Hydrostatic Test

A hydrostatic test is a test which measures the strength or structural integrity of

pressurized containers that hold a liquid or gas. Containers that may be tested include
boilers, gas cylinders or the pipes in a water system. The test ensures that there aren't
any leaks in the container and that it is structurally safe to operate.
Hydro testing of pipe, pipelines and vessels is done to expose defective materials that
have missed prior detection, ensure that any remaining defects are insignificant
enough to allow operation at design pressures, expose possible leaks and serve as a
final validation of the integrity of the constructed system.
ASME Sec. VIII, Div.1 specifies hydro test pressure of pressure vessel as follows:
P = Design Pressure X 1.3 X (Stress Value of the metal at test temperature / Stress Value of the metal at
design temperature)
ASME B31.3 specifies hydro test pressure of process piping as follows:
P = Design Pressure X 1.5 X (Stress Value of the metal at test temperature / Stress Value of the metal at
design temperature)