Roland FJ - 52 - 42

SERVICE NOTES
FJ-52 / 42
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
Contents
1 Structure & Spare Parts
4 Adjustment
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
COVERS ....................................................................................... 1
FRAME .......................................................................................... 2
DRIVE UNIT .................................................................................. 4
BASE FRAME ............................................................................... 5
CHASSIS ...................................................................................... 6
PINCH ROLLER ............................................................................ 7
AUTO CUTTER ............................................................................. 7
INK SYSTEM ................................................................................ 8
PUMP SYSTEM ............................................................................ 9
INK JET CARRIAGE ................................................................... 10
ACCESSORIES .......................................................................... 12
STAND (PNS-52/42) ................................................................... 13
TUC-60/70_CONTROL BOX ...................................................... 14
TUC-60/70_OTHERS .................................................................. 15
TUC-60/70_ACCESSORIES ....................................................... 16
TU-500/400 ................................................................................. 16
2 Electrical Section
2-1
2-2
2-3
2-4
WIRING MAP .............................................................................. 17

MAIN BOARD ASS'Y .................................................................. 18
SUB BOARD ASS'Y .................................................................... 28
ELECTRIC MAINTENANCE PART ............................................. 30
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
HEAD_REPLACEMENT ............................................................. 31
CLEANING WIRE_REPLACEMENT .......................................... 36
CAPPING ASSEMBLY_REPLACEMENT ................................... 37
MAIN BOARD_REPLACEMENT ................................................ 39
BATTERY_REPLACEMENT ....................................................... 40
ENCODER SCAL_REPLACEMENT ........................................... 43
CARRIAGE WIRE_REPLACEMENT .......................................... 45
ASSY,MOTOR Y_REPLACEMENT ........................................... 50
Special Tool ................................................................................ 55

Service Mode .............................................................................. 56
HOW TO UPDATE FIRMWARE ................................................. 69
HEAD RANK SETTING ............................................................... 70
HEAD ALIGNMENT .................................................................... 72
CAPPING POSITION ADJUSTMENT ......................................... 78
FLUSHING ADJUSTMENT ......................................................... 81
PAPER SIDE SENSOR ADJUSTMENT ..................................... 82
LIMIT POSITION INITIALIZE ...................................................... 85
LINEAR ENCODER SETUP ....................................................... 86
CUT DOWN POSITION ADJUSTMENT ..................................... 87
MOTOR BALANCE ADJUSTMENT ............................................ 88
HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 91
CALIBRATION (FEEDING DIRECTION) .................................... 94
CARRIAGE WIRE TENSION ADJUSTMENT ............................. 96
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 98
5-2 SENSOR MAP .......................................................................... 100
5-3 MANUAL HEAD CLEANING ..................................................... 101
6 Troubleshooting
6-1 PRINTING PROBLEM .............................................................. 113
6-1-1 MISSING DOT/WAVY DOT/ SCRATCHY PRINTING .......... 113
6-1-2 UNNECESSARY LINES IN PRINTING IMAGE .................... 116
6-1-3 DOESNT PRINT AT ALL ..................................................... 119
6-1-4 SHIFTING IN PRINTING POSITION .................................... 121
6-1-5 INK DROP ON MEDIA .......................................................... 122
6-2 ERROR MESSAGE .................................................................. 124
6-2-1 MOTOR ERROR ................................................................... 124
6-2-2 PRINT ERROR ..................................................................... 126
6-2-3 CAPPING ERROR ................................................................ 127
6-3 OTHERS ................................................................................... 128
6-3-1 FILLING INK PROBLEM ....................................................... 128
6-3-2 MEDIA SKEWING ................................................................. 130
7 Service Activities
7-1 INSTALLATION CHECK LIST .................................................. 131
7-2 MAINTENANCE CHECK LIST .................................................. 140
7-3 SPECIFICATIONS .................................................................... 145
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries.
Second Edition
FJ-52/42 '00.Dec
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 2000 ROLAND DG CORPORATION
Printed in Japan
5205-01
Revision Record
Revision
No.
Date
Description of Changes
Approval
Issued by
2000.5.19
First Edition
Inagaki
Kaneko
2000.12.29
Nozawa
Kawai
1-15 : CARRIAGE WIRE TENSION ADJUSTMENT

has been changed.
1-3 : Size of WASHER FLAT has been changed.
1-3 : A WASHER FLAT has been added in the picture.
To Ensure Safe Work
To Ensure Safe Work

About
WARNING
and
WARNING
CAUTION
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
CAUTION
* Material damage refers to damage or other adverse effects caused with

respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols

symbol alerts the user to important instructions or warnings. The specific meaning
The
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
About the Labels Affixed to the Unit
WARNING
Turn off the primary power SW
before servicing.
Power SW still supplied even secondary
SW is turned off.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Do not use the lithium battery by

mixing the new one with the old one
nor mixing the different types
together.
Put tape around the lithium battery

for insulation for disposal or
preservation.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
In addition to the
WARNING
and
CAUTION
: Tips and advice before the adjustment.
symbols, the symbols shown below are also used.
80
100
: Indicates amount for Pen Pressure and Tension.
gf
: Indicates tightening torque.
kgfcm
Torque
mm
2.4
2.6
: Indicates clearance.
- MEMO -
1 Structure & Spare Parts

1-1 COVERS
PARTS LIST-Main Parts1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Parts No.
22095105
22095106
22095104
22095103
22095124
22095123
22805365
22805366
22805367
22805368
22025438
22025292
22025440
22025439
22025437
22115797
22115796
22325106
22325113
21645101
22475106
12479103
22535250
22535128
Parts Name
APRON,B FJ-40
APRON,B FJ-50
APRON,F FJ-40
APRON,F FJ-50
APRON,F UNDER FJ-42
APRON,F UNDER FJ-52
ASS'Y,COVER SIDE L FJ-52
ASS'Y,COVER SIDE R FJ-52
ASS'Y,COVER FRONT FJ-42
ASS'Y,COVER FRONT FJ-52
COVER,I/C FJ-52
COVER,PUMP FJ-50
COVER,RAIL FJ-42
COVER,RAIL FJ-52
COVER,TOP FJ-52
FRAME,COVER F FJ-42
FRAME,COVER F FJ-52
HINGE,001
HINGE,006
HOOK,INT SW CM-500
KNOB CJ-500
KNOB,UGF-50
LABEL,HI-FIJET FJ-52 #LA141
LABEL,SET INK FJ-50 #929
FJ-42
FJ-52
25 22535134
LABEL,CAUTION COVER FJ50 #LA14
26 22535220
LABEL,CORPORATE LOGOTYPE #LA79
27 15029402
LCD RCM2065R-A 16*2

PANEL BOARD ASS'Y FJ-52
PLATE,COVER F FJ-40
PLATE,COVER F FJ-50
PLATE,F COVER CM-500
SHEET,PANEL SW FJ-52
SPACER,HINGE FJ-50
KEYTOP,DS-LX1H MWG
KEYTOP,DS-LD1H MWG
28 7468240010
29 22055383
30 22055382
31 22055356
32 22665259
33 22165184
34 22495205
35 22495204
PARTS LIST
-Supplemental PartsParts Name
1 SCREW BINDING HEAD

3 SCREW W-SEMS
4 SCREW W-SEMS
5 SCREW W-SEMS
6 SCREW W-SEMS
BC
BC
BC
BC
BC
BC
3X4
3X6
3X6
4X6
3X10
4X10
7 LABEL BLIND CJ-70
1-2 FRAME
PARTS LIST -Main Parts1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Parts No.
21905134
22165129
22805312
22805311
22355660
22355662
22175870
22115106
22005116
22005115
12159563
22165165
22025298
21715104
22115758
22115757
21685119
22135552
22135553
22135550
22135551
22135544
21655131
21895123
21895122
22145436
22145434
15229705
22055316
22055369
22055368
22055370
22055377
22055378
22135554
22115804
22185356
22185357
22185358
22185359
15229505
22075115
22075114
22295172
22295170
22295176
22295175
22665235
22665227
22125425
22165173
22165172
22175122
22175164
22035133
Parts Name
ADAPTER,RAIL FJ-50
AL SPACER
ASS'Y,GRIT ROLLER FJ-40
ASS'Y,GRIT ROLLER FJ-50
BASE,RAIL FJ-50
BASE,SHAFT OILES FJ-50
BEARING 10-19ZZ
BEARING HOUSING A
BED,FJ-40
BED,FJ-50
BUSH,80F-1006
COLLAR
COVER,GEAR FJ-50
FAN,SCIROCCO 109BF24HA2-10
FRAME,SIDE L FJ-50
FRAME,SIDE R FJ-50
GEAR,S300S10
GUIDE ,TUBE FJ-40
GUIDE ,TUBE FJ-50
GUIDE,CABLE FJ-40
GUIDE,CABLE FJ-50
GUIDE,TUBE POM FJ-50
HOLDER,LINEAR SCALE CJ-70
FJ-42
FJ-52
56 22715165
57 22715164
58 22715163
59 22715158
60 22715157
61 22715156
62 22715159
63 22715162
64 22325421
STAY,LINEAR SCALE FJ-40

STAY,LINEAR SCALE FJ-50
STAY,LINEAR SPRING FJ-50
STAY,RAIL L FJ-50
STAY,RAIL R FJ-50
STAY,SENSOR FJ-50
STAY,SENSOR PINCH FJ-50
STAY,TUBE FJ-50
SUPPORT,LINEAR SCALE FJ-50
PARTS LIST
1 BUSH NB-19
2 CLAMP WIRE PLWS-1U
3 CLIP CA-19
L-BEARING,3RSR9KZUUCS+1540LM
4 NUT HEXAGONAL
L-BEARING,3RSR9KZUUCS+1760LM
5 PIN SPRING
LEVER,CAM PINCH FJ-50

LEVER,SHAFT P FJ-50
6 RING E-RING
PHOTO INTERRUPTER GP1A71A1
PLATE,LINEAR SCALE CJ-70

PLATE,SHUTTER L FJ-40
PLATE,SHUTTER L FJ-50
PLATE,SHUTTER R FJ-50
PLATE,STOPPER FJ-50
PLATE,TUBE GUIDE FJ-50
GUIDE,INK TUBE FJ-50
FRAME,PUMP FJ-52
RAIL,ENCODER FJ-40
RAIL,ENCODER FJ-50
RAIL,GUIDE FJ-40
RAIL,GUIDE FJ-50
SENSOR,INTERRUPTER GP2A25
SET,G-ROLLER FJ-40
SET,G-ROLLER FJ-50
SHAFT,PINCH 10 FJ-40
SHAFT,X DRIVE FJ-40
SHAFT,X-DRIVE FJ-50
SHEET,LINEAR SCALE CJ-60
SHEET,LINEAR SCALE CJ-70
SHUTTER,FJ-50
SPACER,BED LOWER FJ-50
SPACER,BED UPPER FJ-50
SPRING,BACKUP PNC-960
SPRING,LEVER FJ-50
STAND,LEVER FJ-50
9 SCREW BINDING HEAD P-TIGHT
p SCREW HEXAGONAL CAP+FW
Cr M4
SUS 2.5X8
ETW-3
ETW-7
BC 3X6
BC 3X6
BC 3X8
Cr 3X8
BC 4X20
BC 4X15
BC 4X4
BC 4X6
BC 3X4
BC 2.6X6
BC 3X8
BC 3X6
BC 4X10
Cr 3X4
Cr 4X12
[ SCREW PAN HEAD
Cr 3X5
] SCREW PAN HEAD+FW
Cr 3X4
A SCREW SOCKET SET WP
Cr 3X3
BC 3X6
BC 3X40
BC 3X12
BC 4X10
BC 4X6
L=1576MM
L=1351MM
Cr 4X10X0.8
Cr 3X8
BC 3X5
7 RING E-RING

{ SCREW FLANGE SOCKET
} SCREW HEXAGONAL CAP
q SCREW HEXAGONAL CAP
w SCREW HEXAGONAL CAP
e SCREW HEXAGONAL CAP
r SCREW HEXAGONAL CAP
t SCREW HEXAGONAL CAP
y SCREW HEXAGONAL CAP
u SCREW HEXAGONAL CAP
i SCREW HEXAGONAL CAP
o SCREW HEXAGONAL CAP
S SCREW W-SEMS
D SCREW W-SEMS
F SCREW W-SEMS
G SCREW W-SEMS
H SCREW W-SEMS
J TAPE REFLECTION FNS50 8X10
K TAPE REFLECTION FNS50 8X10
L WASHER FLAT
: SCREW HEX.CAP+SPW+NYLOCK
a SCREW SOCKET SET WP
1-3 DRIVE UNIT
Revised

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Parts No.
22805310
22805309
22805209
11869103
22355661
22175815
23505426
23505425
23505433
23505436
23505431
23505435
23505432
23505421
21365103
13169102
22025295
21995109
21685116
21345101
12399102
22055374
12179723
21975117
15229506
22145122
22295117
22295118
22185101
FJ-42
FJ-52
Parts Name
ASS'Y,MOTOR X FJ-50
ASS'Y,MOTOR Y FJ-50
ASS'Y,PULLEY HD48.46S16 CJ-70
BALL,4MM
BASE,MOTOR Y FJ-50
BEARING F8-16ZZ
CABLE-ASSY C ENCORDER FJ-50
CABLE-ASSY C POWER FJ-50
CABLE-ASSY COVER SW FJ-50
CABLE-ASSY G ENCODER FJ-40
CABLE-ASSY G POWER FJ-40
CABLE-ASSY SENSOR FJ-50
CASE,LOCK CJ-70
COVER SW R (AVT32344)
COVER,INT SW FJ-50
FLANGE,MOTOR FJ-50
GEAR,H235S20(B8)
LOCK,STAY CJ-70
MAGNET CATCH TL-105
PLATE,SENSOR CARRIAGE FJ-50
PULLEY WITH BEARING
PULLEY,HD48.46S16(B31C36.5)
30 22175134
31 22175160
32 22035136
33 22715161
34 21945123
35 21945122
SPRING,A CJ-70
SPRING,LOCK FJ-50
STAND,PULLEY FJ-50
STAY,MOTOR FJ-50
WIRE,Y FJ-40
WIRE,Y FJ-50
PARTS LIST
1 BINDER T-18L
2 BINDER T-18S
204MM
80MM
3 CUSHION RUBBER K17

4 RING E-RING
8 SCREW FLANGE SOCKET
0 SCREW HEXAGONAL CAP
{ SCREW HEXAGONAL CAP
} SCREW HEXAGONAL CAP
q SCREW HEXAGONAL CAP
w SCREW HEXAGONAL CAP
e SCREW W-SEMS
SENSOR,INTERRUPTER,GP1A05A5
r SCREW W-SEMS
SHAFT STAY NO.1

SHAFT,LOCK CJ-70
SHAFT,PULLEY CJ-70
SLIDER,LOCK CJ-70
t SCREW W-SEMS
y SCREW W-SEMS
u SCREW W-SEMS
i WASHER FLAT
ETW-6
BC 3X10
BC 3X4
BC 2.3X8
Cr 3X8
Cr 3X6
BC 3X6
Cr 4X8
BC 4X10
BC 3X12
BC 4X8
BC 3X6
BC 3X12
BC 4X10
BC 4X15
BC 4X6
Revised BC 4X8X0.8
1-4 BASE FRAME

8
20
19
7
CHASSIS
17
15
3
6
13
13
4
7
12
11
10
8,9
14
1
4
16
3
18

2
3
4
5
Parts No.
21985120
23505420
23505423
22335127
11369108
6 7468240030
7
8
9
10
11
12
12399334
22115756
22115754
22115755
22505244
22505122
21575109
22155763
22055376
22055317
3 SCREW W-SEMS
CAP,BOTTLE PMP CJ-70

CASE,PMP BOTTLE
FAN JUNCTION BOARD ASS'Y
FILTER(E),TFC-16-8-13
FRAME,AL FJ-40
FRAME,AL FJ-50
FRAME,SUB R FJ-50
4 SCREW W-SEMS
18 22535144
2 SCREW W-SEMS
3X10
BC 3X6
SUS 3X8
BC 4X10
5 SPACER PCB-8L
6 SPACER PCB-8S
7 TIE RT30SSF5
8 SCREW W-SEMS
BC3x8
9 SPACER PUSH PS-4-01
LABEL,FLASH-LIGHTING NO.E-582
LABEL,WARNING FUSE REPLACE#347
FILTER CJ-500
17 22425107U0
Parts Name
CABLE-ASSY FAN JUNCTION FJ-50
20 22275113
16
-Supplemental Parts-
1 SCREW "HIPICK"(WHITE)
19 22355727
15
PARTS LIST
Parts Name
BRACKET,INK CATCH TANK FJ-50
CABLE-ASS'Y POWER FJ-50
NUT,BOSS H14MM S3MM N3MM

OILES BUSH 80F-0806
PLATE,CHASSIS FJ-50
PLATE,INK CATCH TANK CJ-70
POWER UNIT SWITCHING FJ-50
LABEL,DRAIN BOTTLE#LA29
BASE,FILTER CJ-500
13
14
FJ-42
FJ-52
1-5 CHASSIS

2
3
4
5
6
7
8
9
10
11
Parts No.
13429746
15009101
23505462
23505463
23505419
23475150
23475151
23475153
22815131
11769103
12399334
12 7468240040
13 22505242
14 22535117
15 7468214000
16 13129170
17 23505899
18 23505420
Parts Name
AC INLET SUP-J3G-E+FILTER
BATTERY CR2032
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
CABLE-ASSY JUNBI D FJ-50
CABLE-CARD 20P 420L BB
FJ-42
FJ-52
PARTS LIST
1 BUSH SQUARE SB-4025

3 CLIP FLAT CABLE
5 SCREW OVAL HEAD
6 SCREW W-SEMS
7 SPACER PUSH
CABLE-CARD 28P 2280L BB HIGH-V
8 TIE RT30SSF5
CHASSIS,FJ-50
CLAMP MFC-3000
FILTER(E),TFC-16-8-13
I/F BOARD ASS'Y FJ-50
LABEL,EARTH MARK-1 NO.E-580
LABEL,POWER CM-500 NO.893
MAIN BOARD ASS'Y FJ-50
POWER SW AJ7201B
WIRE,C GRX-410
CABLE-ASSY POWER FJ-50
9 WASHER IN SIDE TEETH
MFC-1000
SUS 4X5
BC 3X8
BC 3X6
PS-4-01
Cr M4
1-6 PINCH ROLLER
FJ-42
FJ-52

2
3
4
5
6
7
Parts No.
22805313
22145433
22055361
21505108
22295173
22295174
22175162
Parts Name
ASS'Y,P-ROLLER FJ-50
LEVER,PINCH FJ-50
PLATE,PINCH FJ-50
ROLLER,PINCH FJ-50
SHAFT,PINCH 22.5 FJ-50
SPRING,PINCH 700 FJ-50
PARTS LIST
1 PIN PARALLEL
SUS 2X15H7
ETW-2
2 RING E-RING
1-7 AUTO CUTTER
5
4
6
4
7
2
2
5
1
8
6
1

2
3
4
5
6
7
8
Parts No.
22805292
22805291
22805306
22355656
22055372
21495115
22175154
22175155
Parts Name
ASS'Y,CLAMP BLADE CM-500
ASS'Y,HOLDER BLADE CM-500
ASS'Y,PLATE CAM SLIDE FJ-50
BASE,CUTTER CM-500
PLATE,WIRE FJ-50
SCREW,BLADE SET CM-500
SPRING,BLADE UP CM-500
SPRING,SCREW CM-500
FJ-42
FJ-52
PARTS LIST
1 BUSH ROLL
2 BUSH ROLL
5 SCREW FLAT HEAD
6 SCREW TRUSS HEAD
3X5
2X4
BC 3X10
BC 3X6
BC 3X6
BC 2X6
1-8 INK SYSTEM

2
4
2
2
10
3
6
3
9
12
3
8
11
4
4
13

2
3
4
5
6
Parts No.
11909133
23505422
12029300
22025297
11659152
11659149
7 7468240070
8
9
10
11
12
13
22055364
22055362
22055365
22165179
22175167
22035131
FJ-42
FJ-52
PARTS LIST
Parts Name
ADAPTER,SCREW 2FAI FJ-50
1 SCREW BINDING HEAD S-TIGHT
CABLE-ASSY INKTANK-SENS FJ-50
2 SCREW W-SEMS
COVER,HOLDER I/C FJ-50

COVER,INK FJ-50
HOLDER,INK CARTRIDGE FJ-50
HOLDER,RING O 2FAI FJ-50
3 SCREW W-SEMS
INKTANK SENS BOARD ASS'Y FJ-52
PLATE,HOLDER I/C FJ-50

PLATE,INK FJ-50
PLATE,INK JOINT FJ-50
SPACER,INK FJ-50
SPRING,CARTRIDGE FJ-50
STAND,INK CARTRIDGE FJ-50
Parts Name
4 SCREW W-SEMS
Cr 3X6
BC 3X6
BC 3X12
BC 4X6
1-9 PUMP SYSTEM
1
10
1
4
6
2
7
3
12
4
4
3
4
4
7
6
5
4
11
9

2
3
4
5
6
7
8
9
10
11
12
Parts No.
12809269
12809268
22355663
21685122
21685120
22055367
22055366
22165178
22035132
11379105
22505302
21755106
Parts Name
ASS'Y PUMP FJ-50
ASS'Y,CAP FJ-50
BASE,CAP FJ-50
GEAR,S10(S20)
GEAR,S34S4.3
PLATE,MOTOR FJ-50
PLATE,SLIDER FJ-50
SPACER,6FAI FJ-50
STAND,CAP FJ-50
WIPER,HEAD ASP FJ-50
X-MOTOR
CLEANER,CARRIAGE FJ-500
FJ-42
FJ-52
PARTS LIST
1 BINDER T-18S
2 SCREW SOCKET SET WP
3 SCREW W-SEMS
4 SCREW W-SEMS
5 SCREW HEXAGONAL CAP+FW
6 TUBE INK CJ-70
80MM
Cr 3X3
BC 3X10
BC 3X6
Cr 4X12
L=400MM
10
36
9,10
6
2
16
16
1
41
42
40
t
14
34
34
39
18
35
}
2
{
18
20
4
29
24
} 32
25
7
7
} 32
17
26
12
27
21
25
19
30
31
9
22
6
13
37,38
31
15
33
}
1-10 INK JET CARRIAGE
PARTS LIST -Main PartsParts No.

22805301
22355664
22355659
23475153
FJ-42
FJ-52
PARTS LIST
Parts Name
ASS'Y,CABLE-CARD 24P1 220L BB
1 BINDER T-18L
BASE,AUTO CUT FJ-50

BASE,CARRIAGE FJ-50
CABLE-CARD 28P2280L BB HIGH-V
4 RING E-RING
22 21345104
CARRIAGE BOARD ASS'Y FJ-50

COVER,CARRIAGE FJ-50
COVER,P SENS 2 FJ-50
COVER,TKP0180-2B R50-50
COVER,TKP0180-2B R50-57
FRAME,CARRIAGE FJ-50
GUIDE,TUBE POM FJ-50
ASS'Y,HEAD INKJET L FJ-50
PLATE,DUMPER FJ-50
HOLDER,CABLE FJ-50
HOLDER,CARRIAGE FJ-50
LEVER,HEAD LEFT FJ-50
LEVER,HEAD RIGHT FJ-50
LEVER,LOCK FJ-50
LINEAR ENCODER BOARD ASS'Y
LOCK,FJ-50
24 7468240050
PAPER SIDE SENSOR BOARD ASS'Y
25 22055373
PLATE,ARM LOCK FJ-50

PLATE,ENCO SENS FJ-50
PLATE,HEAD GND FJ-50
RING,O P4
SHAFT,CARRIAGE FJ-50
SPACER M3X5
SPRING,CARRIAGE FJ-50
SPRING,CARRIAGE SIDE FJ-50
SPRING,HEAD FJ-50
SPRING,LEVER FJ-50
STAY,HEAD FJ-50
ASS'Y,TUBE INK FJ-50
ASS'Y,TUBE INK FJ-40
ASS'Y,HEAD INKJET R FJ-50
ADAPTER,SCREW 2FAI FJ-50
HOLDER,RING O 2FAI FJ-50
DAMPER INK 2FAI
2
3
4
5
6 7468240060
7
8
9
10
12
13
14
15
16
17
18
19
20
22025283
22025426
12039527
12039526
12119752
22135544
22805318
22055379
21655150
21655151
12149432
12149431
22145435
21 7468240020
26 22055371
27 22055363
29 11519107
30 22295171
31 22155567
32 22175158
33 22175159
34 12179156
35 22175161
36 22715160
37 22805314
38 22805315
39 22805317
40 11909133
41 11659149
42 11959109
3 CUSHION FELT

9 SCREW OVAL HEAD
0 SCREW PAN HEAD
{ SCREW PAN HEAD B-TIGHT
} SCREW PAN HEAD+FW
q SCREW W-SEMS
w SCREW W-SEMS
e TUBE 1.4FAI
r TUBE SPIRAL SPP-08L 8X6
t WASHER FLAT
y WASHER OUT SIDE TEETH
u BINDER T-18S
204MM
W=35MM
ETW-3
BC 2.6X12
BC 2.6X4
BC 3X6
BC 4X4
BC 3X8
Cr 3X5
BC 2.5X6
Cr 3X4
BC 3X6
BC 4X10
L=20MM
L=80MM
Cr 3X8X1.0
Cr M4
80MM
11
1-11 ACCESSORIES
(240V)
(117V)
(100V)
(240VE)
JAPANESE
ENGLISH
(230V)
RCC REF.
U S E R ' S
MANUAL
U S E R ' S
MANUAL
15
16
17
SOFT USE
SOFT_Mac
SOFT_Win
12
13
14
11
18
20
19
CLEANING KIT
MANUAL
22
21
PARTS LIST-Main Parts1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
12
Parts No.
13499109
23495124
23495214
13499111
23495125
13499209
11849102
13439801
22605293
22605292
22805316
26015234
26015233
26015232
26015235
26015249
26015248
21545118
9, 10
FJ-42
FJ-52
Parts Name
AC CORD SJT 117V 10A 3PVC
19 ST-037
CLEAN STICK TX712A
20 11939135
TOOL,SCREWDRIVER TRIANGLE+NO2
AC CORD 3ASL/100 240VA 10A SAA
21 26015268
MANUAL,USE-CKIT JP/EN FJ-52/42
AC CORD VCTF 100V 7A 3P-S

AC CORD H05VV-F 240VE 10A S
AC-CORD H05VV 230V 10A S
ADAPTER PLUG (100V)
22 21755106
CLEANER,CARRIAGE FJ-500
BLADE,OLFA AUTO CUTTER XB10
CABLE-AC 3P CHINA 10A/250V S

CARTON,SET FJ-40
CARTON,SET FJ-50
ASS'Y,STOPPER CARRIAGE FJ-50
MANUAL,SOFTUSE EN RCC3.0
MANUAL,SOFT-MAC JP RCC3.0
MANUAL,SOFT-WIN JP RCC3.0
MANUAL,REF JP RCC3.0
MANUAL,USE EN FJ-52/42
MANUAL,USE JP FJ-52/42
PAD,INK CATCH CJ-70
PARTS LIST
1 TUBE CAPPING G16-586-06
L=100MM
1-12 STAND(PNS-52/42)
13, 14
10
16, 17
1, 2
15
18
2
7
3
L
R
4
5
5
11
12
8, 9
PNS-42

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Parts No.
22805370
22805369
22805302
22805303
22805230
12339121
12339128
22605291
22605290
21995106
21995111
21995110
22135579
22135578
22565682
22185361
22185360
22035138
Parts Name
ASS'Y,STAND PNS-52
ASS'Y,STAND PNS-42
ASS'Y,ARM L PNS-50
ASS'Y,ARM R PNS-50
ASS'Y,SCREW TUC-60/70
CAP,50X30
CAP,R 7545B
CARTON PNS-40
CARTON PNS-50
FLANGE,GUIDE 2 PNS-70
FLANGE,ROLL L PNS-50
FLANGE,ROLL R PNS-50
GUIDE,PAPER PNS-40
GUIDE,PAPER PNS-50
HEXAGONAL WRENCH 5
RAIL,ROLL PNS-40
RAIL,ROLL PNS-50
STAND,BASE PNS-50
PNS-52
PARTS LIST
1 CASTER DESIGN CASTER

2 PIN SNAP
3 PIN SNAP
4 PIPE 8FAIX1TX150L
6 WASHER FLAT
DN-50-B
M14
M16
SUS304
BC 6x20
UC 6.5X16X1
13
1-13 TUC-60/70_ CONTROL BOX
1
16
16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22445659
22445660
22445661
22445662
22445663
22805225
22805229
22805226
22805224
21985112
23505370
23505371
23505372
23505373
13369134
22025232
12369446
21995107
21685115
20 7440709020
21 7440709010
22 13129170
23 22295148
24 22295149
14
Parts Name
AC ADAPTER DCP-301A (100V)
AC ADAPTER DCP-304A (240VA)
AC ADAPTER DCP-305A (240VE)
ASS'Y,COVER GEAR TUC-60/70
ASS'Y,GEAR S80S60 TUC-60/70
ASS'Y,MOTOR TUC-60/70
ASS'Y.FRAME R TUC-60/70
BRACKET,TUC-60/70
CABLE-ASSY 3P FBSW TUC-60/70
CABLE-ASSY 3P MODESW TUC-60/70
CABLE-ASSY 4P POWER TUC-60/70
CABLE-ASSY DIN TUC-60/70
CONNECTOR TCS-2230-01-1101
COVER,TUC-60/70
CS-2 CLIP
FLANGE,MOTOR TUC-60/70
GEAR,S24S6(B6.5C12) TUC-60/70
INLET BOARD ASS'Y
MAIN BOARD ASS'Y
POWER SW AJ7201B
SHAFT,M4TAP TUC-60/70
SHAFT,SUPPORT TUC-60/70
25 22715133
26 22135336
27 13119304
28 13119305
29 2215359200
STAY,INLET TUC-60/70
STOPPER,ADAPTOR TUC-60/70
SW MJ3J-13AS
SW MJ3J-18AS
BOSS NUT #592
PARTS LIST
1 BINDER T-18S
2 CAP DIP VCP-3
3 PIN SNAP
4 RING TYPE C
{ SCREW SOCKET SET WP
} SCREW W-SEMS
q SCREW W-SEMS
w SPACER POLY PIPE
e WASHER FLAT
r WELL-NUT
80MM
BK
M14
M14
Ni 3X6
BC 5X12
BC 4X15
BC 4X10
BC 4X6
BC 4X20
Cr 3X3
BC 4X10
BC 3X6
4.3X8X4
BC 5X10X1.0
B-832
1-14 TUC-60/70_ OTHERS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
22805231
22805227
22805230
22805228
21985113
22115714
21655139
21545125
22295147
22185103
22185102
22715134
22715131
22715132
22135337
PARTS LIST
Parts Name
ASS'Y,ARM TUC-60/70
ASS'Y,MIRROR TUC-60/70
ASS'Y,SCREW TUC-60/70
ASS'Y,SENSOR TUC-60/70
BRACKET,SENSOR TUC-60/70
FRAME,L TUC-60/70
HOLDER,SLIDER TUC-60/70
PAD,STAY TUC-60/70
SHAFT,TUC-60/70
SLIDER,1 TUC-60/70
SLIDER,GUIDE TUC-60/70
STAY,MIRROR TUC-60/70
STAY,SENSOR LOW TUC-60/70
STAY,SENSOR UP TUC-60/70
STOPPER,MIRROR TUC-60/70
Parts Name
1 LABEL DO NOT KICK
2 PIN SNAP
3 RING TYPE C
6 SCREW PLASTICK HEAD
7 SCREW W-SEMS
8 SCREW W-SEMS
9 SCREW W-SEMS
IDNo.753
M14
M14
BC 3X6
BC 4X10
BK 3X6
BC 4X10
BC 3X6
BC 3X15
15
1-15 TUC-60/70_ ACCESSORIES

2
1
2
1
3
5

22605275
21995106
3 26015157
4 21935130
5 21935131
1
2
PARTS LIST
Parts Name
1 CLAMP CABLE CLAMP FCN-3010
CARTON,TUC-60/70
FLANGE,GUIDE 2 PNS-70
MANUAL,USE JP/EN TU-70/60
TOOL,HEXAGON 3 ZN
TOOL,HEXAGON 6 ZN
2 CLAMP CORD KEEP K-106G

BC 4X6
Ni 8X10
BC 4X40

1-16 TU-500/400
3
5
4

2
3
4
5
16
Parts No.
12339121
22605312
22605324
22155124
22155157
22185407
22185410
21505109
21505110
Parts Name
CAP,50*30
CARTON,SET TU-500
CARTON,SET TU-400
PIPE,TAKE UP TU-500
PIPE,TAKE UP TU-400
RAIL,SLIDER TU-500
RAIL,SLIDER TU-400
ROLLER,DANCER TU-500
ROLLER,DANCER TU-400
TU-400
TU-500
P OWER S W
A J7 2 0 1 B
13129170
Parts No.
23505462
23505463
23505899
23505419
23505420
23505422
23505421
23505423
23505425
23505426
23505432
23505431
23505428
23505430
23505433
23475153
FAN SCIROCCO
21715104
FAN SCIROCCO
21715104
22435146
CABLE-CARD 28P 2280L BB HIGH-V
Y
Z
a
CABLE-ASSY COVER SW FJ-50
CN9
LINER ENCODER
BOARD
CN6
VR
ADJUST
PAPER SIDE
SENSOR BOARD
CN5
CARRIAGE
BOARD
CN2
R
CN1
CN17
INKJET HEAD DRIVER
FPG A
DPRAM 4K X 16bit
SRAM 256K bit X 3
HEAD CONTROL
4553
RTC
TC 35096
A/D
4K bi t
EEPROM

CABLE-ASSY PINCH-SENS FJ-50
CABLE-ASSY PINCH-SENS FJ-40
CABLE-ASSY LCD FJ-52
CN8
CENTRO CONTROL
FI FO 2K byte
CN15
60MHz
FLASH ROM
8M bi t
I / O CONTROL
INPUT BUFFER
OUTPUT LATCH
CN20
ASS'Y,CABLE-CARD 24P1 220L BB
M( FJ - 50/ 52)
Y( FJ - 40/ 42)
CPU
DRAM
4Mword X 16bi t
CN11 CN1 CN21 CN13
SERVO AMP
L6203 X 2
15MHz
CN6
F
G
PAPER
SENS F
PINCHROLL
SENS
V( FJ - 50/ 52)
Z( FJ - 40/ 42)
GP 2A25
15229505
INK TANK SENS BOARD
60MHz HD6417708
SERVO CONTROL
GATE ARRAY
D/A PCM55 X 2
STEPPING
MOTOR DRIVER
MTD 2005
CONTROL
FAN
+5V REGULATOR +3. 3V

LT1086CT
- 5V
+5V
+41V
L ( FJ - 50/ 52)
W( FJ - 40/ 42)
INK TANK UNIT
MAIN BOARD ASSY 7468214000
22805301
23475150
23475151
23505434
23505435
23505436
23505437
23505464
22435118
CABLE-ASSY LINER ENCODER FJ-50
22505302
MO TOR
POMP
FAN JU N CTI ON BO ARD
CABLE-ASSY C POWER FJ-50

CABLE-ASSY C ENCODER FJ-50
CABLE-ASSY P-SIDE-SENS FJ-50
CABLE-ASSY FAN JUNCTION FJ-50
CABLE-ASSY SENSOR FJ-50
CABLE-ASSY INKTANK-SENS FJ-50
FJ-42
FJ-52
- 5V
+5V
+41V
SW P OWER S UPPLY
22425107U0
Parts Name
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
WIRE,C GRX-410
CABLE-ASSY JUNBI D FJ-50
CABLE-ASSY POWER FJ-50
PARTS LIST -Main Parts-
AC I NLE T
S UP - J 3 G- E
13429746
CARRIAGE
MOTOR
GRID MOTOR
CN3
CN12
CN14
CN4
CN5
CN4
CN3
GP1A71A1
15229705
HEAD2
(RIGHT)
HEAD1
(LEFT)
AVT3234
13169102
COVER S W
SW - 13
LED - 5
BUZ Z E R
PANEL BOARD
16 X 2
LCD
LCD BOARD
IEEE 1284 LEVEL1
I / F BOARD
ORIGIN
SENSOR
PAPER
SENS R
FOR ISP DOWN LOAD
GP1A05A5
15229506
GP 2A25
15229505
PARALLEL
2-1 WIRING MAP
17
330
330
330
330
330
330
330 330
330
330
330
330
74LVC245
E103
E103
74LVC374
74HCT374
74LVC138
74LS257
ISPLSI1016QFP44
IL-FPC-22ST-N
74ALS574
IDT7203
74HCT374
74LVC245
74LVC245
74LVC245
E103
74LVC245
ISPLSI1016QFP44
74LVC74
GM71VS65163ALT-5
74LVC245
74LVC245
74LVC245
ISPLSI1016QFP44
E102
74LS245
74LVC14
EPF6016QC208-3
53014-08
V330
TL7700
E102
GM71VS65163ALT-5
V330
104
V330
E103
V330
74LVC08
104
471
104
471
100u
63V
2SK974L
M5220
5233-04A
GAL16V8D
103
103
683 222
222 683
222 222
DA227
222
683
222
104
74LVXC245
104
104
IL-FPC-28ST-N
E103
IL-FPC-28ST-N
33u/16V 33u/63V
HIC_H8D2813E
HIC_H8D2813E
SEL-6414E
100u
63V
10u/63V
100u
63V
10u/63V
2 2W
4.7 2W
123
10 1/4W
223
223
IL-G-7P-S3T2-E
IL-G-6P-S3T2-E
5566-02A
5566-04A
103
B6P-VH
223 CLAMP-B
223
2SB1551
2 2W
123
10 1/4W
74ABT245
D2FL20U
D2FL20U
D2FL20U
D2FL20U
0.33 2W
74LS14
DTC114EK
DTC114EK
DTC114EK
100u/63V
100u/25V
100u/25V
RXE185
102
220u
63V
DTC114EK
SG-8002DC
MBCG 10692-147
220u
63V
0.33 2W
RD4.3ESB3
DA227
103
DTC114EK
DA227
102
10KVR
33u/16V 33u/63V E103
104
74ABT245
M5220
222
683
222
2KVR
NJU201A
74HC175
DA227
DTA114EK
100u/63V
LM2576HVT
HEAT-SINK,PUE16-30
D5S6M-4000
CL02BE181
DTC114EK
uPC494GS
PCM55
10KVR
471 473
2KVR
PCM55
GAL16V8D
472
1002
DA227
M5220 DA227
104
101
DA227
101
M5220
DA227
uPC494GS
104
100u/25V
D2FL20U
LT1085CT
HEAT-SINK,PUE16-30
1 1W
CL02BE181
10u/63V
5267-02A
D1FL20U
HC-49/U 15MHz
0.68 1W
N341256LSJ-15
N341256LSJ-15
N341256LSJ-15
MTD2005 CLAMP-B
UPD5556G
102
683
471
103
103
DSP03-003-432T
74ALS08
E103
330
ERJ8GEY0R00V*4
E103
HD6417708
0.68 1W
103
74LVCH16245
74LVCH16245
74LVCH16245
IDT70V24
V330
HEAT-SINK,FJ-50
104
223
74LVC138
103
1002
E103
74HCT374
103
74HCT374
E103
74HCT374
MBM29LV800B-12PF
93LC66
103
DA227
V103 V103
DA227
103
E103
103
103
74LVC245
104
E103
103
TC35096AF
104
103
103
102
103
183
471
103
151
220
103
103
102
330
V103
103
103
RTC-4553
103
102
102
103
331
102
53014-03
53014-10
53014-09
IL-FPC-28ST-N
220
E103
E103
104
102
101
101
102
E103
220
220
472
103
74HCT245
10u/16V
223
DTA114EK
103
102
330
223
DTC114EK
682
333
333
103
472
472
102 103
472
104
223
223
103
103
2SB1551
L6203
L6203
BCR20V4
DTC114EK
OFF
392
103
OFF
221
821
SW4
220
103
OFF
104
OFF
104
SW3
104
ON
330
ON
104
SW2
103
OFF
RXE110
ON
RXE110
SW1
2SC3746
FJ-42
2SA1469
FJ-52
4.7 2W
Indicates revision of the circuit board.
2SC3746
DIP SW
2SA1469
18
4321
HEAT-SINK,PUE56-25 Q40400061S
HEAT-SINK,PUE56-25 Q40400060S
IL-FPC-20ST-N
2-2 MAIN BOARD ASS'Y

DESCRIPTION
11
12
CLK
VCC3
VCC3
C10
NON
TP33
CLK60
R10
100
TP34
IC11B
9
74LVC74
11
74LVC74
IC11A
5
Q
RA1
C8
CE22p
CLK
VCC3
VCC3
EXBS8V103J
RA2
5
6
7
8
4 5
3 6
2 7
1 8
4
3
2
1
SD
CD
C9
CE22p
74LVC08
IC8D
74LVC08
IC8C
CLK30
EXBS8V103J
12
13
10
Y2
HC-49/U 15MHz
5
6
7
8
4 5
3 6
2 7
1 8
4
3
2
1
TP3
TP4
TP45
R5 0
C1
75
74
73
88
10K
R16
VCC3
6
17
19
30
41
49
54
59
68
82
100
115
121
127
133
144
98
97
134
135
136
137
138
87
95
96
86
85
84
104
103
130
CE470p 80
79
101
CE0.1u CE470p 78
77
76
C4
C2
C3
CE0.1u
VCC3
37
38
39
40
43
44
45
46
47
48
51
52
53
56
57
58
61
62
63
64
65
66
67
70
71
72
CS0
CS1
CS2
CS3
CS4
CS5,CE1A
CS6,CE1B
BS
RD/WR
RD
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
PC11
CE0.1u
VCC
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
RA4EXBS8V330J
8 RA6
1 8
7 RA7
2 7
6 RA8
3 6
5 RA9
4 5
A6 1
A7 2
A8 3
A9 4
/RESET
/WR
/RD
1
2
3
4
5
TP1
R183
10K
VCC
RRXD
VCC3
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
33
/WE0
TP32
TP40
TP42
R57
TP22
TP2
10
9
8
7
6
EXBA10E103J
RA11
A10 1
A11 2
A12 3
A13 4
RA5EXBS8V330J
8 RA10
1 8
7 RA11
2 7
6 RA12
3 6
5 RA13
4 5
RA6EXBS8V330J
A14 1
8 RA14
1 8
2
7
2 7
3
6
3 6
4
5
4 5
RA7EXBS8V330J
1
8
1 8
2
7
2 7
6
3
3 6
4
5
4 5
RA3EXBS8V330J
8 RA2
1 8
7 RA3
2 7
6 RA4
3 6
5 RA5
4 5
1
2
3
4
A2
A3
A4
A5
/IOIS16
/HRESET
RXD
VCC3
7
18
20
31
42
50
55
60
69
81
83
102
116
122
128
139
89
93
92
91
90
129
126
125
120
119
124
123
118
117
132
131
94
99
114
113
112
111
110
109
108
105
106
107
36
35
34
33
32
29
28
27
26
25
24
23
22
21
16
15
14
13
12
11
10
9
8
5
4
3
2
1
143
142
141
140
26
39
45
50
14
38
37
13
36
19
20
21
22
23
24
27
28
29
30
31
32
33
IC13
74LVC245
/CS1
/CS2
PC7
PC10
PC8
PC9
PC6
PC4
PC5
PC3
PC1
PC2
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3
IC8A
74LVC08
HD6417708SF60
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
RAS,CE
CASLL,CAS,OE
CASLH
CASHL,CAS2L
CASHH,CAS2H
WE0,DQMLL
BREQ
WE1,DQMLU
IRQOUT WE2,DQMUL,ICIORD
BACK WE3,DQMUU,ICIOWR
WAIT
CKE
TCLK
IOIS16
VCC-RTC
NC
XTAL2
EXTAL2
NMI
VSS-RTC
IRL0
IRL1
IRL2
IRL3
STATUS0
STATUS1
MD0,SCK
MD1,TXD
MD2,RXD
MD3,CE2A
MD4,CE2B
MD5,RAS2
XTAL
EXTAL
CKIO
VCC-PLL2
CAP2
VSS-PLL2
VCC-PLL1
CAP1
VSS-PLL1
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
IC1
1
19
DIR
E
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
9
8
7
6
5
4
3
2
A7
A6
A5
A4
A3
A2
A1
A0
B7
B6
B5
B4
B3
B2
B1
B0
11
12
13
14
15
16
17
18
TXD
RRXD
/IOIS16
10
SD
CD
13
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
4
16
5
26
29
31
32
33
19
2
3
40
44
1
A23 41
A24 42
A25 43
TQFP44P
ISPLSI1016E-80LT44
TP46
1
2
3
A23
A24
A25
4
5
6
A25
4
5
6
1
2
3
A24
VCC3
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
74LVC138
E1
E2
E3
A
B
C
IC19
74LVC138
E1
E2
E3
A
B
C
IC20
CS1
CS2
CLK
RESET
SYSRST
IRL1
IRL2
IRL3
WAIT
WE
RD
CS5
CS4
CS6
A23
A24
A25
IC12
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/CS1
/CS2
1
6
12
25
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
GM71VS65163CLT-5
GND
GND
GND
GND
RAS
LCAS
UCAS
WE
OE
IC4
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
1
6
12
25
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
SCLK
MODE
SDO
SDI
ISPEN
INTCNT
INT1284
INTUSB
WREQ
INTSV
RNO
INTEXT
27
30
18
8
7
37
36
35
9
10
11
12
15
14
20
21
22
23
24
25
34
38
13
/POUT0
/POUT1
/POUT2
TP37
/PIN0
/PIN1
TP30
TP38
/HEADCS
/DPCS
/SRVCS
/SRVRD
VCC3
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
/INTCNT
/INT1284
/WREQ
/INTSV
/RNO
/LCD_CS
LCD_E
/CRD0
/CWR
/PANEL
/LED
/SW0
/SW1
/CRD1
/IOOE
DSP03-003-432T
JP1
GM71VS65163CLT-5
GND
GND
GND
GND
RAS
LCAS
UCAS
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
CRD0
CWR
PANEL
LED
SW0
SW1
CRD1
IOOE
GATE
26
39
45
50
14
38
37
13
36
19
20
21
22
23
24
27
28
29
30
31
32
33
LCD_CS
LCD_E
15
14
13
12
11
10
9
7
15
14
13
12
11
10
9
7
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
IC5
GND
GND
CE
OE
WE
RP
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
NC
BYTE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D8
D9
D10
D11
D12
D13
D14
D15
/CS
/WR
R32
10K
R129 R182
10K 10K
VCC
/INTUSB_HF
/INTUSB_ST
R186
NON
R185
NON
VCC
NON
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN14
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VCC
23
1
33
11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3
2
NON
R98
MBM29LV800BA-90PF-FJ
/RD
D0
D1
D2
D3
D4
D5
D6
D7
13
32
12
14
43
44
15
17
19
21
24
26
28
30
16
18
20
22
25
27
29
31
VCC VCC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC6
CN10
C6
CE0.01u
D0
D1
D2
D3
D4
D5
D6
D7
11
12
13
14
15
16
17
18
ISPSCLK
ISPMODE
/ISPEN
ISPSDO_SH3IF
ISPSDO
D25
D27
D29
D31
D30
D28
D26
D24
D17
D19
D21
D23
D22
D20
D18
D16
D9
D11
D13
D15
D14
D12
D10
D8
D1
D3
D5
D7
D6
D4
D2
D0
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
74LVC245
B7
B6
B5
B4
B3
B2
B1
B0
IC70
VCC3
RA31
NON
VCC3
RA30
NON
VCC3
RA21
NON
VCC3
RA20
NON
VCC3
ISP_DOWNLOAD CONNECTOR
VCC3
A10
A11
A12
A13
A14
A15
A16
A17
A18
A1
A2
A3
A4
A5
A6
A7
A8
A9
VCC3
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
53014-08
1
2
3
4
5
6
7
8
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
1
19
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
CE0.1u
PC62
VCC3
9
8
7
6
5
4
3
2
A25
A24
A17
A19
A21
A23
A22
A20
A18
A16
A9
A11
A13
A15
A14
A12
A10
A8
A1
A3
A5
A7
A6
A4
A2
A0
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
DG[0..7]
10K
10K
R7
R6
6
7
8
9
10
/RESET
VCC3
RA10
EXBA10E103J
VCC3
RA9
EXBA10E103J
VCC3
A1
RA8
EXBA10E103J
A0
VCC3
MAIN BOARD_1/9 Circuit Diagram
19
PAPER_SIDE
IL-G-7P-S3T2-E
1
2
3
4
5
6
7
CN13
IL-G-6P-S3T2-E
1
2
3
4
5
6
FROM CARRI. ENCORDOR

CN1
PC12
CE0.1u
33
R51
VCC
VCC
VCC
Y3
+5
GND
OUT
NC
R52
NON
33
R21
R141 33
R140 33
33
R20
CE1000p
C111
R149 NON
YPHA
YPHB
XPHA
XPHB
C17
NON
R19
33
R45
1K
C18
NON
C14
CE1000p
/AD_CS
HEAD_THRM
C12
CE0.01u
E2PROM_CS
SIO_IN
SIO_OUT
SIO_CLK
C110
CE1000p
C109
19
1
2
3
4
5
6
7
8
9
22
2
3
4
5
6
7
8
9
10
19
1
CE1000p
R147 R148
1K
1K
VCC
VCC3
VCC
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
CE1000p
C13
R44
1K
VCC
IC8B
74LVC08
4
3
1
SG-8002DC 49.152MPCT
4
2
/INTSV
/RNO
/SRVCS
/RD
/WR
/SRVRD
/RESET
/CS2
A0
A1
DG[0..7]
DG[0..7]
VCC
2
3
4
5
6
7
8
9
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
74LS14
IC28D
74LS14
IC28C
74LS14
IC28B
74LS14
IC28A
TP16
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
VCC
HA6
HA5
HA4
HA3
HA2
HA1
1
2
3
4
2
1
12
13
3
4
5
6
VDD
VSS
VREF
AGND
DO
SARS
TC35096AF
CS
SE
CK
DI
AIN0
AIN1
AIN2
AIN3
IC32
VCC
NU
ORG
GND
93LC66
CS
SK
DI
DO
IC34
8
7
6
5
9
8
PC17
CE0.1u
10
11
VCC
R11
10K
TP15
VCC
CE0.1u
PC24
VCC
14
CE0.1u
PC23
VCC3
/H_RD
/H_WR
/H_CS2
H_A0
H_A1
/HRESET
CARIAGE_GAIN
GRID_GAIN
18
17
16
15
14
13
12
11
21
20
19
18
17
16
15
14
24
R49
10K1%
B0
B1
B2
B3
B4
B5
B6
B7
VCCB
74ABT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC30
OE
DIR
A0
A1
A2
A3
A4
A5
A6
A7
VCCA
74ABT245
IC26 74LVXC3245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC31
TP5
91
92
80
76
66
67
87
77
64
68
69
70
71
72
73
74
75
81
82
83
84
85
86
R12
10K
93
88
89
94
95
63
96
97
98
99
100
61
62
VCC
TP6
R13 10K
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
HA1
HA2
HA3
HA4
HA5
HA6
R50
22K
2
D1A
DA227
Q4
1 DTA114TK 3
VCC
/RTC_WR
/RTC_CS
RTC_ENB
YP0
YP1
YP2
YP3
YP4
YP5
YP6
YP7
YP8
YP9
YPA
YPB
YPC
YPD
YPE
YPF
YCA
YCB
YCC
YCD
CWY
CCWY
ECWY
ECCWY
RNGY
OVRY
XP0
XP1
XP2
XP3
XP4
XP5
XP6
XP7
XP8
XP9
XPA
XPB
XPC
XPD
XPE
XPF
XCA
XCB
XCC
XCD
CWX
CCWX
ECWX
ECCWX
RNGX
OVRX
MBCG10692-147
HEXMD
CNST
ACC
UCK
DDACK
TEST
MUX
MUY
MUTE
XPHA
XPHB
YPHA
YPHB
RNO
RNI
CKI
CS
RD
WR
INT
ITA
RSTI
D0
D1
D2
D3
D4
D5
D6
D7
A0
A1
A2
A3
A4
A5
IC22
Q3
DTC114EK
CE0.1u
C19
DY11
DY0
DY1
DY2
DY3
DY4
DY5
DY6
DY7
DY8
DY9
DY10
TP12
TP9
TP17
TP7
12
3
4
11
2
TP11
TP10
DX0
DX1
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX10
DX11
TP8
D2A
DA227
GND
RTC-4553
VCC
CS1
DIN
CLK
CS0
WE
L1
L2
L3
L4
L5
TP
DOUT
5
6
7
9
10
14
13
DTC114EK
Q20
DY[0..11]
D2B
DA227
DTC114EK
IC33
Q1
BT1
BCR20V4
CR2032:RTC BACKUP
HOLDER BATTERY BCR20V4
R14
10K
38
39
41
42
43
44
45
46
47
48
49
50
51
52
55
56
34
35
36
37
57
58
59
60
32
33
13
14
16
17
18
19
20
21
22
23
24
25
26
27
30
31
9
10
11
12
1
2
5
6
7
8
3
4
A6
A5
A4
A3
A2
A1
2
1
-5V
DX11
DX10
DX9
DX8
DX7
DX6
DX5
DX4
DX3
DX2
DX1
DX0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
VCC
PC61
CE0.1u
PC19
PC21
PC60
CE0.1u
PC20
-5V
17
18
19
21
22
Q2
PC22
PCM55HP
B1
B2
B3
B4
IBPO
B5
IOUT
B6
B7
SJ
B8
B9
RFB
B10
B11
VOUT
B12
B13
B14
B15
B16(LSB)
IC64
VCC
-5V
17
18
19
21
22
PCM55HP
PC13
CE0.1u
IC23
B1
B2
B3
B4
IBPO
B5
IOUT
B6
B7
SJ
B8
B9
B10
RFB
B11
B12
VOUT
B13
B14
B15
B16(LSB)
CE0.1u
PC14
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC18
VCC
DY11
DY10
DY9
DY8
DY7
DY6
DY5
DY4
DY3
DY2
DY1
DY0
TP13 TP14
RD4.3ESB3
D29
R184
1K
VCC
DX[0..11]
COM
20
COM
20
2
3
1
23
+VS
-VS
24
23
+VS
-VS
24
A[0..25]
2
3
1
2
2
1
R38
R46
1K
+
-
-5V
V-
V+
VCC
R146
PC1668K
CE0.1u
C113 CE2200p
M5220FP
PC15
CE0.1u
R41
68K
C24 CE2200p
7
M5220FP
AutoGainCtrl Grid
AutoGainCtrl Carriage
DA227
D1B
74ALS08
IC21B
74ALS08
IC21A
IC24A
R145
68K
R40
68K
IC24B
LED1
SEL-6414E
R143
R142
C112
CE2200p
2.2K
2.2K
C23
CE2200p
2.2K
2.2K R37
DTC114EK
VCC
20
1
2
4
A[0..25]
GAIN_CTRLG
GAIN_CTRLC
SERVO_MUTE/LIVE
TP39
TP18
PFG
VFG
PFC
VFC
GAIN_CTRLG
GAIN_CTRLC
SERVO_MUTE/LIVE
PFG
VFG
PFC
VFC
D[0..31]
/POUT2
/POUT1
/IOOE
/POUT0
/PIN1
/PIN0
DG[0..7]
D[0..31]
DG0
DG2
DG4
DG6
DG7
DG5
DG3
DG1
D8
D10
D12
D14
D15
D13
D11
D9
DG0
DG2
DG4
DG6
DG7
DG5
DG3
DG1
D8
D10
D12
D14
D15
D13
D11
D9
DG0
DG2
DG4
DG6
DG7
DG5
DG3
DG1
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
D8
D9
D10
D11
D12
D13
D14
D15
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
1
11
3
4
7
8
13
14
17
18
1
11
3
4
7
8
13
14
17
18
1
11
3
4
7
8
13
14
17
18
1
11
3
4
7
8
13
14
17
18
1
11
3
4
7
8
13
14
17
18
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
74HCT374
OE
CLK
IC7
D0
D1
D2
D3
D4
D5
D6
D7
74LVC374
OE
CLK
74HCT374
IC40
D0
Q0
D1
Q1
D2
Q2
D3
Q3
D4
Q4
D5
Q5
D6
Q6
D7
Q7
OE
CLK
IC38
D0
D1
D2
D3
D4
D5
D6
D7
74HCT374
OE
CLK
OE
CLK
74HCT374
IC39
D0
Q0
D1
Q1
D2
Q2
D3
Q3
D4
Q4
D5
Q5
Q6
D6
D7
Q7
D0
D1
D2
D3
D4
D5
D6
D7
IC37
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC16
E
DIR
74LVC245
A0
A1
A2
A3
A4
A5
A6
A7
IC15
E
DIR
74LVC245
IC14
A0
A1
A2
A3
A4
A5
A6
A7
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
VCC3
RA19
VCC
VCC
VCC3
VCC
VCC
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
10
9
8
7
6
10
9
8
7
6
10
9
8
7
6
10
9
8
7
6
10
9
8
7
6
VCC
1
2
3
4
5
RA29
10
9
8
7
6
1
2
3
4
5
1
2
3
4
5
R173
10K
10
9
8
7
6
8
7
6
5
10
9
8
7
6
R172
10K
T_CLK
T_ENABLE
/P_SIDE_SENS
CARIAGE_GAIN
GRID_GAIN
USB_REQ
/ACK_WIDTH
T_DIR
EXBA10E103J
RA18
33
VCC
T_SENS
T_SELECT
R179
EXBA10E103J
RA16
KSD-04
ASTATUS
ADONE
TP19
SW1
TP20
1
2
3
4
/USBON
SIO_IN
TP36
TP21
PAPER_F
PAPER_R
ORG
SENS_C
SENS_LC
SENS_Y
SENS_K
SENS_LM
SENS_M
EXBA10E103J
EXBS8V103J
EXBA10E103J
RA17
EXBA10E103J
RA15
EXBA10E103J
RA14
EXBA10E103J
RA13
EXBA10E103J
RA12
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
DG[0..7]
ACLK
ACONFIG
TP25
TP27
TP28 OUTPUT LEVEL +3.3V
TP26
TP24
ADATA
CD[0..7]
TO PINCHROLL
PMP_CLK
TANK
FAN_ON/OFF
GRID_CLK
GRID_DIR
FAN_LOW/HIGH
INK
PMP_DIR
SIO_OUT
/RTC_CS
/RTC_WR
E2PROM_CS
PH_INIT
/AD_CS
RTC_ENB
SIO_CLK
GRID_POWER
MLPOW
TP29
TP43
TP44
CENT_STD
MHPOW
PMP_POWER
53014-03
1
2
3
CN20
/HRESET
/PANEL
/RD
D[0..31]
/LED
/SW0
/SW1
A1
/WR
LCD_E
/LCD_CS
9
10
CD[0..7]
74ALS08
IC21C
D7
D6
D5
D4
D3
D2
D1
D0
VCC
19
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
19
CD3
CD2
CD1
CD0
CD7
CD6
CD5
CD4
IC42
DIR
E
B7
B6
B5
B4
B3
B2
B1
B0
B0
B1
B2
B3
B4
B5
B6
B7
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC27
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
VCC
VCC
18
17
16
15
14
13
12
11
11
12
13
14
15
16
17
18
TO PANEL BOARD
SELECT
/FAULT
/ACK
BUSY
PERROR
/INIT
/SELECTIN
/AUTOFD
/STB
33
33
R27
R28
33
R31
TO I/F BOARD
PAPER_F
PAPER_R
ORG
TO PAPER SENS_ORG_SENS
VCC
R23
R24
R25
R34
R35
R36
R33
R26
33
33
33
33
33
33
33
33
SENS_K
SENS_C
SENS_M
SENS_LC
SENS_LM
SENS_Y
TANK
INK
T_CLK
T_DIR
T_ENABLE
T_SENS
T_SELECT
R90
R96
R95
R101
R120
NON
NON
NON
NON
NON
VCC +41V
NON
1
2
3
4
5
6
7
8
CN16
TO TAKEUP OPTION
53014-10
1
2
3
4
5
6
7
8
9
10
CN6
PC26
VCC3
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
PC27
/INTUSB_ST
PC28
PC29
PC30
IL-FPC-28ST-N
CN7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PC32
PC33
PC34
PC35
PC31
VCC3
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC25
VCC
/H_CS2
H_A0
H_A1
/H_RD
/H_WR
USB_REQ
INTMASK_USB
/INTUSB_HF
/HRESET
DG[0..7]
RXD
TXD
/USBON
VCC
PC36
TO INKTANK SENS BOARD KCLCMLMY
TO MONITOR SERIAL & USB I/F BOARD
IL-FPC-20ST-N
CN5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
IL-FPC-22ST-N
CN4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
3
4
5
6
7
8
9
CN8
53014-09
21
VFG
PFG
GAIN_CTRLG
GAIN_CTRLC
SERVO_MUTE/LIVE
VFC
PFC
1K
VFG
PFG
1.8K
R167
C97
CE0.22u 10%
-5V
47K
VR3
10KVR
R168
VCC
14
R169
470
3
-
NON
R154
-5V
C103
CE0.1u
M5220FP
V+ IC65A
V-
15
NJU201AM
VCC C102
CE0.1u
D6A
DA227
IC46A
IC46D
M5220FP
IC65B
7
R170 33K
C105NON
C119
CE4700p
R158
NON
R8533K
C46 NON
R67
4
13
NJU201AM
CE4700p
10K
VCC
C54
R83
470
10K
C120
CE0.068u
C127
CE0.1u 10%
-5V
47K
R42
VR1
10KVR
R166 3.3K
OfsetG
1K
C118
CE1.0u
R156
VFG
VR4 2KVR
GainG
GMotorGainH/L
C53
CE0.22u 10%
VCC
OfsetC
C52
CE1.0u
1.8K
R82
C126
CE0.1u 10%
R81 680
VFC
GainC
VR2 2KVR
CMotorGainH/L
SERVO Mute/Live
VFC
R69
PFC
R73
1
16
-5V
C101
10K1%
5
6
M5220FP
-5V
IC66B
D9A
1
DA227
D26A
DA227
1K1%
R161
10K1%
R150
R160
D26B
DA227
1K1%
R162
1K1%
R163
1K
R144
2.2K
D24A
DA227
Q7
DTA114EK
R78
4.7K
C49
CE0.01u
C50
CE0.01u
R164
4.7K
C106
CE0.01u
CE0.022uCE0.01u
C107
Q9
DTC114EK
C116
C48
CE0.022u
D24B
DA227
VCC
D5B
DA227
D5A
DA227
R159
M5220FP 10K
IC66A
1
V- C100
CE0.1u
V+
C99
VCC CE0.1u
R80
4.7K
VCC
C125 CE100p
3
2
R72
1K1%
VCC
1K
R39
2.2K
1K1%
R76
R88
R77
D3A
DA227
M5220FP 10K
IC25B
7
1K1%
R75
10K1%
R63
DA227
D3B
DA227
D9B
OPEN:MUTEON
CE0.1u
DA227
R151
M5220FP
V- C26
CE0.1u
V+ IC25A
C124 CE100p
D25A
R171
R157 4.7K
10K
D25B
DA227
CE0.1u
DA227
C28
D6B
R71
10K
10K1%
R64
8
4
3
2
R86
-5V
2
1
4.7K
3
4
1
2
4
13
15
16
3
2
1
DEAD
OC
INV2
NONI2
FB
INV1
NONI1
IC68
9
1
13
12
C1
E1
C2
E2
C21
CE0.1u
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
+27V
C1
E1
C2
E2
VCC
8
9
11
10
R155
1K
C96
CE0.1u
VCC C27
CE0.1u
2
3
7
6
10
11
15
14
R79 R68
4.7K 1K
VCC
8
9
11
10
74HC175
CLK
CLR
D4
D3
D2
IC45
D1
C51
CE0.01u
UPC494GS
R70
10K
VCC
DEAD
OC
4
13
UPC494GS
INV2
NONI2
IC44
FB
INV1
NONI1
15
16
3
2
1
+27V
12
+5
3
8
4
2 4
3
REF
C55
CE0.068u
8
4
4
2
1
2
4
3
3 1
2
1
2
14
GND
14
GND
7
C20
VREF
IN1
C47
IN2
C95
EN
VREF
IN2
IN1
C117
C121
CE0.1u CE0.22u
220u/63V
CE0.1u
C98
11
VX
EN
C56
CE0.1u CE0.22u
220u/63V
CE0.1u
C22
11
GND
C
R
5
6
12
+5
REF
C
R
5
6
2
VS
SENSE
VX
10
2
6
GND
VS
SENSE
22
6
IC43
R152
0.33/2W
L6203
BOOT2
OUT2
OUT1
BOOT1
IC67
R65
0.33/2W
L6203
BOOT2
OUT2
OUT1
BOOT1
D27
D2FL20U
C115
CE0.022u
D8
D2FL20U
NON
D2FL20U
D28
R153 NON
NON
C114
CE0.022u
C104
4
R66
NON
D2FL20U
D7
C44
CE0.022u
C43
CE0.022u
4
C45
5566-02A
1
2
CN11
1
3
2
4
5566-04A
CN21
10
C25
VCC CE0.1u
/CRD1
CENT_STD
/CWR
/CRD0
DG[0..7]
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
2
3
4
5
6
7
8
9
19
1
1
11
3
4
7
8
13
14
17
18
19
1
2
3
4
5
6
7
8
9
B0
B1
B2
B3
B4
B5
B6
B7
PC38
18
17
16
15
14
13
12
11
2
5
6
9
12
15
16
19
18
17
16
15
14
13
12
11
PC40
PC41
DS0
DS1
DS2
DS3
DS4
DS5
DS6
DS7
PC42
PC43
/STB
/AUTOFD
/INIT
/SELECTIN
INTMASK_CENTRO
INTMASK_USB
INTMASK_1284
PC39
VCC
CE0.1u CE0.1u
PC37
VCC3
E
DIR
74LVC245
A0
A1
A2
A3
A4
A5
A6
A7
IC18
B0
B1
B2
B3
B4
B5
B6
B7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
74HCT374
OE
CLK
IC41
D0
D1
D2
D3
D4
D5
D6
D7
E
DIR
74LVC245
A0
A1
A2
A3
A4
A5
A6
A7
IC17
BUSYP
/ACKP
15
1
2
3
5
6
11
10
14
13
1Y
4Y
3Y
2Y
74LS257
G
A/B
IC50
1A
1B
2A
2B
3A
3B
4A
4B
4
12
SELECT
/FAULT
PERROR
BUSY
/ACK
/HRESET
CLK30
/ACK_WIDTH
/AUTOFD
/INIT
/SELECTIN
INTMASK_1284
INTMASK_CENTRO
/CRD0
GRID_CLK
GRID_DIR
PMP_CLK
PMP_DIR
PH_INIT
DS0
DS1
DS2
DS3
DS4
DS5
DS6
DS7
/CRD0
18
31
29
40
41
26
25
35
24
44
1
2
3
4
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
/W
IC52
IC53
9
25
8
TQFP44P
SCLK
MODE
SDO
SDI
ISPEN
FIFOW
INTFIFO
GR_PHA
GR_PHB
PM_PHA
PM_PHB
PAM0
PAM1
PAM2
INT1284
PBM0
PBM1
PBM1
CENT_STD
DATA_STB
STB
BUSY
ACK
ISPLSI1016E-80LT44
RESET
SYSRST
CLK
ACK_WIDTH
AUTOFD
INIT
SELECTIN
INTMASK_1284
INTCNT_MASK
CRD
GR_CLK
GR_DIR
PMP_CLK
PMP_DIR
PH_INIT
HF
FF
2
7
6
5
4
31
30
29
28
3
IDT7203L50J-PR
/EF
/FF
/FL/RT /RESET
/XO/HF
/XI
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
TP41
42
22
24
26
23
10
11
13
14
19
20
21
22
15
VCC
27
17
32
12
1
NC
NC
VCC
NC
NC
GND
16
27
30
18
8
7
33
32
9
10
11
12
13
14
15
16
19
20
21
34
43
38
37
36
R106
10K
ISPSCLK
ISPMODE
ISPSDO_CENT
ISPSDO_SH3IF
/ISPEN
/INTCNT
GR_PHA
GR_PHB
PM_PHA
PM_PHB
PAM0
PAM1
PAM2
/INT1284
PBM0
PBM1
PBM2
CENT_STD
BUSYP
/ACKP
/HRESET
/CS1
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
19
18
17
16
15
14
13
12
19
1
2
3
4
5
6
7
8
9
B0
B1
B2
B3
B4
B5
B6
B7
D1
D2
D3
D4
D5
D6
D7
D8
CLK
OC
IC51
R131
NON
74ALS574
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC69
PC63
CE0.1u
VCC3
R130
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
2
3
4
5
6
7
8
9
11
1
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
18
17
16
15
14
13
12
11
CD[0..7]
/STB
23
/WE0
/RD
/DPCS
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
76
77
78
79
80
81
83
84
85
86
87
89
90
91
93
94
95
96
97
98
99
100
LA6
LA7
LA8
LA9
LA10
LA11
/LLB
/LUB
/LCE
/LSEM
LR/W
/LOE
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
PC45
TP35
VCC3
Col1
ChgBS13
Col0
ChgBS11
VL5
ChgBS12
VL6
ChgBS10
VL4
ChgBS9
VL3
ChgBS8
VL2
ChgBS7
VL1
ChgBS6
VL0
ChgBS5
Nozl5
ChgBS3
Nozl3
ChgBS4
Nozl4
ChgBS2
Nozl2
ChgBS1
Nozl1
ChgBS0
Nozl0
PC47
PC48
PC49
PC50
PageD0
PageD1
ColD0
ColD1
ColD2
/Gate1
/Gate0
IC60
IDT71V256SA-15Y
IC59
ImgWd15
ImgWd14
ImgWd13
ImgWd12
ImgWd11
ImgWd10
ImgWd9
ImgWd8
ImgWd7
ImgWordL
Nozl4
Nozl5
ColD0
ColD1
ColD2
PageD0
PageD1
VCC3
PC52
IC55
50
49
48
47
46
45
44
42
41
40
39
37
36
35
33
32
31
30
29
28
27
26
PC51
RA5
RA6
RA7
RA8
RA9
RA10
RA11
/RLB
/RUB
/RCE
/RSEM
RR/W
/ROE
RD15
RD14
RD13
RD12
RD11
RD10
RD9
RD8
RD7
EnBitSel
IC57
SN74LVCH16245 DGG
VCC3
R115
NON
IDT71V256SA-15Y
ImageWordLH
1K
R108
R107
1K
VCC3
DG2
DG3
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC46
VCC3
CE0.1u CE0.1u
PC44
VCC
TP23
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
SN74LVCH16245 DGG
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
/HOE HAB/BA
IC58
SN74LVCH16245 DGG
IDT70V24S55PF
A7
A8
A9
A10
A11
A12
VCC3
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
DG0
DG1
BitSel0
BitSel1
22
OE
BitSel2
BitSel3
20
CS
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
DG4
DG5
BitSel4
Page0
27
WE
DG[0..7]
DG6
DG7
DG0
DG1
Page1
MaskBit
KC1
MD1
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
10K
R109
PageD0
PageD1
ColD0
ColD1
ColD2
ImgWordL
ImgWd[0..15]
VCC3
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
A2
5 LD10
6 LD11
7 LD12
8 LD13
D10
D11
D12
D13
DG2
DG3
MD2
ND1
22
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
20
CS
OE
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
27
WE
IC56
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
IDT70V24S/L PF100
VCC3
D14 10 LD14
D15 11 LD15
DG4
DG5
ND2
CHG
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
A[0..25]
A6
A5
A4
A3
A2
A1
71
70
69
68
67
66
65
64
ImgWd0 14 RD0
ImgWd1 15 RD1
ImgWd2 16 RD2
LA5
LA4
LA3
LA2
LA1
LA0
/LINT
/LBUSY
Nozl0
Nozl1
Nozl2
Nozl3
62
61
60
59
58
57
56
55
Pin1-4,22-25,43.51-54,72-75,82 : NC M/S
Power:VCC3(12,17,88)
/RBUSY
GND:GND(9,13,34,38,63,92)
/RINT
RA0
RA1
RA2
RA3
RA4
18 RD3
19 RD4
20 RD5
21 RD6
ImgWd3
ImgWd4
ImgWd5
ImgWd6
DG6
DG7
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
HAB/BA /HOE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
NCHG
ChgStop
22
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
20
CS
OE
IC61
IDT71V256SA-15Y
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
/SRAMCS0
/SRAMCS1
/SRAMCS2
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
10K R112
10K R111
10K R110 VCC3
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
27
WE
ChgStop
NCHG
CHG
ND2
ND1
MD2
MD1
KC1
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
26
2
23
21
24
25
3
4
5
6
7
8
9
10
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
/SRAMCS0
/SRAMCS1
/SRAMCS2
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
CE22p
C94
MaskBit
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
Page1
Page0
1
2
3
4
5
6
7
8
9
11
MaskBit
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
Page1
Page0
1
2
3
4
5
6
7
8
9
11
R117
10K
VCC3
MD1
MD2
ND1
ND2
CHG
NCHG
ChgStop
KC1
MD1
MD2
ND1
ND2
CHG
NCHG
KC1
F0
F1
F2
F3
F4
F5
F6
F7
F0
F1
F2
F3
F4
F5
F6
F7
GAL16V8-10LJ
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
IC54
GAL16V8-10LJ
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
IC29
C93
CE22p
12
13
14
15
16
17
18
19
12
13
14
15
16
17
18
19
R114
10K
VCC3
R113
10K
R116
10K
/ChgPLatch0
R118
10K
VCC
10K
RA25
EXBA10E103J
R119
/ChgPLatch1
RA24
EXBA10E103J
ChargeStop
/ChgPOE
5
4
3
2
1
6
7
8
9
10
24
5
4
3
2
1
VCC
2
6
7
8
9
10
D[0..31]
KC1B
MD1B
MD2B
ND1B
ND2B
CHGB
NCHGB
/ChgPLatch1
KC1A
MD1A
MD2A
ND1A
ND2A
CHGA
NCHGA
ChargeStop
/ChgPOE
/ChgPLatch0
ADONE
ADATA
ACLK
ACONFIG
ASTATUS
100
R29
Page1
PageD1
ColD0
ColD1
ColD2
EnBitSel
VL2
VL3
VL4
VL5
VL6
Page0
PageD0
A[0..25]
DG[0..7]
ImgWd[0..15]
1K
R139
ChgBS9
ChgBS10
ChgBS11
ChgBS12
Col0
Col1
Nozl0
Nozl1
Nozl2
Nozl3
Nozl4
Nozl5
VL0
VL1
ChgBS4
ChgBS5
ChgBS6
ChgBS7
ChgBS8
EXBA10E102J
CE22p
VCC
R124
1K
VCC3
ImgWd0
ImgWd1
ImgWd2
ImgWd3
ImgWd4
Page1
PageD1
ColD0
ColD1
ColD2
EnBitSel
/ALTRES
VL2
VL3
VL4
VL5
VL6
Page0
PageD0
ChgBS9
ChgBS10
ChgBS11
ChgBS12
Col0
Col1
Nozl0
Nozl1
Nozl2
Nozl3
Nozl4
Nozl5
VL0
VL1
CLK10
ChgBS4
ChgBS5
ChgBS6
ChgBS7
ChgBS8
C76
C75
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
I/O
I/O
I/O
I/O
I/O
nCE
GND
VCCINT
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
GND
VCCINT
VCCIO
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
VCCIO
MSEL( PS:GND )
I/O
I/O
I/O
I/O
I/O
I/O
A[0..25]
D[0..31]
/ChgPOE
MaskBit
BitSel0
BitSel1
BitSel2
BitSel3
BitSel4
ChargeStop
ChgBS0
ChgBS1
ChgBS2
ChgBS3
ChgBS3
ChgBS2
ChgBS1
ChgBS0
ImgWd5
ImgWd6
ImgWd7
ImgWd8
ImgWd9
ImgWd10
ImgWd11
ImgWd12
ImgWd13
CE22p
ImgWd14
ImgWd15
VCC3
6
7
8
9
10
ChargeStop
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
MaskBit
/ChgPOE
D15
D14
D13
D12
D11
D10
for PassiveSerialMode
ALTERA6016QC208
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
RA27
A15
D9
D8
A1
A0
A16
A17
A18
A19
/WREQ
5
4
3
2
1
A15
ENC_PHB
ENC_PHA
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
/WREQ
R123
1K
VCC3
CN19
NON
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
IC62
VCC3
I/O
I/O
I/O
I/O
I/O
I/O
CONF_DONE
VCCIO
VCCINT
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
VCCIO
VCCINT
GND
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
VCCINT
GND
I/O
I/O
EPF6016QC208-3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
VCCIO
GND
DATA0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
M_FireEnable
M_EnBitSel
VCC
PC54
A15
R181
1K
VCC
/RESET
CE0.1u CE0.1u
PC53
VCC3
R180
1K
VCC
18
17
16
15
14
13
12
11
HIC_/STB
HIC_DATA1
HIC_DATA0
HIC_/CLR
HIC_CLK
/WrAlt
ImageWordReq
ImageWordLH ImageWordLH
CPLReq
CS2
CS1
CS0
OEAlt
HIC_/Stb
HIC_Data1
HIC_Data0
HIC_/Clr
HIC_Clk
R175 R177
10K 10K
R174 R176 R178 VCC
10K 10K 10K
ENC_PHB
ENC_PHA
Color5
Color4
Color3
Color2
Color1
Color0
HeadStb
HdSerClk
7
8
9
10
11
1
2
3
4
5
RA28
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN2.MODE
Y1//RESET
33 CS2
32 CS1
31 CS0
30
29
27
26
25
24
23
PC57
PC56
RA26
Color5
Color4
Color3
Color2
Color1
Color0
HeadStb
HdSerClk
6
7
8
9
10
A0
A1
A2
A3
A4
A5
A6
A7
ISPSCLK
ISPMODE
ISPSDO
ISPSDO_CENT
/ISPEN
/ChgPLatch1
/ChgPLatch0
E
DIR
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
EXBA10E103J
18
17
16
15
14
13
12
11
5
4
3
2
1
R132
330
R125
1K
VCC3
CE0.1u
C82
CE15p
C123
CE22p
IC63
C122
CE22p
C81
CE15p
PC55
CE0.1u CE0.1u
VCC3
10
9
8
7
6
EXBA10E102J
VCC
1
2
3
4
5
ISPLSI1016E-80LT44
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
/HEADCS
/WE0
/RD
CLK60
A[0..25]
19
1
2
3
4
5
6
7
8
9
PLSI1016-60LT44
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
74LS245
B0
B1
B2
B3
B4
B5
B6
B7
IC10
CLK60
/RD
/WE0
/HEADCS
CPLReq
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
I/O
I/O
I/O
I/O
I/O
12
CLK10
/ChgPLatch0 13
/ChgPLatch1 14
15
16
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
nCONFIG
GND
VCCIO
nSTATUS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
M_EncMode
M_EncTrigPulse
M_FlushMode
M_FlushTrigPulse
M_BitSelReq
M_ChargeStart
M_ChargeRunning
M_TrigPls
M_EncDir
1
2
3
4
5
6
7
8
9
10
11
38 A21
37 A20
36 ImageWordReq
35
EnBitSel
34
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
OEAlt
/WrAlt
VCC
19
1
IC9
2
3
4
5
6
7
8
9
ChgBS13
/SRAMCS2
/SRAMCS1
/SRAMCS0
/Gate1
/Gate0
ImgWordL
25
CHGB
KC1B
ND1B
ND2B
MD1B
MD2B
HIC_DATA1
C5
CE0.1u
R4
6.8K
R3
33K
Vs
VCC3
TL7700C
CT
RESET
IC2
1
+ C11
10u/16V
R1
1K
VCC3
C73
CE0.1u CE0.1u
PC59
74LVC14
IC3B
2
17
VCC
RXE110
PORSW3
2
17
19
C67
20
CE0.1u C62
25
CE0.1u
VCC
RXE110
PORSW2
19
C72
20
CE0.1u
C71
33u/16V
25
CE0.1u
C88
+
/RESET
CE0.1u
33u/63V
C90
+ C80
100u/63V
PC58
VCC3
C68
+
CE0.1u
33u/63V
+
C89
C87
33u/16V
+ C79
100u/63V
CE0.1u
C74
74LVC14
IC3A
+41V
CE0.1u
C69
GND
VCC
VREF
VK
VH
VCC
VREF
VK
VH
COM
COM
COM
COM
COM
COM
GND
12
10
Q18
2SA1469
74LVC14
IC3F
13
11
R136
4.7 2W
Q19
2SA1469
C60
CE0.1u
6
8
C86
CE12000p
R138
10/0.25W
C70
CE0.1u
74LVC14
IC3C
C85
CE12000p
R137
10/0.25W
C84
10u/63V
Q17
2SC3746
R134
2.0 2W
ENC_PHB
ENC_PHA
R135
4.7 2W
C83
10u/63V
Q16
2SC3746
R133
2.0 2W
74LVC14
IC3E
HIC_H8D2813E
HIC2
HIC_H8D2813E
HIC1
CHG
KCI
15
14
CHGA
KC1A
ND1A
ND2A
MD1A
MD2A
HIC_DATA0
HIC_CLK
HIC_/STB
HIC_/CLR
VCC
GND
CHG
KCI
15
14
3
7
8
13
16
18
NC
NC
NC
NC
NC
NC
ND1
ND2
MD1
MD2
12
11
10
9
3
7
8
13
16
18
ND1
ND2
MD1
MD2
12
11
10
9
NC
NC
NC
NC
NC
NC
GND
1
DATA
CLK
/STB
/CLR
24
23
22
21
GND
DATA
CLK
/STB
/CLR
26
1
74LVC14
IC3D
C78
CE0.01u
R127
1K
CE0.01u
C77
R126
1K
VCC3
R122
33
R121 33
NCHGA
PAPER_SIDE
HeadStb
Color5
Color4
Color3
HdSerClk
NCHGB
/P_SIDE_SENS
HEAD_THRM
HeadStb
Color2
Color1
Color0
HdSerClk
VCC
+41V
VCC
+41V
IL-FPC-28ST-N
CN17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN15
24
23
22
21
+41V
C57
VCC
R89
47K
D2FL20U
OUT
VI
FAN_LOW/HIGH
FAN_ON/OFF
VO
IC48
LT1086CT-3.3
D2FL20U
ON/OFF
VIN
D12
CE0.1u
C59
CE0.1u
D10
IC47
LM2576HVT-ADJLB03
FB
+41V
GND
GND
C58
CE0.1u
+27V
C66
CE470p
R87
1K
68K
R100
C61
CE0.1u
CVolt
TRIG
C92
CE0.01u
11
10
+ C64
100u/25V
VCC3
MLPOW
THR
DIS
12
13
IC49B
9
10K
R43
uPD5556G-E1
VCC
TAB IS OUTPUT!!
MHPOW
R92
22K
R94
22K
Low/Off 3
+27V
Hi/Off 3
+41V
C40
100u/25V
R84
10K
CVolt
TRIG
C91
CE0.01u
4
Q
1
IC49A
5
CE470p
PORSW1
DA227
D4B
DA227
D4A
C65
R99
18K
VCC
D15 RXE185
D2FL20U
uPD5556G-E1
THR
DIS
VCC
DTC114EK
Q11
R93
22K
Q13
2SB1551
DTC114EK
Q10
R91
22K
Q12
2SB1551
D2FL20U
D11
B6P-VH
CN9
1
2
3
4
5
6
150
R97
13
12
2SK974L
Q8
+27V
1ohm 1W
R128
74ALS08
11
11
IC21D
IC28E
10
74LS14
13
IC46B
NJU201AM
IC46C
NJU201AM
IC28F
12
74LS14
VX
FROM POWER SUPPLY
for FanControl
C63
100u/63V
C39
100u/25V
3.3V REGULATOR
R2
2.7K
D13 CL02BE181
R9
56K
D5S6M-4000
L1
C41
100u/63V
VCC
2
1
2
1
-5V
14
VCC
GND
7
10
11
7
6
C30
CE0.1u
C29
CE0.1u
L3
CL02BE181
10u/63V
+ C42
D16
D1FL20U
-5V
VCC
PBM0
PBM1
PBM2
PAM0
PAM1
PAM2
5267-02A
1
2
CN12
1
2
3
4
5
1
2
3
4
5
O
NON
G
1
2
3
4
RA23
NON
G
1
2
3
4
RA22
NON
R47
NON
R22
C15
NON
C7
NON
PMP_POWER
PM_PHA
PM_PHB
/HRESET
GRID_POWER
NON
R48
R30
NON
R18 10K
R62
820
Q5
DTC114EK
NON
Q15
NON
R105
NON
Q6
NON
R104
GR_PHA
GR_PHB
2
1
2
1
2
1
C32
CE1000P
C16
2
26
4
6
22
5
23
24
25
3
C33
NON
NON
R59
2
26
4
6
22
5
23
24
25
3
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC35
NON
PG
R54
NON
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
R55
0.68 /1W
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R58
R56
0.68 /1W
C34
NON
D19
NON
D18
NON
D14
NON
D17
NON
+ C37
NON
FL2
NON
FL4
NON
FL3
NON
27
7
21
9
15
16
19
10
12
14
18
8
20
+41V
220
C36
CE820p
FL5
D23
D1FL20U
D22
D1FL20U
D21
D1FL20U
FL6
ERJ8GEY0R00V
FL8
ERJ8GEY0R00V
FL7
ERJ8GEY0R00V
5233-04A
CN3
1
2
3
4
TO POMPMTR
ERJ8GEY0R00V
D20
D1FL20U
+ C38
100u/63V
NON
CN2
1
2
3
4
TO GRID MTR
FL1
NON
NO MOUNT
27
7
21
9
15
16
19
10
12
14
18
8
20
+41V
R60
NON
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
IC36
MTD2005
R53
NON
C35
CE820p
220
R61
VCC
CE3900p
R17
10K
R8
10K
VCC
C31
NON
R15
NON
VCC
RSB
17
RSA
11
RSA
11
13
PG
13
RSB
17
+41V
27
IL-FPC-22ST-N
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN2
IL-404-28L-LW
VCC
53014-04
1
2
3
4
CN5
TO ENCORDER
PC1
CE0.1u
VCC
PC2
CE0.1u
VCC
CD7
CD6
CD5
CD4
/ACK
BUSY
PERROR
CD3
CD2
CD1
CD0
SELECT
/FAULT
PC3
CE0.1u
C1
10u/25V
/INIT
/SELECTIN
/AUTOFD
/STB
19
1
2
3
4
5
6
7
8
9
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
B0
B1
B2
B3
B4
B5
B6
B7
20
19
18
17
16
15
14
13
12
11
20
19
18
17
16
15
14
13
12
11
VCC
R5
NON
R4
0
C4
NON
C3
NON
I/F BOARD
18
17
16
15
14
13
12
11
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC2
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC1
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC3
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
VCC
CARRIAGE BOARD
ENC_PHB
ENC_PHA
VCC
C2
NON
C5
CE1000p
4
3
2
1
1
2
3
4
RA2
4
3
2
1
R2
R1
4
3
2
1
5
6
7
8
5
6
7
8
8
7
6
5
8
7
6
5
5
6
7
8
5
6
7
8
EXBS8V330J
4
3
2
1
RA4
EXBS8V330J
1
2
3
4
RA3
EXBS8V330J
5
5
6
6
7
7
8
8
4
3
2
1
EXBS8V330J
33
33
4
3
2
1
RA1
IEEE1284 LEVEL1
THM
HeadStb
Color2
Color1
Color0
HeadSelialClk
NCHGoutA
VCC
COM_HEAD1
1
2
3
4
5
3
4
10
9
8
7
6
VCC
EXBA10E332J
RA7
DA227
D1B
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN2
1
V-
1
2
3
4
5
VCC
+42V
10
9
8
7
6
RA6
EXBS8V102J
3.9K
R3
EXBA10E332J
RA5
C5
CE0.1u
PAPER_SIDE
BA-10358F
U1A
V+
3
+
VCC
IL-404-28L-LW
TO MAIN BOARD
DA227
D1A
TO LEFT HEAD
52207-2490
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN3
8
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CN1
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
BA-10358F
U1B
C7
CE1000P
2.2K
R4
NON
R6
D1B
DA227
D1A
DA227
R5
3.3K
56364-060-BXE
2
1
3
4
DTB123EK
Q1
1
JP1
NON
+42V
+42V
82
R2
VCC
53014-03
52207-2490
VCC
C1
CE0.1u
+ C3
47u/16V
C2
CE0.1u
+42V
+ C4
47u/63V
TO PAPER SIDE SENSOR BOARD
HeadStb
Color5
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN4
TO RIGHT HEAD
CN1
4
3
2
1
6
5
4
3
2
1
7
HEDS-9200Q
VCC
CH.B
VCC
CH.A
N.C.
GND
GND
IC1
1
2
3
CABLE-ASSY P-SIDE-SENS FJ-50
CN1
U1
GP2S40
PAPER SIDE SENSOR BOARD
PC1
CE0.1u
LINER ENCORDER BOARD
C6
CE1000P
VR1
10KVR
1
2
3
CN6
CABLE-ASSY LINER ENCODER FJ-50
100
R1
1K
R3
Color4
Color3
HeadSelialClk
NCHGoutB
VCC
COM_HEAD2
+42V
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
6
7
8
4 5
3 6
2 7
1 8
4
3
2
1
3
4
28
1
2
2
CN1
2-3 SUB BOARD ASS'Y

SUB BOARD_1/2 Circuit Diagram
TO MAIN BOARD CN15
/RESET
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
/LED
/SW0
/SW1
FROM MAIN BOARD
IL-FPC-20ST-N
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
+ C10
47u/16V
PC1
CE0.1u
PC2
CE0.1u
PD[0..7]
18
17
16
15
14
13
12
11
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
11
1
3
4
7
8
13
14
17
18
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC4
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC3
74LS273
CLK
CLR
D1
D2
D3
D4
D5
D6
D7
D8
IC2
B0
B1
B2
B3
B4
B5
B6
B7
PC4
CE0.1u
74LS245
PC3
CE0.1u
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
IC1
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
2
5
6
9
12
15
16
19
19
1
2
3
4
5
6
7
8
9
COVER SENSOR
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
SETUP
PAUSE
CLEANING
POWER
QUALITY
MEDIA_CUT
MENU
ENTER
LCD_ON
BUZZER
BASE LED
PAUSE_LED
BUSY_LED
SETUP_LED
POWER_LED
10
9
8
7
6
VCC
10
9
8
7
6
EXBA10E103J
RA2
EXBA10E103J
RA1
VCC
DTD113EK
Q1
470
R4
R1
33
R3
10K
R2
10K
VCC
VCC
EVQ21305R
EVQ21305R
53014-02
1
2
CN2
3
1
DTD113EK
Q7
DTD113EK
Q3
DTD113EK
Q4
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
SETUP
PAUSE
CLEANING
POWER
QUALITY
PAPER_CUT
MENU
ENTER
DTD113EK
Q2
TO COVER SENSER
EVQ21305R
SW12
SW13
EVQ21305R
EVQ21305R
EVQ21305R
SW9
SW10
SW11
EVQ21305R
EVQ21305R
SW7
SW8
SW6
EVQ21305R
EVQ21305R
EVQ21305R
SW3
SW4
SW2
SW5
EVQ21305R
EVQ21305R
SW1
TO LCD
B14B-PH-K-S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN3
PANEL BOARD
1
2
3
4
5
1
2
3
4
5
3
1
3
1
CN1
3
1
3
1
3
1
VCC
BZ1
MEB-12C-5
Q6
DTD113EK
DTD113EK
Q5
3
1
VCC
BUSY
SETUP
PAUSE
BASE
BUZZER
SEL-6410E TP5
LED5
180
R7
180
R6
330
R5
180
R9
180
POWER R8
SEL-6410E TP5
LED4
SEL-6410E TP5
LED3
SEL-6410E TP5
LED2
SEL-6410E TH12
LED1
VCC
53014-10
1
2
3
4
5
6
7
8
9
10
CN13
3
DA227
D6B
DA227
D5B
DA227
D4B
DA227
D3B
DA227
D2B
DA227
D1B
1
2
2
DA227
D6A
DA227
D5A
DA227
D4A
DA227
D3A
DA227
D2A
DA227
D1A
175487-4
4
3
2
1
CN6
175487-4
4
3
2
1
CN5
175487-4
4
3
2
1
CN4
175487-4
4
3
2
1
CN3
175487-4
4
3
2
1
CN2
175487-4
4
3
2
1
CN1
YELLOW
LIGHT MAGENTA
LIGHT CYAN
MAGENTA
CYAN
BLACK
1
2
5267-02A
CN1
5267-02A
1
2
5267-02A
CN3
1
2
CN2
FAN SCIROCCO
FAN SCIROCCO
FAN JUNCTION BOARD
INKTANK SENS BOARD
SUB BOARD_2/2 Circuit Diagram
29
2-4 ELECTRIC MAINTENANCE PART
MAIN BOARD
IC.No.
Parts No.
Description
Function
IC10
15269234
SN74LS245NS
Head I/F Buffer
IC36
15189105
MTD2005
Pump Motor Driver
IC43
15199952
L6203
Carriage Motor Driver
IC67
15199952
L6203
Grit Motor Driver
IC47
15199112
LM2576HVT-ADJLB03
Regulator (+27V)
IC48
15199117
LT1086CT-3.3
Regulator (+3.3V)
HIC1
15159103
HIC_H8D2813E
Left Head Control Driver
HIC2
15159103
HIC_H8D2813E
Right Head Control Driver
Q8
15119110
2SK974L
Fan Driver
Q12
15129444
2SB1551
Voltage Select
Q13
15129444
2SB1551
Voltage Select
Q16
15129111
2SC3746R
Left Head Power Driver
Q17
15129110
2SA1469R
Left Head Power Driver
Q18
15129111
2SC3746R
Right Head Power Driver
Q19
15129110
2SA1469R
Right Head Power Driver
IC.No.
Parts No.
Description
Function
IC1
15169146
SN74ACT1284NS
Centronics I/F Buffer
IC2
15169146
SN74ACT1284NS
IC3
15269234
SN74LS245NS
SUB BOARD
30
3 Replacement of Main Parts@

Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
HEAD
Necessary Adjustments
1. HEAD RANK SETTING
Replacement Parts
CAPPING ASSEMBLY
2. HEAD ALIGNMENT
1. CAPPING POSITION ADJUSTMENT
2. LIMIT POSITION INITIALIZE
3. FLUSHING POSITION ADJUSTMENT
Replacement Parts
MAIN BOARD
4. CUT DOWN POSITION ADJUSTMENT
1. DIP SW SETTING
2. INSTALLATION OF BATTERY
3. FIRMWARE UPDATE
Replacement Parts
ENCODER SCALE
1. LINEAR ENCODER SETUP
4. EEPROM INITIALIZE
6. MOTOR BALANCE ADJUSTMENT

Replacement Parts

10. PAPER SIDE SENSOR ADJUSTMENT
CARRIAGE WIRE
1. WIRE TENSION ADJUSTMENT

12. HEAD ALIGNMENT

(HORIZONTAL & BIDIRECTION)

13. CALIBRATION
Replacement Parts
ASS'Y,MOTOR Y
3-1 HEAD_REPLACEMENT
Turn off the main power switch.
Make sure to turn off the main power switch when

replacing the HEAD. HEAD will break.
It is recommended to unplug the machine for
safety.
MAIN POWER
SWITCH
Remove the PUMP COVER and then the GUIDE RAIL

COVER.
GUIDE RAIL COVER
PUMP COVER
31
Remove the HEAD CARRIAGE COVER.

HEAD CARRIAGE COVER
SCREWS
Remove the INK DAMPER COVER.
INK DAMPER COVER
HEAD CARRIAGE_TOP VIEW
Disconnect the INK DAMPER from the HEAD.
INK DAMPER
Do not hold the sides of the INK DAMPER. It

could break.
Disconnect the CABLE from the CARRIAGE BOARD.
CARRIAGE BOARD
CABLE
32
Remove the SCREW and WASHER fixing the HEAD.
1. Be careful not to lose the WASHER.

2. Don't touch the HEAD where the INK
DAMPER is connected.
WASHER
SCREW
Remove the SPRING.
Be careful not to lose the SPRING.
WASHER
Pull the HEAD towards the front and then pull it up to

remove it together with the CABLE.
2
1
Write down the HEAD RANK written on the top part of the
10 new HEAD.
HEAD RANK
12212
It is necessary when setting the HEAD RANK.
HEAD
33
11
Connect the CABLE to the new HEAD.
3
Fix the new HEAD and the SPRING on the HEAD
12 CARRIAGE.
CABLE
Make sure that the CABLE will go behind the SHAFT of

the HEAD CARRIAGE.
It is easier to fix the SPRING on the HEAD first.

SPRING
WASHER
13
SCREW
Connect the INK DAMPER to the HEAD.
Do not hold the sides of the INK DAMPER. It

could break.
14
Connect the CABLE to the CARRIAGE BOARD.
CARRIAGE BOARD
CABLE
34
Turn on the sub power switch while pressing [

] keys to enter the SERVICE MODE.
15 [
], [
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
3
16
Select [HEAD RANK] menu.
SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
Set the HEAD RANK by selecting the digit with [ ] and

] keys, and changing the parameters with [ ] and [ ]
keys.
Press the [ENTER] key to save the settings.
17 [
HEAD RANK
L20112 R19215
[ENTER]
LEFT HEAD
RIGHT HEAD
Carry out the following adjustments after resetting the dot
18 count in the [HISTORY MENU].

1. HEAD ALIGNMENT
2. THERMISTOR CHECK
35
3-2 CLEANING WIPER_REPLACEMENT
Remove the PUMP COVER.

GUIDE RAIL COVER
PUMP COVER
3
2
Set the CLEANING LEVER to the rear side.
CLEANING
LEVER
PUMP UNIT_TOP VIEW
Unhook the CLEANING WIPER and replace it with new

one.
CLEANING WIPER
HOOK
Fix the new CLEANING WIPER to the CLEANING

LEVER.
CLEANING WIPER
Felt Side
Be careful with the direction of the CLEANING

WIPER.
Make sure that dust won't stick on the
CLEANING WIPER when fixing it.
Rubber Side
HOOK
36
3-3 CAPPING ASSEMBLY_REPLACEMENT

COVER.
GUIDE RAIL COVER
PUMP COVER
3
2
Disconnect the 2 TUBEs connected to the CAPPING

ASSEMBLY from the PUMP UNIT.
CAPPING ASSEMBLY
TUBE
PUMP UNIT_TOP VIEW
Remove the 2 screws fixing the CAPPING PLATE and

remove the CAPPING ASSEMBLY by sliding it to the right
side.
CAPPING ASSEMBLY
SCREW
PUMP UNIT_TOP VIEW
Remove the CAPPING PLATE and fix it on the new

CAPPING ASSEMBLY.
SCREW
Don't touch the sponge inside the CAP.

Make sure that the dust won't stick on the
CAPPING part.
CAPPING PLATE
CAPPING ASSEMBLY_SIDE VIEW

37
Fix the new CAPPING ASSEMBLY to the PUMP UNIT.
CAPPING ASSEMBLY
SCREW
PUMP UNIT_TOP VIEW
Make sure that the TUBEs won't go underneath

the CAPPING ASSEMBLY.
TUBES
CAPPING ASSEMBLY_SIDE VIEW
Connect the 2 TUBEs from the PUMP UNIT to the

CAPPING ASSEMBLY.
CAPPING ASSEMBLY
TUBE
PUMP UNIT_TOP VIEW
38
Carry out the following adjustments.

1. CAPPING POSITION ADJUSTMENT
3-4 MAIN BOARD_REPLACEMENT

Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
MAIN POWER SWITCH
Remove the BATTERY from the current MAIN BOARD

and install it on the new MAIN BOARD.
SOCKET
BATTERY
MAIN BOARD
Follow the steps listed in the following table after replacing

the MAIN BOARD.
Replacement Parts
MAIN BOARD
Necessary Adjustment
1. DIP SW SETTING
2. INSTALLATION OF BATTERY
3. FIRMWARE UPDATE
4. EEPROM INITIALIZE
10. PAPER SIDE SENSOR ADJUSMENT
12. HEAD ALIGNMENT
(HORIZONTAL & BIDIRECTION)
13. CALIBRATION
39
3-5 BATTERY_REPLACEMENT
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturers instructions.
ATTENTION
II y a danger dexplosion sil y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le
constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.
Udskiftning ma kun ske med batteri af samme fabrikat og type.
Levr det brugte batteri tilbage til leveranren.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
Do not use the lithium battery by

mixing the new one with the old one
nor mixing the different types
together.
Put tape around the lithium battery

for insulation for disposal or
preservation.
40

PLATE
3
2
Remove the BATTERY on the MAIN BOARD by pushing it

down and tilting towards the right.
SOCKET
MAIN BOARD
Replace the BATTERY to the new one.

SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
Clear the BATTERY EMPTY FLAG from the [CLOCK

CHECK] in the SERVICE MODE.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK
B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
41
Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.
RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
42
3-6 ENCODER SCALE_REPLACEMENT

COVER.
GUIDE RAIL COVER
PUMP COVER
3
2
Remove the ENCODER SCALE.

ENCODER SCALE
SCREW
FRONT VIEW
Fix the SPRING PLATE to the end of the new ENCODER

SCALE where there is no black dot written on it.
SPRING PLATE
BLACK DOT
Make sure not to make scratches or put grease on

the ENCODER SCALE when fixing it.
FRONT VIEW
Fix the ENCODER SCALE to the ENCODER PLATE.

Make sure that the ENCODER SCALE moves up and down
by hand at the SPRING PLATE side by hand.
ENCODER SCALE
SPRING PLATE
ENCODER PLATE
REAR VIEW
43
Make sure that the ENCODER SCALE is placed above the

center of two holes of the ENCODER MODULE.
If not, adjust the position of the ENCODER MODULE.
ENCODER SCALE
ENCODER MODULE
HOLE
OK
ENCODER MODULE
ENCODER SCALE
HOLE
NG
Move the HEAD CARRIAGE in a whole distance and make

sure that the ENCODER SCALE doesn't rub against the
ENCODER MODULE.
ENCODER MODULE
ENCODER SCALE
44
Carry out the LINEAR ENCODER SETUP.
3-7 CARRIAGE WIRE_REPLACEMENT

COVER.
GUIDE RAIL COVER
PUMP COVER
3
2
Remove the PANEL COVER.
PANEL COVER
1. 2 screws fixing the PANEL COVER from the

front are located at the CARTRIDGE HOLDER
part.
2. Be careful with the CABLE and WIRE when
removing the PANEL COVER.
SCREWS
Remove the LEVER KNOB and then the LEFT SIDE

COVER.
LEVER KNOB
LEFT SIDE COVER
Remove the GUIDE RAIL PLATE.
GUIDE RAIL PLATE
TOP VIEW
45
Loosen the 2 screws fixing the HEAD CARRIAGE to the

CARRIAGE WIRE.
WIRE
SCREW
Loosen SCREW A and SCREW B located at the left side of

the unit in order.
SCREW B
SCREW A
Remove the CARRIAGE WIRE as shown in the figure.

CARRIAGE WIRE
Loose the 4 screws fixing the CARRIAGE MOTOR.

CARRIAGE MOTOR
SCREWS
46
Remove the SHAFT STAY.
SHAFT STAY
10
SCREWS
Remove the DRIVE PULLEY.

DRIVE PULLEY
SCREW
Loosen the SCREW A and pull out the CARRIAGE WIRE
11 and replace it with new one.
CARRIAGE WIRE
12
SCREW A
Fix the DRIVE PULLEY to the MOTOR BASE.

MOTOR BASE
DRIVE PULLEY
47
Tighten the SCREW A until the PULLEY SHAFT makes
13 contact with the SHAFT STAY.

Then, tighten SCREW B.
SCREW A
PULLEY
SHAFT
3
Wind the CARRIAGE WIRE around the DRIVE PULLEY
14 from the bottom to the top.
DRIVE PULLEY
Make sure that the CARRIAGE WIRE doesn't

cross over.
CARRIAGE WIRE
Rotate the DRIVE PULLEY until the CARRIAGE WIRE
15 comes to its center.
CARRIAGE WIRE
DRIVE PULLEY
Fix the HEAD CARRIAGE at the center part of the GUIDE
16 RAIL.
WIRE_RIGHT SIDE
Fix the CARRIAGE WIRE at the bottom part of the LEFT

SCREW and top part of the RIGHT SCREW.
WIRE_LEFT SIDE
48
Fix the CARRIAGE MOTOR so that there is no looseness
17 or too much load.
CARRIAGE MOTOR
SCREWS
Move the HEAD CARRIAGE in a whole distance of the
18 GUIDE RAIL to remove the slack in the CARRIAGE

WIRE.
Carry out the following adjustments after fixing the
CARRIAGE MOTOR.
1. WIRE TENSION ADJUSTMENT
49
3-8 ASS'Y , MOTOR Y_REPLACEMENT

Remove the TOP COVER and the I/C COVER.
TOP COVER
1. 2 screws fixing the TOP COVER from the front are

located at the CARTRIDGE HOLDER part.
2. Be careful with the CABLE and the WIRE when
removing the TOP COVER.
I/C COVER
Remove the PLATE,CHASIS on the back of the right SIDE COVER.
SCREWS
(FRONT VIEW)
(REAR VIEW)
PLATE ,CHASSIS
Open the FILTER (E) with the Tweezers.
(REAR VIEW)
FILTER (E)
Disconnect the following 2 cables from the MAIN BOARD.
(REAR VIEW)
1. CABLE-ASSY C POWER
from the CN11 (2nd connector from the upper)
2. CABLE-ASSY C ENCORDER
from the CN1 (3rd connector from the upper)
CABLE -ASSY C POWER FJ-50

CABLE -ASSY C ENCORDER FJ-50
50
Remove the FLANGE,MOTER from the BASE,MOTOR Y with

the Hexagonal Wrench.
(TOP VIEW)
BASE, MOTOR Y
FLANGE , MOTOR
SCREWS
Remove the Y MOTOR ASS'Y from the FLANGE,MOTOR with

the Hexagonal Wrench.
FLANGE , MOTOR
Cut the INSULOCK TIES and remove the CABLE-ASSY C
ENCORDER and the CABLE-ASSY C POWER from the Y

MOTOR.
INSULOCK
TIE
INSULOCK
TIE
CABLE-ASSY C POWER
Replace the Y MOTOR ASS'Y with a new one and fix the
FLANGE,MOTOR to the new Y MOTOR ASS'Y with the
Hexagonal Wrench.
FLANGE,MOTOR
Make sure that the fixing direction of the

FLANGE,MOTOR is correct.
51
Connect the CABLE-ASSY C POWER to the Y MOTOR ASS'Y

and fix them together with the Y MOTOR CABLE with the
INSULOCK TIE.
CABLE-ASSY C POWER
Make sure to connect the Red and Black connector

correctly.
INSULOCK
TIE
Y MOTOR CABLE
Black
Red
3
Connect the CABLE-ASSY C ENCODER to the Y MOTOR
10 CABLE.
Fix them with the INSULOCK TIE.

INSULOCK TIE
Y MOTOR CABLE
CABLE - ASSY C ENCODER
(TOP VIEW)
Fix the FLANGE,MOTOR to the BASE,MOTOR Y with the
11 Hexagonal Wrench.
BASE, MOTOR Y
FLANGE , MOTOR
1. Make sure that the Y MOTOR ASS'Y make contact

with the GEAR correctly and pressing it against the
GEAR when fixing to the BASE,MOTOR Y.
2. Make sure that the HEAD CARRIAGE moves within a
load of 500gf (5N) when pulling it withTENSION
SCREWS
GAUGE 2000 (ST-001).

GEAR
12 Apply the Grease (Floil G-474C) to the GEAR.

Make sure to apply the Grease to the whole GEAR when
moving the HEAD CARRIAGE several times.
Make sure not apply the Grease to the Wire.
52
(REAR VIEW)
Connect the CABLE-ASSY C POWER and the CABLE-ASSY C
13 POWER to the CN11 and CN1 on the MAIN BOARD.
CABLE -ASSY C POWER FJ-50
Connect the Cables to the MAIN BOARD.
14 Loop the Cables with the FILTER(E).
(REAR VIEW)
FILTER (E)
FILTER (E)
15
Fix the TOP COVER and the I/C COVER.
(FRONT VIEW)
TOP COVER
Make sure to connect the Panel Cable and the Cover Switch
Cable which are located on the back of the TOP COVER.
I/C COVER
SCREWS
53
16 Carry out the following adjustment.
54
4 Adjustment@
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-011
Tool name
TENSION METER
WIRE TENSION ADJUSTMENT
Purpose
Tool No.
21755102
Tool name
CLEANING LIQUID, 500ML CJ-70
HEAD WASH
Purpose
Tool No.
22085115
Tool name
KIT,CLEANING CJ/FJ
HEAD WASH
Purpose
55
4 Adjustment
4-2 Service Mode

[ ], [ ], [ ] + POWER ON
[MENU] key
SERVICE MENU
SENSOR CHECK
[ ]
[ ]
[ ]
FRSOCP
***
[ ]
[ ]
KCMcmY [KCMcmY]
** *
Displays the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the first menu stands for
Front Paper Sensor, Rear Paper Sensor, Paper Side Sensor, Origin Sensor, Cover Sensor and Pinch Roller Sensor from
the left. Alphabet in the second menu stands for Black, Cyan, Light Cyan, Magenta, Light Magenta and Yellow from
the left and checks Cartridge Sensor.
[KCMcmY] is for Ink Empty Sensor. In case of Orange and Green, [c] stands for Orange and [m] stands for Green.
[
SERVICE MENU
MEMORY CHECK
[
[ ]
EEPROM CHECK
DRAM CHECK [14M]
CP-SRAM CHECK
DP-SRAM CHECK
BP-SRAM CHECK
Checks memories in one sequence. Memories being checked are EEPROM, DRAM, BIT POINTER SRAM, CHARGE
PATTERN SRAM and DUAL PORT SRAM. When there is no problem in the memory, DONE will be displayed and
proceeds to the next memory check automatically. In case of error, check stops and displays the address and written data.
And also, check can be continued by pressing the [ ] key and canceled with [ ] key.
[ ]
SERVICE MENU
HEAD RANK
[ ]
[ ]
HEAD RANK
[ ] L20112 R19215
HEAD RANK can be set. Refer to the section 4 [HEAD RANK_SETTING] for details.
[ ]
SERVICE MENU
AGING
[ ]
[ ]
[ ]
AGING
[ ] SCAN
[
AGING
FEED
[
AGING
BOTH
]
[ ]
]
[ ]
[ ]
AGING
SCAN WITH INK
[ ]
[ ]
AGING
BOTH WITH INK
[ ]
[ ]
SCAN
[ ] +288 +290 +292
FEED
[ ] +288 +290 +292
BOTH
[ ] NOW AGING...
SCAN WITH INK

[ ] +288 +290 +292
BOTH WITH INK

[ ] NOW AGING...
This menu is used for adjusting the MOTOR BALANCE. Refer to section 4 [MOTOR BALANCE ADJUSTMENT]
for details.
Go to
next Page.
56
4 Adjustment@
From
last Page.
[
SERVICE MENU
PAPER SIDE SENS
[
[ ]
PAPERSIDE SENS
[ ] OUTPUT LEVEL
[ ]
[ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
SERVICE MENU
KEY CHECK
[ ]
[ ]
SERVICE MENU
DIP SW CHECK
[ ]
[ ]
[ ]
Min0.1V Max1.2V
[0.7V]
[ ]
SENSOR AUTOTEST
0.5V NOISE=1
[ ]
This menu is used for adjusting the Paper Side Sensor. Refer to section 4 [PAPER SIDE SENSOR ADJUSTMENT]
for details.
[ ]
[ ]
KEY CHECK
NO KEY
This menu is used for checking the keys. [NO KEY] will be displayed if no key is pressed. The name of the key being
pressed will be displayed. This menu can be finished by pressing the [ ] key.
[ ]
[ ]
DIP SW CHECK
0000
bit# [4321]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #4 of the DIP SW will be
displayed as 0 for OFF and 1 for ON.
[ ]
SERVICE MENU
LCD/LED/BUZ CHK
[ ]
[ ]
As per displayed
This menu is used for checking LCD, LED and the Buzzer. When selecting this mode, checking for LCD, LED and the
Buzzer will be done by using their functions in one sequence.
[ ]
SERVICE MENU
THERMISTOR CHK
[ ]
[ ]
SERVICE MENU
PUMP CHECK
[ ]
[ ]
THERMISTOR CHK
[ ] 25C 77.0F
This menu is used for checking the Thermistor. The temperature read by the thermistor on the HEAD will be displayed
when selecting this menu. Check whether the temperature displayed on the LCD is equivalent to the environment.
And also, make sure that the fluctuation of the displayed temperature is less than 1 degree.
[ ]
PUMP CHECK
[ ] PUMP SUCTION
[ ]
[ ]
PUMP CHECK
PUMP RELEASE
[ ]
[ ]
PUMP CHECK
PUMP GAIN
[ ]
[ ]
[ ]
NOW PROCESSING..
NOW PROCESSING..
PUMP GAIN
[ ] LOW
[
[ ]
PUMP GAIN
HIGH
This menu is for checking the PUMP MOTOR. Rotation for Ink Suction Direction and Ink Drain Direction can be
checked and also LOW / HIGH selection of the PUMP MOTOR GAIN can be checked. Rotation check will stop after
5 seconds.
Go to
next Page.
57
4 Adjustment
From
last Page.
[ ]
SERVICE MENU
FAN CHECK
[ ]
[ ]
FAN CHECK
[ ] OFF
[
[ ]
FAN CHECK
HIGH
[
[ ]
FAN CHECK
LOW
This menu is used for checking the FAN. OFF / HIGH / LOW can be selected.
[
SERVICE MENU
CLOCK CHECK
[ ]
[ ]
SERVICE MENU
PARALLEL CHECK
[ ]
[ ]
SERVICE MENU
HEAD VOLTAGE
[ ]
Go to
next Page.
58
[ ]
CLOCK CHECK
B
0y00d00h00m00s
[ ]
[ ]
CLOCK CHECK
[ ] CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started will be
displayed. When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has to
be replaced. However, the flag wont be cleared even battery is replaced. Make sure to clear the flag by entering the
Battery Flag Clear Menu and then pressing the [ENTER] key.
[ ]
PARALLEL CHECK
[ ]
Data received through Parallel port will be displayed.

[ ]
HEAD VOLTAGE
[ ] VK CHECK
[ ] VH KC1 22.3V
[ ] VH CHG 25.0V
VH ND2 3.35V
VH ND1 3.75V
VH MD2 3.55V
VH MD1 3.60V
This menu is for checking the HEAD VOLTAGE. It is for factory checking purposes.
4 Adjustment@
From
last Page.
[ ]
SERVICE MENU
HEAD ADJUST
[ ]
[ ]
HEAD ADJUST
[ ] BIAS TEST
[ ]
[ ]
HEAD ADJUST
HORIZ. TEST
[
[ ]
[ ]
]
BIAS TEST
[ ] TEST PRINT
HORIZ. TEST
[ ] TEST PRINT
[ ]
[ ]
HORIZ. TEST
ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[
[ ]
[ ]
[ ]
+1
BI-DIR.DEFAULT
[ ] TEST PRINT
[ ]
[ ]
BI-DIR.DEFAULT
ADJUST
[
ADJUST
+1
[ ]
ADJUST
+2
+2
[ ]
BI-DIR.DEFAULT
ADJUST(HS)
HEAD ADJUST
TEST PRINT
[ ]
[ ]
ADJUST(HS)
+2
+2
[ ]
This menu is for aligning the head position. Refer to section 4 [HEAD ALIGNMENT] for details.
[ ]
SERVICE MENU
CALIB.DEFAULT
[ ]
[ ]
CALIB.DEFAULT
[ ] TEST PRINT
[ ]
[ ]
CALIB.DEFAULT
ADJUST
[ ]
ADJUST
[ ] 0.00%
0.00%
This menu is for calibrating the media feeding direction. Refer to section 4 [CALIBRATION] for details.
[ ]
SERVICE MENU
FLUSHING ADJ.
[ ]
[ ]
SERVICE MENU
LINER ENC. SETUP
[ ]
[ ]
FLUSHING ADJ.
[ ] SET POSITION
This menu is for Flushing Position Adjustment. Refer to section 4 [FLUSHING POSITION ADJUSTMENT] for details.
[ ]
NOW PROCESSING..
OK
LINER ENC. SETUP

COMPLETED!!
NG
LINER ENC. SETUP

ERROR END!!
[ ]
[ ]
This menu is for Linear Encoder Setup. Refer to section 4 [LINEAR ENCODER SETUP] for details.
Go to
next Page.
59
4 Adjustment
From
last Page.
SERVICE MENU
TEST PATTERN
[ ]
[ ]
TEST PATTERN
[ ] FILL PATTERN
[ ]
[ ]
TEST PATTERN
VERT. LINE
[ ]
[ ]
TEST PATTERN
FEED COMPENS
FILL PATTERN (100% SOLID COLORS)

Following test pattern will be printed in a whole width of media.
Printing mode is 360dpi / 4pass / Unidirection.
25mm
Y
Lm / Gr
Lc / Or
M
Feed
C
K
Scan
VERTICAL LINES
Following test pattern will be printed in a whole width of media.
BLACK and each color will be printed alternately.
K(Bi)
K
Feed
Lm
K
Lc
K
Y
K
M
K
C
Scan
FEED COMPENSATION
Following test pattern will be printed.
Printing mode is 720dpi / 4 pass / Unidirection with BLACK.
400 mm
Go to
next Page.
Feed
500 mm
Scan
60
4 Adjustment@
From
last Page.
[ ]
SERVICE MENU
SYSTEM SWITCH
[ ]
[ ]
SYSTEM SWITCH
[ ] PAGE1:00000000
[ ]
SYSTEM SWITCH
PAGE4:00000000
[ ]
bit# [87654321]
This menu is for selecting the function modes. It is not necessary to change any switches normally. Each bit can be
selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 4 pages of 8bit System Switch.
[ ]
SERVICE MENU
HISTORY MENU
[ ]
[ ]
Bit#
PAGE1:
bit#2
Contents
Color Burst (CSE)
PAGE4 :
PAGE4 :
Front Cover
Ink Type Selection
bit#8
bit#7
bit#6
bit#5
Settings
0 : Standard (OFF)
1 : ON
0 : normal
1 : Always closed status
000 : 4 color (CMYK) mode
001 : Dye 6 color (CMYKLcLm) mode
010 : Pigment 6 color (CMYKLcLm) mode
011 : Pigment 6 color (CMYKLcLm) mode for PET-G
100 : Pigment 6 color (CMYKLcLm) mode for YP-M
101 : Pigment 6 color (CMYKOrGr) mode
POWER ON COUNT
100times
[ ]
Refer to the table.

All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are pressed, each title will
be displayed on the top row and parameters will be displayed on the bottom row.
[
SERVICE MENU
SERVICE REPORT
[ ]
SERVICE REPORT
[ ] BLACK
[ ]
[ ]
SERVICE REPORT
CYAN
[ ]
[ ]
SERVICE REPORT
MAGENTA
[ ]
[ ]
SERVICE REPORT
LIGHT CYAN
[ ]
or
SERVICE REPORT
ORANGE
[ ]
SERVICE REPORT
LIGHT MAGENTA
[ ]
or
SERVICE REPORT
LIGHT CYAN
[ ]
SERVICE REPORT
YELLOW
Service Report will be printed. Information necessary for service activity will be printed together with the system report.
It will be printed on a A4 size landscape media.
61
4 Adjustment
Roland Hi-Fi JET

[ SYSTEM REPORT ]
Model
:
FJ-52
Version
:
2.00
Print Quality
: 720dpi 8pass bi
Over print
:
None
Head adjust bi-dir.
:
+4 dot
Head adjust bi-dir. HS :
+12 dot
Calibration
:
0.00%
Ink type
:
Pigment LcLm
Ink left
: [ K
****** ]
[ Lc/Or ****** ]
Serial No.
Sheet type
Auto sheet cut
Page margin
Sleep
Menu unit
Menu language
Temperature
High speed mode
[ C
******** ]
[ Lm/Gr ****** ]
:
:
:
:
:
:
:
:
Opaque
Enable
10 mm
15 min
Millimeter
English
230C 73.40F
Enable
[ M
******* ]
[ Y
****** ]
[ SERVICE REPORT ]
System switch
Limit position
Flushing position
Cutter down position
caribration default
Liner limit pos right
Liner limit pos left
Power on count
Power on time
Sleep time
Printing time
Sheet cut
Servo error
Low temperature error
Head dry-up warning
Fill ink
Head wash
Pump up
Change ink
Change cartridge
521
4621
4548
326
883
8
0
1
8
5
2
1
13
[P3:00000000]
[P2:00000000]
DIP switch
Booter version
Battery
Head rank right
Head rank left
Head adjust horizontal
Head adjust bi-dir.
times
Head adjust bi-dir. HS
hours
hours
Dot count K
hours
Dot count C
times
Dot count M
times
Dot count Lc/Or
times
Dot count Lm/Gr
times
Dot count Y
times
Cleaning auto
times
Cleaning normal
times
Cleaning powerful
times
Wipe
times
Rub
Pigment LcLm
Pigment OrGr
Dye
LcLm
Over print
638
1431
0
0
pages
pages
pages
pages
110
225
230
311
281
912
pages
pages
pages
pages
pages
pages
1680
190
102
47
45
5
0
pages
pages
pages
pages
pages
pages
pages
Under
Under
Under
Under
Under
Over
Under
Under
Under
Under
Under
Under
Over
62
10%
20%
30%
40%
50%
50%
duty
duty
duty
duty
duty
duty
A3 size
A2 size
A1 size
A0 size
2A0 size
4A0 size
4A0 size
: [P4:10000000]
:
23.880mm
:
13.950mm
:
2.750mm
:
-0.65%
:
303
:
9790
1440dpi
1440dpi
900dpi
900dpi
900dpi
900dpi
720dpi
720dpi
720dpi
720dpi
540dpi
540dpi
540dpi
540dpi
360dpi
360dpi
360dpi
360dpi
180dpi
180dpi
16pass(PHOTO)
16pass bi-dir.
10pass
10pass bi-dir.
5pass
5pass bi-dir.
8pass(SUPER)
8pass bi-dir.
4pass(FINE)
4pass bi-dir.
6pass
6pass bi-dir.
3pass
3pass bi-dir.
4pass(NORMAL)
4pass bi-dir.
2pass(FAST)
2pass bi-dir.
1pass(DRAFT)
1pass bi-dir.
[P1:00000010]
[0001]
0.10
Empty
9108
16214
+2 dot
+5 dot
+12 dot
24220073
18071912
28079939
14302913
9569653
21032120
313
153
1
1235
39
Kdots
Kdots
Kdots
Kdots
Kdots
Kdots
times
times
times
times
times
42
14
0
0
0
0
624
529
31
729
6
7
0
0
20
31
0
31
1
1
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
pages
4 Adjustment@
Contents of Service Report

TITLE
POWER ON COUNT
POWER ON TIME
SLEEP TIME
PRINTING TIME
CONTENTS
Number of times being powered
on.
UNIT
Total time being powered on.
hours
Total time the machine has

been in sleep mode.
hours
Total time of printing

performed.
hours
REFERENCE
times
It only counts time for the printing

being performed through I/F. It
doesn't count time for test prints.
4
Number of times the sheet has
been cut.
times
SERVO ERROR
Number of times the servo error

has occurred.
times
LOW TEMP.
Number of times the low temp.

error has occurred.
times
Number of times the head dryup error has occurred.
times
Number of dots fired from K.
dots (increment of
1000 dots)
Number of dots fired from C.
dots (increment of
1000 dots)
Number of dots fired from M.
dots (increment of
1000 dots)
DOT CNT Lc/Or
Number of dots fired from

Lc/Or.
dots (increment of
1000 dots)
DOT CNT Lm/Gr
Number of dots fired from

Lm/Gr.
dots (increment of
1000 dots)
SHEET CUT
HEAD DRY-UP
DOT CNT K
DOT CNT C
DOT CNT M
Both command and panel.
Head Carriage will move to the

locking position automatically if it is
left without capping for 10 min.
63
4 Adjustment
TITLE
UNIT
REFERENCE
DOT CNT Y
Number of dots fired from Y.
dots (increment of
1000 dots)
CLEAN AUTO
Number of times the auto

cleaning has been performed.
times
CLEAN NORMAL
Number of times the normal

times
Number of times the powerful

times
Number of times the fill ink

has been performed.
times
HEAD WASH
Number of times the head wash

has been performed.
times
PUMP UP
Number of times the pump up

has been performed.
times
WIPE
Number of times the headwiping has been performed.
times
RUB
Number of times the headrubbing has been performed.
times
CHANGE INK
Number of times the ink type

has been changed.
times
CARTRIDGE CHG
Number of times the cartridge

has been changed.
times
PIGMENT LcLm
Total page printed with pigment

LcLm.
pages
PIGMENT OrGr
Total page printed with pigment

OrGr.
pages
ditto
Total page printed with dye

LcLm.
pages
ditto
CLEAN POWERFUL
FILL INK
DYE LcLm
64
CONTENTS
It only counts time for the printing

being performed through I/F. It
doesn't count time for test prints.
4 Adjustment@
TITLE
CONTENTS
UNIT
REFERENCE
Total page printed with

overprint function.
pages
ditto
Under 10% duty
Total page printed with less

than 10% ink duty.
pages
ditto
Under 20% duty

than 20% ink duty.
pages
ditto
Under 30% duty

than 30% ink duty.
pages
ditto
Under 40% duty

than 40% ink duty.
pages
ditto
Under 50% duty

than 50% ink duty.
pages
ditto
Over 50% duty
Total page printed with more

than 50% ink duty.
pages
ditto
Under A3 size
Total page printed with an area

smaller than A3 size.
pages
ditto
Under A2 size

pages
ditto
Under A1 size

pages
ditto
Under A0 size

pages
ditto
Under 2A0 size

smaller than 2xA0 size.
pages
ditto
Under 4A0 size

smaller than 4xA0 size.
pages
ditto
Over 4A0 size

bigger than 4xA0 size.
pages
ditto
OVER PRINT
65
4 Adjustment
66
TITLE
CONTENTS
UNIT
REFERENCE
1440dpi 16pass

1440dpi, 16pass, uni-direction.
pages
ditto
1440dpi 16pass B

1440dpi, 16pass, bi-direction.
pages
ditto
900dpi 10pass
Total page printed with 900dpi,

10pass, uni-direction.
pages
ditto
900dpi 10pass B

10pass, bi-direction.
pages
ditto
900dpi 5pass

pages
ditto
900dpi 5pass B

pages
ditto
720dpi 8pass

pages
ditto
720dpi 8pass B

pages
ditto
720dpi 4pass

pages
ditto
720dpi 4pass B

pages
ditto
540dpi 6pass

pages
ditto
4 Adjustment@
TITLE
CONTENTS
UNIT
REFERENCE
540dpi 6pass B

pages
ditto
540dpi 3pass

pages
ditto
540dpi 3pass B

pages
ditto
360dpi 4pass

pages
ditto
360dpi 4pass B

pages
ditto
360dpi 2pass

pages
ditto
360dpi 2pass B

pages
ditto
180dpi 1pass

pages
ditto
180dpi 1pass B

pages
ditto
67
4 Adjustment
Other Function Mode
EEPROM INITIALIZE
PRINTING SERVICE REPORT
All data inside the EEPROM will be

initialized. Turn on the sub power
switchwhile pressing [ENTER],
[ ] and[ ] keys.
Service Report will be printed.

Turn on the sub power
switch while pressing [ ] key.
INITIALIZING ALL
OF THE EEPROM
SETUP SHEET
Press [ENTER] key.
Press [SETUP] key.

INITIALIZING..
INITIALIZE
COMPLETED!!
68
4 Adjustment@
4-3 HOW TO UPDATE FIRMWARE
Connect the PC and FJ with PARALLEL CABLE.

It is necessary to prepare the followings to
update the firmware.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
Turn on the sub power switch while pressing [

and [ ] keys.
Then, press the [ENTER] key.
], [
]
FJ-50/40 BOOTUP
VERSION 1.00
VERSION UP
ARE YOU SURE
[ENTER]
WAITING...
Open the download.BAT from MS-DOS. (Type download

and press [RETURN] key.)
PC starts to send the updated data to FJ.
ERASING...
>>>>>>>
WRITING...
>>>>>>>
Some PCs can not use the BAT FILE. Please refer to
the ReadMe file in the FIRMWARE DISK.
VERIFYING
>>>>>>>
Turn off the sub power switch when update is completed.
VERSION UP
COMPLETE.
POWER OFF
69
4 Adjustment
4-4 HEAD RANK SETTING
Necessary when ....

HEAD RANK is necessary to set the proper voltage for each heads. If it is not set correctly for
each head, ink can not be fired with the proper amount, i.e. too much ink or too less ink.
The symptom on the printing would be dark printing, light printing and misaligned dot.
Check the HEAD RANK written on top of the HEAD.

HEAD RANK
12212
HEAD
Turn on the sub power switch while pressing the [

and [ ] keys to enter the SERVICE MODE.
], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [HEAD RANK] menu.
SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
70
4 Adjustment@
Set the HEAD RANK by selecting the digit with [ ] and

[ ] keys, and changing the parameters with [ ] and [ ]
keys.
HEAD RANK
L20112 R19215
LEFT HEAD
RIGHT HEAD
[ENTER] key
71
4 Adjustment
4-5 HEAD ALIGNMENT
Necessary when ....

HEAD ALIGNMENT is necessary to obtain the good printing quality. If the heads are not aligned,
printing problem could occur, such as banding appears in printing, white gap between the bands, gap
between the colors.

COVER.
GUIDE RAIL COVER
PUMP COVER
Remove the HEAD CARRIAGE COVER.
HEAD CARRIAGE COVER
SCREWS
Set the PET film, approximately A4 size, on the FJ.

Turn on the sub power switch while pressing [ ], [
[ ] keys to enter the SERVICE MODE.
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
72
4 Adjustment@
Select the [BIAS TEST] menu under the [HEAD ADJUST]

menu and press the [ENTER] key.
SERVICE MENU
HEAD ADJUST
[
HEAD ADJUST
BIAS TEST
BIAS TEST
TEST PRINT
[ENTER]
TEST PATTERN shown in the right figure will be printed.
MG
BK
YE
Lc
MG
BK
YE
Lc
[BIAS ADJUSTMENT]
Loosen the screws fixing the HEAD.
SCREW
Adjust the LEVER in front of the HEAD to align the

BLACK lines with MAGENTA lines for the LEFT HEAD,
and Lc/Or lines with YELLOW lines for the RIGHT HEAD.
LEVER FOR LEFT HEAD
LEVER FOR RIGHT HEAD

73
4 Adjustment
MAGENTA/YELLOW lines will move to the FRONT side

when LEVER is turned to the LEFT side, and they will
move to the REAR side when the LEVER is turned to the
RIGHT side.
Turn to the RIGHT
BK/Lc/Or
MG/YE
Shifting of each color (BLACK and MAGENTA,

and Lc/Or and YELLOW) within 1/2 dot is in the
tolerance.
Turn to the LEFT
Tighten the screw for fixing the HEAD and print the TEST
PATTERN again.
If the result is NG, repeat 6 8 .
SCREW
[ALIGNING 2 HEADS_FRONT & REAR]
10
Loosen the screw fixing the RIGHT HEAD.
SCREW

Adjust the LEVER on the right side of the HEAD
11 CARRIAGE to align the MAGENTA lines with Lc/Or lines.
LEVER
74
4 Adjustment@
Lc/Or lines will move to the FRONT side when the LEVER
12 is turned to the FRONT side, and to the REAR side when
Turn to the REAR side
LEVER is turned to the REAR.
MG
Lc / Or
Shifting of MAGENTA lines and Lc/Or lines

within 1/2 dot is in tolerance.
Turn to the FRONT side
Tighten the screw for fixing the RIGHT HEAD and print the
13 TEST PATTERN again.
If the result is NG, repeat 1113 .
SCREW
[ALIGNING 2 HEADS_HORIZONTAL]
], [
14 Turn on the sub power switch while pressing [
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [HORIZ.TEST] menu under the [HEAD
15 ADJUST] menu.
Print the TEST PATTERN by pressing the [ENTER] key.
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
TEST PRINT
[ENTER]
75
4 Adjustment
TEST PATTERN shown at the right will be printed.
16 Check the number which has the Lc/Or line alinged to the
BLACK line.
Lc/Or LINE
+6
+5
+4
+3
+2
+1
-1
-2
-3
BLACK LINE
Go into [ADJUST] menu under the [HEAD ADJUST] menu

16 with [ ] and
[ ] keys.
17 and change the number confirmed at
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
ADJUST
ADJUST
+1
+1
[ENTER]
[BIDIRECTION ADJUSTMENT]
], [
18 Turn on the sub power switch while pressing [
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [ADJUST] menu under the [BIDIRECTION]
19 menu.
Print the TEST PATTERN by pressing the [ENTER] key.
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
TEST PRINT
[ENTER]
76
-4
-5
4 Adjustment@
TEST PATTERN shown at the right will be printed.
20 The upper part is the number for HIGH SPEED MODE and
(HIGH SPEED MODE)
the lower part is the number for NORMAL MODE.

+6
+5
+4
+3
+2
+1
-1
-2
-3
-4
-5
Check the number which has the TOP PART and BOTTOM
PART matched perfectly.
(NORMAL MODE)
+15
Go into [ADJUST] menu and [ADJUST(HS)] under the
+14 +13
+12 +11
+10
HEAD ADJUST
BI-DIR.DEFAULT
21 [BIDIRECTION] menu and change the number confirmed

at 20 with [ ] and [ ] keys.
BI-DIR.DEFAULT
ADJUST
BI-DIR.DEFAULT
ADJUST(HS)
ADJUST
0
ADJUST(HS)
0
+1
+1
[ENTER]
(NORMAL MODE)
[ENTER]
(HIGH SPEED MODE)
77
4 Adjustment
4-6 CAPPING POSITION ADJUSTMENT
Necessary when ....

There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is necessary for
protecting the head from drying up and also to maintain good ink suction.
If the capping position is not adjusted, head could cause misfiring of ink or cause ink suction problem.

COVER.
GUIDE RAIL COVER
PUMP COVER
Remove the PANEL COVER.
PANEL COVER
1. 2 screws for fixing the PANEL COVER from the

front are located at the CARTRIDGE HOLDER
part.
2. Be careful with the CABLE and WIRE when
removing the PANEL COVER.
SCREWS
Move the HEAD CARRIAGE to the left by hand to unlock

it from the locking position.
HEAD CARRIAGE
78
4 Adjustment@
Loosen the 4 screws for fixing the PUMP UNIT.
SCREWS
SCREWS
PUMP UNIT_TOP VIEW
Adjust the position of the PUMP UNIT so that the centers of

the HEAD HOLDER PLATE and the CAPPING BAR are
aligned.
Tighten the 4 screws for fixing the PUMP UNIT.
HEAD
CARRIAGE
HEAD HOLDER
PLATE
CAPPING BAR
Move the HEAD CARRIAGE left and right at the PUMP

UNIT and make sure that it moves free without making any
contact with the CAPPING UNIT.
If NG, repeat 4 5 .
Loosen the screws fixing the LOCKING ASSEMBLY and

move the HEAD CARRIAGE to the porision where it will
be locked.
LOCKING ASSEMBLY
79
4 Adjustment
Adjust the position of the LOCKING ASSEMBLY so that

the clearance "X" at the VALVE part will be 2.02.5 mm.
2.0 mm2.5 mm
TUBE
VALVE
Tighten the screws fixing the LOCKING ASSEMBLY.
LOCKING ASSEMBLY
10
80
Carry out the following adjustments.

4 Adjustment@
4-7 FLUSHING POSITION ADJUSTMENT
Necessary when ....

FLUSHING POSITION must be kept at the correct position to have the ink fired inside the capping
during the flushing. If not, ink will be fired outside the cap and stain the pump unit with ink.
And in the worst case, media could be stained with ink.
Lower the HEAD to the lowest position with the LEVER on

the HEAD CARRIAGE.
LEVER
Turn on the sub power switch while pressing the [ ], [

Select [FLUSHING ADJ.] menu and press the [ENTER]
key.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
SERVICE MENU
FLUSHING ADJ.
[ENTER]
Adjust the position of the HEAD CARRIAGE to where the

left edge of the LEFT CAP makes slight contact with the
surface of the HEAD with [ ] and [ ] keys.
LEFT HEAD
LEFT CAP
81
4 Adjustment
4-8 PAPER SIDE SENSOR ADJUSTMENT
Necessary when ....

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of
the media. If it is not adjusted, media width could not be detect correctly.

COVER.
GUIDE RAIL COVER
PUMP COVER

], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [OUTPUT LEVEL] menu under the [PAPER

SIDE SENS] menu.
SERVICE MENU
PAPER SIDE SENS
PAPERSIDE SENS
OUTPUT LEVEL
82
4 Adjustment@
Adjust the VR on the CARRIAGE BOARD so that the

[OUTPUT LEVEL] will be 0.50.7V.
CARRIAGE BOARD
VR
Select the [SENSOR AUTOTEST] menu under the

[PAPERSIDE SENS] menu.
Press the [ENTER] key to carry out the test and make sure
that the voltage is 0.51.0V and the noise is 0.
4
SERVICE MENU
PAPER SIDE SENS
PAPERSIDE SENS
SENSOR AUTOTEST
SENSOR AUTOTEST
0.5V NOISE=0
If the noise is more than 0, try the followings.

1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE in case of scratches.
REFLECTION TAPE
If the voltage is less than 0.5V, increase the voltage for 0.1V
in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
83
4 Adjustment
If the voltage is more than 1.0V, decrease the voltage for

0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
Repeat 3 8 until the voltage and the noise are in the

range.
84
4 Adjustment@
4-9 LIMIT POSITION INITIALIZE
Necessary when ....

This is necessary to correct the offset of the origin sensor and the capping positions. When the LIMIT
POSITION has not been initialized, error message [INITIALIZE THE LIMIT] will appear.
Move the HEAD CARRIAGE to the locking position.
HEAD CARRIAGE

and [ ] keys.
], [
[ ], [ ], [ ] + POWER ON
INITIALIZING
THE LIMIT
Carry out the LIMIT POSITION INITIALIZE by pressing

the [ENTER] key.
Sub Power Switch will be off after completing the
INITIALIZE.
INITIALIZING...
INITIALIZE
COMPLETED!!
85
4 Adjustment
4-10 LINEAR ENCODER SETUP
Necessary when ....

LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software
coordinates.
It is also necessary for checking whether the enoder module can read the scale correctly in the whole
width.
Lower the PINCH ROLLER.

], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENC. SETUP] menu and press the

[ENTER] key to start the auto-set up.
SERVICE MENU
LINER ENC. SETUP
[ENTER]
Either one of the message will appear at the completion of

the set up. In case of an error, check the followings.
1. Dirt / Scratch on the ENCODER SCALE.
2. Dirt / Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the ENCODER
MODULE.
4. Position of the ENCODER MODULE is too high.
SERVICE MENU
LINER ENC. SETUP
[ENTER]
NOW PROCESSING..
LINER ENC. SETUP

COMPLETED !!
86
LINER ENC. SETUP

ERROR END!!
4 Adjustment@
4-11 CUT DOWN POSITION ADJUSTMENT
Necessary when ....

This adjustment is to set the Cut Down Position. If the adjustment hasn't been carried out, the problem
related to the sheet cutter, such as the sheet cutter doesn't move down, will occur.
Make sure that the LIMIT POSITION has been initialized.

Move the HEAD CARRIAGE with CUTTER DOWN
STATUS until it makes contact with the LEFT FRAME.
SEPARATING
KNIFE
LEFT FRAME

and [SHEET CUT].
], [
[ ], [ ], [SHEET CUT] + POWER ON
INITIALIZING
CUT DOWN POS.
Press the [ENTER] key to carry out the auto-set up.
INITIALIZING...
INITIALIZE
COMPLETED!!
87
4 Adjustment
4-12 MOTOR BALANCE ADJUSTMENT

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Motor tries to follow the instruction from the CPU.

Difference between the actual rotation and the
instruction could be adjusted with the Motor balance
(GAIN) Adjustment.
- If the difference is small (=GAIN is small), motor
becomes very sensitive. As a result, it vibrates.
- If the difference is big (=GAIN is big), motor becomes
dull to the instruction. And as a result, cutting quality
will be damaged.
Command
Servo Motor
CPU
Feedback
4
Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to be equal.
- Ex.1 in the figure shows that both the OFFSET and GAIN is adjusted in both CW and CCW directions.
CCW
Ex.2
Ex.1
Gain
- Ex.2 shows that the GAIN is adjusted but the OFFSET

is shifted. Therefore, the GAIN will be big in CCW
direction and small in CW direction.
As a result, motor becomes dull in CCW direction and
sensitive in CW direction causing problems.
Offset
CW
PLATE
88
4 Adjustment@
[SCANNING DIRECTION]

], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SCAN WITH INK] menu under the [AGING] menu

and press the [ENTER] key to start.
SERVICE MENU
AGING
AGING
SCAN WITH INK
[ENTER]
Adjust VR1 on the MAIN BOARD so that the difference of

the absolute values displayed in the middle will be less than
10.
VR1
MAIN BOARD
SCAN WITH INK

+288 +290 +292
Adjust VR2 on the MAIN BOARD so that the absolute

values displayed in the middle will be 800810.
VR2
MAIN BOARD
SCAN WITH INK

+798 +801 +804
89
4 Adjustment
[FEEDING DIRECTION]
Select [FEED] menu under the [AGING] menu and press

the [ENTER] key to start.
SERVICE MENU
AGING
AGING
FEED
[ENTER]
Adjust VR3 on the MAIN BOARD so that the difference of

the absolute values displayed in the middle will be less than
10.
VR3
MAIN BOARD
FEED
+288 +290 +292
Adjust VR4 on the MAIN BOARD so that the absolute

values displayed in the middle will be 250260.
VR4
MAIN BOARD
FEED
+263 +265 +268
90
4 Adjustment@
4-13 HEAD CARRIAGE HEIGHT ADJUSTMENT
Necessary when ....

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as possible and also to protect the
heads from getting rubbed against the media.
If this adjustment is not done correctly, printing problem, such as blurry printing and banding, could occur.
It is recommended to unplug the machine for

preventing the HEAD from damage.
MAIN POWER
SWITCH

COVER.
GUIDE RAIL COVER
PUMP COVER
Remove the HEAD CARRIAGE COVER and FRONT

APRON.
HEAD CARRIAGE COVER
SCREWS
91
4 Adjustment
Lower the PINCH ROLLER and move the HEAD

CARRIAGE to the position where [H] mark is written on
the BED.
HEAD CARRIAGE
BED
Lower the HEAD to the lowest position with the LEVER on

the HEAD CARRIAGE.
LEVER
Loosen the screws for fixing the LEFT and RIGHT ARM
PLATE. (There are 2 screws on both sides.)
SCREWS
Put the 1.2 mm THICKNESS GAUGE between the HEAD

and the BED.
HEAD
FRAME
Make sure that the thickness gauge is making

contact only at the frame of the HEAD and not the
surface.
92
BED
4 Adjustment@
Tighten the screws for fixing the LEFT and RIGHT ARM
LOCK PLATEs while pushing down the HEAD
CARRIAGE against the THICKNESS GAUGE.
SCREWS
Check and make sure that the 1.1 mm THICKNESS

GAUGE can be put in between the both HEADs and the
BED.
And 1.4 mm THICKNESS GAUGE won't go in between.
+0.2mm
Adjustment Range : 1.2 mm- 0.1mm
93
4 Adjustment
4-14 CALIBRATION (FEEDING DIRECTION)
Necessary when ....

CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment, in case of having problem to print in the correct length in the media feeding
direction.
Calibration is done by using the PET-G-1050 in the Factory. Calibrate the feeding direction with customer's
media if necessary.

], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Set the PET film with a size of minimum 540 mm (w) x 440
mm (l) on the FJ.
Select the [ADJUST] menu under the [CALIB.DEFAULT]

menu and change the amount to be 0.00% with [ ] and
[ ] keys.
CALIB.DEFAULT
ADJUST
ADJUST
+0.50%
0.00%
[ENTER] Key
94
4 Adjustment@
Select the [FEED COMPENS] menu under the [FEED

COMPENS] menu and press the [ENTER] key.
SERVICE MENU
TEST PATTERN
[
] Key
TEST PATTERN
FEED COMPENS
[ENTER] Key
TEST PATTERN will be printed.

Calibrating amount can be calculated with the formula
shown at 6 based on the printing result.
400mm
Feed
500mm
Scan
Calculate the amount to be calibrated with the formula

shown at the right figure.
1. CA = Calibrating amount
2. CL = Commanded length (400 mm)
3. ML = Measured length
Select the [ADJUST] menu under the [CALIB. DEFAULT]

menu and change the amount to be calibrated with [ ] and
[ ] keys.
FORMULA
CA = CL - ML x 100
ML
CALIB.DEFAULT
ADJUST
ADJUST
0.00%
+0.50%
[ENTER] Key
95
4 Adjustment
4-15 CARRIAGE WIRE TENSION ADJUSTMENT
Remove PUMP COVER and then the GUIDE RAIL

COVER.
GUIDE RAIL COVER
PUMP COVER
Loosen the SCREWS A on the left side of the machine.
SCREW A
Measure the wire tension with the TENSION METER (ST011) at the connecting part of 2 LM GUIDES.
ST-011
TENSION METER
Revised
96
Adjust the wire tension with the SCREW B so that it will be

13 lb ~ 15 lb when replacing the wire, or 9 lb ~ 11 lb in other
case.
9 lb ~ 11 lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the assumption
that the tension will get settled in the optimal wire tension, 9
lb ~ 11 lb, due to the stretch of the wire.
SCREW B
4 Adjustment@
Revised
After adjusting the wire tension, move the TOOL

CARRIAGE back and forth 20 times in a whole distance of
the GUIDE RAIL.
Check the wire tension again and readjust it if it has changed.
Tighten SCREW A after completing the adjustment.
SCREW A
Check and make sure that the tension is within the range.
If not, adjust it again.
97
5-1 OPERATIONAL SEQUENCE

Main Power SW
ON
Read data from EEPROM.
False settings in
the important data.
YES
EEPROM ALL DATA INITIALIZE
NO
False settings in
the User data.
Initialize EEPROM to
Factory Default
YES
NO
Sub Power SW ON
POWER LED blinks
Limit Position is
initialized.
Roland FJ-50
PIGMENT CMYKLcLm
Roland FJ-50
Ver.1.00
Displays Opening Message
NO
INITIALIZE
THE LIMIT
Displays Error Message.
YES
Front Cover is check whether it is opened or not whenever motor moves after this step
with a sequence below except when moving them by cursor keys..
Motor Initialized.
Front Cover Check.
Detects origin.
INK SYSTEM maintenance

a. Initial Ink Fill
b. Head Cleaning
c. Ink Flushing
Front Cover Check.
CLOSE
Finish checking.
OPEN
Emergency Motor Stop.
POWER LED ON
OPEN
Displays Error Message
CLOSE THE COVER

Displays alternately.
NO
10 minutes passed.
DRY-UP OF HEAD
MAY GIVE DAMAGE
Audible alert each 10 sec.
YES
Go to Next Page.
98
HEAD CARRIAGE moves to

the capping position.
HEAD DRY-UP
WARNING
From Last Page.
Press SETUP key.
SETUP LED blinks.
Detects
whether PINCH
ROLLER is UP/DOWN.
UP
PINCHROLL ERROR
DOWN PINCHROLL
DOWN
REAR
PAPER SENSOR is OFF.
OFF
INVALID SHEET
SET SHEET AGAIN
INVALID SHEET
SET SHEET AGAIN
ON
Feeds media until FRONT
PAPER SENSOR becomes ON.
OFF
REAR PAPER SENSOR

becomes OFF during media feed.
ON
OFF
FRONT PAPER SENSOR does

not become ON even feeding
media for cerain length.
INVALID SHEET
SET SHEET AGAIN
SHEET TOO SMALL

SET SHEET AGAIN
ON
Detects media width.
It can not detect width

of more than 190mm.
Less than 190mm
More than 190mm

SETUP LED ON.
Menu changes.
W 1234
OP2
FINE BI-DIR
Ready to receive data.
99
5-2 SENSOR MAP

ENCODER MODULE
This sensor detects scanning coordinates and also
generates printing signal.
REAR PAPER SENSOR

PINCH ROLLER SENSOR
This sensor detects whether the PINCH
ROLLER is up or down.
This sensor detects the rear edge

of the media.
ORIGIN SENSOR
This sensor detects the origin.
PAPER SIDE SENSOR

COVER SWITCH
This sensor detects the left and right
edge of the media.
FRONT PAPER SENSOR

This sensor detects the front edge of
the media and also whether the media
is set or not.
INK CARTRIDGE SENSOR

This sensor detects whether the INK
CARTRIDGE is installed or not.
INK EMPTY SENSOR

This sensor detects whether the INK
CARTRIDGE is empty or not.
100
This switch detects whether the Front

Cover is opened or closed. HEAD
CARRIAGE stops when the Front
Cover is opened. And starts when it
is closed again.
5-3 MANUAL HEAD CLEANING

This instuction is same as the one in the User's Manual.
Manual head Cleaning is necessary to remove the dusts accumulated on the HEAD, HEAD CARRIAGE and CAPPING
UNIT and can't be removed by the built-in Cleaning Function of FJ-52/42.
Table of Contents
Checking Supplied Items ........................................... 102
Overview of the Cleaning Method ............................ 103
Performing Cleaning ................................................. 104
Copyright 2000 ROLAND DG CORPORATION
Cleaning using this kit should be carried out when automatic cleaning and forced cleaning from the [HEAD
CLEANING] menu fail to correct image drop-out.
Before starting cleaning, read through this manual carefully to familiarize yourself with the procedures, then
carry out the cleaning operations quickly.
Cleaning is performed while the caps on the printing heads are detached, so cleaning must be completed
before the heads dry out. It is suggested that cleaning be completed in ten minutes or less.
If it appears that cleaning operations may take more than ten minutes, stop the cleaning operations and
follow the steps below.
1.
2.
3.
4.
Return the carriage to standby position and cap the heads.

Attach the cover and tighten the screws.
Switch on the power, and from the [HEAD CLEANING] menu, carry out cleaning of the heads.
When the head cleaning ends, perform cleaning using this kit again.
101
Checking Supplied Items

The following items are packed with the cleaning kit. Before use, check to make sure they are present.
Phillips screwdriver ..... 1
Cleaning sticks ..... 10
Tweezers ..... 1
Sponges
(for cleaning hooks) ..... 10
102
Cleaning kit
user's manual ..... 1
Overview of the Cleaning Method

1) Switch off the power.
2) Detach the cover.
3) Move the carriage away from standby position.
4) Clean the heads (on the left-hand and right-hand sides) and the hook inside the carriage.
Carriage
Wipe away soiling on all four sides (the metal areas).
5
Hook
Left-hand head
Right-hand head
Ink nozzles (at bottom area of each head)

* Do not touch these areas.
Bottom surface of the carriage
as seen from the front
5) Clean the rubber caps and the wiper.

Carriage
Rubber caps (black)
Top view
Wiper
6) Replace the sponge (for cleaning the hook).
* Do this only if the sponge has soaked up ink.
7) Return the carriage to standby position.

8) Attach the cover.
9) Switch on the power.
10) Check the results of cleaning.
103
Performing Cleaning
Before starting the procedure, be

sure to turn off the main power
switch.
Also, do not turn on the power while
the cover is detached.
When you turn on the power and close the
front cover, the carriage may move and
cause injury.
After pressing the [POWER] key to switch off the sub power, turn off the main power switch.
The POWER LED goes out
Open the front cover.
Detach the cover shown in the figure.

Use the included Phillips screwdriver to remove the screws.
View with cover detached
Cover
Screws (at four places)
Carriage
104
Pull out the carriage in the direction shown in the figure. You may need to apply slight force to move it.
Carriage
Insert a cleaning stick into the space shown in the figure.
Cleaning stick
Move the carriage to a location where the cleaning stick reaches the left-hand side surface of the left-hand head, and wipe away
any grime on the left-hand side surface (the metal area) of the left-hand head.
Left-hand side
Wipe away any grime on the metal area.
Left-hand head
* Do not touch the ink nozzle (at

the bottom area of the head).
105
NOTICE
Do not touch the ink nozzle (at the bottom area of the head).
Wipe only the silver-colored metal area.
There is no need to apply force when wiping. You can remove dust by simply stroking the surface.
Do not use a soiled cleaning stick.
Use lint-free tissue or the like to remove grime adhering to a cleaning stick. Also, if a cleaning stick becomes
extremely dirty, discard it and perform cleaning with a new one.
Move the carriage to a location where the cleaning stick reaches the right-hand side surface of the left-hand head, and wipe away
any grime on the right-hand side surface (the metal area) of the left-hand head.
Right-hand side surface

Left-hand head
* Do not touch the ink

nozzle (at the
bottom area of the
head).
Move the carriage to a location where the cleaning stick reaches the front surface of the left-hand head.
While holding the tip of the cleaning stick against the front of the head, move the carriage to the left and right to wipe away
grime.
Front surface
Left-hand head

106
Bend a cleaning stick as shown in the figure.
Cleaning stick
10
Insert the cleaning stick into the space shown in the figure as far as it will go.
Cleaning stick
11
Move the carriage to a location where the cleaning stick reaches the back surface of the left-hand head.
While holding the tip of the cleaning stick against the back of the head, move the carriage to the left and right to wipe away
grime.
Back surface
Left-hand head

107
12
Repeat steps 5 through 11 to clean the right-hand head in the same way.
Wipe away soiling on all four sides (the metal areas).
Right-hand head
13
Clean the hook (the metal portion) below the right-hand side of the carriage.
Hook
14
Pull the carriage by hand to move it to the left-hand side until the black rubber caps, sponges, and tubes can be seen.
Rubber caps (black)
Top view
Sponges
Wiper
Carriage
108
Tubes
15
Wipe away any grime adhering to the edges of the left-hand and right-hand rubber caps. Use the tip of the cleaning stick to scrape
off grime.
Cleaning stick
NOTICE
Be sure to use one of the included cleaning sticks.
If no grime is present, do not touch the sponges inside the rubber caps.
When removing grime adhering to the sponge inside a rubber cap, touch the sponge gently with the tip of the
cleaning stick to pick up the grime. Rubbing forcefully may damage the surface of the sponge.
16
Clean the wiper area.

When viewed from the front, the wiper has a rubber surface on its right-hand side and a felt surface on its left-hand side. Clean
mainly the rubber surface and the top edge.
Top edge
Wiper
Felt surface
Rubber surface
NOTICE
Rubbing the felt surface with too much force may make the surface fuzzy. Remove grime by stroking gently
several times with the tip of the cleaning stick.
109
17
If ink is oozing from the sponge shown in the figure, replace it with a new sponge.
Use the included tweezers to pull it out from above.
Sponges (for cleaning hooks)
* If the sponge is not oozing ink, it doesn't need to be replaced. Skip ahead to step 20.
18
Orient a new sponge (included with the cleaning kit) as shown in the figure and insert it.
Pass the tab through

the hole in the center
of the sponge.
19
Use the tweezers to press down the sponge.

Slowly press it downward until it makes contact.
Use the tweezers to press

down the sponge.
110
20
Return the carriage to standby position.
NOTICE
If allowed to stand with the carriage remaining away from standby position for a prolonged period, problems
such as drying-out of the printing heads or dot drop-out during printing may occur. When finished cleaning,
promptly return the carriage to standby position.
Move inward until flush.
21
Use the screws to attach the cover you removed in step 3.

Top cover
The top edge of the cover goes

below the top cover.
Cover
22
Screws (at four places)
Close the front cover.
111
23
Turn on the main power switch at the back side of the unit, then press the [POWER] key to switch on the sub power.
The POWER LED lights up
Attach the cover before turning on

the power.
When you turn on the power and close the
front cover, the carriage may move and
cause injury.
24
Load the material.
25
Press the [CLEANING] key to make the following screen appear on the display.
Press the [ENTER] key, head cleaning starts.
HEAD CLEANING
START
26
When head cleaning ends, press the [

printing test.
] key to display the screen shown in the figure. Press the [ENTER] key to start the
HEAD CLEANING
TEST PRINT
27
Examine the printing test results to make sure all dots are printed attractively.
* If dot drop-out persists, contact your authorized Roland DG Corp. dealer or service center.
112
Troubleshooting
6 Troubleshooting
6-1 PRINTING PROBLEMS
6-1-1. MISSING DOT / WAVY DOT / SCRATCHY PRINTING FLOWCHART
Replace the Cleaning

Wiper.
Fix the Flange.
Cleaning Wiper is
wearing out.
Loose Flange.
Go to next page.
1
4
Entire material should
stretched taut.
Slack in the media.
Missing Dot
Test Print
Normal Cleaning
3
Retainer is loose or fixed
oppositely.
Incorrect Profile
ICC Profile
Head Height
Printing Mode
Fix the Retainer.
: Symptom
: Check Points
: Action
Number : Checking order
Select the correct

Profile.
6-1-1. MISSING DOT / WAVY DOT / SCRATCHY PRINTING OUTLINE

NO
CHECKING POINT
ACTION
TEST PRINT
NORMAL
CLEANING
Select the correct

Profile
REFERENCE
Section 4
[Service Mode]
OUTLINE
Perform TEST PRINT with the [CLEANING] key. In case there is a
problem in the printing result, perform Head Cleaning by pressing
the [CLEANING] key.
Section 7
Incorrect setup by the users or when the printing mode and head
[RCC3.00 Profile height don't match to the media being used, it results in scratchy
List]
printing due to the lack of ink.
Incorrect Profile

Fix the Retainer
oppositely
When the Retainer is loose or left and right retainers are fixed
oppositely, roll sheet rotates eccentric and the media feeding becomes
unstable. It could result in scratchy printing or white lines.
Slack in the media
Entire material
should stretched
taut
Media skews at the Head due to the slack in the media when setting it
up and results in the scratchy printing or white lines.
Loose Flange
Fix the Flange
When the Flanges are inserted loosely to the paper tube of the media,
media skews and results in scratchy printing or white lines.
Cleaning Wiper is
wearing out
Replace the
Cleaning Wiper
Section 3
[Cleaning Wiper
_ Replacement]
Head cleaning function is built inside the machine to maintain the

correct nozzle condition to fire the ink. When Cleaning Wiper wears
out, correct nozzle condition can not be maintained because the
Cleaning Wiper is used for the cleaning and results in missing and
wavy dots. referential time for replacing the Cleaning Wiper is 3000
times of WIPING an 500 times of RUBBING.
113
Troubleshooting
Capping Position
Adjustment.
Replace the Ink

Cartridge.
11
12
Capping is out of
position.
Ink Cartridge is
almost empty.
13
Go to next page.
10
Replace Ink Damper.
Ink Damper is clogged

or broken.
Missing Dot
9
Drain tube is clogged.
Replace the Drain

tube.
7
Foreign substance on followings
Surface of the Head
Cleaning Wiper
In and around the Capping
Head Carriage
Manual Head
Cleaning
8
Sponge inside the Cap
is transformed.
Replace the Capping

Assembly.
: Symptom
: Check Points
: Action
NO
CHECKING POINT
ACTION
Manual Head
Cleaning
REFERENCE
Section 5
[Manual Head
Cleaning]
OUTLINE
Fine dust on the media will stick to the Head, Cap, Head Carriage and
Cleaning Wiper. This type of dust can not be removed with the
built-in Head Cleaning. In this case, the nozzle condition to fire the
ink correctly will be damaged and results in missing and wavy dots.
Foreign substance
Section 3
Sponge inside the Cap is Replace the
[Capping
transformed
Capping Assembly Assembly _
Replacement]
Ink bubbles will gather inside the Cap when the Sponge inside the
Cap transforms and cause gap between the Head and the Cap. When
nozzles make contact with the ink bubbles, correct nozzle condition
will be damaged and results in missing and wavy dots.
Drain tube is clogged
Ink suction is done by using the pump. Drain Tubes are inside the
PUMP and therefore, if the Drain Tube is clogged, enough ink for the
Head to fire correctly won't be supplied and results in missing and
wavy dots.
10
Ink Damper is clogged or Replace Ink

broken
Damper
11
Capping is out of
position
12
114
Ink Cartridge is almost

empty
Replace Drain Tube
Capping Position
Adjustment
Replace the Ink

Cartridge
When the Ink Damper is clogged, ink suction can not be maintain.
Therefore, enough ink for the Head to fire correctly won't be supplied
and results in missing and wavy dots.
Section 4
[Capping
Position
Adjustment]
Enough ink for the Head to fire correctly won't be supplied when
Capping Position is not correct because ink lines won't be vacuumed
if there is gap between the Head and the Bed. Therefore, it results in
missing and wavy dots.
Printing will be continued even the [Ink Empty] message is displayed
when the [Continued] is selected in the [Empty Mode]. In this case,
remaining printing area is 1m2. When printing is continued more
than 1m2 after detecting the [Ink Empty], amount of ink being fired
will suddenly become less and results in missing dots or white lines.
in this case, replace the ink cartridge and perform the Powerful
Cleaning. When some colours are mixed inside the ink line, perform
the cleaning with the cleaning liquid. It is recommended for the users
to replace the ink cartridge as soon as the machine detects ink empty.
Troubleshooting
Replace the Main

Board.
Replace the Head.
17
18
Broken / life of Head.
Broken Main Board

/ R35
16
Replace the Pump Unit.
Wiper doesn't move correctly

or hits the Head.
13
Improper Head
Adjustment.
Missing Dot
15
Calibration for Media
Feeding direction is not
correct.

Feeding direction.
Head Rank Setting

Bias Adjustment
Horizontal Adjustment
Bidirection Adjustment
Head Height Adjustment
14
Flushing Position is not
correct.
Flushing Position
Adjustment.
: Symptom
: Check Points
: Action
NO
13
CHECKING POINT
Improper Head
Adjustment
ACTION
REFERENCE
OUTLINE
Head Rank Setting -> It is necessary to calibrate the manufacturing

tolerance of the Piezo Element so that all heads fire the same amount
of ink straight down.
Bias Adjustment -> It is for adjusting the positions of each Head so
the it is placed horizontally to the Guide Rail.
Horizontal Adjustment -> there I a difference in a timing for firing
Head Rank Setting
ink in each Head. therefore, the positions where each colour prints
Bias Adjustment
will be different if the timing is not adjusted because the Head
Horizontal
Section 4 [Head
Adjustment
Carriage moves when printing. this adjustment is to setup the
Rank Setting],
Bidirection
timing in left head to match the timing of the right head.
[Head Alignment]
Adjustment
Bidirection Adjustment -> When printing in Bidirection, colour order
Head Height
for printing will be reversed in each way. Therefore, if the timing to
fire ink is different, the landing position of the dots will be different
Adjustment
in each directions.
Head Height Adjustment -> it is designed to maintain the correct
clearance between the Head and the Bed in order to fire ink close to the
designated point as close as possible and also to keep the enough
space to prevent the Head from rubbing against the media.
14
Flushing Position is not Flushing Position

correct
Adjustment
Section 4
[Flushing
Position
Adjustment]
15

Feeding Direction is not
correct
Section 4
[Calibration]
16
Wiper doesn't move

Replace the Pump
correctly or hits the Head
Unit
all the time
17
Broken / life of Head
Replace the Head
18
Broken Main Board / R35
Replace the Main

Board
Calibration for
Media Feeding
Direction
Flushing is to fire the ink inside the Cap once in a while during the
printing or built-in cleaning Function. Flushing Position should be
adjusted so that the Head will be on top of the Cap. If it is not
adjusted, ink will be fired outside of the Cap. when the flushed ink
sticks to the surface of the Head, nozzle condition will be damaged
and results in missing and wavy dots.
Media feeding amount is slightly different in each media because of
the difference in its thickness. Re-calibrate the feeding amount to
match the media being used.
When there is a problem in the movement of the Wiper due to the dirt
on the Pump Unit, Wiper touches the Head and results in missing
dots or white lines.
Life time of the Head is 2 billion dots / 1 nozzles. (128 billion dots
in Service Report) When it is close to the life, power to fire the ink
becomes weak and results in missing dots or white lines. And also,
Section 3 [Head _
if the ink is firing from all the nozzles, Head is electrically damaged
Replacement]
due to the disconnection of the Sheet Cutter and the Head Carriage
while printing or replacement has taken place while the primary
switch is on. In this case, replace the Head.
If the ink is firing from all the nozzles, Head is electrically damaged
Section 3 [Main
Board _
switch is on. In this case, the Q18 on the Main Board could also be
Replacement]
damaged. Check the Resistor R15 on the Main Board and if it is
burned, replace the Main Board.
115
Troubleshooting
6-1-2. UNNECESSARY LINES IN PRINTING IMAGE FLOWCHART

Wiper.
Hold down the Media.
Cleaning Wiper is
wearing out.
Media lifts up
Go to next page.
Fix the Flange.
Unnecessary line
in Printing Image
Loose Flange.

oppositely.
Test Print
Normal Cleaning

Surface of the Head
Cleaning Wiper
Head Carriage
Fix the Retainer.
: Symptom
: Check Points
: Action
Manual Head
Cleaning
6-1-2. UNNECESSARY LINES IN PRINTING IMAGE OUTLINE

NO
CHECKING POINT
ACTION
TEST PRINT
NORMAL
CLEANING
Manual Head
Cleaning
REFERENCE
OUTLINE
Section 4
[Service Mode]
Perform TEST PRINT with the [CLEANING] key. In case there is a

problem in the printing result, perform Head Cleaning by pressing
the [CLEANING] key.
Section 5
[Manual Head
Cleaning]
ink correctly will be damaged and the unnecessary lines will be
printed.
Foreign substance

Fix the Retainer
oppositely
unstable. It could print unnecessary lines.
Loose Flange
Fix the Flange
media skews and results in unnecessary lines in the printing image.
Media lifts up
Hold down the

Media
The media could rub against the Head and could become dirty if it
become wavy at the Bed. It could be held down by putting the card
board to both sides.
Replace the
Cleaning Wiper

Cleaning Wiper is used for the cleaning and results in unnecessary
lines in the printing image. referential time for replacing the
Cleaning Wiper is 3000 times of WIPING an 500 times of
RUBBING.
116
Cleaning Wiper is
wearing out
Section 3
[Cleaning Wiper
_ Replacement]
Troubleshooting
Replace the Carriage

Board.
Replace the Pump Unit.
11
Broken Carriage Board.
12
Cleaning Wiper makes contact
with the Head.
13
Go to next page.
10
Replace the Ink Cartridge
and try Powerful Cleaning.
Colours are mixed

inside the Head and
Tubes.
Unnecessary line
in Printing Image

is transformd.
Replace the Capping

Assembly.
9
Capping is out of
position.
Capping Position
Adjustment.
Broken Head
Flexible Cable.
Replace the Head

Flexible Cable.
: Symptom
: Check Points
: Action
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Section 3
[Capping
transformed
Replacement]
will be damaged and results in unnecessary lines in the printing
image.
Broken Head Flexible

Cable
Unnecessary lines will be printed if there is cut-line in the Carriage

Flexible Cable.
Capping is out of
position
Replace the Head

Flexible Cable
Capping Position
Adjustment
Section 4
[Capping
Position
Adjustment]
if there is gap between the Head and the Bed. Therefore, it results in a
problem that the unnecessary lines will be printed in the printing
image.
Negative pressure inside the Ink Package will be high wen the
printing is continued when the Ink Cartridge reaches the end. When
the negative pressure exceeds the certain level, ink will be sucked
reverselly. When it happens, the drain ink inside the cap will be
sucked and goes inside the Head, Ink Damper and the Ink Tube.
Replace the Ink Cartridge to the new one and perform the Powerful
Cleaning when it happens. And also, recommend the users to replace
the Ink Cartridge whenever the machine detects Ink Empty.
10
Colours are mixed in the Replace the Ink

printing, head and the
Cartridge and try
tubes
Powerful Cleaning
11
Broken Carriage Board
Replace the
Carriage Board
Unnecessary lines will be printed if the Carriage Board is broken.
12
Cleaning Wiper makes

contact with the Head
Replace the Pump

Unit
Cleaning Wiper sometimes doesn't move smoothly when the Pump

Unit becomes dirty. In this case, Cleaning Wiper makes contact with
the Head and creates unnecessary lines in the printing image.
117
Troubleshooting
Replace the Interface

Cable.
Take GND.
17
Noise when sending
the data.
18
Noise from environment.
16
Check the cables and
wires in FJ.
13
Unnecessary line
in Printing Image
Bad contact in FJ.
Replace the Head.
14
15
Noise when processing
the data.
Broken / life of Head.
Create the data

again.
Broken Main Board

/ R35
Replace the Main Board.
: Symptom
: Check Points
: Action
NO
13
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Replace the Head
becomes weak and results in missing dots or white lines. And also,
Section 3 [Head _
if the ink is firing from all the nozzles, Head is electrically damaged
Replacement]
switch is on. In this case, replace the Head.
Section 3 [Main
Board _
Replacement]
14
Replace the Main

Board
15
Noise when processing

the data
Create the data

again
Send the same data twice and check whether the unnecessary line will
be printed at the same position. If so, noise could be caught during
the processing of the data. Create the data again.
16
Bad contact in FJ
Check the cables

and wires in FJ
Disconnect the Interface Cable from FJ and try the Demo Print. If
there is unnecessary lines printed in Demo Print, check the cables and
wires so that there is no bad-contact or cut-line in the cable.
17
Noise when sending the

data
Replace the
Interface Cable
Noise could be caught easily when the Interface Cable is long.

Replace the Cable to the shorter one and try again.
18
Noise from environment
Take GND
Make sure to take GND on the machines, including the computer,

whenever sending the data.
118
Troubleshooting
6-1-3. DOESN'T PRINT AT ALL FLOWCHART
Replace Drain Tube.
Replace Ink Damper.
Drain Tube is clogged.

or broken.
Go to next page.
Replace the Capping
Assembly.

is transformed.
Doesn't Print at All
Cleaning Wiper is
wearing out.

empty.
Replace the Ink

Cartridge.

Surface of the Head
Cleaning Wiper
Head Carriage

Wiper.
Manual Head
Cleaning.
: Symptom
: Check Points
: Action
6-1-3. DOESN'T PRINT AT ALL OUTLINE

NO
CHECKING POINT
ACTION

empty
Replace the Ink

Cartridge
Foreign substance
Manual Head
Cleaning
Replace the
Cleaning Wiper
REFERENCE
OUTLINE
Replace the Ink Cartridge to the new one. And also, recommend the
users to replace the Ink Cartridge as soon as the machine detects Ink
Empty.
Section 5
[Manual Head
Cleaning]
ink correctly will be damaged and the some portion of the printing
will be missed.
Section 3
[Cleaning Wiper
_ Replacement]

Cleaning Wiper is used for the cleaning and results in problem that
the some portion of the printing will be missed. referential time for
replacing the Cleaning Wiper is 3000 times of WIPING an 500 times
of RUBBING.
Cleaning Wiper is
wearing out
Section 3
[Capping
transformed
Replacement]
will be damaged and results in a problem that the some portion of the
printing will be missed.
Drain tube is clogged
PUMP and therefore, if the Drain Tube is clogged, enough ink for the
Head to fire correctly won't be supplied and results in a problem that
the some portion of the printing will be missed.

broken
Damper
Replace Drain Tube
When the Ink Damper is clogged, ink suction can not be maintain.
Therefore, enough ink for the Head to fire correctly won't be supplied
and results in a problem that the some portion of the printing will be
missed.
119
Troubleshooting
Replace the Main

Board.
Replace the Head.
11
12
Broken / Life of Head.
Broken Main Board

/ R35
10
Replace the Carriage
Board.
Broken Carriage Board.
Doesn't Print at All
8
Broken Head
Flexible Cable.
Replace the Head

Flexible Cable.
Capping is out of
position.
Capping Position
Adjustment.
Broken Ink Tube.
Replace the Ink Tube.
: Symptom
: Check Points
: Action
NO
CHECKING POINT
ACTION
REFERENCE
Section 4
[Capping
Position
Adjustment]
OUTLINE
if there is gap between the Head and the Bed. Therefore, it results in a
problem that the some portion of the printing will be missed.
Capping is out of
position
Capping Position
Adjustment
Broken Ink Tube
Replace the Ink

Tube
Some portion of the printing will be missed if there is a hole or a cut

in the Ink Tube.
Broken Head Flexible

Cable
Replace the Head

Flexible Cable
Some portion of the printing will be missed if there is cut-line in the

Carriage Flexible Cable.
10
Broken Carriage Board
Replace the
Carriage Board
Some portion of the printing will be missed if the Carriage Board is

broken.
11
12
120
Replace the Head
Replace the Main

Board
becomes weak and results in a problem that the some portion of the
Section 3 [Head _ printing will be missed. And also, if the ink is firing from all the
Replacement]
nozzles, Head is electrically damaged due to the disconnection of the
Sheet Cutter and the Head Carriage while printing or replacement has
taken place while the primary switch is on. In this case, replace the
Head.
Section 3 [Main
Board _
Replacement]
Troubleshooting
6-1-4. SHIFTING IN PRINTING POSITION FLOWCHART

Head Rank Setting
Bias Adjustment
Horizontal Adjustment
Bidirection Adjustment
Head Height Adjustment
Setup the Encoder

Scale.
6
Problem in setting up
the Encoder Scale.
Paper Side Sensor

Adjustment.
Improper Head
Adjustment.
Shifting in
Printing Position
Paper Side Sensor

Sensitivity

oppositely.
Fix the Retainer.
Wrong way of setting

up the Media.
Setup the Media

correctly.
Loose Flange.
Fix the Flange.
: Symptom
: Check Points
: Action
6-1-4. SHIFTING IN PRINTING POSITION OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Wrong way of setting up Setup the Media

the Media
correctly
The best way to prevent the media from skewing is to set it up to be

parallel to the machine. Especially when printing a long image,
slight shifting in setting up the media could result in big skewing. It
is recommended to setup the media by adding some tension towards
the roll and then feed it out with cursor key to check the skewing
before the printing.
Loose Flange
media rotates eccentric and the media feeding becomes unstable. It
could result in the shifting in the printing position.

Fix the Retainer
oppositely
Problem in the
Sensitivity of the Paper
Side Sensor
Problem in setting up the Setup the Encoder

Encoder Scale
Scale
Improper Head
Adjustment
Fix the Flange
Paper Side Sensor

Adjustment
unstable. It could result in the shifting in the printing position.
Section 4 [Paper
Side Sensor
Adjustment]
When the sensitivity of the Paper Side Sensor is not correct, the
media width will be read wrongly and cause the printing position to
shift.
Section 4 [Linear Printing position shifts when the Encoder Module can not detect the
Encoder Setup]
scale because the maximum media width can not be read correctly.
Head Rank Setting -> It is necessary to calibrate the manufacturing

tolerance of the Piezo Element so that all heads fire the same amount
of ink straight down.
Bias Adjustment -> It is for adjusting the positions of each Head so
the it is placed horizontally to the Guide Rail.
Head Rank Setting
Horizontal Adjustment -> there I a difference in a timing for firing
Bias Adjustment
ink in each Head. therefore, the positions where each colour prints
Horizontal
will be different if the timing is not adjusted because the Head
Section 4 [Head
Adjustment
Carriage moves when printing. this adjustment is to setup the
Rank Setting],
Bidirection
timing in left head to match the timing of the right head.
[Head Alignment]
Adjustment
Bidirection Adjustment -> When printing in Bidirection, colour order
Head Height
for printing will be reversed in each way. Therefore, if the timing to
Adjustment
fire ink is different, the landing position of the dots will be different
in each directions.
Head Height Adjustment -> it is designed to maintain the correct
clearance between the Head and the Bed in order to fire ink close to the
designated point as close as possible and also to keep the enough
space to prevent the Head from rubbing against the media.
121
Troubleshooting
6-1-5. INK DROP ON MEDIA FLOWCHART
Capping Position
Adjustment
Replace the Ink Damper.
Ink Damper is broken.
Capping is out of
position.
Go to next page.
Replace the Capping
Assembly.

is transformed.
Ink Drop on Media
Cleaning Wiper is
wearing out.
Incorrect Profile
ICC Profile
Head Height
Printing Mode
Select the correct

Profile.

Surface of the Head
Cleaning Wiper
Head Carriage

Wiper.
: Symptom
: Check Points
: Action
Manual Head Cleaning
6-1-5. INK DROP ON MEDIA OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
Incorrect Profile
Select the correct

Profile
Section 7
Incorrect setup by the users or when the printing mode and head
[RCC3.00 Profile height don't match to the media being used, it results in ink-overflow
List]
due to too much ink.
Foreign substance
Manual Head
Cleaning
Section 5
[Manual Head
Cleaning]
built-in Head Cleaning Function. In this case, ink sucked by the dust
will drop on the media.
Section 3
[Cleaning Wiper
_ Replacement]

out, dust accumulated on the surface of the Head and Head Carriage
can not be removed and will suck the ink being fired already and drops
on the media. Referential time for replacing the Cleaning Wiper is
3000 times of WIPING and 500 times of RUBBING.
Cleaning Wiper is
wearing out
Section 3
[Capping
transformed
Replacement]
Ink Damper is broken
Replace Ink
Damper
Capping is out of
position
Capping Position
Adjustment
122
OUTLINE
Replace the
Cleaning Wiper
will be damaged and fired ink will accumulated on the surface of the
Head with surface tension and will be dropping on the media.
Ink drops from the Head on the media when there is a hole in the Ink
Damper because the vacuumed condition can not maintain in the ink
line.
Section 4
[Capping
Position
Adjustment]
Head won't be capped at the correct position when Capping Position

is not adjusted. Therefore, ink or dust accumulated around the Cap
sticks to the Head and drops on the media.
Troubleshooting
Flushing Position is
not correct.
Ink Drop on Media
Flushing Position
Adjustment.
Replace the Main

Board.
Head is broken.
Replace the Head.
: Symptom
: Check Points
: Action
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Flushing is to fire the ink inside the Cap once in a while during the
printing or built-in cleaning Function. Flushing Position should be
adjusted so that the Head will be on top of the Cap. If it is not
adjusted, ink will be fired outside the Cap. When the flushed ink
accumulates on the Head drops on the media.
Flushing Position is not Flushing Position

correct
Adjustment
Section 4
[Flushing
Position
Adjustment]
Head is broken
Replace the Head
Section 3 [Head _ When Head is structurally damaged, ink leaks from the crack and ink
Replacement]
drops on the media.
Replace the Main

Board
Section 3 [Main
Board _
Replacement]
123
Troubleshooting
6-2 ERROR MESSAGES

6-2-1. MOTOR ERROR FLOWCHART
Replace the Switching

Power Supply.
Replace IC36/43 on
the Main Board.
Power Supply Voltage for

the Motor is not supplied.
Motor Driver IC is
broken.
Go to next page.
Replace the Idle Pulley.
Motor Error
Idle Pulley is broken.
Life of Motor.
Replace the Motor.
Media Jam.
Explain to User.
Motor Balance is not

correct.
Motor Balance
Adjustment.
: Symptom
: Check Points
: Action
6-2-1. MOTOR ERROR OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Motor Error occurs when the media is jammed by the Head Carriage
or Sheet Cutter. In most cases, it could be recovered from an error by
turning it off and on again. However, in the worst case, it could
result in Head Damage or broken circuit board. Therefore, it is
important to explain to the user how to set the media correctly.
Media Jam
Explain to User
Motor Balance is not

correct
Motor Balance
Adjustment
Section 4 [Motor
Motor Error occurs when the Motor Balance is not adjusted. It is for
Balance
setting up the Gain to be in the correct range for the motor.
Adjustment]
Servo Motor has a brush to supply th current to the Motor. Brush
wears out due to the rotation of the motor and therefore, when it
reaches life, correct current won't be supplied to the motor and cause
motor error. Life time of the Carriage motor is 1,500 hours. If the
Section 3
ink is firing from all the nozzles, Head is electrically damaged due to
[Carriage Motor _
the disconnection of the Sheet Cutter and the Head Carriage while
Replacement]
printing or replacement has taken place while the primary switch is
on. In this case, the Q18 on the Main Board could also be damaged.
Check the Resistor R15 on the Main Board and if it is burned, replace
the Main Board.
Life of Motor
Replace the Motor
Idle Pulley is broken
Replace the Idle

Pulley
Wire is entangled when the Idle Pulley is broken and results in Motor
Error.
Replace the
Power Supply voltage for
Switching Power
the Motor is not supplied
Supply
Check points of the Power Supply Voltage for the Motor are as
follows.
MAIN BOARD IC18
1pin -> +5V
2pin -> -5V
6pin -> 41V
3-5pin -> GND
Motor Driver IC on the

Main Board is broken
Motor Driver IC is a chip to supply the current to drive the motor.

When it is broken, motor doesn't rotate as instructed by the servo
chip and results in Motor Error because the IC can not supply the
correct current.
124
Replace IC36 / 43
on the Main Board
Troubleshooting
Motor Error
Motor Controller IC
is broken.
Replace IC36/43 on
the Main Board.
8
Main Board is broken.
Replace the Main Board.
: Symptom
: Check Points
: Action
6
NO
CHECKING POINT
ACTION
Motor Controller IC on Replace IC47 / 48

the Main Board is broken on the Main Board
Main Board is broken
Replace the Main

Board
REFERENCE
OUTLINE
Motor Controller IC is a chip to control the current that is supplied
to the moor. When it is broken, motor doesn't rotate as instructed by
the servo chip and results in Motor Error because the current won't be
supplied to the motor correctly.
Malfunctioning of the CPU could cause Motor Error.
125
Troubleshooting
6-2-2. PRINT ERROR FLOWCHART
Readjust the Encoder

Module position.
Reconnect the Encoder

Module Wire.
6
Encoder Module is out
of position.
Disconnection in
Encoder Module Wire.
Replace the Encoder

Module.
Encoder Module is
broken.
Print Error
Encoder Module is
dirty.
Clean the Encoder

Module.
Encoder Scale is dirty.
Clean the Encoder

Scale.
Scratch on the Encoder

Scale.
Replace the Encoder

Scale.
: Symptom
: Check Points
: Action
6-2-2. PRINT ERROR OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Encoder Scale is for reading the printing positions for the Carriage
Moving Direction. If the encoder Scale is dirty, Encoder Module
won't be able to read the Scale correctly and results in print error.
Use KIMWIPE for cleaning. Never use chemicals, such as alcohol,
for cleaning.
Encoder Scale is dirty
Clean the Encoder

Scale
Scratch on the encoder

Scale
Section 3
Replace the Encoder
[Encoder Scale _
Scale
Replacement]
When there I scratch or dirt tat can not be removed on the Encoder
Scale, it causes print error because the encoder Module won't be able
to read the Scale correctly.
Encoder Module is dirty
Clean the Encoder

Module
Encoder Module is sensing the Encoder Scale to read the printing

positions for Carriage Moving Direction. If the Encoder Module is
dirty, Scale can not be read correctly ad results in print error. Use
cotton swab and alcohol for cleaning.
Encoder Module is broken
Replace the Encoder

Module
When Encoder Module is broken, it won't be able to read the Scale

correctly and cause print error.
Re-connect the
Disconnection in Encoder
Encoder Module
Module Wiring
Wiring
Wire from the Encoder Module could be disconnected.
Re-adjust the
Encoder Module is out of
Encoder Module
position
Position
Encoder Module could be fixed too high. Re-adjust the Encoder

Module Position.
126
Troubleshooting
6-2-3. CAPPING ERROR FLOWCHART
Capping Error
Limit Position is not

correct.
Limit Position
Initialize
Limit Sensor is broken.
Replace the Limit

Sensor.
: Symptom
: Check Points
: Action
6
6-2-3. CAPPING ERROR OUTLINE
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Limit Position is not

correct
Limit Position
Initialize
Section 4
[Service Mode]
Capping Error occurs when the Head Carriage is out of the correct
locking position. Therefore, it can be recovered by initialising the
locking position again.
Limit Sensor is broken.
Replace the Limit

Sensor
Section 4
[Service Mode]
When the limit sensor is broken, limit position can not be detected ad
results in capping error.
127
Troubleshooting
6-3 OTHERS
6-3-1. FILLING INK PROBLEM FLOWCHART
Replace the Ink Tube.
Replace Drain Tube.
Drain Tube is
clogged.
Cut in Ink Tube.
Go to next page.
Reconnect Ink Tube
and Ink Damper.
Connection of Ink Tube

and Ink Damper is too
tight.
Filling Ink Problem
Capping is out of
position.
Capping Position
Adjustment.

Surface of the Head
Cleaning Wiper
Head Carriage
Sponge inside the cap

is transformed.
Replace the Capping

Assembly.
: Symptom
: Check Points
: Action
6-3-1. FILLING INK PROBLEM OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
built-in Head Cleaning. When the dust accumulates around the Cap
and Head, there will be a gap between the Head and Capping to result
in Fill Ink Problem because the ink line won't be vacuumed.
Foreign substance
Manual Head
Cleaning
Section 5
[Manual Head
Cleaning]
Sponge inside the cap is

transformed
Replace Capping
Assembly
Section 3
[Capping
Assembly _
Replacement]
When the Sponge inside the Cap transforms and cause gap between
the Head and the Cap, ink line won't be vacuumed and results in Fill
Ink Problem.
Capping is out of
position
Capping Position
Adjustment
Section 4
[Capping
Position
Adjustment]
When Capping is out of position, it causes gap between the Head and
the Capping and results in Fill Ink Problem.
Connection of Ink Tube

and Ink Damper is too
tight
Reconnect Ink Tube

and Ink Damper
Ink Tubes will be squeezed and ink won't flow correctly in the ink
line when the connection of Ink Tube and Ink Damper is too tight.
Squeezed part of the Ink Tube should be fixed or cut before
reconnecting it.
Cut in Ink Tube
Replace Ink Tube
When there is a hole or cut in the Ink Tube, ink won't flow correctly
in the ink line and results in Fill Ink Problem. In most cases, ink
drops on media.
Drain Tube is clogged
Replace Drain Tube
PUMP and therefore, if the Drain Tube is clogged, ink won't flow
correct in the ink line and results in Fill Ink Problem.
128
Troubleshooting
Filling Ink Problem

or broken.
Replace Ink Damper.
8
Head is broken.
Replace the Head.
: Symptom
: Check Points
: Action
NO
CHECKING POINT
ACTION

broken
Damper
Head is broken
Replace the Head
REFERENCE
OUTLINE
When Ink Damper is clogged, ink suction can not be maintain.
Therefore, ink won't flow correctly in the ink line and results in Fill
Ink Problem.
Section 3 [Head _ When Head is structurally damaged, ink line won't be vacuumed and
Replacement]
results in Fill Ink Problem.
129
Troubleshooting
6-3-2. MEDIA SKEWING FLOWCHART
Adjust the Head Height to

the High position.
Reduce the amount of ink-dot.
Use Dancer Roller.
Thin media, such as PVC-G and

YP-M is used.
Clean the Grit Roller.
Grit Roller is dirty.
Wrong way of setting

up the Media.
Media Skewing

oppositely.
Media expands by absorbing

the ink.
Fix the Retainer.
Setup the Media

correctly.
Loose Flange.
Fix the Flange.
: Symptom
: Check Points
: Action
6-3-2. MEDIA SKEWING OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Wrong way of setting up Setup the Media

the Media
correctly
The best way to prevent the media from skewing is to set it up to be

parallel to the machine. Especially when printing a long image,
slight shifting in setting up the media could result in big skewing. It
is recommended to setup the media by adding some tension towards
the roll and then feed it out with cursor key to check the skewing
before printing.
Loose Flange
media skews during the feeding process.

Fix the Retainer
oppositely
Grit Roller is dirty
Clean the Grit

Roller
When dust such as pieces of vinyl is stick to the grit roller, power to
hold the media will be weakened and results in media skewing. Use
brush to clean the Grit Roller.
Thin media, such as

PVC-G and YP-M is
used.
(When using TU.)
Use Dancer Roller
Thin media such as PVC-G or YP-M can not be wound up with the
same tension by the Take-up roller and therefore, results in skewing.
In this case, put the Dancing Roller on the center of the media.
Media expands by
absorbing the ink
Adjust the Head

Height to the High
position
Reduce the amount
of ink-dot
The media is mainly paper base such as PHSP expands by absorbing

the ink and becomes uneven and also the side of the media warps. If
the symptom is markedly, do not use the media.
130
Fix the Flange
unstable. It could result in skewing or jamming.
7-1 INSTALLATION CHECK LIST
FJ-52/42 Installation Check List

Date:
Serial Number
Date
User
FJ-52 Minimum Space Required

2.3m (W) X0.8m (L) X1.3m (H)
FJ-42 Minimum Space Required
Classification
Purchase
Loan Unit
Demo Unit
2.1m (W) X0.8m (L) X1.3m (H)
Replacement
Accessories
Check inside Vinyl Bag
PNS-52/42
Pipe
X1
Washer X4
Hexagonal Wrench X1
Bolts (M6) X26
Shaft retaining pins X4
Flange retaining pins X2
Stand leg X1
Media flanges X2
Hangers L&R
X1each
Retainers L&R X1each

Caster flats X2
Retainer mounting bar X1

Shaft X2
Assembly
PNS-52/42
Invert the stand legs and attach the left and right hand caster flats.
Use 4 bolts on each left and right sides.
Use Hexagonal wrench together with pipe to secure the bolts.
Set the stand upright with the caster flats downward.
131
Accessories
FJ-52/42
Check inside Accessory Box

Power cord X1
Drain bottle X1
Drain-botle cap X1
Screws X2
Replacement blade for

separating knife X1
Check inside vinyl bag

User's Manual X1
RCC COLORCHOICE installaion guide X1
Roland COLORCHOICE CD-ROM X1
Cleaning kit X1
132
Assembly
FJ52/42
Place the main unit on the stand.

Use 2pcs. of bolts and washers for both left and right sides. (PNS-52/42)
Use Hexagonal wrench together with pipe to secure the bolts.
Remove 3pcs. of Paper tape for securing the Linear Encoder.
Remove the clasp and screw (white) for securing the Tool Carriage.
Clasp should be fixed to the left back of the machine.
Remove the tape for securing the drain tube.
Install the hangers on the back of the unit.

Use 3pcs. of bolts each on left and right sides.
Make sure not to install the hangers conversely. It may effect the printing.
Pass the left and right retainers onto the retainer mounting bar.
Mount the bar with the retainers installed on the hanger.

Use 3pcs. of bolts each on left and right sides.
Pass the 2pcs. of the Media flanges onto the retainers.
Media flanges
133
Assembly
FJ-52/42
Secure in place with the flange retaining pins.
Flange retaining pins
Pass the two shafts through the holes in the hanger and secure in place with the shaft
retaining pins.
Shaft retaining pins
7
Move the retainer on the left-hand side to the position shown in the figure, and tighten
the screw to secure in place.
The retainer on the right-hand side is secured in place when loading roll material.
Detach the tube plug from the drain tube.

Do not throw the tube plug away.
Attach the drain bottle to the machine.

1. Pass the tube through the hole in the drain bottle mounting cap and tighten the 2 screws.
2. Screw the bottle to the drain bottle mounting cap.
Bring the carton box back if the customer doesn't need it.
134
Connection
Connect power cord to power connector on the back side of the unit.
Connect either parallel or USB cable to the main unit.

Use PSI Card or USB adapter when using Macintosh.
Connect FJ-52/42 to PC.

Preparation
for Printing
Insert ink cartridges into the ink-cartridge ports.

Explain to the customer not to remove the ink cartridges so often once they are inserted.
It may result in missing dot.
Make sure that ink color matches with the ink cartridge ports before inserting the ink
cartridges.
Pigment CMYKLcLm
Pigment CMYKOrGr
Dye CMYKLcLm
Turn on the power.
Explain to the customer that daily power-on/off should be done with
the sub power switch.
Ink fill
Select ink type from LCD.
Loading the media (Roll Sheets)

1. Insert media flanges to the paper tube of media.
Explain to the customer that media flange can be used on 2 different paper tubes,
2in. and 3in.
2. Place the roll sheet on the shaft and fit the hole at the left-hand side all the way
onto the left-hand media flange.
3. Fit the right-hand media flange all the way into the hole on the right-hand side of
the roll sheet, and tighten the retainer screw to secure in place.
4. Pass the end of the material through the unit from back to front
and line up the end of the sheet with the lines of reflective tape.
If the front edge of the sheet has been cut at an angle, pull out the sheet so that
all of the sheet covers the reflective tape.
5. With the sheet pulled out from the roll stretched taut with no slack, move the sheet
loading lever toward "LOAD".
Explain to the customer to remove the slack in the media.
6. Close the front cover, and press the [SETUP] key.
Test Print
Perform [TEST PRINT] by pressing [TEST PRINT] key.

If there are any missing dots or other evidence of a drop in printing quality,
clean the head by pressing [CLEANING] key.
135
Setting
Demo Print
Installation of Roland COLORCHOICE

Explain to the customer to read the README file.
Print Demo Print from Roland COLORCHOICE.
Print Service Report from the Service Mode.
Operation
CJ-52/42
Description of Keys and Display Menu

User's Manual [4-5 Description of Keys and Display Menu]
Loading the Material

User's Manual [2-4 Loading the Material], [4-1 Material] and
[4-2 Adjusting the Height of the Printing Head]
Printing Test
User's Manual [2-5 Printing Test]
Setting the Printing Mode and Printing Direction

User's Manual [2-6 Setting the Printing Mode]
Setting the Printing at the Desired Location and the Printing Area
User's Manual [2-6 Printing at the Desired Location] and [4-3 Printing Area]
Performing Overprinting
User's Manual [2-9 Performing Overprinting]
Setting the Page Margins

User's Manual [2-9 Setting the Page Margins]
Downloading Printing Data

User's Manual [2-6 Downloading Printing Data]
If the "INK EMPTY" message appears while printing
User's Manual [2-6 Printing]
Explain to the customer that the printing quality may be adversely affected and
exhibit faintness or other problems if the "INK EMPTY" message is ignored and
continued without replacing the ink cartridge.
Explain to the customer that the difference between the [LATER] and [PROMPT].
Refer to the User's Manual [Description of Menus / INK CONTROL].
136
Operation
FJ-52/42
Feed Correction
User's Manual [2-6 Making Corrections for Printing]
Remove the Material
User's Manual [2-7 Ending Printing Operations]
Height of the Printing Head
User's Manual [4-2 Adjusting the Height of the Printing Head]
Maintenance
FJ-52/42
Replacing the Ink Cartridges

User's Manual [3-1 Replacing the Ink Cartridges]
Remaining Ink
User's Manual [3-2 Remaining Ink]
Head Cleaning
User's Manual [3-3 Cleaning the Printing Heads]
Head Cleaning selected from the menu (Powerful Cleaning)
7
Head Cleaning selected by pressing [CLEANING] key (Normal Cleaning)
Changing the Type of Ink

User's Manual [3-4 Changing the Type of Ink]
Explain to the customer that it requiers three optionally available cleaning cartridges.
How to Replace the Separating Knife

User's Manual [3-5 How to Replace the Separatng Knife]
When Not in Use for a Prolonged Period

User's Manual [2-8 When Not in Use]
137
Operation
RCC
How to send the data from Applications to RCC
How to send the data from RCC to FJ52/42
Output Profile and Printing Mode for each media

Refer to [RCC3.00 Profile] for details.
Head
2billion dots/nozzle
(128billion dots in Service Report)
Consumables
(Referential
Time for
Carriage Motor
Printing Time + Cutting Time = 1500hours
Replacement)
Cleaning Wiper
Pinch Roller
138
Wiping : 3000 times, Rubbing : 500 times in Service Report
24months
PET-G-1320 / 1050
PET Gloss
PVC-M-1200T/1050T
YP-M-1270T/1050T
YP-M-1300/1050
PVC Matte Adhesive
Matte Synthetic Paper Adhesive
Matte Synthetic Paper
PET-G-1320/1050
PET Gloss
PVC-M-1200T/1050T
YP-M-1270T/1050T
YP-M-1300/1050
PVC Matte Adhesive
Matte Synthetic Paper Adhesive
Matte Synthetic Paper
Profile (LcLm)
FJ2PigOrGr_BEC_FINE2.icm
FJ2PigOrGr_BEC_NORMAL.icm
FJ2PigOrGr_PET-G_SUPER-PHOTO.icm
FJ2PigOrGr_PET-G_FINE2.icm
FJ2PigOrGr_PET-G_NORMAL.icm
FJ2PigOrGr_PHSP_SUPER-PHOTO.icm
FJ2PigOrGr_PHSP_FINE2.icm
FJ2PigOrGr_PVC-G_SUPER-PHOTO.icm
FJ2PigOrGr_PVC-G_FINE2.icm
FJ2PigOrGr_PVC-G_NORMAL.icm
FJ2PigOrGr_PVC-M_FINE2.icm
FJ2PigOrGr_PVC-M_NORMAL.icm
FJ2PigOrGr_YP-MT_FINE.icm
FJ2PigOrGr_YP-MT_FINE2.icm
FJ2PigOrGr_YP-MT_NORMAL.icm
FJ2PigOrGr_YP-M_FINE.icm
FJ2PigOrGr_YP-M_FINE2.icm
FJ2PigOrGr_YP-M_NORMAL.icm
Profile (OrGr)
FJ2PigLcLm_BEC_FINE2.icm
FJ2PigLcLm_BEC_NORMAL.icm
FJ2PigLcLm_PET-G_SUPER-PHOTO.icm
FJ2PigLcLm_PET-G_FINE2.icm
FJ2PigLcLm_PET-G_NORMAL.icm
FJ2PigLcLm_PHSP_SUPER-PHOTO.icm
FJ2PigLcLm_PHSP_FINE2.icm
FJ2PigLcLm_PVC-G_SUPER-PHOTO.icm
FJ2PigLcLm_PVC-G_FINE2.icm
FJ2PigLcLm_PVC-G_NORMAL.icm
FJ2PigLcLm_PVC-M_FINE2.icm
FJ2PigLcLm_PVC-M_NORMAL.icm
FJ2PigLcLm_YP-MT_FINE.icm
FJ2PigLcLm_YP-MT_FINE2.icm
FJ2PigLcLm_YP-MT_NORMAL.icm
FJ2PigLcLm_YP-M_FINE.icm
FJ2PigLcLm_YP-M_FINE2.icm
FJ2PigLcLm_YP-M_NORMAL.icm
540
360
720
540
360
720
540
720
540
360
540
360
720
540
360
720
540
360
240
240
212
240
240
220
240
220
240
240
204
224
188
240
240
188
240
240
540
360
720
540
360
720
540
720
540
360
540
360
720
540
360
720
540
360
Ink Coverage Resolution
240
240
212
240
240
220
240
240
240
240
200
220
188
240
240
188
240
240
Ink Coverage Resolution
FINE2
NORMAL
SUPER/PHOTO
FINE2
NORMAL
SUPER/PHOTO
FINE2
SUPER/PHOTO
FINE2
NORMAL
FINE2
NORMAL
FINE
FINE2
NORMAL/FAST
FINE
FINE2
NORMAL/FAST
Printing Mode
FINE2
NORMAL
SUPER/PHOTO
FINE2
NORMAL
SUPER/PHOTO
FINE2
SUPER/PHOTO
FINE2
NORMAL
FINE2
NORMAL
FINE
FINE2
NORMAL/FAST
FINE
FINE2
NORMAL/FAST
Printing Mode
*1 : Ink could stain or overflow on the media when using FAST MODE. (FAST MODE can not be used with NORMAL Profile for Glossy Media.)
*2 : If the white lines are visual, adjust the head height to "Medium". However, please understand there is a possibility that the head rubs the media.
PVC-G-1200T/1050T
PVC Gloss Adhesive
Photo Grade Semi Gloss Paper PHSP-1100
BEC-1270/1050
Media No.
Non Flammable Cloth
Media
RCC3.0 / FJ-52/42 PROFILE for OrGr
PVC-G-1200T/1050T
PVC Gloss Adhesive
Photo Grade Semi Gloss Paper PHSP-1100
BEC-1270/1050
Media No.
Non Flammable Cloth
Media
RCC3.0 /FJ-52/42 PROFILE for LcLm
NG
OK*1
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK*1
NG
NG
OK*1
NG
NG
OK*1
Low
Low
Low
Low
High*2
Low
High
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
NG
OK*1
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK*1
NG
NG
OK*1
NG
NG
OK*1
Head Height DRAFT FAST
Low
Low
Low
Low
High*2
Low
High
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
for test
Head Height DRAFT FAST
NG
OK
NG
NG
OK
NG
NG
NG
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NORMAL
NG
OK
NG
NG
OK
NG
NG
NG
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NORMAL
OK
NG
NG
OK
NG
NG
OK
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NG
FINE2
OK
NG
NG
OK
NG
NG
OK
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NG
FINE2
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
NG
FINE
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
NG
FINE
NG
NG
OK
NG
NG
OK
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
SUPER PHOTO
NG
NG
OK
NG
NG
OK
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
SUPER PHOTO
139
7-2 MAINTENANCE CHECK LIST
3 MONTHS MAINTENANCE CHECK LIST

Serial Number
User
Date
FUNCTION CHECK
Check Points
Service Note
1. Firmware upgrade
2. Printing Test
Adjustment
4-3
Missing/ Wavy Dots/White line
Troubleshooting
6-1-1
Prints unnecessary lines
Troubleshooting
6-1-2
No printing
Troubleshooting
6-1-3
Print is done at incorrect position
Troubleshooting
6-1-4
Ink dorops on Media
Troubleshooting
6-1-5
3. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points
Carriage drive
Grit Roller Drive
Head / Guide Rail
Cleaning Wiper
140
Details
1. Drive Gear
OK
NG
Crack
Dirty
2. Backlash
OK
NG
Loose
3. Wire Tension
OK
NG
Loose
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Grit roller
OK
NG
Dirty
1. Pinch Roller
OK
NG
Rotation
Wear out
2. Head
OK
NG
Dirty
Wavy / Missing dots
OK
NG
Wearing out
Dirty
CONSUMABLE PARTS
Consumable
Referential Time for Replacement
Service Note
Head
2 billion dots (128 billion dots in Service Report)
OK
Replacement
3-1
Carriage Motor
1500 hours
OK
Replacement
3-8
Cleaning Wiper
Wiping : 3000 times, Rubbing : 500 times
OK
Replacement
Ink Tube
4000 hours
OK
Replacement
Capping Assembly
24 months
OK
Replacement
3-3
Lithium Battery
24 months
OK
Replacement
3-5
LUBRICATION
Check Points
Floil G-474C
Carriage Drive Gear
OK
NG
Cleaning
Lubrication
Grit Drive Gear
OK
NG
Cleaning
Lubrication
7
OPERATION
Explaining Points
The way of setting up media
Printing
How to set up Printing Mode
Maintenance
How to setup INK EMPTY

How to change Type of Ink
How to clean the Head
- Test Print
-Cleaning by [CLEANING] key.
-Cleaning by selecting from the menu. (Midium / Powerful)
User's Reference
Adjusting the Height of the Printing Head

Making Corrections for Printing
Overprint
Printing Area
Roland COLORCHOICE
Profile
Application Software
Illustrator, CorelDraw, QuarkExpress
Q&A
141
Service Report
Demo Print (for checking Printing Quality)
NOTE
142
9 MONTHS MAINTENANCE CHECK LIST

Serial Number
User
Date
FUNCTION CHECK
Check Points
Service Note
1. Firmware upgrade
2. Printing Test
Adjustment
4-3
Missing/ Wavy Dots/White line
Troubleshooting
6-1-1
Prints unnecessary lines
Troubleshooting
6-1-2
No printing
Troubleshooting
6-1-3
Print is done at incorrect position
Troubleshooting
6-1-4
Ink dorops on Media
Troubleshooting
6-1-5
3. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points
Carriage drive
Grit Roller Drive
Head / Guide Rail
Cleaning Wiper
Details
1. Drive Gear
OK
NG
Crack
Dirty
2. Backlash
OK
NG
Loose
3. Wire Tension
OK
NG
Loose
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Grit roller
OK
NG
Dirty
1. Pinch Roller
OK
NG
Rotation
Wear out
2. Head
OK
NG
Dirty
Wavy / Missing dots
OK
NG
Wearing out
Dirty
143
CONSUMABLE PARTS
Referential Time for Replacement
Consumable
Service Note
Head
2 billion dots (128 billion dots in Service Report)
OK
Replacement
3-1
Carriage Motor
1500 hours
OK
Replacement
3-8
Cleaning Wiper
Wiping : 3000 times, Rubbing : 500 times
OK
Replacement
Ink Tube
4000 hours
OK
Replacement
Capping Assembly
24 months
OK
Replacement
3-3
Lithium Battery
24 months
OK
Replacement
3-5
LUBRICATION
Check Points
Floil G-474C
Carriage Drive Gear
OK
NG
Cleaning
Lubrication
Grit Drive Gear
OK
NG
Cleaning
Lubrication
Head Cleaning
Service Report
Demo Print (for checking Printing Quality)
NOTE
144
7-3 SPECIFICATION
FJ-52
FJ-42
Printing method
Piezo ink-jet method
Printing width
210 mm 1320 mm (8-5/16 in. 52 in.)
210 mm 1066 mm (8-5/16 in. 42 in.)
Acceptable material widths
210 mm 1350 mm (8-5/16 in. 53-1/8 in.)
210 mm 1125 mm (8-5/16 in. 44-1/4 in.)
Width of material that can be cut off
210 mm 1350 mm (8-5/16 in. 53-1/8 in.)
210 mm 1125 mm (8-5/16 in. 44-1/4 in.)
Conditions for usable
Maximum material thickness: 1.0 mm (0.039 in.)
materials
(When head is raised)
Maximum diameter for roll material: 180 mm (7-1/16 in.)

Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll material: 20 kg (44.1 lb.)
Ink
Pigment ink
cartridges
Capacity
Color
Use only pigment ink cartridge exclusively for use with the Hi-Fi JET
220 cc 5 cc
Six colors: the four colors cyan, magenta, yellow, and black, plus either light cyan and light magenta or orange and green
Dye ink
Use only dye ink cartridge exclusively for use with the Hi-Fi JET
Capacity
220 cc 5 cc
Color
Cyan, magenta, yellow, black, light cyan, and light magenta
Apparent colors
16.7 million colors
Printing resolution
1440 dpi x 720 dpi
(Printing dot resolution)

Distance accuracy
720 dpi x 720 dpi
360 dpi x 720 dpi
540 dpi x 540 dpi
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland PET-film, print travel: 1 m (39-3/8 in.))
Printing heads cleaning
Automatic cleaning and manual cleaning
Interface
RD-RTL, RD-PJL
Power-saving function
Auto-sleep
Printing mode
Maximum: 0.7A/100V240V 10% 50/60 Hz
consumption Standby mode
Maximum: 0.3A/100V240V 10% 50/60 Hz
Acoustic
Printing mode
60dB (A) or less
noise level
Standby mode
40dB (A) or less
Dimensions
Main unit
With stand
Weight
(According to ISO7779)
2247 mm [W] x 381 mm [D] x 392 mm [H]
2022 mm [W] x 381 mm [D] x 392 mm [H]
(88-1/2 in. [W] x 15 in. [D] x 15-7/16 in. [H])
(79-5/8 in. [W] x 15 in. [D] x 15-7/16 in. [H])
2247 mm [W] x 736 mm [D] x 1251 mm [H]
2022 mm [W] x 736 mm [D] x 1251 mm [H]
(88-1/2 in. [W] x 29 in. [D] x 49-5/16 in. [H])
(79-5/8 in. [W] x 29 in. [D] x 49-5/16 in. [H])
Main unit
75 kg (165.3 lb.)
69 kg (152.1 lb.)
With stand
90.5 kg (199.5 lb.)
84 kg (185.2 lb.)
Environment Power on
Temperature: 15C to 35C (59F to 95F), Humidity: 35% to 80% (non-condensing)
Power off
Temperature: 5C to 40C (41F to 104F), Humidity: 20% to 80% (non-condensing)
Accessories
Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
Instruction system
Power
180 dpi x 720 dpi
Power cord: 1, Drain-bottle cap: 1, Screws: 2, Drain bottle: 1, Replacement blade for separating knife: 1,
Roland COLORCHOICE CD-ROM: 1, Users manual: 1, Roland COLORCHOICE installation guide: 1,
Cleaning kit: 1
145
Interface Specifications
Standard
Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
Input signals
STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT
Output signals
BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR
Level of input output signals
TTL level
Transmission method
Asynchronous
Parallel Connector
(in compliance with specifications of Centronics)
Signal
number
Terminal
number
Signal
number
SLCT IN
36
18
HIGH***
HIGH*
35
17
GND
NC
34
16
GND
GND
33
15
NC
FAULT
32
14
AUTO FEED
INIT
31
13
SLCT
30
12
PERROR
29
11
BUSY
28
10
ACK
27
D7
26
D6
25
D5
24
D4
23
D3
22
D2
21
D1
20
D0
19
STROBE
GND
Pin Connection
18
1
3.3K
+5V
*=
3.9K
*** =
36
146
19
+5V
- MEMO -
FJ-52 / 42

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Roland FJ - 52 - 42

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SERVICE NOTES

Replacement of Main Parts

WIRING MAP .............................................................................. 17

3 Replacement of Main Parts

Special Tool ................................................................................ 55

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

1-15 : CARRIAGE WIRE TENSION ADJUSTMENT

To Ensure Safe Work

To Ensure Safe Work

* Material damage refers to damage or other adverse effects caused with

About the Symbols

About the Labels Affixed to the Unit

Do not recharge, short-circuit,

Do not use the lithium battery by

Put tape around the lithium battery

About the Labels Affixed to the Unit

: Tips and advice before the adjustment.

symbols, the symbols shown below are also used.

: Indicates amount for Pen Pressure and Tension.

: Indicates tightening torque.

Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST-Main Parts1

LABEL,CAUTION COVER FJ50 #LA14

LABEL,CORPORATE LOGOTYPE #LA79

LCD RCM2065R-A 16*2

-Supplemental PartsParts Name

1 SCREW BINDING HEAD

7 LABEL BLIND CJ-70

Structure & Spare Parts

Structure & Spare Parts

PARTS LIST -Main Parts1

STAY,LINEAR SCALE FJ-40

-Supplemental PartsParts Name

LEVER,CAM PINCH FJ-50

PHOTO INTERRUPTER GP1A71A1

8 SCREW BINDING HEAD

PLATE,LINEAR SCALE CJ-70

9 SCREW BINDING HEAD P-TIGHT

p SCREW HEXAGONAL CAP+FW

[ SCREW PAN HEAD

] SCREW PAN HEAD+FW

A SCREW SOCKET SET WP

0 SCREW BINDING HEAD P-TIGHT

Structure & Spare Parts

1-3 DRIVE UNIT

PARTS LIST -Main Parts1

-Supplemental PartsParts Name

3 CUSHION RUBBER K17

SHAFT STAY NO.1

Structure & Spare Parts

1-4 BASE FRAME

PARTS LIST -Main Parts1

CAP,BOTTLE PMP CJ-70

9 SPACER PUSH PS-4-01

CABLE-ASSY FAN JUNCTION FJ-50

NUT,BOSS H14MM S3MM N3MM

Structure & Spare Parts

PARTS LIST -Main Parts1

-Supplemental PartsParts Name

1 BUSH SQUARE SB-4025

CABLE-CARD 28P 2280L BB HIGH-V

9 WASHER IN SIDE TEETH