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ABCOFTHERMALPOWERPLANT:PRESSUREPARTERECTIONOFBOILERINATHEMALPOWERPLANT.
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shankarkumarjha@gmail.com
ABCOFTHERMALPOWERPLANT
THISBLOGISWRITTENFORCONSTRUCTIONSUPERVISORSANDENGINEERSTOGAINPRACTICALKNOWLEDGEONTHERMALP
STATIONBOTHONSUBCRITICALANDSUPERCRITICALTECHNOLOGY.
167,434
Wednesday,27February2013
PRESSUREPARTERECTIONOFBOILERINATHEMAL
POWERPLANT.
WehavecompletedthediscussionaboutstructuralerectionofBoilerinbrief.Pleasenote
erectionstrategytofinalisedbeforestartingoferection.Thiswillgivecontrolovercost
16
BlogArchive
2016(1)
2015(12)
2014(41)
2013(116)
andtime.Interfacewithcivilworkwillbetherebutitshouldminimum.Thewholeplanning
shouldbediscussedamongsttheteamforsettingpriority.Structuralmemberwhereever
December(3)
November(9)
October(5)
possibleshouldbepreassembledonground.Thiswillhelpustoreducenumberofliftto
performed.ItissignofGooderectionifwecompletealltheplatformworkincluding
handrailing.Oncewecompletethestructuralerectionofroofandalignedthegirder,WB
September(5)
August(4)
July(6)
June(6)
May(4)
androlledbeametc.thenwearereadyforPressureParterection.Beforewediscussabout
theerectionsequenceabriefdescriptionofPressurePartsfora660MWboilerwithMNC
April(8)
March(15)
February(19)
design(asIndianmanufacturerdoesnothavethetechnology)isgivenbelow.Ithasbeen
seenthatforPressurePartstheweightofcomponentofIndoAmericancompanyandthe
Chinesecompanyismoreorlesssame.Howeveronecancomparethesamesystemwise
aconclusioncanbedrawn.
Beforewestartexplainingletusaddsomephotostounderstandhowpressurepartslooklike.
PR.PARTS(ECONOMISER)OFBOILER
PRESSUREPARTERECTIONOFBOILERINATHEMALPOW
STRUCTURALERECTIONCONTINUEDFORBOILER.
BOILERSTRUCTURALERECTIONPLAN
STRUCTURALERECTIONPROCESSFORBOILER
SECONDARYGROUTINGOFCOLUMNSSTRUCTUREAND
STRUCTURALERECTIONCONTINUEDFORTHERMALPOW
STRUCTURALERECTIONPARTVIIOFTHERMALPOWER
CEILINGGIRDERERECTIONPARTVIOFSTRUCTURALER
CEILINGGIRDERFABRICATIONPARTVOFSTRUCTURAL
STRUCTURALERECTIONOFSTEAMGENERATORPARTIV
STRUCTURALERECTIONWORKPARTIIIOFSTEAMGENE
STRUCTURALERECTIONPARTIIOFSTEAMGENERATION
STEAMGENERATORERECTIONPARTI
SOMEOFTHEERECTIONTOLERANCEFORSTRUCTURA
STRUCTURALWORKCONTINUEDWITHWELDING
STRUCTURALWORKINATHERMALPOWERSTATION
CIVILWORKFINALSUBMISSIONFORTHERMALPOWERP
TYPICALFIELDQUALITYPLANFORCIVILWORKATTHERM
January(32)
2012(12)
Theabovepictureshowsthatpressurepartscomponentsarehangedbysuspensionrodfrom
rolledbeamofroofstructure.
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DebasishGuha
IHAVETHIRTYFIVEYEARSOF
EXPERIENCEONBUILDING
http://dguha1952.blogspot.in/2013/02/pressureparterectionofboilerin.html
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ID,FD,PAFANSFOR
THERMALPOWERP
ANDBRIEFDESCRI
FANS
TillmylastdispatchI
thetopicsofBoilers
BoilerPressureParts
preheaterasmajore
ha...
ERECTIONPLANAN
SEQUENCEFORAIR
PREHEATERPART
1/3
3/13/2016
ABCOFTHERMALPOWERPLANT:PRESSUREPARTERECTIONOFBOILERINATHEMALPOWERPLANT.
POWERSTATIONSATDIFFERENT
PARTSOFINDIA.DURING
ERECTIONANDCOMMISSIONING
OFPOWERSTATIONITWASFELT
THATCONSTRUCTION
SUPERVISORSANDENGINEERS
KNOWLEDGEABOUTAPOWER
STATIONISVERYLIMITEDTOHIS
OWNFIELD.CONSTRUCTION
FIELDISUNORGANISEDININDIA.
ITFELTPRUDENTTOGIVETHEM
KNOWLEDGEOFENTIRE
POWERSTATIONINBRIEFSOTHAT
THEYCANUNDERSTANDTHE
LINKOFTHEIRWORKTOSYSTEM.
ALSONEWENTRANTSWILLBE
EQUIPPEDWITHGOOD
TECHNICALKNOWLEDGE.
Alsothispr...
PLANT
Duringtheacidclean
allthepermanentbo
instrumentsareisola
providingatemporar
gaugeof...
Viewmycompleteprofile
Theabovepictureshowstheerectionofseparatorandcollectorvesselandtheirinterconnection
piping.Insupercriticalboilerthereisnodruminsteadwehaveseparatorvessel.
DETAILEDDESCRIPTIONOFPRESSUREPARTS
PPA(PressurePartsarrangements)
Thepressurepartsystemofoncethroughunitsconsistofthefollowing.
a.EconomiserSystem
b.FurnaceSystem.
c.Startupsystem(newanddifferentfromsubcriticalunit)
discussiononSteam
structuralandPressu
erectionwork.Small
providedtoconst...
TURBINEGENERAT
ERECTIONPARTX,
DIFF.CHECKSBUMP
,HORNDROP,CATE
ETC.ABCOFTHER
PLANT.
PartXAftercolour
axialzeropositionis
thiswillbereference
axialmeasuremento
SEALAIRFAN,SCA
FANERECTIONPLA
SEQUENCEINTHER
POWERPLANT
MajorFanslikeID,F
arealreadybeendis
previousarticles.Ho
morefansarerequire
discussed...
d.SuperheaterSystem.
e.ReheaterSystem.
A.EconomiserSystem
Theeconomiserisplaintubeinlandtypeandmadeofcarbonsteeltubing.Thenumbersof
elementsare04nosintheprojectwehaveworkedfor.Therearetwobanksofeconomiser.
ThecoilsaresupportedbyhangertubesTheeconomiserinletheadersandoutletheaders
TilllastdispatchIha
theinstallationofturb
generatorofthermal
brieflywiththehelpo
ha...
arepositionedinsidethefluegaspath.
(tobecontinued)
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erectioncanbedivid
PostedbyDebasishGuhaat08:39
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http://dguha1952.blogspot.in/2013/02/pressureparterectionofboilerin.html
CALORIFICVALUES
DIFFERENTFUELS
THERMALPOWERS
Lastbloggwehavec
abouttheproximate
coalourbasefuel.B
someotherfuelscan
toruna...
2/3
3/13/2016
ABCOFTHERMALPOWERPLANT:PRESSUREPARTERECTIONOFBOILERINATHEMALPOWERPLANT.
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