Professional Documents
Culture Documents
Sixth Edition
10
By
Dr. Ibrahim Assakkaf
ENCE 420 Construction Equipment and Methods
Spring 2003
Department of Civil and Environmental Engineering
University of Maryland, College Park
INTRODUCTION
Slide No. 1
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TRUCKS
INTRODUCTION
Slide No. 2
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Slide No. 3
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Slide No. 4
INTRODUCTION
Slide No. 5
TRUCKS CLASSIFICATION
Trucks may be classified
according to a number of
factors including:
Slide No. 6
TRUCKS CLASSIFICATION
Slide No. 7
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TRUCKS
Distance is the
principal factor
in selecting haul
units.
Feet
REAR-DUMP TRUCKS
Slide No. 8
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Slide No. 9
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Highway rear-dump
BOTTOM-DUMP TRUCKS
Slide No. 10
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BOTTOM-DUMP TRUCKS
Slide No. 11
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Slide No. 12
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Tractor with
bottom dump trailer
Slide No. 13
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Bottom
dump
trailer
deposits
a wind
row of
material.
Slide No. 14
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Articulated
Trucks
Slide No. 15
Articulated Trucks
HAULING EQUIPMENT
Slide No. 16
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Slide No. 17
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Slide No. 18
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Special trailers
for heavy loads
Slide No. 19
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Slide No. 20
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Service truck
TIRES
Slide No. 21
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Slide No. 22
TIRES
Slide No. 23
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CAT is
working on a
340-ton truck.
12
Slide No. 24
They are
Slide No. 25
Safety
13
CAPACITY OF DUMP
TRUCKS
Slide No. 26
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TRUCK CAPACITY
Slide No. 27
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14
Slide No. 28
CAPACITY OF DUMP
TRUCKS
Slide No. 29
TRUCK CAPACITY
Manufacturer's specification
sheets will list both struck and
heaped capacities.
STRUCK
15
Slide No. 30
TRUCK CAPACITY
2
HEAPED
Slide No. 31
Articulated Trucks
Retainer plate
to increase
load capacity.
16
CAPACITY OF DUMP
TRUCKS
Slide No. 32
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Slide No. 33
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PERFORMANCE
CAPABILITIES OF TRUCKS
17
Slide No. 34
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PERFORMANCE
CAPABILITIES OF TRUCKS
Example 1
Slide No. 35
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Determine the maximum speed for the truck, whose specifications are
given below, when it is hauling a load of 22 tons up a 6% grade on a
haul road having a rolling resistance of 60 lb per ton:
Engine: 239 fwhp
Capacity:
Struck, 14.7 cu yd
Heaped, 2:1, 18.3 cu yd
Net Weight (empty)
= 36,860 lb
Payload
= 44,000 lb
Total Resistance = rr + gr =
18
Slide No. 36
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Figure 1
Slide No. 37
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Slide No. 38
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Slide No. 39
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Disadvantages:
1)
2)
3)
4)
5)
20
Slide No. 40
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Advantages:
1)
2)
3)
4)
5)
Slide No. 41
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Disadvantages:
1)
2)
3)
4)
5)
21
Slide No. 42
TRUCK
PRODUCTION
LOAD
HAUL
RETURN
A
DUMP
TRUCK PRODUCTION
Slide No. 43
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Bucket loads =
Truck capacity
Loader Bucket capacity
22
Slide No. 44
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Slide No. 45
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BUCKET
CAPACITY
23
Slide No. 46
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WEIGHT LIMIT
Check load weight against
gravimetric capacity of the haul
unit.
Max. gross weight
150,000 lb
Operating weight (empty) 68,900 lb
Therefore the max load is
81,100 lb
Slide No. 47
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WEIGHT LIMIT
Check load weight against
gravimetric capacity
Note the difference. Sideboards
24
Slide No. 48
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WEIGHT
LIMIT
Check load
weight against
gravimetric
capacity of the
haul unit.
TRUCK PRODUCTION
Slide No. 49
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LOAD TIME =
Excavator cycle time
No. of bucket loads
25
STEP 2
LOAD TIME
TRUCK PRODUCTION
Slide No. 50
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Slide No. 51
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HAUL TIME
HAUL DISTANCE (FT)
=
88 HAUL SPEED
26
TRUCK PRODUCTION
Slide No. 52
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RETURN TIME
=
TRUCK PRODUCTION
Slide No. 53
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Slide No. 54
Slide No. 55
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28
Slide No. 56
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Slide No. 57
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Slide No. 58
Slide No. 59
Bottom
Dump
0.3
0.6
1.5
End
Dump
0.7
1.0
1.5
See p. 295
30
Slide No. 60
TRUCK PRODUCTION
CYCLE TIME =
Load Time
+ Haul Time
+ Dump Time
+ Return Time
Slide No. 61
TRUCK
CYCLE TIME
LOAD
RETURN
HAUL
A
DUMP
31
Slide No. 62
TRUCK PRODUCTION
TRUCKS REQUIRED =
TRUCK CYCLE TIME
+1
LOADER CYCLE TIME
Slide No. 63
STEP 7 NUMBER OF
TRUCKS REQUIRED
Production
350
300
250
200
150
100
50
0
1
Trucks
32
Slide No. 64
STEP 7 NUMBER OF
TRUCKS REQUIRED
Production
450
400
350
300
Loader
potential
k
ruc
po
l
tia
n
te
250
200
Match point
150
100
50
0
1
Trucks
STEP 7 NUMBER OF
TRUCKS REQUIRED
Slide No. 65
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33
TRUCK PRODUCTION
Slide No. 66
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STEP 8: EFFICIENCY
Three critical factors to consider:
Bunching
Operator
Equipment availability
TRUCK PRODUCTION
Slide No. 67
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Bunching:
9With a perfect loader - hauler
match the effect of bunching is a
10 to 20% loss.
9If there are extra haulers the
effect is reduced as there is
always a line of trucks waiting to
be loaded.
34
Slide No. 68
Production
350
300
250
200
150
100
50
0
1
Trucks
TRUCK PRODUCTION
Slide No. 69
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Operator
9Longer hauling distances usually
results in better operator
efficiency.
9Operator efficiency increases as
haul distance increases to about
8,000 ft. after which it remains
constant.
35
Slide No. 70
TRUCK PRODUCTION
Equipment Availability
When the loading tool
breaks down, the
production drops to zero.
Slide No. 71
TRUCK PRODUCTION
STEP 9: PRODUCTION
PRODUCTION
(LOADER)
WORKING MIN / HR
BUCKET VOL
LOADER CYC TIME(MIN)
The Loader will control production if at least one
extra truck is used.
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Slide No. 72
TRUCK PRODUCTION
STEP 9: PRODUCTION
PRODUCTION
(TRUCK)
WORKING MIN / HR
TRK VOL NO. TRKS
TRK CYC TIME(MIN)
Trucks control production if fewer trucks are used.
Slide No. 73
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37
Example 2 (contd)
Slide No. 74
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Example 2 (contd)
Slide No. 75
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38
Slide No. 76
Example 2 (contd)
18
Bucket loads =
3.85
4.675
Bucket loads must be an integer No.
Therefore use either
3 or 4 bucket loads.
Slide No. 77
Example 2 (contd)
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Slide No. 78
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Example 2 (contd)
Table 4.3
2,600 lb/LCY
Slide No. 79
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Example 2 (contd)
2,600
= 18.2 tn 25 tn ok
2,000
4 bucket load:
2,600
18 LCY
= 23.4 tn 25 tn ok
2,000
40
Slide No. 80
Example 2 (contd)
LOAD TIME =
Bucket cycle time X
No. of bucket loads
4.25 cy bucket
Table 8.9
Example 2 (contd)
Slide No. 81
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3 bucket load:
3 X 0.525 = 1.58 min.
4 bucket load:
4 X 0.525 = 2.10 min.
41
Slide No. 82
Example 2 (contd)
1.25% GRADE
Poorly
DUMP
maintained earth
Example 2 (contd)
Slide No. 83
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= 3.0% or 60 lb/ton
42
Slide No. 84
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Example 2 (contd)
Gross wt. =
18.43 + 18.20 =
36.63 tons
Slide No. 85
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Example 2 (contd)
Gross wt. =
18.43 + 23.40 =
41.83 tons
43
Slide No. 86
Example 2 (contd)
= 2,200 lb
4 bucket load Gross wt. 41.83 ton
Rimpull = 60 lb/ton X 41.83 ton
= 2,510 lb
Slide No. 87
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2510
2200
Example 2 (contd)
44
Slide No. 88
Example 2 (contd)
Example 2 (contd)
Slide No. 89
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45
Slide No. 90
Example 2 (contd)
= 2,030 lb
Slide No. 91
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2030
Example 2 (contd)
46
Slide No. 92
Example 2 (contd)
= 5.143 min
Example 2 (contd)
Slide No. 93
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47
Slide No. 94
Example 2 (contd)
Load time
+ Haul time
+ Dump time
+ Return time
1.580 min
5.143 min
2.000 min
5.143 min
Slide No. 95
Example 2 (contd)
Load time
+ Haul time
+ Dump time
+ Return time
2.100 min
8.183 min
2.000 min
5.143 min
48
Slide No. 96
Example 2 (contd)
Slide No. 97
Example 2 (contd)
49
Slide No. 98
Example 2 (contd)
STEP 8 EFFICIENCY
Working hour
efficiency
is 55 minutes.
Example 2 (contd)
Slide No. 99
ENCE 420 Assakkaf
STEP 9 PRODUCTION
3 bucket loads
50
Example 2 (contd)
STEP 9 PRODUCTION
4 bucket loads
(LOADER)
55 min / hr
18 LCY = 471 LCY / hr
2.10 min
Example 2 (contd)
STEP 9 PRODUCTION
3 bucket loads 10 trucks
488 LCY/hr
4 bucket loads 10 trucks
471 LCY/hr
51
Example 2 (contd)
STEP 9 PRODUCTION
3 bucket loads
PRODUCTION
(TRUCK)
55 min / hr
14.025 LCY 8 = 445 LCY / hr
13.866 min
Example 2 (contd)
STEP 9 PRODUCTION
4 bucket loads
PRODUCTION
(TRUCK)
55 min / hr
18 LCY 8 = 454 LCY / hr
17.426 min
52
Example 2 (contd)
STEP 9 PRODUCTION
10 Trks
3
Buckets
488 LCY
4
Buckets
471 LCY
9 Trks
488 LCY
471 LCY
8 Trks
445 LCY
454 LCY
Example 2 (contd)
STEP 9 PRODUCTION
While matching the fleet
to the required production
is important, doing it at a
minimum $/unit of
material moved is usually
the goal.
53
CHAPTER
10. TRUCKS AND HAULING EQUIPMENT
Example
2 (contd)
HAPPY HAULING
54