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AND8032/D Conducted EMI Filter Design For The NCP1200: Application Note
AND8032/D Conducted EMI Filter Design For The NCP1200: Application Note
APPLICATION NOTE
The Bulk Capacitor is a Natural Shield
INTRODUCTION
Input Bridge
RLoad
Co
+
Cbulk
M1
Mains
DC Rail
Cbulk
CM
ESR
DM
Mains
ESL
SMPS
Signature
CM
Ground
Figure 1b. A more realistic way to represent the EMI generation mechanism.
Semiconductor Components Industries, LLC, 2001
AND8032/D
higher frequencies, Z goes up because ESL dominates: this
is depicted by the well know impedance versus frequency
plot as shown by Figure 1c (a 400 V 33 F snapin
capacitor, Y axis in dB). In SPICE, this is rather easy to
model, as portrayed by Figure 1d.
25.00
21.00
17.00
1
R1
674 m
13.00
9.00
5.00
1.00
100
C1
34.4 u
1k
10 k
100 k
1M
10 M
Figure 1c
C2
640 nF
2
R2
96 m
4
Figure 1d
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CM inductors are usually of high values ( 1 mH to
50 mH) and strive to route the CM noise current through
earth via Ytype capacitors. However, since earth leakage
current is limited for security reasons, Y capacitors rarely
exceed a few nanofarads thus requiring large CM
inductors. Due to their winding technique (same directions),
CM inductors do not offer any opposition to the DM mode
(DM currents cancel the internal field). True DM inductors
are either single component or coupled ones (values up to
1 mH). Fortunately, when these CM inductors are crossed by
DM currents, the internal field is cancelled: the remaining
inductances are the leakage inductances. If these leakage
elements are of sufficient values, we can use them for
filtering DM noise. Otherwise we need to add an external
single coil for DM only (Figure 3c).
Equipment
Live
250 UH
50 UH
1.2 UF
8 UF
0.25 UF
Measuring
Receiver
10
50
Hearth
Lleak
Lcm
To Diode
Bridge
Mains
Ldm
+
Mains
Lleak
IN
Cdm
Cbulk
Ldm
Lcm
Mains
IN
Cbulk
Ccm
Lleak
Mains
XType
D
+
Lcm
IN
Cbulk
CO
Lleak
M1
YType
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AND8032/D
Evaluating the SMPS Signature
(3)
Ip
DCM
(2)
Id
Ip
(1)
t
CCM
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R3
200 m
6
Iprim
Vclamp
Clp
10 nF
Isec
12
16
+
Iout
L1
10 H
R16
10 m
31
1
R4
100 m
+
17
R17
300 m
32
Iripple
C1
470 F
IC = 5.9
L5
30 H
D3
MUR160
Iclamp
C2
220 F
IC = 12
VDrain
X2
NCP1200
Fs = 66 k
11
1
2
3
4
NCP1200
Vadj
Istartup
VInput
330
Vsec D4
1Nxxxxx
BV =60
Lp
1.8 mH
Rclp
22 k
X1
XFMR
RATIO = 0.1
R15
470
+
IDrain
18
8
6
5
10
Drv
X4
MOC8101
X6
MTP6N60m
VCC
19
13
14
R5
100 m
D1
1N962
Vsense
Vsum
15
Rsense
1.5
23
CVCC
22 F
IC= 12.1
C3
1 nF
VFB
Figure 4b. A complete offline simulation template to unveil the desired operating point . . .
X3
LISN
F1
1
Controlling Vsource = Vinput
CISPR16LISN
Neutral
Neutral
Source
Live
26
C8
34.4 u
IC =
D.U.T
Live
Sig. N
Sig. L
VN
21
R12
674 m
25
13
R18
50
C9
640 nF
24
R14
50
R13
96 m
Figure 4c. . . . while the input EMI fixture lets you analyze the SPMS signature.
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Vout
Vout
Rload
14.4
AND8032/D
Once the simulation is done, the data manipulation
interface lets you run the FFT over VN node. After proper
formatting, a graph such as Figure 4d is obtained where the
vertical axis is displayed in dBV (0 dBV = 1 V,
60 dBV = 1 mV, etc.). To obtain dBV, Log compress the
Y axis and add 120. We purposely put the CISPR22 class
quasipeak limit to assess the needed amount of correction.
Please keep in mind that a quasipeak detector will give a
smaller level compared to a peak detector as we naturally
have with SPICE . . .
90.0
dBV
70.0
50.0
30.0
10.00
200K
500K
1M
2M
5M
10M
Figure 4d. Further to the simulation, an FFT plot is drawn by the graphical interface.
2
Rin VinDC 1082 .
P
10 40
Zo
Zo?
Rs
values.
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2
1 Rs or 38.5 dB with our application
Zo
AND8032/D
40 k
L1
315 H
1
Zout
20 k
dB
Rlisn
50
C4
100 nF
0
I1
AC = 1
20 k
40 k
10
100
1k
10 k
100 k
Schaffner RN114008/2:
Lopen = 23 mH, Lleak = 238 H or 2 x 119 H.
Siemens B82723A2102N1
Lopen = 31 mH, Lleak = 398 H
200 H.
L1
Lleak
or
MD
Short
L2
MC
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Mag (dB)
84.00
75.00
3
66.00
RS
1.5
57.00
48.00
39.00
L5
398 u
30.00
C7
20 pF
21.00
2
12.00
100
1k
10 k
100 k
1M
10 M
final attenuation from the input of the filter (where the diode
bridge connects) to the final output of the EMI receiver.
SPICE does it in a snapshot as shown by Figures 5d and 5e:
Source
Live
D.U.T
Live
Sig. N
Sig. L
C7
20 pF
Resr
90 m
+ V1
AC = 1
VN
R18
50
LDM1
200 H
RIf1
0.75
CISPR16LISN
Neutral
Neutral
CX2
86 nF
R14
50
LDM2
200 H
RIf2
0.75
10
C10
20 pF
Figure 5d. This sketch lets you evaluate the filter attenuation once loaded by the LISN device.
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30.0
dB
50.0
70.0
90.0
110
200K
500K
1M
2M
5M 10M 20M
50M
Vfilter
LDM1
200 H
RIf1
0.75
To LISN
F1
1
Controlling Vsource = Vinput
1
C8
34.4 F
C7
20 pF
Resr
90 m
R12
674 m
7
CX2
86 nF
C9
640 nF
3
96 m
4
LDM2
200 H
RIf2
0.75
10
C10
20 pF
Figure 5f. This sketch shows how the filter finally behaves once loaded by the LISN device.
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70.0
50.0
dBV
30.0
10.00
10.00
200K
500K
1M
2M
5M
10M
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dBV
90
EN_V_QP
EN_V_AV
80
70
60
50
40
30
20
10
0
0.15
1.0
10.0
30.0
MHz
EN_V_QP
EN_V_AV
60
50
40
30
20
10
0
10
20
0.15
1.0
10.0
30.0
MHz
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AND8032/D
would fail short. Figure 6d shows the final CM + DM plot
in quasipeak and clearly testifies for the CISPR22
compliance. This measurement was also successfully
carried in average at worse operating conditions (100 VAC,
10 W).
EN_V_QP
80
60
40
20
20
0.15
1.0
10.0
30.0
MHz
Figure 6d. The final composite QP plot carried over one line while
the other is loaded (230 VAC, Pout = 10 W).
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AND8032/D
VCC
2
7
VCC
40
1
12
2
1
Q\
5
Q\
Universal
Input
L1
2 x 27 mH
CM
B1
SMD
C2
47 F
400 V
C8
10 nF
400 V
NCP1200
R1
10
Lp
1.8 mH
+ C8
470 nF
16 V
C6
470 nF
16 V
D3
MUR160
M1
MTP2N60E
4 Gnd Drv 5
L2
22 H
D2
1:0.1 MBRS360T3
T1
1 Adj HV 8
2 FB
7
3 CS1 VCC 6
R2
1 Meg
R4
22 k
2W
C1
100 nF
X2
R3
560
R5
3.9 k
C4
100 nF
R4
1.5
1W
+
C9
1 nF
IC1
SFH61562
K2
TL431
C3
22 F
16 V
C5
2.2 nF
Y Type
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R6
1k
12 V @ 0.85
+
C7
100 F/16 V
Ground
AND8032/D
References
1. C. BASSO, Spice predicts differential conducted EMI
from switching power supplies, EDN February 3, 1997.
2. AEMC, 86 rue de la Libert 31180 SEYSSINS France.
Tel. 33 (0)4 76 49 76 76, Fax. 33 (0)4 76 21 23 90.
3. T. WILLIAMS, EMC for product designers,
ButterworthHeineman, 1992, ISBN 0 7506 1264 9.
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Notes
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