Professional Documents
Culture Documents
WELCOME
An Introduction by
Dr. Varaprasada Rao
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Sources of electricity
generated
Gas power plants 10%
Coal fuel plants 53.3%
Oil 0.9%
Hydro electric 24.7%
Nuclear 2.9%
Renewable energy
sources 7.7%
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energy
Conventional sources: Thermal, Hydro and
Nuclear.
Non- conventional: Wind, solar, Geothermal,
tidal.
Installed capacity 1,61,352MW
Thermal = 95151.74MW
Nuclear = 4,120MW
Hydro = 36877.76MW
RES = 13242.41MW
Break up of Power
Thermal Power Plants 75%
Hydro Electric Power Plants - 21%
Nuclear Power Plants - 4%
Installed wind power Generation 9655MW
30% to 40% of electrical power is lost in
STRUCTURE OF POWER
SYSTEM
STRUCTURE OF POWER
SYSTEM
electricity boards.
Private sector utilities operate in
Mumbai, Kolkata, Ahmedabad
Regional electricity boards
Northern, Southern, Eastern, Western,
North-eastern.
Power Grid corporation- Central.
Main Components
Fuel Handling Unit
Ash Handling Unit
Boiler Unit
Feed Water Unit
Cooling Water Unit
Generator Unit
Turbine Unit
Main Circuit
Fuel And Ash Circuit
Air And Gas Circuit
Feed Water And Steam Circuit
Cooling Water Circuit
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Boiler
Turbine
Economizer
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Secondary Air
VM+CO+CO2+N2+H2
Green Coal
Incandescent coke
CO+CO2+N2+H2
ASH
Grate
Primary Air
grate.
Air flows upwards through the grate and the fuel bed.
Upon heating, coal particles first undergo a stage of
Thermal preparation.
Evaporation of Moisture drying.
Distillation of VM (Pyrolosis)
Production of enough VM to start ignition.
Combustion of char.
The coal flows slowly downward at a velocity Vs, as the
coal burns out in the lower layer of the bed.
temperature
outlet:
of combustion chamber,
Floating Bed
Static Bed
Velocity
Dynamic Bed
ABOUT ELECTROSTATIC
PRECIPITATOR
What is ESP
Mechanism of ESP
Particle transport
In the moving way, under the influence of
electric field, negative ions cohere and charge the
particles, make the particles be forced towards
collecting-plate.
Particle collection
As soon as the particles reach the plate,
they will be neutralized and packed by
the succeeded ones subsequently. The
continuous process happens, as a result,
particles are collected on the collecting
plate.
Coal Mining
Surface Mining
Strip Mining
Underground Mining
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Feedwater
Feedwater used in a steam boiler to transfer heat energy from the fuel burning area
to mech. Energy of spinning steam turbine
Boiler
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Operation
Rectangular furnace, pulverized coal is blown in from fuel nozzles at 4 corners. The
coal then burns quickly and forms a fireball at the center (seriously, a fireball!!!).
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Stack
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Steam Condenser
Operation
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Coal Power
Cheap
Cheaper per unit energy than oil or natural gas
Will continue to be an important global resource
Abundance
Coal is the worlds most abundant fossil fuel
Sufficient reserves for the next 250 years
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Coal
Power
Efficiency
Larger power plants are more efficient
38% of the chemical energy is converted to energy
Safe
safest fossil fuel to transport, store and use
scrubbers
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o Sulfurdioxide(SO2)
o NitrogenOxide(NOx)
o CarbonDioxide(CO2)
o Mercury
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Effects on the
environment and Human health
CO2 ~ carbon dioxide pollution, making energy use the single largest
source of greenhouse gases in the U.S. and the world
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Effects on the
environment and
Human health
SO2
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Effects on the
environment and
Human health
NOx
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Effects on the
environment and
Human health
Mercury
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Future of Coal
Economy
Our economy relies on coal importation and
exportation
The demand for coal usage to provide electricity will
continue to grow
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Future of Coal
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Cooling
water
circuit
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Boiler
Super heater
Economizer
Air preheater
Reheater
Steam turbine
Generator
Condensers
Cooling towers
Pumps
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Coal
Coal is the principal energy source for India because
Coal analysis
Two types of coal analysis
Proximate Analysis
Gives: Behavior of coal when heated
FC + VM + M + A = 100% by mass
Ultimate Analysis
Gives: chemical elements along with ash and moisture
C + H + 0 + N + S + M + A = 100% by mass
based on
(a) as-received basis (useful for combustion calcu)
(b) dry or moisture free basis
(c) dry mineral-matter-free or combustible basis
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Coal properties
There are certain properties of coal, which are
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combustion
High grind-ability index
High weather-ability
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Peat
Low grade coal
First stage coal formation
Contains 90% moisture
Small amount of volatile matter
Not suitable for power plants
Used in domestic purposes
Requires 1-2 months for drying in sunlight
kg
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peat
Should be stored to avoid spontaneous
combustion
Used in pulverized form
Can be air dried easily
Suitable for local use instead of transporting
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Bituminous coal
of VM
Ash content may vary 6-12 %
High percentage of volatile matter CV of 32 MJ /
Kg
Available in two forms CAKING and NON Caking
Sub-Bituminous is having less moisture, ash
than lignite and no CAKING power, used in
briquette or pulverized form
Semi-Bituminous coal high carbon and heating
value, contain less moisture, ash, sulphur, &VM,
Has tendency to break into pieces
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Anthracite
Coals
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Liquid fuels
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Gaseous fuels
pipelines
Natural gas is the cleanest of all fossil fuels
It is free from ash and mixes well with air to
undergo complete combustion producing very
little smoke
It consists of a mixture of the most volatile
paraffins-methane to pentane
It has high hydrogen content and produces a
considerable amount of water vapour when
burned
The heat of combustion varies from 33.5 to 40
MJ/m3
Since the major constituent of all natural gases
is methane
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Prof. Varaprasada Rao Ex.NTPC
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Liquid
natural gas (LNG) is transported by
Other
fuels
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Coal handling
Go to
C H. P
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Coal Crushers
1.Ring Type Coal Crusher
2.Hammer Mill Coal Crusher
3.Brad Ford Breaker
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OPERATION
The coal is fed at the top
Is crushed by the action of rings that pivot off
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capacity work
It consists of a large cylinder made up of
perforated steel plates to which lifting shelves
are attached on the inside
The cylinder rotating slowly at about 20 rpm
receives coal at one end
The shelves lift the coal up and then the coal
drops down by gravity
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Combustion Equipments
for Lumped coal burning
1. Grate-fired furnaces
2. Chamber-type or flame furnaces
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Grate
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Chamber type
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1.
Overfeeding
2.
Underfeeding
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Overfeeding
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Overfeeding
Receives fresh coal from top surface has
Combustion zone
Ash layer progressively cooled
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Operations
Primary air gets warmed up as it flows through
1300oC
Done by providing a fire brick lined arch which
Turbulence
Providing secondary air at right angles to up-
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Results
Carbon is in CO, CO2 both are color less
Carbon with hydrogen in VM which will be
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Underfeeding
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Underfeeding
In underfeeding coal is fed from below
Primary air passing through holes in
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Mechanical Stokers
Overfeeding
1. Traveling grate stoker
2. Chain grate stoker
3. Spreader stoker
4. Vibrating grate stoker
Underfeed stoker
5. Single retort
6. Multiretort
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Advantages &
Disadvantages
Simple and Initial cost is low
Reliable in service and maintenance is low
Gives high rate of heat release per volume
of the furnace
Limited coal can be carried on grate
Clinker problems are common
Ignition arches are required
There is always some loss in the form of
particles
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Spreader stoker
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Spreader stoker
Coal from hopper is fed by rotating feeder
Feeder normally will have Blades fitted on
the drum
Fine particles burn in suspension
Speed of the feeder varies with the steam
output of boiler
Grate is made up of CI bars, Links
underneath the grate are connected to a
lever
Fuels used may be Bituminous, lignite,
wood waste, baggase
Coal size used in 6-36 cm
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Advantages and
Disadvantages
A wide variety of fuels can be used
Clinker formation is reduced
High temperature preheated air can be
used
Quick response to load variation
Gives equal pressure drop and proper air
distribution
Operation cost is low
Difficult to operate variable sized coal
particles
Fly ash and
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Varaprasada Rao Ex.NTPC carbon particles 130
Underfeed stokers
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Multiple retort
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system
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Bowl Mill
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Bowl Mill
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Pulverization
Advantages
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Disadvantages
1.
2.
3.
4.
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ASH HANDLING
SYSTEM
Mechanical Handling System
Hydraulic Ash Handling System
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Thank you