Guide Specifications for PCT ELT Construction of Segmental Concrete Bridges ome) ar) RAR Segue] Mur rumen Cor oe ee ae ersTo recipients of the Guide Specifications for Design and Constuction of Segmental Conerete Bridges, Second Ecition (1999) Instructions. interim revisions have been made to the Guide Soecificafions for Design and Construction of Segmental Concrete Bridges, Second Eatin (1998). This packet contains the revised pages. They have been designed to replace the corresponcing pages in the book and are numbered accordingly. AA vertical line in the margins indicates revisions that were approved in 2003 by the ‘AASHTO Subcommittee on Bridges and Structures. All revised pages also display a box in the lower outside comer indicating the interim. year(s). Any non-technical changes in page appearance will be indicated by this, revision box alone to differentiate such changes from those which have been approved by the AASHTO Subcommittee on Bridges and Structures. To keep your Specifications correct and up-to-date, please replace the appropriate pages in the book with the pages in this packet.2003 Interim Revisions to the Guide Specifications for Design and Construction of Segmental Concrete Bridges Second Edition (1999) Published by the American Association of State Highway and Transportation Officials 444 North Capitol Street, N.W., Sulte 249 Washington, DC 20001 www.transportation.org Copyright © 2002 by the Amercan Assecaton of State Hghwar end Transporation Ofils. Al Rights Reaarved. Protein the Unad States of Amare. This book, or pats Hera, ay ot be repreduced I By for witout wate parmision ofthe pusersGUIDE SPECIFICATIONS FOR DESIGN AND CONSTRUCTION ol F SEGMENTAL CONCRETE BRIDGES 1999 ‘American Associaton of State Highway and Trassporation Oficial ‘444 North Capitol Steet, N.W., Suite 249 ‘Washington, D.C. 20001 © Copyright 1999 by the American Association of State Highway and ‘Transportation Officials, Inc, All rights reserved. This book, or parts thereof, may nat be reproduced in any form without permission ofthe publishers. Printed in the United States of Amerie ISBN 1-56051-103-6AASHTO EXECUTIVE COMMITTEE 1999 President DAN FLOWERS, kanes ce Preset THOMAS R. WARNE, Ut Seertary-Teasirer CLYDE, PYERS, Mayland teed Relonal Representatives (OLENY GERSHANECK, Vermont, TANES SULLIVAN, Consett Region TLIZABETH S. MABRY, South Cocina TRAM K. MOVASSAGHI, Lolslan, ‘GORDON PROCTOR, Ohio JAMES C. CODELL I, Kentcky Region DWIGHT BOWER, sho ‘SID MORRISON, Washington civ Director x Oto l JOHN HORSLEY, Washing, D.C.HIGHWAY SUBCOMMITTEE ON BRIDGES AND STRUCTURES. 1999 DAVID POPE, WYOMING, Chairman JAMES I. ROBERTS, CALIFORNIA, Vee Chi DAVID DENSMORE, Federal Highway Adminsrson,feeretary ALABAMA, Wiliam FConsay ‘ALASKA, Sieve Bradford ‘ARIZONA, Fase Devi CCALIFORNT, Samer E Rober (COLORADO, Supe Hoe (CONNECTICUT, GovdonBaon DELAWARE, Mibarnad Chad, Cha Ht D.C, Lke DP FLORIDA Wil N. Nike (GEORGIA, Buddy Graton, a Lites HAWAIL, Donald C, Grae DANO, Matow M, Fara [LINOIS, Raph Arden INDIANA May Jo Harman IOWA, Witsme ALandgit KANSAS, Kent E Hunt KENTUCKY, Sen E:Ooodaser EEOUISIANA, Wye Amon, Nona! Knapp MAINE James E They MARYLAND, Earle § Freedman MASSACHUSETTS, Aerancer K.Rarow MICHIGAN, Sedat Keka MINNESOTA, Dona) ening MISSISSIPP, Hay Les Is, Wir F Massey MISSOURI Aller. Lftoon MONTANA. Jeg Karan NEBRASKA, Lyman . Frenen, Mos ai NEVADA, Wan C, Crawford Fly Marcos NEW HAMPSHIRE, tes A, Moor NEW JERSEY, Har A. Capers [NEW MEXICO, lin D. Camp [NEW YORK, George A. Cistn, Jones M. O'Conna [NORTH CAROLINA, Wiliam J Roger, Tinethy [NORTH DAKOTA, Sees J. iter (OHIO, Brad Ware (OKLAHOMA, Rober. Rusch oe) (OREGON, Tey 1. site PUERTO RICO, ator Cacho [RHODE ISLAND, Kaz Farhourand SOUTH CAROLINA, Randy R.Cenoo, Rote E SOUTH DAKOTA Joka Cote ‘TENNESSEE, Ea Waserman ‘TEXAS, Dvd W. McDonald Richard Wilkon, US, DoT, David Densmore, FHWA) UTA fm Golden VERMONT, Ware B. Tripp VIRGINIA Matai Kerey WASHINGTON, Ty Ale, hyiat Lin WEST VIRGINA, fares ether WISCONSIN, Say W. Woods ‘WYOMING, B. Pack Callie, Greg C. ek ALBERTA, Dilip K Dstotpatr, Dob Ramsey BRITISH COLUMEIA, Pur Brat MANITOBA, Yate: states, MARIANA ISLANDS, Edward M. Neon Goeraro NEW BRUNSWICK, Fed Blney NEWFOUNDLAND, Petr Lear NORTHWEST TERRITORIES, Ivo Jvkov NOVA SCOTIA, AIMcee SASKATCHEWAN, Hare Bacela MASS. METHO. DIST. COMM. David Lexhardt NJ. TURNPIKE ALTHORITY, Thomas Es Margo NX. STATE BRIDGE AUTHORITY, Willa Mores PORT AUTHORITY OF NY. AND NA, Joseph ally BUREAU OF INDIAN AFFAIRS, Wade Casey MILITARY TRAPFC MANAGEMENT COMMAND, eben D. Fase US, DEPARTMEN? OF AGRICULTURE FOREST SERVICE, Neon Heroades US. ARMY CORPS OF ENGINEERS ‘DEPARTMENT OF THE ARMY, Pel C.7. aa‘TABLE OF CONTENTS DIVISION I—DESIGN SPECIFICATIONS. SECTION A. GENERAL REQUIREMENTS AND MATERIALS. 1.0 APPLICATION. 1 Gener 12 Nottns 13 Det 20° MATERIALS 21 Comer ‘SECTION B, ANALYSIS 30 METHODS OF ANALYSIS 31 Genet 32 Stwtand-Tie Mossi 33 Bective Flange With = 50 LONGITUDINAL ANALYSIS, 51 Geer 52 Breton Aly 53 Aly of Fal Sct System SECTION C. DESIGN 60 LOADS c 61 Gant : 62 Ded Loni 65. Crepand Srinage 66, Post-Tensioing Force 79 LOAD FACTORS 21 Gener 72. ‘Aiea Loud Conbinatioes 75, SuenginRedustion Facts, i“ CONTENTS 74 Coession Load Conbiaaions,Sueses ol SWB oo cossceesennn ee 2 ‘ko suusoic DESIGN coon ro 20 ALLOWABLE STRESSES... cesses 81 Preseting Stele sessesseneen cose 4 92. Preured Conte |) ssssoose : 4 100 PRESTRESS LOSSES aoe os 104 Gener. - aaa 1s 102 eet Prion nd Woe 103 Anconge Ssing. 104 Stat Relation IE 6 105 Stesing Brewer es COIN 11.0 FUEXURALSTRENGTH coe 16 14 Gesent. . 6 112 Ses in Unbooded Pressing Sol al Fated Lead : 16 3 Sula Conpatiiy. CNet a 13 Mu Referee : a 13 Conerof Geity Coren Sra Tendo. Ca 120 SHEAR AND TORSION 7 1A Scope. cose ” 122 Gere Repicents. w 123 Train Sharad Tron Design fr Pane Seaton Type Regans = 1 20 124 Strand Te rst Model Desig for Eider Beas Type or Dicom Renae 21 125 Speci Repremens fr Diptaps Dep Bens, Coen Bk 2 126 Shear Transfer at ere 2 17 To-Wy Pung Stee anne CNN 13.0 FATIGUE STRESS LIMITS . a 13.1. Sess Lis for Boned Noo reseed Renfrconent seven 132 pe Sess Limi for Pesuesed Reefremet, ae 2 140 POST-TENSIONED ANCHORAGE ZONES ........ cesceeenee 180 PROVISIONAL POST-TENSIONING DUCTS AND ANCHORAGES. coo 154 Gener - : eevee 152 Bids with rel Duet 2B 153 ronson for Future Dead Loa or Deletion Att ca SECTION D. DETAILING 160 pucr peraMs. 2s 161 Masri Tens . : 2s 162 Duc Are Sn : 28 163. Minima ais of Curae : conesCONTENTS 164 Dee Supers 165 Duet Sie Clewanie sad Dating 166 Dost Connenent Reinforcement 170 COUPLERS... 18 CONCRETE COVER AND REINFORCEMENT SPACING. 161 Cover snd Spacing 184 INSPECTION ACCESS 20 BOX GIRDER CROSS SECTION DIMENSIONS AND DETAIL. 20.1 Minimum Fangs Thickness 202 Minimum Web Tires 203 Length of Tp Farge Carver 204 Over Cet Sarton Denson. 210 BRIDGE BEARINGS. 211 Gener 212 Replacement Adjust 213 Bursting and Spaling 21M Sexings 22 Sates 223 Expansion it Laan. SECTION E. SUBSTRUCTURE DESIGN 2309 SPECIAL PROVISIONS FOR HOLLOW RECTANGULAR ‘SEGMENTAL BRIDGE SUBSTRUCTURES, 231 Geter 232 Conaetion Load Combat. 233 all kadernts Ra 224 Limitations o he Use of the Rectang Stes Sock Metiod 235 Renfrseneat for Hoi Rectangular Compression Menbes SECTION & SPECIAL PROVISIONS FOR BRIDGE TYPES 2140 PRECAST SEGMENTAL 21 Gener 243 Sear Keys 248 Joint 243: Extenal endo 0 3 a a 3 Byvit conenTs ‘CASTIN-PLACE SEGMENTAL. oe 251 Ges 252 Jot Deal 253 Clee Pos 254 om Iver Weg» : : 255 Segment Lenghs. : 256 Disghragee [INCREMENTAL LAUNCHING . 263 Loss an Sexes Daring Launching 262 Brie Design : : 263 Daigo ConarsctionEgnpnest [PRECAST SEGMENTAL BEAM BRIDGE, 211 Gest 212 Semen Reinceest. 213 Jom 21a Pos esining SPECIFICATIONS, CONTRACT DRAWINGS, AND ALTERNATE CONSTRUCTION METHODS 281 Speco nd Cont Drvings 282 ahem Conan Mads Nt Reig Vie Ege 284 Shep Dig REFERENCES - commentary DIVISION 1—CONSTRUCTION SPECIFICATIONS GENERAL ‘CONCRETE, 21 Gere 22 Corre Quity 23. Tee Overs 2A. Tess for Mol of East, and Crop and Seininge Cees 25 Wiraien of Cones 27, Cosson Sits, 28 Acatted Cig wi Low rears Soa oad st 29 Cie or Cust inne Septal Conencion [NON -PRESTRESSED REINFORCEMENT, 31 Geren 532 Deformed Reinet. 3 3S 3S ” 3 ST st 38 8 38conrenrs 0 oy yy no n0 33. Plan Renfrement «oo... 34 Sbaitton of Gade or Type of Renfrcement «oss 535. Special Comesoa Potion POST-TENSIONING MATERIALS 41 Gent 442 Specht Ancorge Bovis 463 Ldeticaio and Testing of Tene tri 464 Protection of Pe Teosining Maris == 43 DoctMavris an Pacem! . INSTALLATION AND STRESSING OF TENDONS. 52 Comerioa Proton of Tendon riot Going 53 Camecoa Prtecion of Anchorage Devic 54 Jak Callan, : 53) Suesing Egupmcal ane 51 Modla of Elst of endo Maral 57 InPhce Picton Te. ‘53 Tendon Fore and HlongnonTlertcie, 59. Seening Seqpene 5.10 PoatTesonngSoperiion : ROUTING EPOXY (GHOMETRY CONTROL E1 Detetion an Caer Dats 82 Geometry Const ‘TOLERANCES, . SHOP DRAWINGS AND DESIGN CALCULATIONS FOR CONSTRUCTION PROCEDURES...» 101 Genet - Pe 10.2 Design Catsiaton or Coniston rosie 103 Stop Drawings FoRMS. . 11.2 Farms for Precast Septal Consacton ‘PERMANENT BEARINGS SPECIAL PROVISIONS FOR CASTIG-PLACE SEGMENTAL CONSTRUCTION. 13. Gener 182 Foemig Sy* contents 183 Sepensrctar Consrstion SEGMENTAL CONSTRUCTION. 41 Gene 162 Fabian 13 Sepurin af Mah. Cat Segment. 144 Mending end Brecon of Sepment 180 SPECIAL PROVISIONS FOR INCREMENTAL LAUNCHING. 151 Gaal 153 GromieTulrmens 153 Prone. 160 DEFECTS AND BREAKAGE REFERENCES commentary 2 w3ese 8 seee 2 1sPREFACE, it Second Eon of te Gude Speciation for Design and ConsructionofSementl Conese Bre was ejred fer wei cojoetion withthe Sandon Speco: for Highnty Brg Siseeth Editon, 1996, I susequet inert revision to thse epecfcnons. The econ eon ofthe gle specions was ‘eloped by «boued commie oxarze by he American Sepmeral Bre lst Te commie eluded repens of Sate Deprients 0 Tarpon, te Federal Highory Admin, cadena, consling ‘iginers, contactors, sod sips. The second elon ofthe Guide secicaton was fobeyeey ed nd ‘pote by he HigheaySubeommite on ridge and Stress ato he 198 AASHTO bal processDIVISION I DESIGN SPECIFICATIONS10 DIVISION DESIGN SPECIFICATIONS—SECTION A 1 SECTION A GENERAL REQUIREMENTS AND MATERIALS “LDAPPLICATION 1A General ‘These pecifctions ae intended for desig of fon dial andor tansy post tenionel dges zing toma weight er san-ighweight concrete onstcted with eter precast or atic bos sg iets of single or muliple calls, or cambinaons there as well a spl spun and oats Segme tal beamype tides. The specfictons lacie ‘Provisions fr dei of segnenal sbsrecures. The Fpesifions pera bigs oa ss nd ee not Rect to tse gen lengte of 300 font or le Unies eros sad speeded by tee ses ‘ations, the provisos ofthe Sbeath Elon of he [AASHTO Standard peccaon for Highney Bridges ‘einen to agp tothe dexgn of pment en. cee hace 12 Notations ‘ovnion. ae in scodane with AASHTO Sundar! Speco Jor Mgry Brie snd ‘Stowe: (see Commentary Seeton 82) Ste mepen weight (Scion 743) ste See 362) etofcanmuntacomenion herd Ag = ea of nef fat mde ean, ‘Ag = srsencosed by ouside print of eon crete se eon, ‘Ag = aru fcc compression tu, stars ofcocret ees etn, i AE = es of te base of al shear ey ne fate place, i Seton 2221) ‘Ae = tal a of adtoal logit rea- ferent resi torsion sin (Seton 1238) ‘hg = en ealosel Oy shear ow pa in (Seaion 12210) “A, = wes of nonpesresied wen rifoce- sven in ‘Aj = weaof empeson reinforcement 5 in ‘Ale © tra of preiasiedreinfroonent i en: slot hve 5.8. teste son einocnnent within tans eof tnnwvese sear sinorcement wid a deans s 1 portion of single spun, end span, o pan dicen lo cnilver sm sje Yo tea ap eft (Geet 31) 1D = web with In See Seedon 11.2) = teper Beto fangs wid eter side of se See Sexton 332) by = minimum efecine shear ow web or ‘ange widh to resist tional suesses, in (See Sentons 12210 a 12311) Te = efecve wih of fang (Se Figs. 1 saa) "= effective Nene wits or nea sie tin postesioning fre ee Fie 3-4) ‘web wha echorage of pot enon ings (0 Fig 34) by web wih (Se ie 241) Aco t supa ad forcantver arm (Sc is 3-1 tnd32) Ay mlainam wed with in. (See Secon a2) y= web wy (Se Secon 11.2) (seer 33) ‘y= wih of aif fino op Mange of box ier See ie 3-3) y= width of al of ir botom Nang of box geste Gee Fig. 33) ‘CE = weight of pciained consmction ei ‘CLE = ooputinsl contraction enppmere load (CLL = contrat ve Ton, somal tae a ‘nari Support sabe to shear lag eflcts (See Be) sumo dead londof truce (DL) spe. Ingo dead load (SDL), and manent effets of tteton lols EL) IFF= eifereaial enalnced) dead Jo fom cater DL = dea fad strocture only 2 ditance tom the exteme competion Aber © the ceed ef the legal tension ren [pea of de dune from he exten compression2 DESIGN AND CONSTRUCTION OF SEGMENTAL CONCRETE BRIDGES 12 Aber wo he cenoid of the presresed tein ren forcement oO ay be ea, a= sexkey inerion (Se Fig. 241.) = ists of cover rom tention fe to ‘er ofa, in (See Consent, Seetion 182), 7 ealepcein Se Pa 261) to ened of pesessing eelnfocement, i. (See ‘Seales 1.2), Tog = fea mois of ely, pe (See Cconientay, eeion 65) Tyg = ellecve mafuas of easly fo tong term fads cbsiderng rep lomatons, fi (Sat (Conmeniay, Secon 65) eaten fect of ertoe lade (nl © = eceacty af reaction (Se Fig. 262) & 2 tee of Napa fogs F, = al force 1a ten carats, kis perf (Se Sexton 163) = speifed compresive suengt of con crete 1 28 da, ps YE = sure root of specified compressive sng of cont, pi (See Seton 12.26 ft it) Eagar, conte Heh of cme wine fey = compressive suse a the concrete node regions, ps. (te Seton 1246), Teq_ cushy steagth of cigorlly craked conta pi (So Seton 124.4) ‘ge = comprenive ste in corte after loc or all pesbess less, pi Cia stat fo be dried 2) be ceo ofthe cos section esting exter lst 1) the eto ofthe web and compression Mange when the ents within he gee €)_incomposte member, tess t(@) or (foe sree ef bt pests od the omc ‘esse he precat meter aig sve = stem in noprestessed reinfrcement ond erection fonds (So Commentary exon 182), ‘hima srengh of prestesing ned pe ea seta bean of tne ines fy = average sess in soopestested ei forint hate ad ps y= averge seer i pretest seinfoce eat kim ns y= Shei yl seengh of empress =. specified minimum yield strength ofcom- reshon einfocren pl (See Seton 1.2) sek yoint sen of presresing seh ps HS ovina fore in bottom Mange and web (See Fie. 262) he evel hcknest of member, in (See section 122.18) Th Gepost. in. See Fg 241) Te = input ied Gore equipment K = Yop / (QU) (en secon 12210) = ab wobe cone, per fot ee Secon 102.) ¢ = span log (Se Fig. 3-1) 4 = tear Teg Hea fig nd pint (See Sexton 102) efor spa engi (Se Fig. 3:1) 4 engihrtenin een anchorages (Soe Setion 1.2), My, = fst momenta stn, int Nf 2 Nunc of oper hinge roid by te ‘endo raped tent on) Soe Sesion 11.2) y= fisted compressive ail fre nara ‘ous sean See Senn 12210), N= tet tensile ail fore sana 0 rot Econ (Se Sexton 12210), y= tube preter of the cote cos sec in (Se Sesion 12210) ‘aus closed ancene reinforce in B= tendon jecking fre fis (Se Sets 163 and 166.1) Re fe lan of web (Se Fig. 262) R= tendon mdios of carat, f. (See Seaton 163), R= ib sitning and resp effets (See Seebons 72 and 741), y= oi of press a 0 sel rxation sit ecved seh pt ‘S = sunkage eee (Se Sexton 74.1) S, fee ita mss meer de to fctored sou SOL = saprapored dead ond Fa pcg of ea ote rofrement ‘eared paral! othe login sof the om teria So = bar ssing, im (See Commentary, section 182) ‘To = tum of efecs of thermal se of fall (FRA sn ermal pat (10) ‘TG = thermal difenial fom top flange to twat flange, dees Fae TG. = tempeotre grit, dees Farentct ‘TRE = thera ite ral eps Fave12 DIVISION I-DESIGN SPECIFICATIONS—SECTION A 3 17, = trea ercking moment, n-th. (See Sethe a) "= toma torsion existance, ith (See sein 123) ‘Ty = tendon tes at acing end (Se Secon 1025, TT, = feted orion section, in (Geeeeion 102), T= Dicks of wall (Se Secon 28.3) (de at end of tine itera, boar (See Sesloa 104) = Une a anchorge of pretesing sta take as 124 dy or ny ne te beoieg oa ‘ie imera ous (ee Seton 104) se canilever ends Ye mister aengh ovitbye '¥, = nomial sheer force esse by member, Vy = nominal strength of Type B joint (See seca 12.221) Vp. = veest component of the eet pe sues, (See Sections 1215.1 a 12152) "= foil shear resced by the 45° ws mola measured bythe stip caps, Ia Vy = fitred shee fre act, I Myon Men fe Be er ene wath) X, = the clr length of the contin thickness pore ofa wal bawwen de walls ris bawess ‘asin Ge Seon 233) = cesta dimension fo ation of cn eof gay feb in fon See Seon 113) Z = quantity for deuiing of reinforcement to consol fexral aching during ection (See Secon 182 and Commenary Secon 182) = sag eluetoa fcr (See Section 73) by svengt eduction fcr fo being (See secdon7.3) ‘be = rep cosficentra of cep sain cle in ‘hy srengh ection factor for exe (Se secton7.3) = stengh reduction for for design of ‘Typ B (ig) jie (SeSeaons 73 and 12221) ‘= suengh redacton fico for shear and Saga tension (Se Seaton 73.) = fon cote (praia) By =. fice on concrete eng. shal be tak as 5 for concrete stents fp to 400 ps. For engi above 40 ps shall be reduced com woul ata ate of 05 for ach 100 pa of sagt In exces f 400 pe ba shal be taken a est 12 Detnitns Defnins are in accordance with AASHTO Stauard Spector for Highay Bridger ad ie fang “Anchore Bliser-Bulé-ot nthe web, Saag, ot weblange junction provide efor one or mae ‘enon anes, Clone Cain place cones segment or seg mena 9 compete 3 pan we lange neti to pode fr change of decion fn tern endo, ‘Exsrnal Tendon ~ Tendon lcsed outside the (ages on be of ie incl meer, peesaly ore (or 20) the sscurl member “Geerl Bursting Force Busting fee dt al ‘ne evel concete dincsons, ad th maga ‘con sat aetion ofthe tol grestessing ore thor Low Reet Ste -Prestresing rand in which the seal lean loser tare heen subtatly ‘edaceé by adios) manufactrng, procedures (Gueclg tc eevaed emperor) “ortly Bonded Tendon «Tendon nial eter nal ote cert crm ton whic ate ented in the rss sean ovr a porn ofthe eth by wx of " supplemenay cent pout and reinforcement es ‘Sind Ligielght Concrete = Conece mx ith lghweight couse aggegeande noma weight ed 110 MATERIALS. ‘Serra concrete used i spent conseton shal have a inimam 2-day seg of 400 por (eter pied by the opine, The regulon rete srength athe time’ of sessing shall be 2.2 Retsforement