5
***CASE-2: 70RT VEHICLE PLACED SYM. WRT 2ND GIRDER
***Z=1.5+3.0-2.06/2+2.06=5.53
***Z=12-(1.5+3.0-2.06/2)=8.83
LOAD GENERATION 69
TYPE 3 -4.57 0 5.53 XINC 0.5
LOAD GENERATION 69
TYPE 3 -4.57 0 8.83 XINC 0.5
***CASE-3: 70RT VEHICLE PLACED AT SYMMETRICAL TO THE DECK
***Z=6-2.06/2+2.06=7.03
LOAD GENERATION 69
TYPE 3 -4.57 0 7.03 XINC 0.5
****CASE-5: 70RT + 1CLA VEHICLE, 70RT PLACED MIN DIST FROM CRASH BARRIER
****This load comb is for Max shear force due to mixed vehicular trafiic.
****Z=0.5+1.2+0.84/2+2.06=4.18
****=0.5+7.5+0.4+1.8=10.2
****(18.8+29.25)/.5=96.1
LOAD GENERATION 97
TYPE 6 -4.57 0 4.18 XINC 0.5
TYPE 4 -18.8 0 10.2 XINC 0.5
****CASE-5a: 70RT + 1CLA VEHICLE, 70RT PLACED MIN DIST FROM CRASH BARRIER
****This load comb is for Max bending moment due to mixed vehicular trafiic.
LOAD GENERATION 97
TYPE 6 -4.57 0 4.18 XINC 0.5
TYPE 4 -14.8 0 10.2 XINC 0.5
**CASE-6: 70RT + 1CLA VEHICLE, 70RT + Class A Placed with min distance
****This load comb is for Max shear force due to mixed vehicular trafiic.
**Z=0.5+7.5-1.2-0.84/2=6.38
****=0.5+7.5+0.4+1.8=10.2
LOAD GENERATION 97
TYPE 6 -4.57 0 6.38 XINC 0.5

Page#105
TYPE 4 -18.8 0 10.2 XINC 0.5
**CASE-6a: 70RT + 2CLA VEHICLE, 70RT + Class A Placed with min distance
****This load comb is for Max bending moment due to mixed vehicular trafiic.
LOAD GENERATION 97
TYPE 6 -4.57 0 6.38 XINC 0.5
TYPE 4 -14.8 0 10.2 XINC 0.5
*CASE-7: 70RW VEHICLE PLACED AT MIN DIST TO C/B
***Z=0.5+1.2+0.86/2+1.93=4.06
***Z=12-(0.5+1.2+0.86/2)=9.87
***(13.4+29.25)/.5=85.3
LOAD GENERATION 86
TYPE 2 -13.4 0 4.06 XINC 0.5
LOAD GENERATION 86
TYPE 2 -13.4 0 9.87 XINC 0.5
*CASE-8: 70RW VEHICLE PLACED SYM. WRT 2ND GIRDER
*Z=1.5+3.0-1.93/2+1.93=5.465
*Z=12-(1.5+3.0-1.93/2)=8.465
LOAD GENERATION 86
TYPE 2 -13.4 0 5.465 XINC 0.5
LOAD GENERATION 86
TYPE 2 -13.4 0 8.465 XINC 0.5
*CASE-9: 70RW VEHCLE PLACED AT SYMMETRICAL TO THE DECK
***Z=6-1.93/2+1.93=6.965
LOAD GENERATION 86
TYPE 2 -13.4 0 6.965 XINC 0.5
**CASE-11: 70RW + 1CLA VEHICLE PLACED MINIMUM DISTANCE FROM THE CRASH BARRIER
****Z=0.5+1.2+0.86/2+1.93=4.06
****=0.5+7.5+0.4+1.8=10.2
LOAD GENERATION 97
TYPE 5 -13.4 0 4.06 XINC 0.5
TYPE 4 -18.8 0 10.2 XINC 0.5
**CASE-12: 70RW + 1CLA VEHICLE PLACED MINIMUM DISTANCE FROM THE CRASH BARRIER
****Z=0.5+7.5-1.2-0.86/2=6.37
****=0.5+7.5+0.4+1.8=10.2
LOAD GENERATION 97
TYPE 5 -13.4 0 6.37 XINC 0.5
TYPE 4 -18.8 0 10.2 XINC 0.5
*CASE-13: 2 LANE CLASS A MIN DISTANCE FROM CRASH BARRIER
*Z=0.5+0.4+1.8=2.7
* =(0.5+0.4+1.8)+1.70+1.8=6.2
LOAD GENERATION 97
TYPE 1 -18.8 0 2.7 XINC 0.5
TYPE 1 -18.8 0 6.2 XINC 0.5
*CASE-14: 2 LANE CLASS A VEHICLE DISTANCE FROM MEDIAN
****Z=0.5+7.5-0.4=7.6
****=0.5+7.5+0.4+1.8=10.2
LOAD GENERATION 97
TYPE 1 -18.8 0 7.6 XINC 0.5
TYPE 1 -18.8 0 10.2 XINC 0.5
**CASE-15: 3 LANE CLASS A VEHICLE PLACED NEARER TO CRASH BARRIER
**Z=0.5+0.4+1.8=2.7
** =2.7+1.7+1.8=6.2
****=6.2+1.7+1.8=9.7
LOAD GENERATION 97
TYPE 4 -18.8 0 2.7 XINC 0.5
TYPE 4 -18.8 0 6.2 XINC 0.5
TYPE 4 -18.8 0 9.7 XINC 0.5
PERFORM ANALYSIS
PRINT SUPPORT REACTION
****EXTERNEL GIRDERS
PRINT MEMBER FORCES LIST 1 TO 10
PRINT MEMBER FORCES LIST 51 TO 60
****INTERNEL GIRDERS
PRINT MEMBER FORCES LIST 11 TO 20
PRINT MEMBER FORCES LIST 21 TO 30

FINISH

Page#106
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE

Badmer-Sanchor-Gujarat Border Section


of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015

TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET


SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

GRILLAGE MODEL OF PSC T-BEAM & SLAB FOR 30.65 m - NODE NUMBERING

GRILLAGE MODEL OF PSC T-BEAM & SLAB FOR 30.65m - MEMBER NUMBERING

Page#107
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

11.0 ANALYSIS RESULTS OF LONGITUDINAL GIRDERS FROM THE STAAD ANALYSIS


11.1 EXTERNEL GIRDER (FIRST GIRDER)
I III V VII I+III+V+VII II+IV+VI

WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 1 0.405 8.282 7.048 16.339 0 41.667 0 0 7.453 66.288 1.85 83.28
@End of solild sec 41 12.21 7.45 17.461 14.243 59.306 40.874 0 0 88.977 62.567 158.34 72.83
@ L/8 46 22.798 6.601 38.258 10.356 118.489 40.451 0 0 179.545 57.408 290.15 61.03
@ 2L/8 20 46.2 4.156 83.378 5.74 244.194 31.728 0 0 373.772 41.624 444.38 49.12
@ 3L/8 40 57.771 2.058 103.028 1.871 304.142 24.322 0 0 464.941 28.251 534.56 36.26
@ 4L/8 15 61.644 0.047 109.43 1.871 326.35 16.037 0 0 497.424 17.955 539.87 32.67
@ 5L/8 35 57.795 2.058 102.589 1.871 302.19 21.347 0 0 462.574 25.276 533.64 31.67
@ 6L/8 25 46.25 4.156 82.041 5.74 235.168 28.73 0 0 363.459 38.626 434.69 46.16
@ 7L/8 56 22.848 6.601 38.718 10.356 108.644 37.281 0 0 170.21 54.238 276.34 58.96
@End of solild sec 51 12.242 7.45 16.894 14.243 55.526 37.687 0 0 84.662 59.38 148.10 68.88
@ Support 2 0.405 8.282 7.048 16.339 11.205 39.295 0 0 18.658 63.916 5.82 78.56

11.2 EXTERNEL GIRDER (FIFTH GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-2lane CB-2Lane LL-2Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 83 0.405 8.282 7.048 16.339 0 41.667 0 0 7.453 66.288 1.85 83.28
@End of solild sec 84 12.21 7.45 17.461 14.243 59.306 40.874 0 0 88.977 62.567 158.34 72.83
@ L/8 85 22.798 6.601 38.258 10.356 118.489 40.451 0 0 179.545 57.408 290.15 61.03
@ 2L/8 86 46.2 4.156 83.378 5.74 244.194 31.728 0 0 373.772 41.624 444.38 49.12
@ 3L/8 87 57.771 2.058 103.028 1.871 304.142 24.322 0 0 464.941 28.251 534.56 36.26
@ 4L/8 88 61.644 0.047 109.43 1.871 326.35 16.037 0 0 497.424 17.955 539.87 32.67
@ 5L/8 89 57.795 2.058 102.589 1.871 302.19 21.347 0 0 462.574 25.276 533.64 31.67
@ 6L/8 90 46.25 4.156 82.041 5.74 235.168 28.73 0 0 363.459 38.626 434.69 46.16
@ 7L/8 91 22.848 6.601 38.718 10.356 108.644 37.281 0 0 170.21 54.238 276.34 58.96
@End of solild sec 92 12.242 7.45 16.894 14.243 55.526 37.687 0 0 84.662 59.38 148.10 68.88
@ Support 93 0.405 8.282 7.048 16.339 10.185 39.295 0 0 17.638 63.916 5.41 78.56

Page #108
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

11.3 INTERNEL GIRDER (SECOND GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-2lane CB-2Lane LL-2Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 3 0.405 9.414 7.234 2.603 0 52.486 0 0 7.639 64.503 2.18 64.26
@End of solild sec 42 12.973 8.431 3.329 2.603 67.475 42.503 0 0 83.777 53.537 120.36 52.58
@ L/8 47 24.846 7.465 0.908 1.992 123.163 44.286 0 0 148.917 53.743 209.38 39.45
@ 2L/8 19 50.853 4.692 1.531 0.982 215.795 34.94 0 0 268.179 40.614 290.43 38.48
@ 3L/8 39 63.546 2.366 2.227 0.31 263.608 30.516 0 0 329.381 33.192 348.87 35.05
@ 4L/8 14 67.76 0.047 2.452 0.061 279.669 24.707 0 0 349.881 24.815 367.78 46.51
@ 5L/8 34 63.521 2.366 2.666 0.31 263.893 26.272 0 0 330.08 28.948 346.77 37.98
@ 6L/8 24 50.802 4.692 2.437 0.982 210.368 30.799 0 0 263.607 36.473 290.20 36.82
@ 7L/8 57 24.796 7.465 1.797 1.992 110.926 40.263 0 0 137.519 49.72 199.55 37.67
@End of solild sec 52 12.942 8.431 3.897 2.603 58.574 39.696 0 0 75.413 50.73 112.69 49.63
@ Support 4 0.405 9.414 7.234 2.603 3.45 46.395 0 0 11.089 58.412 4.00 60.63

11.4 INTERNEL GIRDER (THIRD GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-2lane CB-2Lane LL-2Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 5 0.405 9.414 7.234 2.603 0 52.486 0 0 7.639 64.503 2.18 64.26
@End of solild sec 43 12.973 8.431 3.329 2.603 67.475 42.503 0 0 83.777 53.537 120.36 52.58
@ L/8 48 24.846 7.465 0.908 1.992 123.163 44.286 0 0 148.917 53.743 209.38 41.41
@ 2L/8 16 50.853 4.692 1.531 0.982 219.909 34.94 0 0 272.293 40.614 303.00 39.68
@ 3L/8 36 63.546 2.366 2.227 0.31 267.915 30.516 0 0 333.688 33.192 371.56 34.98
@ 4L/8 11 67.76 0.047 2.452 0.061 286.175 24.707 0 0 356.387 24.815 399.35 46.51
@ 5L/8 31 63.521 2.366 2.666 0.31 265.28 26.272 0 0 331.467 28.948 369.28 37.98
@ 6L/8 21 50.802 4.692 2.437 0.982 210.368 30.799 0 0 263.607 36.473 293.26 37.17
@ 7L/8 58 24.796 7.465 1.797 1.992 110.926 40.263 0 0 137.519 49.72 199.55 38.03
@End of solild sec 53 12.942 8.431 3.897 2.603 58.705 39.696 0 0 75.544 50.73 112.70 49.79
@ Support 6 0.405 9.414 7.234 2.603 3.45 46.395 0 0 11.089 58.412 4.00 60.63

Page #109
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

12.0 Partial safety factor for varification of structural strength ( Ultimate Limit State) as per Table-3.2 IRC-6:2010
12.1 EXTERNEL GIRDER (FIRST GIRDER) Considering CWLL Leading load

WC CB LL FPLL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 1 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@End of solild sec 41 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ End of tap. Sec 46 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 2L/8 20 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 3L/8 40 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 4L/8 15 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 5L/8 35 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 6L/8 25 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ End of tap. Sec 56 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@End of solild sec 51 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ Support 2 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15

12.2 EXTERNEL GIRDER (FIFTH GIRDER)

WC CB LL FPLL
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 83 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@End of solild sec 84 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ End of tap. Sec 85 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 2L/8 86 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 3L/8 87 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 4L/8 88 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 5L/8 89 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 6L/8 90 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ End of tap. Sec 91 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@End of solild sec 92 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ Support 93 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15

Page #110
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

12.3 INTERNEL GIRDER (SECOND GIRDER)

WC CB LL FPLL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 3 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@End of solild sec 42 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ End of tap. Sec 47 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 2L/8 19 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 3L/8 39 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 4L/8 14 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 5L/8 34 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 6L/8 24 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ End of tap. Sec 57 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@End of solild sec 52 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ Support 4 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15

12.4 INTERNEL GIRDER (THIRD GIRDER)

WC CB LL FPLL
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 5 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@End of solild sec 43 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ End of tap. Sec 48 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 2L/8 16 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 3L/8 36 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 4L/8 11 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 5L/8 31 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ 6L/8 21 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ End of tap. Sec 58 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@End of solild sec 53 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15
@ Support 6 1.35 1.35 1.75 1.75 1.5 1.5 1.15 1.15

Page #111
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

13.0 ANALYSIS RESULTS OF LONGITUDINAL GIRDERS AS PER ULTIMATE LIMIT STATE


13.1 EXTERNEL GIRDER (FIRST GIRDER) SUMMARY
I III V VII I+III+V+VII II+IV+VI External Girder External Girder

WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L LL SIDL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 1 0.55 11.18 12.33 28.59 0.00 62.50 0.00 0.00 12.88 102.27 3.23 126.79 0.00 62.50 12.88 39.77
@End of solild sec 41 16.48 10.06 30.56 24.93 88.96 61.31 0.00 0.00 136.00 96.29 241.04 110.55 88.96 61.31 47.04 34.98
@ End of tap. Sec 46 30.78 8.91 66.95 18.12 177.73 60.68 0.00 0.00 275.46 87.71 441.50 92.04 177.73 60.68 97.73 27.03
@ 2L/8 20 62.37 5.61 145.91 10.05 366.29 47.59 0.00 0.00 574.57 63.25 675.07 73.21 366.29 47.59 208.28 15.66
@ 3L/8 40 77.99 2.78 180.30 3.27 456.21 36.48 0.00 0.00 714.50 42.54 809.41 54.33 456.21 36.48 258.29 6.05
@ 4L/8 15 83.22 0.06 191.50 3.27 489.53 24.06 0.00 0.00 764.25 27.39 812.90 50.00 489.53 24.06 274.72 3.34
@ 5L/8 35 78.02 2.78 179.53 3.27 453.29 32.02 0.00 0.00 710.84 38.07 808.01 47.45 453.29 32.02 257.55 6.05
@ 6L/8 25 62.44 5.61 143.57 10.05 352.75 43.10 0.00 0.00 558.76 58.75 660.54 68.78 352.75 43.10 206.01 15.66
@ End of tap. Sec 56 30.84 8.91 67.76 18.12 162.97 55.92 0.00 0.00 261.57 82.96 420.85 88.94 162.97 55.92 98.60 27.03
@End of solild sec 51 16.53 10.06 29.56 24.93 83.29 56.53 0.00 0.00 129.38 91.51 225.59 104.62 83.29 56.53 46.09 34.98
@ Support 2 0.55 11.18 12.33 28.59 16.81 58.94 0.00 0.00 29.69 98.72 9.18 119.71 16.81 58.94 12.88 39.77

13.2 EXTERNEL GIRDER (FIFTH GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 83 0.55 11.18 12.33 28.59 0.00 62.50 0.00 0.00 12.88 102.27 3.23 126.79
@End of solild sec 84 16.48 10.06 30.56 24.93 88.96 61.31 0.00 0.00 136.00 96.29 241.04 110.55
@ End of tap. Sec 85 30.78 8.91 66.95 18.12 177.73 60.68 0.00 0.00 275.46 87.71 441.50 92.04
@ 2L/8 86 62.37 5.61 145.91 10.05 366.29 47.59 0.00 0.00 574.57 63.25 675.07 73.21
@ 3L/8 87 77.99 2.78 180.30 3.27 456.21 36.48 0.00 0.00 714.50 42.54 809.41 54.33
@ 4L/8 88 83.22 0.06 191.50 3.27 489.53 24.06 0.00 0.00 764.25 27.39 812.90 50.00
@ 5L/8 89 78.02 2.78 179.53 3.27 453.29 32.02 0.00 0.00 710.84 38.07 808.01 47.45
@ 6L/8 90 62.44 5.61 143.57 10.05 352.75 43.10 0.00 0.00 558.76 58.75 660.54 68.78
@ End of tap. Sec 91 30.84 8.91 67.76 18.12 162.97 55.92 0.00 0.00 261.57 82.96 420.85 88.94
@End of solild sec 92 16.53 10.06 29.56 24.93 83.29 56.53 0.00 0.00 129.38 91.51 225.59 104.62
@ Support 93 0.55 11.18 12.33 28.59 15.28 58.94 0.00 0.00 28.16 98.72 8.57 119.71

Page #112
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

13.3 INTERNEL GIRDER (SECOND GIRDER)


I III V VII I+III+V+VII II+IV+VI Internal Girder Internal Girder

WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L LL SIDL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 3 0.55 12.71 12.66 4.56 0.00 78.73 0.00 0.00 13.21 95.99 3.81 94.96 0.00 78.73 13.21 17.26
@End of solild sec 42 17.51 11.38 5.83 4.56 101.21 63.75 0.00 0.00 124.55 79.69 177.58 77.67 101.21 63.75 23.34 15.94
@ End of tap. Sec 47 33.54 10.08 1.59 3.49 184.74 66.43 0.00 0.00 219.88 79.99 308.77 58.47 184.74 66.43 35.13 13.56
@ 2L/8 19 68.65 6.33 2.68 1.72 323.69 52.41 0.00 0.00 395.02 60.46 428.77 57.87 329.86 52.41 71.33 8.05
@ 3L/8 39 85.79 3.19 3.90 0.54 395.41 45.77 0.00 0.00 485.10 49.51 517.78 53.63 401.87 45.77 89.68 3.74
@ 4L/8 14 91.48 0.06 4.29 0.11 419.50 37.06 0.00 0.00 515.27 37.23 550.71 71.21 429.26 37.06 95.77 0.17
@ 5L/8 34 85.75 3.19 4.67 0.54 395.84 39.41 0.00 0.00 486.26 43.14 514.64 58.03 397.92 39.41 90.42 3.74
@ 6L/8 24 68.58 6.33 4.26 1.72 315.55 46.20 0.00 0.00 388.40 54.25 428.48 55.38 315.55 46.20 72.85 8.05
@ End of tap. Sec 57 33.47 10.08 3.14 3.49 166.39 60.39 0.00 0.00 203.01 73.96 294.10 55.80 166.39 60.39 36.62 13.56
@End of solild sec 52 17.47 11.38 6.82 4.56 87.86 59.54 0.00 0.00 112.15 75.48 166.16 73.25 88.06 59.54 24.29 15.94
@ Support 4 0.55 12.71 12.66 4.56 5.18 69.59 0.00 0.00 18.38 86.86 6.53 89.51 5.18 69.59 13.21 17.26

13.4 INTERNEL GIRDER (THIRD GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 5 0.55 12.71 12.66 4.56 0.00 78.73 0.00 0.00 13.21 95.99 3.81 94.96
@End of solild sec 43 17.51 11.38 5.83 4.56 101.21 63.75 0.00 0.00 124.55 79.69 177.58 77.67
@ End of tap. Sec 48 33.54 10.08 1.59 3.49 184.74 66.43 0.00 0.00 219.88 79.99 308.77 61.41
@ 2L/8 16 68.65 6.33 2.68 1.72 329.86 52.41 0.00 0.00 401.19 60.46 447.61 59.67
@ 3L/8 36 85.79 3.19 3.90 0.54 401.87 45.77 0.00 0.00 491.56 49.51 551.80 53.53
@ 4L/8 11 91.48 0.06 4.29 0.11 429.26 37.06 0.00 0.00 525.03 37.23 598.07 71.21
@ 5L/8 31 85.75 3.19 4.67 0.54 397.92 39.41 0.00 0.00 488.34 43.14 548.41 58.03
@ 6L/8 21 68.58 6.33 4.26 1.72 315.55 46.20 0.00 0.00 388.40 54.25 433.07 55.90
@ End of tap. Sec 58 33.47 10.08 3.14 3.49 166.39 60.39 0.00 0.00 203.01 73.96 294.10 56.34
@End of solild sec 53 17.47 11.38 6.82 4.56 88.06 59.54 0.00 0.00 112.35 75.48 166.17 73.49
@ Support 6 0.55 12.71 12.66 4.56 5.18 69.59 0.00 0.00 18.38 86.86 6.53 89.51

Page #113
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

14.0 Partial safety factor for varification of structural strength ( Serviceability Limit State--Rare combination) as per Table-3.3 IRC-6:2010

14.1 EXTERNEL GIRDER (FIRST GIRDER) Considering CWLL Leading load

WC CB LL FPLL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 1 1 1 1 1 1 1 0.75 0.75
@End of solild sec 41 1 1 1 1 1 1 0.75 0.75
@ End of tap. Sec 46 1 1 1 1 1 1 0.75 0.75
@ 2L/8 20 1 1 1 1 1 1 0.75 0.75
@ 3L/8 40 1 1 1 1 1 1 0.75 0.75
@ 4L/8 15 1 1 1 1 1 1 0.75 0.75
@ 5L/8 35 1 1 1 1 1 1 0.75 0.75
@ 6L/8 25 1 1 1 1 1 1 0.75 0.75
@ End of tap. Sec 56 1 1 1 1 1 1 0.75 0.75
@End of solild sec 51 1 1 1 1 1 1 0.75 0.75
@ Support 2 1 1 1 1 1 1 0.75 0.75

14.2 EXTERNEL GIRDER (FIFTH GIRDER)

WC CB LL FPLL
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 83 1 1 1 1 1 1 0.75 0.75
@End of solild sec 84 1 1 1 1 1 1 0.75 0.75
@ End of tap. Sec 85 1 1 1 1 1 1 0.75 0.75
@ 2L/8 86 1 1 1 1 1 1 0.75 0.75
@ 3L/8 87 1 1 1 1 1 1 0.75 0.75
@ 4L/8 88 1 1 1 1 1 1 0.75 0.75
@ 5L/8 89 1 1 1 1 1 1 0.75 0.75
@ 6L/8 90 1 1 1 1 1 1 0.75 0.75
@ End of tap. Sec 91 1 1 1 1 1 1 0.75 0.75
@End of solild sec 92 1 1 1 1 1 1 0.75 0.75
@ Support 93 1 1 1 1 1 1 0.75 0.75

Page #114
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

14.3 INTERNEL GIRDER (SECOND GIRDER)

WC CB LL FPLL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 3 1 1 1 1 1 1 0.75 0.75
@End of solild sec 42 1 1 1 1 1 1 0.75 0.75
@ End of tap. Sec 47 1 1 1 1 1 1 0.75 0.75
@ 2L/8 19 1 1 1 1 1 1 0.75 0.75
@ 3L/8 39 1 1 1 1 1 1 0.75 0.75
@ 4L/8 14 1 1 1 1 1 1 0.75 0.75
@ 5L/8 34 1 1 1 1 1 1 0.75 0.75
@ 6L/8 24 1 1 1 1 1 1 0.75 0.75
@ End of tap. Sec 57 1 1 1 1 1 1 0.75 0.75
@End of solild sec 52 1 1 1 1 1 1 0.75 0.75
@ Support 4 1 1 1 1 1 1 0.75 0.75

14.4 INTERNEL GIRDER (THIRD GIRDER)

WC CB LL FPLL
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 5 1 1 1 1 1 1 0.75 0.75
@End of solild sec 43 1 1 1 1 1 1 0.75 0.75
@ End of tap. Sec 48 1 1 1 1 1 1 0.75 0.75
@ 2L/8 16 1 1 1 1 1 1 0.75 0.75
@ 3L/8 36 1 1 1 1 1 1 0.75 0.75
@ 4L/8 11 1 1 1 1 1 1 0.75 0.75
@ 5L/8 31 1 1 1 1 1 1 0.75 0.75
@ 6L/8 21 1 1 1 1 1 1 0.75 0.75
@ End of tap. Sec 58 1 1 1 1 1 1 0.75 0.75
@End of solild sec 53 1 1 1 1 1 1 0.75 0.75
@ Support 6 1 1 1 1 1 1 0.75 0.75

Page #115
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

15.0 ANALYSIS RESULTS OF LONGITUDINAL GIRDERS AS PER SERVICEABILITY OF LIMIT STATE --RARE COMBINATION
15.1 EXTERNEL GIRDER (FIRST GIRDER) SUMMARY
I III V VII I+III+V+VII II+IV+VI External Girder External Girder

WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L LL SIDL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 1 0.41 8.28 7.05 16.34 0.00 41.67 0.00 0.00 7.45 66.29 1.85 83.28 0.00 41.67 7.45 24.62
@End of solild sec 41 12.21 7.45 17.46 14.24 59.31 40.87 0.00 0.00 88.98 62.57 158.34 72.83 59.31 40.87 29.67 21.69
@ End of tap. Sec 46 22.80 6.60 38.26 10.36 118.49 40.45 0.00 0.00 179.55 57.41 290.15 61.03 118.49 40.45 61.06 16.96
@ 2L/8 20 46.20 4.16 83.38 5.74 244.19 31.73 0.00 0.00 373.77 41.62 444.38 49.12 244.19 31.73 129.58 9.90
@ 3L/8 40 57.77 2.06 103.03 1.87 304.14 24.32 0.00 0.00 464.94 28.25 534.56 36.26 304.14 24.32 160.80 3.93
@ 4L/8 15 61.64 0.05 109.43 1.87 326.35 16.04 0.00 0.00 497.42 17.96 539.87 32.67 326.35 16.04 171.07 1.92
@ 5L/8 35 57.80 2.06 102.59 1.87 302.19 21.35 0.00 0.00 462.57 25.28 533.64 31.67 302.19 21.35 160.38 3.93
@ 6L/8 25 46.25 4.16 82.04 5.74 235.17 28.73 0.00 0.00 363.46 38.63 434.69 46.16 235.17 28.73 128.29 9.90
@ End of tap. Sec 56 22.85 6.60 38.72 10.36 108.64 37.28 0.00 0.00 170.21 54.24 276.34 58.96 108.64 37.28 61.57 16.96
@End of solild sec 51 12.24 7.45 16.89 14.24 55.53 37.69 0.00 0.00 84.66 59.38 148.10 68.88 55.53 37.69 29.14 21.69
@ Support 2 0.41 8.28 7.05 16.34 11.21 39.30 0.00 0.00 18.66 63.92 5.82 78.56 11.21 39.30 7.45 24.62

15.2 EXTERNEL GIRDER (FIFTH GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 83 0.41 8.28 7.05 16.34 0.00 41.67 0.00 0.00 7.45 66.29 1.85 83.28
@End of solild sec 84 12.21 7.45 17.46 14.24 59.31 40.87 0.00 0.00 88.98 62.57 158.34 72.83
@ End of tap. Sec 85 22.80 6.60 38.26 10.36 118.49 40.45 0.00 0.00 179.55 57.41 290.15 61.03
@ 2L/8 86 46.20 4.16 83.38 5.74 244.19 31.73 0.00 0.00 373.77 41.62 444.38 49.12
@ 3L/8 87 57.77 2.06 103.03 1.87 304.14 24.32 0.00 0.00 464.94 28.25 534.56 36.26
@ 4L/8 88 61.64 0.05 109.43 1.87 326.35 16.04 0.00 0.00 497.42 17.96 539.87 32.67
@ 5L/8 89 57.80 2.06 102.59 1.87 302.19 21.35 0.00 0.00 462.57 25.28 533.64 31.67
@ 6L/8 90 46.25 4.16 82.04 5.74 235.17 28.73 0.00 0.00 363.46 38.63 434.69 46.16
@ End of tap. Sec 91 22.85 6.60 38.72 10.36 108.64 37.28 0.00 0.00 170.21 54.24 276.34 58.96
@End of solild sec 92 12.24 7.45 16.89 14.24 55.53 37.69 0.00 0.00 84.66 59.38 148.10 68.88
@ Support 93 0.41 8.28 7.05 16.34 10.19 39.30 0.00 0.00 17.64 63.92 5.41 78.56

Page #116
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

15.3 INTERNEL GIRDER (SECOND GIRDER)


I III V VII I+III+V+VII II+IV+VI Internal Girder Internal Girder

WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L LL SIDL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 3 0.41 9.41 7.23 2.60 0.00 52.49 0.00 0.00 7.64 64.50 2.18 64.26 0.00 52.49 7.64 12.02
@End of solild sec 42 12.97 8.43 3.33 2.60 67.48 42.50 0.00 0.00 83.78 53.54 120.36 52.58 67.48 42.50 16.30 11.03
@ End of tap. Sec 47 24.85 7.47 0.91 1.99 123.16 44.29 0.00 0.00 148.92 53.74 209.38 39.45 123.16 44.29 25.75 9.46
@ 2L/8 19 50.85 4.69 1.53 0.98 215.80 34.94 0.00 0.00 268.18 40.61 290.43 38.48 219.91 34.94 52.38 5.67
@ 3L/8 39 63.55 2.37 2.23 0.31 263.61 30.52 0.00 0.00 329.38 33.19 348.87 35.05 267.92 30.52 65.77 2.68
@ 4L/8 14 67.76 0.05 2.45 0.06 279.67 24.71 0.00 0.00 349.88 24.82 367.78 46.51 286.18 24.71 70.21 0.11
@ 5L/8 34 63.52 2.37 2.67 0.31 263.89 26.27 0.00 0.00 330.08 28.95 346.77 37.98 265.28 26.27 66.19 2.68
@ 6L/8 24 50.80 4.69 2.44 0.98 210.37 30.80 0.00 0.00 263.61 36.47 290.20 36.82 210.37 30.80 53.24 5.67
@ End of tap. Sec 57 24.80 7.47 1.80 1.99 110.93 40.26 0.00 0.00 137.52 49.72 199.55 37.67 110.93 40.26 26.59 9.46
@End of solild sec 52 12.94 8.43 3.90 2.60 58.57 39.70 0.00 0.00 75.41 50.73 112.69 49.63 58.71 39.70 16.84 11.03
@ Support 4 0.41 9.41 7.23 2.60 3.45 46.40 0.00 0.00 11.09 58.41 4.00 60.63 3.45 46.40 7.64 12.02

15.4 INTERNEL GIRDER (THIRD GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 5 0.41 9.41 7.23 2.60 0.00 52.49 0.00 0.00 7.64 64.50 2.18 64.26
@End of solild sec 43 12.97 8.43 3.33 2.60 67.48 42.50 0.00 0.00 83.78 53.54 120.36 52.58
@ End of tap. Sec 48 24.85 7.47 0.91 1.99 123.16 44.29 0.00 0.00 148.92 53.74 209.38 41.41
@ 2L/8 16 50.85 4.69 1.53 0.98 219.91 34.94 0.00 0.00 272.29 40.61 303.00 39.68
@ 3L/8 36 63.55 2.37 2.23 0.31 267.92 30.52 0.00 0.00 333.69 33.19 371.56 34.98
@ 4L/8 11 67.76 0.05 2.45 0.06 286.18 24.71 0.00 0.00 356.39 24.82 399.35 46.51
@ 5L/8 31 63.52 2.37 2.67 0.31 265.28 26.27 0.00 0.00 331.47 28.95 369.28 37.98
@ 6L/8 21 50.80 4.69 2.44 0.98 210.37 30.80 0.00 0.00 263.61 36.47 293.26 37.17
@ End of tap. Sec 58 24.80 7.47 1.80 1.99 110.93 40.26 0.00 0.00 137.52 49.72 199.55 38.03
@End of solild sec 53 12.94 8.43 3.90 2.60 58.71 39.70 0.00 0.00 75.54 50.73 112.70 49.79
@ Support 6 0.41 9.41 7.23 2.60 3.45 46.40 0.00 0.00 11.09 58.41 4.00 60.63

Page #117
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

16.0 Partial safety factor for varification of structural strength ( Serviceability Limit State--Frequent combination) as per Table-3.3 IRC-6:2010

16.1 EXTERNEL GIRDER (FIRST GIRDER) Considering CWLL Leading load

WC CB LL FPLL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 1 1 1 1 1 0.75 0.75 0.2 0.2
@End of solild sec 41 1 1 1 1 0.75 0.75 0.2 0.2
@ End of tap. Sec 46 1 1 1 1 0.75 0.75 0.2 0.2
@ 2L/8 20 1 1 1 1 0.75 0.75 0.2 0.2
@ 3L/8 40 1 1 1 1 0.75 0.75 0.2 0.2
@ 4L/8 15 1 1 1 1 0.75 0.75 0.2 0.2
@ 5L/8 35 1 1 1 1 0.75 0.75 0.2 0.2
@ 6L/8 25 1 1 1 1 0.75 0.75 0.2 0.2
@ End of tap. Sec 56 1 1 1 1 0.75 0.75 0.2 0.2
@End of solild sec 51 1 1 1 1 0.75 0.75 0.2 0.2
@ Support 2 1 1 1 1 0.75 0.75 0.2 0.2

16.2 EXTERNEL GIRDER (FIFTH GIRDER)

WC CB LL FPLL
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 83 1 1 1 1 0.75 0.75 0.2 0.2
@End of solild sec 84 1 1 1 1 0.75 0.75 0.2 0.2
@ End of tap. Sec 85 1 1 1 1 0.75 0.75 0.2 0.2
@ 2L/8 86 1 1 1 1 0.75 0.75 0.2 0.2
@ 3L/8 87 1 1 1 1 0.75 0.75 0.2 0.2
@ 4L/8 88 1 1 1 1 0.75 0.75 0.2 0.2
@ 5L/8 89 1 1 1 1 0.75 0.75 0.2 0.2
@ 6L/8 90 1 1 1 1 0.75 0.75 0.2 0.2
@ End of tap. Sec 91 1 1 1 1 0.75 0.75 0.2 0.2
@End of solild sec 92 1 1 1 1 0.75 0.75 0.2 0.2
@ Support 93 1 1 1 1 0.75 0.75 0.2 0.2

Page #118
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

16.3 INTERNEL GIRDER (SECOND GIRDER)

WC CB LL FPLL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 3 1 1 1 1 0.75 0.75 0.2 0.2
@End of solild sec 42 1 1 1 1 0.75 0.75 0.2 0.2
@ End of tap. Sec 47 1 1 1 1 0.75 0.75 0.2 0.2
@ 2L/8 19 1 1 1 1 0.75 0.75 0.2 0.2
@ 3L/8 39 1 1 1 1 0.75 0.75 0.2 0.2
@ 4L/8 14 1 1 1 1 0.75 0.75 0.2 0.2
@ 5L/8 34 1 1 1 1 0.75 0.75 0.2 0.2
@ 6L/8 24 1 1 1 1 0.75 0.75 0.2 0.2
@ End of tap. Sec 57 1 1 1 1 0.75 0.75 0.2 0.2
@End of solild sec 52 1 1 1 1 0.75 0.75 0.2 0.2
@ Support 4 1 1 1 1 0.75 0.75 0.2 0.2

16.4 INTERNEL GIRDER (THIRD GIRDER)

WC CB LL FPLL
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 5 1 1 1 1 0.75 0.75 0.2 0.2
@End of solild sec 43 1 1 1 1 0.75 0.75 0.2 0.2
@ End of tap. Sec 48 1 1 1 1 0.75 0.75 0.2 0.2
@ 2L/8 16 1 1 1 1 0.75 0.75 0.2 0.2
@ 3L/8 36 1 1 1 1 0.75 0.75 0.2 0.2
@ 4L/8 11 1 1 1 1 0.75 0.75 0.2 0.2
@ 5L/8 31 1 1 1 1 0.75 0.75 0.2 0.2
@ 6L/8 21 1 1 1 1 0.75 0.75 0.2 0.2
@ End of tap. Sec 58 1 1 1 1 0.75 0.75 0.2 0.2
@End of solild sec 53 1 1 1 1 0.75 0.75 0.2 0.2
@ Support 6 1 1 1 1 0.75 0.75 0.2 0.2

Page #119
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

17.0 ANALYSIS RESULTS OF LONGITUDINAL GIRDERS AS PER SERVICEABILITY OF LIMIT STATE --Frequent COMBINATION
17.1 EXTERNEL GIRDER (FIRST GIRDER) SUMMARY
I III V VII I+III+V+VII II+IV+VI External Girder External Girder

WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L LL SIDL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 1 0.41 8.28 7.05 16.34 0.00 31.25 0.00 0.00 7.45 55.87 1.85 68.75 0.00 31.25 7.45 24.62
@End of solild sec 41 12.21 7.45 17.46 14.24 44.48 30.66 0.00 0.00 74.15 52.35 130.53 59.74 44.48 30.66 29.67 21.69
@ End of tap. Sec 46 22.80 6.60 38.26 10.36 88.87 30.34 0.00 0.00 149.92 47.30 239.15 49.47 88.87 30.34 61.06 16.96
@ 2L/8 20 46.20 4.16 83.38 5.74 183.15 23.80 0.00 0.00 312.72 33.69 365.75 38.60 183.15 23.80 129.58 9.90
@ 3L/8 40 57.77 2.06 103.03 1.87 228.11 18.24 0.00 0.00 388.91 22.17 438.51 28.28 228.11 18.24 160.80 3.93
@ 4L/8 15 61.64 0.05 109.43 1.87 244.76 12.03 0.00 0.00 415.84 13.95 440.15 25.54 244.76 12.03 171.07 1.92
@ 5L/8 35 57.80 2.06 102.59 1.87 226.64 16.01 0.00 0.00 387.03 19.94 437.80 24.83 226.64 16.01 160.38 3.93
@ 6L/8 25 46.25 4.16 82.04 5.74 176.38 21.55 0.00 0.00 304.67 31.44 358.49 36.39 176.38 21.55 128.29 9.90
@ End of tap. Sec 56 22.85 6.60 38.72 10.36 81.48 27.96 0.00 0.00 143.05 44.92 228.86 47.92 81.48 27.96 61.57 16.96
@End of solild sec 51 12.24 7.45 16.89 14.24 41.64 28.27 0.00 0.00 70.78 49.96 122.77 56.77 41.64 28.27 29.14 21.69
@ Support 2 0.41 8.28 7.05 16.34 8.40 29.47 0.00 0.00 15.86 54.09 4.83 65.22 8.40 29.47 7.45 24.62

17.2 EXTERNEL GIRDER (FIFTH GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 83 0.41 8.28 7.05 16.34 0.00 31.25 0.00 0.00 7.45 55.87 1.85 68.75
@End of solild sec 84 12.21 7.45 17.46 14.24 44.48 30.66 0.00 0.00 74.15 52.35 130.53 59.74
@ End of tap. Sec 85 22.80 6.60 38.26 10.36 88.87 30.34 0.00 0.00 149.92 47.30 239.15 49.47
@ 2L/8 86 46.20 4.16 83.38 5.74 183.15 23.80 0.00 0.00 312.72 33.69 365.75 38.60
@ 3L/8 87 57.77 2.06 103.03 1.87 228.11 18.24 0.00 0.00 388.91 22.17 438.51 28.27
@ 4L/8 88 61.64 0.05 109.43 1.87 244.76 12.03 0.00 0.00 415.84 13.95 440.15 25.54
@ 5L/8 89 57.80 2.06 102.59 1.87 226.64 16.01 0.00 0.00 387.03 19.94 437.80 24.83
@ 6L/8 90 46.25 4.16 82.04 5.74 176.38 21.55 0.00 0.00 304.67 31.44 358.49 36.39
@ End of tap. Sec 91 22.85 6.60 38.72 10.36 81.48 27.96 0.00 0.00 143.05 44.92 228.86 47.92
@End of solild sec 92 12.24 7.45 16.89 14.24 41.64 28.27 0.00 0.00 70.78 49.96 122.77 56.77
@ Support 93 0.41 8.28 7.05 16.34 7.64 29.47 0.00 0.00 15.09 54.09 4.52 65.22

Page #120
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGNED CHECKED SHEET
DESIGN OF PSC T-BEAM & SLAB SUPERSTRUCTURE FOR 30.650M SPAN
JP GMS

17.3 INTERNEL GIRDER (SECOND GIRDER)


I III V VII I+III+V+VII II+IV+VI Internal Girder Internal Girder

WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L LL SIDL

Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 3 0.41 9.41 7.23 2.60 0.00 39.36 0.00 0.00 7.64 51.38 2.18 51.15 0.00 39.36 7.64 12.02
@End of solild sec 42 12.97 8.43 3.33 2.60 50.61 31.88 0.00 0.00 66.91 42.91 95.46 42.01 50.61 31.88 16.30 11.03
@ End of tap. Sec 47 24.85 7.47 0.91 1.99 92.37 33.21 0.00 0.00 118.13 42.67 166.81 32.04 92.37 33.21 25.75 9.46
@ 2L/8 19 50.85 4.69 1.53 0.98 161.85 26.21 0.00 0.00 214.23 31.88 234.54 31.18 164.93 26.21 52.38 5.67
@ 3L/8 39 63.55 2.37 2.23 0.31 197.71 22.89 0.00 0.00 263.48 25.56 285.54 28.41 200.94 22.89 65.77 2.68
@ 4L/8 14 67.76 0.05 2.45 0.06 209.75 18.53 0.00 0.00 279.96 18.64 306.14 36.37 214.63 18.53 70.21 0.11
@ 5L/8 34 63.52 2.37 2.67 0.31 197.92 19.70 0.00 0.00 264.11 22.38 283.98 30.61 198.96 19.70 66.19 2.68
@ 6L/8 24 50.80 4.69 2.44 0.98 157.78 23.10 0.00 0.00 211.02 28.77 234.42 29.94 157.78 23.10 53.24 5.67
@ End of tap. Sec 57 24.80 7.47 1.80 1.99 83.19 30.20 0.00 0.00 109.79 39.65 159.51 30.70 83.19 30.20 26.59 9.46
@End of solild sec 52 12.94 8.43 3.90 2.60 43.93 29.77 0.00 0.00 60.77 40.81 89.79 39.80 44.03 29.77 16.84 11.03
@ Support 4 0.41 9.41 7.23 2.60 2.59 34.80 0.00 0.00 10.23 46.81 3.55 48.43 2.59 34.80 7.64 12.02

17.4 INTERNEL GIRDER (THIRD GIRDER)


I III V VII I+III+V+VII II+IV+VI
WC-3lane CB-3Lane LL-3Lane FPLL SIDL-3L + LL-3L SIDL-3L + LL-3L
Node
Nos BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't' BM 't-m' SF 't'
@ Support 5 0.41 9.41 7.23 2.60 0.00 39.36 0.00 0.00 7.64 51.38 2.18 51.15
@End of solild sec 43 12.97 8.43 3.33 2.60 50.61 31.88 0.00 0.00 66.91 42.91 95.46 42.01
@ End of tap. Sec 48 24.85 7.47 0.91 1.99 92.37 33.21 0.00 0.00 118.13 42.67 166.81 33.51
@ 2L/8 16 50.85 4.69 1.53 0.98 164.93 26.21 0.00 0.00 217.32 31.88 243.96 32.08
@ 3L/8 36 63.55 2.37 2.23 0.31 200.94 22.89 0.00 0.00 266.71 25.56 302.55 28.36
@ 4L/8 11 67.76 0.05 2.45 0.06 214.63 18.53 0.00 0.00 284.84 18.64 329.82 36.37
@ 5L/8 31 63.52 2.37 2.67 0.31 198.96 19.70 0.00 0.00 265.15 22.38 300.87 30.61
@ 6L/8 21 50.80 4.69 2.44 0.98 157.78 23.10 0.00 0.00 211.02 28.77 236.72 30.20
@ End of tap. Sec 58 24.80 7.47 1.80 1.99 83.19 30.20 0.00 0.00 109.79 39.65 159.51 30.97
@End of solild sec 53 12.94 8.43 3.90 2.60 44.03 29.77 0.00 0.00 60.87 40.81 89.79 39.92
@ Support 6 0.41 9.41 7.23 2.60 2.59 34.80 0.00 0.00 10.23 46.81 3.55 48.43

Page #121
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border Section of NH-15
NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

DESIGN OF DECK SLAB


1.1 DATA INPUT
SR NO DESCRIPTION UNIT VALUE
1 Main girder c/c distance m 3.00
2 Thickness of deck slab m 0.225
3 Width of deck slab m 12.00
4 Flange width of precast girder m 1.20
5 Depth of flange of precast girder m 0.15
6 Width of web m 0.29
7 Thickness of weaing coat m 0.065 0.1
8 Density of concrete t/m3 2.50
9 Density of Wearing coat t/m3 2.20
10 Grade of concrete MPa 40.00
11 Grade of steel MPa 500.00
12 Stress in Concrete (Rare combination) MPa 19.20
13 Stress in Concrete (QPC combination) MPa 14.40
14 Stress in Steel (Rare & QPC combination) MPa 400.00
15 Modular ratio 6.06
16 Crack width (As per Table-12.1) mm 0.30
17 Thk of Crash Barrier m 0.50
18 Length of cantilever portion (max) m 1.50
19 Thk of cantilever portion m 0.225
20 Clear cover to outer most reinforcement mm 40.00 All dimensions are in m.
0.50 0.50
11.00

1.50 3.00 3.00 3.00 1.50

1.2 ANALYSIS OF CANTILEVER SLAB

Cantilever span= 1.5 - (1.2 / 2))


= 0.9 m

Wt. of crash barrier = 0.3 * 2.5 + 0


0.99 t/m I.F. = 1.5000
a1 = 0.60 m
at face of flange at face of web b1 = 0.38 m
wt. of slab = 0.225 * 0.9 * 2.5 and 0.225 * 1.355 * 2.5 beff = 1.1 m
0.506 t/m 0.762 t/m class A with I.F. = 8.55 t
LL per meter = 7.773 t/m
wt. of WC = 0.1 * 0.4 * 2.2 and 0.1 * 0.855 * 2.2
0.088 t/m 0.188 t/m

Page #122
1.2.1 Moment due to DL
Moment at the face = (0.99 * (0.9 - 0.25)) + (0.506 * 0.45)
of flange = 0.870 t.m/m

Moment at the face = (0.99 * (1.355 - 0.25)) + (0.762 * (1.5-0.145)/2)


of web = 1.61 t.m/m

1.2.2 Moment due to SIDL


Moment at the face = (0.088 * 0.45)
of flange = 0.04 t.m/m

Moment at the face = (0.188 * (1.5-0.145)/2)


of web = 0.13 t.m/m

1.2.3 Moment due to LL


Moment at the face = (7.773 * 0.9/2)
of flange = 3.50 t.m/m

Moment at the face = (7.773 * (1.5-0.145)/2))


of web = 5.27 t.m/m

SLS- Rare ULS BM SLS- Rare SLS- QPC


BM t.m/m ULS factor SLS- QPC factor
factor t.m/m BM t.m/m BM t.m/m
BM due to DL at face of flange = 0.87 1.35 1.00 1.00 1.17 0.87 0.87
BM due to SIDL at face of flange = 0.04 1.75 1.00 1.00 0.07 0.04 0.04
BM due to LL at face of flange = 3.50 1.50 1.00 0.00 5.25 3.5 0
DL+SIDL+LL = 6.49 4.41 0.91
BM due to DL at face of web = 1.61 1.35 1.00 1.00 2.17 1.61 1.61
BM due to SIDL at face of web = 0.13 1.75 1.00 1.00 0.23 0.13 0.13
BM due to LL at face of web = 5.27 1.50 1.00 0.00 7.91 5.27 0
DL+SIDL+LL = 10.31 7.01 1.74

1.3 LOAD CALCULATIONS

1) Dead load calculation

Self wt. of deck slab = 0.5625 t/m2 = 0.225*2.5


wt. of wearing coat = 0.22 t/m2 = 0.1*2.2
Total load = 0.7825 t/m2 = 0.5625+0.22

2) Live load calculation at central support


Value in T
a) FOR CLASS AA TRACKED VEHICLE A1 = 35
A1 A2 A2 = 35
1.025 1.025

3.00 3.00 3.00

Tyre size along the traffic direction = 3.6 m (IRC-6-2010,cl.204.1.3)


Tyre size perpendicular to the traffic direction = 0.85 m

Dispersion width Perp. the span = 0.85+ (2* (0.225+0.065)) B/L = 0.48 (=1.43/3)
= 1.43 m
Dispersion width along the span = ( 1.62*1.025* (1- (1.025/3))) + (3.6+ (2 * 0.065)) K= 1.62
For A1 & A2= 4.823 m (IRC-112-2011,cl.B-3.2)
Impact factor = 1.25
Intensity of load with I.F. for A1 & A2 = 35*1.25/ (1.43*4.823) (IRC-6-2010)
= 6.343 t/m2

Page #123
Value in T
b) FOR 20T BOGIE AXLE A1 = 10
A1 A2 A2 = 10
0.965 0.965

3.00 3.00 3.00

Tyre size along the traffic direction = 0.265 m


Tyre size perpendicular to the traffic direction = 0.83 m

Dispersion width Perp. the span = 0.83+ (2* (0.225+0.065)) B/L = 0.47 (=1.41/3)
= 1.41 m
Dispersion width along the span = ( 1.61*0.965* (1- (0.965/3))) + (0.265+ (2 * 0.065)) K= 1.61
For A1 & A2= 1.449 m (IRC-112-2011,cl.B-3.2)
Impact factor = 1.5000
Intensity of load with I.F. for A1 & A2 = 10*1.5/ (1.41*1.449) (IRC-6-2010)
= 7.342 t/m2

3) Live load calculation at centre of end span


Value in T
a) FOR CLASS AA TRACKED VEHICLE A1 = 35
A1 A2 A2 = 35
1.50 1.50 0.55 2.45

3.00 3.00 3.00

Tyre size along the traffic direction = 3.6 m (IRC-6-2010,cl.204.1.3)


Tyre size perpendicular to the traffic direction = 0.85 m

Dispersion width Perp. the span = 0.85+ (2* (0.225+0.065)) B/L = 0.48 (=1.43/3)
= 1.43 m
Dispersion width along the span = ( 1.62*1.5* (1- (1.5/3))) + (3.6+ (2 * 0.065)) K= 1.62
For A1 = 4.945 m (IRC-112-2011,cl.B-3.2)
Dispersion width along the span = ( 1.62*0.55* (1- (0.55/3))) + (3.6+ (2 * 0.065))
For A2 = 4.458 m
Impact factor = 1.25
Intensity of load with I.F. for A1 = 35*1.25/ (1.43*4.945) (IRC-6-2010)
= 6.187 t/m2
Intensity of load with I.F. for A2 = 35*1.25/ (1.43*4.458)
= 6.863 t/m2

Value in T
b) FOR 20T BOGIE AXLE A1 = 10
A1 A2 A2 = 10
1.50 1.50 0.43 2.57

3.00 3.00 3.00

Tyre size along the traffic direction = 0.265 m


Tyre size perpendicular to the traffic direction = 0.83 m

Dispersion width Perp. the span = 0.83+ (2* (0.225+0.065)) B/L = 0.47 (=1.41/3)
= 1.41 m
Dispersion width along the span = ( 1.61*1.5* (1- (1.5/3))) + (0.265+ (2 * 0.065)) K= 1.61
For A1 = 1.603 m (IRC-112-2011,cl.B-3.2)
Dispersion width along the span = ( 1.61*0.43* (1- (0.43/3))) + (0.265+ (2 *0.065))
For A2 = 0.988 m
Impact factor = 1.5000
Intensity of load with I.F. for A1 = 10*1.5/ (1.41*1.603) (IRC-6-2010)
= 6.636 t/m2
Intensity of load with I.F. for A2 = 10*1.5/ (1.41*0.988)
= 10.768 t/m2

Page #124
Value in T
c) 3 LANE OF CLASS A LOADING A5 A1 = 5.7 A3 = 5.7
0.50 A1 A2 A3 A4 A6 A2 = 5.7 A4 = 5.7
0.600 1.200 0.100 1.700 1.3 1.800 0.8 A5 = 5.7
0.4 1.70 1.7 0.400 A6 = 5.7
1.5 3.00 3.00 3.00

Tyre size along the traffic direction = 0.25 m A1 Covered in cantilever design
Tyre size perpendicular to the traffic direction = 0.5 m

Dispersion width Perp. the span = 0.5+ (2* (0.225+0.065)) B/L = 0.36 (=1.08/3)
= 1.08 m
Dispersion width along the span = ( 1.33*1.2* (1- (1.2/3))) + (0.25+ (2 * 0.065)) K= 1.33
For A2 = 1.338 m (IRC-112-2011,cl.B-3.2)
Dispersion width along the span = ( 1.33*0.1* (1- (0.1/3))) + (0.25+ (2 * 0.065))
For A3 = 0.509 m
Dispersion width along the span = ( 1.33*1.3* (1- (1.3/3))) + (0.25+ (2 * 0.065))
For A4 = 1.36 m
Dispersion width along the span = ( 1.33*0.4* (1- (0.4/3))) + (0.25+ (2 * 0.065))
For A5 = 0.841 m
Dispersion width along the span = ( 1.33*0.8* (1- (0.8/3))) + (0.25+ (2 * 0.065))
For A6 = 1.16 m
Impact factor = 1.500
Intensity of load with I.F. for A2 = 5.7*1.5/ (1.08*1.338) (IRC-6-2010)
= 5.917 t/m2
Intensity of load with I.F. for A3 = 5.7*1.5/ (1.08*0.509)
= 15.553 t/m2
Intensity of load with I.F. for A4 = 5.7*1.5/ (1.08*1.36)
= 5.821 t/m2
Intensity of load with I.F. for A5 = 5.7*1.5/ (1.08*0.841)
= 9.413 t/m2
Intensity of load with I.F. for A6 = 5.7*1.5/ (1.08*1.16)
= 6.825 t/m2

1.4 ANALYSIS OF SLAB


Final Design moment from Staad Analysis :
ULS SLS
0.27DL+0.3
0.2DL+0.2SI
ULS BM SLS- Rare SLS- QPC 5SIDL+
DL+ 0.3LL
t.m/m BM t.m/m BM t.m/m 0.45LL BM
BM t.m/m
t.m/m
Span moments = 6.26 4.19 0.56 1.80 1.20
Intermediate supports moments = 6.29 4.21 0.54 1.81 1.21

Page #125
1.5 REINFORCEMENT SCHEDULE

Spacing Area of Ast prov (In Ast min Check for Ast max Check Ast
Sr. No. Type Bar Nos Dia
(In mm) steel mm2) (mm2) Ast min (mm2) max
1 Cantilever slab
a) At face of flange b1 16 200 1005.31
b 10 200 392.70 1398.01 276 OK 5625 OK
b) At face of web b1 16 200 1005.31
b 10 200 392.70 1398.01 510 OK 5625 OK

2 Mid span slab a 10 200 392.70


a)Span moments a1 16 200 1005.31 1398.01 276 OK 5625 OK
b) Intermediate b 10 200 392.70
Supports b2 12 200 565.49 958.19 276 OK 5625 OK
c)End supports b1 16 200 1005.31
b 10 200 392.70 1398.01 276 OK 5625 OK
For Distribution steel:
0.2DL+0.2SIDL+0.3LL is considered for distribution steel

1 Cantilever slab 10 200 392.70 392.70 276 OK

2 Mid span slab


a)Span moments 10 200 392.70 392.70 276 OK
b) Intermediate supports 10 200 392.70 392.70 276 OK

1.6 CHECK FOR ULTIMATE LIMIT STATE

Ast Pro Depth of Effective Depth d Check for


Sr. No. Type BM t.m/m MOR t.m/m
(mm2) NA (mm) (mm) MOR
1 Cantilever slab
a) At face of flange 6.49 1398.01 42.23 177.00 9.74 OK

b) At face of web 10.31 1398.01 42.23 327.00 18.86 OK

2 Mid span slab


a)Span moments 6.26 1398.01 42.23 177.00 9.74 OK
b) Intermediate 6.29 958.19 28.95 177.00 6.90 OK
Supports
c)End supports 1.00 1398.01 42.23 177.00 9.74 OK

For Distribution steel:


0.2DL+0.2SIDL+0.3LL is considered for distribution steel

1 Cantilever slab 1.82 392.70 11.86 177.00 2.94 OK

2 Mid span slab


a)Span moments 1.80 392.70 11.86 177.00 2.94 OK
b) Intermediate supports 1.81 392.70 11.86 177.00 2.94 OK

Page #126
1.7 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

MOI of
Check
Depth of Cracked Stress in concrete Stress in Check for
Sr. No. Type BM t.m/m concrete
NA (mm) section (Mpa) steel (Mpa) steel stress
stress
(mm4)
1 Cantilever slab
a) At face of flange 4.41 46.95 1.78E+08 11.64 OK 195.50 OK

b) At face of web 7.01 66.45 6.73E+08 6.92 OK 164.48 OK

2 Mid span slab


a)Span moments 4.19 46.95 1.78E+08 11.07 OK 185.93 OK
b) Intermediate 4.21 39.90 1.3E+08 12.88 OK 268.15 OK
Supports
c)End supports 1.00 46.95 1.78E+08 2.64 OK 44.33 OK

1.8 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Stress in Check Check for


Stress in steel
Sr. No. Type BM t.m/m concrete concrete steel
(Mpa)
(Mpa) stress stress
1 Cantilever slab
a) At face of flange 0.91 2.4 OK 40.34 OK

b) At face of web 1.74 1.72 OK 40.83 OK

2 Mid span slab


a)Span moments 0.56 1.48 OK 24.91 OK
b) Intermediate 0.54 1.66 OK 34.55 OK
Supports
c)End supports 1.00 2.64 OK 44.33 OK

1.9 CHECK FOR CRACK WIDTH

Equi.diame Max. crack


5*(C+ф/2) Ac eff σsc Crack width Check for
Sr. No. Type ter фeq ρρ.eff spacing Srmax (εsm-εcm)
mm mm2 (Mpa) Wk (mm) Crack width
(mm) (mm)
1 Cantilever slab
a) At face of flange 13.69 234 0.0124 112500 323.31 40.34 0.00012 0.039 OK

b) At face of web 13.69 234 0.0117 120000 335.8 40.83 0.00012 0.041 OK

2 Mid span slab


a)Span moments 13.69 234 0.0124 112500 323.31 24.91 0.00007 0.024 OK
b) Intermediate 11.09 228 0.0085 112500 357.37 34.55 0.00010 0.037 OK
Supports
c)End supports 13.69 234 0.0124 112500 323.31 44.33 0.00013 0.043 OK

Page #127
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

STAAD FILE FOR DECK SLAB


STAAD PLANE DECK SLAB TRANSVERSE
START JOB INFORMATION
ENGINEER DATE 26-Sep-15
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER MTON
JOINT COORDINATES
3 1.5 0 0; 4 4.5 0 0; 5 7.5 0 0; 6 10.5 0 0; 7 1.65 0 0; 8 4.35 0 0;
9 4.65 0 0; 10 7.35 0 0; 11 7.65 0 0; 12 10.35 0 0;
MEMBER INCIDENCES
2 3 7; 3 7 8; 4 8 4; 5 4 9; 6 9 10; 7 10 5; 8 5 11; 9 11 12; 10 12 6;
DEFINE MATERIAL START
ISOTROPIC CONCRETE
E 3.3e+006
POISSON 0.17
DENSITY 2.5
ALPHA 5.5e-006
DAMP 0.05
END DEFINE MATERIAL
MEMBER PROPERTY AMERICAN
2 TO 10 PRIS YD 0.225 ZD 1
SUPPORTS
3 TO 6 PINNED
CONSTANTS
MATERIAL CONCRETE ALL
LOAD 1 CLASS AA TRACKED VEHICLE
MEMBER LOAD
3 UNI GY -6.343 1.115 2.545
6 UNI GY -6.343 0.165 1.595
LOAD 2 20 T BOGIE AXLE
MEMBER LOAD
3 UNI GY -7.342 1.185 2.595
6 UNI GY -7.342 0.115 1.525
LOAD 3 CLASS AA TRACKED VEHICLE @ CENTER OF SPAN
MEMBER LOAD
3 UNI GY -6.187 0.64 2.07
3 UNI GY -6.863 2.69 2.71
4 UNI GY -6.863 0 0.145
5 UNI GY -6.863 0 0.145
6 UNI GY -6.863 0 1.12

Page#128
LOAD 4 20 T BOGIE AXLE @ CENTER OF SPAN
MEMBER LOAD
3 UNI GY -6.636 0.65 2.06
3 UNI GY -10.768 2.58 2.71
4 UNI GY -10.768 0 0.145
5 UNI GY -10.768 0 0.145
6 UNI GY -10.768 0 0.99
LOAD 5 3LCLASS A
MEMBER LOAD
3 UNI GY -5.917 0.515 1.595
3 UNI GY -15.553 2.215 2.71
4 UNI GY -15.553 0 0.145
5 UNI GY -15.553 0 0.145
6 UNI GY -15.553 0 0.295
6 UNI GY -5.821 1.015 2.095
7 UNI GY -9.413 0.005 0.145
8 UNI GY -9.413 0 0.145
8 UNI GY -9.413 0 0.795
9 UNI GY -6.825 1.515 2.595
LOAD 6 SELF WT
MEMBER LOAD
2 TO 10 UNI GY -0.5625
LOAD 7 W.C LOAD
MEMBER LOAD
2 TO 10 UNI GY -0.22
******ULS combination********
LOAD COMB 11 CLASS AA TRACKED & SELF WT- W.C.
1 1.5 6 1.35 7 1.75
LOAD COMB 12 20 T BOGIE & SELF WT- W.C.
2 1.5 6 1.35 7 1.75
LOAD COMB 13 CLASS AA TRACKED VEHICLE @ CENTER OF SPAN & SELF WT-W.C.
3 1.5 6 1.35 7 1.75
LOAD COMB 14 20 T BOGIE AXLE @ CENTER OF SPAN & SELF WT-W.C.
4 1.5 6 1.35 7 1.75
LOAD COMB 15 3L CLAASA & SELF WT-W.C.
5 1.5 6 1.35 7 1.75
******SLS Rare combination********
LOAD COMB 16 CLASS AA TRACKED & SELF WT- W.C.
1 1.0 6 1.0 7 1.0
LOAD COMB 17 20 T BOGIE & SELF WT- W.C.
2 1.0 6 1.0 7 1.0
LOAD COMB 18 CLASS AA TRACKED VEHICLE @ CENTER OF SPAN & SELF WT-W.C.
3 1.0 6 1.0 7 1.0
LOAD COMB 19 20 T BOGIE AXLE @ CENTER OF SPAN & SELF WT-W.C.
4 1.0 6 1.0 7 1.0
LOAD COMB 20 3L CLAASA & SELF WT-W.C.
5 1.0 6 1.0 7 1.0
******SLS QPC combination********
LOAD COMB 21 CLASS AA TRACKED & SELF WT- W.C.

Page#129
1 0.0 6 1.0 7 1.0
LOAD COMB 22 20 T BOGIE & SELF WT- W.C.
2 0.0 6 1.0 7 1.0
LOAD COMB 23 CLASS AA TRACKED VEHICLE @ CENTER OF SPAN & SELF WT-W.C.
3 0.0 6 1.0 7 1.0
LOAD COMB 24 20 T BOGIE AXLE @ CENTER OF SPAN & SELF WT-W.C.
4 0.0 6 1.0 7 1.0
LOAD COMB 25 3L CLAASA & SELF WT-W.C.
5 0.0 6 1.0 7 1.0
***************0.2DL+0.2SIDL+0.3LL ULS**********
LOAD COMB 26 CLASS AA TRACKED & SELF WT- W.C.
1 0.45 6 0.27 7 0.35
LOAD COMB 27 20 T BOGIE & SELF WT- W.C.
2 0.45 6 0.27 7 0.35
LOAD COMB 28 CLASS AA TRACKED VEHICLE @ CENTER OF SPAN & SELF WT-W.C.
3 0.45 6 0.27 7 0.35
LOAD COMB 29 20 T BOGIE AXLE @ CENTER OF SPAN & SELF WT-W.C.
4 0.45 6 0.27 7 0.35
LOAD COMB 30 3L CLAASA & SELF WT-W.C.
5 0.45 6 0.27 7 0.35
***************0.2DL+0.2SIDL+0.3LL SLS**********
LOAD COMB 31 CLASS AA TRACKED & SELF WT- W.C.
1 0.3 6 0.2 7 0.2
LOAD COMB 32 20 T BOGIE & SELF WT- W.C.
2 0.3 6 0.2 7 0.2
LOAD COMB 33 CLASS AA TRACKED VEHICLE @ CENTER OF SPAN & SELF WT-W.C.
3 0.3 6 0.2 7 0.2
LOAD COMB 34 20 T BOGIE AXLE @ CENTER OF SPAN & SELF WT-W.C.
4 0.3 6 0.2 7 0.2
LOAD COMB 35 3L CLAASA & SELF WT-W.C.
5 0.3 6 0.2 7 0.2
PERFORM ANALYSIS
LOAD LIST 11 TO 35
FINISH

Page#130
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border
Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

1.0 Design End Cross Girder:

The End Cross Girder is designed as beam for service condition spanning between longitudinal girders, The
reinforcement required for the same is calculated and also check for jacking condition for both bending & shear.

2.0 Design End Cross Girder for Service Condition:

2.1 Summary of Shear Force & Bending Moment in End Cross Girder

Condition Loadings Sagging Moment Hogging Moment Shear Force


DL (KNm)
25 (KNm)
30 50
SIDL 10 10 10
Pedestrian LL 0 0 0
70R (W & T)
Maximum 70R + 1LCA
51 55 155
Carriageway LL 2L Class A
Service 3L Class A
Summation (1.35 DL+1.75 SIDL+
128 141 318
1.15 FPLL + 1.5 LL) ULS
Summation (1.0 DL+1.0 SIDL+ 0.75
86 95 215
FPLL + 1.0 LL) SLS-Rare
Summation (1.0 DL+1.0 SIDL+ 0.0
35 40 60
FPLL + 0.0 LL) SLS-QPC
DL 240 595 820
Jack Up SIDL 30 65 95
Conditio Summation (1.35 DL+1.75 SIDL) ULS 377 917 1273
n Summation (1.0 DL+1.0 SIDL) SLS-
270 660 915
Rare & QPC
.
2.2 Design:
Ultimate Limit State :
Maximum Hogging Moment = 917.00 KNm
Maximum Sagging Moment = 376.50 KNm
Maximum Shear Force = 317.50 KN
Serviceability Limit State -Rare Combination:
Maximum Hogging Moment = 660.00 KNm
Maximum Sagging Moment = 270.00 KNm
Maximum Shear Force = 215.00 KN
Serviceability Limit State -Quasi Permanent Combination:
Maximum Hogging Moment = 660.00 KNm
Maximum Sagging Moment = 270.00 KNm
Maximum Shear Force = 60.00 KN

Width of Cross Girder = 0.45 m


Depth of Cross Girder = 1.825 m
C/c distance between longitudinal girder = 3.00 m
Bottom bulb width of longitudinal girder = 0.75 m
Grade of Concrete = 40 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 19.20 Mpa
Stress in Concrete (QPC combination) = 14.40 Mpa
Modular ratio = 6.06
Stress in Steel (Rare & QPC combination) (80% of stresses for welding of bars) = 320.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Page # 131
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border
Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

2.3 Effective Span : As per clause 29.1 of IS:456-2000, the effective span will be smaller of the following

(i) c/c distance between support = 3.000 m


(ii) 1.15 times the clear span = 2.588 m

l = 2.588 m
D = 1.825 m
l/D = 1.418 < 2.50 (for continuous beam)

Hence as per Clause 29.1 of IS:456-2000, the End cross girder shall be designed as deep beam.

Lever Arm:

Lever Arm Z = 0.2 * (l + 1.5*D) = 1.065 m

2.4 CHECK FOR ULTIMATE LIMIT STATE

2.4.1 For sagging moment (Positive Reinforcement):

Max sagging moment M = 376.50 KN.m

Provide 4 nos 16 φ + 2 nos 16 φ


Area of steel provided = 1206 mm2

Min. Reinforcement required Ast min = 748 mm2


OK
Max. Reinforcement required Ast max = 11981.3 mm2
OK
Depth of Neutral Axis Xu = 80.98 mm

Limiting Neutral Axis Xu lim = 485.74 mm


OK
Moment of Resistance (MOR) Mu lim = 541.86 KN.m
OK
Reinforcement shall be placed at the bottom within a depth of (0.25 D - 0.05 l) = 0.327 m
2.4.2 For hogging moment (Negative Reinforcement):

Max hogging moment M = 917.00 KN.m

Provide 4 nos 20 φ + 5 nos 16 φ


Area of steel provided = 2262 mm2

Min. Reinforcement required Ast min = 748 mm2


OK
Max. Reinforcement required Ast max = 11981.3 mm2
OK
Depth of Neutral Axis Xu = 151.84 mm

Limiting Neutral Axis Xu lim = 485.74 mm


OK
Moment of Resistance (MOR) Mu lim = 988.12 KN.m
OK
Distribution of Reinforcement
The distribution reinforcement over the support of a deep beam is placed in two zones
Zone I
It is the zone of depth "0.2 * D" , adjacent to the tension face,and contains a proportion of the tensile steel given by

0.5 * ( l / D - 0.5 ) = 0.46 m


2
Ast required in Zone I = 0.459 * 2262 = 1039 mm

2
Provide 4 nos 16 φ + 4 nos 16 φ 0 mm

2
Area of steel provided = 1608 mm > 1039 OK

Reinforcement shall be placed at the top within a depth of (0.2 D) = 0.365 m

Page # 132
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border
Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
Zone II

It is the zone measuring "0.3 D" on either side of the mid depth of the beam, which shall contain the
remainder of the tension steel evenly distributed.

2
Ast required in Zone II = = 1223 mm

Provide 8 nos 10 φ + 0 nos 12 φ on each face

2
Area of steel provided = 1257 mm > 1223 OK

Reinforcement shall be placed in the middle of (0.3 D * 2) = 1.095 m

2.5 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

2.5.1 For sagging moment (Positive Reinforcement):

Max sagging moment M = 270.00 KN.m

Depth of Neutral Axis x = 170.50 mm

MOI of Cracked section Icr = 6.6E+09 mm4

Stress in concrete M*x/Icr = 6.98 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 222.00 Mpa
OK
2.5.2 For hogging moment (Negative Reinforcement):

Max hogging moment M = 660.00 KN.m

Depth of Neutral Axis x = 226.09 mm

MOI of Cracked section Icr = 1.1E+10 mm4

Stress in concrete M*x/Icr = 13.11 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 294.84 Mpa
OK

Page # 133
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border
Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
2.6 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

2.6.1 For sagging moment (Positive Reinforcement):

Max sagging moment M = 270.00 KN.m

Stress in concrete M*x/Icr = 6.98 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 222.00 Mpa
OK
2.6.2 For hogging moment (Negative Reinforcement):

Max hogging moment M = 660.00 KN.m

Stress in concrete M*x/Icr = 13.11 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 294.84 Mpa
OK

2.8 Side face Reinforcement: Cl.16.5.4 of IRC:112-2011

Min. Side face reinf. req =0.01 Act ext = 1720 mm2

Provide 10 φ @ 200 mm c/c on each face

2
Area of steel provided = 1511 mm
Not OK

Page # 134
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border
Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
2.9 Shear Reinforcement for Service Condition:

Shear Force = VEd = 317.50 KN


Effective depth of girder = d = 1065 mm
Width of girder = b = 450 mm
Max Shear Force = Vmax = 2237.49 KN
OK
strength reduction factor = ν = 0.52
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00472
Shear resistance of section = VRd.c = 201.92 KN
without shear reinf.

Minimum shear resistance = VRd.c = 161.24 KN

Shear resistance = VRd.c = 201.92 KN


201.92 < 317.50 Provide Shear Reinf.
Net Design Shear force = VNS = 317.50 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.080
Cotθ = 2.5

Provide 2 legged 12 φ dia bars @ 150 c/c

Min shear reinf. ratio = ρmin = 0.00105


Provided shear reinf. ratio = ρmin provided = 0.00335 OK

Shear Force by shear reinf. = VRd.s = 2154.84 KN


Balance Shear = VNS - VRd.c 115.58 KN
115.58 < 2154.84 OK

2
Max Shear reinforcement = Asw max = 831.79 mm
OK
Max Long. Spacing = = 600
OK

Page # 135
Montecarlo Limited

PROJECT: DOCUMENT NO. DATE


Badmer-Sanchor-Gujarat Border
Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

2.10 Shear Reinforcement for Jack-up Condition:

Shear Force = V = 1273.25 KN


Effective depth of girder = d = 1065 mm
Width of girder = b = 450 mm
Max Shear Force = Vmax = 2237.49 KN
OK
strength reduction factor = ν = 0.52
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00472
Shear resistance of section = VRd.c = 201.92 KN
without shear reinf.

Minimum shear resistance = VRd.c = 161.24 KN

Shear resistance = VRd.c = 201.92 KN


201.92 < 1273.25 Provide Shear Reinf.
Net Design Shear force = VNS = 1273.25 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.321
Cotθ = 2.5

Provide 2 legged 12 φ dia bars @ 150 c/c

Min shear reinf. ratio = ρmin = 0.00105


Provided shear reinf. ratio = ρmin provided = 0.00335 OK

Shear Force by shear reinf. = VRd.s = 2154.84 KN


Balance Shear = VNS - VRd.c 1071.33 KN
1071.33 < 2154.84 OK

2
Max Shear reinforcement = Asw max = 831.79 mm
OK
Max Long. Spacing = = 600
OK
Provide 2L-12mm dia stirrups @ 150mm c/c .

Page # 136
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

3.0 Design End Cross Girder subjected seismic force from Stopper:
The diaphragm between the two cross girder is considered as plate fixed on two sides, pin at top and free at bottom. The load is applied as UDL which is contact area between
diaphragm and longitudinal seismic stopper.
FOR ULS FOR RARE FOR QPC
Total Load (DL+SIDL)from Superstructure = = 9448.88 6480 6480 KN
Horizontal Seismci Coefficient = Z/2 x I x Sa/g =0.24/2 x 1.2 x 2.5 = 0.36 =0.36/2.0 = 0.18 0.18 0
R = 2.0
Seismic Force from Superstructure = 9448.88 x 0.18 = 1710.00 1170.00 0.00 KN

Braking force for seismic condition = ( 1000 x 0.2 x 0.2 / 2 + 554 x2 x 0.2 x 0.05 / 2) x 0.9 / 1 = 22.99 0.00 227.70 KN

Seismic Force from Superstructure+ bracking = = 1740.00 1170.00 230.00 KN


Width of contact area between Cross = = 1.20 1.20 1.20 m
girder and stopper
No of longitudinal seismic stoppers = 2.00 2.00 2.00 Nos
Force acting on the diaphram from = 1740.00 / 1.20 / 2.00 = 725.00 487.50 95.83 KN/m
bearing plate over a width of 1.2m

3.1 HORIZONTAL BENDING & MOMENT


Ultimate Limit State :
Maximum Moment = 210.00 KNm

Maximum Shear Force = 440.00 KN


Serviceability Limit State -Rare Combination:
Maximum Moment = 140.00 KNm

Maximum Shear Force = 295.00 KN


Serviceability Limit State -Quasi Permanent Combination:
Maximum Moment = 35.00 KNm

Maximum Shear Force = 65.00 KN

Width = 1.00 m
Thk of End diaphram = 0.450 m
Grade of Concrete = 40 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 19.20 Mpa
Stress in Concrete (QPC combination) = 14.40 Mpa
Modular ratio = 6.06
Stress in Steel (Rare & QPC combination) = 400.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Lever Arm:

Lever Arm Z = 0.45-0.04-0.01-0.016/2 = 0.392 m

Page # 137
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat
Border Section DOCUMENT NO. DATE
of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS
3.2 CHECK FOR ULTIMATE LIMIT STATE

Max moment M = 210.00 KN.m

Provide 16 φ @ 125 mm c/c in vertical direction


Area of steel provided = 1608 mm2

Min. Reinforcement required Ast min = 612 mm2


OK
Max. Reinforcement required Ast max = 9800 mm2
OK
Depth of Neutral Axis Xu = 48.59 mm

Limiting Neutral Axis Xu lim = 178.79 mm


OK
Moment of Resistance (MOR) Mu lim = 260.68 KN.m
OK
3.3 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

Max moment M = 140.00 KN.m

Depth of Neutral Axis x = 78.22 mm

MOI of Cracked section Icr = 1E+09 mm4

Stress in concrete M*x/Icr = 10.95 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 266.32 Mpa
OK
3.4 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Max moment M = 35.00 KN.m

Stress in concrete M*x/Icr = 2.74 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 66.58 Mpa
OK
3.5 CHECK FOR CRACK WIDTH

Equi.diameter фeq (n1ф12+n2ф22)/(n1ф1+n2ф2) = 16.00 mm

Spacing of Bonded Reinf. <=5*(C+ф/2) = 240.00 mm


in tension zone

ρρ.eff As/Ac.eff = 0.0111

Ac eff = 145000 mm2

Max. crack spacing Srmax 3.4c+0.17ф/ρp.eff = 381.20 mm

(εsm-εcm) (σsc - kt fct.eff/ρρ.eff (1+αeρρ.eff))/Es = 0.00020

σsc = 66.58 Mpa

Crack width Wk Sr,max (εsm-εcm) = 0.076 mm


OK

Page # 138
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PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS
3.6 Shear Reinforcement for Service Condition:

Shear Force = VEd = 440.00 KN


Effective depth of girder = d = 392 mm
Width of girder = b = 1000 mm
Max Shear Force = Vmax = 1830.1 KN
OK
strength reduction factor = ν = 0.52
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00410
Shear resistance of section = VRd.c = 188.62 KN
without shear reinf.

Minimum shear resistance = VRd.c = 172.51 KN

Shear resistance = VRd.c = 188.62 KN


188.62 < 440.00 Provide Shear Reinf.
Net Design Shear force = VNS = 440.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.203
Cotθ = 2.5

Provide 2 legged 10 φ dia bars @ 125 c/c

Min shear reinf. ratio = ρmin = 0.00105


Provided shear reinf. ratio = ρmin provided = 0.00126 OK

Shear Force by shear reinf. = VRd.s = 442.78 KN


Balance Shear = VNS - VRd.c 251.38 KN
251.38 < 442.78 OK

2
Max Shear reinforcement = Asw max = 1540.34 mm
OK
Max Long. Spacing = = 294
OK

2
Max Shear reinforcement = Asw max = 1540.34 mm
OK
Max Long. Spacing = = 294
OK
Provide 2L-10mm dia stirrups @ 125mm c/c .

Page # 139
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

4.0 Design End Cross Girder subjected seismic force from Stopper:
The diaphragm between the two cross girder is considered as plate fixed on two sides, pin at top and free at bottom. The load is applied as UDL which is contact area between
diaphragm and longitudinal seismic stopper.
FOR ULS FOR RARE FOR QPC
Total Load (DL+SIDL)from Superstructure = = 9448.88 6480 6480 KN
Horizontal Seismci Coefficient = Z/2 x I x Sa/g =0.24/2 x 1.2 x 2.5 = 0.36 =0.36/2.0 = 0.18 0.18 0
R = 2.0
Seismic Force from Superstructure = 9448.88 x 0.18 = 1710.00 1170.00 0.00 KN

Braking force for seismic condition = ( 1000 x 0.2 x 0.2 / 2 + 554 x2 x 0.2 x 0.05 / 2) x 0.9 / 1 = 22.99 0.00 227.70 KN

Seismic Force from Superstructure+ bracking = = 1740.00 1170.00 230.00 KN


Width of contact area between Cross = = 1.20 1.20 1.20 m
girder and stopper
No of longitudinal seismic stoppers = 2.00 2.00 2.00 Nos
Force acting on the diaphram from = 1740.00 / 1.20 / 2.00 = 725.00 487.50 95.83 KN/m
bearing plate over a width of 1.2m

4.1 VERTICAL BENDING & MOMENT


Ultimate Limit State :
Maximum Moment = 95.00 KNm

Maximum Shear Force = 430.00 KN


Serviceability Limit State -Rare Combination:
Maximum Moment = 65.00 KNm

Maximum Shear Force = 300.00 KN


Serviceability Limit State -Quasi Permanent Combination:
Maximum Moment = 25.00 KNm

Maximum Shear Force = 60.00 KN

Width = 1.00 m
Thk of End diaphram = 0.450 m
Grade of Concrete = 40 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 19.20 Mpa
Stress in Concrete (QPC combination) = 14.40 Mpa
Modular ratio = 6.06
Stress in Steel (Rare & QPC combination) = 400.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Lever Arm:

Lever Arm Z = 0.45-0.04-0.012-0.012/2 = 0.392 m

Page # 140
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat
Border Section DOCUMENT NO. DATE
of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS
4.2 CHECK FOR ULTIMATE LIMIT STATE

Max moment M = 95.00 KN.m

Provide 12 φ @ 125 mm c/c in Horizontal direction as stirrups


Area of steel provided = 905 mm2

Min. Reinforcement required Ast min = 612 mm2


OK
Max. Reinforcement required Ast max = 9800 mm2
OK
Depth of Neutral Axis Xu = 27.33 mm

Limiting Neutral Axis Xu lim = 178.79 mm


OK
Moment of Resistance (MOR) Mu lim = 149.97 KN.m
OK
4.3 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

Max moment M = 65.00 KN.m

Depth of Neutral Axis x = 60.31 mm

MOI of Cracked section Icr = 6.2E+08 mm4

Stress in concrete M*x/Icr = 6.31 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 210.22 Mpa
OK
4.4 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Max moment M = 25.00 KN.m

Stress in concrete M*x/Icr = 2.43 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 80.85 Mpa
OK
4.5 CHECK FOR CRACK WIDTH

Equi.diameter фeq (n1ф12+n2ф22)/(n1ф1+n2ф2) = 12.00 mm

Spacing of Bonded Reinf. <=5*(C+ф/2) = 230.00 mm


in tension zone

ρρ.eff As/Ac.eff = 0.0062

Ac eff = 145000 mm2

Max. crack spacing Srmax 3.4c+0.17ф/ρp.eff = 462.93 mm

(εsm-εcm) (σsc - kt fct.eff/ρρ.eff (1+αeρρ.eff))/Es = 0.00024

σsc = 80.85 Mpa

Crack width Wk Sr,max (εsm-εcm) = 0.112 mm


OK

Page # 141
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section DOCUMENT NO. DATE


of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS
4.6 Shear Reinforcement for Service Condition:

Shear Force = VEd = 430.00 KN


Effective depth of girder = d = 392 mm
Width of girder = b = 1000 mm
Max Shear Force = Vmax = 1830.1 KN
OK
strength reduction factor = ν = 0.52
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00231
Shear resistance of section = VRd.c = 156.00 KN
without shear reinf.

Minimum shear resistance = VRd.c = 172.51 KN

Shear resistance = VRd.c = 172.51 KN


172.51 < 430.00 Provide Shear Reinf.

Page # 142
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

5.0 Design End Cross Girder subjected seismic force from Pin bearing:
The diaphragm between the two cross girder is considered as plate fixed on two sides, pin at top and free at bottom. The load is applied as UDL which is contact area between
diaphragm and bearing plate of 850mm.
FOR ULS FOR RARE FOR QPC
Total Load (DL+SIDL)from Superstructure = = 9448.88 6480 6480 KN
Horizontal Seismci Coefficient = Z/2 x I x Sa/g =0.24/2 x 1.2 x 2.5 = 0.36 =0.36/2.0 = 0.18 0.18 0
R = 2.0
Seismic Force from Superstructure = 9448.88 x 0.18 = 1710.00 1170.00 0.00 KN

Braking force for seismic condition = ( 1000 x 0.2 x 0.2 / 2 + 554 x2 x 0.2 x 0.05 / 2) x 0.9 / 1 = 22.99 0.00 227.70 KN

Seismic Force from Superstructure = = 1740.00 1170.00 230.00 KN


+ braking
Width of bearing plate = = 0.85 0.85 0.85 m

Force acting on the diaphram from = 1740.00 / 0.85 = 2047.06 1376.47 270.59 KN/m
bearing plate over a width of 0.85m

5.1 HORIZONTAL BENDING & MOMENT


Ultimate Limit State :
Maximum Moment = 550.00 KNm

Maximum Shear Force = 999.00 KN


Serviceability Limit State -Rare Combination:
Maximum Moment = 370.00 KNm

Maximum Shear Force = 670.00 KN


Serviceability Limit State -Quasi Permanent Combination:
Maximum Moment = 80.00 KNm

Maximum Shear Force = 140.00 KN

Width = 1.00 m
Thk of End diaphram = 0.600 m
Grade of Concrete = 40 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 19.20 Mpa
Stress in Concrete (QPC combination) = 14.40 Mpa
Modular ratio = 6.06
Stress in Steel (Rare & QPC combination) = 400.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Lever Arm:

Lever Arm Z = 0.6-0.04-0.012-0.02/2 = 0.538 m

Page # 143
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
5.2 CHECK FOR ULTIMATE LIMIT STATE

Max moment M = 550.00 KN.m

Provide 20 φ @ 110 mm c/c in vertical direction


Area of steel provided = 2856 mm2

Min. Reinforcement required Ast min = 839 mm2


OK
Max. Reinforcement required Ast max = 13450 mm2
OK
Depth of Neutral Axis Xu = 86.27 mm

Limiting Neutral Axis Xu lim = 245.38 mm


OK
Moment of Resistance (MOR) Mu lim = 625.48 KN.m
OK
5.3 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

Max moment M = 370.00 KN.m

Depth of Neutral Axis x = 120.26 mm

MOI of Cracked section Icr = 3.2E+09 mm4

Stress in concrete M*x/Icr = 14.06 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 295.93 Mpa
OK
5.4 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Max moment M = 80.00 KN.m

Stress in concrete M*x/Icr = 3.04 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 63.98 Mpa
OK
5.5 CHECK FOR CRACK WIDTH

Equi.diameter фeq (n1ф12+n2ф22)/(n1ф1+n2ф2) = 20.00 mm

Spacing of Bonded Reinf. <=5*(C+ф/2) = 250.00 mm


in tension zone

ρρ.eff As/Ac.eff = 0.0184

Ac eff = 155000 mm2

Max. crack spacing Srmax 3.4c+0.17ф/ρp.eff = 320.52 mm

(εsm-εcm) (σsc - kt fct.eff/ρρ.eff (1+αeρρ.eff))/Es = 0.00019

σsc = 63.98 Mpa

Crack width Wk Sr,max (εsm-εcm) = 0.062 mm


OK

Page # 144
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
5.6 Shear Reinforcement for Service Condition:

Shear Force = VEd = 999.00 KN


Effective depth of girder = d = 538 mm
Width of girder = b = 1000 mm
Max Shear Force = Vmax = 2511.8 KN
OK
strength reduction factor = ν = 0.52
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00531
Shear resistance of section = VRd.c = 264.64 KN
without shear reinf.

Minimum shear resistance = VRd.c = 215.42 KN

Shear resistance = VRd.c = 264.64 KN


264.64 < 999.00 Provide Shear Reinf.
Net Design Shear force = VNS = 999.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.345
Cotθ = 2.5

Provide 2 legged 12 φ dia bars @ 100 c/c

Min shear reinf. ratio = ρmin = 0.00105


Provided shear reinf. ratio = ρmin provided = 0.00226 OK

Shear Force by shear reinf. = VRd.s = 1062.66 KN


Balance Shear = VNS - VRd.c 734.36 KN
734.36 < 1062.66 OK

2
Max Shear reinforcement = Asw max = 1232.28 mm
OK
Max Long. Spacing = = 403.5
OK

2
Max Shear reinforcement = Asw max = 1232.28 mm
OK
Max Long. Spacing = = 403.5
OK
Provide 2L-12mm dia stirrups @ 100mm c/c .

Page # 145
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

6.0 Design End Cross Girder subjected seismic force from Pin bearing:
The diaphragm between the two cross girder is considered as plate fixed on two sides, pin at top and free at bottom. The load is applied as UDL which is contact area between
diaphragm and bearing plate of 850mm.
FOR ULS FOR RARE FOR QPC
Total Load (DL+SIDL)from Superstructure = = 9448.88 6480 6480 KN
Horizontal Seismci Coefficient = Z/2 x I x Sa/g =0.24/2 x 1.2 x 2.5 = 0.36 =0.36/2.0 = 0.18 0.18 0
R = 2.0
Seismic Force from Superstructure = 9448.88 x 0.18 = 1710.00 1170.00 0.00 KN

Braking force for seismic condition = ( 1000 x 0.2 x 0.2 / 2 + 554 x2 x 0.2 x 0.05 / 2) x 0.9 / 1 = 22.99 0.00 227.70 KN

Seismic Force from Superstructure = = 1740.00 1170.00 230.00 KN


+ braking
Width of bearing plate = = 0.85 0.85 0.85 m

Force acting on the diaphram from = 1740.00 / 0.85 = 2047.06 1376.47 270.59 KN/m
bearing plate over a width of 0.85m

6.1 VERTICAL BENDING & MOMENT


Ultimate Limit State :
Maximum Moment = 300.00 KNm

Maximum Shear Force = 850.00 KN


Serviceability Limit State -Rare Combination:
Maximum Moment = 225.00 KNm

Maximum Shear Force = 625.00 KN


Serviceability Limit State -Quasi Permanent Combination:
Maximum Moment = 75.00 KNm

Maximum Shear Force = 125.00 KN

Width = 1.00 m
Thk of End diaphram = 0.600 m
Grade of Concrete = 40 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 19.20 Mpa
Stress in Concrete (QPC combination) = 14.40 Mpa
Modular ratio = 6.06
Stress in Steel (Rare & QPC combination) = 400.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Lever Arm:

Lever Arm Z = 0.6-0.04-0.016/2 = 0.552 m

Page # 146
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
6.2 CHECK FOR ULTIMATE LIMIT STATE

Max moment M = 300.00 KN.m

Provide 16 φ @ 100 mm c/c in Horizontal direction as stirrups


Area of steel provided = 2011 mm2

Min. Reinforcement required Ast min = 861 mm2


OK
Max. Reinforcement required Ast max = 13800 mm2
OK
Depth of Neutral Axis Xu = 60.74 mm

Limiting Neutral Axis Xu lim = 251.76 mm


OK
Moment of Resistance (MOR) Mu lim = 461.56 KN.m
OK
6.3 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

Max moment M = 225.00 KN.m

Depth of Neutral Axis x = 104.44 mm

MOI of Cracked section Icr = 2.5E+09 mm4

Stress in concrete M*x/Icr = 9.27 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 240.68 Mpa
OK
6.4 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Max moment M = 75.00 KN.m

Stress in concrete M*x/Icr = 3.09 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 80.23 Mpa
OK
6.5 CHECK FOR CRACK WIDTH

Equi.diameter фeq (n1ф12+n2ф22)/(n1ф1+n2ф2) = 16.00 mm

Spacing of Bonded Reinf. <=5*(C+ф/2) = 240.00 mm


in tension zone

ρρ.eff As/Ac.eff = 0.0168

Ac eff = 120000 mm2

Max. crack spacing Srmax 3.4c+0.17ф/ρp.eff = 298.34 mm

(εsm-εcm) (σsc - kt fct.eff/ρρ.eff (1+αeρρ.eff))/Es = 0.00024

σsc = 80.23 Mpa

Crack width Wk Sr,max (εsm-εcm) = 0.072 mm


OK

Page # 147
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
6.6 Shear Reinforcement for Service Condition:

Shear Force = VEd = 850.00 KN


Effective depth of girder = d = 552 mm
Width of girder = b = 1000 mm
Max Shear Force = Vmax = 2577.1 KN
OK
strength reduction factor = ν = 0.52
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00364
Shear resistance of section = VRd.c = 238.63 KN
without shear reinf.

Minimum shear resistance = VRd.c = 219.43 KN

Shear resistance = VRd.c = 238.63 KN


238.63 < 850.00 Provide Shear Reinf.
Net Design Shear force = VNS = 850.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.294
Cotθ = 2.5

Provide 2 legged 10 φ dia bars @ 150 c/c

Min shear reinf. ratio = ρmin = 0.00105


Provided shear reinf. ratio = ρmin provided = 0.00105 OK

Shear Force by shear reinf. = VRd.s = 491.97 KN


Balance Shear = VNS - VRd.c 611.37 KN
611.37 > 491.97 CHECK

2
Max Shear reinforcement = Asw max = 1848.41 mm
OK
Max Long. Spacing = = 414
OK

2
Max Shear reinforcement = Asw max = 1848.41 mm
OK
Max Long. Spacing = = 414
OK
Provide 2L-10mm dia stirrups @ 150mm c/c .

Page # 148
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border Section of NH- DOCUMENT NO. DATE


15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M SPAN JP GMS

STAAD FILE FOR JACKING CONDITION

STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 26-Sep-15
END JOB INFORMATION
INPUT WIDTH 79
*******************************************************************
UNIT METER MTON
JOINT COORDINATES
1 0 0 1.5; 2 29.25 0 1.5; 3 0 0 4.5; 4 29.25 0 4.5; 5 0 0 7.5; 6 29.25 0 7.5;
11 14.625 0 7.5; 14 14.625 0 4.5; 15 14.625 0 1.5; 16 7.3125 0 7.5;
19 7.3125 0 4.5; 20 7.3125 0 1.5; 21 21.9375 0 7.5; 24 21.9375 0 4.5;
25 21.9375 0 1.5; 31 18.2812 0 7.5; 34 18.2812 0 4.5; 35 18.2812 0 1.5;
36 10.9688 0 7.5; 39 10.9688 0 4.5; 40 10.9688 0 1.5; 41 1.5 0 1.5;
42 1.5 0 4.5; 43 1.5 0 7.5; 46 3 0 1.5; 47 3 0 4.5; 48 3 0 7.5; 51 27.75 0 1.5;
52 27.75 0 4.5; 53 27.75 0 7.5; 56 26.25 0 1.5; 57 26.25 0 4.5; 58 26.25 0 7.5;
61 0 0 0; 62 1.5 0 0; 63 7.3125 0 0; 64 10.9688 0 0; 65 14.625 0 0;
66 18.2812 0 0; 67 21.9375 0 0; 68 26.25 0 0; 69 3 0 0; 70 27.75 0 0;
71 29.25 0 0; 83 0 0 10.5; 84 1.5 0 10.5; 85 3 0 10.5; 86 7.3125 0 10.5;
87 10.9688 0 10.5; 88 14.625 0 10.5; 89 18.2812 0 10.5; 90 21.9375 0 10.5;
91 26.25 0 10.5; 92 27.75 0 10.5; 93 29.25 0 10.5; 94 0 0 12; 95 1.5 0 12;
96 3 0 12; 97 7.3125 0 12; 98 10.9688 0 12; 99 14.625 0 12; 100 18.2812 0 12;
101 21.9375 0 12; 102 26.25 0 12; 103 27.75 0 12; 104 29.25 0 12; 105 0 0 3.75;
106 0 0 6.75; 107 0 0 9.75; 108 29.25 0 3.75; 109 29.25 0 6.75;
110 29.25 0 9.75; 111 0 0 2.25; 112 0 0 5.25; 113 0 0 8.25; 114 29.25 0 2.25;
115 29.25 0 5.25; 116 29.25 0 8.25;
*********************************************************************************
MEMBER INCIDENCES
1 1 41; 2 41 46; 3 46 20; 4 20 40; 5 40 15; 6 15 35; 7 35 25; 8 25 56; 9 56 51;
10 51 2; 11 3 42; 12 42 47; 13 47 19; 14 19 39; 15 39 14; 16 14 34; 17 34 24;
18 24 57; 19 57 52; 20 52 4; 21 5 43; 22 43 48; 23 48 16; 24 16 36; 25 36 11;
26 11 31; 27 31 21; 28 21 58; 29 58 53; 30 53 6; 51 83 84; 52 84 85; 53 85 86;
54 86 87; 55 87 88; 56 88 89; 57 89 90; 58 90 91; 59 91 92; 60 92 93; 101 1 61;
102 3 105; 103 5 106; 106 83 107; 107 94 83; 108 41 62; 109 42 41; 110 43 42;
113 84 43; 114 95 84; 115 46 69; 116 47 46; 117 48 47; 120 85 48; 121 96 85;
122 20 63; 123 19 20; 124 16 19; 127 86 16; 128 97 86; 129 40 64; 130 39 40;
131 36 39; 134 87 36; 135 98 87; 136 15 65; 137 14 15; 138 11 14; 141 88 11;
142 99 88; 143 35 66; 144 34 35; 145 31 34; 148 89 31; 149 100 89; 150 25 67;
151 24 25; 152 21 24; 155 90 21; 156 101 90; 157 56 68; 158 57 56; 159 58 57;
162 91 58; 163 102 91; 164 51 70; 165 52 51; 166 53 52; 169 92 53; 170 103 92;
171 2 71; 172 4 108; 173 6 109; 176 93 110; 177 104 93; 201 61 62; 202 62 69;
203 69 63; 204 63 64; 205 64 65; 206 65 66; 207 66 67; 208 67 68; 209 68 70;
210 70 71; 211 94 95; 212 95 96; 213 96 97; 214 97 98; 215 98 99; 216 99 100;
217 100 101; 218 101 102; 219 102 103; 220 103 104; 221 105 111; 222 106 112;
223 107 113; 224 108 114; 225 109 115; 226 110 116; 227 111 1; 228 112 3;
229 113 5; 230 114 2; 231 115 4; 232 116 6;
***********************************************************************************
START GROUP DEFINITION
GEOMETRY
_ENDLGSU 1 10 51 60
_ENDLGFLA 2 9 52 59
_ENDLGSP 3 TO 8 53 TO 58
_INTLGSU 11 20 21 30
_INTLGFLA 12 19 22 29
_INTLGSP 13 TO 18 23 TO 28
_DUMMY 201 TO 220
_ENDCG 102 103 106 172 173 176 221 TO 232
_SLAB1 108 TO 110 113 114 117 120
_SLAB2 115 TO 117 120 121 157 TO 159 162 163
_SLAB3 122 TO 124 127 128 150 TO 152 155 156

Page#149
_SLAB4 129 TO 131 134 TO 138 141 TO 145 148 149
_SLAB5 101 107 171 177
END GROUP DEFINITION
***********************************************************************************
DEFINE MATERIAL START
ISOTROPIC M45
E 3.4e+006
POISSON 0.15
DENSITY 2.5
ALPHA 1e-005
DAMP 0.05
ISOTROPIC M40
E 3.3e+006
POISSON 0.15
DENSITY 2.5
ALPHA 1e-005
DAMP 0.05
ISOTROPIC M40-1
E 3.3e+006
POISSON 0.15
DENSITY 0
ALPHA 1e-005
DAMP 0.05
END DEFINE MATERIAL
***********************************************************************************
MEMBER PROPERTY INDIAN
1 10 51 60 PRIS AX 2.1959 IX 0.2043 IY 1e-006 IZ 1.0807
2 9 52 59 PRIS AX 1.85685 IX 0.1149 IY 1e-006 IZ 0.9784
3 TO 8 53 TO 58 PRIS AX 1.5178 IX 0.0255 IY 1e-006 IZ 0.8761
11 20 21 30 PRIS AX 2.1959 IX 0.2043 IY 1e-006 IZ 1.0807
12 19 22 29 PRIS AX 1.85685 IX 0.1149 IY 1e-006 IZ 0.9784
13 TO 18 23 TO 28 PRIS AX 1.5178 IX 0.0255 IY 1e-006 IZ 0.8761
102 103 106 172 173 176 221 TO 232 PRIS AX 0.9158 IX 0.0433 IY 1e-006 IZ 0.2826
108 TO 110 113 114 164 TO 166 169 -
170 PRIS AX 0.4084 IX 0.0034 IY 1e-006 IZ 0.0017
115 TO 117 120 121 157 TO 159 162 -
163 PRIS AX 0.6539 IX 0.0055 IY 1e-006 IZ 0.0028
122 TO 124 127 128 150 TO 152 155 -
156 PRIS AX 0.8965 IX 0.0076 IY 1e-006 IZ 0.0038
129 TO 131 134 TO 138 141 TO 145 148 -
149 PRIS AX 0.8227 IX 0.0069 IY 1e-006 IZ 0.0035
101 107 171 177 PRIS AX 0.1958 IX 0.0014 IY 1e-006 IZ 0.0008
201 TO 220 PRIS AX 0.0001 IX 1e-007 IY 1e-006 IZ 1e-007
************************************************************************************
CONSTANTS
MATERIAL M45 MEMB 1 TO 30 51 TO 60
MATERIAL M40 MEMB 102 103 106 172 173 176 221 TO 232
MATERIAL M40-1 MEMB 101 107 TO 110 113 TO 117 120 TO 124 127 TO 131 -
134 TO 138 141 TO 145 148 TO 152 155 TO 159 162 TO 166 169 TO 171 177 201 -
202 TO 220
************************************************************************************
SUPPORTS
108 110 114 116 FIXED BUT FZ MX MY MZ
105 107 111 113 PINNED
************************************************************************************
MEMBER RELEASE
1 TO 30 51 TO 60 START MX

Page#150
1 TO 30 51 TO 60 END MX
LOAD 1 LOADTYPE None TITLE SELF WEIGHT
SELFWEIGHT Y -1
************************************************************************************
LOAD 2 LOADTYPE None TITLE WC 3LANE
****Wearing coat
MEMBER LOAD
****Girder 1 & 5
***Wt of W.C. = 0.1*( 1.50+1.50-0.5)*2.2=0.55t/m
1 TO 10 51 TO 60 UNI GY -0.55
****Giredr 2,3 & 4
***Wt of W.C. = 0.1*3.0*2.2 = 0.66 t/m
11 TO 30 UNI GY -0.66
*************************************************
LOAD 3 LOADTYPE None TITLE CB 3LANE
MEMBER LOAD
*WT OF CRASH BARRIER ON MEDIAN SIDE = 9.9 KN/M
*MOMENT DUE TO C/B ON MEDIAN SIDE = 9.9 * 0.25 = 2.475 KNM
*WT OF CRASH BARRIER ON OTHER SIDE = 9.9 KN/M
*MOMENT DUE TO C/B ON OTHER SIDE = 9.9 * 0.225 = -2.475 KNM
201 TO 210 UNI GY -0.99
201 TO 210 UMOM GX 0.2475
211 TO 220 UNI GY -0.99
211 TO 220 UMOM GX -0.2475
**LOAD 4 LOADTYPE None TITLE WC 2LANE
******Wearing coat
**MEMBER LOAD
******Girder 1 & 5
*****Wt of W.C. = 0.1*( 2.15+1.75-0.45-0.75)*2.2=0.594t/m
**1 TO 10 51 TO 60 UNI GY -0.594
******Giredr 2,3 & 4
*****Wt of W.C. = 0.1*3.5*2.2 = 0.77 t/m
**11 TO 30 UNI GY -0.77
*************************************************
**LOAD 5 LOADTYPE None TITLE CB 2LANE
**MEMBER LOAD
***WT OF CRASH BARRIER ON MEDIAN SIDE = 9.9 KN/M
***MOMENT DUE TO C/B ON MEDIAN SIDE = 9.9 * 0.225 = 2.23 KNM
***WT OF CRASH BARRIER ON OTHER SIDE = 9.9 KN/M
***MOMENT DUE TO C/B ON OTHER SIDE = 9.9 * 0.225 = -2.23 KNM
******Footpath load = 3.97 Kn/m
*****moment = 3.97*0.825=3.28
**201 TO 210 UNI GY -0.99
**201 TO 210 UMOM GX 0.223
**211 TO 220 UNI GY -0.99
**211 TO 220 UMOM GX -0.223
**201 TO 210 UNI GY -0.397
**201 TO 210 UMOM GX 0.328
**211 TO 220 UNI GY -0.397
**211 TO 220 UMOM GX -0.328
**LOAD 6 LOADTYPE None TITLE FPLL
**MEMBER LOAD
**201 TO 210 UNI GY -0.31
**201 TO 210 UMOM GX 0.256
**211 TO 220 UNI GY -0.31
**211 TO 220 UMOM GX -0.256
*************************************************
LOAD COMB 7 DL+SIDL-3LANE
2 1.0 3 1.0
**LOAD COMB 8 DL+SIDL-2LANE
**4 1.0 5 1.0
*************************************************
PERFORM ANALYSIS
PRINT MEMBER FORCES LIST 1 TO 30 51 TO 60 103 173 222 225 228 231
FINISH

Page#151
STAAD FILE FOR SEISMIC FORCE FROM STOPPER
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 26-SEP-15
END JOB INFORMATION
*ANALYSIS OF END CROSS GIRDER AS PLATE FIXED AT THREE ENDS AND FREE AT BOTTOM
*SUBJECTED TO LOADING AT BOTTOM FROM SEISMIC STOPPER
INPUT WIDTH 79
*****************************************************************************
UNIT METER KN
JOINT COORDINATES
1 0.05 0 0; 2 0.25 0 0; 3 0.45 0 0; 4 0.65 0 0; 5 0.85 0 0; 6 1.05 0 0;
7 1.25 0 0; 8 1.45 0 0; 9 1.65 0 0; 10 1.85 0 0; 11 2.05 0 0; 12 2.25 0 0;
13 2.45 0 0; 14 0.05 -0.25 0; 15 0.25 -0.25 0; 16 0.45 -0.25 0;
17 0.65 -0.25 0; 18 0.85 -0.25 0; 19 1.05 -0.25 0; 20 1.25 -0.25 0;
21 1.45 -0.25 0; 22 1.65 -0.25 0; 23 1.85 -0.25 0; 24 2.05 -0.25 0;
25 2.25 -0.25 0; 26 2.45 -0.25 0; 27 0.05 -0.5 0; 28 0.25 -0.5 0;
29 0.45 -0.5 0; 30 0.65 -0.5 0; 31 0.85 -0.5 0; 32 1.05 -0.5 0; 33 1.25 -0.5 0;
34 1.45 -0.5 0; 35 1.65 -0.5 0; 36 1.85 -0.5 0; 37 2.05 -0.5 0; 38 2.25 -0.5 0;
39 2.45 -0.5 0; 40 0.05 -1 0; 41 0.25 -1 0; 42 0.45 -1 0; 43 0.65 -1 0;
44 0.85 -1 0; 45 1.05 -1 0; 46 1.25 -1 0; 47 1.45 -1 0; 48 1.65 -1 0;
49 1.85 -1 0; 50 2.05 -1 0; 51 2.25 -1 0; 52 2.45 -1 0; 53 0.05 -1.25 0;
54 0.25 -1.25 0; 55 0.45 -1.25 0; 56 0.65 -1.25 0; 57 0.85 -1.25 0;
58 1.05 -1.25 0; 59 1.25 -1.25 0; 60 1.45 -1.25 0; 61 1.65 -1.25 0;
62 1.85 -1.25 0; 63 2.05 -1.25 0; 64 2.25 -1.25 0; 65 2.45 -1.25 0;
66 0.05 -1.5 0; 67 0.25 -1.5 0; 68 0.45 -1.5 0; 69 0.65 -1.5 0; 70 0.85 -1.5 0;
71 1.05 -1.5 0; 72 1.25 -1.5 0; 73 1.45 -1.5 0; 74 1.65 -1.5 0; 75 1.85 -1.5 0;
76 2.05 -1.5 0; 77 2.25 -1.5 0; 78 2.45 -1.5 0; 79 0.05 -1.85 0;
80 0.25 -1.85 0; 81 0.45 -1.85 0; 82 0.65 -1.85 0; 83 0.85 -1.85 0;
84 1.05 -1.85 0; 85 1.25 -1.85 0; 86 1.45 -1.85 0; 87 1.65 -1.85 0;
88 1.85 -1.85 0; 89 2.05 -1.85 0; 90 2.25 -1.85 0; 91 2.45 -1.85 0;
92 2.75 0 0; 93 2.75 -0.25 0; 94 2.75 -0.5 0; 95 2.75 -1 0; 96 2.75 -1.25 0;
97 2.75 -1.5 0; 98 2.75 -1.85 0; 99 -0.25 0 0; 100 -0.25 -0.25 0;
101 -0.25 -0.5 0; 102 -0.25 -1 0; 103 -0.25 -1.25 0; 104 -0.25 -1.5 0;
105 -0.25 -1.85 0; 106 0.05 -1.7 0; 107 0.25 -1.7 0; 108 0.45 -1.7 0;
109 0.65 -1.7 0; 110 0.85 -1.7 0; 111 1.05 -1.7 0; 112 1.25 -1.7 0;
113 1.45 -1.7 0; 114 1.65 -1.7 0; 115 1.85 -1.7 0; 116 2.05 -1.7 0;
117 2.25 -1.7 0; 118 2.45 -1.7 0; 119 -0.25 -1.7 0; 120 2.75 -1.7 0;
121 0.05 -0.75 0; 122 0.25 -0.75 0; 123 0.45 -0.75 0; 124 0.65 -0.75 0;
125 0.85 -0.75 0; 126 1.05 -0.75 0; 127 1.25 -0.75 0; 128 1.45 -0.75 0;
129 1.65 -0.75 0; 130 1.85 -0.75 0; 131 2.05 -0.75 0; 132 2.25 -0.75 0;
133 2.45 -0.75 0; 134 -0.25 -0.75 0; 135 2.75 -0.75 0;
*****************************************************************************
MEMBER INCIDENCES
1 1 2; 2 2 3; 3 3 4; 4 4 5; 5 5 6; 6 6 7; 7 7 8; 8 8 9; 9 9 10; 10 10 11;
11 11 12; 12 12 13; 13 14 15; 14 15 16; 15 16 17; 16 17 18; 17 18 19; 18 19 20;
19 20 21; 20 21 22; 21 22 23; 22 23 24; 23 24 25; 24 25 26; 25 27 28; 26 28 29;
27 29 30; 28 30 31; 29 31 32; 30 32 33; 31 33 34; 32 34 35; 33 35 36; 34 36 37;
35 37 38; 36 38 39; 37 40 41; 38 41 42; 39 42 43; 40 43 44; 41 44 45; 42 45 46;
43 46 47; 44 47 48; 45 48 49; 46 49 50; 47 50 51; 48 51 52; 49 53 54; 50 54 55;
51 55 56; 52 56 57; 53 57 58; 54 58 59; 55 59 60; 56 60 61; 57 61 62; 58 62 63;
59 63 64; 60 64 65; 61 66 67; 62 67 68; 63 68 69; 64 69 70; 65 70 71; 66 71 72;
67 72 73; 68 73 74; 69 74 75; 70 75 76; 71 76 77; 72 77 78; 73 79 80; 74 80 81;
75 81 82; 76 82 83; 77 83 84; 78 84 85; 79 85 86; 80 86 87; 81 87 88; 82 88 89;
83 89 90; 84 90 91; 85 1 14; 86 14 27; 87 27 121; 88 40 53; 89 53 66;
90 66 106; 91 2 15; 92 15 28; 93 28 122; 94 41 54; 95 54 67; 96 67 107;
97 3 16; 98 16 29; 99 29 123; 100 42 55; 101 55 68; 102 68 108; 103 4 17;
104 17 30; 105 30 124; 106 43 56; 107 56 69; 108 69 109; 109 5 18; 110 18 31;
111 31 125; 112 44 57; 113 57 70; 114 70 110; 115 6 19; 116 19 32; 117 32 126;
118 45 58; 119 58 71; 120 71 111; 121 7 20; 122 20 33; 123 33 127; 124 46 59;
125 59 72; 126 72 112; 127 8 21; 128 21 34; 129 34 128; 130 47 60; 131 60 73;
132 73 113; 133 9 22; 134 22 35; 135 35 129; 136 48 61; 137 61 74; 138 74 114;
139 10 23; 140 23 36; 141 36 130; 142 49 62; 143 62 75; 144 75 115; 145 11 24;
146 24 37; 147 37 131; 148 50 63; 149 63 76; 150 76 116; 151 12 25; 152 25 38;
153 38 132; 154 51 64; 155 64 77; 156 77 117; 157 13 26; 158 26 39; 159 39 133;
160 52 65; 161 65 78; 162 78 118; 163 92 93; 164 93 94; 165 94 135; 166 95 96;
167 96 97; 168 97 120; 169 99 100; 170 100 101; 171 101 134; 172 102 103;
173 103 104; 174 104 119; 175 99 1; 176 100 14; 177 101 27; 178 102 40;
179 103 53; 180 104 66; 181 105 79; 182 91 98; 183 78 97; 184 65 96; 185 52 95;
186 39 94; 187 26 93; 188 13 92; 189 106 79; 190 107 80; 191 106 107;

Page#152
192 108 81; 193 107 108; 194 109 82; 195 108 109; 196 110 83; 197 109 110;
198 111 84; 199 110 111; 200 112 85; 201 111 112; 202 113 86; 203 112 113;
204 114 87; 205 113 114; 206 115 88; 207 114 115; 208 116 89; 209 115 116;
210 117 90; 211 116 117; 212 118 91; 213 117 118; 214 119 105; 215 119 106;
216 120 98; 217 118 120; 218 121 40; 219 122 41; 220 121 122; 221 123 42;
222 122 123; 223 124 43; 224 123 124; 225 125 44; 226 124 125; 227 126 45;
228 125 126; 229 127 46; 230 126 127; 231 128 47; 232 127 128; 233 129 48;
234 128 129; 235 130 49; 236 129 130; 237 131 50; 238 130 131; 239 132 51;
240 131 132; 241 133 52; 242 132 133; 243 134 102; 244 134 121; 245 135 95;
246 133 135;
************************************************************************
DEFINE MATERIAL START
ISOTROPIC M40
E 3.3e+007
POISSON 0.15
DENSITY 25
END DEFINE MATERIAL
*************************************************************************
MEMBER PROPERTY AMERICAN
13 TO 72 176 TO 180 183 TO 187 220 222 224 226 228 230 232 234 236 238 240 -
242 244 246 PRIS YD 0.25 ZD 0.45
191 193 195 197 199 201 203 205 207 209 211 213 215 217 PRIS YD 0.15 ZD 0.45
91 TO 156 190 192 194 196 198 200 202 204 206 208 210 219 221 223 225 227 -
229 231 233 235 237 239 PRIS YD 0.2 ZD 0.45
1 TO 12 175 188 PRIS YD 0.125 ZD 0.45
73 TO 84 181 182 PRIS YD 0.075 ZD 0.45
163 TO 174 214 216 243 245 PRIS YD 0.15 ZD 0.45
85 TO 90 157 TO 162 189 212 218 241 PRIS YD 0.25 ZD 0.45
CONSTANTS
MATERIAL M40 MEMB 1 TO 246
*************************************************************************
SUPPORTS
92 TO 105 119 120 134 135 FIXED
1 TO 13 PINNED
************************************************************************
LOAD 1 LL ULS
MEMBER LOAD
199 201 203 205 UNI GZ -725
197 UNI GZ -700 0 0.2
207 UNI GZ -700 0 0.2
LOAD 2 LL RARE
MEMBER LOAD
199 201 203 205 UNI GZ -490
197 UNI GZ -470 0 0.2
207 UNI GZ -470 0 0.2
LOAD 3 LL QPC
MEMBER LOAD
199 201 203 205 UNI GZ -100
197 UNI GZ -100 0 0.2
207 UNI GZ -100 0 0.2
*LOAD 4 LOADTYPE None TITLE PIN ULS
*MEMBER LOAD
*77 TO 80 UNI GZ -1970
*76 UNI GZ -1970 0.175 0.2
*81 UNI GZ -1970 0 0.025
*LOAD 5 LOADTYPE None TITLE PIN RARE
*MEMBER LOAD
*77 TO 80 UNI GZ -1320
*76 UNI GZ -1320 0.175 0.2
*81 UNI GZ -1320 0 0.025
*LOAD 6 LOADTYPE None TITLE PIN QPC
*MEMBER LOAD
*77 TO 80 UNI GZ -270
*76 UNI GZ -270 0.175 0.2
*81 UNI GZ -270 0 0.025
************************************************************************
PERFORM ANALYSIS
FINISH

STAAD FILE FOR SEISMIC FORCE FROM PIN BEARING

Page#153
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 26-SEP-15
END JOB INFORMATION
*ANALYSIS OF END CROSS GIRDER AS PLATE FIXED AT THREE ENDS AND FREE AT BOTTOM
*SUBJECTED TO LOADING AT BOTTOM FROM SEISMIC STOPPER
INPUT WIDTH 79
*****************************************************************************
UNIT METER KN
JOINT COORDINATES
1 0.05 0 0; 2 0.25 0 0; 3 0.45 0 0; 4 0.65 0 0; 5 0.85 0 0; 6 1.05 0 0;
7 1.25 0 0; 8 1.45 0 0; 9 1.65 0 0; 10 1.85 0 0; 11 2.05 0 0; 12 2.25 0 0;
13 2.45 0 0; 14 0.05 -0.25 0; 15 0.25 -0.25 0; 16 0.45 -0.25 0;
17 0.65 -0.25 0; 18 0.85 -0.25 0; 19 1.05 -0.25 0; 20 1.25 -0.25 0;
21 1.45 -0.25 0; 22 1.65 -0.25 0; 23 1.85 -0.25 0; 24 2.05 -0.25 0;
25 2.25 -0.25 0; 26 2.45 -0.25 0; 27 0.05 -0.5 0; 28 0.25 -0.5 0;
29 0.45 -0.5 0; 30 0.65 -0.5 0; 31 0.85 -0.5 0; 32 1.05 -0.5 0; 33 1.25 -0.5 0;
34 1.45 -0.5 0; 35 1.65 -0.5 0; 36 1.85 -0.5 0; 37 2.05 -0.5 0; 38 2.25 -0.5 0;
39 2.45 -0.5 0; 40 0.05 -1 0; 41 0.25 -1 0; 42 0.45 -1 0; 43 0.65 -1 0;
44 0.85 -1 0; 45 1.05 -1 0; 46 1.25 -1 0; 47 1.45 -1 0; 48 1.65 -1 0;
49 1.85 -1 0; 50 2.05 -1 0; 51 2.25 -1 0; 52 2.45 -1 0; 53 0.05 -1.25 0;
54 0.25 -1.25 0; 55 0.45 -1.25 0; 56 0.65 -1.25 0; 57 0.85 -1.25 0;
58 1.05 -1.25 0; 59 1.25 -1.25 0; 60 1.45 -1.25 0; 61 1.65 -1.25 0;
62 1.85 -1.25 0; 63 2.05 -1.25 0; 64 2.25 -1.25 0; 65 2.45 -1.25 0;
66 0.05 -1.5 0; 67 0.25 -1.5 0; 68 0.45 -1.5 0; 69 0.65 -1.5 0; 70 0.85 -1.5 0;
71 1.05 -1.5 0; 72 1.25 -1.5 0; 73 1.45 -1.5 0; 74 1.65 -1.5 0; 75 1.85 -1.5 0;
76 2.05 -1.5 0; 77 2.25 -1.5 0; 78 2.45 -1.5 0; 79 0.05 -1.85 0;
80 0.25 -1.85 0; 81 0.45 -1.85 0; 82 0.65 -1.85 0; 83 0.85 -1.85 0;
84 1.05 -1.85 0; 85 1.25 -1.85 0; 86 1.45 -1.85 0; 87 1.65 -1.85 0;
88 1.85 -1.85 0; 89 2.05 -1.85 0; 90 2.25 -1.85 0; 91 2.45 -1.85 0;
92 2.75 0 0; 93 2.75 -0.25 0; 94 2.75 -0.5 0; 95 2.75 -1 0; 96 2.75 -1.25 0;
97 2.75 -1.5 0; 98 2.75 -1.85 0; 99 -0.25 0 0; 100 -0.25 -0.25 0;
101 -0.25 -0.5 0; 102 -0.25 -1 0; 103 -0.25 -1.25 0; 104 -0.25 -1.5 0;
105 -0.25 -1.85 0; 106 0.05 -1.7 0; 107 0.25 -1.7 0; 108 0.45 -1.7 0;
109 0.65 -1.7 0; 110 0.85 -1.7 0; 111 1.05 -1.7 0; 112 1.25 -1.7 0;
113 1.45 -1.7 0; 114 1.65 -1.7 0; 115 1.85 -1.7 0; 116 2.05 -1.7 0;
117 2.25 -1.7 0; 118 2.45 -1.7 0; 119 -0.25 -1.7 0; 120 2.75 -1.7 0;
121 0.05 -0.75 0; 122 0.25 -0.75 0; 123 0.45 -0.75 0; 124 0.65 -0.75 0;
125 0.85 -0.75 0; 126 1.05 -0.75 0; 127 1.25 -0.75 0; 128 1.45 -0.75 0;
129 1.65 -0.75 0; 130 1.85 -0.75 0; 131 2.05 -0.75 0; 132 2.25 -0.75 0;
133 2.45 -0.75 0; 134 -0.25 -0.75 0; 135 2.75 -0.75 0;
*****************************************************************************
MEMBER INCIDENCES
1 1 2; 2 2 3; 3 3 4; 4 4 5; 5 5 6; 6 6 7; 7 7 8; 8 8 9; 9 9 10; 10 10 11;
11 11 12; 12 12 13; 13 14 15; 14 15 16; 15 16 17; 16 17 18; 17 18 19; 18 19 20;
19 20 21; 20 21 22; 21 22 23; 22 23 24; 23 24 25; 24 25 26; 25 27 28; 26 28 29;
27 29 30; 28 30 31; 29 31 32; 30 32 33; 31 33 34; 32 34 35; 33 35 36; 34 36 37;
35 37 38; 36 38 39; 37 40 41; 38 41 42; 39 42 43; 40 43 44; 41 44 45; 42 45 46;
43 46 47; 44 47 48; 45 48 49; 46 49 50; 47 50 51; 48 51 52; 49 53 54; 50 54 55;
51 55 56; 52 56 57; 53 57 58; 54 58 59; 55 59 60; 56 60 61; 57 61 62; 58 62 63;
59 63 64; 60 64 65; 61 66 67; 62 67 68; 63 68 69; 64 69 70; 65 70 71; 66 71 72;
67 72 73; 68 73 74; 69 74 75; 70 75 76; 71 76 77; 72 77 78; 73 79 80; 74 80 81;
75 81 82; 76 82 83; 77 83 84; 78 84 85; 79 85 86; 80 86 87; 81 87 88; 82 88 89;
83 89 90; 84 90 91; 85 1 14; 86 14 27; 87 27 121; 88 40 53; 89 53 66;
90 66 106; 91 2 15; 92 15 28; 93 28 122; 94 41 54; 95 54 67; 96 67 107;
97 3 16; 98 16 29; 99 29 123; 100 42 55; 101 55 68; 102 68 108; 103 4 17;
104 17 30; 105 30 124; 106 43 56; 107 56 69; 108 69 109; 109 5 18; 110 18 31;
111 31 125; 112 44 57; 113 57 70; 114 70 110; 115 6 19; 116 19 32; 117 32 126;
118 45 58; 119 58 71; 120 71 111; 121 7 20; 122 20 33; 123 33 127; 124 46 59;
125 59 72; 126 72 112; 127 8 21; 128 21 34; 129 34 128; 130 47 60; 131 60 73;
132 73 113; 133 9 22; 134 22 35; 135 35 129; 136 48 61; 137 61 74; 138 74 114;
139 10 23; 140 23 36; 141 36 130; 142 49 62; 143 62 75; 144 75 115; 145 11 24;
146 24 37; 147 37 131; 148 50 63; 149 63 76; 150 76 116; 151 12 25; 152 25 38;
153 38 132; 154 51 64; 155 64 77; 156 77 117; 157 13 26; 158 26 39; 159 39 133;
160 52 65; 161 65 78; 162 78 118; 163 92 93; 164 93 94; 165 94 135; 166 95 96;
167 96 97; 168 97 120; 169 99 100; 170 100 101; 171 101 134; 172 102 103;
173 103 104; 174 104 119; 175 99 1; 176 100 14; 177 101 27; 178 102 40;
179 103 53; 180 104 66; 181 105 79; 182 91 98; 183 78 97; 184 65 96; 185 52 95;
186 39 94; 187 26 93; 188 13 92; 189 106 79; 190 107 80; 191 106 107;
192 108 81; 193 107 108; 194 109 82; 195 108 109; 196 110 83; 197 109 110;

Page#154
198 111 84; 199 110 111; 200 112 85; 201 111 112; 202 113 86; 203 112 113;
204 114 87; 205 113 114; 206 115 88; 207 114 115; 208 116 89; 209 115 116;
210 117 90; 211 116 117; 212 118 91; 213 117 118; 214 119 105; 215 119 106;
216 120 98; 217 118 120; 218 121 40; 219 122 41; 220 121 122; 221 123 42;
222 122 123; 223 124 43; 224 123 124; 225 125 44; 226 124 125; 227 126 45;
228 125 126; 229 127 46; 230 126 127; 231 128 47; 232 127 128; 233 129 48;
234 128 129; 235 130 49; 236 129 130; 237 131 50; 238 130 131; 239 132 51;
240 131 132; 241 133 52; 242 132 133; 243 134 102; 244 134 121; 245 135 95;
246 133 135;
************************************************************************
DEFINE MATERIAL START
ISOTROPIC M40
E 3.3e+007
POISSON 0.15
DENSITY 25
END DEFINE MATERIAL
*************************************************************************
MEMBER PROPERTY AMERICAN
13 TO 72 176 TO 180 183 TO 187 220 222 224 226 228 230 232 234 236 238 240 -
242 244 246 PRIS YD 0.25 ZD 0.6
191 193 195 197 199 201 203 205 207 209 211 213 215 217 PRIS YD 0.15 ZD 0.6
91 TO 156 190 192 194 196 198 200 202 204 206 208 210 219 221 223 225 227 -
229 231 233 235 237 239 PRIS YD 0.2 ZD 0.6
1 TO 12 175 188 PRIS YD 0.125 ZD 0.6
73 TO 84 181 182 PRIS YD 0.075 ZD 0.6
163 TO 174 214 216 243 245 PRIS YD 0.15 ZD 0.6
85 TO 90 157 TO 162 189 212 218 241 PRIS YD 0.25 ZD 0.6
CONSTANTS
MATERIAL M40 MEMB 1 TO 246
*************************************************************************
SUPPORTS
92 TO 105 119 120 134 135 FIXED
1 TO 13 PINNED
************************************************************************
*LOAD 1 LL ULS
*MEMBER LOAD
*199 201 203 205 UNI GZ -700
*197 UNI GZ -700 0 0.2
*207 UNI GZ -700 0 0.2
*LOAD 2 LL RARE
*MEMBER LOAD
*199 201 203 205 UNI GZ -470
*197 UNI GZ -470 0 0.2
*207 UNI GZ -470 0 0.2
*LOAD 3 LL QPC
*MEMBER LOAD
*199 201 203 205 UNI GZ -100
*197 UNI GZ -100 0.0 0.2
*207 UNI GZ -100 0 0.2
LOAD 4 LOADTYPE None TITLE PIN ULS
MEMBER LOAD
77 TO 80 UNI GZ -2050
76 UNI GZ -2050 0.175 0.2
81 UNI GZ -2050 0 0.025
LOAD 5 LOADTYPE None TITLE PIN RARE
MEMBER LOAD

Page#155
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

9.0 Design for Transverse Seismic Stopper as Cantilever:

Seismic stoppers are provided one each out side the longitudinal girders, and projected upwards in such a way that they are abutted with end diaphragm/Longitudinal girder.
FOR ULS FOR RARE FOR QPC
Total Load (DL+SIDL)from Superstructure = 20 % live load excluding impact factor = 9499 6799 6500 KN
Horizontal Seismci Coefficient = Z/2 x I x Sa/g =0.24/2 x 1.2 x 2.5 = 0.36 =0.36/1.0 = 0.36 0.36 0
Braking force = R = 1.0 227.7 KN
Seismic Force from Superstructure = = 3420.00 2450.00 227.70 KN
No of seismic stoppers provided = = 2 2 2 Nos

Lever arm the force from base of cap = = 0.950


Width of Seismic Stopper = 0.75 x 1.00 m

Ratio of a/h = 0.950 / 1.00 = 0.950


< 1.00
Hence the seismic stopper behaves as Cantilever Beam.

Total Seismic Force transferred from superstructure = 3420.00 x 1 = 3420.00 2450.00 227.70 KN

Force per each seismic stopper = 3420.00 / 2 = 1710 1225 113.85 KN

Moment at the base of seismic stopper = 1710.00 x 0.950 = 1624.50 1163.75 108.16 KNm

Net Shear Force = = 1710.00 1225.00 113.85 KN

9.1
Ultimate Limit State :
Maximum Moment = 1624.50 KNm

Maximum Shear Force = 1710.00 KN


Serviceability Limit State -Rare Combination:
Maximum Moment = 1163.75 KNm

Maximum Shear Force = 1225.00 KN


Serviceability Limit State -Quasi Permanent Combination:
Maximum Moment = 108.16 KNm

Maximum Shear Force = 113.85 KN

Width of Stopper = 0.75 m


Depth of Stopper = 1.000 m
Grade of Concrete = 45 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 21.60 Mpa
Stress in Concrete (QPC combination) = 16.20 Mpa
Modular ratio = 5.88
Stress in Steel (Rare & QPC combination) = 400.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Lever Arm:

Lever Arm Z = 1-0.04*2-0.012-0.02/2 = 0.938 m

Page # 156
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
9.2 CHECK FOR ULTIMATE LIMIT STATE

Max hogging moment M = 1624.50 KN.m

Provide 14 nos 20 φ + 0 nos 12 φ


Area of steel provided = 4398 mm2

Min. Reinforcement required Ast min = 1207 mm2


OK
Max. Reinforcement required Ast max = 17587.5 mm2
OK
Depth of Neutral Axis Xu = 157.47 mm

Limiting Neutral Axis Xu lim = 427.81 mm


OK
Moment of Resistance (MOR) Mu lim = 1674.13 KN.m
OK
9.3 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

Max hogging moment M = 1163.75 KN.m

Depth of Neutral Axis x = 222.22 mm

MOI of Cracked section Icr = 1.4E+10 mm4

Stress in concrete M*x/Icr = 18.55 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 351.47 Mpa
OK
9.4 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Max hogging moment M = 108.16 KN.m

Stress in concrete M*x/Icr = 1.72 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 32.67 Mpa
OK
9.5 CHECK FOR CRACK WIDTH

Equi.diameter фeq (n1ф12+n2ф22)/(n1ф1+n2ф2) = 20.00 mm

Spacing of Bonded Reinf. <=5*(C+ф/2) = 250.00 mm


in tension zone

ρρ.eff As/Ac.eff = 0.0378

Ac eff = 116250 mm2

Max. crack spacing Srmax 3.4c+0.17ф/ρp.eff = 225.87 mm

(εsm-εcm) (σsc - kt fct.eff/ρρ.eff (1+αeρρ.eff))/Es = 0.00010

σsc = 32.67 Mpa

Crack width Wk Sr,max (εsm-εcm) = 0.022 mm


OK

Page # 157
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
9.6 Shear Reinforcement for Service Condition:

Shear Force = VEd = 1710.00 KN


Effective depth of girder = d = 938 mm
Width of girder = b = 750 mm
Max Shear Force = Vmax = 3626.6 KN
OK
strength reduction factor = ν = 0.51
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00625
Shear resistance of section = VRd.c = 344.81 KN
without shear reinf.

Minimum shear resistance = VRd.c = 258.55 KN

Shear resistance = VRd.c = 344.81 KN


344.81 < 1710.00 Provide Shear Reinf.
Net Design Shear force = VNS = 1710.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.420
Cotθ = 2.5

Provide 4 legged 12 φ dia bars @ 150 c/c

Min shear reinf. ratio = ρmin = 0.00111


Provided shear reinf. ratio = ρmin provided = 0.00402 OK

Shear Force by shear reinf. = VRd.s = 2361.47 KN


Balance Shear = VNS - VRd.c 1365.19 KN
1365.19 < 2361.47 OK

2
Max Shear reinforcement = Asw max = 1559.60 mm
OK
Max Long. Spacing = = 600
OK

2
Max Shear reinforcement = Asw max = 1559.60 mm
OK
Max Long. Spacing = = 600
OK
Provide 4L-12mm dia stirrups @ 150mm c/c .

Page # 158
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

4.0 Design for Longitudinal Seismic Stopper as Cantilever:

Seismic stoppers are provided one each between two longitudinal girders, and projected upwards in such a way that they are abutted with end diaphragm.
FOR ULS FOR RARE FOR QPC
Total Load (DL+SIDL)from Superstructure = = 9499 6799 6500 KN
Horizontal Seismci Coefficient = Z/2 x I x Sa/g =0.24/2 x 1.2 x 2.5 = 0.36 =0.36/1.0 = 0.36 0.36 0
Braking force = R = 1.0 227.7 KN
Seismic Force from Superstructure = = 3420.00 2450.00 227.70 KN
No of seismic stoppers provided = = 2 2 2 Nos

Lever arm the force from base of cap = = 1.110 m


Width of Seismic Stopper = 1.20 x 0.84 m

Ratio of a/h = 1.110 / 0.84 = 1.321


> 1.00
Hence the seismic stopper behaves as Cantilever Beam.

Total Seismic Force transferred from superstructure = 3420.00 x 1 = 3420.00 2450.00 227.70 KN

Force per each seismic stopper = 3420.00 / 2 = 1710 1225 113.85 KN

Moment at the base of seismic stopper = 1710.00 x 1.110 = 1898.10 1359.75 126.37 KNm

Net Shear Force = = 1710.00 1225.00 113.85 KN

4.1
Ultimate Limit State :
Maximum Moment = 1898.10 KNm

Maximum Shear Force = 1710.00 KN


Serviceability Limit State -Rare Combination:
Maximum Moment = 1359.75 KNm

Maximum Shear Force = 1225.00 KN


Serviceability Limit State -Quasi Permanent Combination:
Maximum Moment = 126.37 KNm

Maximum Shear Force = 113.85 KN

Width of Stopper = 1.20 m


Depth of Stopper = 0.840 m
Grade of Concrete = 45 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 21.60 Mpa
Stress in Concrete (QPC combination) = 16.20 Mpa
Modular ratio = 5.88
Stress in Steel (Rare & QPC combination) = 400.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Lever Arm:

Lever Arm Z = 0.84-0.04-0.012-0.032/2 = 0.772 m

Page # 159
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
4.2 CHECK FOR ULTIMATE LIMIT STATE

Max hogging moment M = 1898.10 KN.m

Provide 8 nos 32 φ + 0 nos 12 φ


Area of steel provided = 6434 mm2

Min. Reinforcement required Ast min = 1590 mm2


OK
Max. Reinforcement required Ast max = 23160 mm2
OK
Depth of Neutral Axis Xu = 143.97 mm

Limiting Neutral Axis Xu lim = 352.1 mm


OK
Moment of Resistance (MOR) Mu lim = 1999.48 KN.m
OK
4.3 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

Max hogging moment M = 1359.75 KN.m

Depth of Neutral Axis x = 191.37 mm

MOI of Cracked section Icr = 1.3E+10 mm4

Stress in concrete M*x/Icr = 19.33 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 345.03 Mpa
OK
4.4 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Max hogging moment M = 126.37 KN.m

Stress in concrete M*x/Icr = 1.80 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 32.07 Mpa
OK
4.5 CHECK FOR CRACK WIDTH

Equi.diameter фeq (n1ф12+n2ф22)/(n1ф1+n2ф2) = 32.00 mm

Spacing of Bonded Reinf. <=5*(C+ф/2) = 280.00 mm


in tension zone

ρρ.eff As/Ac.eff = 0.0315

Ac eff = 204000 mm2

Max. crack spacing Srmax 3.4c+0.17ф/ρp.eff = 308.48 mm

(εsm-εcm) (σsc - kt fct.eff/ρρ.eff (1+αeρρ.eff))/Es = 0.00010

σsc = 32.07 Mpa

Crack width Wk Sr,max (εsm-εcm) = 0.030 mm


OK

Page # 160
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
4.6 Shear Reinforcement for Service Condition:

Shear Force = VEd = 1710.00 KN


Effective depth of girder = d = 772 mm
Width of girder = b = 1200 mm
Max Shear Force = Vmax = 4775.6 KN
OK
strength reduction factor = ν = 0.51
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00695
Shear resistance of section = VRd.c = 485.29 KN
without shear reinf.

Minimum shear resistance = VRd.c = 357.10 KN

Shear resistance = VRd.c = 485.29 KN


485.29 < 1710.00 Provide Shear Reinf.
Net Design Shear force = VNS = 1710.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.313
Cotθ = 2.5

Provide 4 legged 12 φ dia bars @ 150 c/c

Min shear reinf. ratio = ρmin = 0.00111


Provided shear reinf. ratio = ρmin provided = 0.00251 OK

Shear Force by shear reinf. = VRd.s = 1983.64 KN


Balance Shear = VNS - VRd.c 1224.71 KN
1224.71 < 1983.64 OK

2
Max Shear reinforcement = Asw max = 2495.36 mm
OK
Max Long. Spacing = = 579
OK

2
Max Shear reinforcement = Asw max = 2495.36 mm
OK
Max Long. Spacing = = 579
OK
Provide 4L-12mm dia stirrups @ 150mm c/c .

Page # 161
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

11.0 Design for Pedestal as Cantilever Longi. Seismic force:

Lever arm the force from base of cap = = 0.750 m


Width of Seismic Stopper = 1.05 x 1.05 m

Ratio of a/h = 0.750 / 1.05 = 0.714


< 1.00
Hence the seismic stopper behaves as Cantilever Beam.

Ultimate force = 3251.52 For ULS For Rare For QPC


Total Seismic Force transferred from superstructure = 2430.00 x 1 = 3251.52 2430 227.70 KN

Force in each Pin bearing = 3251.52 / 1 = 3251.52 2430 227.7 KN

Moment at the base of seismic stopper = 3251.52 x 0.750 = 2438.64 1822.5 170.78 KNm

Net Shear Force = = 3251.52 2430.00 227.70 KN

11.1
Ultimate Limit State :
Maximum Moment = 2438.64 KNm

Maximum Shear Force = 3251.52 KN


Serviceability Limit State -Rare Combination:
Maximum Moment = 1822.50 KNm

Maximum Shear Force = 2430.00 KN


Serviceability Limit State -Quasi Permanent Combination:
Maximum Moment = 170.78 KNm

Maximum Shear Force = 227.70 KN

Width of Stopper = 1.05 m


Depth of Stopper = 1.050 m
Grade of Concrete = 45 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 21.60 Mpa
Stress in Concrete (QPC combination) = 16.20 Mpa
Modular ratio = 5.88
Stress in Steel (Rare & QPC combination) = 400.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Lever Arm:

Lever Arm Z = 1.05-0.04*2-0.012-0.1/2 = 0.948 m

Page # 162
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
11.2 CHECK FOR ULTIMATE LIMIT STATE

Max hogging moment M = 2438.64 KN.m

Provide 32 φ + 100 mm c/c


Area of steel provided = 8042 mm2

Min. Reinforcement required Ast min = 1708 mm2


OK
Max. Reinforcement required Ast max = 24885 mm2
OK
Depth of Neutral Axis Xu = 205.67 mm

Limiting Neutral Axis Xu lim = 432.37 mm


OK
Moment of Resistance (MOR) Mu lim = 3028.72 KN.m
OK
11.3 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

Max hogging moment M = 1822.50 KN.m

Depth of Neutral Axis x = 250.67 mm

MOI of Cracked section Icr = 2.4E+10 mm4

Stress in concrete M*x/Icr = 18.74 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 306.60 Mpa
OK
11.4 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Max hogging moment M = 170.78 KN.m

Stress in concrete M*x/Icr = 1.76 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 28.73 Mpa
OK
11.5 CHECK FOR CRACK WIDTH

Equi.diameter фeq (n1ф12+n2ф22)/(n1ф1+n2ф2) = 32.00 mm

Spacing of Bonded Reinf. <=5*(C+ф/2) = 280.00 mm


in tension zone

ρρ.eff As/Ac.eff = 0.0300

Ac eff = 267750 mm2

Max. crack spacing Srmax 3.4c+0.17ф/ρp.eff = 317.11 mm

(εsm-εcm) (σsc - kt fct.eff/ρρ.eff (1+αeρρ.eff))/Es = 0.00009

σsc = 28.73 Mpa

Crack width Wk Sr,max (εsm-εcm) = 0.027 mm


OK

Page # 163
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
11.6 Shear Reinforcement for Service Condition:

Shear Force = VEd = 3251.52 KN


Effective depth of girder = d = 948 mm
Width of girder = b = 1050 mm
Max Shear Force = Vmax = 5131.3 KN
OK
strength reduction factor = ν = 0.51
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00808
Shear resistance of section = VRd.c = 530.09 KN
without shear reinf.

Minimum shear resistance = VRd.c = 364.91 KN

Shear resistance = VRd.c = 530.09 KN


530.09 < 3251.52 Provide Shear Reinf.
Net Design Shear force = VNS = 3251.52 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.543
Cotθ = 2.5

Provide 4 legged 12 φ dia bars @ 150 c/c

Min shear reinf. ratio = ρmin = 0.00111


Provided shear reinf. ratio = ρmin provided = 0.00287 OK

Shear Force by shear reinf. = VRd.s = 2479.55 KN


Balance Shear = VNS - VRd.c 2721.43 KN
2721.43 > 2479.55 CHECK

2
Max Shear reinforcement = Asw max = 2183.44 mm
OK
Max Long. Spacing = = 600
OK

2
Max Shear reinforcement = Asw max = 2183.44 mm
OK
Max Long. Spacing = = 600
OK
Provide 4L-12mm dia stirrups @ 150mm c/c .

Page # 164
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS

12.0 Design for Pedestal as Cantilever Transverse Seismic force:

Lever arm the force from base of cap = = 0.750 m


Width of Seismic Stopper = 1.05 x 1.05 m

Ratio of a/h = 0.750 / 1.05 = 0.714


< 1.00
Hence the seismic stopper behaves as Cantilever Beam.

Ultimate force = 3251.52 For ULS For Rare For QPC


Total Seismic Force transferred from superstructure = 2430.00 x 1 = 3251.52 2430 0.00 KN

Force in each Metallic bearing = 3251.52 / 2 = 1625.76 1215 0 KN

Moment at the base of seismic stopper = 1625.76 x 0.750 = 1219.32 911.25 0.00 KNm

Net Shear Force = = 1625.76 1215.00 0.00 KN

12.1
Ultimate Limit State :
Maximum Moment = 1219.32 KNm

Maximum Shear Force = 1625.76 KN


Serviceability Limit State -Rare Combination:
Maximum Moment = 911.25 KNm

Maximum Shear Force = 1215.00 KN


Serviceability Limit State -Quasi Permanent Combination:
Maximum Moment = 0.00 KNm

Maximum Shear Force = 0.00 KN

Width of Stopper = 1.05 m


Depth of Stopper = 1.050 m
Grade of Concrete = 45 MPa
Grade of Steel = 500 Mpa
Stress in Concrete (Rare combination) = 21.60 Mpa
Stress in Concrete (QPC combination) = 16.20 Mpa
Modular ratio = 5.88
Stress in Steel (Rare & QPC combination) = 400.00 Mpa
Crack width (As per Table-12.1) = 0.30 mm
Clear cover to outer most reinforcement = 40 mm

Lever Arm:

Lever Arm Z = 1.05-0.04*2-0.012-0.1/2 = 0.948 m

Page # 165
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
12.2 CHECK FOR ULTIMATE LIMIT STATE

Max hogging moment M = 1219.32 KN.m

Provide 20 φ + 100 mm c/c


Area of steel provided = 3142 mm2

Min. Reinforcement required Ast min = 1708 mm2


OK
Max. Reinforcement required Ast max = 24885 mm2
OK
Depth of Neutral Axis Xu = 80.34 mm

Limiting Neutral Axis Xu lim = 432.37 mm


OK
Moment of Resistance (MOR) Mu lim = 1251.6 KN.m
OK
12.3 CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

Max hogging moment M = 911.25 KN.m

Depth of Neutral Axis x = 165.91 mm

MOI of Cracked section Icr = 1.2E+10 mm4

Stress in concrete M*x/Icr = 12.92 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 358.21 Mpa
OK
12.4 CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Max hogging moment M = 0.00 KN.m

Stress in concrete M*x/Icr = 0.00 Mpa


OK
Stress in Steel m*M*(d-x)/Icr = 0.00 Mpa
OK
12.5 CHECK FOR CRACK WIDTH

Equi.diameter фeq (n1ф12+n2ф22)/(n1ф1+n2ф2) = 20.00 mm

Spacing of Bonded Reinf. <=5*(C+ф/2) = 250.00 mm


in tension zone

ρρ.eff As/Ac.eff = 0.0117

Ac eff = 267750 mm2

Max. crack spacing Srmax 3.4c+0.17ф/ρp.eff = 425.77 mm

(εsm-εcm) (σsc - kt fct.eff/ρρ.eff (1+αeρρ.eff))/Es = 0.00000

σsc = 0.00 Mpa

Crack width Wk Sr,max (εsm-εcm) = 0.000 mm


OK

Page # 166
Montecarlo Limited

PROJECT: Badmer-Sanchor-Gujarat Border DOCUMENT NO. DATE


Section of NH-15 NHAI/MC/SSEP/NH-15/DOC/001 2/10/2015
TITLE: DESIGN OF PSC T-BEAM & SLAB DESIGNED CHECKED SHEET
SUPERSTRUCTURE FOR 30.650M JP GMS
12.6 Shear Reinforcement for Service Condition:

Shear Force = VEd = 1625.76 KN


Effective depth of girder = d = 948 mm
Width of girder = b = 1050 mm
Max Shear Force = Vmax = 5131.3 KN
OK
strength reduction factor = ν = 0.51
Longitudinal force = NEd = 0.00 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
ρ1 = 0.00316
Shear resistance of section = VRd.c = 388.71 KN
without shear reinf.

Minimum shear resistance = VRd.c = 364.91 KN

Shear resistance = VRd.c = 388.71 KN


388.71 < 1625.76 Provide Shear Reinf.
Net Design Shear force = VNS = 1625.76 KN

Comp. stress as CG due to Axial = σcp = 0.00 Mpa


load
αcw = 1.00
sin2θ = 0.272
Cotθ = 2.5

Provide 4 legged 12 φ dia bars @ 150 c/c

Min shear reinf. ratio = ρmin = 0.00111


Provided shear reinf. ratio = ρmin provided = 0.00287 OK

Shear Force by shear reinf. = VRd.s = 2479.55 KN


Balance Shear = VNS - VRd.c 1237.05 KN
1237.05 < 2479.55 OK

2
Max Shear reinforcement = Asw max = 2183.44 mm
OK
Max Long. Spacing = = 600
OK

2
Max Shear reinforcement = Asw max = 2183.44 mm
OK
Max Long. Spacing = = 600
OK
Provide 4L-12mm dia stirrups @ 150mm c/c .

Page # 167

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