Check transm.

plug

Check ECU plug

snapped in
not damaged
sealed and no oxidation

snapped in
not damaged

Check plug
2 connections

3 4
5

snapped in
not damaged
sealed and no oxidation

not damaged
no scuff marks

Check air line

of accumulator
charge valve 4
installation corresponds
to pneumatic diagram
correct cross-section
not damaged and
no chafing points

15

13

Check wiring
harness layout

16

7
10

11

14

17

cardan shaft
screw connection

17

Oil check at 80 C

16

NOTE: only as option

position on load sensor

clean radiator according

to vehicle manufacturer
specifications

Idling
Load sensor
lever

Full load

Key to drawing:

Check starter inhibit

1
2
3
4
5
6
7
8
9
10

Apply foot brake

Apply parking brake
Range selector in pos.
D or R

Transmission electrical power plug

ECU 18, ECU 46/47 C, ECU 146/147 plug
Retarder plug
Accumulator plug
Temperature sensor plug
Kickdown switch
Testman connection plug
Range selector (push-button switch)
Dipstick (check oil level, oil condition)
Pedal brake valve for actuation of service
brake and continuously variable retarder
actuation via CAN
Accelerator pedal
Retarder switch OFF - ON
Vehicle power supply
Pressure switch for NBS
Electronic control unit, ECU 18,
ECU 46/47 C, ECU 146/147
Retarder hand lever, electric
Speedo sensor

Test run

15

read
repeat test run if
necessary
delete

14

shift quality
noises
vibrations

13

12

START

Connect up TESTMAN
unit
Observe safety
specifications

Check oil at 30 C TESTMAN check

START engine
max.
idling
speed
700 rpm

TESTMAN check
carry out during vehicle test
run
NBS
retarder
upshifts and downshifts
in all load ranges

Idling
mark

Full load
mark

Engine start not

possible O.K.

 %$"

transmission
oil pipes, oil cooler

Full load
mark

Idling
mark

E S C Ecomat Service Check

16
17

Seal integrity check Error memory

9

Warm range
80 C

radial
play of
output flange
max. 0.8 mm

Check load sensor

11
12
13
14
15

Check driveline

Clean vehicle radiator

 



RES




     


       ENT






Cold range
30C {

11

with vehicle stationary

system check
read error memory
delete error memory

10

E S C - Ecomat Service Check

OEM: ......................................................................

Customer: ...............................................................

Vehicle type: ...........................................................

Location: .................................................................

Release/Name: .......................................................

Chassis no.: .........................................................................................................

Mileage (km): ......................................................................................................

Transmission parts list: ........................................................................................

Transmission no.: .................................................................................................

ECU parts list: .....................................................................................................

ECU no.: ..............................................................................................................

Has error memory been deleted?

Yes

No

Report / Notes / Special remarks:

Date: .......................

Place: ...............................................

ZF Friedrichshafen AG
D-88038 Friedrichshafen, Service Werk 2
Tel.: +49 7541 77-0 Fax: +49 7541 77-5726

Signature: ...........................................
Order no.: 4149 754 109