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Contents
1 Introduction .........................................................................................................1
About this document.........................................................................................1
Audience .........................................................................................................1
Related Documentation .....................................................................................1
Technical Support ............................................................................................1
2 Overview ..............................................................................................................3
Overview.........................................................................................................3
Data Requirements...........................................................................................4
Pipe Segment Data.................................................................................4
Relief Source Data..................................................................................5
System Design Constraints......................................................................6
Starting FLARENET ...........................................................................................7
Starting a New Model........................................................................................9
Saving the Model ........................................................................................... 11
Building the Pipe Network ............................................................................... 13
Defining the Scenarios .................................................................................... 22
Defining the Sources ...................................................................................... 26
Rating the Network ........................................................................................ 33
Printing Data and Results ................................................................................ 35
iv
Contents
1 Introduction
Related Documentation
Audience
Technical Support
The guide provides step by step instructions to the most commonly used
features within FLARENET.
Audience
Related Documentation
Title
Content
Technical Support
1 Introduction
Search for tech tips, solutions and frequently asked questions (FAQs)
Technical advisories
Customer support is also available by phone, fax, and email. The most up-todate contact information is available at the AspenTech Support Center at
http://support.aspentech.com.
1 Introduction
2 Overview
Overview
Starting FLARENET
Data Requirements
Starting a New Model
Saving the Model
Overview
2 Overview
Building The Pipe Network - Pipes and nodes will be added using either
the PFD or the Manager views.
Defining the Scenarios - Different scenarios will be set up to simulate
various process conditions.
Data Requirements
Before you can start to build a computer model of the flare header system,
you must first define all the data that will determine your system.
Data
Description
Connectivity
The following diagram shows the connectivity of the system that you will be
designing in this example.
Fig 1.1
2 Overview
Length
(m)
Internal
Diameter
(mm)
Wall
Thickness
(mm)
Fittings
Loss
Stack
100
876.3
19.05
Tail Pipe 1
25
428.65
14.275
Header 3
Tail Pipe 2
50
25
876.3
428.65
19.05
14.275
3.0
0
0
0
Elevation
Change
(m)
0
100
0
0
0
The flare tip is not a pipe segment, but rather a node that represents a zero
length piece of pipe with defined fittings loss coefficients. Since the internal
diameter is not specified it will assume the same diameter as the upstream
pipe segment. Fittings loss coefficients for the flare tip exclude pipe
enlargement and junction losses for the connect to the upstream pipe which
will automatically be calculated.
Description
Maximum Allowable
Back Pressure
(MABP)
Flow and
Composition
Downstream
temperature
Upstream pressure
and temperature
Discharge flange
size
These may vary for each scenario that you are evaluating. If a
relief source is not used in a particular scenario the flow may
be set to zero. The Flow refers to the quantity of fluid that the
source valve must pass as a consequence of the plant upset
condition. The Rated Flow refers to the quantity of fluid that
the source valve will pass due to its physical construction.
Rated flow must always be greater than or equal to flow.
These are only used if Ideal Gas enthalpies are not used for
the heat balance. These may vary for each scenario that you
are evaluating. With relief valves, the flowing pressure should
be used.
In this example, you will consider three scenarios that represent one fire case
and two single blocked discharge cases. The following tables define the source
data for each scenario.
2 Overview
Flowrate
(kg/hr)
Flange
Size
(mm)
Mol.
Wt.
US
Temp
(C)
DS
Temp
(C)
Source
1
100000
300
20
15
15
100000
300
25
15
15
Source
2
US
Pres.
(bar
abs)
MABP
(bar
abs)
10
5.0
10
5.0
US
Pres.
(bar
abs)
MABP
(bar
abs)
10
5.0
Flowrate
(kg/hr)
Flange
Size
(mm)
Mol.
Wt.
US
Temp
(C)
DS
Temp
(C)
Source
1
100000
300
20
15
15
300
25
15
15
10
5.0
US
Pres.
(bar
abs)
MABP
(bar
abs)
10
5.0
10
5.0
Source
2
Flowrate
(kg/hr)
Flange
Size
(mm)
Mol.
Wt.
US
Temp
(C)
DS
Temp
(C)
Source
1
300
20
15
15
100000
300
25
15
15
Source
2
Maximum allowable mach number - 0.50 for both main headers and
tailpipes.
Maximum allowable noise 100 dB for both main headers and tailpipes.
2 Overview
Starting FLARENET
Fig 1.2
2 Overview
Fig 1.3
The view in Figure 1.3 has been resized; your Desktop view should appear
larger than this when initially opened. To re-size the view, click and drag
the outside border. To make the view full size, click the Maximise icon in
the upper right corner.
Before setting up the Getting Started case, you should choose the
FLARENET unit set for displaying information. You can check your current
unit set by accessing the Preferences Editor:
Select File-Preferences and the Preferences Editor view will open.
Fig 1.4
The current unit set is shown in the Units drop-down list. The FLARENET
default is Metric, which will be used for this example.
2 Overview
Fig 1.5
7
8
Confirm that the Edit Objects on Add checkbox is active (checked). This
option will open the object editor view each time a new object is added.
Click the OK button to close the Preferences Editor view.
Fig 1.6
Enter the appropriate data (as shown in Figure 1.6) into the User Name,
Job Code, Project, and Description fields, and then click the OK button.
The Component Manager view then appears.
2 Overview
Fig 1.7
There are number of ways to select components for your simulation. One
method is to filter the database for a certain component type. In this
model, we will be using the following components: Methane, Ethane and
Propane.
To add methane using the filter option:
2 Start typing methane in the Selection Filter field. Notice that as you
are typing, the Database list will be filtered out to show only the
matching components.
Initially, all the
checkboxes in the
Component Types
group are active.
You can deactivate
them by clicking
the Invert button.
10
3 Double click Methane in the Database list. Methane will now have
been selected and will be shown in the Selected list.
Fig 1.8
2 Overview
5
6
Click OK to close the Component Manager view and accept the list of
components.
Open the View menu and then the Data sub-menu. Select Components
from the sub-menu. The Components data view will be displayed:
Fig 1.10
Press Ctrl S.
As this is the first time you have saved your case, the Save FLARENET Model
view will be displayed:
2 Overview
11
Fig 1.11
After selecting an appropriate disk drive and directory in the Save in dropdown menu, enter the name of the file to which you want to save the case in
the File name field.
Note: You do not need to include the .fnw extension; FLARENET will
add it automatically.
12
2 Overview
Since all scenarios have a common pipe network, you should first build the
pipe network model via the PFD.
Before proceeding
any further, make
sure that the Edit
Objects on Add
checkbox on the
General tab of the
Preferences Editor
view is checked.
Click the Open PFD View icon on the toolbar. The PFD view will be displayed
with its own toolbar.
Fig 1.12
At this point the view should be blank, since we have not added a single
object yet.
The desired objects can be added by using either of the following methods:
Clicking the Toggle Palette Display icon on the PFD view or pressing the
F4 key will open the Toolbox view, which displays all the objects available
in FLARENET. You can add an object by clicking on it
Fig 1.13
2 Overview
13
Objects can also be added via the Pipe Manager and the Node Manager
views. These are accessible through Pipes... and Nodes... in the Build
menu, respectively.
For the Flare Tip, click the Flare Tip icon on the Toolbox view. Since the Edit
Objects on Add checkbox is selected, The Flare Tip Editor view will be
displayed:
Fig 1.14
By default the Flare Tip has been named as 1, which can be changed to a
more appropriate name as follows:
1
The fittings loss
coefficient basis
should be set to
Total Pressure to
indicate that the
loss coefficient
we are defining
will calculate the
pressure loss in
the flare tip
including the
velocity pressure
loss.
14
3
4
Delete the default name and type Flare Tip as the new name.
Since this example is of smaller size, the Location field will be left blank.
This field is only useful for larger cases with multiple sections (areas)
within a same plant. Now you need to specify the pipe, which will be
simulated as a flare stack, and it is attached to the Tip.
Enter the name Stack in the Inlet field.
On the Calculations tab, enter 876.3 as the diameter and 3 as the fitting
loss in the appropriate fields.
2 Overview
Fig 1.15
The default
methods, as
defined in the
Calculation Options
Editor view, should
be Isothermal
Vapor Pressure
Drop, and
Compressible Gas
VLE.
7
8
Now you have provided all the necessary information about the Tip.
Click OK to close the view.
Notice that two new objects have been added to the PFD view. These may
be drawn one on top of the other so you should either manually arrange
them by clicking and dragging the object icons or let FLARENET autoarrange the icons by selecting View-PFD-Regenerate.
Open the Stack property view and move to the Dimensions tab.
2 Overview
Select the Nominal Diameter as 36 inch and the Pipe Schedule as 40.
15
Fig 1.16
10 On the Methods tab, confirm that Vertical Pipe and VLE Method are set
as default models.
In this example, every pipe segment uses the default models which are
specified on the Methods tab of the Calculation Options Editor view.
Now you need to add another pipe segment which will be added using the
Pipe Manager view.
12 Select Build-Pipes from the menu bar. The Pipe Manager view will be
displayed.
Fig 1.17
16
2 Overview
Fig 1.18
15 Move to the Dimensions tab and enter the following data in the
appropriate fields:
Field
Value
36
Length (m)
Pipe Schedule
50
40
You need to attach Header 3 with Stack using a node. FLARENET allows
you to choose between a variety of nodes, since you need a simple
connection between the two pipes, a Connector node will be used.
18 On the PFD Toolbox view click on the Connector icon.
This will open the Connector Editor view.
2 Overview
17
Fig 1.19
Notice that by default the Theta has a value of 90 deg and the Fitting Loss
Method is set as Calculated. These and the other entries may be left at
their default values for this example.
23 Click the OK button to close the Connector Editor view.
Now, a tee will be added, using the Node Manager, to combine the flow
from the two sources.
18
2 Overview
Fig 1.21
25 Click the Add button and Select Tee from the pop up list.
The Tee Editor will be displayed.
Fig 1.22
28 Move to the Calculations tab and change the Fittings Loss Methods
setting to Miller in the drop-down list. The remaining fields may be left at
their default values.
29 Close the Tee Editor property view by clicking the OK button.
30 Click OK to close the Node Manager view.
Now, you can add two pipe segments to the upstream and branch section of
Tee 1 using the Pipe Manager view.
31 Open the Pipe Manager view by selecting Build-Pipes.
2 Overview
19
Fig 1.23
20
2 Overview
Fig 1.24
Notice that Tail Pipe 1 has been added to the Pipe Manager list.
21
Select Data-Pipes from the View menu on the menu bar. The Pipes view
displays the data for all of the pipe segments:
Fig 1.26
You could also check the PFD to ensure that the proper connections have
been made. A portion of the PFD is displayed below:
Fig 1.27
You now need to define the data for the entire scenario, the Default
Scenario, Source 1 Only and Source 2 Only scenarios. Since each case
must contain at least one scenario, a set of default scenario data is created
when you start a new case. We need to modify this data.
1
22
2 Overview
Fig 1.28
The Scenario Editor view will be displayed. Alternatively, you could select
Default Scenario in the Scenario list then click Edit.
Fig 1.29
Update the header Mach number limit on the Constraints page for the
4 Default Scenario scenario as shown in Figure 1.30, then click OK to
close the Edit Scenario view and return to the Scenario Manager.
2 Overview
23
Fig 1.30
Now we should add the data for the Source 1 Only scenario.
Click Add on the Scenario Manager. The Clone Scenario From view will
be displayed.
Fig 1.31
5
6
24
Select the only entry in the view, i.e. Default Scenario scenario.
Change the default name to Source 1 Only and enter the data for the
Source 1 Only scenario as shown in Figure 1.32.
2 Overview
Fig 1.32
7
8
2 Overview
To add a new scenario click Next on the Scenario Editor and select the
Source 1 Only scenario from the Clone Scenario From view.
Change the default name for the new scenario to Source 2 Only.
Fig 1.33
Enter the data for the new scenario as shown in Figure 1.34.
25
Fig 1.34
10 Click OK to close the Scenario Editor view and return to the Scenario
Manager, then click OK to close the Scenario Manager.
You will now enter the source data for the sources in all scenarios. Since for
the first part of the example you will be defining the source compositions in
terms of molecular weight, the program preferences must be set to accept
the compositions on this basis.
1
Select Preferences from the File menu on the menu bar. The
Preferences view will be displayed.
Fig 1.35
26
2 Overview
2 Overview
Select the Default Scenario scenario from the drop-down list on the
main Tool Bar. Any open data views would now display data for this
scenario. This can be done using the scenario selector drop-down list on
the main FLARENET toolbar.
Before defining a set of source data, you must select the scenario which
corresponds to this data. You will start by defining the data for the Default
Scenario.
27
Fig 1.37
You can now add the data corresponding to this scenario for each source.
Select Nodes from the Build menu on the main menu bar (ALT B N). The
Node Manager view will be displayed:
Fig 1.38
28
Click Add and select Control Valve from the pop up list.
2 Overview
Fig 1.39
2 Overview
Change the default name to Source 1. Select Tail Pipe 1 in the Outlet
drop-down list and set connection to be at Upstream (of Tail Pipe 1).
29
Fig 1.41
Move to the Conditions tab and set the Mass Flow as 100000 kg/hr. In
this example, the inlet pressure and temperatures are the same as the
default values but this will not normally be the case.
Fig 1.42
30
On the Composition tab, specify the Mol. Wt. to be 20. Once you have
entered the Mol. Wt. and tabbed to the next field you will notice the
composition will be calculated to give the required Mol. Wt.
2 Overview
Fig 1.43
Click Next to add a new source. The node pop up list will again be
displayed.
10 Select Relief Valve from the pop up menu and the Relief Valve view will
be displayed.
11 Name the new source as Source 2 on the Connections tab.
12 Select Tail Pipe 2 in the Outlet drop-down list and set connection to be
at Upstream (of Tail Pipe 2).
Fig 1.44
13 On the Conditions tab, check that the relief valve set pressure or MAWP
is set to the default value of 10 bar which is correct for this source. Select
the Auto checkbox next to the Relieving pressure field. This tells
FLARENET to calculate the relieving pressure from the MAWP and the
selected Contingency, which should be left as Operating in this case.
Check that the relieving pressure is calculated as 10.89 bar.
14 Still on the Conditions tab, check that the MABP is set to 5.0 bar. Then
enter the required mass flow rate for this source of 100000 kg/ hr. Select
the Auto checkbox next to the Rated flow field. This tells FLARENET to
2 Overview
31
calculate the rated flow for the valve from the specified fluid conditions
and properties, valve type and orifice area.
15 Still on the Conditions tab, use the drop-down list next to the Orifice
area field to select orifice code T. Check that the orifice area is updated to
16774 mm2 and notice the rated flow calculation is updated to reflect the
increased orifice area.
16 On the Composition tab specify the molecular weight of the fluid to be
25. When you tab away from this field, FLARENET will calculate the
composition of the fluid from the mole weight. Click back on the
Conditions tab to confirm that the Rated flow calculation has been
updated to give a rated flow of 109,405 kg/hr.
Fig 1.45
The Sources data view for the Default Scenario will be displayed:
32
2 Overview
Fig 1.47
You must now add the source data for the other two scenarios.
20 Select the Source 1 Only scenario from the Scenario Selector dropdown list on the toolbar (to the right of the icons). Any open data views
will now display data for this scenario.
21 Make the following changes to the flowrates in the Source 1 Only
Scenario (all other information remains the same):
Source 1 - 100000 kg/hr
Source 2 - 0 kg/hr
Finally reselect the Default Scenario from the Scenario Selector.
22 Next, select the Source 2 Only scenario from the Scenario Selector
drop-down list on the tool bar (to the right of the icons) and make the
following changes to the Source 2 Only:
Source 1 - 0 kg/hr
We have now entered all the model data and can now make the sizing
calculations. We will need to set the calculation options before starting the
calculations.
1
2 Overview
Select Options from the Calculation menu on the menu bar. The
Calculation Options Editor view will be displayed:
33
Fig 1.48
For this example we are going to use the default methods and settings
defined when FLARENET creates a new model. This includes the following
key options:
On the General tab, Calculation Mode should be set to Rating, Enable
heat Transfer checkbox should be cleared, Include Kinetic Energy
checkbox should be cleared.
On the Scenarios tab, Calculate should be set to All Scenarios.
Select Calculate from the Calculation menu on the menu bar (ALT C C or
CTRL R). Alternatively, you could click the Calculate icon.
Fig 1.49
34
Once the calculations are complete you can review the results.
2 Overview
Fig 1.50
5
6
With the Pressure/Flow Summary view open, select each scenario in turn
using the Scenario selector on the toolbar.
At this point save the model using either the Save icon from the main
Toolbar or the File-Save menu option.
Select File-Print from the menu bar. The Print view will be displayed.
Click OK.
2 Overview
Click on the appropriate checkboxes to select the items that you want to
print. Also check the All Scenarios checkbox to print the results for all of
the scenarios instead of just the current scenario. If you want to print to a
file, check the Print To Text File checkbox, then select the file type from
the Text File Type drop-down list.
35
Overview
Data Requirements
Overview
In this Getting Started tutorial you will change the network designed in
Getting Started to model the tie-in of two new control valves into our current
system. The modified system will be simulated for two new scenarios, one
each for the new sources.
This tutorial is a
continuation of the
one in Getting
Started and
requires that you
complete that
tutorial before
continuing with this
one.
This tutorial assumes that you are familiar with the use of Windows and have
some prior experience in the design of flare systems.
This example consists of the following main parts:
1
2
3
4
Building The Pipe Network - Pipes and nodes will be added using either
the PFD or the Manager views.
Defining the Scenarios - Different scenarios will be set up to simulate
various process conditions.
Data Requirements
Before you can start to upgrade a computer model of the existing flare header
system, you must first define all the data that will determine your system.
36
Data
Description
Connectivity
The following diagram shows the connectivity of the system which includes
the new sources you will be adding in this example.
Fig 2.1
The pipe segments in the network diagram are detailed in the following table.
Segment
Name
Length (m)
Header 1
50
Stack
100
Header 2
50
Header 3
Tail Pipe
1
Tail Pipe
2
50
25
25
Nominal
Diameter (inch)
Schedule
28
30
36
40
28
30
36
18
18
40
40
40
Fittings
Loss
Elevation
Change (m)
0
0
0
0
0
100
0
0
0
0
37
Tail Pipe
3
Tail Pipe
4
25
12
40
25
18
40
The new pipe segments Header 1, Header 2, Tail Pipe 3 and Tail Pipe 4 will be
added.
Description
Maximum Allowable
Back Pressure
(MABP)
Flow and
Composition
Downstream
Temperature
Upstream Pressure
and Temperature
Discharge Flange
Size
These may vary for each scenario that you are evaluating.
If a relief source is not used in a particular scenario the flow
may be set to zero. The Flow refers to the quantity of fluid
that the source valve must pass as a consequence of the
plant upset condition. The Rated Flow refers to the quantity
of fluid that the source valve will pass due to its physical
construction. Rated flow must always be greater than or
equal to flow.
These are only used if the Ideal Gas enthalpies are not used
for the heat balance. These may vary for each scenario that
you are evaluating. With relief valves, the flowing pressure
should be used.
This will normally be determined from the relief valve sizing
calculations.
In this example, you will consider five scenarios that represent one fire case
and four single blocked discharge cases. The following tables define the
source data for each scenario.
The discharge flange size values are left undefined. In this case they are
assumed to have the same diameter as the attached pipes
38
Flowrate
(kg/hr)
Mol.
Wt.
US Temp
(C)
DS
Temp
(C)
US
Pres.
(bar
abs)
MABP
(bar
abs)
Source
1
100000
20
15
15
10
5.0
Source
2
100000
25
15
15
10
5.0
Source
3
100000
30
15
15
10
5.0
Source
4
100000
35
15
15
10
5.0
Flowrate
(kg/hr)
Mol.
Wt.
US
Temp
(C)
DS
Temp
(C)
US
Pres.
(bar
abs)
MABP
(bar
abs)
Source
1
100000
20
15
15
10
5.0
Source
2
25
15
15
10
5.0
Source
3
30
15
15
10
5.0
Source
4
35
15
15
10
5.0
US
Pres.
(bar
abs)
MABP
(bar
abs)
10
5.0
Flowrate
(kg/hr)
Mol.
Wt.
US
Temp
(C)
DS
Temp
(C)
Source
1
20
15
15
Source
2
100000
25
15
15
10
5.0
Source
3
30
15
15
10
5.0
Source
4
35
15
15
10
5.0
US
Pres.
(bar
abs)
MABP
(bar
abs)
10
5.0
Flowrate
(kg/hr)
Mol.
Wt.
US
Temp
(C)
DS
Temp
(C)
Source
1
20
15
15
25
15
15
10
5.0
Source
100000
30
15
15
10
5.0
Source
2
39
Source
4
35
15
15
10
5.0
US
Pres.
(bar
abs)
MABP
(bar
abs)
10
5.0
Flowrate
(kg/hr)
Mol.
Wt.
US
Temp
(C)
DS
Temp
(C)
Source
1
20
15
15
Source
2
25
15
15
10
5.0
Source
3
30
15
15
10
5.0
Source
4
100000
35
15
15
10
5.0
Maximum allowable mach number - 0.50 for both main headers and
tailpipes.
Maximum Noise 100 dB for both main headers and tailpipes.
Start FLARENET and open the previously stored case that you have just
saved in Getting Started.
Select Open from the File menu on the main program menu bar.
Click the Load An Existing Model From Disk button.
Press Ctrl O.
Fig 2.2
40
6
7
Use the Look in drop-down menu to select the appropriate disk drive and
directory.
Next select the file that you created in Getting Started from the list and
click the Open button.
You need to add new pipe segments to the existing model, but first you must
delete the connection between Tee 1 and Header 3. Open the PFD and delete
the connection as follows:
1
Fig 2.3
Open the Node Manager view, using the Build-Nodes menu option.
41
Click the Add button and select the Tee from the pop up list.
The Tee Editor view will be displayed:
42
Fig 2.5
6 Move to the Calculations tab and change the Fittings Loss Methods
setting to Miller in the drop-down list.
7
8
Now, you can add two pipe segments to the upstream and branch section
of Tee 3 using the Pipe Manager view.
9 Open the Pipe Manager view by selecting Pipes from the Build
menu.
Fig 2.6
43
44
Notice that three new objects have been added to the PFD view. You can
either manually arrange them by clicking and dragging the object icons or
let FLARENET do the auto-arrangement by selecting PFD-Regenerate
from the View menu.
Now you will add a tee section using the PFD Toolbox.
22 Open the PFD Toolbox view (if it is not displayed) by clicking the PFD
Toolbox icon
23 Click the Tee icon on the Toolbox view.
Since the Edit Objects on Add checkbox is selected, The Tee Editor view
will be displayed.
Fig 2.9
Now, you can add two pipe segments to the upstream and branch section
of Tee 2 using the PFD Toolbox view.
27 Click the Pipe button to add a new pipe segment. A fly out menu of 4
buttons showing alternate pipe directions will appear to allow you to select
the orientation that you require for your PFD. This is only the initial
orientation and it may be changed later.
28 On the Pipe Editor view, change the default pipe name to Tail Pipe 3.
45
Fig 2.10
46
Select Data-Pipes from the View menu on the menu bar. The Pipes view
displays the data for all of the pipe segments:
Fig 2.12
At this point you might want to rearrange the new items on the PFD
manually or use the View-PFD-Regenerate menu option to redraw the
PFD automatically. The PFD should be similar to that displayed in Figure
2.13:
Fig 2.13
You now need to define the data for the new scenarios, the Source 3 Only
and Source 4 Only scenarios. The existing model already contains three
scenarios which you will still be using in this example. To add the new
scenarios:
1
47
Fig 2.14
Click Add on the Scenario Manager. The Clone Scenario From view will
be displayed.
Fig 2.15
48
Change the default name to Source 3 Only and set the Mach number
data in the Headers and Tailpipes tab to 0.5 as shown in Figure 2.16.
Fig 2.16
5
6
7
8
To add a new scenario click Next on the Scenario Editor and select the
Source 3 Only scenario from the Clone Scenario From view.
Change the default name for the new scenario to Source 4 Only.
Fig 2.17
Enter the data for the new scenario as shown in Figure 2.16.
Click OK to close the Scenario Editor view and return to the Scenario
Manager. Now select Default Scenario and click the Current button to
make this the working scenario. Click OK to close the Scenario Manager.
You will now enter the source data for the sources in all scenarios. Since for
the first part of the example you will be defining the source compositions in
terms of molecular weight, the program preferences must be set to accept
the compositions on this basis as described in Getting Started.
1
Select Nodes from the Build menu on the main menu bar (Alt B S).
49
Click Add and select Control Valve from the pop up list.
Fig 2.19
50
Change the default name to Source 3. Select Tail Pipe 3 in the Outlet
drop-down list and set connection to be at Upstream (of Tail Pipe 3).
3 Developing the Model
Move to the Conditions tab and set the Mass Flow as 100000 kg/hr.
Fig 2.21
Fig 2.22
6
7
8
9
Click Next to add a new source. The node pop up list will again be
displayed.
Again select Control Valve and the Control Valve Editor view will be
displayed.
Name the new source as Source 4.
Select Tail Pipe 4 in the Outlet drop-down list and set connection to be
at Upstream (of Tail Pipe 4).
51
Fig 2.23
10 Repeat 5-7 to add all the information required by the scenario. Specify
Mole Wt. to be 35 on the Composition tab.
11 Click the OK button to close the Control Valve Editor view.
The Node Manager view will now appear as follows:
Fig 2.24
The Sources data view for the Default Scenario will be displayed:
Fig 2.25
14 You must now add the source data for the other four scenarios.
52
15 Select the scenarios from the selector on the tool bar. Any open data
views will display data for the selected scenario.
Make the following changes to the flowrates in all scenarios:
Scenarios
Source 1
(kg/hr)
Source 2
(kg/hr)
Source 3
(kg/hr)
Source 4
(kg/hr)
Source 2
Only
100000
100000
Source 4
Only
100000
Source 1
Only
Source 3
Only
100000
For each scenario, ensure that the sources which have a flowrate of zero are
ignored (i.e. select the Ignore checkbox for the source).
You have now entered all the model data and can now make the sizing
calculations. You will need to set the calculation options before starting the
calculations.
1
Select Options from the Calculation menu on the menu bar. The
Calculation Options Editor view will be displayed:
Fig 2.26
53
For the first calculation of this example ensure that the following options
are set:
On the General tab, Calculation Mode should be set to Rating, Enable Heat
Transfer checkbox should be cleared, Include Kinetic Energy checkbox
should be cleared, Ignore Source to Pipe Pressure Loss in Design Mode
should be set.
On the Scenarios tab, the Calculate drop-down list should be set to
Current Scenario.
On the Methods tab, the VLE Method should be set to Compressible Gas,
the Enthalpy Method to Ideal Gas and all the pressure drop methods to
Isothermal Gas.
Ensure that the Default Scenario is selected using the Scenario
Selector drop-down list on the main toolbar.
You can now start the calculations.
Select Calculate from the Calculation menu on the menu bar (ALT C C or
Fig 2.27
Once the calculations are complete you can review the results.
Select Results-Problems from the View menu on the menu bar. The
Messages data view will be displayed.
Fig 2.28
54
Select Save As from the File menu and save the file as Get Started 2
Rating.fnw.
Design Calculations
1
After the calculation has been completed, you can review the new results.
Fig 2.29
Open the Results - Messages view from the View menu and then select
the Sizing tab to see a list of the changes that FLARENET has made to the
network. In this case it has increased the size of Tailpipe 3 from 12 inch
to 14 inch.
4 Select Results - Pressure/Flow Summary from the View menu on
the menu bar.
The Pressure/Flow Summary view will be displayed:
Fig 2.30
Notice that the upstream and downstream mach numbers are now within
the design specification for the given scenario. You can use the bottom
scroll bar to move across the columns.
We now have a flare system that is designed correctly for the Default
Scenario where all sources are relieving but we have not yet checked
that it is adequate for all of the scenarios. To do this we will do a Rating
calculation for all of the scenarios.
Open the Calculation Options view and set the Calculation Mode to
Rating on the General tab. On the Scenarios tab, set the Calculate
option to All Scenarios. After closing the Calculation Options view,
click the Start Calculation icon to run the rating check.
55
When the calculations have finished, open the Results - Messages view
from the View menu. Click on the Problems tab where any violations of
our system design limits will be displayed. You will see that FLARENET
has detected a violation of the mach number limits for the tail pipes in the
single source scenarios.
Fig 2.31
The reason for this is that the lower back pressure in the system when only a
single source is relieving means that the gas density is reduced resulting in
higher velocities.
7
To fix this problem with our design we will re-run the Debottleneck
calculations for all the scenarios. Use the Calculation Mode selector on
the main toolbar to change the calculation mode to Debottleneck and
then click the Calculate icon.
When complete, review the Problems tab of the Messages view to
confirm that the flare system now meets all our design limits in all
scenarios. The Sizing tab will show which pipe sizes have been
increased.
Fig 2.32
56
Notice that the upstream and downstream mach numbers are now within the
design specification for the given scenario. You can use the bottom scroll bar
to move across the columns.
10 Press Ctrl A to save the case as a new file.
11 Enter the new file name as Get Started 2 Design.fnw on the Save
FLARENET Model view and click the Save button.
57